jung pumpen CATALOGUE · 1 jung pumpen content submersible drainage pumps u3 - u5 - u6 - simer submersible pumps us - ub - j67 - k2 plus above floor tanks plancofix - hebefix

jung pumpen CATALOGUE

RELEASE 20 RESIDENTIAL TECHNOLOGY

Straightforwardness und classical stylistic idiom with openness and transparency reflect the new cen-ter for communication and information.

On an area of 900 m² inside the FORUM, we have created seminar rooms that are designed to host a wide range of seminars:

– Domestic technology– Wastewater systems– Pressure drainage systems– Practice-related themes

THE FORUM

Certified in accordance with ISO 9001

JUNG PUMPEN, STEINHAGEN (GERMANY)

We reserve the right to changes without notice on all illustrations, specified in the catalogue as well as changes on construction and measurements, and the necessary choice from materials, if they are due to technical progress or serve the improvement.The images partly contain accessories.

Release 20 - 1607

1

JUNG PUMPEN CONTENT

SUBMERSIBLE DRAINAGE PUMPS U3 - U5 - U6 - SIMER

SUBMERSIBLE PUMPS US - UB - J67 - K2 PLUS

ABOVE FLOOR TANKS PLANCOFIX - HEBEFIX UNDERFLOOR SUMPS BAUFIX - SKS

SEWAGE LIFTING STATIONS WCFIX - COMPLI

SUBMERSIBLE SEWAGE PUMPS MULTICUT - MULTISTREAM - MULTIFREE

SUMPS AND PIPE WORK PKS - REPLACEMENT SETS - PIPE WORK

PRESSURE PIPE CLEANING SYSTEMS BREEZE

CONTROL UNITS BASICLOGO - HIGHLOGO LEVEL CONTACT SENSOR - ALARM DEVICES

3

JUNG PUMPEN OVERVIEWCENTRIFUGAL SUBMERSIBLE SUMP PUMPS

CELLAR DRAINAGE PUMPSVersatile submersible pumps for the disposal of lightly polluted water: • Domestic waste water (without faecal matter!) • Garden ponds, swimming pools • Rainwater • Micro waste water treatment plants

U3K • 10 mm free passage • Discharge branch 1¼” • H max. 7.0 m • Q max. 6.5 m3/h

U5K • 10/20 mm free passage • Discharge branch 1¼” • H max. 8.0 m • Q max. 11 m3/h

SUBMERSIBLE DRAINAGE PUMPS | SUBMERSIBEL UTILITY PUMPSubmersible pumps for pumping drainage water, waste water and aggressive media: • Drainage • Waste water (without faecal matter!) • Ground water and seepage water• Condensate • Silage liquor, liquid fertiliser, condensate • Micro waste water treatment plants

U3K spezial • 10 mm free passage • Discharge branch 1¼” • H max. 7.0 m • Q max. 6.5 m3/h

U6K • 10/20 mm free passage • Discharge branch 1¼” • H max. 9.5 m • Q max. 15,5 m³/h

Submersible utility pump for draining cellars, flat roofs, tennis courts or swimming pools, leaving a residual water level of just 2 mm.• Surface water

SIMER• Discharge branch 1¼” • H max 6,0 m | • Q max 3,7 m3/h• 2 mm residual water level• 5 mm suction level

HOT WATER PUMPS• Waste water up to 194°F (90°C) • Laundries, industrial kitchens • Emergency flows of control heating systems

US 73 HE/HES and US 103 HE/HES

• 30 mm free passage • Discharge branch 1½” • H max. 12.5 m • Q max. 28 m3/h

EXPLOSION-PROOF SUBMERSIBLE DRAINAGE PUMPS• Explosion protected areas • Collecting chambers, sewage network connection • Petrol stations, repair shops • Car parks, multi-storey car parks

US 73 Ex and US 103 Ex

• 30 mm free passage • Discharge branch 1½” • H max. 13.0 m • Q max. 28 m³/h

SUBMERSIBLE PUMPS FOR BUILDING SITES • Building sites and disaster areas • Waste water, rainwater • Ground water and seepage water • Drainage water

UB 62–251 • 10 mm free passage • C coupling DN 40/DN 50 • H max. 17 m • Q max. 49 m³/h

COLUMN PUMPSColumn pumps for stationary use in discharge chambers • Waste water from land drainage • Hot water up to 194°F (90°C)

J 67 • 14 mm free passage • Discharge branch 1¼” • H max. 7.5 m • Q max. 16 m³/h

SUBMERSIBLE DRAINAGE PUMPSDrainage pumps for the disposal of contaminated and abrasive waste water and drainage water with solids from 10 mm to 50 mm particle size: • Domestic waste water (without faecal matter!) • Collecting tank for ground water • Rainwater • Drainage • Laundries, automatic launderettes • Dishwashers • Contaminated water with coarse solids • Fibrous waste water

US 62–251 • 10 mm free passage • Discharge branch 1½”/2” • H max. 17 m • Q max. 54 m3/h

US 73–253 • 30/40 mm free passage • Discharge branch 1½”/2” • H max. 16 m • Q max. 40 m³/h

US 75–155 • 50 mm free passage • Discharge branch 2” • H max. 13.0 m • Q max. 32 m³/h

4

JUNG PUMPEN OVERVIEWCENTRIFUGAL SUBMERSIBLE SUMP PUMPS

Jung Pumpen GmbH · Industriestr. 4-6 · 33803 Steinhagen · Germany · Phone +49 5204 17-0 · Fax +49 5204 80368 · eMail: [email protected]

INSTALLATION EXAMPLES FOR CELLAR DRAINAGE PUMPS AND SUBMERSIBLE DRAINAGE PUMPS

25637-01 27826-02

Portable Guide rail system

27930-00 42524-00

Stationary single unit Stationary duplex unit

5

JUNG PUMPEN U3KDRAINAGE PUMPS

D 100-5.3-EN-1607

· Continuous operation · Low level pumping · Flushing device · Built-in level control · Variable discharge branch · Safe to run dry

· EIP technology · Swing-type check valve for portable use

· Moisture sealed cable inlet

APPLICATIONThe U3K(S) is an extremely versatile centrifugal submersible pump for stationary and portable use. EIP tech-nology for safer operation, integrated flushing device for reducing deposits and integrated low level pumping for preventing flooding are only a few of the innovative features that set this pump apart.

The pump removes rain water, lightly polluted water and domestic waste water from household dishwashers and washing machines (also high temperature).

In stationary use the U3KS with automatic switching removes the water from drains in cellars, laundries or storerooms and serves as a flood protection. The guide rail system GR 32 offers all the advan-tages of fast and easy maintenance. Our ready-to-install collecting tanks extend the range of uses. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing.

For mildly aggressive media such as brackish water, condensate from condensing boilers, liquid manure etc., the U 3 K (S) spezial should be used. For heavily contaminated water we recom-mend the waste water pumps of the US-range.

If submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accord-ance with VDE Regulation 0100. For construction sites and garden ponds, a H07-type cable must be used.

U3KS with built-in level control

27945-00

PERFORMANCE

We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 tolerances

The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN 12056. This data is represented in the performance curve as a limit of application.

6


In accordance with DIN EN 12056-4 section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not inter-rupted.

In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

Example of duplex pump installationDuplex unit with control unit Sump area with GR 32 min. 50 x 50 cm (without illustr.) Sump area without GR min. 50 x 50 cm Suspend control unit in a dry room.

Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm Sump area without GR min. 40 x 40 cm (without illustr.)

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 P2 min-1 Ampere protection

U3K 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 integrated Safety-

DRAINAGE PUMPS

Type Height x Width Dis-charge branch

Free passage

Cable quality Cable length

Weight approx

Code No.

Pump without level control (not to be utilised on construction sites, as per VDE regulations)

U3K without bend with bend

255 x 170 mm 255 x 225 mm 1¼“ 10 mm H05RN-F-3G0,75 10 m 3.7 kg JP00205

Pumps with built-in level controlU3KS (acc. to VDE. not to be used outdoors) 255 x 275 mm 1¼“ 10 mm H05RN-F-3G0.75 4 m 3.4 kg JP00206U3KS 255 x 275 mm 1¼“ 10 mm H07RN-F-3G1.0 10 m 4.3 kg JP09808

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6U3K Flow rate Q [m³/h] 6.5 5.5 5.0 4.0 3.0 1.5

27827-0127826-02

7


ACCESSORIES

Code No. U3K U3KS

1 Swing-type check valve 1¼“ (DN 32), PN 4 DIN EN 12050-4

H B D90 90 1¼“ JP09739 • •

DoppelSwing-type check valve 1½“ (DN 40), PN 4 for duplex pump station DIN EN 12050-4

H B D 200 280 1½“ JP09155 •

2 Stop valve 1¼“ (DN 32), PN 16 H B D 110 max. 60 1¼“ JP44785 • •

1½“ (DN 40), PN 16 125 max. 60 1½“ JP44786 •

3

Elastic connection 1¼“ (DN 32), PN 3 H D100 42 JP44773 • •

4 Hose band clamp 1¼“ JP44765 • •

5 Hose coupling 1¼“ (DN 32) Messing, für transportablen Einsatz JP00327 • •

Hose connection 1 ¼“ – 38/32/25 JP44209 • •6

Hose set, 15 m PVC hose c/w elbow JP43550 • •

7 Alarm unit AG3 with sub. ball contact switch, separate, mains-dependent, with potential free contact and 3 m cable JP44891 •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 • •

8 Separate level controls for single unit (see level controls for description)NE 1 with sub. ball contact switch 3.0 m JP16710 •NE 2 with sub. ball contact switch 9.5 m JP16711 •NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 •NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 •Counterweight (1 piece) JP44803 •Duplex control unit (see section on level controls for description)BD 00E JP45735 •Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 •

Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 •

9 Rechargeable battery for off the line operation of the alarm system JP44850 • •

10 Special float assembly for low switching points (Switching height without GR ON 105 mm, OFF 45 mm; switching height with GR 32 ON 135 mm, OFF 75 mm)

JP44795 •

Special float assembly for narrow chambers (min. 30 x 30 cm) Switching height without GR ON 240 mm, OFF 120 mm JP40856 •

Float fixation for continuous pump operation JP42175 •

11 Guide rail system GR 32 JP44000 • •

Support for guide rail extension ex 2 m sump depth, per m 1 piece JP28314 • •

12 Connection kid DN 32 with telescopable pressure pipe JP44609 • •

8



TECHNICAL DATA

PumpVertical, single-stage, submersible, foot strainer with 10 mm free passage – detachable for activating low level pumping. Spiral casing with 1¼" (male) radial pressure branch and integrated swing-type check valve, spiral casing with flushing device for drain cleaning, EIP technology hydraulics with open 5-blade impeller.

BearingsCommon shaft for pump and motor mounted in ball bearings and perma-nently grease lubricated.

SealA shaft seal, which is completely secure against running dry thanks to a three-fold

radial shaft seal ring and intermediate oil chamber.

MotorSubmersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating with automatic switch-on after sufficient cooling, switched on via plug or auto-matic switching, moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuous operation when not submerged on account of its motor jacket cooling.

MaterialMotor housing, shaft and screws in stainless steel, spiral casing, impeller and control head in plastic (GRP), rubber

insulated sewage resistant flexible cable.

InstallationInstall pump vertically (hose connection possible); if installed permanently, provide detachable connection, e.g. the uncomplicated and easy to maintain guide rail system GR 32.

Scope of supplyPump ready for connection acc. to EN 12050 with 90°, 1¼“ female connection elbow, cable and plug, S model with automatic level float switch.

Dimensions U3KS (mm) Dimensions GR 32 (mm)

Dual station

ON

OFF(by customers)

* with low level float Code. No. JP44795** with low level float Code. No. JP40856

* with low level float Code No. JP 44795

with low level float

ON

OFF

Duplex unit: Pumps without built-in level control

** min. space required for sluice valve

Sum

p m

in. 5

00

Sum

p m

in. 4

00

Sump min. 5004 27819-054 27818-03

9


D 125-2.3-EN-1607

· Continuous operation · Low level pumping · Flushing device · Built-in level control · Variable discharge branch · Safe to run dry · 10/20 mm free passage with EIP technology

· Swing-type check valve for portable use

· Moisture sealed cable inlet

U 5 KS with built-in level control

APPLICATIONThe U 5 K (S) is an extremely powerful and versatile centrifugal submersible pump for both stationary and portable use. The pump is suitable for faecal-free waste-water with solids up to 10 mm particle size. Thanks to the removable strainer base, it is possible to increase the free passage to 20 mm.

Stationary in a basement chamber or a collecting tank, with an automatic switch attached, the U 5 KS handles all dirty water arising from domestic drainage sources such as washing machines, dishwashers, washstands, etc. Deposit accu- mulation in the reservoirs and chambers is reduced to a minimum by means of a flushing device.

The guide rail system GR 32 offers all the advantages of fast and easy maintenance. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing.

The U 5 K can be used as a portable unit for dealing with dirty water from garden ponds, flooded cellars or discharge chambers in laundry rooms or storage rooms. Thanks to its shallow, built-in suction system, it can reduce residual water level to no more than a few millimeters.

If submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accord-ance with VDE Regulation 0100. For construction sites and garden ponds, a H07-type cable must be used.

40895-01

PERFORMANCE



10


ELECTRICAL DATA


U5K W-Current 1/N/PE~230 0.52 0.38 2716 2.3 integrated Safety-

DRAINAGE PUMPS

Type Maximum Height x Width x Depth

Discharge branch

Free passage


Weight approx.

Code No.

Pump without level control (not to be utilised on construction sites, as per VDE regulations)

U5K without bend with bend

280 x 168 x 190 mm 280 x 168 x 250 mm 1¼“ 20 mm H05RN-F-3G0.75 10 m 4.7 kg JP09386

Pumps with built-in level controlU5KS (acc. to VDE, not to be used outdoors) 280 x 202 x 290 mm 1¼“ 20 mm H05RN-F-3G0.75 4 m 4.5 kg JP09387

U5KS 280 x 202 x 290 mm 1¼“ 20 mm H07RN-F-3G1.00 10 m 5.4 kg JP09417

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7U5K Flow rate Q [m³/h] 11.5 10.5 9 7.5 6.5 4.5 2.5

40521-01

Example of duplex pump installationDuplex unit with control unit Sump area with GR 32 min. 50 x 50 cm, Ø 60 cm (without ill.) Sump area without GR min. 45 x 50 cm, Ø 55 cm

Suspend control unit in a dry room.

In accordance with DIN EN 12056-4 Abs. 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted.

40522-02

Example of single pump installation with GR Single unit with built-in level control Sump area with GR 32 min. 40 x 50 cm, Ø 50 cm Sump area without GR min. 40 x 40 cm, Ø 40 cm (without ill.)

In case of installation beneath the backpressure level the pressure tube must be tak-en in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with a EN 12050-4-proofed swing-type check valve. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

11


ACCESSORIES

Code No. U5K U5KS


H W D90 90 1¼“ JP09739 • •

Duplex swing-type check valve 1½” (DN 40), PN 4 for duplex pump station DIN EN 12050-4

H W D200 280 1½“ JP09155 •

2 Stop valve 1¼“ (DN 32), PN 16 H W D110 max. 60 1¼“ JP44785 • •

1½ (DN 40), PN 16 125 max. 60 1½“ JP44786 •

3 Elastic connection 1¼“ (DN 32), PN 3 H D100 42 JP44773 • •


5 Hose coupling 1¼“ (DN 32) brass, for portable use JP00327 • •

Solid fire hose coupling 1 ¼“, male thread JP44780 • •

Coupling wrench JP25708 • •Hose connection 1 ¼“ - 38/32/25 JP44209 • •

6 Hose set, 15 m PVC hose c/w elbow JP43550 • •

7 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential free contact and 3 m cable JP44891 •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 • •

8 Separate level controls for single unit (see level controls for description)NE 1 with sub. ball contact switch 3,0 m JP16710 •NE 2 with sub. ball contact switch 9.5 m JP16711 •NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 •NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 •Counterweight (1 piece) JP44803 •Duplex control unit (see section on level controls for description)BD 00E JP45735 •Subm. switch pack B with 3 subm. ball contact switches with 9.5 m ca-ble and fixing device JP16725 •Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 •


10 Special float assembly for low switching points (Switching height without GR ON 90 mm, OFF 40 mm) JP44207 •

Special float assembly for narrow chambers (chamber min. 30x30 cm) Switching heigth without GR ON 265 mm, OFF 195 mm JP40856 •

Flaot fixation for continuous pump operation JP42175 •

11 Guide rail system GR 32 JP44000 • •

Support for guide rail extension ex 2 m sump depth, per m 1 piece JP28314 • •


12



TECHNICAL DATA

PumpVertical, single-stage, submersible, foot strainer with 10 mm free passage – detachable for activating low level pumping. With the pump base installed, free passage is 20 mm. Volute casing with 1 ¼“ male radial pressure branch, EIP-technology hydraulics with open 5-blade impeller.

BearingsCommon shaft for pump and motor, mounted in ball bearings and perma-nently grease lubricated.

SealA shaft seal, which is completely secure against running dry thanks to a three-fold radial shaft seal ring and intermediate oil chamber.


MaterialMotor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated sewage resistant flexible cable.


Scope of supplyPump ready for connection acc. to EN 12050 with 90°, 1¼“ female connection elbow, cable and safety plug, S model with automatic level float switch.

The pump is delivered fitted with a strainer base which can be swapped for any of the accompanying pedestols in cases where a 20 mm clear passage is required.

40519-02 40523-04

Dimensions U 5 KS (mm) Dimensions GR 32 (mm)

* with special float assembly Art. Nr. JP40856** with special float assembly Art. Nr. JP44207

ON

OFF

13

JUNG PUMPEN U3K SPEZIALSUBMERSIBLE SUMP PUMPS

D 101-4.3-EN-1607

· For saline solutions up to 10% salinity

· Continuous operation · Low level pumping · Flushing device · Safe to run dry · EIP technology · Swing-type check valve for portable use

· SiC mechanical seal · Moisture sealed cable inlet

U 3 KS spezial with built-in level control

APPLICATIONDie U 3 K (S) is a special model made from high-quality resistant materials. This model is suitable for both stationary and portable use and is also able to handle aggressive media such as liquids containing salt, brackish water, condensate, silage liquor, whey and liquid fertilizer in the agricultural industry.

Contaminated water at high tempera-tures from dishwashers and washing machines (also high temperature) as well as condensate from condensing boilers can also be removed with the pump. For stationary operation the pump can also be combined with either the collecting tank supplied or with a large number of our chemical-resistant collecting tanks.

For other aggressive media we advise you to consult us. The difference in the characteristics of the various media does not make it possible for us to provide a guarantee.

This pump provides the same outstanding innovative technical features as the standard model. For stationary use in drains the guide rail system GR 32 also offers all the advantages of fast and easy maintenance. If the sump or tank runs dry temporarily, the pump can be vented by providing a drill-hole in the spiral housing.

If centrifugal submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation 0100.

27945-01

PERFORMANCE



14


ELECTRICAL DATA

Type Type of current

Voltage Motor rating kW RPM Current Motor protection

Plug

Volt P1 P2 min-1 Ampere

U3K spezial W-Current 1/N/PE~230 0.32 0.20 2720 1.4 integrated Safety-

SUBMERSIBLE SUMP PUMPS

Type Maximum Height x Width

Discharge branch

Free passage


Weight approx.

Code No.

Pump without level control U3K spezial without bend with bend

255 x 170 mm 255 x 225 mm

1¼“ 10 mm H07RN-F-3G1.0 10 m 4.3 kg JP09562

Pumps with built-in level controlU3KS spezial (acc. to VDE, not two be used outdoors) 255 x 275 mm 1¼“ 10 mm H07RN-F-3G1.0 4 m 3.6 kg JP09563U3KS spezial 255 x 275 mm 1¼“ 10 mm H07RN-F-3G1,0 10 m 4,3 kg JP45195

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6

U3K spezial Flow rate Q [m³/h] 6.5 5.5 5.0 4.0 3.0 1.5

27827-01

Example of single pump installation with GRSingle unit with built-in level control Sump area with GR 32 min. 40 x 50 cm Sump area without GR min. 40 x 40 cm (without illustr.)

Example of duplex pump installationDuplex unit with control unit Sump area with GR 32 min. 50 x 50 cm (without illustr.) Sump area without GR min. 50 x 50 cm (Suspend control unit in a dry room.)

In case of installation beneath the backpressure level the pressure tube must be tak-en in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.


27826-02

15


ACCESSORIES

Code No. U3K spezial

U3KS spezial

H W D

1 Swing-type check valve 1¼“ (DN 32), PN 4 DIN EN 12050-4 90 90 1¼“ JP09739 • •

DoppelSwing-type check valve 1½“ (DN 40), PN 4 for duplex pump station DIN EN 12050-4

200 280 1½“ JP09155 •

2 Ball valve 1¼“ (DN 32), PVC 110 max. 60 1¼“ JP46111 • •

Stop valve 1½“ (DN 40), PN 16 125 max. 60 1½“ JP44786 •

3 Elastic connection 1¼“ (DN 32), PN 3H D

JP44773 • •100 42


5 Hose coupling 1¼“ (DN 32) brass, for portable use JP00327 • •

Hose connection 1¼“ – 38/32/25 JP44209 • •6 Hose set, 15 m PVC hose c/w elbow JP43550 • •

7 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential free contact and 3 m cable

JP44891 •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 •Alarm unit washing machine stop AW3 for with submersible ball contact switch with 3 m cable, separate, mainsdependent

JP44895 • •

8 Separate level controls for single unit (see level controls for description)NE 1 with sub. ball contact switch 3.0 m JP16710 •NE 2 with sub. ball contact switch 9.5 m JP16711 •NE 1A with sub. ball contact switch 3.0 m and alarm system JP16714 •NE 2A with sub. ball contact switch 9.5 m and alarm system JP16715 •Counterweight (1 piece) JP44803 •Duplex control unitBD 00E JP45735 •Subm. switch pack B with 3 subm. ball contact switches with 9,5 m cable and fixing device JP16725 •

Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 •


10 Special float assembly for low switching points Switching height without GR ON 105 mm, OFF 45 mm; switching height with GR 32 ON 135 mm, OFF 75 mm

JP44795 •

Special float assembly for narrow chambers (size of chamber min. 30x30 cm). Switching height without GR ON 240 mm, OFF 120 m

JP40856 •

Float fixation for continuous pump operation JP42175 •

11 Guide rail system GR 32 JP44000 • •Support for guide rail extension ex 2 m sump depth per m 1 piece JP28314 • •


16



TECHNICAL DATA

PumpVertical, single-stage, submersible shaft encapsulated, foot strainer with 10 mm free passage – detachable for activating low level pumping, volute casing with 1¼" (male) radial pressure branch and integrated swing-type check valve, spiral casing with flushing device for drain cleaning, EIP technology hydraulics with open 5-blade impeller.


SealSilicon carbide mechanical shaft seal, oil chamber and shaft seal ring towards the motor section, safe to run dry.





Dimensions U 3 KS spezial (mm)

27818-03

ON

OFF

* with low level float Code. No. JP44795** with low level float Code. No. JP40856

Dimensions GR 32 (mm)

Dual station

(by customers)

* with low level float Code No. JP 44795

with low level float

ON

OFF

Duplex unit: Pumps without built-in level control


Sum

p m

in. 5

00

Sum

p m

in. 4

00

Sump min. 5004 27819-05

17

JUNG PUMPEN U6KSUBMERSIBLE DRAINAGE PUMPS



· Continuous operation · Flushing device · Replaceable moisture sealed cable inlet

· Low level pumping by removing the strainer base

· SiC mechanical seal independent of rotation direction

· Safe to run dry · 10/20 mm free passage with EIP technology

U 6 K with built-in level control

42527-00

APPLICATIONThe U6K range of pumps is suitable for stationary and portable use.

It can be used as a drainage pump for mildly contaminated waste and ground water, in sumps with rain water, drainage or seepage water, silage liquor and also liquid manure. The high quality mechan-ical seal also makes the pump suitable for extracting abrasive media.

In stationary use the U6K ES/DS removes the waste water from domestic appli-ances such as dishwashers and washing machines (also high temperature). The guide rail system GR 32 offers all the advantages of fast and easy maintenance. Our ready-to-install collecting tanks extend the options for installation and use.

For supporting sewage water with heavy pollution we recommend our US series. Especially for the transportable use, in building site areas for example, our building pumps UB should be used.

If centrifugal submersible pumps are used outdoors, only a pump with 10 m cable without extension cable may be used in accordance with VDE Regulation 0100.

D 103-4.2-EN-1607

PERFORMANCE

18


42523-01

In accordance with DIN EN 12056-4 section 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not interrupted.

In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

42524-00

SUBMERSIBLE DRAINAGE PUMPS


Discharge branch

Free passage

Cable quality H07RN-F-

Cable length

Weight approx.

Code No.

Pumps without level controlU6K E 335 x 175 mm 1¼“ 20 mm 3G1,0 10 m 6,0 kg JP00226U6K D 335 x 175 mm 1¼“ 20 mm 4G1,0 10 m 6,5 kg JP00228Pumps with built-in level control (acc. to VDE, only to be used outdoors with 10 m cable)

U6K ES 335 x 210 mm 1¼“ 20 mm 3G1,0 4 m 5,5 kg JP00227U6K DS 335 x 210 mm 1¼“ 20 mm 4G1,0 4 m 5,9 kg JP00229U6K ES 335 x 210 mm 1¼“ 20 mm 3G1,0 10 m 6,2 kg JP09260U6K DS 335 x 210 mm 1¼“ 20 mm 4G1,0 10 m 6,8 kg JP09261

ELECTRICAL DATA


U6K E/ES W-Strom 1/N/PE~230 0.75 0.49 2645 3.3integriert

Safety-U6K D/DS D-Strom 3/PE~400 0.75 0.55 2678 1.3 CEE-

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9U6K E/ES/D/DS Flow rate Q [m³/h] 15.5 14.5 13.0 11.5 9.5 8.0 6.0 4.0 1.5

Example of single pump installation with GRSingle unit with built-in level controlSump area with GR 32 min. 40 x 50 cmSump area without GR min. 40 x 40 cm (without illustr.)

Example of duplex pump installation Duplex unit with control unitSump area with GR min. 50 x 50 cm (without illustration)Sump area without GR min. 50 x 50 cmSuspend control unit in a dry room.

peak loadON

Notice of min. distance!

peak loadON

OFF

ALARM

19


* only for single units

ACCESSORIES

Code No. U6K E U6K D U6K ES U6K DS

1 Swing-type check valve 1¼” (DN 32), PN 4 DIN EN 12050-4

H W D90 90 1¼“

JP09739 • • • •

Duplex swing-type check valve 1½” (DN 40), PN 4 for duplex pump station, DIN EN 12050-4H W D200 280 1½“

JP09155 • •

2 Stop valve 1¼“ (DN 32), PN 16 H W D110 max. 60 1¼“ JP44785 • • • •

1½“ (DN 40), PN 16 125 max. 60 1½“ JP44786 • •3

Elastic connection 1¼“ (DN 32), PN 3 H D100 42 JP44773 • • • •

4 Hose band clamp 1¼“ JP44765 • • • •

5Hose coupling 1¼“ (DN 32) brass, for portable use JP00327 • • • •

Solid fire hose coupling 1 ¼“ male thread JP44780 • • • •Coupling wrench JP25708 • • • •Hose connection 1 ¼“ - 38/32/25 JP44209 • • • •

6 Hose set, 15 m PVC hose c/w elbow JP43550 • • • •

7 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential-free contact and 3 m cable JP44891 • •

Alarm unit AG10 with sub. ball contact switch ,ditto, 9.5 m cable JP44892 • •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 • • • •

8 Separate level controls for single unit (see level controls for description)NE 1 (1-phase) with sub. ball contact switch 3.0 m JP16710 •NE 2 (1-phase) with sub. ball contact switch 9.5 m JP16711 •ND 1 (3-phase) with sub. ball contact switch 3.0 m JP16712 •ND 3 (3-phase) with sub. ball contact switch 9.5 m JP16713 •NE 1A (1-phase) with sub. ball contact switch 3.0 m and alarm JP16714 •NE 2A (1-phase) with sub. ball contact switch 9.5 m and alarm JP16715 •ND 1A (3-phase) with sub. ball contact switch 3.0 m and alarm JP16716 •ND 3A (3-phase) with sub. ball contact switch 9.5 m and alarm JP16717 •Counterweight (1 piece) JP44803 • •Controls for duplex unit (see section on Level controls for description)BD 00E (1-phase) JP45735 •BD 00 (3-phase) JP45993 •Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 • •

Subm. switch pack BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 • •

9 Rechargeable battery for off the line operation of the alarm JP44850 • • • •

10 Special float assembly for low switching points (Switching height without GR ON 130 mm, OFF 80 mm) JP44207 • •

Special float assembly for narrow chambers (min. 30 x 30 cm) JP40856 • •

Special float assembly for continuous pump operation JP42175 • •

11 Guide rail system GR 32 JP44000 • • • •

Support for guide rail extension ex 2 m sump depth, per m 1 peace JP28314 • • • •

12 Connection kid DN 32 with telescopable pressure pipe JP44609 • • • •

20



4 42525-02 4 42526-02

TECHNICAL DATA

PumpVertical, single-stage, submersible, with foot strainer with 10 mm free passage – detachable for activating low level pumping. With the pump base installed, free passage is 20 mm. Volute casing with 1 ¼“ male radial pressure branch, EIP-technology hydraulics with open 6-blade impeller.


SealSilicon carbide mechanical seal, intermediate oil chamber, shaft seal ring towards the motor section, safe to run dry.


MaterialMotor housing, shaft and screws in stainless steel, volute casing, impeller and control head in plastic (GRP), rubber insulated flexible cable.



The pump is delivered fitted with a strainer base which can be swapped for any of the accompanying pedestols in cases where a 20 mm clear passage is required.

Dimensions U6K (mm) Dimensions GR 32 (mm)

dual station

(by customer)

ON

ON

OFF

OFF

Dual station: built-in level control


Sum

p m

in. 4

00

Sum

p m

in. 5

00

Sump min. 500 * with low level float Code. No. JP40856** with low level float Code. No. JP44207

21

JUNG PUMPEN DRAINAGE SET

APPLICATIONThe drainage set reliably protects your building from mildly contaminated ground water. The set comes with the U 6 Drain ES drainage pump and is ready to plug in and use. The useful components contained in this set make it child's play to install and operate.

The powerful pump also handles drainge water with an abrasive sand content. Thanks to its slimline design, the drainage set fits in all standard drainage sumps with a sand trap from 280 mm internal diameter upwards. The mounting bracket stabilises the pump even in large sumps and ensures safe operation.

Drainage Set

D 129 –2.0–EN–1607

· Ready to connect · Powerful drainage pump · Large scope of supply · Continuous operation · SiC mechanical seal independent of rotation direction

· Safe to run dry

42527-00

PERFORMANCE



Operative limit Q min.Pressure pipe DN 32

22

JUNG PUMPEN DRAINAGE SET


TECHNICAL DATA

PumpVertical, single-stage, submersible, foot strainer with 10 mm free passage. Volute housing with 1 ¼" male radial discharge branch, EIP-technology hydraulics with open 6-blade impeller.


SealSilicon carbide mechanical seal, inter- mediary oil chamber, shaft seal ring towards the motor section, safe to run dry.

MotorSubmersible motor, type of enclosure IP 68, insulation class B, motor thermostat for emergency switch-off on overheating, with automatic switch - on after sufficient cooling, switched on via plug (manual operation) or automatic switching (automatic operation), moisture sealed cable inlet for protecting the pump in the event of damage to the cable, continuousoperation when not sub-merged on account of its motor jacket cooling.


Scope of supplyDrainage Set: Drainage pump U6 Drain ES, special float, swing-type check valve, hose nozzle with clamp, mounting bracket, 5 m lifting rope, 20 m cable, Manual- 0- Automatic control switch.

Hose set: Elbow, 2 x hose nozzle, hose clamp,15 m PVC spiral hose Ø 40 mm, hose clamp with wing bolt.

Dimensions of drainage setExample of installation

43528-00 43554-00

DRAINAGESET

Type Discharge branch

Free passage Cable quality Cable length Weight approx. Code No.

Drainage set 1 ¼“ 10 mm S07RN-F-4G 0,75 20 m 9.0 kg JP43388Hose set, 15 m PVC hose c/w elbow 4.5 kg JP43550

ELECTRICAL DATA

Type Type of current Voltage Motor rating kW RPM Current Motor protection PlugVolt P1 P2 min-1 Ampere

Drainage set 1-phase 1/N/PE~230 0.75 0.49 2645 3.3 integrated Safety-

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9Drainage set Flow rate Q [m³/h] 15.5 14.0 12.5 11.0 9.0 7.5 5.5 3.5 1.5

Switching heightsON 300 mmOFF 230 mm

23

JUNG PUMPEN SIMERSUBMERSIBLE UTILITY PUMP

4 42527-00


APPLICATIONThe Simer pump is a robust submersible utility pump for draining cellars, flat roofs, tennis courts or swimming pools. It can also be used to remove wastewater from building works such as core-hole drilling and concrete cutting. The Simer pump removes unwanted water quickly and efficiently, leaving a residual water level of just 2 mm, while starting to pump at a water level of just 5 mm!

The removable strainer, with a mesh size of 2 mm, reliably protects the hydraulic system from coarse solids. The variable hose connector allows connections to be made quickly and easily.

Connecting the pump permanently to the building’s drainage system or using it to protect against back-flow is not per-mitted, however. Please refer to our UK3 to U6K range of pumps for these types of application.

The electronical switch Simer Level Control can be integrated into the cable inlet and switch the pump on automati-cally at approx. 7 mm water level. This way, puddles and flood water are removed automatically.

Simer Pump

· Removes water down to a level of 2 mm

· Robust cast aluminium housing · Self-venting starts at a water level of just 5 mm

· Suitable for continuous operation · Replaceable cable inlet · NEW accessory: Electronical switch Simer Level Control for automatical pump operation

D 133-1.2-EN-1607

PERFORMANCE

Electronical switch for water-level related pump control. The level control can be integrated into the cable inlet and switches the pump on automatically at approx. 7 mm water level. For manuel pump start the level control contains a switch.

Simer Level Control

24 JUNG PUMPEN GmbH · 33803 Steinhagen · Tel. (05204) 17-0 · Fax (05204) 80368 · [email protected] · www.jung-pumpen.de

JUNG PUMPEN SIMER

4 42526-02

TECHNICAL DATA

Pump:Vertical, single stage, fully submersible, strainer with 2 mm mesh, spiral casing with vertical discharge, 1¼” female screw thread. Hydraulics driven by dual blade open impeller.

BearingsThrough-shaft for pump and motor, on maintenance-free bearings.

SealShaft sealed with mechanical seal, safe to run dry.

MotorFully submersible IP 68, insulation class B, coil thermostats to protect the drive system against overheating, switched on via plug. Oil-filled motor allows contin-uous operation even when pump is not submerged.

MaterialsHousing parts made of aluminium, stove-enamelled, impeller made of die cast zinc, strainer made of plastic, rubber sheathed mains cable that is resistant to sewage.

Scope of supplyPump, ready to connect, with ½” / ¾” / 1” (13/19/25 mm) hose connector, and connecting cable with plug.

Dimensions (mm)

ELECTRICAL DATA

Type Type of current Voltage Motor rating W RPM Current Motor Mains plugVolt P1 min-1 Ampere protection

Simer Pump 1-phase 1/N/PE~230 400 2100 2.6 Integrated Safety plug

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6Simer Pump Flow rate Q [m³/h] 3.7 3.2 2.8 1.9 1.0 0.1

SIMER PUMP


Hose connections Cable type Cable length

Weight, approx.

Code no.

Simer Pump 213 x 161 x 161 mm ½” / ¾” / 1” H07RN-8-F3G1 10 m 5.0 kg OD6601G-04Accessories: Simer Level Control JP46884Hose coupling 1¼” (diameter 32), brass JP00327

25

JUNG PUMPEN US 62–251SUBMERSIBLE DRAINAGE PUMPS10 MM FREE PASSAGE

D 117–3.2-EN–1603

· Safe to run dry · Easy to maintain due to guide rail systems

· 10 mm free passage

· Controllable oil chamber · SiC mechanical seal independent of rotation direction

· Replaceable moisture sealed cable inlet

APPLICATIONThe centrifugal submersible drainage pumps US 62-251 can be used wherever sewage water with solids up to 10 mm particle size occurs, e.g. in collecting sumps for ground water, or in permanent draining systems for clean water, or handling solids in suspension. They are also ideal for pumping the sewage water from collecting sumps into which dishwashers or washing machines are discharging. For high temperature hot water in the industrial and commercial field we recommend the use of our US 73 and US 103 HE/HES.

This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of mainte-nance and inspection.

For automatic monitoring of the oil chamber a seal leak control can be connected.

Maximum cable length of the pumps is 10 m. 3-phase pumps with level control (US 151 DS, US 152 DS and US 251 DS) have a CEE-Plug with phase inverter.

The sewage pumps are tested by the German Institute for Construction Engineering and correspond to the valid construction and test principles.

US 251 D

US 62 ES

25696-03

PERFORMANCE



26


SUBMERSIBLE DRAINAGE PUMPS US 62–251


Discharge branch

Free passage


Cable length with plug

Cable ength without plug

Weight approx.

Code No.

