7
-1- V084020-A02-H 03/09/2012 Kohler Co. SEALANT REQUIRED TO COMPLETE THIS INSTALLATION: (Supplied) Sika Sikasil NG (Arctic White) •To seal the WHITE shower door and returns to the shower tray. Usage: • 1 cartridge per shower Sika Sikasil NG (Translucent) •To seal the METALLIC shower door and returns to the shower tray. Usage: • 1 cartridge per shower TOOLS REQUIRED Level • Tape Pencil • Phillips screwdriver Ruler • Drill • Caulking gun IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION THIS WILL ENSURE YOU OBTAIN THE BEST POSSIBLE RESULTS INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO)

INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

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Page 1: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

-1-V084020-A02-H 03/09/2012 Kohler Co.

SEALANT REQUIRED TO COMPLETE THIS INSTALLATION: (Supplied)Sika Sikasil NG (Arctic White)•To seal the WHITE shower door and returns to the shower tray.Usage:• 1 cartridge per showerSika Sikasil NG (Translucent)•To seal the METALLIC shower door and returns to the shower tray.Usage:• 1 cartridge per shower

TOOLS REQUIRED• Level• Tape• Pencil• Phillips screwdriver• Ruler• Drill• Caulking gun

IMPORTA

NT

READ ALL

INSTR

UCTIONS

CAREFULL

Y BEFORE

STARTIN

G THE

INSTA

LLAT

ION

THIS W

ILL EN

SURE YOU

OBTAIN TH

E BES

T

POSSIBLE

RESULTS

INSTALLATION GUIDEVALENCIA

ROUND CORNER SHOWER (RONDO)

Page 2: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

-2-V084020-A02-H 03/09/2012 Kohler Co.

Fitting Instructions

NOTE: SHOWER TRAY MUST BE INSTALLED AS DETAILED ON SHOWER TRAY CARTON

Page 3: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

-3-V084020-A02-H 03/09/2012 Kohler Co.

Check the distance between the walls to ensure that the Door and

Return are within the maximum and minimum enclosure tolerances.

1

It is recommended that the waste outlet be ‘taped over’ to avoid the

loss of any components during installation.

2

Shower base MUST be installed level.3 Position Wall Retainer Profiles

against shower walls, resting on the shower base sill. These Profiles should be located 10mm from the front edge of shower base.Check vertical with spirit level and mark fixing holes.ENSURE WALL RETAINER PROFILES ARE PLUMB.

5

Select preferred shower door opening.4

CAUTION: BEFORE DRILLING HOLES, ENSURE THERE ARE NO ELECTRICAL CABLES OR WATER

PIPES BEHIND WALLS

Fix both wall retainers in place using the 6 long screws. Make sure the screws go into studs.

6

Note: If Screwing into backing board only, use appropriate wall anchors in the wall.CAUTION: We recommend fixing the wall retainers by screwing through the backing board and into studs. Other methods may cause warping and might void warranty.

TYPE DOOR ADJUSTMENT (mm)

900x900 852

1000x1000 952

MIN MAX

891

991

10 mm

Page 4: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

-4-V084020-A02-H 03/09/2012 Kohler Co.

Fit both 180O Posts to Door Assembly and push into

position. NB: Punched holes face inside the shower.

8

Fit Door Assembly and 180O Posts to both Return Panel

Assemblies and push together.9

Centralise Door Assembly between 180O Posts.

Position Return Panels between Wall Retainers and

180O Posts so that the black lines are not visible. DO NOT push the PVC gasket into position at this stage.

10a

b

Check that the Door and Return Panel Assemblies are level

with top of Wall Retainer and 180O Profiles.

11

Fit top and bottom hinge caps. (Note bottom cap has ‘wings’.)12

Slide drip edge seal over wing on bottom hinge cover and trim

off at edge of glass. Repeat between hinge cover and extrusion fixed to door glass.

13

Ensure that the end of this seal just clears the Door Jamb as the door closes to create the best seal.

Insert return panel into wall retainer so that the black mark

aligns with the edge of the wall retainer. NB: The markings on the top & bottom rails should be on the out-side of the enclosure & the flexible side of the PVC gasket on the inside.

