JT Series Acme Screw Jack, Compact Acme Screw Jack, Acme Screw Jack Linear Actuators, Acme Screw Jack Nuts, Worm Gear Acme Screw Jack, Self Locking Acme Screw Jack, Acme Threads Screw

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    Jacton Electromechanical Co.,Ltd http://www.screw-jack.com1

    JT Series Acme Screw Jack

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    Contents

    General Information -------------------------------------------------------------------------- 3

    Configurations---------------------------------------------------------------------------------- 4

    Permissible Buckling Load----------------------------------------------------------------- 5-6

    Specifications

    1. JT-0.5T, JT-1T, JT-2T ---------------------------------------------------------------------------- 7

    2. JT-3T, JT-5T, JT-10T ----------------------------------------------------------------------------- 8

    3. JT-15T, JT-20T, JT-30T -------------------------------------------------------------------------- 9

    4. JT-40T, JT-50T, JT-100T------------------------------------------------------------------------- 10

    Selection Guides

    1. Jack Brand---------------------------------------------------------------------------------------- 11

    2. Load Capacity ------------------------------------------------------------------------------------ 11

    3. Screw Configurations & Mounting Orientation ------------------------------------------------- 114. Travel Stroke-------------------------------------------------------------------------------------- 11

    5. Gear Ratio ---------------------------------------------------------------------------------------- 11

    6. Screw End Fittings-------------------------------------------------------------------------------- 12

    7. Worm Shaft Input Type--------------------------------------------------------------------------- 12

    8. Accessories --------------------------------------------------------------------------------------- 13

    Selection Example ----------------------------------------------------------------------------- 14

    Dimensions

    1. Model JT-0.5T ------------------------------------------------------------------------------------ 15

    2. Model JT-1T -------------------------------------------------------------------------------------- 16

    3. Model JT-2T -------------------------------------------------------------------------------------- 17

    4. Model JT-3T -------------------------------------------------------------------------------------- 18

    5. Model JT-5T -------------------------------------------------------------------------------------- 19

    6. Model JT-10T ------------------------------------------------------------------------------------- 20

    7. Model JT-15T ------------------------------------------------------------------------------------- 21

    8. Model JT-20T ------------------------------------------------------------------------------------- 22

    9. Model JT-30T ------------------------------------------------------------------------------------- 23

    10. Model JT-40T ------------------------------------------------------------------------------------ 24

    11. Model JT-50T------------------------------------------------------------------------------------- 25

    12. Model JT-100T ----------------------------------------------------------------------------------- 26Application Examples ------------------------------------------------------------------------- 27

    Operation Manual ------------------------------------------------------------------------------- 28-32

    Frequently Asked Questions ---------------------------------------------------------------- 33-36

    Company History -------------------------------------------------------------------------------- 37

    Contact Us ----------------------------------------------------------------------------------------- 38

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    General Information

    Features

    * Model JT-0.5T, JT-1T, JT-2T, JT-3T, JT-5T, JT-10T, JT-15T, JT-20T, JT-30T, JT-40T, JT-50T, JT-100T

    * Static load capacity from 0.5ton to 100ton, dynamic load capacity from several kilograms to 26ton

    * Self locking acme screw, precise positioning, uniform lifting speed

    * Translating screw, anti-rotation keyed screw and rotating screw configurations

    * Upright mounting, inverted mounting, double clevis pivot mounting

    * Top plate, threaded end, clevis end and plain end fittings

    * Manually operated, electrically driven or both

    * Individual or multiple screw jack lift system arrangements

    * Each jack has three worm gear ratios, high speed, medium speed, low speed

    * No standard travel length, all screw jack stroke produced following your needs

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    Configurations

    Self Locking Acme Screw

    1. Acme screw rotary cutting processing machine, high precision

    2. 40Cr or C45 steel material, customized stainless steel screw

    3. Minimum friction for smooth operation and longer life

    4. Self-locking, load holding without brake mechanism and locking system, accurate positioning5. Minimum axial backlash

    Tapered Roller Bearing

    1. Preloaded for reduced assembly spring rate and high thrust load

    2. Provides excellent support for side loading and horizontal applications

    3. Maintains exact gear alignment under separating and thrust forces

    4. Bearing sized for endurance and maximum loading conditions

    Bronze Worm Gear

    1. Precison hobbing machine for processing

    2. Phosphor bronze or Tin bronze ZCuSn10Pb1 10-1 material, high hardness, excellent wear

    resistance

    3. Worm gear center design for long life

    Worm Shaft

    1. Worm rotary cutting processing machine and grinding machine processing, high precision

    2. High frequency heat treatment of worm, 40Cr or C45 steel material, high hardness, customized

    stainless steel worm shaft

    Rugged Housing

    1. CNC precision automatic lathe processing

    2. Cast iron or ductile cast iron material, customized alloy steel material

    Grease Seals1. Double lip grease seal, prevent grease leak

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    Concerning the variety of models and loading

    methods at screw end, as well as screw length

    and permissible buckling load, please refer to

    the following charts or formula

    Pcr = n2E(K/L) 2 A a

    n: shaft end support factor (1/4, 1, 2)