Pumps without level control US 62 E 380 x 190 x 210 mm 1½” 10 mm 3G1.0 10 m 12.6 kg JP09812US 62 D 380 x 190 x 210 mm 1½” 10 mm 4G1.0 10 m 12.8 kg JP09813US 102 E 410 x 190 x 210 mm 1½” 10 mm 3G1.0 10 m 14.5 kg JP09278US 102 D 410 x 190 x 210 mm 1½” 10 mm 4G1.0 10 m 15.0 kg JP00214US 152 E 435 x 190 x 210 mm 1½” 10 mm 3G1.0 10 m 16.0 kg JP09435US 152 D 435 x 190 x 210 mm 1½” 10 mm 4G1.0 10 m 17.0 kg JP09437Pumps with built-in level controlUS 62 ES 380 x 225 x 325 mm 1½” 10 mm 3G1.0 10 m 12.7 kg JP09814US 62 DS 380 x 225 x 325 mm 1½” 10 mm 4G1.0 10 m 12.9 kg JP09815US 102 ES 410 x 225 x 325 mm 1½” 10 mm 3G1.0 10 m 14.5 kg JP09279US 102 DS 410 x 225 x 325 mm 1½” 10 mm 4G1.0 10 m 15.0 kg JP00218US 152 ES 435 x 225 x 325 mm 1½” 10 mm 3G1.0 10 m 16.0 kg JP09436US 152 DS 435 x 225 x 325 mm 1½” 10 mm 4G1.0 10 m 17.0 kg JP09438Pumps without level controlUS 151 E 360 x 220 x 310 mm 2” 10 mm 4G1.0 10 m 27.0 kg JP09310US 151 D 360 x 220 x 310 mm 2” 10 mm 6G1.5 10 m 27.5 kg JP09300US 251 D 360 x 220 x 310 mm 2” 10 mm 6G1.5 10 m 27.5 kg JP09301Pumps with built-in level controlUS 151 ES 360 x 220 x 310 mm 2” 10 mm 4G1.0 10 m 29.0 kg JP09241US 151 DS* 360 x 220 x 310 mm 2” 10 mm 6G1.5 10 m 29.5 kg JP09243US 251 DS* 360 x 220 x 310 mm 2” 10 mm 6G1.5 10 m 29.5 kg JP09245

* CEE-Motorprotection with phase inverter

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16US 62 E/ES 19 17 15 12 10 8 6 4 2 Flow rate Q [m³/h]US 62 D/DS 22 20 17 15 12 10 8 6 4US 102 E/ES/D/DS 28 26 23 21 19 17 15 12 10 8 5 2US 152 E/ES 30 29 27 24 22 20 18 15 13 11 8 6 3 1US 152 D/DS 31 30 28 26 23 21 19 17 14 12 10 8 5 3US 151 E/ES/D/DS 40 39 37 35 33 31 29 26 23 20 17 14US 251 D/DS 54 52 51 49 47 45 43 40 38 35 32 29 25 21 10

ELECTRICAL DATA

Type Type of current Voltage Motor rating kW RPM Current Motor protection PlugVolt P1 P2 min-1 Ampere

US 62 E/ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 62 D/DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-US 102 E/ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-US 102 D/DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-US 152 E 1-phase 1/N/PE~230 1.60 1.21 2814 7.5 on site* –US 152 ES 1-phase 1/N/PE~230 1.60 1.21 2814 7.5 integrated Safety-**US 152 D 3-phase 3/PE~400 1.70 1.41 2815 3.1 on site* –US 152 DS 3-phase 3/PE~400 1.70 1.41 2815 3.1 integrated CEE-**US 151 E 1-phase 1/N/PE~230 1.68 1.19 2812 7.6 on site* –US 151 ES 1-phase 1/N/PE~230 1.68 1.19 2812 7.6 integrated Safety-**US 151 D 3-phase 3/N/PE~400 1.60 1.30 2925 3.0 on site* –US 151 DS 3-phase 3/N/PE~400 1.60 1.30 2925 3.0 integrated CEE-**US 251 D 3-phase 3/N/PE~400 2.60 2.10 2860 4.4 on site* –US 251 DS 3-phase 3/N/PE~400 2.60 2.10 2860 4.4 integrated CEE-**

* additional requirements. see technical data or accessories ** Protective motor plug

27


25619-10

24026-02

25643-11

25616-04

Dimensions with GR 40 (mm) Dimensions with GR 50 (mm)

Dimensions US 151 and US 251 (mm)Dimensions US 62, US 102 and US 152 (mm)

44759

JP44759

28


* only for single units ◊ in connection with a motor protection plug ×Control unit on request

ACCESSORIES

H W D Code No. 62 E

62 ES

62 D

62 DS

102 E

102 ES

102 D

102 DS

152 E

152 ES

152 D

152 DS

151 E

151 ES

151 D

151 DS

251 D

251 DS

1 Swing-type check valve DIN EN 12050-4

1½“ (DN 40), PN 4 150 120 1½“ JP00317 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙2“ (DN 50), PN 4 150 120 2“ JP00326 ∙ ∙ ∙ ∙ ∙ ∙

Ball check valve DIN EN 12050-4

2“ (DN 50), PN 6 185 155 2“ JP44782 ∙ ∙ ∙ ∙ ∙ ∙Elbow ball check valve DIN EN 12050-4

1½“ (DN 40), PN 6, 170 125 1½“ JP44783 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Duplex swing-type check valve for duplex pump stations, DIN EN 12050-4

1½“ (DN 40), PN 4 200 280 1½“JP09155 ∙ ∙ ∙ ∙ ∙ ∙

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max.60 1½“ JP44786 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ (DN 50), PN 16 140 max. 67 2“ JP44787 ∙ ∙ ∙ ∙ ∙ ∙3 Elastic connection 1½“ (DN 40), PN 4 H D

120 50 JP44777 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ (DN 50), PN 4 150 63 JP44775 ∙ ∙ ∙ ∙ ∙ ∙4 Hose band clamp 1½“ JP44763 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ JP44764 ∙ ∙ ∙ ∙ ∙ ∙5 Elbow 1½“ JP45953 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Elbow 2“ JP44771 ∙ ∙ ∙ ∙ ∙ ∙6 Alarm unit AG3 with submersible ball contact switch, separate,

mains-dependent, with potential-free contact and 3 m cableJP44891 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Alarm unit AG10 ditto, with 9.5 m cable JP44892 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent

JP44895 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

ND 1

BD

B

7 Separate level controls for single unit (see level controls for description)NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 ∙ ∙ ◊ ◊NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 ∙ ∙ ◊ ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 ∙ ∙ ◊ ◊ ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 ∙ ∙ ◊ ◊ ◊NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 ∙ ∙ ◊ ◊NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 ∙ ∙ ◊ ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 ∙ ∙ ◊ ◊ ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 ∙ ∙ ◊ ◊ ◊Counterweight (1 piece) JP44803 ∙ ∙ ∙ ∙ ◊ ◊ ◊ ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (Single-phase current) JP45735 ∙ ∙BD 610 EC (Single-phase current with operating capacitor) JP45743 ∙BD 00 (3-phase current) JP45993 ∙ ∙BD 25 (3-phase current) JP45737 ∙ ∙BD 46 (3-phase current) JP45739 ∙Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙BmG with 3 subm. ball contact switches with 9,5 m cable and counterweight JP16726 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Protective motor safety plug– 230 V (without level control) JP40264 ∙Protective motor plug– 8 A, 230 V (without level control) JP44753 ∙Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 ∙CEE-Protective motor plug– 400 V (without level control) 2,8–4,0 A JP44750 ∙ 4,0–6,0 A JP44751 ∙

8 Rechargeable battery for off the line operation of the alarm system JP44850 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙9 Seal leak detector DKG JP44900 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

10 Special float assembly for low switching points * Switching points US 62 ON/OFF US 102 ON/OFF US 152 ON/OFF without GR 155/105 mm 185/135 mm 210/160 mm with GR 180/130 mm 210/160 mm 235/185 mm

JP44795 ∙ ∙ ∙ ∙ ∙ ∙

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP45902 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

12 Webbing with Shackle A 0.6 JP45168 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙13 Guide rail system GR 40 JP25592 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Guide rail system GR 50 JP25593 ∙ ∙ ∙ ∙ ∙ ∙

29


ACCESSORIES

H W D Code No. 62 E

62 ES

62 D

62 DS

102 E

102 ES

102 D

102 DS

152 E

152 ES

152 D

152 DS

151 E

151 ES

151 D

151 DS

251 D

251 DS


1½“ (DN 40), PN 4 150 120 1½“ JP00317 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙2“ (DN 50), PN 4 150 120 2“ JP00326 ∙ ∙ ∙ ∙ ∙ ∙


2“ (DN 50), PN 6 185 155 2“ JP44782 ∙ ∙ ∙ ∙ ∙ ∙Elbow ball check valve DIN EN 12050-4

1½“ (DN 40), PN 6, 170 125 1½“ JP44783 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Duplex swing-type check valve for duplex pump stations, DIN EN 12050-4

1½“ (DN 40), PN 4 200 280 1½“JP09155 ∙ ∙ ∙ ∙ ∙ ∙

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max.60 1½“ JP44786 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ (DN 50), PN 16 140 max. 67 2“ JP44787 ∙ ∙ ∙ ∙ ∙ ∙3 Elastic connection 1½“ (DN 40), PN 4 H D

120 50 JP44777 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ (DN 50), PN 4 150 63 JP44775 ∙ ∙ ∙ ∙ ∙ ∙4 Hose band clamp 1½“ JP44763 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

2“ JP44764 ∙ ∙ ∙ ∙ ∙ ∙5 Elbow 1½“ JP45953 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Elbow 2“ JP44771 ∙ ∙ ∙ ∙ ∙ ∙6 Alarm unit AG3 with submersible ball contact switch, separate,

mains-dependent, with potential-free contact and 3 m cableJP44891 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Alarm unit AG10 ditto, with 9.5 m cable JP44892 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent

JP44895 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

ND 1

BD

B

7 Separate level controls for single unit (see level controls for description)NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 ∙ ∙ ◊ ◊NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 ∙ ∙ ◊ ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 ∙ ∙ ◊ ◊ ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 ∙ ∙ ◊ ◊ ◊NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 ∙ ∙ ◊ ◊NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 ∙ ∙ ◊ ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 ∙ ∙ ◊ ◊ ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 ∙ ∙ ◊ ◊ ◊Counterweight (1 piece) JP44803 ∙ ∙ ∙ ∙ ◊ ◊ ◊ ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (Single-phase current) JP45735 ∙ ∙BD 610 EC (Single-phase current with operating capacitor) JP45743 ∙BD 00 (3-phase current) JP45993 ∙ ∙BD 25 (3-phase current) JP45737 ∙ ∙BD 46 (3-phase current) JP45739 ∙Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable and fixing device JP16725 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙BmG with 3 subm. ball contact switches with 9,5 m cable and counterweight JP16726 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Protective motor safety plug– 230 V (without level control) JP40264 ∙Protective motor plug– 8 A, 230 V (without level control) JP44753 ∙Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 ∙CEE-Protective motor plug– 400 V (without level control) 2,8–4,0 A JP44750 ∙ 4,0–6,0 A JP44751 ∙

8 Rechargeable battery for off the line operation of the alarm system JP44850 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙9 Seal leak detector DKG JP44900 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙


JP44795 ∙ ∙ ∙ ∙ ∙ ∙

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP45902 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

12 Webbing with Shackle A 0.6 JP45168 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙13 Guide rail system GR 40 JP25592 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Guide rail system GR 50 JP25593 ∙ ∙ ∙ ∙ ∙ ∙


25893-06

25633-03

Example of single pump installation with GR US 62+102+152 sump area with GR 40 min. 40 x 60 cmUS 62+102+152 sump area without GR min. 40 x 40 cm (without illustration)US 151+251 sump area with GR 50 min. 40 x 70 cm (without illustration)US 151-251 sump area without GR min. 40 x 50 cm (without illustration)

Example of duplex pump installation US 62+102+152 sump area without GR min. 40 x 60 cmUS 62+102+152 sump area with GR 40 min. 60 x 60 cm (without llustration)US 151+251 sump area without GR min. 50 x 70 cm (without llustration)US 151+251 sump area with GR 50 min. 70 x 70 cm (without illustration)



Peak load ON

Basic load ON

OFF

ALARM


30



TECHNICAL DATA

PumpVertical, single-stage, submersible, open centrifugal impeller with 10 mm free passage

US 62, US 102 and US 152: volute casing with discharge branch 1½" (female thread).

US 151 and US 251: spiral casing with horizontal discharge 2” (female thread).

BearingsCommon shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 151 and 251 with angular ball bearings).

SealSilicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry, a seal leak control can be connected.

MotorSubmersible, motor type of enclosure IP 68, insulation class B or F (US 151 and US 251), winding thermostat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches.

US 152: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer.

US 151 E: To protect the motor, a correct adjusted motor protecting switch and an operating capacitor 30 µF have to be provided in the control unit at site by the customer.The winding thermostat (provided by customer in the control unit) must be corrected in series with the input side of the motor contactor.

US 151 D und US 251 D: To protect the motor, a correct adjusted motor protec-tion switch has to be provided in the control unit at site by the customer. The winding thermostat (provided by cus-tomer in the control unit) must be corrected in series with the input side of the motor contactor.

Materials:Volute casing or spiral housing made off GG grey cast iron, power supply through rubber insulated flexible cable.

US 62, US 102 and US 152: Terminal board lid, open centrifugal impeller, wear plate and foot strainer made off GRP, motor casing and shaft from stainless steel.

US 151 and US 251: Motor casing and cable inlet made of GG grey cast iron, open centrifugal impeller and foot strainer made of GRP, rubber coated wear plate, shaft from C 45 steel encapsulated

InstallationPump can be installed free standing or in connection with guide rail system GR 40 or GR 50.

Scope of supplyPump according to DIN EN 12050 ready for connection with 10 m cable. US 62 and US 102 with safety plug (1-phase) or CEE-Plug (3-phase).

US 151, US 152 and 251: Pumps without level control with free lead end. Pump with built-in level control with CEE-Plug and phase inverter (3-phase) or safety-plug (1-phase).

31

JUNG PUMPEN US 73–253SUBMERSIBLE DRAINAGE PUMPS30/40 MM FREE PASSAGE

Operative limit Q min.Pressure pipe DN 40Pressure pipe DN 50

D 118–3.2-EN-1607


· 30 mm free passage (US 73, 103+153)

· 40 mm free passage (US 253)

· Controllable oil chamber · SiC mechanical seal independent of rotation direction


25697-03

APPLICATIONThe centrifugal submersible drainage pumps US 73-253 are suitable for dealing with contaminated water and capable of handling solids up to 30 and 40 mm particle size without stones. Fibrous waste water, as found in laundries or automatic launderettes and waste water from domestic dishwashers and washing machines can be handled by this pump range. For hot water in the industrial and commercial market we recommend the US 73 and US 103 HE/HES.

This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of mainte-nance and inspection.


The cable length is 10 m. The 3-phase pumps with built-in level control (US 153 DS and US 253 DS) have a CEE-plug with phase inverter.


US 73 ESUS 253 D

PERFORMANCE



32




Dis-charge branch

Free passage


Cable length with plug

Cable length without plug

Weight approx.

Code No.

Pump without level control US 73 E 380 x 195 x 210 mm 1½” 30 mm 3G1.0 10 m 12.5 kg JP00676US 73 D 380 x 195 x 210 mm 1½” 30 mm 4G1.0 10 m 12.5 kg JP00677US 103 E 410 x 195 x 210 mm 1½” 30 mm 3G1.0 10 m 14.0 kg JP09280US 103 D 410 x 195 x 210 mm 1½” 30 mm 4G1.0 10 m 14.5 kg JP09258US 153 E 435 x 195 x 210 mm 1½” 30 mm 3G1.0 10 m 14.5 kg JP09311US 153 D 435 x 195 x 210 mm 1½” 30 mm 4G1.0 10 m 15.0 kg JP09302Pumps with level controlUS 73 ES 380 x 230 x 325 mm 1½” 30 mm 3G1.0 10 m 12.5 kg JP00678US 73 DS 380 x 230 x 325 mm 1½” 30 mm 4G1.0 10 m 13.0 kg JP00679US 103 ES 410 x 230 x 325 mm 1½” 30 mm 3G1.0 10 m 14.0 kg JP09281US 103 DS 410 x 230 x 325 mm 1½” 30 mm 4G1.0 10 m 15.0 kg JP09259US 153 ES 435 x 230 x 325 mm 1½” 30 mm 3G1.0 10 m 16.0 kg JP09247US 153 DS* 435 x 230 x 325 mm 1½” 30 mm 4G1.0 10 m 17.0 kg JP09249Pumps without level controlUS 253 D 400 x 190 x 280 mm 2” 40 mm 6G1.5 10 m 26.5 kg JP09303Pumps with built-in level controlUS 253 DS* 400 x 190 x 280 mm 2” 40 mm 6G1.5 10 m 28.0 kg JP09251

* CEE-Motorprotection with phase inverter

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14US 73 E/ES 19 17 15 12 10 8 6 4 2 Flow rate Q [m3/h]US 73 D/DS 22 20 17 15 12 10 8 6 4US 103 E/ES/D/DS 28 26 23 21 19 17 15 12 10 8 5 2US 153 E/ES 30 29 27 24 22 20 18 15 13 11 8 6 3 1US 153 D/DS 31 30 28 26 23 21 19 17 14 12 10 8 5 3US 253 D/DS 40 38 36 34 32 30 28 25 23 20 17 14 10 7

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Motor protection Plugcurrent Volt P1 P2 min-1 Ampere

US 73 E/ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 73 D/DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-US 103 E/ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-US 103 D/DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-US 153 E 1-phase 1/N/PE~230 1.60 1.21 2814 7.5 on site* –US 153 ES 1-phase 1/N/PE~230 1.60 1.21 2814 7.5 integrated Safety-**US 153 D 3-phase 3/PE~400 1.70 1.41 2815 3.1 on site* –US 153 DS 3-phase 3/PE~400 1.70 1.41 2815 3.1 integrated CEE-**US 253 D 3-phase 3/N/PE~400 2.60 2.10 2860 4.4 on site* –US 253 DS 3-phase 3/N/PE~400 2.60 2.10 2860 4.4 integrated CEE-**

* additional requirements. see technical data or accessories ** Protective motor plug

33


25620-10

24033-03

25695-11

25632-04

Dimensions US 253 (mm)

Dimensions with GR 50 (mm)

Dimensions US 73, US 103 and US 153 (mm)

Dimensions with GR 40 (mm)

JP44759

44759

34


* only for single units ◊only in connection with a motor protection plug × Control unit on request

ACCESSORIES

H W DCode No. 73

E73 ES

73 D

73 DS

103 E

103 ES

103 D

103 DS

153 E

153 ES

153 D

153 DS

253 D

253 DS


1½“ (DN 40), PN 4 150 120 1½“ JP00317 • • • • • • • • • • • •2“ (DN 50), PN 4 150 120 2“ JP00326 • •


2“ (DN 50), PN 6 185 155 2“ JP44782 • •

Elbow ball check valve DIN EN 12050-4

1½“ (DN 40), PN 6, 170 125 1½ JP44783 • • • • • • • • • • • •

Duplex swing-type check valve for duplex pump stations, DIN EN 12050-4

1½“ (DN 40), PN 4 200 280 1½“JP09155 • • • • • •

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max. 60 1½“ JP44786 • • • • • • • • • • • •

2“ (DN 50), PN 16 140 max. 67 2“ JP44787 • •3 Elastic connection 1½“ (DN 40), PN 4 H D

120 50 JP44777 • • • • • • • • • • • •2“ (DN 50), PN 4 150 63 JP44775 • •

4 Hose band clamp 1½“ JP44763 • • • • • • • • • • • •2“ JP44764 • •

5 Elbow 1½“ JP45953 • • • • • • • • • • • •Elbow 2“ JP44771 • •

6 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent, with potential-free contact and 3 m cable

JP44891 • • • • • • •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 • • • • • • •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent

JP44895 • • • • • • • • • • • • • •

ND 1

BD

B

7 Separate level controls for single units (see level controls for description)NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 • • ◊NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 • • ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 • • ◊ ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 • • ◊ ◊NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 • • ◊NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 • • ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 • • ◊ ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 • • ◊ ◊Counterweight (1 piece) JP44803 • • • • ◊ ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (Single-phase current) JP45735 • •BD 00 (3-phase current) JP45993 • •BD 25 (3-phase current) JP45737 •BD 46 (3-phase current) JP45739 •Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable a. fixing devices JP16725 • • • • • •BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 • • • • • •Protective motor plug– 8 A, 230 V (without level control) JP44753 •Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 •CEE-Protective motor plug– 400 V (without level control) 3.7–5.5 A JP44751 •

8 Rechargeable battery for off the line operation of the alarm system JP44850 • • • • • • • • • • • • • •

9 Seal leak detector DKG JP44900 • • • • • • • • • • • • • •


JP44795 • • • • • •

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 • • • • • • • • • • • • • •Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP45902 • • • • • • • • • • • • • •

12 Webbing with shackle A 0.6 JP45168 • • • • • • • • • • • • • •

13 Guide rail system GR 40 JP25592 • • • • • • • • • • • •Guide rail system GR 50 JP25593 • •

35



25894-06

25634-03

ACCESSORIES

H W DCode No. 73

E73 ES

73 D

73 DS

103 E

103 ES

103 D

103 DS

153 E

153 ES

153 D

153 DS

253 D

253 DS


1½“ (DN 40), PN 4 150 120 1½“ JP00317 • • • • • • • • • • • •2“ (DN 50), PN 4 150 120 2“ JP00326 • •


2“ (DN 50), PN 6 185 155 2“ JP44782 • •

Elbow ball check valve DIN EN 12050-4

1½“ (DN 40), PN 6, 170 125 1½ JP44783 • • • • • • • • • • • •

Duplex swing-type check valve for duplex pump stations, DIN EN 12050-4

1½“ (DN 40), PN 4 200 280 1½“JP09155 • • • • • •

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max. 60 1½“ JP44786 • • • • • • • • • • • •

2“ (DN 50), PN 16 140 max. 67 2“ JP44787 • •3 Elastic connection 1½“ (DN 40), PN 4 H D

120 50 JP44777 • • • • • • • • • • • •2“ (DN 50), PN 4 150 63 JP44775 • •

4 Hose band clamp 1½“ JP44763 • • • • • • • • • • • •2“ JP44764 • •

5 Elbow 1½“ JP45953 • • • • • • • • • • • •Elbow 2“ JP44771 • •


JP44891 • • • • • • •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 • • • • • • •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent

JP44895 • • • • • • • • • • • • • •

ND 1

BD

B

7 Separate level controls for single units (see level controls for description)NE 1 (Single-phase current) with sub. ball contact switch 3.0 m JP16710 • • ◊NE 2 (Single-phase current) with sub. ball contact switch 9.5 m JP16711 • • ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 • • ◊ ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 • • ◊ ◊NE 1A (Single-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 • • ◊NE 2A (Single-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 • • ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 • • ◊ ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 • • ◊ ◊Counterweight (1 piece) JP44803 • • • • ◊ ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (Single-phase current) JP45735 • •BD 00 (3-phase current) JP45993 • •BD 25 (3-phase current) JP45737 •BD 46 (3-phase current) JP45739 •Subm. switch pack B with 3 subm. ball contact switches with 9.5 m cable a. fixing devices JP16725 • • • • • •BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 • • • • • •Protective motor plug– 8 A, 230 V (without level control) JP44753 •Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 •CEE-Protective motor plug– 400 V (without level control) 3.7–5.5 A JP44751 •

8 Rechargeable battery for off the line operation of the alarm system JP44850 • • • • • • • • • • • • • •

9 Seal leak detector DKG JP44900 • • • • • • • • • • • • • •


JP44795 • • • • • •

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN818 mod.) JP45901 • • • • • • • • • • • • • •Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN818 mod.) JP45902 • • • • • • • • • • • • • •

12 Webbing with shackle A 0.6 JP45168 • • • • • • • • • • • • • •

13 Guide rail system GR 40 JP25592 • • • • • • • • • • • •Guide rail system GR 50 JP25593 • •


In case of installation beneath the backpressure level the pressure tube mustbe taken in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

Example of single pump installation with GRUS 73+103+153 sump area with GR 40 min. 40 x 60 cmUS 75+103+153 sump area without GR min. 40 x 40 cm (without illustration)US 253 sump area with GR 50 min. 40 x 70 cm (without illustration)US 253 sump area without GR min. 40 x 50 cm (without illustration)

Peak load ON

Basic load ON

OFF

ALARM


Example of duplex pump installationUS 73+103+153 sump area without GR min. 40 x 60 cmUS 73+103+153 sump area with GR 40 min. 60 x 40 cm (without illustration)US 253 sump area without GR 50 min. 50 x 70 cm (without illustration)US 253 sump area with GR 50 min. 70 x 70 cm (without illustration)

36



TECHNICAL DATA

PumpVertical, single stage, submersible, open centrifugal impeller, volute casing with free inlet.

US 73, US 103 and US 153: Free passage 30 mm, horizontal discharge branch with 1½" (female thread).

US 253: Free passage 40 mm, horizontal discharge branch with 2“ (female thread).

BearingsCommon shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 253 with angular ball bearings).


MotorSubmersible, motor type of enclosure IP 68, insulation class B or F (US 253), winding thermostat protects the motor from overload, starting via plug, automat-ically via mounted circuit or submersible ball contact switches.

US 153 E/D: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer.

US 253 D: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer. The winding thermostat must be connected in series with the input side of the motor contactor.

MaterialVolute casing made of GG grey cast iron, power supply through rubber insulated flexible cable. US 73, US 103 and US 153:Terminal board lid, vortex impeller, wear plate and foot strainer made of GRP, motor casing and shaft in stainless steel.

US 253:Motor casing, volute casing and cable inlet made of GG grey cast iron, foot strainer and vortex impeller made of GRP, shaft from C 45 steel encapsulated.

InstallationPump can be installed free standing or in connection with guide rail system GR 40 or GR 50.

Scope of supplyPump according to DIN EN 12050 ready for connection with 10 m cable. US 73 and US 103 with safety plug (1-phase) or CEE-Plug (3-phase).

US 153 and 253: Pumps without level control with free lead end. Pump with level control with CEE-motor protective plug and phase inverter (3-phase) or safety-plug (1-phase).

37

JUNG PUMPEN US 75–155SUBMERSIBLE DRAINAGE PUMPS 50 MM FREE PASSAGE

D 126-2.2-EN-1607


· 50 mm free passage · Controllable oil chamber



40966-00

APPLICATIONThe centrifugal submersible drainage pumps US 75-155 are suitable for dealing with notably contaminated water and capable of handling solids up to 50 mm particle size. With their free passage of 50 mm, these pumps are able to pump solids and fibers quickly, reliably and above all without blockage!

For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of maintenance and inspection. A control-lable oil chamber and wear-resistant special mechanical seal ensure a long service life. The integrated winding thermostats protect the motor from overload.


Maximum cable length is 10 m. The US 155 DS 3-phase pump with level control has a CEE-Plug with phase inverter.


US 105 ES

PERFORMANCE



38




Discharge branch

Free passage


Cable length Weight approx.

Code No.

US 75 E 395 x 200 x 230 mm 2” 50 mm 3G1,0 10 m 13,0 kg JP09406US 75 D 395 x 200 x 230 mm 2” 50 mm 4G1,0 10 m 13,1 kg JP09404US 105 E 425 x 200 x 230 mm 2” 50 mm 3G1,0 10 m 14,5 kg JP09410US 105 D 425 x 200 x 230 mm 2” 50 mm 4G1,0 10 m 15,1 kg JP09408US 155 E* 450 x 200 x 230 mm 2” 50 mm 3G1,0 10 m 16,0 kg JP09388US 155 D* 450 x 200 x 230 mm 2” 50 mm 4G1,0 10 m 16,5 kg JP09390Pumps with built-in level controlUS 75 ES 395 x 240 x 335 mm 2” 50 mm 3G1,0 10 m 13,0 kg JP09407US 75 DS 395 x 240 x 335 mm 2” 50 mm 4G1,0 10 m 13,2 kg JP09405US 105 ES 425 x 238 x 335 mm 2” 50 mm 3G1,0 10 m 14,6 kg JP09411US 105 DS 425 x 238 x 335 mm 2” 50 mm 4G1,0 10 m 15,2 kg JP09409US 155 ES 450 x 240 x 335 mm 2” 50 mm 3G1,0 10 m 16,3 kg JP09389US 155 DS** 450 x 240 x 335 mm 2” 50 mm 4G1,0 10 m 17,2 kg JP09391

* without plug ** CEE-Motorprotection with phase inverter

ELECTRICAL DATA


US 75 E/ES 1-phase 1/N/PE~230 0,83 0,50 2510 3,9 integrated Safety-US 75 D/DS 3-phase 3/PE~400 0,85 0,60 2800 1,4 integrated CEE-US 105 E/ES 1-phase 1/N/PE~230 1,37 0,98 2700 6,0 integrated Safety-US 105 D/DS 3-phase 3/PE~400 1,36 1,06 2740 2,4 integrated CEE-US 155 E 1-phase 1/N/PE~230 1,60 1,21 2814 7,5 on site* –US 155 ES 1-phase 1/N/PE~230 1,60 1,21 2814 7,5 integrated Safety-**US 155 D 3-phase 3/PE~400 1,70 1,41 2815 3,1 on site* –US 155 DS 3-phase 3/PE~400 1,70 1,41 2815 3,1 integrated CEE-**

* additional requirements, see technical data or accessories ** Protective motor plug

PERFORMANCE

Type Delivery head H [m] 2 3 4 5 6 7 8 9 10 11 12US 75 E/ES Flow rate Q [m³/h] 20 16 13 10 7 4US 75 D/DS 23 19 16 12 10 7 3US 105 E/ES 28 25 22 19 16 13 10 7 3US 105 D/DS 29 26 23 20 17 14 11 8 4US 155 E/ES 29 26 22 20 16 14 11 8 2US 155 D/DS 31 28 25 21 19 16 13 10 6

39


Dimensions with GR 50 S (mm) Dimensions US 75 to US 155 (mm)

44795

JP44795

4 40735-03 4 40734-00

40


ACCESSORIES

Code No. 75 E

75 ES

75 D

75 DS

105 E

105 ES

105 D

105 DS

155 E

155 ES

155 D

155 DS

Pump without plug (for connection to duplex control unit) • •

1 Swing-type check valve DIN EN 12050-4 2“ (DN 50), PN 4 H W D

150 120 2“ JP00326 • • • • • • • • • • • •

Ball check valve DIN EN 12050-4 2“ (DN 50), PN 6 185 155 2“ JP44782 • • • • • • • • • • • •

2Stop valve 2“ (DN 50), PN 16 H W D

140 max. 67 2“ JP44787 • • • • • • • • • • • •

3Elastic connection 2“ (DN 50), PN 4 H D

150 63 JP44775 • • • • • • • • • • • •

4 Hose band clamp 2“ JP44764 • • • • • • • • • • • •

5 Elbow 2“ JP44771 • • • • • • • • • • • •

6 Alarm unit AG3 with submersible ball contact switch, separate, mains-de-pendent, with potential-free contact and 3 m cable JP44891 • • • • • •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 • • • • • •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 • • • • • • • • • • • •

ND 1

BD

B

7 Separate level controls for single unit (see NE level controls for description)NE 1 (1-phase current) with sub. ball contact switch 3.0 m JP16710 • • ◊NE 2 (1-phase current) with sub. ball contact switch 9.5 m JP16711 • • ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 • • ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 • • ◊NE 1A (1-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 • • ◊NE 2A (1-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 • • ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 • • ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 • • ◊Counterweight (1 piece) JP44803 • • • • ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (1-phase current) JP45735 • •BD 00 (3-phase current) JP45993 • •BD 25 (3-phase current) JP45737 •Subm. switch pack B with 3 subm. ball contact switches w. 9.5 m cable a. fixing devices JP16725 • • • • •BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 • • • • •Protective motor plug– 8 A, 230 V (without level control) JP44753 •Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 •

8 Rechargeable battery for off the line operation of the alarm system JP44850 • • • • • • • • • • •

9 Seal leak detector DKG JP44900 • • • • • • • • • • • •

10 Special float assembly for low switching points * Switching points US 75 ON/OFF US 105 ON/OFF US 155 ON/OFFwithout GR 170/120 mm 200/150 mm 225/175 mmwith GR 175/125 mm 205/155 mm 230/180 mm

JP44795 • • • • • •

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 • • • • • • • • • • • •Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP45902 • • • • • • • • • • • •

12 Webbing with shackle A 0.6 JP45168 • • • • • • • • • • • •13 Guide rail system GR 50 S JP40740 • • • • • • • • • • • •

Foot strainer, 10 mm free passage JP25135 • • • • • • • • • • • •Pump pedestal stainless steel, 50 mm free passage JP40632 • • • • • • • • • • • •

* only for single units ◊ only in connection with a motor protection plug × Control unit on request

41


40737-01


40736-01

ACCESSORIES

Code No. 75 E

75 ES

75 D

75 DS

105 E

105 ES

105 D

105 DS

155 E

155 ES

155 D

155 DS

Pump without plug (for connection to duplex control unit) • •

1 Swing-type check valve DIN EN 12050-4 2“ (DN 50), PN 4 H W D

150 120 2“ JP00326 • • • • • • • • • • • •

Ball check valve DIN EN 12050-4 2“ (DN 50), PN 6 185 155 2“ JP44782 • • • • • • • • • • • •

2Stop valve 2“ (DN 50), PN 16 H W D

140 max. 67 2“ JP44787 • • • • • • • • • • • •

3Elastic connection 2“ (DN 50), PN 4 H D

150 63 JP44775 • • • • • • • • • • • •

4 Hose band clamp 2“ JP44764 • • • • • • • • • • • •

5 Elbow 2“ JP44771 • • • • • • • • • • • •

6 Alarm unit AG3 with submersible ball contact switch, separate, mains-de-pendent, with potential-free contact and 3 m cable JP44891 • • • • • •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 • • • • • •Alarm unit washing machine stop AW3 with submersible ball contact switch with 3 m cable, separate, mains-dependent JP44895 • • • • • • • • • • • •

ND 1

BD

B

7 Separate level controls for single unit (see NE level controls for description)NE 1 (1-phase current) with sub. ball contact switch 3.0 m JP16710 • • ◊NE 2 (1-phase current) with sub. ball contact switch 9.5 m JP16711 • • ◊ND 1 (3-phase current) with sub. ball contact switch 3.0 m JP16712 • • ◊ND 3 (3-phase current) with sub. ball contact switch 9.5 m JP16713 • • ◊NE 1A (1-phase current) with sub. ball contact switch 3.0 m and alarm system JP16714 • • ◊NE 2A (1-phase current) with sub. ball contact switch 9.5 m and alarm system JP16715 • • ◊ND 1A (3-phase current) with sub. ball contact switch 3.0 m and alarm system JP16716 • • ◊ND 3A (3-phase current) with sub. ball contact switch 9.5 m and alarm system JP16717 • • ◊Counterweight (1 piece) JP44803 • • • • ◊ ◊Duplex control units (see section on level controls for description) ×BD 00 E (1-phase current) JP45735 • •BD 00 (3-phase current) JP45993 • •BD 25 (3-phase current) JP45737 •Subm. switch pack B with 3 subm. ball contact switches w. 9.5 m cable a. fixing devices JP16725 • • • • •BmG with 3 subm. ball contact switches with 9.5 m cable and counterweight JP16726 • • • • •Protective motor plug– 8 A, 230 V (without level control) JP44753 •Protective motor plug– 2.5–4 A, 400 V (without level control) JP44754 •

8 Rechargeable battery for off the line operation of the alarm system JP44850 • • • • • • • • • • •

9 Seal leak detector DKG JP44900 • • • • • • • • • • • •

10 Special float assembly for low switching points * Switching points US 75 ON/OFF US 105 ON/OFF US 155 ON/OFFwithout GR 170/120 mm 200/150 mm 225/175 mmwith GR 175/125 mm 205/155 mm 230/180 mm

JP44795 • • • • • •

11 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 • • • • • • • • • • • •Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP45902 • • • • • • • • • • • •

12 Webbing with shackle A 0.6 JP45168 • • • • • • • • • • • •13 Guide rail system GR 50 S JP40740 • • • • • • • • • • • •

Foot strainer, 10 mm free passage JP25135 • • • • • • • • • • • •Pump pedestal stainless steel, 50 mm free passage JP40632 • • • • • • • • • • • •

Example of duplex pump installationUS 75-155 sump area without GR min. 70 x 50 cmUS 75-155 sump area with GR 50 S min. 70 x 65 cm (without illustration)



Example of single pump installation with GR US 75-155 sump area with GR 50 S min. 40 x 65 cmUS 75-155 sump area without GR min. 40 x 50 cm (without illustration)

42



TECHNICAL DATA

PumpVertical, single stage, submersible, open centrifugal impeller, spiral housing with free inlet. Free passage 50 mm, hori-zontal discharge branch with 2“ female thread.

BearingsCommon shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber.


MotorSubmersible, motor type of enclosure IP 68, insulation class B, winding thermo-stat protects the motor from overload, starting via plug, automatically via mounted circuit or submersible ball contact switches.

US 155: To protect the motor, a correct adjusted motor protecting switch has to be provided in the control unit at site by the customer.

MaterialSpiral housing made of GG grey cast iron, power supply through rubber insulated flexible cable. Terminal board lid, vortex impeller and wear plate made of GRP, motor casing and shaft in stainless steel.

InstallationPump can be installed free standing or in connection with guide rail system GR 50 S install.

Scope of supplyPump according to DIN EN 12050 ready for connection with 10 m cable. Foot strainer made of GRP enclosed.

US 155: Pumps without level control with free lead end. Pump with level control with CEE-Plug and phase inverter (3-phase) or safety-plug (1-phase).

43

JUNG PUMPEN US 73 HE / 103 HEHEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS FOR HOT WATER OPERATION

D 116-4.2-EN-1607

· Safe to run dry · 30 mm free passage · Hot water up to 194°F (90°C) · Controllable oil chamber



25867-01

APPLICATIONThe heavy duty centrifugal submersible drainage pumps US 73 and 103 HE/HES are suitable for dealing with very contaminated water and capable of handling solids up to 30 mm particle size without stones. These pumps can be used wherever wastewater up to 194°F (90°C) is involved, such as in laundries or automatic laundrettes, or in industrial dishwashers and washing machines or for the emergency overflow of heating systems.

This range of pumps is suitable for stationary and portable use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems which provide ease of mainte-nance and inspection. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. The integrated winding thermostats protect the motor from overload.

In conjunction with the drain master Hebefix 100 H, it provides a ready to install solution for conveying wastewater up to 176°F (80°C).

US 73 HES

PERFORMANCE



44


25865-07

Duplex pump installation US 73 + 103 sump area without GR min. 40 x 80 cmUS 73 + 103 sump area with GR 40 min. 65 x 80 cm (without illustration)Suspend control unit in a dry room.

Single pump installation with GR US 73 + 103 sump area with GR 40 min. 40 x 65 cmUS 73 + 103 sump area without GR min. 40 x 40 cm (without illustration)

25642-03

In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN 12056. Besides, it must be se-cured with a EN 12050-4-proofed swing-type check valve. Additionally we recom-mend an alarm system.

In accordance with DIN EN 12056-4 Abs. 5.1, it has a built-in automatic spare pump or a double attachment included, which ensures that sewage drainage is not inter-rupted.

ELECTRICAL DATA


US 73 HE and HES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 103 HE and HES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 12US 73 HE and HES Flow rate Q [m³/h] 19 17 15 12 10 8 6 4 2US 103 HE and HES 28 26 23 21 19 17 15 12 10 8 2

SUBMERSIBLE DRAINAGE PUMPS FOR CONVEYING HOT WATER

Type Max. Height x Width

Discharge branch

Free passage


Cable length

Weight approx.

Code no.

US 73 HE (without level control) 380 x 210 mm 1½“ 30 mm 3G1.0 10 m 12.4 kg JP09267US 73 HES (with level control) 380 x 330 mm 1½“ 30 mm 3G1.0 10 m 12.5 kg JP09264US 103 HE (without level control) 410 x 210 mm 1½“ 30 mm 3G1.0 10 m 14.0 kg JP09307US 103 HES (with level control) 410 x 330 mm 1½“ 30 mm 3G1.0 10 m 14.1 kg JP09308

45


ACCESSORIES

Code No. US 73 HE

US 73 HES

US 103 HE

US 103 HES

1 Elbow ball check valve 1½” (DN 40), PN 6 DIN EN 12050-4

H W D170 125 1½“

JP44783 • • • •

Swing-type check valve for hot water 1½” (DN 40)

H W D80 85 1½“

JP44784 • • • •

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max. 60 1½“

JP44786 • • • •

3 Elbow 1½“ JP45953 • • • •


JP44981 • •

Alarm unit AG10 ditto, with 9.5 m cable JP44892 • •Alarm unit washing machine stop AW3 with submersible ball con-tact switch with 3 m cable, separate, mains-dependent

JP44895 • • • •

5 Level controls for single units (see NE level controls for description)NE 1A H (W-Current) with sub. ball contact switch 3.0 m u. Alarm JP24766 • •NE 2A H (W-Current) with sub. ball contact switch 9.5 m u. Alarm JP24767 • •Counterweight (1 piece) JP17541 • •

Separate level controls for duplex units (see section on Level controls for description)

BD 00E Single-phase current JP45735 • •

Submersible switch pack BH with 3 submersible ball contact switches with 9.5 m cable and fixing device

JP24768 • •

Submersible switch pack BHmG with 3 submersible ball contact switches with 9.5 m cable and counterweight

JP24769 • •

6 Rechargeable battery for off the line operation of the alarm system JP44850 • • • •

7 Special float assembly for low switching points * Switching points: US 73 ON/OFF US 103 ON/OFF without GR 155/105 mm 185/135 mm with GR 180/130 mm 210/160 mm

JP44795 • •

8 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 • • • •

Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP45902 • • • •

9 Webbing with shackle A 0.6 JP45168 • • • •


* only for single units

46



TECHNICAL DATA

PumpVertical, single-stage, submersible, with free inlet, volute casing with 1½" (female) discharge branch, open centrifugal impeller, passage 30 mm.

BearingsCommon shaft for pump and motor mounted in ball bearings and perma-nently grease lubricated.

SealSilicon carbide mechanical seal, oil chamber and duplex rotary seal towards the motor section, safe to run dry

MotorSubmersible, without oil, motor type of enclosure IP 68, insulation class F, winding thermostat protects the motor from overload, starting via plug, auto-matically via mounted circuit or submers-ible ball contact switches.

MaterialsVolute casing made of GG grey cast iron, power supply through rubber insulated flexible cable for hot water operation, terminal board lid, impeller, wear plate and strainer base made of glass-fiber reinforced plastic, motor casing and shaft made of stainless steel

InstallationInstall pump vertically, if installed permanently, provide detachable connection or install with guide rail system GR 40

Scope of supplyPump acc. to EN 12050 ready for connection with cable and safety plug

25866-1025632-04

Dimensions US 73 + 103 HES (mm) Dimensions US 73 + 103 HES (mm) with GR 40

JP44795

44795

47

JUNG PUMPEN US 73 EX / 103 EXHEAVY DUTY SUBMERSIBLE DRAINAGE PUMPS EXPLOSION-PROOF

D 106-4.2-EN 1607

26024-02

APPLICATIONThese robust centrifugal submersible drainage pumps US 73 Ex and US 103 Ex can be used for the handling of contami-nated water containing fibres and particles up to 30 mm size (no stones). The pumps are suitable for mounting in collection chambers and pits located in hazardous areas. Hazardous areas are usually designated where the drainage system is fed from areas with vehicles, car parks, garages, tank farms or laboratories, etc.

Type of protection II 2 G Ex d IIB T4The light weight of the pumps and low power consumption make the unit ideal for dealing with contaminated liquids in an economic manner.

This range of pumps is suitable for stationary use. For easy removal of the pumps from deep sumps we recommend the use of our guide rail systems GR 40 which provide ease of maintenance and inspection. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life. For automatic monitoring of the oil chamber a seal leak control can be connected.

According to Ex-proof testing regulations, these pumps are provided with winding thermostats and can only be used with the equivalent control unit (see accessories).

US 103 Ex

· Stationary use · 30 mm free passage · Controllable oil chamber



PERFORMANCE



48


2589www9-05 25898-03


In case of installation beneath the backpressure level the pressure tube must be tak-en in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with an EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

Example of duplex pump installationUS 73 + 103 sump area without GR min. 40 x 60 cmUS 73 + 103 sump area with GR 40 min. 60 x 60 cm (without illustration)Suspend control unit in a dry room.

Example of single pump installation with GRUS 73 + 103 sump area with GR 40 min. 40 x 60 cmUS 73 + 103 sump area without GR min. 40 x 40 cm (without illustration)

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 P2 min.-1 Ampere protection

US 73 Ex E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9in control unit + winding thermostats

withoutUS 73 Ex D 3-phase 3/PE~400 0.85 0.60 2800 1.4 withoutUS 103 Ex E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 withoutUS 103 Ex D 3-phase 3/PE~400 1.36 1.06 2740 2.4 without

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 12US 73 Ex E Flow rate Q [m³/h] 19 17 15 12 10 8 6 4 2US 73 Ex D 22 20 17 15 12 10 8 6 4US 103 Ex E/D 28 26 23 21 19 17 15 12 10 8 2

SUBMERSIBLE SUMP PUMPS


Discharge branch

Free passage


Cable length

Weight approx.

Code No.

