© Meggitt Sensing Systems. This document and the information in

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written consent of Meggitt Sensing Systems.

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Agenda

Machinery Protection 2 Introduction to standards 3

1 Introduction to Meggitt

Condition monitoring 4

Introduction to Meggitt

1

Meggitt PLC 1

4

45%

38%

17%

Civil aerospace

Military

Energy and other

Meggitt PLC is a FTSE-100 global engineering company

Strong pedigree in extreme environment engineering

5

Leading technology positions

Meggitt strategic business units

Condition

monitoring

systems

High performance

sensors

Sensing Systems

Thermal

management

Fluid and

pneumatic control

Electromagnetic

control

Seals

Fuel bladders

Fuel systems

Ice protection

Safety systems

Power systems

Defence systems

Specialty

components

Wheels

Brakes

Brake control

Landing gear

control

Nose wheel

steering

Landing systems

monitoring

Equipment Group Polymers &

Composites Control Systems

Aircraft Braking

Systems

Meggitt has been better known in the energy market through its world class product brands:

Meggitt Sensing Systems Energy

Brands

.

. .

.

7

Facilities

3000+ employees

Mainland Europe

Fribourg, Switzerland: condition monitoring

Angoulême, France: ignition systems

Angers and Toulouse, France: electro-mechanical

Archamps, France: position and inertial

Kvistgård, Denmark: piezoceramics

North America

Germantown, MD: industrial accelerometers

Indianapolis, IN: piezoceramics

Tucson, AZ: electronic security, battery

management

Denver, CO: piezoceramics

Portland, OR: electro-magnetic and power

conversion devices

Sunnyvale, CA: MEMS sensor systems

Irvine, CA: condition monitoring

. . .

.

. . .

. MSS factories

. .

Asia and RoW

Xiamen, China: sensor manufacturing/assembly

Dong Nai, Vietnam: electro-mechanical

.

.

UK

Basingstoke: temperature and speed

Rugby: industrial ignition

. .

. .

.

. . .

.

. MSS sales and service offices

. . .

.

Meggitt presentation

About MSS Switzerland

We design and manufacture sensors,

monitoring systems, electronics and

software...

…for demanding, high-tech niche markets

in aerospace, space, power generation, oil

& gas and marine

8

Meggitt SA (Vibro-Meter SA until Sept 2010)

Rte de Moncor 4

PO Box 1616

CH-1701 Fribourg

Switzerland

Tel: +41 26 407 11 11

www.vibro.meter.com

www.meggittsensingsystems.com

Meggitt SA

Over six decades’ expertise in the world’s

most reliable, high performance sensing

solutions

Ensure critical accuracy and reliability within

aerospace, energy, measurement,

automotive and medical markets

Sensors combine with state-of-the-art

electronics and innovative software tools for

the most complete picture of machinery

health available

Product and service offerings tailored to

provide the most flexible and cost-effective

solutions

Capabilities

9

Energy technology

Key applications

Integrated systems monitor thousands of machines

worldwide

− heavy duty gas turbines

− industrial and aero-derivative gas turbines

− steam turbines (nuclear and conventional)

− hydro turbines

− wind turbines

− large generators

− large pumps, compressors and fans

− large electric motors

Installations on the world’s largest, including

− the largest steam turbine at 1800 MW

− the most powerful gas turbine at 530 MW

− the three largest hydro power plant installations

10

Energy technology

Product lines - sensors

11

Sensors

− vibration (acceleration and velocity)

− pressure (dynamic, static)

− proximity probes (eddy current)

− air gap

− displacement (LVDT and RVDT)

− inclinometers

− ice detection systems

− ignition systems

Energy technology

Monitoring solutions

12

VibroSmart®

− module-based distributed monitoring system

− versatile and scalable

− for power generation and auxiliary balance-of-plant

equipment

VM600

− rack-based monitoring system

− powerful and flexible

− for large, heavy-duty rotating machinery

VibroSight®

− common software platform

− for all applications and acquisition devices

− validated by major OEMs

Meggitt is your one source for next-generation monitoring solutions.