    E: lengthwise elastic modulis 2.1x104kgf/mm2

    K: minimum auxiliary radius k = d1 / 4

    d1: thread root diameter 15 ~ 84mm

    L: shaft support length, as demandA: thread root sectional area A = (d1) 2/ 4

    a: safety factor a = 0.25

    thread root diameter datas

    0.5T(15) 1T(1 9) 2T(20)

    3T(26) 5T(32) 10T(37)

    15T(42) 20T(54) 30T(63)

    40T(68) 50T(76) 100T(84)

    Permissible Buckling Load

    n = 1/4

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    n = 1 n = 2

    Example:

    Pcr = n2E(K/L) 2 A a

    Pcr: 1000kg (load)

    L: 1000mm (length)

    Jack fixed shaft terminal free n=1/4

    Pcr = 1/4 x 3.142 x 21000kgf/mm2 x ( d1 / 4L) 2 x 3.14x (d1) 2/ 4 x 0.25

    Pcr = 1/4 x 3.143 x 21000kgf/mm2 x d 14 / 16 2L2

    1000kg = (3.143 x 21000kgf/mm2 x d14) / 162 x 10002mm2 x 4

    d14 = (162 x 10002mm2 x 4 x 1000kg) / (3.14 3 x 21000kgf/mm2)

    d14 = 1575040.5mm4

    d1 = 35.426mmthread root diameter d1 = 35.426mm

    Following thread root diameter datas JT-10T(37) is suitable, so select JT-10T model jack.

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    Specifications

    JT-0.5T Specifications

    JT-1T Specifications

    JT-2T Specifications

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    JT-3T Specifications

    JT-5T Specifications

    JT-10T Specifications

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    JT-15T Specifications

    JT-20T Specifications

    JT-30T Specifications

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    JT-40T Specifications

    JT-50T Specifications

    JT-100T Specifications

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    JT - 5T - UR - 300 - H - II - C - HW

    1 2 3 4 5 6 7 8

    Selection Guides

    1. Jack Brand

    JT: Jacton brand screw jack

    2. Load Capacity

    Frame No. 0.5T 1T 2T 3T 5T 10T

    Load capacity 0.5 ton 1 ton 2 ton 3 ton 5 ton 10 ton

    Frame No. 15T 20T 30T 40T 50T 100T

    Load capacity 15 ton 20 ton 30 ton 40 ton 50 ton 100 ton

    3. Screw Configuration & Mounting Orientation

    US: upright translating screw UK: upright keyed screw UR: upright rotating screw

    IS: inverted translating screw IK: inverted keyed screw IR: inverted rotating screw

    4. Travel Stroke

    300, means travel stroke 300mm

    No standard travel stroke, all screw jack stroke produced following your needs

    5. Gear Ratio

    Each jack model has three gear ratios

    H: high gear ratio M: medium gear ratio L: low gear ratio

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    Frame No. 0.5T 1T 2T 3T 5T 10T 15T 20T 30T 40T 50T 100T

    H 1/5 1/5 1/5 1/6 1/6 1/8 1/8 1/10 1/12 1/12 1/7 1/8

    M 1/10 1/10 1/10 1/12 1/12 1/16 1/16 1/20 1/18 1/18 1/14 1/16

    L 1/20 1/20 1/20 1/24 1/24 1/32 1/32 1/40 1/36 1/36 1/28 1/32

    6. Screw End Fittings

    I: Top Plate II: Clevis End III: Plain End IV: threaded End

    7. Worm Shaft Input Types

    B: right side worm shaft

    A: left side worm shaft

    C: double worm shaft

    M4: right side motor flange with worm shaft

    M2: right side motor flange without worm shaft

    M3: left side motor flange with worm shaft

    M1: left side motor flange without worm shaft

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    8. Accessories

    N: no accessory PP: protective pipe BB: bellows boot BG: miter gearbox

    HW: hand wheel EM: electric motor GR: gear reducer LS: limit switches

    SN: stop nut DC: digital counter SP: swivel plate FC: flexible coupling

    CS: connecting shaft SM: swivel mounting base PB: pillow block bearing

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    Selection Examples

    Examples: 6Ton load, upright mounting, lifting speed 375mm/min, travel stroke 750mm, full guided,

    top plate end, four screw jacks synchronized lifting system.