US 73 Ex E 330 x 215mm 1½“ 30 mm 6G1.5 10 m 19.0 kg JP09292

US 73 Ex D 330 x 215mm 1½“ 30 mm 6G1.5 10 m 19.0 kg JP00595

US 103 Ex E 360 x 215mm 1½“ 30 mm 6G1.5 10 m 21.5 kg JP09294

US 103 Ex D 360 x 215mm 1½“ 30 mm 6G1.5 10 m 21.5 kg JP09293

49


* not for duplex units and GR 40

ACCESSORIES

Code No. US 73 Ex E

US 73 Ex D

US 103 Ex E

US 103 Ex D

1 Swing-type check valve 1½“ (DN 40), PN 4 DIN EN 12050-4

H W D150 120 1½“

JP00317 • • • •

DoppelSwing-type check valve 1½“ (DN 40), PN 4 for duplex pump station, DIN EN 12050-4

H W D200 280 1½“

JP09155 • • • •

2 Stop valve 1½“ (DN 40), PN 16 H W D125 max. 60 1½“

JP44786 • • • •

3 Elastic connection 1½“ (DN 40), PN 4 H Dia. inside120 50

JP44777 • • • •

4 Hose band clamp 1½“ JP44763 • • • •

5 Elbow 1½“ JP45953 • • • •

6 Separate level controls for single units

AD 4 Ex W JP25901 •

AD 8 Ex W JP25902 •

AD 23 Ex JP09754 •

AD 25 Ex JP09683 •

Level control Auxiliary switch unit ExH-A JP16720 • • • •

Level control package AmG JP16719 • • • •

Dry run protection JP44603 • • • •

Control units for duplex unit

BD 23 Ex JP09755 •

BD 25 Ex JP09681 •

Level control Auxiliary switch unit ExH-B JP00295 • •

Level control package BmG JP16726 • •

Dry run protection JP44603 • •

Control units for duplex unit with the pumps US 73 Ex W and US 103 Ex W as requested

7 Seal leak control DKG Ex JP00249 • • • •

8 Chain certified, stainless steel, 2.5 m, 5 rings,160 kg (EN 818 mod.)

JP45901 • • • •

Chain certified, stainless steel, 5.0 m, 8 rings,160 kg (EN 818 mod.)

JP45902 • • • •

9 Webbing with shackle A 0.6 JP45168 • • • •


50



TECHNICAL DATA

PumpVertical, single-stage, submersible, with free inlet, volute casing with 1½" (female) discharge branch, open centrifugal impeller, passage 30 mm.

BearingsCommon shaft for pump and motor, arranged in ball bearings, lubricated by permanent grease filling.


MotorSpecial submersible motor, type of enclosure IP 68, insulation class F, winding thermostat protects the motor from overload, tested by PTB for type of protection Ex II 2 G EEx d II B T4 automatic activiation through control unit only.

MaterialsVolute and motor casing in GG grey cast iron, vortex impeller, wear plate and pump base in synthetic material (GFK), shaft instainless steel, power supply through rubber insulated flexiblecable.

InstallationPump can be installed free standing or together with guide rail system type GR 40, which provides a detachable connec-tion with swing-type check valve mounted in permanent position in discharge pipework.

Scope of supplyPump according to DIN EN 12050 ready for connection with 10 m cable.

25649-0825896-02

Dimensions with GR 40 (mm)Dimensions US 73 Ex and US 103 Ex (mm)

51

JUNG PUMPEN UB 62–251SUBMERSIBLE PUMPS FOR BUILDING SITES

D 119–4.2-EN–1607

· Safe to run dry · Portable · Integrated fix-coupling · 10 mm free passage

· Controllable oil chamber · SiC mechanical seal

independent of rotation direction · Replaceable moisture sealed cable

inlet

APPLICATIONThe centrifugal submersible pumps of this range UB 62-251 can be used wherever rainwater, groundwater, leaked water, drainage or sewage water with impurities of up to 10 mm particle size occurs. The main applications are on building sites, like structural and civil engineering, sewage-construction and building mines. They can also be used for taking water out of rivers and reservoirs as well as for filling and emptying containers. The standard fixed coupling makes a quick connection of the pressure tube possible.

This range of pumps is exclusively suitable for portable use. A controllable oil chamber and wear-resistant special mechanical seal ensure a long service life.

The pumps are delivered complete with lead and plug. The CEE-plug of the three-phase pumps has an integrated phase inverter which facilitates their use on building sites.

UB 251 DS

UB 62 ES

25860-02

PERFORMANCE



52


SUBMERSIBLE PUMPS FOR BUILDING SITES UB 62-251


Pressure outlet connection C-Coupling

Free passage


Cable length

Weight approx.

Code No.

Pumps with built-in level controlUB 62 ES 380 x 180 x 305 mm DN 40 10 mm 3G1.0 10 m 13.5 kg JP09818UB 62 DS* 380 x 180 x 305 mm DN 40 10 mm 4G1.0 10 m 13.8 kg JP09819UB 102 ES 410 x 180 x 305 mm DN 40 10 mm 3G1.0 10 m 15.3 kg JP09283UB 102 DS* 410 x 180 x 305 mm DN 40 10 mm 4G1.0 10 m 15.8 kg JP00534UB 152 ES 435 x 180 x 305 mm DN 40 10 mm 3G1.0 10 m 16.9 kg JP09439UB 152 DS** 435 x 180 x 305 mm DN 40 10 mm 4G1.0 10 m 17.9 kg JP09440UB 251 DS* 360 x 220 x 410 mm DN 50 10 mm 6G1.5 10 m 30.6 kg JP09298

* CEE with phase inverter ** CEE-Motorprotection with phase inverter

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Motor protection Plugcurrent Volt P1 P2 min-1 Ampere

UB 62 ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-UB 62 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-UB 102 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-UB 102 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-UB 152 ES 1-phase 1/N/PE~230 1.60 1.21 2814 7.5 integrated Safety-*UB 152 DS 3-phase 3/PE~400 1.70 1.41 2815 3.1 integrated CEE-*UB 251 DS 3-phase 3/N/PE~400 2.60 2.10 2860 4.4 integrated CEE-*

*Protective motor plug

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16UB 62 ES 17 15 13 11 9 8 6 4 2 Flow rate Q [m³/h]UB 62 DS 19 18 15 13 11 9 8 6 4UB 102 ES/DS 24 22 21 19 17 15 13 11 9 7 5 2UB 152 ES 26 24 23 21 19 17 16 14 11 9 7 5 2UB 152 DS 27 25 24 22 20 19 17 15 13 11 9 7 5 2UB 251 DS 49 48 46 45 43 41 39 37 34 32 28 26 22 19 10

53


25586-00

ACCESSORIES

Code No. 62 ES

62 DS

102 ES

102 DS

152 ES

152 DS

251 DS

Fully synthetic flexible hose, 15 m, size C, 52 mm with integrated solid fire hose couplings JP00336 • • • • • • •

Antikink for flexible hose JP25707 • • • • • • •

Coupling wrench JP25708 • • • • • • •

Chain certified, stainless steel, 2.5 m, 5 rings,160 kg, (EN 818 mod.) JP45901 • • • • • • •

Chain certified, stainless steel, 5.0 m, 8 rings,160 kg, (EN 818 mod.) JP45902 • • • • • • •

Webbing with shackle A 0.6 JP45168 • • • • • • •

Example of installation UB 251 DS

ON

OFF

54



25574-02 25636-03

TECHNICAL DATA

PumpVertical, single-stage, submersible, volute or spiral casing with horizontal discharge with stationary coupling C, open vortex impeller, 10 mm passage.

BearingsCommon shaft for pump and motor, with ball bearings, deep groove ball bearing with grease chamber (US 251 with angular ball bearings).


MotorSubmersible, motor type of enclosure IP 68, insulation class B or F (UB 251), winding thermostat protects the motor from overload, starting via plug, auto-matically via mounted circuit or rather submersible ball contact switch, continuously variable switch points.

MaterialVolute or spiral housing made of GG grey cast iron, power supply through rubber insulated flexible cable.

UB 62, UB 102 and UB 152: terminal board cover, impeller, wear plate and foot strainer made of GRP, motor casing and shaft in stainless steel

UB 251: Motor casing and cable inlet made of GG grey cast iron, rubber coated wear plate, shaft from C 45 steel encapsulated, open centrifugal impeller and foot strainer made of GRP

InstallationInstall pump vertically, hose connection size C is provided.

Scope of supplyPump acc. to EN 12050 ready for connection with cable and safety-plug (1-phase) or CEE-plug with phase inverter (3-phase), built-in level control and fixed coupling.

Dimensions UB 62 - UB 152 (mm) Dimensions UB 251 (mm)

UB 151 + 251 DS CEE-motorprotection plug with connected level sensor (sub.ball contact switch)

55

JUNG PUMPEN J 67COLUMN PUMP

D 107–3.2-EN–1607

· Ready to connect · Waste water and hot water drainage · Integrated level control

24941-02

TECHNICAL DATA

PumpVertical, single-stage, with submersible, foot strainer, volute casing with tangential discharge branch, 1¼" (female) vertical discharge branch, open centrifugal impeller, free passage 14 mm.

BearingsCoupled shaft with special bronze bushing, water lubricated

MotorFlange motor, enclosure IP 44, insulation class F, with motor thermostat, switched on via automatic circuit

MaterialSpiral housing and impeller made of GG grey cast iron, shaft and stand pipe made from steel, submersible ball contact switch with silicone cable

InstallationInstall pump vertically, motor and switching device must not be submerged or exposed to damp air

Scope of supplyReady to connect pump according to EN 12050 with cabled level control

APPLICATIONThese centrifugal column pumps are for stationary use in drainage sumps and are fitted with a level control. The flange motor which is incorporated extends upwards out of the open or covered pit and must therefore always operate in a well-ventilated room andmust not be submerged.The installation depth is limited by the design and must not exceed 915 mm.

The pumps are used for estate drainage of polluted water and hot water up to 194 °F (90 °C). The pumps must not be used for raising sewage from lavatories and urinals.

PERFORMANCE



J 67

56

JUNG PUMPEN J 67COLUMN PUMP

OFF

ON

mains

alarm

mainsmains

23267-01

23266-02

ELECTRICAL DATA


J 67 ET 1-phase 1/N/PE~230 0.56 0.37 1400 2.7 integrated Safety-J 67 DT 3-phase 3/N/PE~400 0.60 0.37 1360 1.2 integrated CEE-

COLUMN PUMPS

Type Maximum height x width Discharge branch Cable quality Cable length Weight approx. Code No.J 67 ET 1260 x 305 mm 1¼“ H07RN-F-3G1.0 1.5 m 18.5 kg JP09153J 67 DT 1260 x 305 mm 1¼“ H07RN-F-5G1.5 1.5 m 18.5 kg JP09154

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7J 67 ET/DT Flow rate Q [m³/h] 16 14.5 13 11 8.5 5.5 1

ACCESSORIES

Only for waste water up to 104 °F (40 °C), for pumping hot water on site by the customer Code No.


H W D90 90 1¼“

JP09739

2 Stop valve 1¼“ (DN 32), PN 16 H W D110 max. 60 1¼“

JP44785

3 Elastic connection 11¼“ (DN 32), PN 3 H D100 42

JP44773

4 Hose band clamp 1¼“ JP44765

5 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent with potential free contact and 3 m cable.

JP44891

Alarm unit AG10 with sub. ball contact switch ,ditto, 9.5 m cable JP44892Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent and with 3 m cable

JP44895

6 Rechargeable battery for off the line operation of the alarm system JP44850

Dimensions J 67 (mm) Example of installation sump min. 40 x 40 cm

If a cover plate is used, the screw joint must be attached outside the sump and ventilation must be provided.

In case of installation beneath the backpressure level the pressure tube must be taken in a loop over the local backup level acc. to EN 12056. Besides, it must be secured with a EN 12050-4-proofed swing-type check valve. Additionally we recommend an alarm system.

57

JUNG PUMPEN K2 PLUSCONDENSATE PUMP

D 136-1.1-EN-1607

· For condensat ≥ pH 2,7 · Extremly quiet operation · Float switch for level control · Runtime monitoring with acoustic alarm and potential-free alarm contact

· Visual operating/error display · Test run button · Integrated backup prevention · Easy to maintain

APPLICATIONThe benefits offered by the new K2 plus condensate pump are a definite plus that make this pump a versatile helper. This pump works dependably to remove acidic condensate with a pH of ≥ 2.7 from

• gas and oil condensing boilers • air conditioning systems • air dehumidifiers • cooling units.

The K2 plus satisfies the highest requirements. It is distinguished not only by its modern design but above all by its consistently quiet operation, its compact tank dimensions and its reliability. The pump is ready to connect and operates fully automatically.

A new developed float switch monitors the level inside the tank, while the electronic unit oversees the pump‘s operating time. The user is therefore alerted early to potential problems. The integrated alarm can be relayed to other places using the potential-free alarm contact.

The indicator light displays whether the system is operating or whether there is a fault. The good working order of the system can be checked at any time with the test run button.

A sand trap keeps solids out of the hydraulic system. The two-part design of the motor and collecting chamber and the rotary knobs at the side make for easy cleaning without tools.

The K2 plus is resistant to acid conden-sate with a pH-value of ≥ 2.7. The maximum inlet temperature of the pumped media is 104°F (40°C).

In the case of larger volumes of conden-sate or additional waste water, we recommend using the Hebefix extra.

K2 plus

PERFORMANCE



43472-01

58

JUNG PUMPEN K2 PLUSCONDENSATE PUMP


TECHNICAL DATA

ConstructionMotor in plastic housing, floor-mounted or wall-mounted installation, continuous shaft for pump impeller in tank floor, low-lying hydraulics with special open impeller for reliable ventilation, collecting tank 1.4 l with 0.9 l net capacity, with 2 x 28 mm Ø and 1 x 33 mm Ø intake openings, floor to centre inlet 95 mm, discharge branch Ø 11 and 13 mm for transparent pressure hose inner diameter 10 or 12 mm, collecting tank with overflow connection for carrying away condensate in the event of back-flow.

MotorLow-maintenance shaded pole motor with built-in motor protection thermostat for shutdown in the event of overheating.

SwitchingAutomatic float switch, double-stage alarm with potential-free change over contact.

MaterialsMotor shaft, screws and motor location made from high-quality, acid-resistant stainless steel, collecting tank, platform and impeller made from sturdy plastic.

Scope of supplyReady to connect with 2 m power cable and safety plug, 6 m PVC-pressure tube with connector DN 50.

ELEKTRICAL DATA

Type Type of current Voltage Volt Motor rating P1 W RPM min-1 F.L.C. Ampere Motor protection Plug

K2 plus 1-phase 1/N/PE~230 65 2630 0.58 Thermostat/Alarm system Safety-

CONDENSATE PUMPE

Type Max. height x width x length Cable quality Cable length Weight approx. Code No.K2 plus 193 x 270 x 162 mm H05VV-F-3G0,75 2 m 2.6 kg JP46589

Accessories:Tube extension, 6 m with connector JP27993

PERFORMANCE

Type Delivery head H [m] 1,5 2,0 2,5 3,0 3,5 4,0

K2 plus Flow rate Q [l/h] 520 440 365 290 200 100

Notes and conditions for use:

Condensates taken from condensing boiler technology are very aggressive. You will find corresponding information in the ATV working paper „Condensates from condens-ing boilers“, ATV-DVWL-A 251, August 2003. The K2 is designed for use at room tem-peratures, a pH value of ≥ 2.7 and a maximum inlet temperature of 104 °F (40 °C). Should the condensate values fall below the above-mentioned pH value even for a short time, a neutralisation has to be installed between therm and pump. The local require-ments (local discharge regulation) as well as the neutralisation obligations of the ATV working paper are to be considered as well. Guiding values for untreated condensate can be found in the mentioned ATV working paper, table B.1. For condensate lines only approved materials in accordance with ATV working paper table 4 are to be used. If not already integrated in the unit all inlets must be provided with a siphon trap (emis-sion trap). It is generally not permitted to install the unit outdoors.43607-00

Example of installation Dimensions (mm)

46866-00

59

JUNG PUMPEN COLLECTION SUMPS

UNDERFLOOR SEWAGE SUMP SKS

SKS 200 Drainage of buildings without cellars such as holiday homes or boathouses with up to 4 inhabitants It can also be used to dispose of grey water and black water.SKS 800 Complete prefabricated sumps for the house and estate drainage. The sumps are equip-ped with one or two pumps. They are suitable for accessible areas (class A 15) or for traffic areas (class B 125).

08/2 M, Ex

Single units U3KS, U5KS, U6K ES/DS, US 62-253 ES/DS, US 73-253 ES/DS, US 75-155 ES/DS

Dublex unitsU3K, U5K, U6K E/S, US 62-253 E/D, US 73-253 E/D, US 73+103 E/D, US 75-155 E/D

Volume: 220 litresH max: 17 mQ max: 16 m3/h

Volume: 740 litres H max: 17 mQ max: 40 m3/h

Baufix 200. Disposal of domestic waste water or waste water from commercial applications. The application as single or duplex unit is possible. The pressure resistant plastic tank is placed without formwork into the conrete base and forms a coll-ecting tank for underfloor pipework.

U3KU3K specialU5KU5KU6K E/DUS 62 E/D

US 102 E/DUS 73 E/DUS 103 E/DUS 73 Ex W/DUS 103 Ex W/D


Baufix 100. Disposal of domestic waste water from washing machines, wash basins, sinks and show-ers as well as condensate from condensing boi-lers. The pressure resistant plastic tank is placed without formwork into the concrete base and forms a collecting tank for underfloor pipework.

U3KS U3KS specialU5KSU 6 K ES/DSUS 62 ES/DS

US 102 ES/DSUS 73 ES/DSUS 103 ES/DSUS 73 Ex W/DUS 103 Ex W/D


UNDERFLOOR SUMP

Baufix 50. Disposal of domestic waste water from washing machines, wash basins, sinks and show-ers as well as condensate from condensing boi-lers. The pressure resistant plastic tank is placed without formwork into the concrete base and forms a collecting tank for underfloor pipework.

U3KS U3KS special

Volume: 40-55 litresH max: 6 mQ max: 6.5 m3/h

Hebefix 100. Disposal of domestic waste water or waste water from commercial applications. The versi-on Hebefix 100 H is resistant to waste water up to 176° F (80 °C).

U3KS U3KS specialU5KSU6K ES/DS

US 62 ES/DSUS 102 ES/DSUS 73 ES/DS/HESUS 103 ES/DS/HES


Hebefix. Disposal of domestic waste water from washing machines, wash basins, sinks, showers or bathtubs, as well as condensate from condensing boilers. A wall attachment is possible.

U3KS U3KS special

Volume: 25 litresH max: 6 mQ max: 6.5 m3/h

ABOVE FLOOR TANK

Hebefix plus. Disposal of domestic waste water from washing machines, wash basins, sinks or ba-thtub. Mounted in all pre-wall installation systems or directly under a washbasin.

Pump in the scope of supplyVolume: 19 litresH max: 6 mQ max: 6.5 m3/h

Plancofix | Plancofix plus For floor-level showers. They can installed direkt in or near a shower.

H max: 2.30 mQ max: 30 l/min

FLOOR DRAINAGE PUMP

Hebefix 200. Disposal of domestic waste water or waste water from commercial applications. The application as single or duplex unit is possible.

U3KU3K specialU5KU6K E/DUS 62 E/DUS 102 E/D

US 73 E/DUS 103 E/DUS 73 Ex W/DUS 103 Ex W/DUS 75 ES/DSUS 105 ES/DS

Volume: 220 LiterH max: 6 mQ max: 29 m3/h

Hebefix extra. Disposal of aggressive waste water from water softening systems or condensing boi-lers

Pump in the scope of supply Volumen: 19 LiterH max: 6 mQ max: 5 m3/h

60 Jung Pumpen GmbH · Industriestr. 4-6 · 33803 Steinhagen · Germany · Phone +49 5204 17-0 · Fax +49 5204 80368 · eMail: [email protected]

61

JUNG PUMPEN PLANCOFIX | PLANCOFIX PLUSFLOOR DRAIN PUMPS

APPLICATIONPlancofix is a floor drainage pump that allows barrier-free or low entry showers to be fitted even where the lack of a gravity drain ruled out this option in the past.

Set into the screed, the Plancofix forms the floor drain in tiled showers. The incoming water is pumped to the nearest downpipe through a 1 inch pressure pipe. The Plancofix is not a lifting station as defined by DIN EN 12050-2, but was specially built to drain showers. The inflow from the shower can enter either directly from above through the floor drain, or from the side through a connecting branch.

The Plancofix plus has a smaller motor which allows a lower installation depth of 8 cm or 9 cm incl. insulation tray.

It can be recommended in situations where a low delivery head is required.

· Installation depth 10.5 cm | 8 cm · Inflow from above through the floor drain or from the side

· Sealling collar for attaching to the customer's thin-bed waterproofing system

· Easy cleaning and maintenance · Drain can be tiled or in stainless steel

· Secondary drain as an option · Plancofix plus < 30 dB(A)

PERFORMANCE

D 132-3.1-EN-1607

We reserve the right to change specifications without notice Pump performance is subject to ISO 9906 toleranc-es

Plancofix Plancofix plus


JUNG PUMPEN PLANCOFIX | PLANCOFIX PLUSFLOOR DRAIN PUMPS

TECHNICAL DATADesignThis unit has a powerful synchronous motor with a blockage-free hydraulic system. There is a built-in swing-type check valve in the pressure outlet (1 inch). The hydraulic system is designed for tool-free disconnection from the motor for maintenance and cleaning purposes. Besides the inlet at the top, there is also the option of using a DN 50 side inlet. The tank is installed together with the insulating tray to minimise noise.

PumpHorizontal single-phase pump with maintenance-free synchronous motor. Winding thermostat for emergency switch-off, automatic switch-on via integrated level control.

MaterialThe tank itself is made of high-strength plastic, and the cover and screws are in stainless steel.

SealThe internal seals are made of NBR, and

a sealing membrane made of PP-lami-nated PE is used to create a seal between the unit and the floor (included in supply package). The sealing membrane can be connected to the structural waterproofing system using commercial sealing materials.

Supply package Ready to connect unit with tileable floor drain, insulating tray, height adjustment feet and ready-prepared for connection to a sealing membrane.

ELECTRICAL DATA

Type Type of current Voltage Motor rating W Current Motor protection PlugVolt P1 Ampere

Plancofix 1-phase 1/N/PE~230 65 0.44 in the winding withoutPlancofix plus W-Strom 1/N/PE~230 30 0,20 in the winding without

PERFORMANCE

Type Delivery head H [m] 0.5 1 1.5 2Plancofix Flow rate Q [l/min] 31 20Plancfix plus 26 16

FLOOR DRAINAGE PUMP

Type Maximum height x width x depth

Cable type

Cable length

Weight approx.

Code no.

Plancofix 124 x 340 x 340 mm H05VV-F-3G0,75 GR 5 m 3.7 kg JP44685Plancofix plus 103 x 352 x 352 mm H05VV-F-3G0,75 GR 5 m 4,0 kg JP47014

45182-00

47576-00 47418-00

Installation example Dimensions Plancofix (mm)Inlet Outlet

InletOutlet

Dimensions Plancofix plus (mm) incl. insulation tray

63

JUNG PUMPEN HEBEFIX PLUSDRAINAGE LIFTING STATION

· Unit for pre-wall installation or direct connection

· Quiet · Ready to connect · Easy to maintain

· Pressure-tight · Runtime monitoring with acoustic alarm and potential-free alarm contact

· High-quality plastic tank (ABS)

Hebefix plus (pump included in the scope of supply)

APPLICATIONThe Hebefix plus lifting station is an easily installed appliance for disposing of faeces-free waste water above and below the local back pressure level. Thanks to the small depth of its tank, it can be used in all commercial pre-wall systems. Its attractive design and intelligent tech-nology also allow it to be fitted directly under a washbasin or in any other location. All grey water producers such as washbasins, showers, bathtubs, sinks, washing machines, etc. can be connected (max three applications at the same time).

The grey water is pumped to the nearest downpipe through a small-dimensioned pressure pipe (left or right side).

Hebefix plus can be used wherever an additional bathroom or kitchen is required as part of renovation or conversion work.

For acoustic failure message, the Hebefix plus contains a runtime monitoring with alarm and a potential-free alarm contact.

The unit is supplied with a submersible pump mounted (U3 variant) which is ready to be plugged to a safety socket and operates fully automatically as soon as waste water starts to flow in. When installed in bathrooms and shower rooms, the corresponding German VDE regula-tions must be observed.

A sufficiently large inspection opening has to be provided for installation and servicing work (accessory). The unit is in conformity with the specifications of the German Eurpean standard EN 12050.

4 27945-00

PERFORMANCE



D 130-2.1-EN-1607

64

44590-01


Inspection opening 500 x 500

Ventilation alternatively through the roof

Vertical pressure pipe with swing-type check valve and loop to be passed above the locally defined back pressure level.

Mounting arrangement

HEBEFIX PLUS

Type Height x Width x Depth Cable Weight approx. Code no.Hebefix plus 411 x 425 x 183 mm 1.5 m 7.0 kg JP44544Accessories:Installation kit for the inspection opening (flexibly adjustable to the tiles, 500 x 500 mm min.) JP41075Stop valve 1¼“ JP44785

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6Hebefix plus Flow rate Q [m3/h] 6.5 5.5 5.0 4.0 3.0 1.5

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM F.L.C. Motor protection Plugcurrent Volt P1 P2 min-1 Ampere

Hebefix plus 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 in the winding Safety-

65

44742-00

44040120

44739-00

44741-00

44740-00


ventilation grille

HT pipeDN 50

ventilation insert,

shim disc

Inspection openingmin. 500x500

Inlet pipe from wash basin

Pressure pipe

Inlet pipe from shower

Ventilation pipe

The pump can be taken out once the tank cover has been removed.

To change the activated carbon filter in the appliance's venting system, only the push-fit ventilation grille needs to be removed.

The system is placed in the installation space through the inspection opening and flexibly connected to the inlet pipes using the collars and clamps.

A ventilation system is imperative for operation. The installation method shown prevents moisture from developing behind the pre-wall. The Hebefix plus comes complete with all the special components required.

Hebefix plus can be combined with all commercially available pre-wall systems. The distances shown between the elements must be observed. Rails mounted on the floor for the alignment of several elements can be placed underneath the tank to save space.

Mounting instructions

66



OFF

ON

Dimensions Hebefix plus (mm)

TECHNICAL DATA

TypeTank complete, approx. 19l, with ready installed U3-type submersible pump with 10 mm free passage and hydraulics in EIP technology with open 5-impeller wheel, pressure drain bend of the tank made of elastomer with connection socket for pressure pipe (made of PVC, PP or PE) DN 32 with a diam. of 40 mm and 1 x 40 mm diameter. 4 x Inlet connections - diam. 50 mm. Connection to the appliance's nozzles with elastic connection collars.

PumpVertical, single stage, completely submersible, IP 68 enclosure type, insulation class B, motor thermostat for safety shut-off in case of overtempera-ture with automatic start-up system when sufficiently cooled, automatic circuit, moisture-sealed cable inlet to protect the pump in case of cable damage, perma-nent operation possible due to motor jacket cooling.

Level controlAutomatic float switch, alarm system.

MaterialsMotor housing and shaft made of stainless steel, tank, pump housing and impeller made of plastic, collars and outlet elbow made of elastomer.

SealShaft seal ensured by shaft sealing rings and intermediate oil chamber, safe to run dry.

Scope of supplyUnit including pump according to the German European standard EN 12050, ready-to-connect with cable and plug, complete with collars, outlet elbow, swing-type checkvalve 1¼", transition nipple, ventilation insert, activated carbon filter, clamps and fastening material.

44589-00

67

JUNG PUMPEN HEBEFIX EXTRADRAINAGE LIFTING STATION FOR AGGRESSIVE WASTE WATER

Hebefix extra (pump included in the scope of supply)

4 27945-00

PERFORMANCE

D 134-1.2-EN-1607

APPLICATIONThe Hebefix extra lifting station is an easily installed appliance designed for the disposal of aggressive waste water. The numerous connection options allow the appliance to be connected directly to a water softening plant or condensing boiler in order to dispose of the aggres-sive waste water produced in such systems.

The grey water is pumped to the nearest downpipe through a small-dimensioned pressure pipe (left or right side).

For acoustic failure message, the Hebefix plus contains a runtime monitoring with alarm and a potential-free alarm contact.

The unit is supplied with a submersible pump mounted (U3K extra) which is ready to be plugged to a safety socket and operates fully automatically as soon as waste water starts to flow in. When installed in bathrooms and shower rooms, the corresponding German VDE regula-tions must be observed.

The unit is in conformity with the specifications of the DIN EN 12050 standard.

· Ready to connect · Quiet · Integrated ventilation for reliable pump operation

· Flushing device prevents build-up of deposits in the tank

· Runtime monitoring with acoustic alarm and potential-free alarm contact

· Easy to maintain · High-quality plastic tank (ABS)

operative limit pressure pipe DN 32

U3K extra



68

46073-00 46083-00

JUNG PUMPEN HEBEFIX EXTRADRAINAGE LIFTING STATION FOR AGGRESSIVE MEDIA


HEBEFIX EXTRA

Type Height x Width x Depth Cable Weight approx. Code no.Hebefix extra 411 x 425 x 183 mm 1,5 m 7,0 kg JP45757Accessories:Ball valve 1¼“, (DN32), PVC JP46111

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5Hebefix extra Flow rate Q [m3/h] 5 4.5 3.5 2.5 1.5

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM F.L.C. Motor protection Plugcurrent Volt P1 P2 min-1 Ampere

Hebefix extra 1-phase 1/N/PE~230 0,3 0,20 2720 1,2 in the winding Safety-

Mounting arrangement Dimensions Hebefix extra (mm)

TECHNICAL DATA

TypeTank, approx. 19l, complete with ready installed submersible pump (U3KS extra) with 10 mm free passage and hydraulics in EIP technology with open 5-impeller wheel, pressure drain bend of the tank made of elastomer with connection socket for pressure pipe (made of PVC, PP or PE) DN 32 with a diam. of 40 mm and 1 x 40 mm diameter. 4 x Inlet connections - diam. 50 mm. Connection to the nozzles of the appliance with elastic sealing collars.

PumpVertical, single stage, completely submersible, IP 68 enclosure type, insulation class B, motor thermostat for

safety shut-off in case of overtempera-ture with automatic start-up system when sufficiently cooled, automatic circuit, moisture-sealed cable inlet to protect the pump in case of cable damage, perma-nent operation possible due to motor jacket cooling.

Level controlAutomatic float switch, alarm system.

MaterialsMotor housing (1.4571), shaft and bolts made of stainless steel; tank, pump housing and impeller made of plastic; collars and outlet elbow made of elastomer.

SealSilicon carbide mechanical seal, intermediate oil chamber, radial shaft sealing ring towards the motor section, safe to run dry.

Supply of supplyUnit including pump, according to DIN EN 12050, ready to connect with cable and plug, complete with collars, outlet elbow, swing-type check valve 1¼“, transition nipple, activated carbon filter, clamps and fastening materials.

ON

OFF

69

JUNG PUMPEN HEBEFIXABOVE FLOOR SUMP

Pumping power U3KS / U3KS special

Hebefix with U3KS

Hebefix with U3KS and special float switch

D 110-4.3 EN-1607

· Overflow protection · Wall-hung installation · Alarm system possible · Disposal of condensate from condensation boilers (only with U3KS special)

· Lid with snap-on cap · Direction of pressure drain variable · Swing-type check valve · Activated carbon filter

APPLICATIONThe above floor sump Hebefix is a drainage pump station in mini size. It consists of a mountable or suspendable plastic tank (approx. 25 l) with an additional sleeve for 40 mm PVC/HT pipes at the top and three additional inlet on the sides. The lateral lower inlet sleeves have been designed for 50 mm PVC/HT pipes. The cellar drainage pump U3KS intended for the Hebefix tank is connected at the prepared pipe connection and pumps the grey water running in automatically to the next sewage pipe. Thus, a drain for a washbasin can be installed at any requested site - also below the backpres-sure level - without a lot of cumbersome masonry work and without excavating a pit. A washing machine, a dish washer, a bathtub and a shower tray can be connected as well.

The connection of a ventilation pipe passed to the roof prevents odours. If no ventilation pipe is connected, the activated carbon filter prevents annoy-ance caused by offensive odour. The installation of an alarm system (AWR 3) is recommended. It warns against imper-missibly high water levels and switches the washing machine off, if and when required.

The scope of delivery includes the plastic tank with integrated connection hose, clamps, swing-type check valve as supple-mentation kit for U3 KS, activated carbon filter, hose connection for the washing machine (top, lateral connec-tions), rubber feet and wall attachment parts (without pump).

The unit is in conformity with the specification of German / European standard 12050.

27945-00

PERFORMANCE



70

JUNG PUMPEN HEBEFIXABOVE FLOOR SUMP

The additional lower inlet on both sides (H 100 mm) can be used to install Hebefix 100 in a level shower tray backpressure safe. The series float switch of U3KS then has to be replaced by the special float switch. If the installation of an alarm cir-cuit is planned, the corresponding attachment of the alarm switch has to be provided. (Please observe when ordering !) Hebefix can be erected on the floor. A wall suspension is pos-sible as well in order to achieve more ground clearance to to permit easy and fast cleaning.22630-04

21154-02 21153-01

DIMENSIONS (MM)

HEBEFIX (WALL-MOUNTED)MOUNTING ARRANGEMENT - HEBEFIX (GROUND ERECTION)


ABOVE FLOOR SUMP

Type Largest height x width x depth Connections Weight approx. Code No.Hebefix tank, white without pump

320 x 380 x 291 mm 3 x 40 mm 2 x 50 mm 3 kg JP01063

placeable pump U3KS (cable length 4 m) JP00206 or U3KS (cable length 10 m) JP09808 or U3KS special for condensate from condensation boilers JP09563

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6U3KS Flow rate Q [m /h] 6.5 5.5 5.0 4.0 3.0 1.5U3KS spezial 6.5 5.5 5.0 4.0 3.0 1.5

ACCESSORIES

Art.-Nr.

1 Special float switch for low switching heights (switching height ON approx. 110 mm, OFF approx. 50 mm) JP44795

2 Stop valve 1¼“ (DN 32), PN 16 H B D110 max. 60 1¼“ JP44785

Ball valve 1¼“ (DN 32), PVC, for U3KS special JP46111

3 Alarm unit AGR mains-dependent, with potential-free make contact JP44893Alarm unit washing machine stop AWR with reed switch, separate, mains-dependent and 3 m cable

JP44897

Fastener for alarm switch (only U3KS with special float switch) JP28191

4 Rechargeable battery for mains-independent alarm JP44850

inlet (d=49)optional on top,left or right side

inlet (d=50)left or right side

pressure-/vent pipe (d=40) optional right or left side

standard float

low level float

71

JUNG PUMPEN HEBEFIX 100ABOVE FLOOR SUMP

D 122-4.2 EN–1607

Hebefix 100 with US pump

26212-04

APPLICATIONThe above floor sump Hebefix 100 is a drainage pump station for lifting faeces-free domestic and commercial waste-water up to 104° F (40° C). The tank of Hebefix 100 H version is resistant to wastewater temperatures of up to 176 ° F (80° C). It is a free-standing plastic tank (approx. 75 l) with four combination inlets for pipes with an external diameter of 50 or 110 mm. The pressure pipe enclosed can be passed out of the tank on the left or right side as required (connection R 1½”).

The pump to be used can be selected according to the volume of wastewater or as individually required: In case of slightly dirty water (grain size max. 10 mm), pumps U3KS, U 5 KS as well as U 6 K ES+DS can be used. If the admix-tures are larger or the volume of wastewater is bigger, the use of a pump of the US series in recommendable. In case of higher wastewater temperatures (commercial use or block of flats), US hot water pumps are used in Hebefix 100 H. Optionally, a special float (see accesso-ries) can be fitted to reduce the on and off switching height as well as the residual volume. In case of commercial applica-tions, the resistance of the materials have to be tested in advance.

Hebefix is ideal for subsequent ground-level installation. Without a lot of masonry work or without excavating a pit, Hebefix can be installed at any requested location - even downstream of the backpressure level. Wash basins, washing machines or dish washers as well as a shower tray (only in combination with a U3KS or U6KS with special float) can be connected without any problems.

The connection of a ventilation pipe passed to the roof prevents odours. If the sump is ventilated at the erection site, an activated carbon filter prevents unpleasant smell of Hebefix 100. The installation of an alarm system is recommended. It warns against imper-missibly high water levels in the tank.

PERFORMANCE

· Overflow protection · Wall-hung installation · Alarm system possible · Disposal of condensate from condensation boilers (only with U3KS special)

· Lid with snap-on cap · Direction of pressure drain variable · Swing-type check valve · Activated carbon filter



72


MOUNTING ARRANGEMENT HEBEFIX 100 / HEBEFIX 100 H

26210-01

When used downstream of the backpres-sure level, German / European standard DIN EN 12056 requires the pressure pipe to be connected elastically and to be passed over the locally defined backpres-sure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN 12050-4. In addition, we recommend an alarm system for monitoring.

ELECTRICAL DATA

Hebefix 100-Sump Type of Voltage Motor rating kW RPM F.L.C. Motor Plugoptionally with type current Volt P1 P2 min-1 Ampere protectionU3KS 1-phase 1/N/PE~230 0.32 0.20 2720 1.4

installed in the winding

Safety-U3KS special 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 Safety-U5KS 1-phase 1/N/PE~230 0.52 0.38 2716 2.3 Safety-U6K ES 1-phase 1/N/PE~230 0.75 0.49 2645 3.3 Safety-U6K DS 3-phase 3/PE~400 0.75 0.55 2678 1.3 CEE-US 62 ES 1-phase 1/N/PE~230 0.83 0.50 2500 3.9 Safety-US 62 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 73 ES/HES 1-phase 1/N/PE~230 0.83 0.50 2500 3.9 Safety-US 73 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 102 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 102 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 CEE-US 103 ES/HES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 103 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 CEE-

ABOVE FLOOR SUMP

Type Dimensions H x W x D Connections Weight Code No.Hebefix 100 tank without pump 500 x 570 x 390 mm 4 x 50 mm

4 x 110 mm 8.6 kg JP09319

Hebefix 100 H – tank without pump (resistant to hot water up to 176 ° F (80 ° C) 500 x 570 x 390 mm 4 x 50 mm

4 x 110 mm 12.3 kg JP09348

PERFORMANCE

Types Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12U3KS Flow rate Q [m³/h] 6.5 5.5 5 4 3 1.5U3KS spezial 6.5 5.5 5 4 3 1.5U5KS 11 10.5 9 7.5 6.5 4.5 2.7U6K ES/DS 15.5 14 12.5 11 9 7.5 5.5 3.5 1.5US 62 ES 19 17 15 12 10 8 6 4 2US 62 DS 22 20 17 15 12 10 8 6 4US 73 ES/HES 19 17 15 12 10 8 6 4 2US 73 DS 22 20 17 15 12 10 8 6 4US 102 ES/DS 28 26 23 21 19 17 15 12 10 8 5 2US 103 ES/DS/HES 28 26 23 21 19 17 15 12 10 8 5 2

overhead ventilation

the vertical discharge pipe with swing-type check valve and loop must be taken above local back up level

73


ACCESSORIES

Code No. Hebefix 100

Hebefix 100 H

1 Special float switch for low switching heights (U3KS, U3KS spez., US 62-102 ES/DS, US 73-103 ES/DS, US 73-103 HES) Special float switch for low switching heights (U5KS, U6KS)

JP44795

JP 44207

•

•

•

2 Stop valve, 1½“ (DN 40), PN 16 H B D125 max. 60 1½” JP44786 • •

3 Connection kit DN 100, elastic sleeve with clamps JP27736 • •

4 Alarm unit AGR, mains dependent, with potential-free contact, 3 m cable, resistant to hot water

JP44893 • •

Alarm unit washing machine stop AWR with reed switch, mains dependent, 3 m cable, resistant to hot water

JP44897 • •

Alarm unit washing machine stop AWO with (plug housing - for alarm forwarding in case of several washing machines)

JP44899 • •

Fastener for alarm switch (only U3KS, U 5 KS and U6KS with special float switch)

JP28191 •

5 Rechargeable battery for mains-independent alarm JP44850 • •

6 Special ventilation, special filter with housing JP27484 •

SWITCHING HEIGHTS

Pump types Serial float switch Special float switch for low switching heights

Switching height ON Switching height OFF Switching height ON Switching height OFF

U3KS ca. 220 mm ca. 115 mm ca. 110 mm ca. 50 mmU5KS ca. 245 mm ca. 140 mm ca. 95 mm ca. 45 mmU6KS ca. 275 mm ca. 175 mm ca. 135 mm ca. 85 mmUS 62 ES/DS ca. 245 mm ca. 130 mm ca. 160 mm ca. 110 mmUS 73 ES/DS ca. 245 mm ca. 130 mm ca. 160 mm ca. 110 mmUS 102 ES/DS ca. 275 mm ca. 160 mm ca. 190 mm ca. 140 mmUS 103 ES/DS ca. 275 mm ca. 160 mm ca. 190 mm ca. 140 mm

Switching heights measured from the erection level of the tank

74


DIMENSIONS HEBEFIX 100 / 100 H (MM)

TECHNICAL DATA

TankWater-tight PE tank (PP tank Hebefix 100 H), approx. 75 l, with four combination connection socket for DN 50 / DN 100 inlets, tank ventilation, attachment of the pressure socket of the pump and odour-sealed lid. The pressure pipe can be passed through the tank wall in a water-tight connection to the left or to the right as required.

InstallationHebefix 100 is an above floor sump. The mounting kit needed for the installation is included to the tank. The pump, which has to be ordered separately, can be installed in the tank ready to be plugged in. The cable passage in the tank lid is suitable for all safety plugs as well as CEE plugs, which is closed with the stopper provided; for this reason do not cut off the plug.

The additional lower inlet on both sides (H 100 mm) can be used to install Hebefix 100 in a level shower tray backpressure safe. In this case the serial float switch of U3KS/U6KS has to be replaced by the special float switch for low switching heights. (Please observe when ordering !)

Scope of supplyPlastic tank to house a pump tested in keeping with German / European standard DIN EN 12050, with seal and cover mounted, four combination inlets, connection sleeve DN 100 with clamps, plug-in seals and elastic connection, tank ventilation, activated carbon filter (Hebefix 100 only), cable inlet, tank pressure pipe enclosed (made of stainless steel in case of Hebefix 100 H) and swing-type check valve 1½”, (without pump).