Condition monitoring system architecture

13

FFT – spectrum (frequency domain)

Waveform (time domain)

VibroSight

server

Database

Vision

Hardware

Front ends measurements

MSS Switzerland energy customers:

14

Meggitt:

Smart Engineering for extreme environment

Mission: New Horizons

Target: Pluto

Lift off: Jan 19, 2006

Contact made: July 14, 2015

Next target: 2014 MU69 (1st Jan 2019)

Portfolio:

Introduction to

Machinery Protection

2

Monitoring & Protection Systems

− Provides “usable” information about the overall health of the machine/asset

− Shutdown of a plant/machine operation without human intervention

What is Machine Monitoring & Protection System?

Why Monitor your Machines ?

Safety

− Avoid catastrophic failures and unplanned outages

− Protect your personnel and your investment

Return on assets

Help to maximize the overall productivity through :

− higher availability (reduced outages, maintenance optimization)

− Improved Efficiency

− Lower spares, Inventory & Maintenance Costs

Emissions and environment

Help to reduce :

− Fuel consumption

− CO2

− NOx emissions

Which Machine to Monitor & How?

How to decide?

What Machines to Monitor/Protect?

What to Monitor/Protect?

How to Monitor/Protect?

Is this enough for today & next 15 years?

Phase -1:What Machines to Monitor/Protect?

Machine Classification Based on Criticality to Plant Operations & Safety

What if the machine is not available?

Does it effect the safety of the people/plant?

Do I have a standby/Option?

How much does it cost...

Availability

Repair & Maintenance

Downtime

Others...

22

Class-1

Class-II

Class-III

Class-IV

Essential machines (must)

Co

st

of

loss/r

ep

air

Number of Plant Assets

Phase-1...Machine Classification

Critical machinery (limit production capacity)

Serious Machines (impact on maint costs)

Other plant machines

(impact on production

/ maintenance cost)

Phase-2: What to Monitor?

Follow the Best Practice Know your machines very well...

What is the type of machine?

Who is the OEM?

What is the machine speed, what bearings, process etc..?

Machines Failure modes & its effects on the process/plant?

Know the Application & Technology... What is the right sensors system for a given machine?

What is the most Recent & Correct Technology?

What other measurement i need besides vibration?

What are the best Industry standards applicable?

Implement all of the above by... Writing a good system specification

Qualify “Solution Providers” on Technology, Product & support capabilities...

Be “INCHARGE” of your Needs & Specs...

Steam Turbine Applications

Abs. Vibration

Rel. Vibration

Smax

Eccentricity

Phase angle

Position

Displacement

Diff. Expansion

Steam Temperature

Oil Temperature

Dif. Temperature

Steam Pressure

Oil Pressure

Steam flow

What to Monitor?

Gas Turbine Applications

Abs. Vibration

Rel. Vibration

Smax

Eccentricity

Phase Angle

Axial Thrust

Dyn. Pressure

Turbine Outlet Temperature

Oil Temperature

Oil Pressure

Flame on/off

What to Monitor?

Hydro Turbine Applications

Abs. Vibration

Rel. Vibration

Smax

Eccentricity

Phase angle

Axial Position

Turbine clearance

Airgap

Oil Temperature

Oil Pressure

Water flow

Cooling flow

What to Monitor?

Balance Of Plant Applications

Abs. Vibration/ Rel. Vibration

Phase angle

Axial Position

Brg. Temperature

Motor Winding Temperature

Oil Flow, Pressure Temp. Etc.

DCS

iT/TSG Series

What to Monitor?

Phase 3: How to Monitor/Protect?

Execution phase : Critical Machines, Class-1

Online Protection, Condition Monitoring & Diagnostics

Follow International Standards like API670

Plan for redundancies & backups

Ensure to adopt the “Best & Latest Technologies”

Proper Design, Installation & Commissioning very critical...

Essential Machines, Class-2 Online Protection & Condition Monitoring

Follow International Standards like API670

Ensure to adopt “proven technologies”

Proper Design, Installation & Commissioning very critical...