    Screw Jack Selection

    1. From driven machine factor f1max = 1.3, Lifting system total load = 6 x 1.3 = 7.8Ton, Each jack load

    = 7.8 / 4 = 1.95Ton. Upright mounting, means compression load.

    Following the information of 1.95ton load each jack, 375mm/min (6.25mm/s), we can check 6 th page

    specifications, select JT-5T jack model, lifting screw diameter 38mm, pitch 6mm.2. Following 375mm/min travel speed, worm gear raio i = (1500rpm x 6mm pitch) / 375mm/min = 24

    3. Following travel stroke 750mm, full guided, we check permissible buckling load (n=2) charts,

    750mm stroke is within the range of bending length.

    Screw jack model: JT-5T-US-750-L-I-C-N

    Bevel Gearbox Selection

    Power = (7800kg x 0.375m/min) / (6120 x 0.15) = 3.19Kw.

    From above arrangement factor, four screw jacks synchronized lifting system factor is 0.85. So

    system required power = 3.19 / 0.85 = 3.75Kw.

    Input torque = 9550 x 3.75Kw / 1500Rpm = 23.875Nm.

    Check bevel gearbox JT series catalogue with 1:1 ratio, select JT-19 gearbox is enough.

    Calculation Formulas

    1. Total equivalent load kg = loadmax x f1

    2. Worm gear ratio = (input rpm / travel speed mm/min) x pitchmm

    3. Required power = (total equivalent loadkg x tavel speedm/min) / (6120 x eff.)

    4. Required torque = 9550 x power kw / input rpm

    Driven Machine Factor (f1)

    Arrangement Factor

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    Model JT-0.5T Dimensions

    Dimensions

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    Model JT-1T Dimensions

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    Model JT-2T Dimensions

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    Model JT-3T Dimensions

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    Model JT-5T Dimensions

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    Model JT-10T Dimensions

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    Model JT-15T Dimensions

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    Model JT-20T Dimensions

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    Model JT-30T Dimensions

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    Model JT-40T Dimensions

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    Model JT-50T Dimensions

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    Model JT-100T Dimensions

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    Application Examples

    JT series screw jack is application in steel mills roller adjustment, pipe mills roller adjustment, tube

    mills roller adjustment, roll forming mills roller adjustment, plate mills roller adjustment, rolling mills

    rollers adjustment, powered feeder straightener rolls adjustment, roller system adjustment, adjusting

    synchronous coil feed lines rolls, precision roller leveler, cold roller adjustment, hot roller adjustment,

    coil handing, semi-finished product handling, brush adjustment belt cleaning, zinc pot lifting

    mechanism, air knife system adjustment, roll pass system, sizing stand, molten steel pot lifting

    system and anywhere required raising, lowering, pulling, pushing and rolling linear motions.

    For examples>>>>>> powered feeder straightener rolls adjustment

    Inverted type screw jacks are used for straightener rolls adjustment for superior alignment and

    reduced operator effort. All rolls are individually adjusted.

    Six jacks or eight jacks are used in a machine, regular jacks models:

    1. JT-1T-IS-100-M-IV-C-PP

    2. JT-2T-IS-100-M-IV-C-PP

    3. JT-3T-IS-100-M-IV-C-PP

    4. JT-5T-IS-120-M-IV-C-PP5. JT-10T-IS-150-M-IV-C-PP

    Models Explanation:

    1T, 2T, 3T, 5T, 10T: jacks models

    IS: inverted translating screw

    100, 120, 150: unit mm, its travel length

    M: medium worm gear ratio, 0.5mm travel per full turn of worm

    IV: threaded end

    C: double worm shaft

    PP: protective pipe

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    Operation Manual

    Read this manual before installation or operation of screw jack. Failure to understand this manual,

    install or operate screw jack properly could result in damage to the Jack and or serious personal

    injury.

    Do not exceed the screw jack ratings including design load, travel, and input speed. Install, align and

    shield all moving parts properly. Proper machinery installation practices should be followed. Safety

    codes for mechanical power transmissions apparatus are to be followed. Check for and adhere to all

    applicable safety codes. Bolts should be sized to fit the screw jack base mounting holes, at least

    grade 5 and tightened to the appropriate torque. Mounting bases should be flat and sufficiently strong

    to support the load on the jack. Properly lubricate and maintain the screw jacks. Use the operation

    manual only for the intended application. Failure to install, operation or maintain screw jacks could

    result in product failure and personal injury.