Hebefix 100 H - duplex unitDue to the connection of two Hebefix 100 H, the customer can set up a duplex unit for hot water disposal. The necessary accessories are available upon request.

26209-01


inlet optional

view A pressure pipe 1 ½“ optional in front or be-hind

vent

75

JUNG PUMPEN HEBEFIX 200ABOVE FLOOR TANK

APPLICATIONThe Hebefix 200 is available for bigger domestic wastewater volume and larger storage capacity. Without requiring a great deal of construction work, it disposes of domestic wastewater from laundries, storage or cellar areas.

The Hebefix 200 can be installed as a single as well as duplex system. The required components for the installation of the pump are part of the scope of supply. The duplex system provides bigger security in the disposal of wastewater. In normal operation the two pumps operate alternately or at the same time to cope with peak load. The control unit operates the duplex system depending on the type of pump (see accessories).

The pump to be placed can be selected according to the amount of wastewater. The dirty water to be transported and the pumping power required have to be taken into consideration in particular. In case of slightly dirty water, pumps U 3 K, U 5 K as well as U 6 K E+D can be used. If the admixtures are larger or the volume of wastewater is bigger, the use of a pump of the US series is recommendable. Pumps US 73+103 Ex are used in hazardous areas. In case of commercial applications, the resistance of the materials have to be tested in advance. Depending on the type of pump used, the Hebefix 200-40 with 1½“ or the Hebefix 200-50 with 2“ discharge branch has to be chosen.

The unit is in conformity with the specification of German / European standard DIN EN 12050.

23858-11

· Single- or duplex unit · Odour-tight cover (screw fitted) · Control unit possible · Easy maintenance

D 131-2.2-EN-1607

Hebefix 200-40

PERFORMANCE



76


ELECTRICAL DATA

Hebefix with pumptype

Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 P2 min.-1 Ampere protection

U3K 1-phase 1/N/PE~230 0.32 0.20 2720 1.4


Safety-U3K special 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 Safety-U5K 1-phase 1/N/PE~230 0.52 0.38 2716 2.3 Safety-U6K E 1-phase 1/N/PE~230 0.75 0.49 2645 3.3 Safety-U6K D 3-phase 3/PE~400 0.75 0.55 2678 1.3 CEE-US 62 E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 Safety-US 62 D 3-phase 3/PE~400 0.85 0.65 2715 1.4 CEE-US 73 E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 Safety-US 73 D 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 102 E 3-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 102 D 3-phase 3/PE~400 1.36 1.06 2740 2.4 CEE-US 103 E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 103 D 3-phase 3/PE~400 1.36 1.06 2740 2.4

in the control + winding thermostat

CEE-US 73 Ex E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 withoutUS 73 Ex D 3-phase 3/PE~400 0.85 0.60 2800 1.4 withoutUS 103 Ex E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 withoutUS 103 Ex D 3-phase 3/PE~400 1.36 1.06 2740 2.4 withoutUS 75 ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 75 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-US 105 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-US 105 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-

PERFORMANCE

Hebefix 200-40 with Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12U3K Flow rate Q [m3/h] 6.5 5.5 5 4 3 1.5U3K special 6.5 5.5 5 4 3 1.5U5K 11 10.5 9 7.5 6.5 4.5 2.5U6K E/D 15.5 14 12.5 11 9 7.5 5.5 3.5 1.5US 62 E / US 73 E 19 17 15 12 10 8 6 4 2US 62 D / US 73 D 22 20 17 15 12 10 8 6 4US 102 E/D / US 103 E/D 28 26 23 21 19 17 15 12 10 8 5 2US 73 Ex E 19 17 15 12 10 8 6 4 2US 73 Ex D 22 20 17 15 12 10 8 6 4US 103 Ex E/D 28 26 23 21 19 17 15 12 10 8 5 2Hebefix 200-50 (only single unit) withUS 75 ES 20 16 13 10 7 4US 75 DS 23 19 16 12 10 7 3US 105 ES 28 25 22 19 16 13 10 7 3US 105 DS 29 26 23 20 17 14 11 8 4

Caution ! When used as a single system a pump with float switch fitted has to be selected.

HEBEFIX 200

Type Dimensions H x W x D Weight Code No.

Hebefix 200-40 with cover, without pumps 770 x 760 x 740 mm 17.5 kg JP09976 Hebefix 200-50 with cover, without pump 770 x 760 x 740 mm 17.5 kg JP44988

77


44694-00

ACCESSORIES

Code No. Single unit

Duplex unit

1 Alarm unit AG3 with submersible ball contact switch, separate, mains-depend-ent, with potential-free contact and 3 m cable

JP44891 •

Alarm unit AG10 ditto with 9.5 m cable JP44892 •Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent, and 3 m cable

JP44895 •

Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines)

JP44899 •

Control unit AD 4 Ex W (only for US 73 Ex E) JP25901 •Control unit AD 8 Ex W (only for US 103 Ex E) JP25902 •Control unit AD 23 Ex (only for US 73 Ex D) JP09754 •Control unit AD 25 Ex (only for US 103 Ex D) JP09683 •Auxiliary switch unit ExH-A (for explosion-proof pumps only) JP16720 •Dry run protection JP44603 •Level switch, for US 73 Ex and US 103 Ex (single system) upon request •

1 Control unit BD 00 E (AC pumps) JP45735 •Control unit BD 00 (three-phase pumps) JP45993 •Control unit BD 23 Ex (only for US 73 Ex D) JP09755 •Control unit BD 25 Ex (only for US 103 Ex D) JP09681 •Auxiliary switch unit ExH-B (for explosion-proof pumps only) JP00295 •Dry run protection JP44603 •Submersible switch pack JP23857 •

Submersible switch pack, for grease-containing waste-waterRecommended for use with grease separators. Pipes especially resistant to oil and hydrolysis.

JP42230 •

Control units for duplex systems with pumps US 73 Ex W and US 103 Ex W upon request.


3 Seal leak detector DKG (for US pumps only) JP44900 • • DKG Ex (only for US 73 Ex + US 103 Ex) JP00249 • •

4 Stop valve, 1½“ (DN 40), PN 16

Stop valve, 2“ (DN 50), PN 16

H B D125 max. 60 1½“140 max. 70 2“

JP44786 ••

•

JP44787

5 Special ventilation, special filter with housing JP27484 • •

When used downstream of the backpressure level, German / European standard DIN EN 12056 requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN 12050-4. In addition, we recommend an alarm system for monitoring.

Mounting arrangement Hebefix 200

78



24059-02 44693-00

TECHNICAL DATA

TankWater-tight PE tank (220 l) with con-necting piece for one inlet DN 150/200 and one DN 100, connecting piece for ventilation / cable conduit (DN 70), discharge branch Hebefix 200-40 connecting piece for pressure pipe DN 40 (PVC pipe, diam. 50 mm) or Hebefix 200-50 with male thread 2“, with odour-tight lockable cover (screw fitted).

InstallationHebefix 200 is an above floor sump. The mounting kit needed for the installation is included to the tank. The pump, which has to be ordered separately, can be installed in the tank ready to be plugged in. The cable passage in the tank lid is suitable for all safety plugs as well as CEE plugs, which is closed with the stopper provided; for this reason do not cut off the plug. If ventilation is not possible via the roof, the special ventila-tion system (see accessories / installation drawing) can be used.

Scope of supplyPlastic tank to house a pump tested in keeping with German / European standard DIN EN 12050 with shaped connecting piece with cover and seal, hose connection, premounted pressure pipe with swing-type check valve, plug for cable conduit, without pumps.

Dimensions Hebefix 200-40 duplex unit (mm) Dimensions Hebefix 200-50 single unit (mm)

inletDN100 (Ø110)

inlet DN150 (Ø160)/ DN100 (Ø110)

glued socket for pressure pipe DN40 PVC-pipe Ø50

vent/cableDN70 (Ø50)

inlet DN100 (Ø110)

inlet DN150 (Ø160)/ DN100 (Ø110)

male thread 2“

vent/cableDN70 (Ø75)

79

JUNG PUMPEN BAUFIX 50UNDERFLOOR SUMP

D 123-3.3-EN-1607

· Odour trap · Floor drain · Integrated sump extension · Complete pressure pipe in the sump · Mounted swing-type check valve · Level-compensating frame

· Quick-lock of the pump · Two combination inlets DN 50/100 · Seal collar for attaching to the customer’s thin-bed waterproofing system

APPLICATIONBaufix 50 is a compact sump designed for the installation in foundation rafts or cellar floors. Together with the submers-ible motorised pump U3KS, it is suitable for the drainage of domestic wastewater from washbasins, sinks, showers and washing machines in cellars or lavato-ries. The floor drain in the cover of the sump protects the location against bigger floods. The introduction of wastewater from toilets and urinals is not permitted.

The pressure-resistant sump is placed into the pit without formwork; the pipes are connected and the sump embedded flush in concrete. The installation in areas subject to the groundwater flooding is permitted only along with additional measures (water-tight concrete shell) as the connection between PE and concrete does not withstand pressing water.

In combination with the height-adjustable and rotatable cover made of plastic, the shaped sump neck permits a perfect level compensation at the installation site. Thus, the installation depth of the sump may vary between 45 and 71 cm. The arrangement of the combined inlets in the lower part of the sump permits installation in flat pits as well.

The swing-type check valve fitted in the works of the manufacturer prevents the reflux of the waste-water from the pressure pipe into the sump. The standard odour trap stops annoyance caused by offensive odour. The screw clamp with wing bolt in the container ensures ease of installation and mainte-nance of the pump.

For deeper installation depths or more powerful pumps, we recommend the use of Baufix 100 and Baufix 200.


Baufix 50

Pumping power U3KS / U3KS special 27945-01

PERFORMANCE



80


UNTERFLOOR SUMP


Baufix 50 sump with cover and floor drain, without pump 575 x 405 x 380 mm 11.5 kg JP09335

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6

U3KS Flow rate Q [m³/h] 6.5 5.5 5 4 3 1.5U3KS spezial 6.5 5.5 5 4 3 1.5

ELECTRICAL DATA

Baufix 50 sump optionally with type

Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 P2 min-1 Ampere protection

U3KS 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 installed in the winding

Safety-U3KS spezial 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 Safety-

When used down-stream of the backpressure level, German / European standard DIN EN 12056 requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installation of a non-return valve is prescribed, which has been tested in keeping with German / European standard DIN EN 12050-4. In addition, we recommend an alarm system for monitoring.

Mounting arrangement Baufix 50

When installed in bathrooms and shower rooms, the corresponding German VDE regulations have to be observed !

ground

tiles

level compensation

vent pipe above roof level

internal vent pipe with filter

the pressure tube must be takten in a loop over the local backup level

slotted plug

concrete

cast plaster

81


4 22314-04

ACCESSORIES

Code No.

1 Alarm unit AGR, mains dependent, with potential-free contact, 3 m cable, resistant to hot water

JP44893

Alarm unit washing machine stop AWR with reed switch, mains dependent, 3 m cable, resistant to hot water

JP44897

Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines)

JP44899

Fastener for alarm switch JP28191


3 Cover plate, stainless steel,to be tiled with floor drain and odour trap JP24024

4 Special ventilation, special filter with housing JP27484

5 Stop valve, 1¼“ (DN32) H W D110 max. 60 1¼” JP44785

Ball valve 1¼“ (DN32), PVC, for U3KS special JP46111

MOUNTING INSTRUCTIONS

Floor-level compensationThe cover with the round throat shoulder in the sump opening can be aligned vertically and rotationally. Thus, Baufix can be adapted to the effective upper edge of floor coverings or tiles laid at a later point. A profile sealing ring is used to seal the space between sump and cover.

Odour trap An odour trap is provided as a standard for the floor drain. The necessary siphon components belong to the scope of supply.

Installation with and without drain

Max. extension by cover frame

82



TECHNICAL DATA

TankWater-tight PE tank (40 to 55 l) with two combined inlets (DN 50 as sleeve / DN 100 as connecting piece) for space-saving connection, connecting piece for ventilation / cable conduit (DN 70) and connecting piece for pressure pipe DN 32 (PVC pipe, diam. 40 mm), integrated sump extension, level-compensating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain. All junctions (tank / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals.

InstallationPlace the tank into the prepared pit or the existing chamber; align and shorten to the requested dimension, if and when required. Make the pipe connections, and

encase the sump with concrete flush with the upper edge. Insulation, screed and flooring material are levelled by the height-adjustable plastic cover frame. Connect the special float for low switching heights and pressure pipe ports to the pump and join with the elastic pipe to the pre-mounted non-return valve. Pass the power cable of the pump through the venting / cable conduit up to the T piece provided by the customer. The outlet is then sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventila-tion system (see accessories / installation drawing) can be used.

Caution: It is not necessary to cut off the plug.

Scope of supplyPlastic tank to house a pump tested in keeping with German / European standard DIN EN 12050 with shaped connecting piece, shaped sump exten-sion, level-compensating plastic cover frame with cover plate, odour trap for the floor drain, discharge branch with swing type-check valve and pressure pipe premounted in the tank, special float for lower switching heights, plug-in seal DN 50, closing plug for cable conduit (without pump).

28204-02

Alarm

Dimensions Baufix 50 (mm) Alarm device

83


D 139-1.0-EN-1607

· Pressure resistant sump · Installation in areas with high groundwater levels

· Guide rail system for U3KS | U5KS | U6K ES/DS

· Odour trap

· Floor drain · Includes complete internal pipework · Level-compensating frame · Seal collar for attaching to the customer’s thin-bed waterproofing system

APPLICATIONWithout a great deal of construction work, the underfloor sump Baufix 100 can be used to remove effluent from laundries, storage or cellar areas below the backpressure level. The use as a collecting tank for faeces is not per-mitted.

Without formworks, the pressure- resistant PE sump can be placed into the concrete bed as a collecting tank for the underfloor pipework. The installation in areas with high groundwater levels is possible under the use of the ground-water seal.

The pump can be selected according to the amount of wastewater and the kind of dirty water to be transported. In case of slightly dirty water (solid size max. 10 mm), the U3KS, U5KS as well the U6K ES+DS pumps can be used. If the admixtures are larger or the volume of the wastewater is bigger, the use of a pump of the US series is recommend-able. Pumps US 73+103 Ex must be used in explosion hazardous areas. For the disposal of condensate from condensing boilers, the U3KS spezial has to be used.

The swing type-check valve prevents the return of the waste-water from the pressure pipe into the sump. The standard odour trap stops annoyance caused by bed smell.

By subsequently adjusting the plastic cover frame, the sump cover can adapt easily variable floor and tile levels.

The unit is in conformity with the specification of German / European standard DIN EN 12050.

23610-11

PERFORMANCE



Performance range

84


When installed in bathrooms and shower rooms, the corresponding German VDE regulations have to be observed !

22140-04

ELECTRICAL DATA

Baufix100 sump Type of Voltage Motor rating kW RPM Current Motor Plugoptionally with type current Volt P1 P2 min-1 Ampere protectionU3KS 1-phase 1/N/PE~230 0.32 0.20 2720 1.4


Safety-U3KS spezial 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 Safety-U5KS 1-phase 1/N/PE~230 0.52 0.38 2716 2.3 Safety-U6K ES 1-phase 1/N/PE~230 0.75 0.49 2645 3.3 Safety-U6K DS 3-phase 3/PE~400 0.75 0.55 2678 1.3 CEE-US 62 ES 1-phase 1/N/PE~230 0.83 0.50 2500 3.9 Safety-US 62 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 73 ES 1-phase 1/N/PE~230 0.83 0.50 2500 3.9 Safety-US 73 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 102 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 102 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 CEE-US 103 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 103 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 in the

control + winding thermostat

CEE-US 73 Ex E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 ohneUS 73 Ex D 3-phase 3/PE~400 0.85 0.60 2800 1.4 ohneUS 103 Ex E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 ohneUS 103 Ex D 3-phase 3/PE~400 1.36 1.06 2740 2.4 ohne

PERFORMANCE

Types Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12U3KS Flow rate Q [m3/h] 6.5 5.5 5 4 3 1.5U3KS spezial 6.5 5.5 5 4 3 1.5U5KS 11 10.5 9 7.5 6.5 4.5 2.5U6K ES / DS 15.5 14 12.5 11 9 7.5 5.5 3.5 1.5US 62 ES 19 17 15 12 10 8 6 4 2US 62 DS 22 20 17 15 12 10 8 6 4US 73 ES 19 17 15 12 10 8 6 4 2US 73 DS 22 20 17 15 12 10 8 6 4US 102 ES / DS 28 26 23 21 19 17 15 12 10 8 5 2US 103 ES / DS 28 26 23 21 19 17 15 12 10 8 5 2US 73 Ex E 19 17 15 12 10 8 6 4 2US 73 Ex D 22 20 17 15 12 10 8 6 4US 103 Ex E/D 28 26 23 21 19 17 15 12 10 8 5 2

UNDERFLOOR SUMP

Type Dimensions H x W x D Weight Code No.Baufix 100 sump with cover and floor drain, without pump 698 x 555 x 555 mm 14 kg JP47214

When used downstream of the backpressure level, German / European standard DIN EN 12056 requires the pressure pipe to be connected elastically and to be passed over the locally defined backpressure level in a loop. Moreover, the installa-tion of a non-return valve is pre-scribed, which has been tested in keeping with German / European standard DIN EN 12050-4. In addition, we recommend an alarm system for monitoring.


12

5

6

7

9

85


MOUNTING INSTRUCTIONS

Floor-level compensationThe cover with the round throat shoulder in the sump opening can be aligned vertically and rotationally. Thus, Baufix can be adapted to the effective upper edge of floor coverings or tiles laid at a later point. A profiled sealing ring is used to seal the space between sump and cover.

Odour trapAn odour trap is provided as a standard for the floor drain. The necessary siphon components belong to the scope of supply.

ACCESSORIES

Code No.1 Alarm unit AG3 with submersible ball contact switch, separate, mains-dependent,

with potential-free contact and 3 m cable JP44891

Alarm unit AG10 ditto with 9.5 m cable JP44892Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent, and 3 m cable JP44895

Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines) JP44899

Control unit AD 4 Ex W (only for US 73 Ex E) JP25901Control unit AD 8 Ex W (only for US 103 Ex E) JP25902Control unit AD 23 Ex (only for US 73 Ex D) JP09754Control unit AD 25 Ex (only for US 103 Ex D) JP09683LM-circuit (for explosion-proof pumps only) JP01080


3 Seal leak detector DKG (for US pumps only) JP44900

DKG Ex (only for US 73 Ex + US 103 Ex) JP00249

4 Assembly set for LM circuit when a US 73 Ex + US 103 Ex is installed JP22410

5 Cover plate, to be tiled with stainless steel floor drain and odour trap JP24024

6 Special ventilation, special filter with housing JP27484

7

Stop valve, 1 ¼“ (DN 32), PN 16

Ball valve 1¼“ (DN32), PVC, for U3KS special

H W D110 max. 60 1¼” JP44785

JP46111

8 Guide rail system GR32 for Baufix 100 JP46706

9 Groundwater seal JP47216

23792-00

Installation with and without drain

Max. extension by cover frame

plug drain

86



TECHNICAL DATA

TankWater-tight PE sump (70 l) with two inlets (DN 100), connecting socket for ventila-tion / cable conduit (DN 70) and con-necting socket for pressure pipe DN 32 (PVC pipe, diam. 40 mm), level-compen-sating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain.

All connections (sump / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals.

InstallationPlace the sump in the prepared pit and align it. Connect all pipes, backfill the ditch and cast with concrete flush with the floor. Insulation, screed and flooring material are levelled by the height-ad-justable plastic cover frame. Screw the pipe connection supplied into the outlet of the pump (shorten pipe length as specified). Fit the pump to the elastic connection in the sump. Pass the power cable of the pump through the venting line up to the T piece (to be provided by the customer according to the installation drawing). The outlet is then sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used.

Caution! It is not necessary to cut off the plug of the pump !

Scope of supplyPlastic sump to receive a pump tested in accordance to the German / European standard DIN EN 12050 with integrally moulded connecting piece and level-com-pensating plastic cover frame with cover plate, odour trap for floor drain, hose connection, discharge branch, swing-type check valve, parts required for pump installation, plug for cable conduit, without pump.

46899-00

Alarm device

46608-00

Dimensions Baufix 100 (mm)

Pull the cable through the vent aperture ot the tank

Fix the float switch cable with the supplied clip to the pump handle

87


D 112-6.2-EN-1607

· Odour trap · Floor drain · Single and duplex system · Complete tank pressure pipe with duplex swing-type check valve

· Level-compensating frame · Extendable tank neck · Seal collar for attaching to the customer’s thin-bed waterproofing system

23858-10

APPLICATIONBaufix 200 is for bigger domestic wastewater volume and larger storage capacity. Without requiring a great deal of construction work, it disposes of domestic wastewater from laundries, storage or cellar areas.

Baufix 200 can be installed as a single as well as duplex system. The required components for the installation of the pump are part of the scope of supply. The duplex system provides bigger security in the disposal in wastewater. In normal operation the two pumps operate alternately or at the same time to cope with peak load.

The pump to be placed can be selected according to the amount of wastewater. The dirty water to be transported and the pumping power required have to be taken into consideration in particular. In case of slightly dirty water, pumps U3K, U5K or U6K E+D can be used. If the admixtures are larger or the volume of wastewater is bigger, the use of a pump of the US series is recommendable. Pumps US 73+103 Ex are used in hazardous areas. In case of commercial applications, the resistance of the materials have to be tested in advance. Depending on the type of pump used, the Hebefix 200-40 with 1½“ or the Hebefix 200-50 with 2“ discharge branch has to be chosen.

Without formwork, the pressure-resistant plastic container is placed into the concrete bed and forms a collecting tank for underfloor pipework. The installation in areas subject to the groundwater flooding is permitted only along with additional measures (water-tight concrete shell) as the connection between PE and concrete does not withstand pressing water.

By subsequently adjusting the plastic cover frame, the sump cover can be adapted easily and variably to the floor and tile conditions.


Baufix 200-40 duplex unit

PERFORMANCE



88


ELECTRICAL DATABaufix sump optionally with type

Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 P2 min-1 Ampere protection

U3K 1-phase 1/N/PE~230 0.32 0.20 2720 1.4


Safety-U3K spezial 1-phase 1/N/PE~230 0.32 0.20 2720 1.4 Safety-U5K 1-phase 1/N/PE~230 0.52 0.38 2716 2.3 Safety-U6K E 1-phase 1/N/PE~230 0.75 0.49 2645 3.3 Safety-U6K D 3-phase 3/PE~400 0.75 0.55 2678 1.3 CEE-US 62 E / US 73 E 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 Safety-US 62 D 3-phase 3/PE~400 0.85 0.65 2715 1.4 CEE-US 73 D 3-phase 3/PE~400 0.85 0.60 2800 1.4 CEE-US 102 E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 102 D 3-phase 3/PE~400 1.36 1.06 2740 2.4 CEE-US 103 E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 Safety-US 103 D 3-phase 3/PE~400 1.36 1.06 2740 2.4 in the

control + winding thermostat

CEE-US 73 Ex W 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 ohneUS 73 Ex D 3-phase 3/PE~400 0.85 0.60 2800 1.4 ohneUS 103 Ex W 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 ohneUS 103 Ex D 3-phase 3/PE~400 1.36 1.06 2740 2.4 ohneUS 75 ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 75 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-US 105 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-US 105 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-

BAUFIX 200


Baufix 200-40 with floor drain and cover, without pumps 750 x 760 x 760 mm 20.5 kg JP09991Baufix 200-50 with floor drain and cover, without pump 750 x 760 x 760 mm 20.5 kg JP44989

PERFORMANCE

Baufix 200-40 with Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12

U3K Flow rate Q [m3/h] 6.5 5.5 5 4 3 1.5U3K spezial 6.5 5.5 5 4 3 1.5U5K 11 10.5 9 7.5 6.5 4.5 2.5U6K E / D 15.5 14 12.5 11 9 7.5 5.5 3.5 1.5US 62 E / US 73 E 19 17 15 12 10 8 6 4 2US 62 D / US 73 D 22 20 17 15 12 10 8 6 4US 102 E/D / US 103 E/D 28 26 23 21 19 17 15 12 10 8 5 2US 73 Ex W 19 17 15 12 10 8 6 4 2US 73 Ex D 22 20 17 15 12 10 8 6 4US 103 Ex W/D 28 26 23 21 19 17 15 12 10 8 5 2Baufix 200-50 (only single unit) withUS 75 ES 20 16 13 10 7 4US 75 DS 23 19 16 12 10 7 3US 105 ES 28 25 22 19 16 13 10 7 3US 105 DS 29 26 23 20 17 14 11 8 4Caution ! When used as a single system a pump with float switch fitted has to be selected.

89


23792-02

ACCESSORIES

Code No. Einzel-anlage

Doppel-anlage

1 Alarm unit AG3 with submersible ball contact switch, separate, mains-depend-ent, with potential-free contact and 3 m cable JP44891 •

Alarm unit AG10 ditto, with 9.5 m cable, JP44892 •Alarm unit washing machine stop AW3 with submersible ball contact switch, separate, mains-dependent, and 3 m cable JP44895 •Alarm unit washing machine stop AWO (plug housing - for alarm forwarding in case of several washing machines) JP44899 •

Control unit AD 4 Ex W (only for US 73 Ex W) JP25901 •Control unit AD 8 Ex W (only for US 103 Ex W) JP25902 •Control unit AD 23 Ex (only for US 73 Ex D) JP09754 •Control unit AD 25 Ex (only for US 103 Ex D) JP09683 •Auxiliary switch unit ExH-A (for explosion-proof pumps only) JP16720 •Dry run protection JP44603 •Level switch, for US 73 Ex and US 103 Ex (single system) upon request •

1 Control unit BD 00 E (AC pumps) JP45735 •Control unit BD 00 (three-phase pumps) JP45993 •Control unit BD 23 Ex (only for US 73 Ex D) JP09755 •Control unit BD 25 Ex (only for US 103 Ex D) JP09681 •Auxiliary switch unit ExH-B (for explosion-proof pumps only) JP00295 •Dry run protection JP44603 •Submersible switch pack, JP23857 •Submersible switch pack, for grease-containing waste-water JP42230 •Recommended for use with grease separators. Pipes especially resistant to oil and hydrolysis.Control units for duplex systems with pumps US 73 Ex W and US 103 Ex W upon request


3 Seal leak detector DKG (for US pumps only) JP44900 • • DKG Ex (only for US 73 Ex + US 103 Ex) JP00249 • •

4 Cover plate, stainless steel, to be tiled with floor drain and odour trap JP24024 • •

5 Stop valve, 1½“ (DN 40), PN 16

Stop valve, 2“ (DN 50), PN 16

H W D125 max. 60 1½“140 max. 70 2“

JP44786 ••

•JP44787

6 Special ventilation, special filter with housing JP27484 • •


44697-01


90



TECHNICAL DATA

TankWater-tight PE tank (220 l) with con-necting piece for one inlet DN 150/200 and one DN 100, connecting piece for ventilation / cable conduit (DN 70) and for Baufix 200-40 connection piece for pressure pipe DN 40 (PVC pipe, diam. 50 mm), or for Baufix 200-50 male thread 2“, level-compensating plastic frame, odour-tight plastic cover (screw fitted) and odour-tight floor drain.

All junctions (tank / plastic cover frame and plastic cover frame / cover plate) are fitted with profiled seals.

InstallationPlace the underfloor sump in the prepared pit and align. Make the pipe connections, and encase the sump with concrete flush with the upper edge.

Insulation, screed and flooring material are levelled by the height-adjustable plastic cover frame.

Screw the pipe connection supplied into the pressure line connection of the pump (shorten pipe length as specified). Use the elastic pipe connections to connect the pump to the premounted Y section in the sump. Pass the power cable of the pump and the KT switch through the venting line up to the T piece (to be provided by the customer according to the installation drawing). The outlet is then

sealed odour-tight with the closing plug provided. If ventilation is not possible via the roof, the special ventilation system (see accessories / installation drawing) can be used.

Scope of supplyPlastic sump to house a pump tested in keeping with German / European standard DIN EN 12050 with shaped connecting piece with level-compensating plastic cover frame with cover plate and odour trap for floor drain, hose connec-tion, premounted pressure pipe with duplex swing-type check valve (not Baufix 200-50), plug for cable conduit, without pumps.

24060-07 44696-07

Dimensions Baufix 200-40 duplex unit (mm) Dimensions Baufix 200-50 single unit (mm)

91

SKS 200-40

JUNG PUMPEN SKS 200UNDERFLOOR SUMP

TECHNICAL DATASumpBuoyancy-proof PE-plastic sump with sockets for inlet 1 x DN 150/100 und 1 x DN 100, sockets for venting/cable pipe (DN 70), discharge branch SKS 200-40 with single-ended quick release coupling to Ø 50 mm (for PVC or PE pipe) or SKS 200-50 with male thread 2”.

Scope of supply SKS 200-40Poly-sump for pump complying with EN 12050 with ready-to-connect preassembled pressure pipe with red brass gate valve, swing-type check valve and screw joint for easy removal of the pump for maintenance work, and ready-mounted stainless steel bracket for the pressure sensor for controlling the pump, base feet (attach to the pump as described in the installation instruc-tions), seal element DN 100 for gas-proof sealing of the cable inlet (in the place of installation).

Scope of supply SKS 200-50Poly-sump for pump complying with EN 12050 with ready-to-connect preassem-bled pressure pipe with PVC-stop valve (ball type shutt off value), swing-type check valve and screw joint for easy removal of the pump for maintenance work, seal element DN 100 for gas-proof sealing of the cable inlet (in the place of installation).

APPLICATIONThe buoyancy-proof poly-sump is an easy to install pumping station for the drainage of buildings without cellars such as holiday homes or boathouses.

The sump can be installed on firm undisturbed soil without the need for any concrete work. A "Göbel" concrete cover must be ordered in addition. The sump with cover is suitable for installation sites which can only be used by pedestrians and cyclists (EN 124 group 1, admissible traffic load 5 kN/m2).

Due to the installation depth of the sump, it is not possible to operate in winter when there is ground frost.

For all-year round use and for greater inlet depths we recommend the poly-sump PKS 800, which can be placed at a greater depth.

D 407-5.2-EN-1607

· Preassembled pressure pipe · Quick-lock of the pump · Walkable cover · Easy maintenance

92

JUNG PUMPEN SKS 200UNDERFLOOR SUMP


Dimensions SKS 200-50 (mm)Dimensions SKS 200-40 (mm)

ELECTRICAL DATA


08 / 2 M. Ex 3-phase 3/PE~400 1.65 1.24 2674 2.8 with control unit withoutUS 75 ES 1-phase 1/N/PE~230 0.83 0.50 2510 3.9 integrated Safety-US 75 DS 3-phase 3/PE~400 0.85 0.60 2800 1.4 integrated CEE-US 105 ES 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 integrated Safety-US 105 DS 3-phase 3/PE~400 1.36 1.06 2740 2.4 integrated CEE-

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1508 / 2 M, Ex Flow rate Q [m³/h] 16 16 16 15.5 14.5 14 13 12 11 10 9 8 6.5 5 3.5US 75 ES 20 16 13 10 7 4US 75 DS 23 19 16 12 10 7 3US 105 ES 28 25 22 19 16 13 10 7 3US 105 DS 29 26 23 20 17 14 11 8 4

44699-0026135-02

UNDERFLOOR SUMP

Type Maximum Height x Width x Depth Weight approx. Code No.

SKS 200-40 sump 900 x 760 x 760 mm 22.4 kg JP0927108/2 M, Ex 395 x 235 x 230 mm 23.5 kg JP09968Control unit AD 25 ExM, DRP 250 x 250 x 155 mm 3.5 kg JP43159Rechargeable battery JP44850SKS 200-50 sump 900 x 760 x 760 mm 22.4 kg JP44990US 75 ES 395 x 240 x 335 mm 13.0 kg JP09407US 75 DS 395 x 240 x 335 mm 13.2 kg JP09405US 105 ES 425 x 238 x 335 mm 14.6 kg JP09411US 105 DS 425 x 238 x 335 mm 15.2 kg JP09409Cover cl. A Ø 600 cl. A 15, h-80, D 785 90 kg JP46437Lifting device for cl. A 1 kg JP44969

93

JUNG PUMPEN SKS-B 800POLY-SUMP FOR SUBMERSIBLE DRAINAGE PUMPS

· Mark of conformity · Single- and double units

suitable for traffic to class B 125 · Smooth benched deposit free

collection chamber

· Valves can be operated from above · Easy to install · Single unit retrofittable as

duplex unit

APPLICATIONThe buoyancy proof sumps are supplied for the house and estate drainage. They can be equipped with one or two pumps.

The sumps are suitable for accessible areas (class A 15) or for traffic areas (class B 125).

Preformed transport handles provide easy transport and placing into its final position.

Waste water and drainage water can vary widely. Therefore we have a range of dif-ferent pumps to suit the various grades of impurities.

DESCRIPTIONBuoyancy-proof plastic sump of high grade polyethylene approved by the German Institute for Construction Engineering (DIBt), with socket for inlet and venting, prefabricated discharge connection and ball valve.

For a comfortable installation of the pumps and for an easy pump removal the sump is equipped with an guide rail system. Depending on the sump version the proven guide rail system GR 23 or GR 50 can be used.

Depending on the used extension it is possible to extend the sump to a total height of 2.75 metres. The required type of loading class depends on the site.

The installation depth with a concrete ring cl. A 15 is 1.70 m. The total volume is 740 litres. The storage volume up to the lower edge of the inlet is 190 litres and the residual volume is 90 litres.

SKS-B 800

D 430–1.0–DE-1607

94


48026-00

We reserve the right to change specifiations without notice.

Inlet

SKS-B 800-32 / 800-D32 / 800-50 / 800-D50

vent-/cable pipe

vent-/cable pipe

DN100 optionalvent-/cable pipe

95


ACCESSORIES

DescriptionGewicht kg Art.-Nr.

1 Poly sump SKS-B 800-32 JP47346SKS-B 800-50 JP47348SKS-B 800-D32 JP47347SKS-B 800-D50 JP47349

2

Cover cl.A Ø 600 cl. A 15, h= 80, D 785 90 JP46437Lifting device for cl. A JP44969Cover cl.B Ø 610 cl. B 125, h= 125, D 750 100 JP44972Ventilation pipe DN 100, stainless steel JP44858

3 Concrete ring 625 x 100 mm, Ø 785 JP449754 Single ended quick release coupling with female thread and clamp

1¼“ to ø 40 mm (DN 32) JP447961¼“ to ø 50 mm (DN 40) JP447971¼“ to ø 63 mm (DN 50) JP447982“ to ø 63 mm (DN 50) JP45950

5 Sump extension PSV-A/B 375 25 JP46429PSV-A 855 40 JP46430PSV-A 1335 54 JP46431

Guide rail extension SKS-32 for single unit JP48067Guide rail extension SKS-50 for single unit JP48065Guide rail extension SKS-D32 for duplex unit JP48068Guide rail extension SKS-D50 for duplex unit JP48066

6 Operating handle T-Key PKS (telescopic) for extension JP464387 Reducing socket 1½“ to 2“ for mounting pumps with 1½“ discharge JP48069

For single units SKS-B 800-32 / SKS-B 800-50Pump types with built-in level control U3KS, U5KS, U6K ES/DS, US 62-253 ES/DS, US 73-253 ES/DS, US 75-155 ES/DS

For duplex units SKS-B 800-D32 / SKS-B 800-D50Pump types without level control U3K, U5K, U6K E/S, US 62-253 E/D, US 73-253 E/D, US 73+103 E/D, US 75-155 E/D (separate control unit with level control necessary)

Additional accessories as eg. chains see data sheet pumps

SCOPE OF SUPPLY

SKS-B 800 (single unit)Plasic sump, assembled with guide rail system DN 32 or DN 50, PP-pipe, vertically closing swing-type check valve, ball valve, stainless steel delivery piping with 1¼ or 2“ external thread, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports for connecting DN 70/DN 100 for cable and venting (KG-pipe).

SKS-B 800 (duplex unit)Plastic sump, assembled with 2 guide rail systems DN 32 or DN 50, PP-pipe, 2 vertically closing swing-type check valves, ball valve, stainless steel delivery piping with 1¼ or 2“ external thread, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports for connecting DN 70/DN 100 for cable and venting (KG-pipe).



Volume Sump Extension Switching pointPSV Off On Alarm /

peak loadUK- Inlet

SKS-B 800 740 l 159 l 90 l 135 l 170 l / 190 l 190 l

Dimensions (without cover) mm Height Inlet Pressure outlet

Buoyancy proof depth

Sump 1609 1159 761 1609Class ASump + 1 x PSV-A/B 375 1984 1534 1136 1984Sump + 1 x PSV-A 855 2464 2014 1616 2464Sump + 1 x PSV-A 1335 2944 2494 2096 2944Class BSump + 1 x PSV-A/B 375 1984 1534 1136 1984Sump + 2 x PSV-A/B 375 2369 1919 1531 2369Sump + 3 x PSV-A/B 375 2749 2299 1901 2749

Class A

Class B

Dimensions sump extensions

Single- and duplex units SKS-B 800

97

WCfix plus

JUNG PUMPEN WCFIX PLUSSEWAGE LIFTING STATIONFOR WASTEWATER CONTAINING FAECAL MATTER

APPLICATIONThe WCfix plus can be fitted in a pre-wall system or connected directly to a floor-standing toilet with a minimum flush volume of 6 litres. This allows an additional WC or an additional bathroom to be installed almost anywhere during renovation or alteration work. When installed below the backup level, the device also provides anti-flooding protection.

Pumping is particularly quiet due to its flow-optimized open centrifugal impeller. Due to this design, regular cleaning is not necessary and servicing works are significantly reduced.

Due to the restricted use, the installation is only permitted if the number of users is small and an additional WC above the backup level is available to them. According to DIN EN 12050 Part 3, the following sanitary products can be connected:

• 1 WC• 1 washbasin• 1 shower• 1 bidet

· For pre-wall installation or fitting directly behind a floor-standing WC

· Powerful motor · Low level additional inlets · Runtime monitoring with acoustic alarm and potential-free alarm contact

· Vent valve and activated carbon filter

· Maintenance-friendly · Integrated swing-type check valve

D 135-1.3-EN-1607

These are required to be located in the same room. According to DIN EN 12050 Part 3, washing machines or bathtubs must not be connected.

The WCfix is equipped with a runtime monitoring for early acoustic fault signalling. It is also possible to pass on the fault signal to other places via a volt free contact fitted as standard. The appliance is fully pre-assembled, ready for connection to a power socket, and operates fully automatically as soon as the flush is actuated. When installed in bathrooms or shower rooms, the corresponding German VDE regulations must be observed.

Attention: Do not flush any hygenic products down the toilet, because they can cause malfunctions!

For the installation and and for mainte-nance work a sufficiently large inspection opening has to be planned (accessory).

PERFORMANCEMaximum horizontal pressure pipe length including 2 elbows

WCfix plusOperative limit Q min.DN 32 pressure pipeDN 40 pressure pipe

Deliv

ery

head

H [m

]

DN 40 and Ø36 ID

DN 32 and Ø28 ID

98

JUNG PUMPEN WCFIX PLUSSEWAGE LIFTING STATIONFOR WASTEWATER CONTAINING FAECAL MATTER


ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Motor Plugcurrent Volt P1 min-1 Ampere protection

WCfix plus 1-phase 1/N/PE~230 0.730 2570 3.2 in the winding Safety-

WCFIX PLUS

Type Height x width x depth Cable Weight approx. Code no.WCfix plus 280 x 460 x 170 mm 1.5 m 6.2 kg JP45367Accessories:Installation kit for the cover of the inspection opening (flexibly adjustable to the tiles, 450 x 600 mm min.) JP41075Stop valve 1¼“ JP44785

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6WCfix plus Flow rate Q [l/min] 208 196 183 163 146 125

Examples of installation Dimensions WCfix plus (mm)

TECHNICAL DATA

DesignSplash-proof motor (protection category IP 44) in plastic housing on common shaft with impeller. Drain elbow connection with rubber collar, pressure outlet elbow in elastomer with connection socket for pressure piping (in PVC, PP or PE) DN 25 with nominal diameter 32 and DN 32 with nominal diameter 40 and an internal diameter of 32 mm. Incoming connection in DN 50 (HT pipe). Connection via an elastic collar or plug-in seal to the sockets of the system.

MotorLow-maintenance asynchronous motor for intermittent service (3 min. operation,

7 min. interval) with operating capacitor and built-in thermal motor protection for overload release.

ControlDynamic pressure level control with additional acoustic fault signal and potential-free contact for remote alarm indication. If additional facilities are connected, unit will automatically cope with increased input.

MaterialsMotor housing and shaft made of stainless steel, tank, pump housing and impeller made of plastic, collars and outlet elbow made of elastomer.

SealShaft sealed with rotary shaft seals and intermediate oil reservoir, safe to run dry.

Supply of supplyAppliance including pump complied with EN 12050, ready-to-connect with cable and plug, complete with collars, outlet elbow, swing-type check valve 1¼", ventilation insert, activated carbon filter, clamps and fixing materials for buoyancy control.

99

WCfix 260

JUNG PUMPEN WCFIX 260 SEWAGE LIFTING STATION

21552-04

APPLICATIONWith the WCfix 260 it is possible to install an additional WC or an additional bathroom almost anywhere within the context of renovation or conversion works. When installed below the backup level, the device also provides anti-flooding protection.

The compact design of this pumping system for restricted use allows the direct connection of a standing toilet with a minimum flush volume of 6 l.

The pumping is carried out particularly quietly by the flow-optimized open centrifugal impeller. Due to this design, regular cleaning is not necessary and servicing works are significantly reduced.