7

DO NOT push the PVC gasket into position at this stage.

Page 5: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

6g x 3/8” screw

-5- Kohler Co.V084020-A02-H 03/09/2012

Prise drip edge seal off glass beside door edge extrusion

enough to slip drip seal moulding underneath. (Note drip seal moulding and retainer bracket are ‘handed’.)Push drip seal firmly back onto glass and pull into contact with door edge extrusion. Clamp in place using the bracket and No. 6 screw.

14

Fit the other small screw to the top hole in the door edge extrusion.

Fit handles following instructions with handle.15

Remove screw from Door Frame at top of 180O Post one

at a time and refit with bracket as shown. Fit small screw into top of Return panel.

16

Using spirit level plumb Door, 180O Post and Return Panel.

Tape into position as shown (tape not supplied). Check Door opens & shuts properly and the black lines on the Return Panel top & bottom rails remain hidden. Readjust if necessary.

17

Fit screw, screw caps and remove tape.19

DO NOT PROCEED TO STEP 18 UNTIL DOOR IS OPERATING CORRECTLY.

If door alignment is incorrect, door will not function properly and further adjustments will be necessary. Remove tape and realign until correct alignment is achieved.

Drill holes (with 2.5mm drill, DO NOT USE BIGGER DRILL

holes at top and bottom of each Wall Retainer and 180O post to secure door and returns. Make sure Door and Return Panel does not move during this operation.

18

IMPORTANTTEST THE OPENING AND CLOSINGOPERATION OF THE PIVOT DOOR

NOTE: This is an important part of the installation procedure and your careful attention at this stage will ensure that you will obtain the best possible results.

180O CORNER POST

RETURN WALL RETAINER

Page 6: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

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Fit long seal to hinge edge of glass. Flap faces into enclo-

sure.Push down to butt against bottom seal. Trim to top of glass.

21Position Return Panel PVC gas-kets by pushing outside leg

into both Wall Retainer & 180O Posts. It should ‘snap’ into place. Now push the inside leg into place.

20

Inside Shower

Outside Shower

Push outside leg

Push inside leg

Page 7: INSTALLATION GUIDE - Microsoft€¦ · INSTALLATION GUIDE VALENCIA ROUND CORNER SHOWER (RONDO) V084020-A02-H 03/09/2012 -2- Kohler Co. Fitting Instructions NOTE: SHOWER TRAY MUST

-7-V084020-A02-H 03/09/2012 Kohler Co.

PART THREE SEALANT APPLICATION

Ensure all joints are clean and dry before applying sealant.

IMPORTANTSIKASIL NG SEALANT SHOULD BEAPPLIED TO ALL OUTSIDE JOINTS.

DO NOT SEAL FROM INSIDE.

2a. Seal full height the joint between the Walls and the

Wall Retainers.

b. Seal joint between the Door Sill, the Return Panel and the

Shower Tray.

IMPORTANTALLOW 24 HOURS FOR SEALANT AND

ADHESIVE TO CURE BEFORE USING THE SHOWER.

Seal up to the PVC gasket joints between Return Panel &

Corner Post and Return Panel & Wall Retainer.

d.

To a height of 100mm, seal joints between Door Frame &

Corner Post and Door Frame & Wall Retainer.

c.

1. SEALANT APPLICATION STEPS

(b) Hold the tube at 45O angle and push forward as sealant fills the joint.(c) The surface of the sealant can be smoothed (before surface dries) by using a gloved finger dipped in a small quantity of water with one drop of washing liquid added.

(d) Excess sealant should be removed immediately with a damp cloth.

CAUTION: Avoid contact with skin, eyes and mouth and avoid breath-ing vapour. If in eyes, immediately flush with water. If irritation per-sists, seek medical attention. Keep out of reach of children.

(a) Cut tip of silicone tube nozzle at 45O angle.

(e) Allow the silicone 24 hours to cure before using the enclosure.

6mm

45°

For sealant application, follow steps (a) to (e) detailed below .

IMPORTANTFor metallic finish shower, clear silicone supplied.For white finish shower, clear silicone supplied.

-

On metallic finish shower, seal joint between 180 degree Post and Magnetic Door Jamb.

e.