    This screw jack operation manual is applicable to all screw jacks models. Information represents

    typical configuration and may different slightly from the actual screw jack being installed or repaired.

    Notices Before Installation

    Your screw jack was manufactured to high quality standards and is designed to provide long service

    life. Certain safety measures and procedures must be followed in handling, installing and servicing

    the screw jack to insure long trouble free service.

    1. Any obvious or suspected damage to screw jack during transport from the factory must be

    immediately taken pictures and reported to Jacton corresponding sales and the carrier, The sales will

    submit this problem to Jacton engineers teams immediately.

    2. Upon delivery all of the screw jack should be inventoried to determine if shortages exist. All

    shortages must be immediately taken pictures and reported to Jacton corresponding sales and the

    carrier, The sales will submit this problem to Jacton QC teams and warehousers immediately.

    3. Installation, maintenance and safety instructions must be given to personnel directly responsible

    for the installation, maintenance and operation of the jack.

    Caution!

    Screw jacks are normally self-locking. Vibration could cause a screw j ack to self-lower or creep.

    Stop nut is used to prevent lifting screw moving out of the screw jack base. Jacton standard screw

    jacks are n ot equipped with stop nuts unless special requirements in your purchase order.

    Screwjacks are not meant for personnel support. All applications designed for personnel support

    must be approved by Jacton engineers team.

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    Installation Instructions

    1. Be certain that the screw jack load capacity exceeds the maximum load that may be applied to it.

    2. Be assured the screw jack input speed is not be exceeded. Specifications show the max. speed.

    3. The foundation for the screw jack should be rigid enough to maintain correct alignment with

    connected machinery and have sufficient strength to support the maximum load.

    4. The foundation should have a flat mounting surface in order to assure uniform support for the

    screw jack. Be assured the opening in the foundation for the protective pipe or the lifting screw is as

    small as possible in order that the jack is supported over the greatest possible area.

    5. Check the method of stopping the screw rotation, maybe translation will occur is sufficiently strong.

    When individual screw jack application without be guided, will need keyed screw jack.

    6. It is extremely important that the screw jack be installed so that the lifting screw is perfectly plumb

    and all connecting shafts are aligned with the worm shaft.

    7. After precise alignment, each member must be securely bolted and if possible doweled in place.

    Doweling will assure exact repositioning if ever removed. It is essential that a gear unit be securely

    bolted down to the foundation using bolts of proper diameter to fit the mounting holes.

    8. After the screw jacks, bevel gearboxes, couplings, connecting shafts are installed and aligned,

    there should be no signs of binding or misalignment.

    9. Couplings and connecting shaft are the responsibility of the customer and are not provided by

    Jacton side, unless special requirements in your purchase order.

    10. Caution must be taken when operating your jack at either extreme of travel. If possible, hard

    external stop nuts should be provided.

    11. If operating at the upper limits of the screw jack capacity, dont stop the downward travel of the

    jack by running the lifting screw attachments or the load against the gearbox without checking with

    Jacton side, as serious damage to the internal mechanism may result.

    12. The customer is responsible for providing mechanical stops and limit switches for control of the

    prime mover. None are included unless special requirements in your purchase order. If limit switches

    are furnished by Jacton, normally, we install limit switches for controlling full travel stroke, also

    following customers special requirements.

    The foundation of the screw jack is critical to insure alignment. Mount the jack and check that the axis

    of the lifting screw is parallel to the movement of the load and centered with respect to the load. Shim

    under the base to achieve this if needed. Both eccentric load or side load will cause premature wear

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    and possible bending and failure of the screw jack. Once the alignment is correct hand tighten the

    mounting bolts.

    The next step is to align the input shaft with the worm shaft of the screw jack. This alignment can be

    just as critical to proper operation. Test the alignment by rotating the shafts by hand and fully extendthe lifting screws.

    If the hand operation turns freely and the other components of the system are in alignment, tighten

    the mounting fasteners and attach the load to the screw jack. Start-up should be and break-in periods

    of several minutes with careful observation are required. Any vibrations, binding or excessive

    amperage draw of motors is reason to shut down and repeat the entire alignment procedure.

    Finally the lifting screw should be re-greased with a light film, and the screw jack gearbox be checked

    that it is full of grease.

    Troubleshooting

    Your screw jack will perform satisfactorily if the suggestions described in the booklet are carefully

    followed. It is estimated the approximately 98 percent of screw jack failures can be attributed to

    improper lubrication, misapplication and misalignment.