Due to the restricted use, the installation is only permitted if the number of users is small and an additional WC above the backup level is available to them. A washbasin, a shower and a bidet can also be connected in the same room. According to DIN EN 12050 part 3, further drainage facilities such as washing machines or bath-tubs may not be connected. We recommend the additional connection of a Hebefix sump. For entire apartments a compli pumping system should be used.

The appliance is fully pre-assembled, ready for connection and operate fully automatically as soon as the flush is actuated. When installed in bath and shower rooms, the applicable electrical regulations must be observed.

· Quiet · Ready to connect · Easy to maintain · Protection against overflow · Activated carbon filter · Vortex impeller

D 120–3.1–EN–1607

100


Example of installation

ELECTRICAL DATA

Type Type of Voltage Motor rating kW RPM Current Cable Cable Plugcurrent Volt P1 P2 min-1 Ampere quality length

WCfix 260 1-phase 1/N/PE~230 0.40 0.25 2610 1.75 H05VV-F-3G1.5 1.5 m Safety-

WCFIX 260

Type Height x Width x Depth Weight approx. Code No.WCfix 260 265 x 430 x 270 mm 6 kg JP09268

Accessories:Stop valve 1¼“ JP44785

PERFORMANCE

Type Delivery head H [m] 1 2 3 3,5 4WCfix 260 Flow rate Q [l/min] 133 111 87 75 61

24953-03

101

JUNG PUMPEN WCFIX 260SEWAGE LIFTING STATION

Installation instructions

24953-01

Pressure pipe vertical upwards. Fit with swing-type check valve and loop via the local backup level.

If the pressure pipe is installed entirely horizontally to the main pipe, a stagnation loop must be installed in the discharge line. If the pressure pipe is installed with the transition point of the pressure point situated below the installation of the system, the pressure pipe must be enlarged at its highest point by a pipe at least one ND larger. This prevents syphoning of the pressure pipe and vessel.

21849-03

Stepped reducing elbow prepared for the connection of PVC-, PP- or PE-pressure outlet pipe with a rating of at least DN 25 with 32 ND and an ID of 28 mm or with a rating of DN 32 with 40 mm ND and an ID of 36 mm.

Connection of additional outlet points, e.g. wash basin, shower and bidet via drain pipes with size DN 40 with an ED of 40 mm.

Fitting replacement of the activated carbon filter. If odor is a problem there is a facility of connecting a vent pipe that leads above the roof level with size DN 40 with 40 mm ND and an ED of 40 mm.

Methods of installation others than those described could lead to malfunctions and invalidate the guarantee.

102



Dimensions of WCfix 260 (mm)

TECHNICAL DATA

ConstructionSplash-proof motor (protection category IP 24) in plastic housing on common shaft with impeller. Connection to toilet with rubber collar; flexible outlet hose bend for delivery connection (PVC-, PP- or PE) DN 25 with nominal diameter 32 or DN 32 with nominal diameter 40. Additional inlet (pipe diameter DN 40 with ND 40 and outer diameter of 40 mm).

MotorLow-maintenance short-circuit rotor for intermittent service (3 min. operation, 7 min. interval) with operating capacitor and built-in thermal motor protection for overload release.

ControlWith dynamic pressure level control. If additional facilities are connected, unit will automatically cope with increased input.

MaterialsMotor housing and shaft made of stainless steel, tank, pump housing and impeller in synthetic material, plastic hose pipe.

SealShaft sealed with rotary shaft seals and intermediate oil reservoir, safe to run dry.

Scope of supplyDevice complies with DIN EN 12050, ready for connection with cable and plug, built-in vent valve, complete with inlet plug-in seal, discharge elbow, swing-type check valve 1¼“, activated carbon filter, clips and fixing material.

25274-01

103

JUNG PUMPEN COMPLIOVERVIEW OF SEWAGE LIFTING STATIONS

COMPLI 400

For detached houses, can be mounted subsequently without pit. Alternating current (E) and three-phase current (D).

• Ready-to-connect single system• Premounted swing-type check valve can be fitted• Plastic tank, capacity approx. 64 l• Inlet DN 100, inlet height 250 mm / 180 mm (connection pedes-

tal WC) height adjustable• Other inlets horizontal / vertical• H max 7 m, Q max 48 m³/h

COMPLI 500For detached houses with larger storage capacity and higher wastewater inlet volume.

• Ready-to-connect single system• Plastic tank, capacity 115 l• Inlet height DN 150/DN 50: 180, 275 a. 315 mm• Inlet height DN 100: 180-340 mm• H max 20 m, Q max 85 m³/h

COMPLI 1000For blocks of flats and commer-cial use with automatic changeo-ver system to increase operation-al safety. Alternating current (E) and three-phase current (D).

• Ready-to-connect duplex system• Duplex swing-type check valve mounted• 2 pumps mounted• Plastic tank, capacity 115 l• Inlet height DN150/DN 50: 180, 275 a. 315 mm• Inlet height DN 100: 180-340 mm• H max 20 m, Q max 85 m³/h

COMPLI 1200For several domestic units and commercial undertaking with un-controlled waste-water inlet, with automatic changeover sys-tem.

• Ready-to-connect single / duplex system• Duplex swing-type check valve mounted• Plastic tank, capacity 350 l• Inlet DN 150, inlet height of 560 to 700 mm variable• H max 20 m, Q max 85 m³/h

COMPLI 100 / 500 UND 1000

For the disposal of wastewater from special objects (such as weekend cottages, et cetera), with long small-dimension pressure pipes to the sewage channel.

• Ready-to-connect single and duplex system• Plastic tank, capacity approx. 38 l / 115 l• Pre-mounted MultiCut pump (cutting system)• Inlet height c 100: DN 50: 150, 250 mm

DN 100: 180, 250 mm• Inlet height c 500/1000: DN 150/DN 50:180,275 and 315 mm

DN 100: 180-340 mm• H max 24 m, Q max 18 m³/h

COMPLI 300 EFor small domestic units, can be mounted subsequently without pit Alternating current (E).

• Ready-to-connect single system• Pre-mounted swing-type check valve• Plastic tank, capacity approx. 50 l• Inlet DN 100/50, inlet height 180 mm• Other inlets horizontal / vertical• H max 10.5 m, Q max 29 m³/h

COMPLI 1500 / COMPLI 2500For communal and industrial indi-vidual applications with large un-controlled wastewater inlet volume, for higher delivery heights, with au-tomatic change-over system.

• Duplex system compli 1500• Delivery in assembly groups• Plastic tank with two pre-mounted pumps, capacity 500 l• Inlet DN 150, inlet height 700 mm• H max 22 m, Q max 100 m3/h• Duplex system compli 2500• Delivery in assembly groups• 2 pre-mounted pumps on two plastic tanks, capacity 1,000 l• Inlet DN 150, inlet height 700 mm• H max 22 m, Q max 100 m³/h

104

JUNG PUMPEN COMPLIOVERVIEW OF SEWAGE LIFTING STATIONS


Mounting arrangement Backpressure protection

Channel level below or above the cellar basement25164-02

PVC INLET GATE DN 100 AND DN 150

• Little space required

• Very light weight

• No cross-sectional constrictions

• Version with pipe socket for connection to feed line with jointing tube

• Fast and safe connection by clamp-type flange and push-in limiter in tank inlet

INSTALLATION IN DIN EN 12056-4 STANDARD

Principles• Backpressure safety by lifting the water ofer the backpressure

level (channel level below and above the cellar basement).

• Wastewater above from the backpressure level is disposed of in free drop.

• Working area of at least 60 cm around all parts to be operated and serviced.

• Installation of a swing-type check valve on the pressure side.

• Installation of a sluice valve on the inlet side (see below) and on the pressure side.

• Ventilation pipe up to the roof.

• Sound-insulated, flexible connection of the pipes.

• Flow speed of at least 0.7 m/s.

• Pump sump for drainage of the operating room.

• Duplex systems in applications where the waste-water inlet must not be interrupted.

• Recommendation: Hand diaphragm pump for manual emer-gency disposal and for facilitation of servicing work.

105

JUNG PUMPEN COMPLI 300 ESEWAGE LIFTING STATION

D 208-2.2-EN-1607

· Ready to connect · Submersible · Auxiliary inlets vertical/horizontal · Light weight

· Less place requirement · PE-tank · Vortex impeller · With non-return valve mounted

APPLICATIONThe compli 300 E is the smallest sewage lifting station of our compli series. It has been designed for the disposal of sewage from housing units like basement dwellings. The compli 300 E is all-pur-posed, due to compact dimensions of its tank and numerous connection facilities.

The low weight and the plug with integrated control board ensures a facile installation, so that an electrician is not needed to start running the unit.

The submersible unit permits a general application in rooms which could be flooded.

The connector housing with integrated control unit must be installed in rooms which are well ventilated and cannot be flooded.

The powerful alternating current motor of the compli 300 is based on a rugged grey cast iron volute housing vat which grant a special stability and quiet running.

42541-02

PERFORMANCE



Single unit compli 300 E

106


42497-00

Attention! The inlet pipes of the low lateral inlets must be equipped with a dam loop. This loop must have at least a height of 180 mm between ground and invert. The feed line must be ventilated on its highest elevation.

Mounting arrangementDirect connection in an adjoining room, for a space-saving installation. Additional drainage facilities can be connected to the auxiliary inlet.

3 42207-01

The compli 300 has a DN 80/PN 4 outlet flange. The following stop valve and pipework are installed in DN 80.

In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN 12056-4 they have to be mounted with collecting tanks inside building permit-ting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined back-pressure level and a non-return valve tested in keeping with German / Euro-pean standard 12050-4 has to be mounted. In keeping with German / European standard 12056 the ventilation pipe has to be passed up to the roof.

DIN EN 12056 paragraph 5.1 In applica-tions where the waste-water inlet must not be interrupted a double system has to be installed.

ELEKTRICAL DATA

Type Type of Voltage Motorrating kW RPM F.L.C. Cable Plugcurrent Volt P1 P2 min-1 Ampere (4 m)

compli 300 E 1-phase 1/N/PE~230 1.37 0.98 2700 6.0 S07RN-F-4G0,75 Safety-

SEWAGE LIFTING STATION

Type Tank- capacity l

Floor to centre inlet mm Free passage mm

Inlet flange

Vent pipe

Weight ca. Code No.

compli 300 E ca. 50 180 50 DN 100 DN 70 31 kg JP09496

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7compli 300 E Flow rate Q [m3/h] 30 29 28 24 22 19 15

3 42206-00

Venting via roofVenting of inlet pipe

107


* with screws and gaskets

ZUBEHÖR

Code No.

1PVC sluice valve (2 pipe sockets) for inlet 4” (DN 100), PN 1

H B E F D360 295 60 81 110 JP28297

2Sluice valve-GG* for discharge pipe 3“ (DN 80), PN 10, DIN EN 1171

H B D315 180 DN 80 für Druckseite 3“ JP00639

3Hand diaphragm pump for emergency purpose (for max. del. height up to Hgeod 15 m)

H E Dca. 640 430 1½” JP00255

4 Stop valve, 1½” (DN 40), PN 16 H B D125 max. 60 1½” JP44786

5 Elastic connection 1½” (DN 40), PN 4 H D120 50 JP44777

6 Hose band clamp 1½” JP44763

7 Alarm unit AGR separate mainsdependent, with potential free contact and 3 m cable JP44893

8 Rechargeable battery for off the line operation alarm system JP44850

9 Pipe work connection set DN 100 D110 JP42910

108


Installation slot for mains inde-pendent alarm

Dimensions with swing-type check valve (mm)

TECHNICAL DATA

PumpVertical, single-stage, submersible, vortex impeller, vote casing with vertical discharge DN 80, flanged to PE-tank with cleaning aperture.

BearingCommon shaft for pump and motor, greased ball bearings.

SealTwo radial-lip seals.

MotorSubmersible, type of enclosure IP 68, insulation class B, winding thermostats for motor protection, automatic starting via level control and control unit, power supply via safety-plug, S3 type of peration in keeping with German standard VDE.

MaterialsTank made of corrosion resistant and non-polluting Polyethylene, Pump - and pumpmotor housing from grey cast iron and stainless steel, vortex impeller made GFK, shaft stainless steel, supply through rubber insulated flexible cable.

Scope of supplyReady to connect sewage disposal unit acc. to DIN EN 12050-1with clamp flange DN 100 for inlet height 180 mm, addi-tional inlets DN 100/50 horizontal and vertical, submersible pump and flange DN 80 with piece of pipe Ø 90 mm, with integrated swing-type check valve DN 80, one elastic connection hose band clamps for plastic pipe DN 80 and for pressure pipe DN 70, autom. level control, control unit (type of enclosure IP 44) with mains-dependent alarm

buzzer, stand-by LED, hand-0-automatic selector switch and potential free NO contact for an additional alarm.

Accessories to be ordered according to the mounting drawing.

Standard DIN EN 12056-4, paragraphs 5.1 and 5.2– Working area of 60 cm above and

around all parts that have to be operated.

– Pump sump for the drainage of the operation room

– Swing-type check valve on the pressure side

– Stop valve on the pressure side– Stop valve on the inlet side– Disposal units have to be mounted

buoyancy-proof

42205-03


109

JUNG PUMPEN COMPLI 400SEWAGE LIFTING STATIONS

D 208–4.1 EN–1607

APPLICATIONThis sewage lifting station for detached houses is fitted for versatile fields of application. During the design work, special attention was given to easy handling (recessed grips), space-saving erection and uncomplicated installation.

The submergible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room.

The PE tank has freely accessible drains, a top-mounted cleaning opening and a height-adjustable clamp-type inlet flange which can be adjusted on site to an inlet height of between 180 and 250 mm depending on the drainage situation.

Other horizontally and vertically arranged additional inlets increase the connection and drainage options. The vortex impeller of the pump offers the safety you can rely on.

compli 400

42541-02

PERFORMANCE



· Ready-to-connect · Submersible · Vertical / horizontal additional inlets · Revolver clamping flange

· PE tank · Vortex impeller

110


All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection.

In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN 12056-4 they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard 12050-4 has to be mounted. In keeping with German / European standard 12056 the ventilation pipe has to be passed up to the roof.

29748-01

29749-01

Mounting arrangement Direct connection in a next-door room to save space. Additional drains are connected to the additional inlet.

ELECTRICAL DATA

compli type Type of Voltage Motor rating kW RPM Current Cable (4 m) Cable (1.5 m) Plugcurrent Volt P1 P2 min.-1 Ampere Tank control Control plug

400 3-phase 3/N/PE~400 1.25 0.87 1390 2.2 H07RN-F-6G1.5 H05VV-F-5G1.5 CEE-400 E 1-phase 1/N/PE~230 1.55 1.10 1428 7.1 H07RN-F-4G1.5 H05VV-F-3G1.5 Safety-

SEWAGE LIFTING STATIONS

compli type Tank capacity l

Inlet height mm

Free passage mm

Clamp-type inlet flange

Ventilation Weight approx.

Code No.

400 ca. 64 180/250 70 DN 100 DN 70 55 kg JP00637400 E (alternating current) ca. 64 180/250 70 DN 100 DN 70 56 kg JP09770400 with non-return valve mounted ca. 64 180/250 70 DN 100 DN 70 70 kg JP09322400 E (alternating current) with non-return valve mounted ca. 64 180/250 70 DN 100 DN 70 71 kg JP09324

Caution : compli 400 S type are not available due to revolver clamping flange

PERFORMANCE

compli type Delivery head H [m] 1 2 3 4 5 6400 Delivery rate Q [m3/h] 48 40 33 27 20 13

111


* with screws and seal

ACCESSORIES

Code No.

1 Rechargeable battery for control for mains-independent alarm JP44850

2PVC sluice valve (with two pipe sockets) for 4“ inlet (DN 100) PN 1

H B E F D360 295 60 81 110 JP28297

3Sluice valve* for 3“ pressure side (DN 80), PN 10, DIN EN 1171

H B D315 180 DN 80 for 3“ pressure side JP00639

4 Swing-type check valve * R 80, PN 4, flange PN 10, DIN 3202, DIN EN 12050-4 without counterweight

H D DN260 80

JP00706

Swing-type check valve * R 80 G, PN 4, flange PN 10, DIN 3202, DIN EN 12050-4 with adjustable counterweight

JP00707

Ball-type check valve * K 80, PN 4, flange PN 10, DIN 3202, DIN EN 12050-4

JP44781

5 Hand diaphragm pump for emergency purposes (up to Hgeod 15 m)

H E Dca. 640 430 1½” JP00255

6 Stop valve, 1½“ (DN 40), PN 16 H B D125 max. 60 1½” JP44786

7 Elastic connection 1½“ (DN 40), PN 4 H D120 50 JP44777

8 Clamp 1½” JP44763

112



TECHNICAL DATA

PumpVertical, single-stage, submersible, vortex impeller, spiral casing with vertical DN 100 outlet, flanged to PE tank with cleaning opening.

BearingCommon shaft for pump and motor, grease-packed ball bearing.

SealDouble radial shaft sealing ring.

MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by float switch and control, mains connection by 16 A plug, S 3 type of operation in keeping with German standard VDE.

Materials

Tank made of corrosion resistant and environmentally compatible polyethylene; pump and motor housing made of wear-resistant grey cast iron, single-vane impeller made of wear-resistant glass-fibre reinforced plastic; shaft made of stainless steel; rubber inlet hose.

Scope of supplyReady-to-connect tank system in keeping with German / European standard 12050 with height-adjustable DN 100 clamp-type flange for inlet heights 180 / 250 mm, horizontal and vertical additional inlets diam. 50 mm, DN 100 inlet option from the top, mounted submersible pump and DN 80 connection flange with pipe unit diam. 110, optionally with pre-mounted DN 80 non-return valve, one elastic connection each with clamps for plastic pressure pipes and a sleeved pipe for DN 70 ventilation pipe, automatic level control, control unit (IP 44 type of protection) with motor protection, contactors, transformer, mains-inde-pendent, optionally acknowledgeable alarm system and potential-free make contact for collective failure messages, optical display of sense of rotation (three-phase current), alarm and operation, test run button. To be fitted with a micro-processor control as well upon request.

Cable between tank and control 4 m, Cable between control and plug 1.5 m.Accessories to be ordered according to mounting drawing.

Specifications of German / European standard DIN EN 12056-4, paragraphs 5.1 and 5.2 · Working area of 60 cm above and around all parts of disposal unit that have to be operated.

· Pump sump for the drainage of the operation room

· Swing-type check valve on the pressure side

· Stop valve on the pressure side

· Stop valve on the inlet side

· Disposal units have to be mounted buoyancy-proof

Dimensions with swing-type check valve (mm)

42922-00

113


D 201-4.2-EN-1607

· Ready to plug in · Submersible · Clamp-type inlet flange · Versatile connection facilities

· PE tank · Vortex impeller · With mounted non-return valve

APPLICATIONWith its performance graduations, the compli 500 lifting station has been designed for use in detached houses with increased domestic waste-water inlet and for a larger storage capacity. During the design work, special attention was given to easy handling (weight !), space-saving erection and uncomplicated installation.

The submersible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room.

The PE tanks has freely accessible drains, a cleaning opening at the top and a clamp-type inlet flange for an easy installation.

The inlet height can be variegated according to the feeding pipe:

• DN 100: 180-205 mm (left), 250-300 mm (center) and 290-340 mm (right), each continuously adjustable

• DN 150/DN 50: 180 mm (left), 275 mm (center) and 315 mm (right)

For the connection of a DN 100 feeding pipe a reducer DN 150/100 is enclosed. The tank has vertical inlet in DN 150 or DN 100. If not in use, the rear inlet must be closed with the plug set DN 150 (accessory).

The vortex impeller of the pump offers the safety you can rely on.

42884-02

PERFORMANCE



Operative limitPressure pipe DN 80Pressure pipe DN 100

Vortex impeller 50Hz 1450 min-1

2900 min-1

114



20873-05

All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection.


DIN EN 12056 paragraph 5.1 In applica-tions where the waste-water inlet must not be interrupted a double system has to be installed

ELECTRICAL DATA

Type Type of Voltage Motor rating Current Cable (4 m) Cable (1.5 m) Plugcurrent Volt P1 kW P2 kW Ampere Tank control Control plug

compli 510/4 BW 3-phase 3/N/PE~400 1.3 1.0 2.8 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 515/4 BW 3-phase 3/N/PE~400 2.2 1.7 3.9 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 525/4 BW 3-phase 3/N/PE~400 3.0 2.2 5.1 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 525/2 BW 3-phase 3/N/PE~400 3.3 2.6 5.4 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 535/2 BW 3-phase 3/N/PE~400 4.8 4.0 8.2 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-


Type Tank capacity l

Inlet height mm

Free passage mm

Clamp- type inlet flange

Connecting flange PN 10

for connecting pipe

Ventila-tion

Weight approx.

Code No.

compli 510/4 BW 115Variable (see di-men-sions)

70 DN 150 DN 80 DN 100 DN 70 79 kg JP09191compli 515/4 BW 115 70 DN 150 DN 80 DN 100 DN 70 79 kg JP09192compli 525/4 BW 115 70 DN 150 DN 80 DN 100 DN 70 79 kg JP09193compli 525/2 BW 115 70 DN 150 DN 80 DN 100 DN 70 86 kg JP09194compli 535/2 BW 115 70 DN 150 DN 80 DN 100 DN 70 89 kg JP09195

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 13 15 17compli 510/4 BW Flow rate Q [m3/h] 52 44 37 29 22 13compli 515/4 BW 69 62 56 49 42 36 27 19compli 525/4 BW 56 49 42 32 22 13compli 525/2 BW 69 64 58 52 47 42 37 33 28 23 20 8compli 535/2 BW 85 80 75 71 66 62 57 54 50 47 44 36 30 21

drainage pump

cleaning hole

vent pipe obove roof level

local backpressure level road level

115



ACCESSORIES

Code No.

1 Seal leak detector DKG (for 25/2 BW and 35/2 BW) JP44900


3PVC sluice valve (with two pipe sockets) for 4” inlet (DN 100) PN 1

H B E F D360 295 60 81 110 660 450 110 105 160

B D315 180 DN 80

JP28297 JP28591

4Sluice valve* for 3” pressure side (DN 80), PN 10, DIN EN 1171

JP00639


H E Dca. 640 430 1½” JP00255



8 Clamp 1½” JP44763

9 Opening set DN 150 (required for lateral connection) JP43156

116



Additional inlets could be made by sawing the pre-formed tank socket or sleeve.

Dimensions compli 500 (mm)

TECHNICAL DATA

PumpVertical, single-stage, submersible, vortex impeller, volute casing with DN 80 vertical outlet suitable for DN 100 pipework, flanged to PE tank with cleaning opening.


MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against over-heating, automatic start-up by three-contact circuit and control. Connection to mains by 16 A CEE plug, S 3 type of operation in keeping with German standard VDE.

SealDouble 10/4-25/4 BW radial shaft sealing ring , 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with double radial shaft sealing ring towards the motor compartment. Connection possibility for seal leak detector on 25/2 BW and 35/2 BW.

Materials

Tank made of corrosion resistant and non-polluting polyethylene; pump, motor housing and single-vane impeller made of wear-resistant grey cast iron; shaft made of stainless steel (versions 10/4-25/4 BW) or completely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose.

Scope of supplyReady for plug in sewage lifting unit according to DIN EN 12050-1 with clamp flange DN 150, reducer DN 150/100, built-on subm. sewage pump and connec-tion flange DN 80 with pipe socket Ø 110 mm, with mounted non-return valve, elastic connection c/w hose clamps, PVC collar DN 70 for ventilation connection, autom. level controller, control unit (IP 44) c/w motor protection, motor contactor, transformer, mains-dependent alarm unit and potential-free contact for collective failure messages, with optical display of sense of rotation, alarm and operation, and manual-0-automatic switch. To be fitted with a micro-processor control as well upon request.

Cable between tank and control 4 m, cable between control and plug 1.5 m.Accessories to be ordered according to the mounting drawing.

Standard DIN EN 12056-4, paragraphs 5.1 and 5.2• Working area of 60 cm above and around

all parts that have to be operated.• Pump sump for the drainage of the

operation room• Swing-type check valve on the pressure

side• Stop valve on the pressure side• Stop valve on the inlet side• Disposal units have to be mounted

buoyancy-proof

42935-02

connecting branch ventilation DN70 (Ø75)

ventilation DN70

inlet DN100 (Ø110)

pressure pipe DN100 (Ø110)

connection hand pump 1½”

inlet

inlet

inlet

inlet DN150 (Ø160)

117


D 202-5.1EN–1607

· Ready to plug in · Submersible · Clamp-type inlet flange

· Versatile connection facilities · PE tank · Vortex impeller

APPLICATIONWith their performance graduations, the compli 1000 disposal units have been designed for use in detached houses, in several residential units or in commercial buildings. During the design work, special attention was given to easy handling, space-saving erection and uncomplicated installation.

The submersible unit is permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room.

The PE tank has freely accessible drains, a cleaning opening at the top and and a clamp-type inlet flange for an installa-tion. The inlet height can be variegated according to the feeding pipe:

• DN 100: 180-205 mm (left), 250-300 mm (center) and 290-340 mm (right), each continuously adjustable

• DN 150/DN 50: 180 mm (left), 275 mm (center) and 315 mm (right)

For the connection of a DN 100 feeding pipe a reducer DN 150/100 is enclosed. The tank has vertical inlet in DN 150 or DN 100. If not in use, the rear inlet must be closed with the plug set DN 150 (accessory).

The vortex impeller of the pump offers the safety you can rely on. Duplex systems have two pump units on one tank which are switched alternately or, if and when required, they are operated both in order to cope with peak load or reserve operation.

PERFORMANCE



42884-02

compli 1000

Operative limitPressure pipe DN 80Pressure pipe DN 100

Vortex impeller

118


22636-04

All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, non-return valves and shut-off valves for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connec-tion.


DIN EN 12056 paragraph 5.1 In applications where the waste-water inlet must not be interrupted a double system has to be installed.


ELECTRICAL DATA

Type Type of Voltage Motor rating kW Current Ampere

Cable (4 m) Cable (1.5 m) Plugcurrent Volt P1 P2 Tank control Control plug

compli 1010/4 BW E 1-phase 1/N/PE~230 1.55 1.10 7.1 H07RN-F-4 G 1.5 H05VV-F-3 G 1.5 Safety-compli 1010/4 BW 3-phase 3/N/PE~400 1.3 1.0 2.8 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1015/4 BW 3-phase 3/N/PE~400 2.2 1.7 3.9 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1025/4 BW 3-phase 3/N/PE~400 3.0 2.2 5.1 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1025/2 BW 3-phase 3/N/PE~400 3.3 2.6 5.4 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1035/2 BW 3-phase 3/N/PE~400 4.8 4.0 8.2 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-



Inlet height mm

Free passage mm

Clamp- type inlet flange

Connect-ing flange PN 10

For connect-ing pipe

Ventila-tion

Weight approx.

Code No.

compli 1010/4 BW E 115

Variable 250 up to 300 mm

70 DN 150 DN 80 DN 100 DN 70 115 kg JP09273compli 1010/4 BW 115 70 DN 150 DN 80 DN 100 DN 70 115 kg JP09829compli 1015/4 BW 115 70 DN 150 DN 80 DN 100 DN 70 115 kg JP09830compli 1025/4 BW 115 70 DN 150 DN 80 DN 100 DN 70 115 kg JP09831compli 1025/2 BW 115 70 DN 150 DN 80 DN 100 DN 70 125 kg JP09461compli 1035/2 BW 115 70 DN 150 DN 80 DN 100 DN 70 132 kg JP09462

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 13 15 17compli 1010/4 BW und BW E Delivery rate Q [m3/h] 52 44 37 29 22 13compli 1015/4 BW 69 62 56 49 42 36 27 19compli 1025/4 BW 56 49 42 32 22 13compli 1025/2 BW 69 64 58 52 47 42 37 33 28 23 20 8compli 1035/2 BW 85 80 75 71 66 62 57 54 50 47 44 36 30 21

119



ACCESSORIES

Art.-Nr.


2PVC sluice valve (with two pipe sockets) for 4” inlet (DN 100) PN 1

H B E F D360 295 60 81 110 660 450 110 105 160

H B D315 180 DN 80

JP28297 JP28591


JP00639


H E Dca. 640 430 1½” JP00255



7 Clamp 1½” JP44763

8 Seal leak detector DKG(for 25/2 BW and 35/2 BW), per pump JP44900

9 Opening set DN 150 (required for lateral connection) JP43156

120



Dimensions compli 1000 (mm)

TECHNICAL DATAPumpVertical, single-stage, submersible, vortex impeller, volute casing with DN 80 /DN 100 vertical outlet suitable for DN 100 pipework, flanged to PE tank with cleaning opening and pre-mounted duplex swing-type check valve.


MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit and control. Connection to mains by 16 A CEE plug or plug with earthing contact, S 3 type of operation in keeping with German standard VDE.

SealDouble 10/4-25/4 BW radial shaft sealing ring , 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with double radial shaft sealing ring towards the motor compartment. Connection possibility for seal leak detector on 25/2 BW and 35/2 BW.

MaterialsTank made of corrosion resistant and non-polluting polyethylene; pump and motor housing, single-vane impeller and non-return valve made of wear-resistant grey cast iron; shaft made of stainless steel (versions 10/4-25/4 BW) or com-pletely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose.

Scope of supplyReady for plug in sewage lifting unit according to DIN EN 12050-1 with clamp flange DN 150, reducer DN 150/100, two built-on subm. sewage pumps and connection flange DN 80 with pipe socket Ø 110 mm, elastic connection c/w hose clamps, PVC collar DN 70 for ventilation connection, pre-mounted duplex swing-type check valve and autom. level controller, control unit (IP 44) c/w motor protection, motor contactor, transformer, mains-dependent alarm unit and potential-free contact for collective failure messages, with optical display of sense of rotation (only in case of three-phase current), alarm and operation, and 2 x manual-0-automatic switch. To be fitted with a micro-processor control as well upon request.

Cable between tank and control 4 m, cable between control and plug 1.5 m.Accessories to be ordered according to the mounting drawing.

Standard DIN EN 12056-4, paragraphs 5.1 and 5.2

• Working area of 60 cm above and around all parts of disposal unit that have to be operated.

• Pump sump for the drainage of the operation room

• Swing-type check valve on the pressure side• Stop valve on the pressure side• Stop valve on the inlet side• Disposal units have to be mounted

buoyancy-proof

42938-00Additional inlets could be made by sawing the pre-formed tank socket or sleeve.

121

Vortex impeller


· Ready to connect · Submersible · Height-variable inlet · Clamp-type inlet flange made

of stainless steel · Duplex swing-type check valve · PE tank

D 203-3.4-EN-1607

APPLICATIONWith their performance graduations, the compli 1200 lifting stations has been designed for larger storage capacities, if wastewater of several residential units or wastewater from commercial enterprises, for example, have to be disposed of. During the design work, special attention was given to easy handling, space-saving erection and uncomplicated installation.

A fitting (to be provided by the customer) can be used at the rear inlet port of the stage housing to mount the unit variably in height (560 to 700 mm) as well as capable of rotating (180° ).

The submergible unit is permitted for general use in areas subject to flooding without requiring additional outlay. The control unit has to be fitted in a well ventilated flood-proof room.

The construction with PE tank has freely accessible drains and a clamp-type inlet flange for easy installation. The top-mounted cleaning opening and the easy replaceability of the pre-mounted pumps also ensure time-saving servicing. Duplex systems have two pump units on one tank which are switched alternately or, if and when required, they are operated both in order to cope with peak load or reserve operation. This automatic switching sequence increase safety in particular for use in commercial or public buildings, and is always required in keeping with German / European standard DIN EN 12056-4, when the wastewater inflow must not be interrupted.

For application areas with special obliga-tions for fire protection like airports or underground railways we recommend our sewage liftings stations in stainless steel on request.

42884-02

PERFORMANCE



Duplex units compli 1200

Operative limitPressure pipe DN 80Pressure pipe DN100

122



20878-04

All types have DN 80 / PN 10 connecting flange, however with pipe socket DN 100. For this reason, a non-return valve for the pressure pipe need to be chosen for DN 80 only in case of direct erection. The downstream pressure pipe is connected to DN 100 by an elastic connection.

In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage dis-posal units are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN 12056-4 they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for opera-tion and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard 12050-4 has to be mounted. In keeping with German / European standard 12056 the ventilation pipe has to be passed up to the roof.

ELECTRICAL DATA

Type Type of Voltage Motor rating kW Current RPM Cable (4 m) Cable (1.5 m) Plugcurrent Volt P1 P2 Ampere min.-1 Tank control Control plug

compli 1210/4 BW 3-phase 3/N/PE~400 1.3 1.0 2.8 1451 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1215/4 BW 3-phase 3/N/PE~400 2.2 1.7 3.9 1405 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1225/4 BW 3-phase 3/N/PE~400 3.0 2.2 5.1 1363 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1225/2 BW 3-phase 3/N/PE~400 3.3 2.6 5.4 2812 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-compli 1235/2 BW 3-phase 3/N/PE~400 4.8 4.0 8.2 2886 H07RN-F-6 G 1.5 H05VV-F-5 G 1.5 CEE-

SEWAGE DISPOSAL UNITS


Inlet height mm

Free pas-sage mm



for connec-ting pipe

Venti-lation

Weight approx.

Code No.

compli 1210/4 BW 350 560 70 DN 150 DN 80 DN 100 DN 70 145,0 kg JP09168compli 1215/4 BW 350 up to 70 DN 150 DN 80 DN 100 DN 70 145,0 kg JP09169compli 1225/4 BW 350 700 70 DN 150 DN 80 DN 100 DN 70 145,0 kg JP09170compli 1225/2 BW 350 variable 70 DN 150 DN 80 DN 100 DN 70 149,0 kg JP09171compli 1235/2 BW 350 70 DN 150 DN 80 DN 100 DN 70 158,0 kg JP09172

PERFORMANCE

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 13 15 17compli 1210/4 BW Flow rate Q [m3/h] 52 44 37 29 22 13compli 1215/4 BW 69 62 56 49 42 36 27 19compli 1225/4 BW 56 49 42 32 22 13compli 1225/2 BW 69 64 58 52 47 42 37 33 28 23 20 8compli 1235/2 BW 85 80 75 71 66 62 57 54 50 47 44 36 30 21

123



ACCESSORIES

Code No.

1 Seal leak detector DKG (for 25/2 BW and 35/2 BW) Please account one seal leak detector per pump JP44900


3PVC sluice valve (with two pipe sockets) for 6” inlet (DN 150) PN 2.5

H B E F D660 450 110 105 160

H B D315 180 DN 80

JP28591


JP00639


H E Dca. 640 430 1½” JP00255



9 Clamp 11/2” JP44763

124



DIMENSIONS COMPLI 1200 (MM)

In case of a chamber, plan 60 cm working space around all parts which have to be serviced.

TECHNICAL DATAPumpVertical, single-stage, submersible, vortex impeller, spiral casing with vertical DN 100 outlet, flanged to PE tank with cleaning opening and pre-mounted duplex swing-type check valve.


MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit with reed contacts and control. Connection to mains by 16 A CEE plug, S 3 type of operation in keeping with German standard VDE.

SealDuplex 10/4-25/4 BW radial shaft sealing ring , 25/2 BW and 35/2 BW silicon carbide mechanical seal independent of rotation and safe to run dry. Oil chamber with duplex radial shaft sealing ring

towards the motor compartment. Con-nection possibility for seal leak detector on 25/2 BW and 35/2 BW.

MaterialsTank made of corrosion resistant and environmentally compatible polyethylene; pump and motor housing, single-vane impeller and duplex swing-type check valve made of wear-resistant grey cast iron; shaft made of stainless steel (ver-sions 10/4-25/4 BW) or completely covered towards the media (version 25/2 and 35/2 BW); rubber inlet hose.

Scope of supplyReady-to-connect sewage disposal unit in keeping with German / European standard DIN EN 12050 with DN 150 clamp-type inlet flange, pre-mounted submersible pump (two pumps in duplexsystem) and DN 80 connecting flange with pipe unit. Ø110, pre-mounted duplex swing-type checke valve, one elastic connection each with clamps for plastic pressure pipe and ventilation pipe, automatic level control.

Control unit (IP 44 type of protection) with motor protection, contactors, transformer, mains-independent alarm system and potential-free make contact for collective failure messages, with optical display of sense of rotation, alarm and operation as well as two manual-0-automatic switch. With automatic changeover system and peak load function. To be fitted with a micro-processor control as well upon request.Cable: between tank and control 4 m, between control and plug 1.5 m.Accessories to be ordered according to mounting drawing.

42959-01

JUNG PUMPEN COMPLI 1500 / 2500SEWAGE LIFTING STATIONS

125

compli 2500

compli 1500

D 204-4.4-EN-1607

APPLICATIONThe compli 1500 and 2500 tank systems have been designed for large industrial and communal wastewater volumes as well as for the connection of streets or other community effluent systems. In order to ensure a practical arrangement, special importance was attached to easy installation.

The submersible unit is permitted for general use in areas subject to flooding without requiring additional outlay. The control unit has to be fitted in a well ventilated flood-proof room.

The construction with PE tanks has freely accessible drains and a clamp-type inlet flange for easy installation. The top-mounted cleaning opening and the easy replaceability of the pre-mounted pumps also ensure time-saving servicing.

· Submersible · Large storage capacity · Selectable inlet position · PE-tank

23695-02

PERFORMANCEPERFORMANCE


The minimum flow velocity in the pressure piping must be 0.7 m/s according to EN 12056.This data is represented in the performance curve as a limit of application.

45220-02

For application areas with special obligations for fire protection like airports or underground railways we recommend our sewage liftings stations in stainless steel on request.

Operative limitDischarge pipe DN100

Single channel impeller50Hz 2800RPMDischarge DN80/DN100

126


SEWAGE LIFTING STATIONSType Tank

capacity lInlet height mm

Free passage mm



For connect-ing pipe

Ventilation Weight ap-prox.

Code No.

Duplex system with one tankcompli 1525/4 C1 500 700 100 DN 150 DN 100 DN 100 DN 70 253.5 kg JP09181compli 1535/4 C1 500 700 100 DN 150 DN 100 DN 100 DN 70 261.5 kg JP09182compli 1555/4 C5 500 700 100 DN 150 DN 100 DN 100 DN 70 363.5 kg JP09183compli 1575/4 C5 500 700 100 DN 150 DN 100 DN 100 DN 70 373.5 kg JP09184compli 1575/4 B6 500 700 70 DN 150 DN 100 DN 100 DN 70 357.5 kg JP09185compli 1535/2 B2 500 700 70 DN 150 DN 80 DN 100 DN 70 235.5 kg JP45933compli 1555/2 B2 500 700 70 DN 150 DN 80 DN 100 DN 70 301.5 kg JP45934compli 1575/2 B5 500 700 70 DN 150 DN 80 DN 100 DN 70 321.5 kg JP45141compli 15100/2 B5 500 700 70 DN 150 DN 80 DN 100 DN 70 367.5 kg JP45142compli 15200/2 B6 500 700 70 DN 150 DN 100 DN 100 DN 70 549.5 kg JP45935Duplex system with two tankscompli 2525/4 C1 1000 700 100 DN 150 DN 100 DN 100 DN 70 300.5 kg JP09186compli 2535/4 C1 1000 700 100 DN 150 DN 100 DN 100 DN 70 308.5 kg JP09187compli 2555/4 C5 1000 700 100 DN 150 DN 100 DN 100 DN 70 410.5 kg JP09188compli 2575/4 C5 1000 700 100 DN 150 DN 100 DN 100 DN 70 420.5 kg JP09189compli 2575/4 B6 1000 700 70 DN 150 DN 100 DN 100 DN 70 404.5 kg JP09190compli 2535/2 B2 1000 700 70 DN 150 DN 80 DN 100 DN 70 282.5 kg JP45936compli 2555/2 B2 1000 700 70 DN 150 DN 80 DN 100 DN 70 348.5 kg JP45937compli 2575/2 B5 1000 700 70 DN 150 DN 80 DN 100 DN 70 368.5 kg JP45938compli 25100/2 B5 1000 700 70 DN 150 DN 80 DN 100 DN 70 414.5 kg JP45939compli 25200/2 B6 1000 700 70 DN 150 DN 100 DN 100 DN 70 596.5 kg JP45940

ELECTRICAL DATA

Type Type of Voltage Motor rating kW Current Ampere

RPM min-1

Cable quality Cable lengthcurrent Volt P1 P2 H07RN-F-

compli ...25/4 C1 3-phase 3/N/PE~400 2.4 1.90 4.2 1395 6 G 1.5 10 mcompli ...35/4 C1 3-phase 3/N/PE~400 3.5 2.65 6.9 1424 6 G 1.5 10 mcompli ...55/4 C5 3-phase 3/N/PE~400 5.8 4.65 10.2 / 5.9 1430 10 G 2.5 10 mcompli ...75/4 C5 3-phase 3/N/PE~400 7.2 5.90 12.8 / 7.4 1432 10 G 2.5 10 mcompli ...75/4 B6 3-phase 3/N/PE~400 7.2 5.90 12.8 / 7.4 1432 10 G 2.5 10 mcompli ...35/2 B2 3-phase 3/N/PE~400 3.7 3.04 11.5 / 6.6 2895 6 G 1.5 10 mcompli...55/2 B2 3-phase 3/N/PE~400 5.2 4.45 8.7 / 5.0 2910 10 G 2.5 10 mcompli ...75/2 B5 3-phase 3/N/PE~400 7.7 6.60 13.2 / 7.7 2925 10 G 2.5 10 mcompli 100/2 B5 3-phase 3/N/PE~400 10.5 9.20 17.6 / 10.2 2920 10 G 2.5 10 mcompli 200/2 B6 3-phase 3/N/PE~400 17.3 15.4 28.8 / 16.7 2940 10 G 2.5 10 m

PERFORMANCE

Type Delivery head H [m] 4 5 6 7 8 9 10 11 12 13 14 16 18 20compli ...25/4 C1 Flow rate Q [m3/h] 104 87 71 51 32 16compli ...35/4 C1 103 89 72 54 36 21compli ...55/4 C5 100 87 74 59 45 22compli ...75/4 C5 100 87 75 44 22compli ...75/4 B6 91 82 62 41 24

Type Delivery head H [m] 5 6 7 8 9 10 13 16 19 22 25 28 31 34 37 40 42 47compli ...35/2 B2 Flow rate Q [m3/h] 103 97 89 81 73 65 40 16compli ...55/2 B2 103 97 91 85 78 58 37 18compli ...75/2 B5 104 88 71 54 37 23 11compli 100/2 B5 91 76 55 41 32 15 4compli 200/2 B6 100 86 73 58 43 33 15

127



ACCESSORIESCode No.