General Purpose Machines, Class-3 Localized/Distributed Online/offline Monitoring & Protection

Online Condition Monitoring (some times...used)

Apply “Simple & easy to Use Technologies”

Other Machines, Class-4 Offline monitoring

Hand held devices

Apply “Simple & easy to Use Technologies”

Analysis & Diagnostics System Server

DCS

iT/TSG Series

Maintain “Same System & Technology”

for Class 1 , 2 “at least”

Introduction to

Standards

2

Definition:

Standard

plural noun: standards

1.a level of quality or attainment.

"their restaurant offers a high standard of

service"

synonyms:quality, level, grade, degree, w

orth, calibre, merit, excellence"the

standard of work is very good"

2.something used as a measure, norm, or

model in comparative evaluations.

"the wages are low by today's standards"

30

As ISO Say it:

What is a standard?

A standard is a document that provides

requirements, specifications, guidelines or

characteristics that can be used consistently

to ensure that materials, products, processes

and services are fit for their purpose.

What are its Benefits?

ISO International Standards ensure that

products and services are safe, reliable and of

good quality. For business, they are strategic

tools that reduce costs by minimizing waste

and errors, and increasing productivity. They

help companies to access new markets, level

the playing field for developing countries and

facilitate free and fair global trade.

31

International Organization for

Standardization (ISO) is an international standard-

setting body composed of representatives from

various national standards organizations.

API

The American Petroleum

Institute (API) is the trade

association for the oil and

natural gas industry. It claims

to represent about 400

corporations involved

in production, refinement, distri

bution, and many other

aspects of the petroleum

industry.

API started during WW1 with

aim of “Advocacy”, “Statistics”,

“Standardization”, “Taxation:..

32

Standards for vibration measurement:

33

ISO − 10816 package (Evaluation of m/c vibration by contact type measurement)

− 5 parts

− 7919 package (Evaluation of m/c vibration by non-contact type measurement)

− 5 parts

− ISO10817 Vibration measuring system

− Related

− ISO 1940 ( Balance quality requirement)

− ISO 13373, 17359 (Condition monitoring and diagnostics of machines)

ISO Provides:

34

API : (American Petroleum Institute)

35

API 610

Centrifugal Pumps

API 611

General-Purpose

Steam Turbines

API 612

Special-Purpose

Steam Turbines

API 613

Special-Purpose

Gear Units

API 616

Gas Turbines

API 617

Centrifugal

Compressors

API 618

Reciprocating

Compressors

API 672

Packaged, Integrally

Geared Centrifugal

Compressors

API 671

Special-Purpose

Couplings

API 670

Machinery

Protection Systems

API 614

Lube, Seal, and

Control Oil Systems

and Auxiliaries

API 619

Rotary Positive

Displacement

Compressors

Subcommittee on

Mechanical

Equipment

(SOME)

API670 (5th Edition)

One standard particularly relevant to the monitoring of rotating equipment is the API Standard 670 covering Machinery Protection Systems, which has become heavily adopted by industry.

The standard details the following measuring techniques:-

Casing Vibration

Radial Shaft Vibration

Shaft Axial Position

Shaft Rotational Speed

Piston Rod Drop

Phase Reference

Overspeed

Critical Machinery Temperatures

Surge protection

Condition monitoring

Latest version is 5, Nov 2014

Encrypted, needs a Adobe plug-in to open

Embedded with name of purchaser

API 5th edition Provides:

37

Scope Pertains to

Design and performance

specifications for…

• Transducers..sensitivity

• Monitoring systems

• Displays / Indicators

• Field wiring, conduit, and enclosures

Functional requirements • Response speed

• System maintenance features (bypasses,

alarm suppression, protection, fault

indicators, etc.)

Installation • Transducers

• Monitor racks / systems

• Field Wiring

Documentation • Datasheets

• Test certificates

• Compliance certificates

Condition Monitoring • Data display

• Explanation of faults

Guidelines for Machinery Protection system, Surge protection, Over speed, Condition monitoring.

Typical API-670 Monitor

Peak-to Peak Calc.