    Trouble Inspection Point Solutions

    Gearbox Failure

    1. Jack Overload

    Reduce load or replace with unit of

    sufficient capacity

    2. Improper SupportJack should be supported over entire

    base area, not just at bolt hole locations.3. High Shock Select larger Unit

    4. Uneven Bolting Torque Take up evenly on mounting bolts

    Worm Shaft Failure

    1. Type of Coupling

    Rigid Couplings can cause shaft Failure.

    Replace with coupling which will provide

    adequate flexibility and lateral float

    2. Coupling Alignment Re-align as required

    3. Excessive Overhung Load Check Jack for allowable loads

    4. Jack Overload See Gearbox failure #1

    5. Shock Loading Install coupling capable of absorbing

    shock and if necessary replace with jack

    of sufficient capacity. Shock loads can

    significantly increase apparent dead

    weight

    6. Ganging Jacks If sever al j acks ar e in-lin e, the worm

    shaft of the first jack will be subjected to

    the combined torque of all the jacks. If

    this torque exceeded 300% of the rated

    input torque you must replace with a

    larger jack

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    Bearing Failure

    1. Jack Overload See Gearbox failure #1

    2. Coupling Alignment See Worm Shaft Failure #2

    3. Excessive Overhung Load See Worm Shaft Failure #3

    4. Coupling Lateral Alignment

    Adjust spacing between connecting

    shafts to relieve end pressure

    5. Bearing Adjustment Bearings must be preloaded

    6. Bearing Lubrication

    Proper levels and grade must be

    maintained at all times

    7. Shock Loading See Worm Shaft Failure #5

    Worm Gear Failure

    1. Jack Overload See Gearbox failure #1

    2. Load Screw Alignment Lifting Screws must be perfectly plumb

    3. Lubrication See Bearing Failure #6

    4. Duty Cycle Limit Exceeded

    Reduce the number of cycles per hour

    or reduce the load. Contact factory for

    the maximim allowable cycles per hour

    5. Side load Eliminate side load

    Lifting Screw Failure

    1. Jack Overload See Gearbox failure #1

    2. Load Screw Alignment See Worm Gear Failure #2

    3. Side Load See Worm Gear Failure #5

    Lubrication

    The lubricant should not be corrosive to worm gear, ball or roller bearings and must be neutral in

    reaction. The lubricant must not contain any contamination that may be detrimental to operation of

    the screw jack. The lubricant must have resistance to oxidation and must be non-channeling.

    Operating temperatures must be considered when selecting a lubricant for a screw jack. W e

    recommended the following extreme pressure greases or their equivalents. For applications outside

    these limits contact Jacton.

    The screw jack normal working temperature -20 deg. C ~ +80 deg. C, Filled with NLGI EP 1 or 2

    grade grease, Special working temperature, need special grease, please contact Jacton.

    Jacton screw jacks are lubricated prior to shipment. Lubrication inspection is recommended at

    regular intervals. Intervals are determined by the duty cycles of the screw jack, but should beperformed a minimum of once every two months.

    Each screw jack is furnished with a grease nipple. The screw jack should be filled with grease until

    lubricant begins to seep from the lifting screw opening. For the screw jack is equipped with boots,

    remove the boot at the jack before you check for proper grease levels. Severe operating conditions

    may require more frequent lubrication.

    Lifting screw must be checked regularly to insure that they are adequately lubricated. This is

    especially critical for the rotating design screw jacks where no lubrication is deposited because the

    lifting screw does not translate through the screw jack gearbox into the protective pipe.

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    Maintenance Instructions

    All mounting bolts must be retightened after a short period of operation. Under extreme operating

    conditions, the wear on the worm gear must be checked at shorter intervals, depending on the

    power-on time, by inspecting the play in the thread. The worm gear must be replaced if the axial

    backlash with a single-start thread is more than one-quarter of the thread pitch. After checking thewear, screw jack should be re-assembled by a fitter. Check carefully that rotation is smooth and light

    and free from axial play.

    The Lifting screw must be kept free of contaminants and should be lubricated. If possible, lifting

    screw should be booted or returned to retracted position when it's not in use.

    Along with periodic inspection, check the alignment of the lifting screw to the load. Misalignment will

    cause premature wear and possible failure. The load should be centered on the axis of the lifting

    screw and motion should be parallel to the axis of the lifting screw. The power output shafting must

    be aligned with respect to the screw jack input shaft. Binding during rotation will cause premature

    wear. After the screw jacks, connecting shafts, couplings, bevel gearboxes and gear reducers are

    coupled together in a system, it should be possible to rotate the shafts to fully extend the unloaded

    screw jacks by hand.