1 Seal leak detector DKG In case of duplex systems two units have to be taken into consideration. JP44900


3Sluice valve with two pipe sockets for 6” inlet and tank connection (DN 150)

H B E F D660 450 110 105 160

H B E F D300 295 60 81 174

H B E D345 190 – DN 100 for 4“ pressure side

JP28591

4 Maintenance valvewith pipe socket (DN 100) JP45173


JP00329

6

Swing-type check valve R 101* PN 4, flange PN 10, DIN 3202, DIN EN 12050-4 without counterweight

H D/DN300 100

JP00325

Swing-type check valve R 100 G* PN 4, flange PN 10, DIN 3202, DIN EN 12050-4 with adjustable coun-terweight

JP00324


H E Dca. 640 430 1½” JP00255



10 Clamp 1½” JP44763

11Flanged connection* (similar to Q unit 90°), C 100(similar to Q-Stück 90°), B 80 für B5, B2

H B C/DN D/DN175 120 100 PN 10 100 PN 6150 100 80 PN 10 80 PN 6

JP00579

JP00578

12Y-ducting* DN 100/100/100, PN 10 (only for compli 1500)

H B C/DN D/DN355 480 100 100 JP00203

13

Flanged spigot F-KS* for pressure side, DN 100, plastic pipe

H D C/DN Flansch153 110 100 PN 10 JP08673

Welded connection* (F unit), for pressure side, C 100, steel pipe 100 114 100 PN 10 JP00688

14Elastic connection 4" (DN 100), PN 4 for pressure side, DN 100, plastic pipe

H D200 110 JP44778

for pressure side, DN 100, steel pipe H D200 114 JP44774

15 Clamp 4” JP44767

16 Reducing adapter* for B5, B2(similar to FFR-piece to PN 10)

H C/DN D/DN100 80 100 JP00498

17 Tank, 500 l JP45945

128


casing

casing

Mounting dimensions compli 2500 (mm)

Dimensions compli 2500 (mm)Dimensions compli 1500 (mm)

43010-02

20779-04

43009-04

20778-05



Mounting dimensions compli 1500 (mm)

129


to be provided at site

Mounting arrangement of compli 1500 Mounting arrangement of compli 2500

Mounting arrangement of compli 1500 Mounting arrangement of compli 2500

22529-04 22530-04

45106-00 45107-00

130



TECHNICAL DATA

PumpVertical, single-stage, submersible, single-vane impeller with spiral housing and horizontal outlet flanged on to a stable duckfoot bend as well as low-noise and low-vibration absorber.


MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic start-up by three-contact circuit and control, operating mode S3 in keeping with VDE.

SealSilicon-carbide mechanical seal inde-pendent of the sense of rotation, oil chamber and artificial carbon mechanical seal (or duplex rotary shaft seal) to motor compartment, safe to run dry, connection options for seal leak detector.

MaterialsTank made of corrosion-resistant and environmentally friendly polyethylene, pump and motor housing, impeller and duckfoot bend made of wear-resistant grey cast iron, shaft completely covered against the material to be transported, rubber insulated hose.

Scope of supplyTank system in keeping with German / international standard DIN EN 12050 in assembly groups, prepared for final

assembly on site: Tank with clamp-type flange DN 150, two mounted submersible pumps and automatic level control, duckfoot bend, mounting material, elastic connections for the DN 70 ventilation and duckfoot bend connections with clamps, control with motor protection for automatic two-way connection with mains-dependent alarm system, potential-free contact for collective failure messages, hand-0-automatic switch and optical display of sense of rotation, alarm and operation. To be fitted with a micro-processor control as well upon request. Cable between pump and control 10 m.

Accessories to be ordered according to mounting drawing.

Mounting arrangementMounting arrangement with additional tank

20894-03

45999-00

In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage disposal units are to be used for the transport of faecal matter and domestic waste-water in building drainage systems as described in German standard DIN 1986 T3. In keeping with the stipulations of German / European standard DIN EN 12056-4 they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. The pressure pipe has to be passed above the locally defined backpressure level and a non-return valve tested in keeping with German / European standard 12050-4 has to be mounted. In keeping with German / European standard 12056 the ventilation pipe has to be passed up to the roof.

131

JUNG PUMPEN COMPLI 100 MCSEWAGE LIFTING STATIONS

vortex impeller50HZ 2800 RPM

operative limitpressure pipe DN 40pressure pipe DN 50pressure pipe DN 32

D 205–6.0 EN–1607

APPLICATIONThe sewage lifting stations compli 100, compli 500 and compli 1000 with MultiCut cutting system are uses especially for disposal in special objects, such as weekend cottages, houseboats, toilets in production halls or mobile sanitary facilities.

The MultiCut cutting system enables wastewater to be pumped through long and small-dimensioned pressure pipes to the nearest sewer whereby the pressure pipes can follow the terrain. This type of wastewater transport is more economical in many cases than disposal by gravity sewer. The external cutting system ensures safe operation.

The submergible units are permitted for general use in areas subject to flooding. The control unit has to be fitted in a well ventilated flood-proof room. The PE tanks have freely accessible drains, a top-mounted cleaning opening and a clamp-type inlet flange for an easy installation. The inlet height is variable depending on the type and inlet pipe:

compli 100 • DN 50: 150, 250 mm • DN 150/DN 50: 180, 275 a. 315 mm

compli 500 and 1000• DN 100: 180, 250 mm • DN 100: 180-340 mm.

For the connection of an inlet pipe DN 100 a PVC reducer DN 150/DN 100 is added to the compli 500 and 1000. A vertical inlet neck is mounted on top of the tank for an inlet pipe DN 150 or DN 100. If the rear inlet is not used it must be closed with the sealing set DN 150 (accessory). The duplex units compli 1000 have two pumps, that operate alternately. In case of peak load operation both pumps operate at the same time.

· Ready-to-connect · Submersible · Clamp type inlet flange · Versatile connectivity

· Small dimensioned pressure pipe · High delivery head · PE tank · MultiCut cutting system

PERFORMANCE

compli 1008/2 ME

compli 120/2 M



25407-05

132


In keeping with the construction and testing principles of German / European standard DIN EN 12050, sewage lifting stations are used for the transport of faecal matter and domestic wastewater in building drainage systems as described in German standard DIN 1983 T3. In keeping with the stipulations of German / European standard DIN EN 12056-4 they have to be mounted with collecting tanks inside building permitting a free space of 60 cm for operation and repair. A non-return valve tested in keeping with German / European standard DIN EN 12050-4 has to be fitted in the pressure pipe.

In keeping with German / European standard 12056 the ventilation pipe has to be passed up to the roof.

Other specifications of German / Euro-pean standard DIN EN 12056-4, para-graphs 5.1 and 5.2:

• Pump sump for the drainage of the operation room

• Stop valve on the pressure side• Stop valve on the inlet side• Disposal units have to be mounted

buoyancy-proof.

Use in pressurised drainage systems:When compli 100 is used in a pressurised drainage system in keeping with German / European standard 1671, a PN 6 swing-type check valve and a PN 16 system valve have to be installed in the pressure pipe.

ELECTRICAL DATA

Type Type of Voltage Motor rating kW Current Amp.

Cable (4 m) Cable (1.5 m) Plugcurrent Volt P1 P2 Tankcontrol Controlplug

compli ...08/2 ME 1-phase 1/N/PE~230 1.70 1.14 7.5 H 07 RN-F-6 G 1.5 H 05 VV-F-3 G 1.5 Safety-

compli ...08/2 M 3-phase 3/N/PE~400 1.65 1.24 2.8 H 07 RN-F-6 G 1.5 H 05 VV-F-5 G 1.5 CEE-

compli ...20/2 M 3-phase 3/N/PE~400 2.30 1.85 3.9 H 07 RN-F-6 G 1.5 H 05 VV-F-5 G 1.5 CEE-



Inlet height mm

Free passage

Clamp type inlet flange

Discharge branch

Connection pipe external Ø

Ventila-tion

Weight approx.

Code No.

compli 108/2 ME 38 180/250 7 mm DN 100 DN 50 63 mm DN 70 42.0 kg JP09347compli 108/2 M 38 180/250 7 mm DN 100 DN 50 63 mm DN 70 41.0 kg JP09346compli 120/2 M 38 180/250 7 mm DN 100 DN 50 63 mm DN 70 43.0 kg JP09877compli 508/2 ME 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 50.0 kg JP43128compli 508/2 M 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 49.0 kg JP43129compli 520/2 M 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 51.0 kg JP43130compli 1008/2 ME 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 77.0 kg JP43131compli 1008/2 M 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 75.0 kg JP43132compli 1020/2 M 115 variabel 7 mm DN 150 DN 40 50 mm DN 70 79.0 kg JP43133

PERFORMANCE

Type Delivery head H [m] 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34compli ...08/2 M E Delivery date Q [m3/h] 17 16 14 12 9 7 4compli ...08/2 M 17 16 14 12 9 7 4compli ...20/2 M 16 14 12 10 8 5 3

133


Mounting arrangement compli 100

ACCESSORIES COMPLI 100

Code No.


2 Seal leak detector DKG JP44900

3 PVC sluice valve (with pipe socket) for 4“ inlet (DN 100), PN 1

H B E F D360 295 60 81 110 JP28297

4 Reducing socket 1¼“–1½” JP44769Reducing socket 1¼“–2 JP44772

5Swing-type check valve 1½” (DN 40), PN 4, DIN EN 12050-4 2” (DN 50), PN 4, DIN EN 12050-4

H B D150 120 1½” 150 120 2“

JP00317 JP00326

Ball-type check valve K 50, 2” (DN 50), PN 6, DIN EN 12050-4

H B D185 150 2” JP44782

6

Stop valve for pressure side, 2” (DN 50), PN 161¼” (DN 32), PN 161½” (DN 40), PN 162” (DN 50), PN 16

H B D110 max. 60 1¼”125 max. 60 1½”140 max. 67 2“

JP44785 JP44786 JP44787

7 Hand diaphragm pump (bis Hgeod 15 m)

H E Dca. 640 430 1½” JP00255

8Elastic connection 1½“ (DN 40), PN 42” (DN 50), PN4

H D120 50 150 63

JP44777 JP44775

9 Clamp 1½” 2”

JP44763 JP45953

connection to pressure pipe

pressure pipe

vent pipe above roof level

additional inlet

discharge pipe

134


Mounting arrangement compli 500 / 1000

43476-00

ACCESSORIES COMPLI 500 / 1000

Code No.


2 Seal leak detector DKG JP44900

3PVC sluice valve (with pipe socket) for inlet 4“ (DN 100), PN 1 for inlet 6“ (DN 150), PN 2,5

H B E F D360 295 60 81 110660 450 110 105 160

JP28297 JP28591

4 Stop valve, 1½ “ (DN 40), PN 16 for pressure side

H B D125 max. 60 1½“ JP44786

5 Hand diaphragm pump (bis Hgeod 15 m)

H E Dca. 640 430 1½” JP00255


7 Clamp 1½” JP44763

8 Opening set DN 150 JP43156

Drainage pump

135


DIMENSIONS COMPLI 500 M (MM) 47246-00

Dimensions compli 100 M (mm)


Additional inlets could be made by sawing the pre-formed tank socket or sleeve.

inletventilation

ventilation

ventilation

additional inlet

female thread

additional inlet

additional inlet (optional let or right side)

pressure pipe

* revolver flange with 2 inlet heights

additional inlet

inlet

pressure pipeconnecting branch ventilation

hand diaphragm pump

hand diaphragm pump

inlet

inlet

43116-01

136



TECHNICAL DATAPumpVertical, single-stage, submersible pump housing with DN 50 outlet, open impeller, MultiCut cutting system - adjustable, flanged to PE tank with cleaning opening.


SealSilicon-carbide mechanical seal inde-pendent of the sense of rotation, oil chamber and duplex radial shaft seal towards the motor compartment, safe to run dry.

MotorSubmersible, IP 68 type of protection, insulation class F, winding thermostats for the protection of the drives against overheating, automatic activation through control unit only.

MaterialsTank made of polyethylene; pump and motor housing in grey cast iron GG-25, single-vane impeller made of fibre-glass reinforced plastic; shaft completely covered towards the media, cutting equipment made of hardened stainless steel (57 HRC); rubber inlet hose.

Scope of supplyReady-to-connect tank system (capacity 38 l respectively 115 l) in keeping with German / European standard 12050 with height-adjustable DN 100 revolver clamping flange for inlet height 180/250 mm for compli 100; compli 500 and 1000 PVC-tube DN 150 (180, 275, 315 mm), DN 100 (180-340 mm), additional horizontal and vertical inlets, diam. 50 mm, adapter DN 150/DN 100, pre-mounted submersible pump, one elastic connection each with clamps for plastic pressure pipes and jointing tube for DN 70 ventilation pipe, mounted non-return valve, automatic float switch circuit, control (IP 44 type of protection) with motor protection, contactor, transformer, mains-dependable option-ally acknowledgeable alarm system and potential-free contact for collective failure messages, optical display of sense of direction (three-phase current), alarm and operation, button for test run.

To be fitted with a micro-processor control as well upon request.Cable between tank and control 4 m, cable between control and plug 1.5 m.Accessories to be ordered according to mounting drawing.

MultiCut cutting systemThe unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a three-bladed knife, it disintegrates coarse additions in the waste-water with more than 62,000 cutting processes per minute before they can get into the pump hydrau-lics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery.

Additional inlets could be made by sawing the pre-formed tank socket or sleeve. 43117-01


hand diaphragm pump

pressure pipe

inlet

inlet

inlet

43117-01

inletinletventilation

connecting branch ventilation

137

JUNG PUMPEN OVERVIEWCENTRIFUGAL SUBMERSIBLE SEWAGE PUMPS

137Pumps with frequency converter and soft start upon request

MULTICUT CUTTING SYSTEM

• Effluent with solid or long-fibre additions

• Faeces-containing effluent• Domestic effluent without faeces• Mechanically cleaned effluent

MultiCut DN 32 For backpressure protection of single dwellings

• 2900 min-1

• H max 18 m• Q max 18 m3/h

MultiCut DN 32 Stationary use in pressure drainage systems for the disposal of sprawled areas or single dwellings

• 2900 min-1

• H max 55 m• Q max 20 m3/h

MULTIFREE VORTEX IMPELLER

• Fibre and solids containing effluents with long-fibre additions prone to matting

• Effluent with abrasive admixtures

• Liquids containing trapped gas and air

• Surface water• Mixed waste-water• Raw effluent• Raw sludge• Rain water

MultiFree DN 65 Stationary use in pressure drainage systems and in domestic and commercial drainage systems

• 2900 min-1

• 65 mm free passage• H max 25 m• Q max 95 m3/h

MultiFree DN 65 Stationary use in pressure drainage systems and in domestic and commercial drainage systems

• 1450 min-1


MultiFree DN 80 In communal and industrial pump stations with high flow rates and in rain storage reservoirs

• 2900 min-1



• 1450 min-1



• 1450 min-1


MULTISTREAM SINGLE CHANNEL IMPELLER

• Fibres - and solids- containing effluent

• Combined wastewater• Raw effluent• Raw sludge• Rainwater

MultiStream DN 65 To be used for drainage applications or in case of floodings, e.g. in civil protection

• 2900 min-1

• 40 mm Free passage• H max 27 m• Q max 70 m3/h

MultiStream DN 80 / DN 100 In communal and industrial pump stations with high delivery heads

• 2900 min-1


MultiStream DN 80 / DN 100 In communal and industrial pump stations and in rain storage reservoirs

• 1450 min-1


MultiStream DN 100 / DN 150 / DN 200 In communal and industrial pump stations with high flow rates and in rain storage reservoirs

• 1450 min-1


138

JUNG PUMPEN OVERVIEWCENTRIFUGAL SUBMERSIBLE SEWAGE PUMPS


Example MultiCut Example MultiStream/MultiFreeMultiCut 25 /2 M E MultiFree 55 /4 6 CW2, Ex

1 2 3 5 6 1 2 3 4 5 7

1 Type DescriptionMulticut MultiStream MultiFree

2 Motor rating Description Performance

08 ~ 0,8 kW

10 ~ 1,0 kW

15 ~ 1,5 kW

20 ~ 2,4 kW

25 ~ 2,6 kW

35 ~ 3,5 kW

36 ~ 3,6 kW

55 ~ 5,5 kW

75 ~ 7,5 kW

76 ~ 7,6 kW

100 ~ 10,0 kW

150 ~ 15,0 kW

200 ~ 20,0 kW

230 ~ 23,0 kW

300 ~ 30,0 kW

3 Number of poles Description RPM2 2900 min-1

4 1450 min-1

4 Frequency - 50 Hz

6 60 Hz

5 Impeller + Construction Description Impeller Free Passage Discharge branch

M MultiCut 7 mm DN 32

A1 / A2 Single channel impeller 40 mm DN 65

B1 / B2 / B3 / B4 / B5 Single channel impeller 70 mm DN 80

B6 Single channel impeller 70 mm DN 100

C1 / C5 / C6 Single channel impeller 100 mm DN 100

C2 / C3 / C4 Single channel impeller 100 mm DN 150

C7 Single channel impeller 100 mm DN 200

AW1 / AW2 Vortex impeller 65 mm DN 65

BW1 / BW2 Vortex impeller 80 mm DN 80

CW1 / CW2 / CW3 Vortex impeller 100 mm DN 100

6 Type of current E 1-phase

ES 1-phase with built-in level control

7 Construction Ex with Ex-proof

NOMENCLATURE OF SEWAGE PUMPS

139

08/2 M, Ex08/2 MS

JUNG PUMPEN MULTICUTSEWAGE PUMPS

· Cutting rotor with stirring effect · Plug-in cable connection · External adjustable cutting mechanism

· Controllable oil chamber · SiC mechanical seal independent of sense of rotation

· Moisture-sealed cable inlet · Installed motor protection · Ex version: Impeller and replaceable wear plate made from fibre-glass reinforced plastic

APPLICATIONCentrifugal submersible sewage pumps fitted with the MultiCut cutting system are used as stationary appliances for backpressure protection of detached houses. They are suitable for pumping domestic wastewater with the usual additions (as specified in German standard DIN 1986, Part 3).

For pumping from ducts which are connected to the public sewer system, explosion-proof submersible pumps of have to be used. On account of the upstream cutting system, the pressurised line as from DN 32 - as from DN 80 minimum without cutting system - may be routed parallel to the terrain.

Operating conditions up to a temperature of the material to be transported of 40° Celsius Submerged motor: Continuous operation (S1) Emerged motor: Intermittent operation (S3) (e.g. 35% = 3.5 min. operation, 6.5 min. break)

MULTICUT CUTTING SYSTEMThe unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a three-bladed knife, it disintegrates coarse additions in the wastewater with more than 62,000 cutting processes per minute before they can get into the pump hydraulics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery.

41863-02

PERFORMANCE



D 300-4.4-EN-1607

vortex impellermax. size solids 8mm50 Hz 2800 RPMpressure DN 32

Q min.operative limitpressure pipe DN 40pressure pipe DN 50

140


ELECTRICAL DATA

Type Voltage Motor rating kW S3 %

Current Ampere

Motor protection

RPM Cable PlugVolt P1 P2 min-1

08/2 M+MS 3/PE~400 1.65 1.24 10 2.8 in the motor 2674 H07RN-F-4G1 CEE-16 A08/2 ME+MES 1/N/PE~230 1.37 0.98 10 6.0 in the motor 2705 H07RN-F-3G1 Safety-08/2 M, Ex 3/PE~400 1.65 1.24 35 2.8 with control 2674 H07RN-F-6G1.5 without

PERFORMANCE

Typ H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1608/2 ME+MES Q [m3/h] 16.5 15.5 15 14 13 12 11 10 9 7.5 6.5 5 3.5 1.508/2 M+MS+ 08/2M, Ex 18.5 18 17.5 17 16.5 15.5 15 14 13 12 11 10 9 7.5 6 4.5

SEWAGE PUMPS

Type Largest height x width

Cable length

Pressure connection

Weight approx.

Code No.

08/2 M Pumps with control unit

370 x 235 mm 10 m DN 32 16.5 kg JP0994508/2 ME 370 x 235 mm 10 m DN 32 16.2 kg JP0931208/2 MS Pumps with

aut. switch control370 x 340 mm 10 m DN 32 17.2 kg JP09946

08/2 MES 370 x 340 mm 10 m DN 32 16.6 kg JP0931308/2 M, Ex with ex-proof 350 x 290 mm 10 m DN 32 28.0 kg JP42768

141


ACCESSORIESCode No.

M

ME

MS

MESEx M

1 Chain certified, stainless steel, (EN 818 mod.) Load-bearing cap.2,5 m, 5 rings 160 kg JP45901 ∙ ∙ ∙ ∙ ∙5,0 m, 8 rings 160 kg JP45902 ∙ ∙ ∙ ∙ ∙7.5 m, 8 rings 160 kg JP47365 ∙ ∙ ∙ ∙ ∙Shackle, certified, stainless steel 500 kg JP45904 ∙ ∙ ∙ ∙ ∙Webbing with shackle for attaching the chain to the pump JP45168 ∙ ∙ ∙ ∙Pump hanging JP45925 ∙

2 Guide rail system GR 35 1½“ Female threat (see mounting arrang.) JP14094 ∙Guide rail system GR 35 for pumps without Ex-proof 1½“ Female threat (see mounting arrang.) JP29953 ∙ ∙ ∙ ∙

H W D3 Swing-type check valve

DIN EN 12050-41½“ (DN 40), PN 4 150 120 1½“ JP00317 ∙ ∙ ∙ ∙ ∙2“ (DN 50), PN 4 150 120 2“ JP00326 ∙ ∙ ∙ ∙ ∙

Ball check valve DIN EN 12050-4 (without illustr..) 2“ (DN 50), PN 6 185 155 2“ JP44782 ∙ ∙ ∙ ∙ ∙Elbow ball check valve DIN EN 12050-4 (without illustr..) 1½“ (DN 40), PN 6 JP44783 ∙ ∙ ∙ ∙ ∙Duplex swing-type check valve 1½“ (DN 40), PN 6 200 280 1½“ JP09155 ∙ ∙ ∙for duplex pump stations, DIN EN 12050-4 (without illustr.)

4 Stop valve 1½“ (DN 40), PN 16H W D

JP44786 ∙ ∙ ∙ ∙ ∙125 max.60 1½“

2“ (DN 50), PN 16 140 max.67 2“ JP44787 ∙ ∙ ∙ ∙ ∙

5 Elastic connection 1½“ (DN 40), PN 4H D

JP44777 ∙ ∙ ∙ ∙ ∙120 502“ (DN 50), PN 4 150 63 JP44775 ∙ ∙ ∙ ∙ ∙

6 Hose band clamp 1½“ JP44763 ∙ ∙ ∙ ∙ ∙2“ JP44764 ∙ ∙ ∙ ∙ ∙

7 Bases (contained in the scope of supply of 08/2 MS + MES without Ex-proof) JP44759 ∙ ∙ ∙Retaining plate in connection with static air level control JP23100 ∙ ∙ ∙ ∙ ∙

8 Reducing socket 1½“–2“ for Guide rail GR 35 JP44776 ∙ ∙ ∙1¼“–1½“ for Pipe connection JP44769 ∙ ∙ ∙ ∙ ∙1¼“–2“ for Pipe connection JP44772 ∙ ∙ ∙ ∙ ∙

9 Pipe connection 1¼“ (inside thread) for transp. application JP16870 ∙ ∙ ∙ ∙ ∙

Coupling connection size C, for transportable application JP14076 ∙ ∙ ∙ ∙ ∙

Hose connection Ø 42, for transportable application JP14077 ∙ ∙ ∙ ∙ ∙10 Flushing tube - type I M stainless steel with connection flang+ JP40333 ∙ ∙ ∙ ∙

Flushing tube - stainless steel type 0 JP45408 ∙11 Alarm unit AG3, separate, mains-dependant, 3 m JP44891 ∙ ∙

Alarm unit AG10, separate, mains-dependant, 9,5 m JP44892 ∙ ∙Electrical connectionSingle units AD 00 E JP00289 ∙

+ pressure switches JP17101 ∙AD 8 ExME, DRP JP43162AD 25 ExM, DRP JP43159 ∙ ∙AD 25 MP SM* JP27118 ∙ ∙

Duplex units BD 00 E JP45735 ∙+ pressure switches JP17101 ∙BD 25 ExM, DRP JP43165 ∙ ∙BD 25 MP SM* JP27152 ∙ ∙Special control unit on request

* Control panels for pumps in explosion hazardous locations require a dry run protection JP41463Accessories for AD/BD: Retaining plate (scope of supply of GR 35) JP23100 ∙ ∙ ∙Rechargeable battery for mains-independent alarm (for MP SM controls, order article No. JP 44851) JP44850 ∙ ∙ ∙ ∙ ∙

12 Seal leak detector DKG JP44900 ∙ ∙ ∙ ∙

Seal leak detector DKG-Ex (pumps with Ex-proof) JP00249 ∙

For additonal accessories, please refer to controls+ Flushing at 5 m delivery head

142


OFF

ON

Mounting arrangement without ex-proofDimensions of chamber - Single pump system min. 40 x 40 cm- Suplex pump system min. 60 x 60 cm with swing-type check

valve, duplex check valve or ball-type check valve (without ill.)

- Suplex pump system min. 80 x 60 cm with elbow ball check valve (without illustration)

When a cover plate is used, the elastic connection has to be attached outside of the chamber and a ventilation system has to be provided.

25982-0425911-05

25910-05 25912-05

Mounting arrangement with ex-proof Dimensions of chamber- Single pump system min. 40 x 40 cm- Duplex pump system min. 60 x 60 cm with swing-type check

valve, duplex check valve or ball-type check valve (without illustration)

- Duplex pump system min. 80 x 60 cm with elbow ball check valve (without illustration)

When a cover plate is used, the elastic connection has to be attached outside of the chamber and a ventilation system has to be provided.

Mounting arrangement with guide rail system without ex-proofDimensions of chamber - Single pump system min. 40 x 65 cm with elbow ball check

valve, ball-type check valve or swing-type check valve- Duplex pump system min. 85 x 65 cm with elbow ball check

valve, ball-type check valve or swing-type check valve (without ill.)- Single pump system min. 40 x 60 cm with swing-type check valve- Duplex pump system min. 60 x 60 cm with duplex check valve

(without illustr.)

Mounting arrangement with guide rail system with ex-proof Dimensions of chamber - Single pump system min. 40 x 65 cm with elbow ball check

valve, ball-type check valve or swing-type check valve - Duplex pump system min. 85 x 65 cm with elbow ball check valve,

ball-type check valve or swing-type check valve (without ill.)- Single pump system min. 40 x 60 cm with swing-type check

valve- Duplex pump system min. 60 x 60 cm with

double check valve (without illustr.)

143


Observe the mounting instructions in case of modifications!


29999-03

26122-1043067-00

Main dimensions without ex-proof (mm) Mounting arrangement with guide rail system without ex-proof

Main dimensions with ex-proof (mm) Mounting arrangement with guide rail system with ex-proof

Observe the mounting instructions in case of modifications!25981-08


dual station (by customer)

sump

sump* (min. space required

for sluice valve)

hose tail bend

coupling connection

pipe connection

reducing socket

dual

sta

tion

sum

p m

in. 6

00

144



TECHNICAL DATA

PumpVertical, single-stage, submersible, spiral casing with horizontal discharge flange, open impeller MultiCut cutting system - adjustable.


SealSilicon-carbide mechanical seal indepen-dent of the sense of rotation, oil chamber and duplex radial shaft seal towards the motor compartment, safe to run dry.

MotorSubmersible, type of protection IP 68, protected by winding thermostats. Ex-proof types tested by the German PTB Federal Agency for Ex designation II 2 G Ex d IIB T4, automatic activation through control unit only.

Flushing tubeThe type I M flush pipe is fitted between the pressure drainage of the pump and the pressure pipe. It vents the pump and at the same time cleans the chamber with a jet of water. This bypass causes a loss of performance of abt. 10 %.

MaterialsMotor housing made of stainless steel, wear plate made of spheroidal ductile cast iron, UAK terminal board hood made of glass-fibre reinforced plastic, pump base (type MS + MES) made of stainless steel. Shaft made of stainless steel, cutting device made of hardened stainless steel (57 HRC), special flexible rubber cable. Explosion-proof pumps: Motor housing made of grey cast iron, impeller made of glass-fibre reinforced plastic (corrosion-resistant).

InstallationInstall the pump vertically (hose connec-tion up to size C possible); in case of stationary installation provide detachable connection in front of the swing-type check valve and/or incorporate a guide rail system.

Scope of supplyAs a prewired pump in keeping with German / European standard DIN EN 12050 with 10 m cable and CEE plug 16 A (type M + MS) and/or safety plug (type ME + MES).

The pump bases are part of the scope of supply for pumps with automatic switch control.

As explosion-proof pump in keeping with German / European standard DIN EN 12050 with 10 m cable without plug. Complete motor protection only in combination with appropriate controls (see accessories).

145

25116-08


· Cutting rotor with stirring effect · Plug-in cable connection · External adjustable cutting mechanism

· Controllable oil chamber · SiC mechanical seal independent of sense of rotation

· Moisture-sealed cable inlet · Installed motor protection..

APPLICATIONCentrifugal submersible sewage pumps fitted with the MultiCut cutting system are used as stationary appliances in pressurised drainage systems for discharge in sparsely populated areas or of detached houses. They are suitable for pumping domestic wastewater with the usual additions (as specified in German standard DIN 1986, Part 3).

For pumping from ducts which are connected to the public sewer system, explosion-proof submersible pumps have to be used. On account of the upstream cutting system, the pressurised line as from DN 32 - as from DN 80 minimum without cutting system - may be routed parallel to the terrain.

Operating conditions up to a temperature of the material to be transported of 40° Celsius

Submerged motor: Continuous operation (S1) Emerged motor: Intermittent operation (S3) (e.g. 20% = 2 min. operation, 8 min. break)

MULTICUT CUTTING SYSTEMThe unique MultiCut cutting system ensures a maximum of operational safety at outstanding delivery characteristics. Fitted with a cutter plate made of hardened stainless steel and a three-bladed knife, it disintegrates coarse additions in the wastewater with more than 62,000 cutting processes per minute before they can get into the pump hydrau-lics. Solids which cannot be transported are rejected outside of the pump by the cutting rotor as the cutting system is located upstream from the pump hydraulics. Specifically arranged grooves on the cutter plate ensure additional safety as the cutting unit is permanently cleaned automatically during the delivery.

D 301-4.4-EN-1607



PERFORMANCE

Vortex impellerMax. solids-size 8 mm

Pipe

Pressure PipePressure Pipe

Operative limit

Pressure Pipe

· MultiCut 20/2 M plus - 10% less energy consumption - 20% less weight as 25/2 M - Impeller and replaceable wear

plate made from Grivory (fibre-glass reinforced plastic)

146


Mounting arrangement with ball check valve

Dual station

(by customer)

Dua

l sta

tion

Sum

pSu

mp

(min. space required for sluice valve)

Sump dimention

147


For additional accessories, please refer to controls.

ACCESSORIESCode No. 20/2

M plus25/2 ME

35/2 M

36/2 M

45/2 M

75/2 M

76/2 M

1 Chain, certified, stainless steel, (EN 818 mod.) Load-bearing cap.2,5 m, 5 rings 160 kg JP45901 ∙ ∙ ∙ ∙ ∙ ∙ ∙5,0 m, 8 rings 160 kg JP45902 ∙ ∙ ∙ ∙ ∙ ∙ ∙7,5 m, 8 rings 160 kg JP47365 ∙ ∙ ∙ ∙ ∙ ∙ ∙Shackle, certified, stainless steel 500 kg JP45904 ∙ ∙ ∙ ∙ ∙ ∙ ∙Pump hanging JP45925 ∙ ∙ ∙ ∙ ∙ ∙ ∙

2 Guide rail system GR 35, 1½“ Female threat (see mounting arrangem.) JP14094 ∙ ∙ ∙ ∙ ∙ ∙ ∙

Shift of centre of gravity JP44757 ∙ ∙H B D

3

Swing-type check valve DIN EN 12050-4

1½“ (DN 40), PN 4 150 120 1½“ JP00317 ∙ ∙ ∙ ∙2“ (DN 50), PN 4 150 120 2“ JP00326 ∙ ∙ ∙ ∙

Ball check valve DIN EN 12050-4 (no illustr.) 2“ (DN 50), PN 6 185 155 2“ JP44782 ∙ ∙ ∙ ∙ ∙ ∙ ∙

Elbow ball check valve KE DIN EN 12050-4 1½“ (DN 40), PN 6 170 125 1½ JP44783 ∙ ∙ ∙ ∙ ∙ ∙ ∙

4 Stop-off valveH B D

JP44786 ∙ ∙ ∙ ∙ ∙ ∙ ∙1½“ (DN 40), PN 16 125 max.60 1½“2“ (DN 50), PN 16 140 max.67 2“ JP44787 ∙ ∙ ∙ ∙ ∙ ∙ ∙

5 Elastic connectionH D inside

JP44777 ∙ ∙ ∙ ∙1½“ (DN 40), PN 4 120 502“ (DN 50), PN 4 150 63 JP44775 ∙ ∙ ∙ ∙

6 Clamp 1½“ JP44763 ∙ ∙ ∙ ∙2“ JP44764 ∙ ∙ ∙ ∙

7 Pump base JP44759 ∙Pump base M (without illustration) JP20980 ∙ ∙ ∙ ∙Pump base M 220 JP22302 ∙ ∙

8 Reducing socket 1½“–2“ for Guide rail system GR 35 JP44776 ∙ ∙ ∙ ∙ ∙ ∙ ∙1¼“–1½“ for pipe connection JP44769 ∙ ∙ ∙ ∙ ∙ ∙ ∙1¼“–2“ for pipe connection JP44772 ∙ ∙ ∙ ∙ ∙ ∙ ∙

9 Pipe connection 1¼“ (inside thread), for transportable application JP16870 ∙ ∙ ∙ ∙ ∙ ∙ ∙Coupling connection size C, for transportable application JP14076 ∙ ∙ ∙ ∙ ∙ ∙ ∙

Hose connection Ø 42, for transportable application JP14077 ∙ ∙ ∙ ∙ ∙10 Flushing tube Type 0 JP45408 ∙

Flushing tube Type I JP28221 ∙ ∙ ∙ ∙Flushing tube Type II JP28222 ∙ ∙

11 Electrical connectionSingle unit AD 12 ExME, DRP JP43163 ∙

+ soft starting device JP24138 ∙AD 46 ExM, DRP JP43160 ∙AD 46 MP SM* JP27119 ∙AD 610 ExM, DRP JP43161 ∙ ∙ ∙AD 610 MP SM* JP27120 ∙ ∙ ∙AS 610 ExM, DRP JP43164 ∙ ∙

Duplex unit BD 46 ExM, DRP JP43166 ∙BD 46 MP SM* JP27153 ∙BD 610 ExM, DRP JP43167 ∙ ∙ ∙BD 610 MP SM* JP27154 ∙ ∙ ∙BS 610 with accessories - see controls ∙ ∙

All control units above incl. static air level controls (except BS 610)Accessories for AD ... / BD ... Retaining plate (scope of supply of GR 35) JP23100 ∙ ∙ ∙ ∙ ∙ ∙ ∙* Control panels for pumps in explosive hazardous locations require a dry run protection JP41463

Rechargeable battery for mains-independent alarm (for MP SM control order article No. JP 28603) JP44850 ∙ ∙ ∙ ∙ ∙ ∙ ∙

12 Seal leak detectorDKG JP44900 ∙ ∙ ∙ ∙ ∙ ∙Seal leak detectorDKG-Ex (pumps with Ex-proof) JP00249 ∙ ∙ ∙ ∙ ∙ ∙ ∙

148


ELECTRICAL DATA

Type Voltage Motor rating kW S3 %

Current Ampere

Built-in motor protection

RPM Cable pluggable

Device Fuse min.Volt P1 P2 min.-1

20/2 M plus 3/PE~230/400 2.40 1.91 25 7.0/4.0 Thermostat H07 RN-F 6G 1.5 10 A25/2 ME** 1/N/PE~230 2.70 2.04 35 12.0 Thermostat 2860 H07 RN-F 6G 1.5 16 A35/2 M 3/PE~230/400 3.70 3.04 40 11.5/6.6 Thermostat 2895 H07 RN-F 6G 1.5 10 A36/2 M 3/PE~230/400 4.20 3.42 30 12.7/7.3 Thermostat 2880 H07 RN-F 6G 1.5 10 A45/2 M 3/PE~230/400 4.84 3.93 25 13.7/7.9 Thermostat 2857 H07 RN-F 6G 1.5 10 A75/2 M 3/PE~400/690 7.70 6.60 30 13.2/7.7 Thermostat 2920 H07 RN-F 10G 2.5 20 A***76/2 M 3/PE~400/690 7.70 6.60 30 13.2/7.7 Thermostat 2920 H07 RN-F 10G 2.5 20 A***

** Operation possible only with control AD 12 ExME ! *** Value for Y/Δstart

PERFORMANCE

Type Delivery head H [m] 6 9 12 15 18 21 25 28 32 34 36 38 40 44 46 48 50 52 5420/2 M plus Flow rate Q [m3/h] 18 17 16 13 10 625/2 ME 17 16 15 12 9 535/2 M 16 13 10 536/2 M 16 14 10 7 5 245/2 M 10 8 275/2 M 17 16 15 13 8 5 276/2 M 13 11 9 6 3

SEWAGE PUMPS

Type without ex-proof

Code No. Type with ex-proof

Code No. Largest height x width

Cable length

Pressure connection

Weight approx.

20/2 M plus JP42765 20/2 M plus, Ex JP42766 350 x 290 mm 10 m DN 32 29,0 kg25/2 ME* JP09843 25/2 ME*, Ex JP09742 390 x 330 mm 10 m DN 32 38.0 kg35/2 M JP09806 35/2 M, Ex JP09807 390 x 330 mm 10 m DN 32 40.5 kg36/2 M JP09907 36/2 M, Ex JP09908 390 x 330 mm 10 m DN 32 40.5 kg45/2 M JP09430 45/2 M, Ex JP09431 390 x 330 mm 10 m DN 32 42.0 kg75/2 M JP09912 75/2 M, Ex JP09913 520 x 430 mm 10 m DN 32 90.0 kg76/2 M JP09262 76/2 M, Ex JP09263 520 x 430 mm 10 m DN 32 90.0 kg

* See special technical notes in the chapter on “Technical data”.

149

22625-08


Dimensions with pump base (mm)

TECHNICAL DATA

PumpVertical, single-stage, submersible, pump housing with horizontal discharge, open impeller with external cutting system MultiCut - adjustable.

BearingsCommon shaft for pump and motor, grease-packed ball bearing.

SealSilicon-carbide mechanical seal inde-pendent of the sense of rotation, oil chamber and artificial carbon mechanical seal or duplex rotary shaft seal to motor compartment, safe to run dry.

MotorSubmersible, insulation class F, type of protection IP 68, protected by winding thermostats, automatic activation by control only or - up to 3.2 kW three-phase current - by CEE plug with motor protection upon request, ex-proof types tested by German PTB Federal Agency, ex-proof Type PTB-certified, ex designation II 2 G Ex d IIB T4 (20/2 M plus, Ex II 2 G Ex d IIBT4 Gb)

MaterialsPump and motor housing as well as impeller made of grey cast iron GG (impeller 75/2 and 76/2 made of sphe-roidal graphite iron), MultiCut 20/2 M plus impeller and replaceable wearplate made from fibreglass reinforced plastic, completely covered shaft with no contact to the pumped liquid, stainless steel hardened (57 HRC) cutting system, special flexible rubber cable.

Scope of supplySewage pump with or without explosion-proof in keeping with German / European standard DIN EN 12050 with 10 m cable, without plug, without base.

Special technical note for 25/2 MEAs the rated output of the motor exceeds 1.4 kW, the permission of the local power supply organisation has to be obtained prior to ordering and commissioning.

.

FLUSHING TUBEThe flushing tube is screwed into the annular casing of the pump instead of the venting screw. It vents the pump and at the same time cleans the chamber with a jet of water. This bypass causes a loss of performance of abt. 10%.

Some pumps require a minimum head to ensure a sufficient flushing effect (see table):

Pump type Installation Minimum head Hman [m]... 20/2 M plus straight 15... 20/2 M plus inclined 4... 25/2 ME straight 15... 25/2 ME inclined 4... 35/2 M straight 25... 35/2 M inclined 12... 36/2 M straight 25... 36/2 M inclined 12... 45/2 M straight 30... 45/2 M inclined 30

Hose tail bend

Coupling connection

Pipe connection

Reducing socket

SOFT STARTING DEVICE (ONLY FOR 25/2 ME)The soft starting device is a resistance starter with a built-in overheating protection in order to reduce the starting current to approx. 33 A. The maximum switching frequency is 10/switching action per hour (at an ambient temperature of 40° Celsius).