Alarm Comparison

Filtering

Unit Conversion

Transducer OK

Isolation

Display

Raw output

Relays

(voting)

Analog

(4-20 mA)

Transducer

Digital

Link

Alarm indication

of

each channel

“Implementation of a CMS should not in any way compromise or

interfere with the functions of machinery protection”

Vibration (all types)

LVDT

Position-axial

4-20 mA

Diff expansion

Phase markers (2 per card)

4 relay outputs

Analog output (4-20 mA)

Raw buffer output

Raw buffer output

Card status

Individual channel

status (API670V5)

RS 232 serial port

Tacho buffer output

ONE CARD DOES IT ALL

Machinery Protection Card (MPC4):

Phase markers (2 per card)

Individual channel trip multiply (factor is user configurable)

..each MPC can get individual contact ..

(multiple machines per rack)

Adaptive Alarm multiplier

..Use Tacho for trip multiplication

External contact

Independently configured

.. CPU not required True Hot insertion …

.. Self configuring

API 670 (V5) Compliant

VM600 Machine Protection & Monitoring System

Introduction to

Condition Monitoring

1

The machines speak to us

They warn us about their problems

It is just necessary to listen to them

42

They don’t speak an easy language…

Vibration contains:

− A lot of information

− In a complex way

43

44

Machine ENERGY

Supports

Fluid out Fluid In

A typical machine…

Some characteristics:

Driver (electrical/mechanical)

Driven equipment

Bearings

Foundation/Supports

Piping/ducting

Fluid (input/output)

Coupling

Various types of constructions

Lubrication etc..

Various application from turbine to fan

Adjacent to other machines

Part of a process

Losses ..etc

How to assess the condition…. !!!!

What techniques are used for assessing the

condition of the machine:

Condition monitoring techniques:

Vibration monitoring

Lube oil analysis

Acoustics

Current analysis

Temperature monitoring

Thermography

Process parameters etc..,

45

Vibration

Rotor Input

(Energy)

Output

(Work)

46

Output of condition monitoring systems:

Shaft

+ Pump

+ Bearing =

Vibration at the sensor

47

Output of condition monitoring systems:

How a modern condition monitoring system should look like

48

Essential and critical

machines

VibroSight server

and client

3rd party

remote

capabilities

process

parameters

Digital Control

System

VM600

database

configuration

analysis

multiple data

display

workstations

VibroSight clients

offline

Class-3 machines

Class-4

machines

Other cond

Monitoring

techniques

DATA ANALYTICS

Time

Why condition monitoring: “..Be early in the game..”

Normal operating condition

Hardware TRIP

Hardware ALARM

Usable life extension

Software ALARM

No reaction time

Correction

Correction

MEGGITT – Your condition monitoring partner

50

Total condition monitoring

critical machinery

balance-of-plant assets

VM600

protection, condition and

performance monitoring

Sensors

dynamic pressure

piezoelectric accelerometers

piezoelectric accelerometers

proximity probes

Plant asset management

Reduces the risk of failures and

downtimes, enables maintenance to

be planned, increases global plant

effectiveness

Turbine health management

Safety, return on assets and

environment impact

Blade tip clearance

Efficiency optimisation

Structural damages

Combustion humming, outer segments

Bearing

Defect detection

Turbomachinery operation

Safety, maintenance optimisation,

lower spare parts inventory, improved

efficiency, reduced emissions

Meggitt Sensing Systems Tel: +1 603 657 2535

Email: energy@ch.meggitt.com www.vibro-meter.com www.meggittsensingsystems.com

Thank you

The information contained in this document is the property of Meggitt

Sensing Systems and is proprietary and/or copyright material. This

information and this document may not be used or disclosed without

the express authorization of Meggitt Sensing Systems. Any

unauthorized use or disclosure may be unlawful.

The information contained in this document may be subject to the

provisions of the trade compliance regulations (including those

regulations governing transfer to a dual national or third country

national, export and re-export) of various countries; see the first page

for specific requirements. The recipient acknowledges that licences

from the applicable regulatory agency or agencies may be required

before the recipient may further disclose such information to others,

and that such licences may impose restrictions on further disclosure of

such information. The recipient agrees to comply with all applicable

governmental regulations as they relate to the transfer, export and re-

export of information disclosed in this document.