    The screw jacks are lubricated by the Jacton and are ready for operation on delivery. The translating

    screw configurations must be lubricated via their grease nipples with one of the greases specified

    below at intervals of 30 50 operating hours. The lifting screw should be cleaned and greased at the

    same time. We recommend that the screw jack gearbox be cleaned to remove old grease and refilled

    with fresh grease after every 600 operating hours or every 18 months. The screw jacks candisassembly and assembly easily:

    1. dismount the screw jack and clean.

    2. disassemble the lifting screw and lifting screw protective pipe (only for translating screw).

    3. Remove locking screws for screw jack gearbox cover.

    4. Wash out the screw jack gearbox and components with a suitable wash medium.

    5. Refill with grease

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    What is the difference between an acme screw jack and a ball screw jack?

    The acme screw jack uses an acme threaded screw that is completely self-locking, meaning it will

    hold its position without a brake mechanism or locking systems. Ball screw jack use ball screws to

    convert rotary motion to linear movement, and require approx. 1/3 the horsepower compared to a

    acme screw jack. Due to the efficiency of the ball screw, brake mechanism must be used to stop and

    hold the load screw in position. Brake mechanism is also recommended for use on any screw jack if

    vibration is present.

    Why use an acme screw jack and a ball screw jack?

    One type of screw jack is usually better suited to the operating conditions. Typically, fast travel speed

    and frequent cycle times may be more suited to a ball screw jack, particularly as the load approaches

    the rated capacity of the screw jack. High load at slow travel speed, less frequent cycles and theability to hold the load in position when the system is at rest may be better suited for an acme screw

    jack.

    How do I operate the screw jack?

    Most screw jacks are operated by electric motor, but air motors and hydraulic motors can also be

    used. Hand wheel or crank handle can be used for manual operation.

    Can I use a larger motor than required in specifications?

    Yes, but it is not recommended. The screw jack or jack system components could be

    damaged if an oversize motor is used. Travel limit switches control must be used for each end of

    travel to stop the motor. If using solid mechanical stops, screw jack components can be subject to

    shock load conditions and oversize motors can cause catastrophic failure of stops and other

    components.

    How do I stop the screw jack at the travel limits?

    Limit switches or other controls must be used to shut off the motor when the screw jack has reached

    its full extended or retracted position. Solid mechanical stops are not recommended. Their continued

    use can cause severe damage to the screw jack.

    Can different size screw jacks be used in the same system?

    Yes, as long as the equal travel length per full turn of worm shaft input. This is sometimes done to

    accommodate varying load conditions.

    What is the screw jack system efficiency?

    2 screw jack system efficiency is 95%, 3 screw jack system efficiency is 90%, 4 screw jack system

    efficiency is 85%, 6 screw jack system efficiency is 80%. Bevel gearbox efficiency is 98%. Single

    reduction helical gear reducer efficiency is 98%, Double reduction helical gear reducer efficiency is

    97%. Worm gear reducer efficiency is horsepower out x 100 / horsepower in

    Frequently Asked Questions

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    What is the maximum input speed?

    Jacton screw jack can be run at 1500Rpm. A gear motor, helical gear reducer, or a worm gear

    reducer is used to reduce the input Rpm to the screw jack to provide the required travel speed of the

    lifting screw. Many Jacton screw jacks can be driven directly by 1500Rpm and 900Rpm electric

    motors. Electric motors and reducers are available mounted directly to many Jacton screw jacksmodels.

    What causes heat build up in the screw jack?

    The screw jack is a mechanical gearbox assembly. The friction of the worm and worm gear, lifting

    screw and worm gear, bearings and seals generate heat while the screw jack is operating. The

    combination of travel, loading, and input speed all affect the temperature rise of the screw jack.

    Jacton screw jack sizing calculations take these variables into account to insure that you select the

    right screw jack model for your application.

    What is the screw jack load capacity and travel?

    This is based on the relationship of the lifting screw diameter and the length. Lifting screws in tension

    are rated for the full capacity of the screw jack, regardless of length, providing they do not rotate

    faster than the critical speed. For the lifting screw in compression, capacity is limited by the screw

    jacks permissible buckling load. The permissible buckling load of a lifting screw is reduced as the

    lifting screw gets longer. Use the maximum extended lifting screw length when using the permissible

    buckling load charts to determine screw jack load capacity.

    How do I determine the full-extended lifting screw length?