This assembly group is installed in the AD 12 ExME control in the factory when ordered. A subsequent installation is not possible.

150



Duplex unit

Discharge pipe DN 100 for vent-/cable pipe

Inlet DN 150

DN32 -1 ¼“

Scha

cht

Mounting arrangement with PKS sump

SEWAGE PUMPSJUNG PUMPEN

151

MULTISTREAM

JUNG PUMPEN GmbH · 33803 Steinhagen · Tel. +49 5204 170 · Fax +49 5204 80368 · [email protected] · www.jung-pumpen.de

MULTISTREAM

· Adjustable single-channel impeller

· Connection alternatively PN6 or PN10

· Safe to run dry · Controllable oil chamber

· Plug-type cable connection (MultiStream 10...-100...)

· SiC mechanical seal independent of sense of rotation

· Moisture-sealed cable inlet · Installed motor protection

„The centrifugal sumersible sewage pumps MultiStream are suitable for handling effluent or sewage in municipal and industrial pumping stations as well as in surface water drainage applica-tions. The smaller typs are also used very successfully as portable units to deal with emergency situations.

• The sewage pumps are suitable für handling sewage water.

• In hazardous locations explosion-proof sewage pumps Ex have to be used.

The adjustable axial gap of the Multi-Stream-pump makes it possible to re-optimize the efficiency in case of abra-sion by adjusting only one single screw. This can be done very cost-effective when the maintenance is carried out and the pump keeps its optimum performance on a long-term basis.

MultiStream-pumps are recommended for:

• effluent which contains fibrous matter

• effluent which contains solids

• mixed water

• raw effluent

• raw sludge

• rainwater

APPLICATION

Pump Vertical single-stageBearing Ball bearings, grease-packedSeal towards the motor sec-tion

Duplex shaft seal, from 55/: mechanical seal

Oil chamber YesSeal towards the medium section

SiC mechanical seal

Dry run protection YesImpeller Channel impeller, grey cast

ironfrom 55/2... spheroidal grapfi-te iron

Motor housing Grey cast ironPump housing Grey cast ironSubmersible Yes

MECHANICAL DATA


D 302-1604


152

MULTISTREAM


Power line 10m H07RN-F Type of enclosure IP 68

ELECTRICAL DATA


153

MULTISTREAM


Type Voltage Motor rating Current Wires Fuse S3 Free pas-sage

Discharge branch

WeightP1 P2

10/2 A1 3/PE~230/400 V 1.3 kW 1.1 kW 4.6 A/2.7 A 6G1,5 10 A 60 % 40 mm DN 65 41 kg15/2 A1 3/PE~230/400 V 1.8 kW 1.5 kW 5.7 A/3.3 A 6G1,5 10 A 50 % 40 mm DN 65 42 kg25/2 A2 3/PE~230/400 V 2.6 kW 2.1 kW 7.6 A/4.4 A 6G1,5 10 A 40 % 40 mm DN 65 48 kg35/2 A2 3/PE~230/400 V 3.7 kW 3.04 kW 11.5 A/6.6 A 6G1,5 10 A 40 % 40 mm DN 65 52 kg

MULTISTREAM DN 65, N = 2900 MIN-1

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 2410/2 A1 Flow rate Q [m³/h] 38 35 32 29 26 22 19 15 12 915/2 A1 50 48 46 43 40 37 35 32 28 25 18 11 525/2 A2 62 60 58 56 54 51 48 46 42 39 33 27 20 13 735/2 A2 70 69 67 66 64 63 61 58 56 53 48 43 37 30 24 16 10

We reserve the right to change specifications without notice. Pump performance is subject to ISO 9906 tolerancesThe minimum flow rate in the pressure pipe of v = 0,7 m/s is marked in the Q-H-diagram (operative limit).

PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.10/2 A1 JP09615 AD 25 JP00310 BD 25 JP4573715/2 A1 JP09616 AD 25 JP00310 BD 25 JP4573725/2 A2 JP09617 AD 46 JP14353 BD 46 JP4573935/2 A2 JP09651 AD 610 JP14354 BD 610 JP4574110/2 A1, Ex JP09628 AD 25 Ex JP09683 BD 25 Ex JP0968115/2 A1, Ex JP09629 AD 25 Ex JP09683 BD 25 Ex JP0968125/2 A2, Ex JP09630 AD 46 Ex JP14355 BD 46 Ex JP1436035/2 A2, Ex JP09653 AD 610 Ex JP14356 BD 610 Ex JP14361


154

MULTISTREAM



Discharge branch

WeightP1 P2

25/2 B1 3/PE~230/400 V 2.6 kW 2.1 kW 7.6 A/4.4 A 6G1,5 10 A 40 % 70 mm DN 80 45 kg35/2 B2 3/PE~230/400 V 3.7 kW 3.04 kW 11.5 A/6.6 A 6G1,5 10 A 40 % 70 mm DN 80 55 kg55/2 B2 3/PE~400/690 V 5.2 kW 4.45 kW 8.7 A/5 A 10G2,5 16 A 40 % 70 mm DN 80 88 kg75/2 B5 3/PE~400/690 V 7.7 kW 6.6 kW 13.2 A/7.7 A 10G2,5 20 A 30 % 70 mm DN 80 98 kg100/2 B5 3/PE~400/690 V 10.5 kW 9.2 kW 17.6 A/10.2 A 10G2,5 25 A 30 % 70 mm DN 80 121 kg200/2 B6 3/PE~400/690 V 17.3 kW 15.4 kW 28.8 A/16.7 A 10G2,5 35 A 45 % 70 mm DN 100 212 kg300/2 B6 3/PE~400/690 V 27 kW 24.45 kW 43 A/24.7 A 7G6+3x1 50 A 35 % 70 mm DN 100 257 kg

MULTISTREAM DN 80 / 100, N = 2900 MIN-1

Type Delivery head H [m] 1 3 6 9 12 15 18 21 24 27 30 33 36 40 43 46 50 53 56 6025/2 B1 Flow rate Q [m³/h] 91 80 62 43 2135/2 B2 126 117 97 73 49 2355/2 B2 127 118 103 85 65 44 24 675/2 B5 150 142 126 110 93 77 59 42 27 15100/2 B5 190 184 173 159 144 129 113 97 78 63 46 32 18200/2 B6 217 215 204 191 177 162 149 136 120 104 91 77 62 43 28 19300/2 B6 280 277 270 263 254 242 229 216 199 183 167 152 136 113 100 84 63 49 34 17


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.25/2 B1 JP09618 AD 46 JP14353 BD 46 JP4573935/2 B2 JP09652 AD 610 JP14354 BD 610 JP4574155/2 B2 JP09663 AS 46 JP14406 BS 46 JP1441175/2 B5 JP00485 AS 610 JP14407 BS 610 JP14412100/2 B5 JP09740 AS 1016 JP14408 BS 1016 JP14413200/2 B6 JP00492 AS 1624 JP14409 BS 1624 JP14414300/2 B6 JP00471 AS 2440 JP14410 BS 2440 JP1441525/2 B1, Ex JP09631 AD 46 Ex JP14355 BD 46 Ex JP1436035/2 B2, Ex JP09654 AD 610 Ex JP14356 BD 610 Ex JP1436155/2 B2, Ex JP09664 AS 46 JP14406 BS 46 JP1441175/2 B5, Ex JP09665 AS 610 JP14407 BS 610 JP14412100/2 B5, Ex JP09741 AS 1016 JP14408 BS 1016 JP14413200/2 B6, Ex JP00472 AS 1624 JP14409 BS 1624 JP14414300/2 B6, Ex JP00473 AS 2440 JP14410 BS 2440 JP14415


155

MULTISTREAM



Discharge branch

WeightP1 P2

10/4 B1 3/PE~230/400 V 0.95 kW 0.73 kW 4.2 A/2.4 A 6G1,5 10 A 50 % 70 mm DN 80 45 kg15/4 B3 3/PE~230/400 V 1.8 kW 1.4 kW 5.9 A/3.4 A 6G1,5 10 A 40 % 70 mm DN 80 50 kg25/4 B4 3/PE~230/400 V 2.7 kW 2.04 kW 7.9 A/4.6 A 6G1,5 10 A 25 % 70 mm DN 80 59 kg35/4 B4 3/PE~230/400 V 3.5 kW 2.65 kW 12 A/6.9 A 6G1,5 10 A 25 % 70 mm DN 80 62 kg55/4 B6 3/PE~400/690 V 5.8 kW 4.65 kW 10.2 A/5.9 A 10G2,5 16 A 20 % 70 mm DN 100 111 kg75/4 B6 3/PE~400/690 V 7.2 kW 5.9 kW 12.8 A/7.4 A 10G2,5 20 A 25 % 70 mm DN 100 116 kg

MULTISTREAM DN 80 / 100, N = 1450 MIN-1

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 2010/4 B1 Flow rate Q [m³/h] 60 51 40 28 14 315/4 B3 98 89 79 69 57 45 33 20 12 525/4 B4 120 114 106 97 87 77 65 53 43 31 1935/4 B4 132 125 119 112 104 95 85 74 64 53 43 30 1055/4 B6 167 160 154 147 140 132 123 114 104 93 82 72 49 39 28 19 1275/4 B6 191 188 181 173 163 157 149 141 131 122 113 104 82 73 62 52 41 24


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.10/4 B1 JP09620 AD 25 JP00310 BD 25 JP4573715/4 B3 JP09622 AD 25 JP00310 BD 25 JP4573725/4 B4 JP09623 AD 46 JP14353 BD 46 JP4573935/4 B4 JP09647 AD 610 JP14354 BD 610 JP4574155/4 B6 JP00486 AS 610 JP14407 BS 610 JP1441275/4 B6 JP00489 AS 610 JP14407 BS 610 JP1441210/4 B1, Ex JP09633 AD 25 Ex JP09683 BD 25 Ex JP0968115/4 B3, Ex JP09635 AD 25 Ex JP09683 BD 25 Ex JP0968125/4 B4, Ex JP09636 AD 46 Ex JP14355 BD 46 Ex JP1436035/4 B4, Ex JP09649 AD 610 Ex JP14356 BD 610 Ex JP1436155/4 B6, Ex JP09666 AS 610 JP14407 BS 610 JP1441275/4 B6, Ex JP09667 AS 610 JP14407 BS 610 JP14412


156

MULTISTREAM



Discharge branch

WeightP1 P2

25/4 C1 3/PE~230/400 V 2.4 kW 1.9 kW 7.3 A/4.2 A 6G1,5 10 A 30 % 100 mm DN 100 63 kg35/4 C1 3/PE~230/400 V 3.5 kW 2.65 kW 12 A/6.9 A 6G1,5 10 A 25 % 100 mm DN 100 67 kg55/4 C5 3/PE~400/690 V 5.8 kW 4.65 kW 10.2 A/5.9 A 10G2,5 16 A 20 % 100 mm DN 100 119 kg75/4 C5 3/PE~400/690 V 7.2 kW 5.9 kW 12.8 A/7.4 A 10G2,5 20 A 25 % 100 mm DN 100 124 kg100/4 C5 3/PE~400/690 V 9.5 kW 7.94 kW 17.2 A/10 A 10G2,5 25 A 25 % 100 mm DN 100 138 kg150/4 C6 3/PE~400/690 V 15 kW 13.2 kW 26.7 A/15.5 A 10G2,5 35 A 40 % 100 mm DN 100 247 kg230/4 C6 3/PE~400/690 V 19.3 kW 17 kW 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN 100 275 kg300/4 C6 3/PE~400/690 V 25.5 kW 22.65 kW 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN 100 296 kg


Type Delivery head H [m] 1 3 5 7 9 12 14 16 18 20 23 24 26 27 28 29 30 31 34 37 3825/4 C1 Flow rate Q [m³/h] 154 122 87 51 1635/4 C1 170 146 119 89 5455/4 C5 198 181 160 136 112 74 45 2275/4 C5 212 195 179 160 138 99 74 46 22100/4 C5 260 247 228 207 182 142 114 89 65 40 9150/4 C6 320 302 280 260 236 202 177 152 126 96 54 43 20 14 8230/4 C6 405 390 372 344 320 283 255 218 182 155 110 91 62 51 40 32 22 8300/4 C6 430 421 411 393 374 341 315 289 254 225 188 176 151 135 117 107 95 83 47 19 10


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.25/4 C1 JP09624 AD 46 JP14353 BD 46 JP4573935/4 C1 JP09648 AD 610 JP14354 BD 610 JP4574155/4 C5 JP09901 AS 610 JP14407 BS 610 JP1441275/4 C5 JP09904 AS 610 JP14407 BS 610 JP14412100/4 C5 JP09275 AS 1016 JP14408 BS 1016 JP14413150/4 C6 JP09882 AS 1624 JP14409 BS 1624 JP14414230/4 C6 JP09885 AS 1624 JP14409 BS 1624 JP14414300/4 C6 JP09888 AS 2440 JP14410 BS 2440 JP1441525/4 C1, Ex JP09637 AD 46 Ex JP14355 BD 46 Ex JP1436035/4 C1, Ex JP09650 AD 610 Ex JP14356 BD 610 Ex JP1436155/4 C5, Ex JP09902 AS 610 JP14407 BS 610 JP1441275/4 C5, Ex JP09905 AS 610 JP14407 BS 610 JP14412100/4 C5, Ex JP09276 AS 1016 JP14408 BS 1016 JP14413150/4 C6, Ex JP09883 AS 1624 JP14409 BS 1624 JP14414230/4 C6, Ex JP09886 AS 1624 JP14409 BS 1624 JP14414300/4 C6, Ex JP09889 AS 2440 JP14410 BS 2440 JP14415


157

MULTISTREAM



Discharge branch

WeightP1 P2

76/4 C5 3/PE~400/690 V 8.25 kW 6.7 kW 14.2 A/8.2 A 10G2,5 20 A 15 % 100 mm DN 100 123 kg151/4 C6 3/PE~400/690 V 17.5 kW 15.3 kW 30.6 A/17.7 A 10G2,5 35 A 25 % 100 mm DN 100 247 kg231/4 C6 3/PE~400/690 V 22 kW 19.1 kW 37.9 A/22 A 10G2,5 35 A 25 % 100 mm DN 100 276 kg

MULTISTREAM DN 100 N = 1450 MIN-1

Type Delivery head H [m] 16 18 20 23 24 26 27 28 29 30 31 3476/4 C5 Flow rate Q [m³/h] 85 62 38 9151/4 C6 103 101 81 54 44 35 23 10231/4 C6 125 111 94 80 68 31


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.76/4 C5 JP09398 AS 610 JP14407 BS 610 JP14412151/4 C6 JP09400 AS 1624 JP14409 BS 1624 JP14414231/4 C6 JP09402 AS 1624 JP14409 BS 1624 JP1441476/4 C5, Ex JP09399 AS 610 JP14407 BS 610 JP14412151/4 C6, Ex JP09401 AS 1624 JP14409 BS 1624 JP14414231/4 C6, Ex JP09403 AS 1624 JP14409 BS 1624 JP14414


158

MULTISTREAM



Discharge branch

WeightP1 P2

55/4 C2 3/PE~400/690 V 5.8 kW 4.65 kW 10.2 A/5.9 A 10G2,5 16 A 20 % 100 mm DN 150 125 kg75/4 C2 3/PE~400/690 V 7.2 kW 5.9 kW 12.8 A/7.4 A 10G2,5 20 A 25 % 100 mm DN 150 131 kg100/4 C2 3/PE~400/690 V 9.5 kW 7.94 kW 17.2 A/10 A 10G2,5 25 A 25 % 100 mm DN 150 149 kg150/4 C3 3/PE~400/690 V 15 kW 13.2 kW 26.7 A/15.5 A 10G2,5 35 A 40 % 100 mm DN 150 268 kg230/4 C3 3/PE~400/690 V 19.3 kW 17 kW 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN 150 288 kg300/4 C4 3/PE~400/690 V 25.5 kW 22.65 kW 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN 150 308 kg


Type Delivery head H [m] 1 3 5 7 9 11 13 15 17 19 20 21 24 25 27 29 30 31 33 3455/4 C2 Flow rate Q [m³/h] 245 214 184 144 105 62 2275/4 C2 270 245 216 185 146 105 64 26100/4 C2 300 278 258 229 202 167 130 96 65 33 18150/4 C3 400 373 349 325 295 263 227 192 150 116 100 81 34 21230/4 C3 455 434 415 394 369 338 308 272 231 191 172 153 98 80 45 17300/4 C4 520 500 478 455 426 399 364 334 298 263 242 223 172 157 118 83 66 51 26 15


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.55/4 C2 JP00487 AS 610 JP14407 BS 610 JP1441275/4 C2 JP00490 AS 610 JP14407 BS 610 JP14412100/4 C2 JP09678 AS 1016 JP14408 BS 1016 JP14413150/4 C3 JP00491 AS 1624 JP14409 BS 1624 JP14414230/4 C3 JP00883 AS 1624 JP14409 BS 1624 JP14414300/4 C4 JP00493 AS 2440 JP14410 BS 2440 JP1441555/4 C2, Ex JP09668 AS 610 JP14407 BS 610 JP1441275/4 C2, Ex JP09669 AS 610 JP14407 BS 610 JP14412100/4 C2, Ex JP09679 AS 1016 JP14408 BS 1016 JP14413150/4 C3, Ex JP00474 AS 1624 JP14409 BS 1624 JP14414230/4 C3, Ex JP00884 AS 1624 JP14409 BS 1624 JP14414300/4 C4, Ex JP00475 AS 2440 JP14410 BS 2440 JP14415


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Discharge branch

WeightP1 P2

151/4 C3 3/PE~400/690 V 17.5 kW 15.3 kW 30.6 A/17.7 A 10G2,5 35 A 25 % 100 mm DN 150 269 kg231/4 C4 3/PE~400/690 V 22 kW 19.1 kW 37.9 A/22 A 10G2,5 35 A 25 % 100 mm DN 150 290 kg


Type Delivery head H [m] 23 24 26 27 28 29 30 31 34 37 38151/4 C3 Flow rate Q [m³/h] 119 98 61 44 28 15231/4 C4 136 113 92 75 59 43 7 0 0


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.151/4 C3 JP09445 AS 1624 JP14409 BS 1624 JP14414231/4 C4 JP09447 AS 1624 JP14409 BS 1624 JP14414151/4 C3, Ex JP09446 AS 1624 JP14409 BS 1624 JP14414231/4 C4, Ex JP09448 AS 1624 JP14409 BS 1624 JP14414


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Discharge branch

WeightP1 P2

230/4 C7 3/PE~400/690 V 19.3 kW 17 kW 34.1 A/19.8 A 10G2,5 35 A 35 % 100 mm DN 200 295 kg300/4 C7 3/PE~400/690 V 25.5 kW 22.65 kW 45.5 A/26.4 A 7G6+3x1 50 A 25 % 100 mm DN 200 315 kg


Type Delivery head H [m] 1 3 5 7 9 11 13 15 17 19 20 21 24 25 27 29 30 31 33 34230/4 C7 Flow rate Q [m³/h] 460 443 429 409 387 358 322 282 240 196 177 158 97 78 42 11300/4 C7 540 524 509 483 453 427 396 355 318 280 258 238 180 165 126 87 71 54 26 15


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.230/4 C7 JP09392 AS 1624 JP14409 BS 1624 JP14414300/4 C7 JP09394 AS 2440 JP14410 BS 2440 JP14415230/4 C7, Ex JP09393 AS 1624 JP14409 BS 1624 JP14414300/4 C7, Ex JP09395 AS 2440 JP14410 BS 2440 JP14415


161

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Dimensions guide rail system Discharge outlet


162

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GR DN A B C D E F G H J K L M N O P Q10/2 A1 65 80 510 460 110 105 435 660 390 108 213 100 55 74 1“ 280 165 12515/2 A1 65 80 510 460 110 105 435 660 390 108 213 100 55 74 1“ 280 165 12525/2 A2 65 80 510 480 130 125 455 680 390 108 220 100 55 74 1“ 280 165 12535/2 A2 65 80 545 480 130 125 455 680 390 108 220 100 55 74 1“ 280 165 12525/2 B1 80 80 520 475 130 110 455 675 390 95 225 100 55 74 1“ 280 165 12535/2 B2 80 80 555 495 145 125 475 695 390 92 225 100 55 74 1“ 280 165 12555/2 B2 80 80 680 525 145 125 510 725 390 92 225 100 55 74 1“ 280 165 12575/2 B5 80 80 685 565 180 165 550 765 390 85 235 100 55 74 1“ 280 165 125100/2 B5 80 80 745 565 180 165 550 765 390 85 235 100 55 74 1“ 280 165 125200/2 B6 101 100 910 680 235 190 660 900 480 155 315 110 55 82 1“ 345 175 385300/2 B6 101 100 1000 680 235 190 660 900 480 155 315 110 55 82 1“ 345 175 38510/4 B1 80 80 520 475 130 110 455 675 390 95 225 100 55 74 1“ 280 165 12515/4 B3 80 80 520 490 145 125 470 690 390 95 225 100 55 74 1“ 280 165 12525/4 B4 80 80 520 570 190 160 545 770 390 85 225 100 55 74 1“ 280 165 12535/4 B4 80 80 555 570 190 160 545 770 390 85 225 100 55 74 1“ 280 165 12555/4 B6 101 100 765 670 235 190 650 890 480 155 315 110 55 82 1“ 345 175 38575/4 B6 101 100 765 670 235 190 650 890 480 155 315 110 55 82 1“ 345 175 38525/4 C1 100 100 565 570 185 160 550 790 390 95 270 110 55 82 1“ 310 175 15035/4 C1 100 100 600 570 185 160 550 790 390 95 270 110 55 82 1“ 310 175 15055/4 C5 101 100 765 645 230 180 625 865 480 125 315 110 55 82 1“ 345 175 38575/4 C5 101 100 765 645 230 180 625 865 480 15 315 110 55 82 1“ 345 175 385100/4 C5 101 100 825 645 230 180 625 865 480 125 315 110 55 82 1“ 345 175 385150/4 C6 101 100 910 755 290 250 735 975 580 105 315 110 55 82 1“ 345 175 385230/4 C6 101 100 1000 755 290 250 735 975 580 105 315 110 55 82 1“ 345 175 385300/4 C6 101 100 1000 755 290 250 735 975 580 105 315 110 55 82 1“ 345 175 38576/4 C5 101 100 765 645 230 180 625 865 480 125 315 110 55 82 1“ 345 175 385151/4 C6 101 100 910 755 290 250 735 975 580 105 315 110 55 82 1“ 345 175 385231/4 C6 101 100 1000 755 290 250 735 975 580 105 315 110 55 82 1“ 345 175 38555/4 C2 151S 150 790 770 260 200 740 1055 480 150 340 145 80 122 1.5“ 435 260 38575/4 C2 151S 150 790 770 260 200 740 1055 480 150 340 145 80 122 1.5“ 435 260 385100/4 C2 151S 150 850 770 260 200 740 1055 480 150 340 145 80 122 1.5“ 435 260 385150/4 C3 151 150 935 885 325 260 855 1175 630 130 340 145 80 122 1.5“ 435 260 385230/4 C3 151 150 1025 885 325 260 855 1175 630 130 340 145 80 122 1.5“ 435 260 385300/4 C4 151 150 1025 885 325 260 855 1175 630 130 340 145 80 122 1.5“ 435 260 385151/4 C3 151 150 935 885 325 260 855 1175 630 130 340 145 80 122 1.5“ 435 260 385231/4 C4 151 150 1025 885 325 260 855 1175 630 130 340 145 80 122 1.5“ 435 260 385230/4 C7 200S 200 1070 935 325 260 905 1305 630 175 385 200 80 193 1.5“ 535 350 400300/4 C7 200S 200 1070 935 325 260 905 1305 630 175 385 200 80 193 1.5“ 535 350 400


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Dimensions pump base Discharge outlet


164

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DN A B C D E F G K L N10/2 A1 65 475 325 110 105 135 175 175 130/145 14/18 415/2 A1 65 475 325 110 105 135 175 175 130/145 14/18 425/2 A2 65 475 345 135 135 135 185 175 130/145 14/18 435/2 A2 65 510 345 135 135 135 185 175 130/145 14/18 425/2 B1 80 530 340 135 135 185 240 200 150/160 18 435/2 B2 80 570 380 145 135 185 240 200 150/160 18 4/855/2 B2 80 700 395 145 135 185 240 200 150/160 18 4/875/2 B5 80 725 460 195 195 215 280 200 150/160 18 4/8100/2 B5 80 785 460 195 195 215 280 200 150/160 18 4/8200/2 B6 100 885 535 235 195 210 290 230 170/180 18 4/8300/2 B6 100 975 535 235 195 210 290 230 170/180 18 4/810/4 B1 80 530 340 135 135 185 240 200 150/160 18 4/815/4 B3 80 535 380 160 160 185 240 200 150/160 18 4/825/4 B4 80 535 440 190 160 185 240 200 150/160 18 4/835/4 B4 80 570 440 190 160 185 240 200 150/160 18 4/855/4 B6 100 740 520 235 195 210 290 230 170/180 18 4/875/4 B6 100 740 520 235 195 210 290 230 170/180 18 4/825/4 C1 100 600 450 195 195 235 305 230 170/180 18 4/835/4 C1 100 635 450 195 195 235 305 230 170/180 18 4/855/4 C5 100 775 480 230 195 240 320 230 170/180 18 4/875/4 C5 100 775 480 230 195 240 320 230 170/180 18 4/8100/4 C5 100 835 480 230 195 240 320 230 170/180 18 4/8150/4 C6 100 925 610 290 250 250 330 230 170/180 18 4/8230/4 C6 100 1015 610 290 250 250 330 230 170/180 18 4/8300/4 C6 100 1015 610 290 250 250 330 230 170/180 18 4/876/4 C5 100 775 480 230 195 240 320 230 170/180 18 4/8151/4 C6 100 925 610 290 250 250 330 230 170/180 18 4/8231/4 C6 100 1015 610 290 250 250 330 230 170/180 18 4/855/4 C2 150 770 580 260 215 240 320 320 225/240 18/22 875/4 C2 150 770 580 260 215 240 320 320 225/240 18/22 8100/4 C2 150 830 580 260 215 240 320 320 225/240 18/22 8150/4 C3 150 925 695 325 260 250 330 320 225/240 18/22 8230/4 C3 150 1015 695 325 260 250 330 320 225/240 18/22 8300/4 C4 150 1015 695 325 260 250 330 320 225/240 18/22 8151/4 C3 150 925 695 325 260 250 330 320 225/240 18/22 8231/4 C4 150 1015 695 325 260 250 330 320 225/240 18/22 8230/4 C7 200 1015 725 325 260 250 330 0 295 22 8300/4 C7 200 1015 725 325 260 250 330 0 295 22 8


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MECHANICAL ACCESSORIESArt.-Nr.

1 Chain certified, 2.5 m, 160 kg, 5 rings (EN 818 mod.) JP45901certified, 5.0 m, 160 kg, 8 rings (EN 818 mod.) JP45902certified, 7.5 m, 160 kg, 11 rings (EN 818 mod.) JP47365certified, 5.0 m, 320 kg, 8 rings (EN 818 mod.) JP45903certified, 7.5 m, 320 kg, 11 rings (EN 818 mod.) JP47366Shackle, certified, 500 kg, stainless steel JP45904Pump hanging (08 Ex - 100...) JP45925

2 Guide rail system GR 65 DN 80, 170x226x280 (AxBxH) JP00494GR 80 DN 80, 170x229x280 (AxBxH) JP00495GR 100 DN 100, 200x254x310 (AxBxH) JP00496GR 101 DN 100, 235x254x345 (AxBxH) JP21037GR 151 DN 150, 260x332x435 (AxBxH) JP00693GR 151S DN 150, 260x332x435 (AxBxH) JP09731GR 200S DN 200, 305x410x535 (AxBxH) JP42275

3 Swing-type check valveR 80 EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP00706R 80 G EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, with counter weight, 260 (H) JP00707R 101 EN 12050-4 DN 100, PN 4, flange PN 10, DIN 3202, 300 (H) JP00325R 100 G EN 12050-4 DN 100, PN 4, flange PN 10, DIN 3202, with counter weight, 300(H) JP00324R 150 G EN 12050-4 DN 150, PN 10, flange PN 10, DIN 3202, with counter weight, 400

(H)JP00345

Ball-type check valveK 80 EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP44781

4 Sluice valve DN 80, PN 10, EN 1171 315x180 (HxB) JP00639DN 100, PN 10, EN 1171 345x190 (HxB) JP00329DN 150, PN 10, EN 1171 430x210 (HxB) JP00328

Types of operation: Up to 40°C medium temperature Motor submerged: continuous operation S1

Motor not submerged intermittent operation S3 (e.g. 20% = 2 min operation and 8 min pause)

Example of installation guide rail system Example of installation pump base


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ELECTRICAL ACCESSORIESArt.-Nr.

a Seal leak detector DKG JP44900DKG Ex for explosion-proof pumps JP00249


5 Flanged spigot for plastic pipeF-KS, DN 80 PN 10 75x90 (HxD) JP00686F-KS, DN 80 PN 10 85x110 (HxD) JP00687F-KS, DN 100 PN 10 153x110 (HxD) JP08673Spigot flange for steel pipeDN 80, PN 10, F-piece 75x90 (HxD) JP00686DN 80/100, PN 10, F-piece 76x114 (HxD) JP09821DN 100, PN 10, F-piece 100x114 (HxD) JP00688

6 Elastic connectionfor plastic pipe DN 100, PN 4 200x110 (HxD) JP44778for steel pipe DN 100, PN 4 200x114 (HxD) JP44774für Kunststoffrohr DN 150 350x160 (HxD) JP44779

DN 80 200x90 (HxD) JP447687 Hose band clamp 3“ (DN 80) JP44766

4“ (DN 100) JP44767

8 Flanged Y-pipe DN 80/100/80 355x390(HxB), PN 10 JP00448DN 100/100/100 355x390(HxB), PN 10 JP00458DN 100/150/100 355x390(HxB), PN 10 JP00449DN 80/100/80 355x480(HxB), PN 10 JP00202DN 100/100/100, PN 10 355x480(HxB), PN 10 JP00203DN 100/150/100 355x480(HxB), PN 10 JP00204DN 150/150/150 355x480(HxB), PN 10 JP00521

9 Reducing adapter DN 80/100 to PN 10, (similar FFR-piece), H=100 JP00498DN 100/150 to PN 10, (similar FFR-piece), H=200 JP00510

10 Pump base A 170, for A1 76x245 (HxB) JP00681A 220, for A2, AW1, AW2 90x295 (HxB) JP00682B 170, for B1 115x280 (HxB) JP00683B 220, for B2,B3,B4,BW1 115x315 (HxB) JP00684C 275, for B5,B6,C1,C5,BW2,CW3 145x385 (HxB) JP00685C 325, for C2,CW2 145x565 (HxB) JP00701C 410, for C3,C4,C6,C7 145x650 (HxB) JP00702

11 Flanged connectionA 80 (similar Q-piece 90°), DN 80 PN10/DN 65 PN6 130x75 (HxB) JP00577B 80 (similar Q-piece 90°), DN 80 PN10/PN6 150x100 (HxB) JP00578C 100 (similar Q-piece 90°), DN 100 PN10/PN6 175x120 (HxB) JP00579C 150(similar Q-piece 90°), DN 150 PN10/PN6 250x175 (HxB) JP00591

13 Flushing tube Typ I 10/... - 45/... JP28221Typ II 55/... - 100/... JP28222Typ III 150/... - 300/... JP28223


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MULTIFREE

· Connection alternatively PN6 or PN10

· Safe to run dry · Controllable oil chamber · Plug-in cable connection

· SiC mechanical seal independent of sense of rotation

· Moisture-sealed cable inlet · Installed motor protection

„The centrifugal submersible sewage pumps MultiFree are suitable for handling effluent or sewage in municipal and industrial pumping stations as well as in surface water drainge applications. The smaller types are also very success-fully as portable units to deal with emergency situations.

The sewage pumps are suitable for handling sewage water.

In hazardous locations explosion-proof sewage pumps Ex have to be used.

MultiFree-sewage pumps are recom-mended for:

• effluent which contains fibrous matter prone to matting

• effluent which contains solids

• abrasive effluent

• effluent which contains trapped air or gas

• mixed water

• raw effluent

• raw sludge

• surface water

• rainwater

APPLICATION

Pump Vertical single-stageBearing Ball bearings, grease-packedSeal towards the motor sec-tion

Duplex shaft seal, from 55/: mechanical seal

Oil chamber YesSeal towards the medium section

SiC mechanical seal

Dry run protection YesImpeller Vortex impeller, spheroidal

graphite ironMotor housing Grey cast ironPump housing Grey cast ironSubmersible Yes

MECHANICAL DATA


D 303-1604


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Voltage 3/PE~230/400V, 55/... 3/PE~400/690V

Power line 10m H07RN-F

Type of enclosure IP 68Winding thermostat Yes

ELECTRICAL DATA


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Type Motor rating Current Wires Fuse S3 Free passa-ge

Discharge branch

WeightP1 P2

10/2 AW1 1.7 kW 1.4 kW 5.7 A/3.3 A 6G1,5 10 A 50 % 65 mm DN 65 43 kg15/2 AW1 2.1 kW 1.7 kW 6.6 A/3.8 A 6G1,5 10 A 45 % 65 mm DN 65 43 kg25/2 AW1 2.9 kW 2.3 kW 8.5 A/4.9 A 6G1,5 10 A 35 % 65 mm DN 65 43 kg35/2 AW1 4.05 kW 3.34 kW 12.3 A/7.1 A 6G1,5 10 A 35 % 65 mm DN 65 46 kg45/2 AW1 6 kW 5 kW 16.3 A/9.4 A 6G1,5 20 A 20 % 65 mm DN 65 51 kg

MULTIFREE DN 65, N = 2900 MIN-1

Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 2010/2 AW1 Flow rate Q [m³/h] 45 37 31 27 22 19 16 13 10 715/2 AW1 50 45 37 33 28 25 22 20 17 15 1025/2 AW1 68 61 55 51 46 41 37 33 30 27 22 16 935/2 AW1 82 80 76 70 65 59 56 52 48 44 38 32 26 19 1145/2 AW1 95 90 84 78 75 72 64 60 54 52 46 41 37 30 24


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.10/2 AW1 JP47280 AD 25 JP00310 BD 25 JP4573715/2 AW1 JP47278 AD 25 JP00310 BD 25 JP4573725/2 AW1 JP09149 AD 46 JP14353 BD 46 JP4573935/2 AW1 JP09151 AD 610 JP14354 BD 610 JP4574145/2 AW1 JP46796 AD 910 JP47263 BD 910 JP4726410/2 AW1, Ex JP47281 AD 25 Ex JP09683 BD 25 Ex JP0968115/2 AW1, Ex JP47279 AD 25 Ex JP09683 BD 25 Ex JP0968125/2 AW1, Ex JP09150 AD 46 Ex JP14355 BD 46 Ex JP1436035/2 AW1, Ex JP09152 AD 610 Ex JP14356 BD 610 Ex JP1436145/2 AW1, Ex JP46870 AD 910 Ex JP47265 BD 910 Ex JP47266


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Discharge branch

WeightP1 P2

15/4 AW2 1.8 kW 1.4 kW 6.1 A/3.5 A 6G1,5 10 A 40 % 65 mm DN 65 49 kg25/4 AW2 2.7 kW 2 kW 8 A/4.6 A 6G1,5 10 A 25 % 65 mm DN 65 50 kg35/4 AW2 4.2 kW 3.2 kW 13 A/7.8 A 6G1,5 10 A 20 % 65 mm DN 65 54 kg45/4 AW2 5.6 kW 4.2 kW 17 A/9.8 A 6G1,5 20 A 10 % 65 mm DN 65 55 kg


Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 1215/4 AW2 Flow rate Q [m³/h] 63 57 51 45 39 33 24 1325/4 AW2 73 67 62 57 52 46 38 29 18 635/4 AW2 95 91 86 81 75 69 62 53 42 31 22 1345/4 AW2 87 81 75 67 59 38 3


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.15/4 AW2 JP46791 AD 25 JP00310 BD 25 JP4573725/4 AW2 JP46793 AD 46 JP14353 BD 46 JP4573935/4 AW2 JP46794 AD 610 JP14354 BD 610 JP4574145/4 AW2 JP46795 AD 910 JP47263 BD 910 JP4726415/4 AW2, Ex JP46792 AD 25 Ex JP09683 BD 25 Ex JP0968125/4 AW2, Ex JP46867 AD 46 Ex JP14355 BD 46 Ex JP1436035/4 AW2, Ex JP46868 AD 610 Ex JP14356 BD 610 Ex JP1436145/4 AW2, Ex JP46869 AD 910 Ex JP47265 BD 910 Ex JP47266


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Discharge branch

WeightP1 P2

25/2 BW1 3.27 kW 2.55 kW 9.3 A/5.4 A 6G1,5 10 A 25 % 80 mm DN 80 46 kg35/2 BW1 4.84 kW 3.95 kW 14.2 A/8.2 A 6G1,5 10 A 25 % 80 mm DN 80 49 kg45/2 BW1 6 kW 5 kW 16.3 A/9.4 A 6G1,5 20 A 20 % 80 mm DN 80 56 kg


Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 2025/2 BW1 Flow rate Q [m³/h] 68 62 55 49 43 38 35 31 27 1535/2 BW1 90 85 80 74 70 65 60 57 53 50 43 36 29 20 545/2 BW1 86 78 72 66 61 57 54 46 41 35 27 12


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.25/2 BW1 JP09498 AD 46 JP14353 BD 46 JP4573935/2 BW1 JP09500 AD 610 JP14354 BD 610 JP4574145/2 BW1 JP46856 AD 910 JP47263 BD 910 JP4726425/2 BW1, Ex JP09499 AD 46 Ex JP14355 BD 46 Ex JP1436035/2 BW1, Ex JP09501 AD 610 Ex JP14356 BD 610 Ex JP1436145/2 BW1, Ex JP46857 AD 910 Ex JP47265 BD 910 Ex JP47266


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Discharge branch

WeightP1 P2

15/4 BW1 2.2 kW 1.7 kW 7 A/4 A 6G1,5 10 A 35 % 80 mm DN 80 47 kg25/4 BW1 2.8 kW 2.1 kW 8.2 A/4.7 A 6G1,5 10 A 25 % 80 mm DN 80 47 kg35/4 BW1 4.2 kW 3.2 kW 13 A/7.8 A 6G1,5 10 A 20 % 80 mm DN 80 51 kg75/4 BW2 8.25 kW 6.7 kW 14.2 A/8.2 A 10G2,5 20 A 15 % 80 mm DN 80 113 kg100/4 BW2 10 kW 8.4 kW 17.6 A/10.2 A 10G2,5 25 A 20 % 80 mm DN 80 136 kg


Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 14 16 18 2015/4 BW1 Flow rate Q [m³/h] 80 70 60 50 42 35 27 18 525/4 BW1 95 85 74 64 55 47 40 32 21 935/4 BW1 115 107 98 90 82 75 68 59 49 35 23 1075/4 BW2 170 161 156 150 144 139 132 126 119 110 103 93 71 45 21100/4 BW2 180 172 167 162 159 152 148 141 135 129 122 115 96 76 51 23


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.15/4 BW1 JP09455 AD 46 JP14353 BD 46 JP4573925/4 BW1 JP09456 AD 46 JP14353 BD 46 JP4573935/4 BW1 JP09457 AD 610 JP14354 BD 610 JP4574175/4 BW2 JP46877 AS 610 JP14407 BS 610 JP14412100/4 BW2 JP46875 AS 1016 JP14408 BS 1016 JP1441315/4 BW1, Ex JP09458 AD 46 Ex JP14355 BD 46 Ex JP1436025/4 BW1, Ex JP09459 AD 46 Ex JP14355 BD 46 Ex JP1436035/4 BW1, Ex JP09460 AD 610 Ex JP14356 BD 610 Ex JP1436175/4 BW2, Ex JP46878 AS 610 JP14407 BS 610 JP14412100/4 BW2, Ex JP46876 AS 1016 JP14408 BS 1016 JP14413


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Discharge branch

WeightP1 P2

10/4 CW1 1.8 kW 1.4 kW 6.2 A/3.6 A 6G1,5 10 A 40 % 100 mm DN 100 49 kg15/4 CW1 2.4 kW 1.9 kW 7.6 A/4.4 A 6G1,5 10 A 30 % 100 mm DN 100 49 kg25/4 CW1 2.8 kW 2.04 kW 8.1 A/4.7 A 6G1,5 10 A 20 % 100 mm DN 100 49 kg35/4 CW1 4 kW 3 kW 12.8 A/7.4 A 6G1,5 10 A 20 % 100 mm DN 100 53 kg45/4 CW2 5.3 kW 4.1 kW 16.1 A/9.3 A 6G1,5 20 A 10 % 100 mm DN 100 81 kg55/4 CW2 6.3 kW 5.1 kW 10.7 A/6.2 A 10G2,5 16 A 15 % 100 mm DN 100 119 kg75/4 CW2 8.25 kW 6.6 kW 14.2 A/8.2 A 10G2,5 20 A 15 % 100 mm DN 100 123 kg100/4 CW3 12.95 kW 10.6 kW 20.3 A/11.7 A 10G2,5 25 A 15 % 100 mm DN 100 139 kg


Type Delivery head H [m] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1610/4 CW1 Flow rate Q [m³/h] 68 51 37 26 1515/4 CW1 87 71 57 46 37 28 1725/4 CW1 61 53 42 32 2335/4 CW1 122 112 100 90 81 71 60 48 35 20 345/4 CW2 140 130 118 108 98 86 78 70 60 50 3555/4 CW2 160 144 131 120 109 103 95 87 78 67 57 42 1775/4 CW2 180 170 162 150 143 137 129 118 110 100 94 84 72 58 43 16100/4 CW3 230 223 217 209 200 193 184 173 168 158 148 138 126 116 100 85