    The extended lifting screw length is normally equal to the travel stroke. If screw jack is equipped withbellows boot and stop nut, must be added the bellows boot full retract length and the addition stop

    nut or special closed height. These must be increased the extended lifting screw length. For inverted

    screw jack, the thickness of the mounting structure must be included. This total extended lifting screw

    length should be used when determining the permissible buckling load of the screw jack.

    Should the load being positioned be guided?

    It is highly recommended that the load be guided, however, it is not necessary. A guided system will

    provide more column stability and allow longer screw jack travel. Column length is greatly reduced on

    unguided systems. External load forces common with unguided systems are detrimental to the life

    and operation of the screw jack.

    Can the screw jack withstand side loading or a bending moment?

    Yes, but this is not recommended. Consult Jacton if this condition will be present. These types of

    loads apply greater forces on the screw jack and housing assembly causing premature wear. Guides

    are highly recommended and should be used to eliminate side and bending loads.

    Can the screw jack withstand shock loading?

    This is not recommended. Oversized screw j acks are required to handle shock loads. Solid thrust

    bearings are also available in many screw jack models when constant vibration and shock arepresent in an application.

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    What is the difference between upright and inverted screw jack configurations?

    The difference between an upright and an inverted screw jack is the location at which the lifting screw

    exits the jack relative to the jack gearbox. For example, an upright screw jacks lifting screw exits the

    jack opposite the gearbox. An inverted screw jacks lifting screw exits the j ack on the same side as

    the gearbox. The choice between inverted and upright screw jack is dependent upon the application.Note: An upright screw jack mounted upside down is still referred to as an upright screw jack.

    How is the linear travel speed calculated?

    Each screw jack has an inherent number show lifting screw travel per full turn of worm shaft input.

    The result of the screw jack is equal to the lifting screw pitch divided by worm gear ratio. For example,

    JT-10T model screw jack, screw pitch 8mm, high worm gear ratio 1/8, the lifting screw travel is 1mm

    per full turn of worm shaft input. If 900Rpm is applied to the worm shaft, the linear travel speed is

    900Rpm multiplied by 1mm/r, equal to 900 millimeter per minute.

    Are screw jacks lubricated prior to shipment?

    All Jacton worm gear screw jacks and ball screw jacks are lubricated with an extreme pressure NLGI

    grade #1 or 2grease before leaving the factory. Bevel gear screw jacks are lubricated with NLGI

    grade #1 grease or VG220 gear oil. The upper bearing and jack screw are grease lubricated while

    the remaining internal components are oil lubricated. They are grease lubricated prior to shipment.

    What electric motors options are available?

    Electric motor options vary among product lines. Customers can use AC 3-phase motor, AC

    single-phase motor, DC motor. Standard voltage of China is 380V/220V, 3-phase, 50Hz, or 220V,

    single-phase, 50Hz. Customized international voltage motors like America 110V-single phase-60hz,240V/480V-three phase-60Hz, other voltages 230V/240V-single phase-50hz, 400V/415V/440V-three

    phase-50hz etc.

    Are screw jacks corrosion resistant?

    Stainless steel screw jacks are inherently corrosion resistant. All exposed surfaces are stainless steel

    and aluminum bronze. Most other screw jacks can be modified with special finishes, coatings, and

    seals.

    Can bellows boots be supplied for an screw jack model with inverted screw?

    Yes, but allowance must be made in the length of the lifting screw for both the closed height of the

    boot and structure thickness. Since we can make no provision for attaching a boot on the underside

    of your structure, we suggest that a circular plate similar to the lifting screw top plate be welded or

    bolted to the bottom of your structure supporting the screw jack, thereby making it possible to use a

    standard bellows boot.

    Is there backlash between the lifting screw and worm gear?

    Yes. This is necessary to allow for sliding or rolling action of the lifting screw through the worm gear.

    Anti-backlash nut screw jack is available when the backlash needs to be minimized. Input torque

    requirements are greater for anti-backlash nut screw j ack.

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    How is the lifting screw protected?

    Standard translating screw jack is fitted with a lifting screw protective pipe that stores the lifting screw

    when the screw jack is in the closed position. Bellows boot is available and recommended to protect

    the lifting screw in the extended position. Double bellows boots are required for rotating screw jack

    with traveling nut.

    How do I attach the load to be positioned to the lifting screw?

    For translating screw j ack, the lifting screw has a standard threaded end that can be used to attach

    the load, top plate, clevis end, plain end and forked head are also available. For traveling nut design,

    the traveling nut has a flange with mounting holes. The screw jack gearbox has a mounting base and

    is also available with a clevis mount for double clevis requirements.

    Will the lifting screw rotate?

    Yes. You need to prevent the lifting screw from rotating to produce linear motion. The lifting screw will

    not rotate in a multiple screw jack system with all the lifting screws attached to the same structure. If

    rotation of the screw cannot be prevented in the application design, a keyed screw configuration is

    available for either the acme screw jack and ball screw jack. Input torque will increase for keyed

    screw jack and the capacity may be reduced to 25% of rating.

    What is the maximum and minimum operating temperature?

    Standard Jacton screw jacks are designed to operate at maximum 80 deg.C (185 deg.F) ambient

    temperature. For higher temperatures, special grease and seals are required, contact Jacton of these

    special requirements. Minimum minus 20 deg.C (minus 4 deg.F) ambient temperature. For lower

    temperatures, special grease and seals are required, contact Jacton of these special requirements.

    How do I lubricate a screw screw jack?

    Use the proper grease. Fill the gearbox by pumping grease into the grease fittings supplied in the

    screw jack housing. The lifting screws should have grease applied directly to them with a rag or

    paintbrush. This must be done as part of a regularly scheduled maintenance program.

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    Company History

    In 1997, Established Jacton Hardware Fabrication Plant, mainly processing kinds of hardware

    following customers requirements. Occupied 500 square meters.

    In 2000, Established domestic sales department, started to develop local market, mainly processing

    gear transmission parts such as worm and worm gear, acme threads screw, square threads screw

    and acme lead screw nut. Meanwhile, sales also sell straight bevel gear and spiral bevel gears for

    customers.

    In 2002, According to some regular customers of steel plants and machines manufacturers, which

    used Taiwan screw jacks and miter gearboxes, due to long delivery and high price, would affect the

    normal operations. Jacton Hardware Fabrication Plant started to processing JT acme screw j ack and

    JT miter gearbox following above customers samples.

    In 2003, Established engineering department, research and development others models of JT acme

    screw jack and JT miter gearbox, and draw some factory production drawings and local sales'customers drawing with 2d autocad software.

    In 2005, According to local market demands, Jacton Hardware Fabrication Plant is committed to

    research and development JB/T8809-1998 standard JTW worm screw jack, JTM machine screw jack,

    JTB ball screw jack and JTP cubic body miter gearbox.

    In 2006, Because of local markets fiercely competitive. Established Hongkong office-Jacton

    International Limited with own US dollars and EURO account. Established international sales

    department, focused on overseas markets. Meanwhile, "JACTON" as company only brand.

    In 2008, According to intl sales market report, cubic body screw jacks and another type cubic body

    miter gearboxes are very popular in Europe and America markets. After managements meetings, we

    started to develop JTC cubic screw jack, JTS high speed bevel gear jack, JTV cubic body miter

    gearbox and JTA corrosion resistance aluminium body miter gearbox.

    In 2009, Jacton Hardware Fabrication Plant extension, occupied 5000 square meters. Company

    improves the processes and products through technology investment, brings in advanced technology,

    production and testing equipment.

    In 2010, Jacton Hardware Fabrication Plant Passed ISO9001:2008 quality management system, we

    are strictly implement the work flow of ISO9001:2008 certifications, which ensures oversea and local

    customers are satisfaction with our screw jacks and miter gearboxes and fast delivery time.

    In 2012, In order to facilitating management, according to management decisions, sales department

    and design department moved to Taibao business building. Meanwhile, Jacton Hardware FabricationPlant changed to be Dongguan Jacton Electromechanical Co.,Ltd.

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    Contact Us

    Jacton Electromechanical Co.,Ltd

    (Head Quarters)

    1&2 Floors, Building F, Baisheng Industrial

    Areas, No.34, Yongjun Road, Datang,

    Dalingshan, Dongguan, Guangdong, China

    Phone: 86 769 81585810

    Mobile: 86 189 25569548

    Jacton Electromechanical Co.,Ltd

    (Sales Dept. & Design Dept.)

    1118, Taibao Business Building, No.1

    Langwei Rd, Xinan, Changan, Dongguan,

    Guangdong, China

    Phone: 86 769 81585852

    Fax: 86 769 81620195

    Jacton International Limited

    (Hong Kong Branch)Office 17,9/F.,Tower A,New Mandarin

    Plaza,No.14,Science Museum Road,

    Tsimshatsui,Kowloon,Hongkong

    Tel: 852-2793-5511

    Fax:852-3590-2333

    Contact Us

    General Enquiries: [email protected]

    [email protected]

    Online Skype: jactonjack (Warren)

    Online Skype: jactongearbox (Abby)

    Website: http://www.screw-jack.com

    Urgently required, please directly make a call

    to Warren +86 13532830851