PERFORMANCE

Single unit Duplex unitType Art.-Nr. Type Art.-Nr. Type Art.-Nr.10/4 CW1 JP09610 AD 25 JP00310 BD 25 JP4573715/4 CW1 JP09612 AD 46 JP14353 BD 46 JP4573925/4 CW1 JP09655 AD 46 JP14353 BD 46 JP4573935/4 CW1 JP09858 AD 610 JP14354 BD 610 JP4574145/4 CW2 JP47236 AD 910 JP47263 BD 910 JP4726455/4 CW2 JP47372 AS 610 JP14407 BS 610 JP1441275/4 CW2 JP47234 AS 610 JP14407 BS 610 JP14412100/4 CW3 JP47354 AS 1016 JP14408 BS 1016 JP1441310/4 CW1, Ex JP09609 AD 25 Ex JP09683 BD 25 Ex JP0968115/4 CW1, Ex JP09611 AD 46 Ex JP14355 BD 46 Ex JP1436025/4 CW1, Ex JP09656 AD 46 Ex JP14355 BD 46 Ex JP1436035/4 CW1, Ex JP09859 AD 610 Ex JP14356 BD 610 Ex JP1436145/4 CW2, Ex JP47237 AD 910 Ex JP47265 BD 910 Ex JP4726655/4 CW2, Ex JP47373 AS 610 JP14407 BS 610 JP1441275/4 CW2, Ex JP47235 AS 610 JP14407 BS 610 JP14412100/4 CW3, Ex JP47355 AS 1016 JP14408 BS 1016 JP14413


174

MULTIFREE


GR DN A B C D E F G H J K L M N O P Q10/2 AW1 65 80 520 490 130 130 470 690 390 115 220 100 55 74 1“ 280 165 12515/2 AW1 65 80 520 490 130 130 470 690 390 115 220 100 55 74 1“ 280 165 12525/2 AW1 65 80 520 490 130 130 470 690 390 115 220 100 55 74 1“ 280 165 12535/2 AW1 65 80 555 490 130 130 470 690 390 115 220 100 55 74 1“ 280 165 12545/2 AW1 65 80 605 505 130 130 485 705 390 115 225 100 55 74 1“ 280 165 12515/4 AW2 65 80 555 525 140 130 510 725 390 110 260 100 55 74 1“ 280 165 12525/4 AW2 65 80 555 525 140 130 510 725 390 110 260 100 55 74 1“ 280 165 12535/4 AW2 65 80 590 525 140 130 510 725 390 110 260 100 55 74 1“ 280 165 12545/4 AW2 65 80 640 545 140 130 530 745 390 110 260 100 55 74 1“ 280 165 12525/2 BW1 80 80 535 490 140 140 485 705 390 85 235 100 55 74 1“ 280 165 12535/2 BW1 80 80 570 490 140 140 485 705 390 85 235 100 55 74 1“ 280 165 12545/2 BW1 80 80 615 520 140 140 505 725 390 85 235 100 55 74 1“ 280 165 12515/4 BW1 80 80 530 505 140 140 485 705 390 85 235 100 55 74 1“ 280 165 12525/4 BW1 80 80 535 505 140 140 485 705 390 85 235 100 55 74 1“ 280 165 12535/4 BW1 80 80 570 505 140 140 485 705 390 85 235 100 55 74 1“ 280 165 12575/4 BW2 80 80 730 630 205 175 610 830 390 95 280 100 55 74 1“ 280 165 125100/4 BW2 80 80 790 630 205 175 610 830 390 95 280 100 55 74 1“ 280 165 12510/4 CW1 100 100 565 540 140 140 520 760 390 120 270 110 55 82 1“ 310 175 15015/4 CW1 100 100 565 540 140 140 520 760 390 120 270 110 55 82 1“ 310 175 15025/4 CW1 100 100 565 540 140 140 520 760 390 120 270 110 55 82 1“ 310 175 15035/4 CW1 100 100 605 540 140 140 520 760 390 120 270 110 55 82 1“ 310 175 15045/4 CW2 101 100 710 635 195 195 620 860 480 135 330 110 55 82 1“ 345 175 38555/4 CW2 101 100 775 635 195 195 620 860 480 135 330 110 55 82 1“ 345 175 38575/4 CW2 101 100 775 635 195 195 620 860 480 135 330 110 55 82 1“ 345 175 385100/4 CW3 101 100 870 640 215 175 620 865 480 145 360 110 55 82 1“ 345 175 385

Dimensions guide rail system Discharge outlet


175

MULTIFREE


DN A B C D E F G K L N10/2 AW1 65 500 375 130 130 150 200 175 130/145 14/18 415/2 AW1 65 500 375 130 130 150 200 175 130/145 14/18 425/2 AW1 65 500 375 130 130 150 200 175 130/145 14/18 435/2 AW1 65 500 375 130 130 150 200 175 130/145 14/18 445/2 AW1 65 580 375 130 130 150 200 175 130/145 14/18 415/4 AW2 65 590 400 140 130 210 295 175 130/145 14/18 425/4 AW2 65 590 400 140 130 210 295 175 130/145 14/18 435/4 AW2 65 625 400 140 130 210 295 175 130/145 14/18 445/4 AW2 65 675 415 140 130 210 295 175 130/145 14/18 425/2 BW1 80 550 390 140 140 195 260 200 150/160 18 4/835/2 BW1 80 585 390 140 140 195 260 200 150/160 18 4/845/2 BW1 80 640 390 140 140 195 260 200 150/160 18 4/815/4 BW1 80 560 375 140 140 195 260 200 150/160 18 4/825/4 BW1 80 560 375 140 140 195 260 200 150/160 18 4/835/4 BW1 80 595 375 140 140 195 260 200 150/160 18 4/875/4 BW2 80 775 500 205 175 220 330 200 150/160 18 4/8100/4 BW2 80 835 500 205 175 220 330 200 150/160 18 4/810/4 CW1 100 590 390 140 140 220 290 230 170/180 18 4/815/4 CW1 100 590 390 140 140 220 290 230 170/180 18 4/825/4 CW1 100 590 390 140 140 220 290 230 170/180 18 4/835/4 CW1 100 625 390 140 140 220 290 230 170/180 18 4/845/4 CW2 100 720 490 195 195 245 335 230 170/180 18 4/855/4 CW2 100 785 490 195 195 245 335 230 170/180 18 4/875/4 CW2 100 785 490 195 195 245 335 230 170/180 18 4/8100/4 CW3 100 870 500 215 175 235 360 230 170/180 18 4/8

Dimensions pump base Discharge outlet


176

MULTIFREE



1 Chain certified, 2.5 m, 160 kg, 5 rings (EN 818 mod.) JP45901certified, 5.0 m, 160 kg, 8 rings (EN 818 mod.) JP45902certified, 7.5 m, 160 kg, 11 rings (EN 818 mod.) JP47365certified, 5.0 m, 320 kg, 8 rings (EN 818 mod.) JP45903certified, 7.5 m, 320 kg, 11 rings (EN 818 mod.) JP47366Shackle, certified, 500 kg, stainless steel JP45904Pump hanging (08 Ex - 100...) JP45925

2 Guide rail system GR 65 DN 80, 170x226x280 (AxBxH) JP00494GR 80 DN 80, 170x229x280 (AxBxH) JP00495GR 100 DN 100, 200x254x310 (AxBxH) JP00496GR 101 DN 100, 235x254x345 (AxBxH) JP21037

3 Swing-type check valveR 80 EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP00706R 80 G EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, with counter weight, 260 (H) JP00707R 101 EN 12050-4 DN 100, PN 4, flange PN 10, DIN 3202, 300 (H) JP00325R 100 G EN 12050-4 DN 100, PN 4, flange PN 10, DIN 3202, with counter weight, 300(H) JP00324Ball-type check valveK 80 EN 12050-4 DN 80, PN 4, flange PN 10, DIN 3202, 260 (H) JP44781

4 Sluice valve DN 80, PN 10, EN 1171 315x180 (HxB) JP00639DN 100, PN 10, EN 1171 345x190 (HxB) JP00329

5 Flanged spigot for plastic pipeF-KS, DN 100 PN 10 153x110 (HxD) JP08673Spigot flange for steel pipeDN 80, PN 10, F-piece 75x90 (HxD) JP00686DN 100, PN 10, F-piece 100x114 (HxD) JP00688

Types of operation: Up to 40°C medium temperature Motor submerged: continuous operation S1

Motor not submerged intermittent operation S3 (e.g. 20% = 2 min operation and 8 min pause)

Example of installation guide rail system Example of installation pump base


177

MULTIFREE


ELECTRICAL ACCESSORIESArt.-Nr.

a Seal leak detector DKG JP44900DKG Ex for explosion-proof pumps JP00249


6 Elastic connectionfor plastic pipe DN 100, PN 4 200x110 (HxD) JP44778for steel pipe DN 100, PN 4 200x114 (HxD) JP44774

DN 80 200x90 (HxD) JP44768

7 Hose band clamp 3“ (DN 80) JP447664“ (DN 100) JP44767

8 Flanged Y-pipe DN 80/100/80 355x390(HxB), PN 10 JP00448DN 100/100/100 355x390(HxB), PN 10 JP00458DN 80/100/80 355x480(HxB), PN 10 JP00202DN 100/100/100, PN 10 355x480(HxB), PN 10 JP00203DN 100/150/100 355x480(HxB), PN 10 JP00204

9 Reducing adapter DN 80/100 to PN 10, (similar FFR-piece), H=100 JP00498DN 100/150 to PN 10, (similar FFR-piece), H=200 JP00510

10 Pump base A 220, for A2, AW1, AW2 90x295 (HxB) JP00682B 220, for B2,B3,B4,BW1 115x315 (HxB) JP00684C 220, for CW1 145x330 (HxB) JP11453C 275, for B5,B6,C1,C5,BW2,CW3 145x385 (HxB) JP00685C 325, for C2,CW2 145x565 (HxB) JP00701

11 Flanged connectionA 80 (similar Q-piece 90°), DN 80 PN10/DN 65 PN6 130x75 (HxB) JP00577B 80 (similar Q-piece 90°), DN 80 PN10/PN6 150x100 (HxB) JP00578C 100 (similar Q-piece 90°), DN 100 PN10/PN6 175x120 (HxB) JP00579

12 Flushing tube Typ I 10/... - 45/... JP28221Typ II 55/... - 100/... JP28222


178

MULTIFREE


179

JUNG PUMPEN OVERVIEWPOLY SUMPS

POLY-SUMPS

MultiCut MultiStream MultiFree

PKS 800 DN32 •DN80 • •

PKS 1000 DN40 •DN65 • •DN80 • •

PKS 1500 DN40 •DN80 • •DN100 • •

PKS-D 1000 DLE DN100

Replacement Set DN32

PIPE WORK

Pipe work DN40 •DN65 • •DN80 • •DN100 • •DN150 •

180

JUNG PUMPEN OVERVIEWPOLY SUMPS


FLUSHING CONNECTION AND ACCESSORIES PKS-B PKS-B 800 / PKS-B 800 - D32System Perrot System Perrot System Storz C

A B C D

1 2 3 4 5 6 7 8 9 10 11

Description Code. No.A Perrot flushing connection DN 40, 1½" for PKS-D JP23097B Perrot flushing connection DN 40, 1½" for PKS-D JP25794C Perrot flushing connection DN 40, 1½" for PKS-B 800 / PKS-B 800-D32 JP42059D Hose coupling C for PKS-B 800 / PKS-B 800-D32 JP42060

Accessories for flushing connection1 Flush 1" outside JP224662 DRS-connection ½" JP224213 Breathing valve JP224224 DRS-connection with breathing valve ½" JP224195 Claw coupling JP224206 Bend with hose nozzle Ø 50 mm JP192027 Pressure gauge JP448548 Hose coupling C JP415829 Breathing valve JP41583

10 DRS-connection ½" with breathing valve JP4158411 DRS-connection ¾" with breathing valve JP41585

Direct connection to pipe assembly DN 32DRS-connection ½” JP42178

Breathing valve JP42179

DRS-connection ½” with breathing valve JP42180

Discharge DN

D = Duplex unit, empty = Single unit

Sump diameter [mm]

Load capacity

Standard sump

Type designation sump PKS-B 800 - D 32

Type designation extention PSV- A 855

max. sump depth extension [mm]

Sump extension

Load capacity

181

JUNG PUMPEN PKS-B 800POLY-SUMPFOR SUBMERSIBLE SEWAGE PUMPS | WITH PLASTIC VALVES AND GUIDE RAIL

D 422-3.6-EN-1607

PKS-B 800-32

APPLICATIONThe buoyancy proof sump is supplied as a complete prefabricated pump station for use in pressure drainage systems and as a sewage collection sump for use with gravity sewers. The sumps are equipped with one or two pumps. They are suitable for accessible areas (class A 15) or for traffic areas (class B 125).

Preformed transport eyelets / transport handles provide easy transport and placing into its final position.

A comprehensive range of pumps from the MultiCut sewage pump series 08/2 M to 45/2 M, with or without Ex rating together with control units which have been specially optimised for pressure drainage applications is available to ensure that the pump station meets the required discharge performance.

DESCRIPTIONThe buoyancy proof plastic sumps of high grade polyethylene are approved by the German Institute for Construction Engineering (DIBt) and are provided with inlet DN 150, port DN 100 for power cable and venting and a discharge branch DN 32.

The newly designed unique coupling system made of Polyphtalamide (PPA) is located above the water level. The stainless steel ball valve is provided with a safety locking device. The coupling valve can only be opened after closing the ball valve. A certified stainless steel chain and a guide tube facilitate the lifting of the pump or the coupling of the pump and coupling unit. This allows a maintenance of the ball check valve outside the sump.

Depending on the used extension it is possible to extend the sump to a total height of 2.70 metres. The required type of loading class depends on the site.

Single unit: The total volume is 640 litres. The storage volume up to the lower edge of the inlet is 145 litres and the residual volume is 36 litres.

Double unit: The total volume is 740 litres. The storage volume up to the lower edge of the inlet is 190 litres and the residual volume is 85 litres.

· Mark of conformity · Suitable for traffic to class B 125 · Corrosion resistant components · Pantented security locking · Inlet designed for optimised flow · Smooth benched deposit free

collection chamber · Coupling system with guide tube

· Ball check valve with pump and pressure pipe is removable

· Residual volume as of 36 litres

182

JUNG PUMPEN PKS-B 800POLY-SUMPFOR MULTICUT PUMPS

43239-00

Single unit PKS-B 800-32


Inlet optional

Inlet series

Inlet

Inlet

vent-/cable pipe

vent-/cable pipe

183


48026-00

Double unit PKS-B 800-D 32


Inlet

vent-/cable pipe

vent-/cable pipe

184

JUNG PUMPEN PKS-A 800POLY-SUMPFOR MULTICUT PUMPS

Class A

Class B

Volume Sump Extension Switching point

PSV Off On Alarm / peak load

UK- Inlet

PKS-B 800-32 640 l 159 l 36 l 110 l 145 l 145 l



Sump 1600 1150 940 1600Class ASump + 1 x PSV-A/B 375 1975 1525 1315 1975Sump + 1 x PSV-A 855 2455 2005 1795 2455Sump + 1 x PSV-A 1335 2935 2485 2275 2935Class BSump + 1 x PSV-A/B 375 1975 1525 1315 1975Sump + 2 x PSV-A/B 375 2360 1910 1700 2360Sump + 3 x PSV-A/B 375 2740 2290 2080 2740



Sump 1610 1160 930 1610Class ASump + 1 x PSV-A/B 375 1985 1535 1305 1985Sump + 1 x PSV-A 855 2465 2015 1785 2465Sump + 1 x PSV-A 1335 2945 2495 2265 2945

Class BSump + 1 x PSV-A/B 375 1985 1535 1305 1985Sump + 2 x PSV-A/B 375 2370 1920 1690 2370Sump + 3 x PSV-A/B 375 2750 2300 2070 2750

Volume Sump Extension Switching pointPSV Off On Alarm /

peak loadUK- Inlet

PKS-B 800-D32 740 l 159 l 85 l 140 l 190 l 190 l

Dimensions sump extensions

Single unit PKS-B 800-32

Double unit PKS-B 800-D 32

185


PUMP TYPES FOR PKS-A 800-D32MultiCut-Pumps: 08/2 M, 08/2 ME, 20/2 M plus, 25/2 ME, 35/2 M, 36/2 M, 45/2 M

SCOPE OF SUPPLYPKS-B 800-32 (single unit)Plastic sump, coupling system and guide tube, stainless steel ball valve with extension and security locking. Stainless steel discharge branch DN 32 with internal thread 1¼ ", 2 sleeves DN 150 (KG-pipe) for the inlet (one ready for connection) and 3 ports DN 100 (KG-pipe) for cable and venting.

PKS-D 800-D32 (double unit)Plastic sump, coupling system and guide tube, 2 stainless steel ball valves with extension and security locking. Stainless steel discharge branch DN 32 with internal thread 1¼ “, 1 sleeve DN 150 (KG-pipe) for the inlet, 3 ports DN 100 (KG-pipe) for cable and venting.

PSV -Sump extension Sump extension, sealing for neck of sump and 2 ports for cable and venting DN 100 (KG-pipe).

ACCESSORIES

Description Code-No. Weight (kg)

1 Poly-sump PKS-B 800-32 JP09475 78PKS-B 800-D32 JP47345 80

Second inlet (single unit) with sealing element DN 150 JP421812 Discharge pipe assembly-32 * 08/2M Ex, 20/2M plus up to 45/2M, Ex JP44855 8

08/2M JP44857 83 Cover cl. A Ø 600 cl. A 15, h= 80, D 785 JP46437 90

Lifting device for cl. A JP44969Cover cl. B without ventilation Ø 610 cl. B 125, h= 125, D 750 JP44972 110Ventilation pipe DN 100, stainless steel JP44858

4 Concrete ring 625 x 100 mm, Ø 785 JP44975 325 Single ended quick release coupling with female thread and clamp

1 ¼“ to Ø 40 mm (DN 32) JP447961 ¼“ to Ø 50 mm (DN 40) JP447971 ¼“ to Ø 63 mm (DN 50) JP44798

6 DRS-connection ½“ with coverFurther accessories on request.

JP42178Breathing valve with cover JP42179DRS-connection + Breathing valve with cover JP42180

7 Sump extension PSV-A/B 375 JP46429 25PSV-A 855 JP46430 40

PSV-A 1335 JP46431 54Guide rail extension PKS-B -32 single unit JP46439 Guide rail extension PKS-B -D32 double unit JP48064

8 Operating handle T-Key PKS (telescopic) for extension JP46438

* if double unit order 2x

186



MOUNTING ARRANGEMENT

INSTALLATION CHARACTERISTICSThe PKS-Sump complies with all the requirements of standards DIN EN 12056/752/476 and is supplied ready for installation and connecting up. It’s low weight facilitates transport and installa-tion. It can be installed and connected in a short time without the need of expen-sive construction machinery.

Subject to compliance with the “hints and operating requirements of standard DIN 476” the height levels can be easily adjusted using industry standard support rings to DIN 4034 T1 or by using the sump extensions PSV.

Checking and maintenance work on the valves can be easily carried out from above – without the need to enter the sump.

Important functional features have also been taken into consideration when designing the PKS sump: a smooth benched collection chamber without any septic zones, inlets DN 150 orientated in the flow direction and a pressure tight discharge connection which is water tight resistant to any longitudinal stresses.

41975-0041975-00

187

JUNG PUMPEN PKS-D 1000POLY-SUMPS PKS-D 1000 FOR MULTICUT PUMPS

APPLICATIONThe buoyancy proof and practicable plastic sump in high-grade polypropylene (PP) is approved by the German Institute for Construction Engineering (Reg.-N° Z-42.1-410). It is used in pressure drainage systems as well as a standard pump sump. It is suitable for use in areas with traffic load up to 40 tons. (DIN EN 124, group 4). The PKS-D can be placed on natural ground without concrete works. The modular design offers easy transport and installation.

In order to adjust the pumping stations to the required pumping conditions a wide range of MultiCut submersible sewage pumps is available, both with or without explosion protection.

The sump is available in two versions, with a ladder (SG) using pumps MultiCut 20/2 M to 45/2 M and without a ladder using the larger MultiCut types 75/2 M and 76/2 M. Both versions have a connection piece for inlet, two sockets with seal for ventilation and cable duct, a facility for installing a flushing connection and a DN 40 pressure outlet.

The standard installation depth without a cover is 2.27 m. The installation depth can be extended to 5.90 m by the use of sump extensions (installation depth in ground water not more than 4 m). The total volume is 1372 litres. The volume storage below the inlet is 396 litres.

If extensions are used, one of the extensions must be ordered with a tie-bar.

· Mark of conformity Z-42.1-410 · Suitable for traffic

up to class D 400 · Corrosion-proof

· Buoyancy-proof and ground water proof

· Max. installation depth 5.90 m

PKS-D 1000-D40

AVAILABLE PUMP TYPESMultiCut pumps

20/2 M plus, 25/2 ME, 35/2 M, 36/2 M, 45/2 M, 75/2 M and 76/2 M

D 424–2.2–EN-1603

188


PKS-D 1000-40 and -D40

We reserve the right to change specifications without notice. illustration with ladder

with ladder

without ladder

189


ACCESSORIES

Description Code no. Weight1 Cover without ventilation, class B d610 h=125 JP44972 110,0 kg

Cover without ventilation, class D d610 h=160 JP29175 190,0 kg2 Access aid, grab handle JP44610 4,0 kg

Access aid, sleeve JP44611 1,5 kg3 Screw joint 1 1/2‘‘- 50mm with female thread and clamping connection JP45948 0,3 kg

Screw joint 1 1/2‘‘- 63mm with female thread and clamping connection JP45949 0,4 kg4 PSV-D 1000x500 SG T (10) Tie-bar, ladder JP44407 34,0 kg

PSV-D 1000x500 T (10) Tie-bar JP44408 32,0 kg5 PSV-D 1000x500 SG (10) Ladder JP44403 16,6 kg

PSV-D 1000x500 (10) JP44404 15,6 kg6 Guide tube 1” stainless steel 1m JP28346 2,5 kg

Sump depth in m 2.27 2.77 3.27 3.77 4.27 4.77 5.27 5.77Required guide tube length in m 1.15 1.65 2.15 2.65 3.15 3.65 4.15 4.65Attention! For duplex units, two guide tubes are necessary.

7 Fire hose coupling size C 1 1/2‘‘ KE Galvanised JP23717 1,2 kgPerrot flushing connection KE 250 Galvanised JP23097 2,0 kg

8 Perrot hose connection Ø 50 mm JP19202 0,4 kgPerrot DRS connection JP22421 0,5 kgPerrot breathing valve JP22422 0,6 kgPerrot pressure gauge JP44854 1,4 kgPerrot claw coupling JP22420 0,5 kgPerrot flush connector R 1‘‘ JP22466 0,3 kg

9 Ventilation pipe DN 100 Stainless steel JP44858 4,3 kg10 Second or changed inlet DN 150 JP44523

Second or changed inlet DN 200 JP44524Second or changed inlet DN 250 JP44525

11 Seal lubricant 1 kg tube JP44605 1,0 kgSeal lubricant 3 kg bucket JP44606 3,0 kg

12 Dislocate of gravity center for 75/2 M and 76/2 M per pump JP44757

SCOPE OF SUPPLYPKS-D 1000-40 (single unit)

The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings.

Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct,1 socket plug DN 100, guide rail system, pipework with elbow ball check valve and stop valve in

DN 40 in stainless steel, facility for flushing connection system “Perrot”.

PKS-D 1000-D40 (duplex unit)

The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings.

Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct, 1 socket plug DN 100, 2 guide rail systems, pipework with elbow ball check valves and stop valves in DN 40 in stainless steel, facility for flushing connection system “Perrot”.

SUMPS

Type Code no. Weight

Poly-sump PKS-D 1000-40 JP44358 280 kgPoly-sump PKS-D 1000-D40 JP44359 300 kgPoly-sump PKS-D 1000-D40 (75) without ladder JP44361 300 kg

190



INSTALLATION EXAMPLE

44639-00

Attention: Concerning space capacity the installation of submersible switches is not possible.

191

JUNG PUMPEN PKS-D 1000POLY-SUMPSFOR MULTISTREAM AND MULTIFREE PUMPS

APPLICATIONThe buoyancy proof and practicable plastic sump in high-grade polypropylene (PP) is approved by the German Institute for Construction Engineering (Reg.-N° Z-42.1-410). It is used in pressure drainage systems as well as a standard pump sump. It is suitable for use in areas with traffic load up to 40 tons. (DIN EN 124, group 4). The PKS-D can be placed on natural ground without concrete works. The modular design offers easy transport and installation.

The sump has a connection piece for inlet, two sockets with seal for ventilation and cable duct, a facility for installing a flushing connection and a DN 80 pressure outlet.

The standard installation depth without a cover is 2.77 m. The installation depth can be extended to 5.90 m by the use of sump extensions (installation depth in ground water not more than 4m). The total volume is 1764 litres. The storage volume below the inlet is 395 litres.

In order to adjust the pumping stations to the required pumping conditions a wide range of single channel impeller or vortex impeller pumps is available, both with or without explosion protection.

· Mark of conformity Z-42.1-410 · Suitable for traffic up to class D 400 · Corrosion-proof · Buoyancy-proof and ground water proof

· Max. installation depth 5.90 m

AVAILABLE PUMP TYPES MultiStream pumps DN 65 MultiStream pumps DN 80

MultiFree pumps DN 65 MultiFree pumps DN 80

PKS-D 1000-D80

D 425-2.2-EN-1607

192


We reserve the right to change specifications without notice

PKS-D 1000-D65 and D80

44593-00

44596-00

193


ACCESSORIES

Description Code No. Weight

1 Cover without ventilation, class B d610 h=125 JP44972 110,0 kg

Cover without ventilation, class D d610 h=160 JP29175 190,0 kg

2 PSV-D 1000x500 (10) JP44404 15,6 kg

3 Guide tube 1” stainless steel 1m JP28346 2,5 kgSump depth in m 2.77 3.27 3.77 4.27 4.77 5.27 5.77Required guide tube length in m 1.55 2.05 2.55 3.05 3.55 4.05 4.55Attention! Please note that you need to order four guide tubes.

4 Fire hose coupling size C, 1 1/2‘‘ JP44770 0,3 kgPerrot flushing connection G 250 Galvanised JP22353 1,4 kg

5 Perrot hose connection Ø 50 mm JP19202 0,4 kgPerrot DRS connection JP22421 0,5 kgPerrot breathing valve JP22422 0,6 kgPerrot pressure gauge JP44854 1,4 kgPerrot claw coupling JP22420 0,5 kgPerrot flush connector R 1” JP22466 0,3 kg

6 Underground valve DN 80 JP18936 24,0 kgSet of earth installation equipment 0.7 m JP18938 30,0 kgSet of earth installation equipment 1.0 -1.4 m JP18939 32,0 kgSet of earth installation equipment 1.25 -1.8 m JP18940 33,0 kg

7 Ventilation pipe DN 100 Stainless steel JP44858 4,3 kg

8 Second or changed inlet DN 150 JP44523Second or changed inlet DN 200 JP44524Second or changed inletDN 250 JP44525

9 Seal lubricant 1 kg tube JP44605 1,0 kgSeal lubricant 3 kg bucket JP44606 3,0 kg

SUMPS

Type Code No. Weight

Poly-sump PKS-D 1000-D65 JP44379 442 kgPoly-sump PKS-D 1000-D80 JP44381 443 kg

SCOPE OF SUPPLYPKS-D 1000-D65 /D80 (duplex units)

The poly-sump consist of an underpart with an inlet and a discharge branch, an extension element with tie-bar, a cone 1000/625 and a concrete support ring for the manhole cover (accessory). The segments are sealed with sealing rings.

Inlet socket DN/OD 160 (DN 150) for PVC collar (KGU), 2 sockets DN 100 for ventilation/cable duct, 1 socket plug DN 100, 2 guide rail systems, pipework with non-return valves in DN 80, facility for flushing connection system “Perrot”

194




44675-00

Attention: Concerning space capacity the installation of submersible switches is not possible.

JUNG PUMPEN PKS-D 1500POLY-SUMPFOR SUBMERSIBLE SEWAGE PUMPS

195D 419-4.5-EN-1607

APPLICATIONThe buoyancy-proof poly-sump which is suitable for traffic (up to class D) is used principally in the industrial and municipal sector. The modular construction and the comparatively low weight allow an easy transport and relocation, even in difficult terrain. In order to adjust the pumping station to the required pumping condi-tions a wide range of MultiStream and MultiFree submersible sewage pumps is available.

DESCRIPTIONThe sump consists of a monolithic lower segment of Ø 1.5 m. The standard sump has an installation depth of 2.82 m. The installation depth can be extended up to 4.82 m on request. Max. submergence in groundwater 3.87 m.

An offset welded into the bottom element ensures a sediment free collecting chamber.

The guide rails are extended upwards to just under the cover plate in order to ensure a maximum of comfort for installation and demounting the pumps.

A manhole cover, inner width = 800 mm, is located in the rectangular concrete cover plate. The sumps are equipped with a ladder.

PKS-D 1500

· Sump erection without previous concret works

· Suitable for traffic to class D 400 · Corrosion-proof (PE-HD)

· Long life · Buoyancy-proof and ground water proof

· Easy to install and ready to fit

AVAILABLE PUMP TYPES MultiCut DN 32MultiStream Pumps DN 80 MultiStream Pumps DN 100MultiFree Pumps DN 80MultiFree Pumps DN 100

196


ACCESSORIES

Description Code No. Weight (kg)

MultiStream MultiFree MultiCutB1-B5

B6 C1 C5

AW1 BW1 BW2

CW1 CW2 CW3

1 PKS-D 1500 – D40 JP45665 2080 •PKS-D 1500 – D80 JP45666 2145 • •PKS-D 1500 – D100 JP45667 2220 • • •

2 Manhole cover BEGU D 400 without ventilation Ø 800 h = 130+ JP40531 304 • • • • • •Ventilation pipe DN 100 stainless steel JP44858 • • • • • •

3 Connection DN 40 JP45948 •Connection DN 50 JP45949 •Flange adaptor DN 80 JP30062 7 • •

DN 100 JP30063 10 • • •Pipe connector DN 80 (for spigot) JP30065 7 • •

DN 100 (for spigot) JP45926 12 • • •

Inner support sleeve DN 80 PE100, SDR11 (necessary for PE pipe) JP30096 • •

DN 100* PE100, SDR11 (necessary for PE pipe) JP30097 • • •

4 Perrot flushing connection 1½“, DN 40 JP25794 • 1½“ Edelstahl D80 JP29583 • •

Accessories for Bend with hose nozzle Ø 50 mm JP19202 • • •flushing tube DRS-connection ½“ JP22421 • • •

Breathing valve JP22422 • • •DRS-connection with breathing valve ½“ JP22419 • • •Pressure gauge JP44854 • • •Claw coupling JP22420 • • •Flush 1“ outside JP22466 • • •

5 Fire hose coupling C (DIN 14307) 1½“ (sump D80) JP44770 • •C (DIN 14307) 2“ (sump D100) JP44853 • • •

6 Access aid PKS-D Duplex stringer, immersible, stainless steel JP28255 • • • • • •

7 Collide chamber JP46525 5 • • • • • •

Seal lubricant 1 kg tube JP44605 1 • • • • • •3 kg bucket JP44606 3 • • • • • •

197


Mounting arrangement PKS-D 1500-D40SCOPE OF SUPPLY

PKS-D 1500-D40Monolithic sump Ø 1,5 m with stainless steel outlet 1½“, collecting chamber optimized for minimum residual water volume, inlet connection for collar KGU DN 200, 2 venting/cable connecting branches for collar KGU DN 100, 4 transport eyelets, mounted guide rail systems, coupling claws with screws enclosed, pressure pipe, Y-piece and 2 stop valves in stainless steel, 2 non return elbow valves in cast iron, option for 1½“ flushing connection with stainless steel stop valve and stainless steel retainer for pressure sensors.

Pre-assembled stainless steel ladder and integrated PE tie bar with stainless steel guide tubes and brackets. Concrete cover plate (SLW 60) with manhole Ø 800 mm.Inlet

Connection

Inlet

Vent-/cable pipe

Vent-/ cable pipe

Concrete at site

Vent-/cable pipe

We reserve the right to change specifications without notice Greater installation and submergence depths on request

45579-03

198



We reserve the right to change specifications without notice Greater installation and submergence depths on request

SCOPE OF SUPPLY

PKS-D 1500-D80 and PKS-D 1500-D100Monolithic sump Ø 1,5 m with DN 80 or DN 100 PE-HD pressure outlet DN 80 oder DN 100, offset, inlet connection for collar KGU DN 200, 2 venting/cable connecting branches for collar KGU DN 100, 4 transport eyelets, mounted guide rail systems, coupling claws with screws enclosed,

pressure pipe and Y-piece in PE, 2 stop valves and 2 non return valves in cast iron, option for 1½“ flushing connection with stainless steel stop valve.

Pre-assembled stainless steel ladder and integrated PE tie bar with stainless steel guide tubes and brackets. Concrete cover plate (SLW 60) with manhole Ø 800 mm.

Mounting arrangement duplex unit PKS-D 1500-D80 and PKS-D 1500-D100

Inlet

Connection

Inlet

Vent-/cable pipe

Vent-/cable pipe

Vent-/cable pipe

Concrete at site

45580-03

199

JUNG PUMPEN PKS-D 1000-DLEPOLYETHYLENE PRESSURE PIPE END SUMP FOR WASTE WATER PIPELINES

APPLICATIONPressure pipe end sump PKS-D 1000-DLEThe buoyancy-proof accessible and practicable sump consists of single modular segments and is used as a transfer chamber betweeen pressure pipes and gravity sewers as specified by DWA A 157. The pressure pipe enters the chamber below the water level. This plastic chamber fulfils the corrosion resistance required by DWA A 157. Taking up the (up to 80 DN) pressure pipe into the transfer chamber below the water level discourages the formation, agitation and emission of H2S from the pressure pipe and thus reduces odour.It is suitable for use in areas with motor vehicle traffic (DIN EN 124 group 4).The pump chamber PKS-D 1000-DLE can be installed on firm undisturbed soil without the need for any concrete work.The modular construction enables simple transport and relocation.

DESCRIPTIONThe buoyancy proof plastic sump (Z 42.1-410) of high grade polypropylen (PP) approved by the German Institute for Construction Engineering (DIBt), with a connection piece for inlet and a connection piece for discharge. The installation depth without cover is 1.22 m. Through the application of additional sump extentions (see accessories), the installation depth can be extended up to max. 5.72 m and therefore guarantees the necessary standing height of two meters.

SCOPE OF SUPPLYPlastic chamber in modular segments consisting of chamber floor with DLE flume and 1 connection piece DN 100 for inlet and 1 connnection piece DN 200 for discharge, cone with ladder and one access gate Ø 610 mm and one concrete supporting ring (120 kg) for seating of the chamber cover (accessory). The sealing of the segments is performed by DN 1000 sealing element.

INSTALLATION NOTEThe plastic chamber PKS-D 1000-DLE is manufactured from the environmentally compatible material polypropylen (PP). This material features several benefits, for one it is characterised by a high chemical stability, e. g. against hydrosul-phide. Another benefit is the self-cleaning effect due to the smooth surface of the material PP.All these benefits ensure long-term quality and reduce the cost for mainte-nance or even redevelopment. Due to the modular system the chamber is com-pleted through the single segments and can be very easily installed on site. The relatively low weight of the single segments, PP weighs 90% less than concrete, makes heavy machinery unnecessary.

The PKS-D 1000-DLE complies in all constructional characteristics with the DWA A157 (buildings of sewer systems) as well as the DWA M154 (odour emission of drainage systems). These recommend a turbulence free inlet of waste water into the pressure pipe end sump which delivers the waste water into the sewerage. The particular formation of the chamber floor (top of pressure pipe = floor level of continuative channel) counteracts often occurring odour problems and corrosion defects in transfer chambers. The PKS-D 1000-DLE is buoyancy-proof and tight against ground water up to an installation depth of 4 m and therefore also suitable for water protection areas.

· Buoyancy-proof and ground water proof

· Corrosion-proof · Buoyancy-proof and ground water proof

· Suitable for traffic to class D 400 · Flume according to DWA A 157 · Mark of conformity Z 42.1-410

D 410-3.1-EN-1607

PKS-D 1000-DLE

200

44469-00

44553-00

JUNG PUMPEN PKS-D 1000-DLEPOLYETHYLENE PRESSURE PIPE END SUMP FOR WASTE WATER PIPELINES


DN50/65/80pressure pipe

wat

er tr

ap

inlet DN100gravity sewer

sewer pipe DN200

ACCESSORIES

Description Code No. Weight (kg)1 PKS-D 1000-DLE JP44367 215

2 Manhole cover BEGU with ventilation Ø 610 Kl. B 125 h = 125 JP44973 112 and dirt bucket Ø 610 Kl. D 400 h = 160 JP29035 197

3 Access aid, sleeve JP44611 2Access aid, grab handle JP44610 4

4 Sump extension PSV-D 1000 x 500 SG (10) JP44403 17

5 Seal lubricant PKS-D 1 kg tube (sufficient for two seals) JP44605 13 kg bucket JP44606 3

PKS-D 1000-DLE


201

JUNG PUMPEN REPLACEMENT SET FOR PKS 800 PUMP STATIONS

· Subsequent use of the existing sump

· No or minor field damage · Corrosion-resistant materials

· Valve unit and pump with pressure pipe can be lifted out of sump

APPLICATIONThe replacement set has been specially designed for use in pump stations in pressure drainage systems. It can be used in all situations where the age of the existing system or inadequate ventilation damaged the original components necessitate the replacement due to the aggressive conditions in the pump sump.

Where previously, due to cost considera-tions, it was standard practice to use grey cast iron and galvanised steel fixtures in pump chambers, this replacement set for single pump stations uses only corro-sion-resistant materials such as stainless steel and modern glass-fibre reinforced plastics that are based on space tech-nology. These materials protect against corrosion in the long term and can be used to replace the existing fixtures on a one-to-one basis.

The existing pump sump can remain in the ground. With the model “without pressure pipe outlet”, the replacement set is installed inside the sump by cutting through and connecting to the existing pressure pipe that leads out from the chamber. With the model “with pressure pipe outlet”, the outside of the sump must be exposed. Field damage is unlikely or minor.

With the new replacement set, you can lift the pump and the discharge pipe assembly out of the sump in one piece for servicing. This gives you access to both the pump and the check valve, without having to climb into the chamber.

When deciding which replacement set model to use, refer to the year of manufacture of the plastic sump or contact us. We will be happy to assist!

We can also advise you on which replacement set to use for other types of sump.

Replacement set with discharge pipe assembly

D 428-1.2-DE-1607


JUNG PUMPEN REPLACEMENT SET FOR PKS 800 PUMP STATIONS

REPLACEMENT SETS FOR PKS 800 (FOR SINGLE PUMP STATIONS)Type Code no.Replacement set-32-63 up to 1992 without pressure pipe outlet JP42837Replacement set-32-60.5 1993-1995 without pressure pipe outlet JP42649Replacement set-32-48.5 1995-1996 without pressure pipe outlet JP45223Replacement set-32-48.5 from 1997 onwards without pressure pipe outlet JP42651

Replacement set-32-2” up to 1995 with pressure pipe outlet JP42650Replacement set-32-1½” 1995-1996 with pressure pipe outlet JP45317Replacement set-32-1½” from 1997 onwards with pressure pipe outlet JP42652

Accessories:Discharge pipe assembly up to 1996 JP44855Discharge pipe assembly from 1997 onwards JP42227Guide rail replacement set from 1997 onwards JP46464

Duplex pump stations on request.

Installation example with pressure pipe outletInstallation example without pressure pipe outlet

SCOPE OF SUPPLY

Replacement set for single pump stationsTie-bar made of high-quality stainless steel (1.4571), coupling system and check valve made of high-strength plastic, stainless-steel ball valve with extension and stainless-steel pressure pipe outlet or, depending on the model, with elastic connection.

Discharge pipe assemblyStainless steel discharge with ball-check valve in hanger plastic, pump tensile and certified chain in stainless steel.

203

JUNG PUMPENPE PIPEWORK FOR SUMPS PROVIDED BY THE CUSTOMER

D 429-1.1-EN-1607

APPLICATIONDuring the construction of pumping stations, the use of complete pipework kits makes the installation process easier, as the components are optimally matched. They are used whenever sump fittings need to be replaced due to corrosion damage, and they are also ideal for new installations. The corrosion-resistant PE pipework is designed for pumps with a DN 80, DN 100 or DN 150 discharge branch, and is intended for use in sumps (to be provided by customer) of 1.5 metres or above. The choice of materials using PE, grey cast iron and stainless steel guarantees that the pipework is a long-term solution.

SCOPE OF SUPPLY

PipeworkGuide rail foot, pump claw, swing-type check valve and stop valve in a corre-sponding nominal diameter in grey cast iron. Guide rail support, bolts, nuts, fixing materials and ball-type shut-off valve for Perrot flushing connection in stainless steel. PE pressure pipe and "Y" piece with discharge branch ending with a loose flange in the sump.

AccessoriesWall ducts optionally with

- PE pressure pipe with spigot for ring seal provided by the customer or

- Stainless steel pressure pipe with puddle flange for bricking in.

For details of stainless steel guide tubes required for guiding the pump, and additional optional accessories, see list of accessories.

· PE pipe · Discharge branch with selectable seal in the sump wall

· Optimally matched components

DN 80 B1: 25/2 B1, 10/4 B1B2: 35/2 B2, 55/2 B2B3: 15/4 B3B4: 25/4 B4, 35/4 B4B5: 75/2 B5BW: 15/4 BW1, 25/4 BW1, 35/4 BW1, 45/4BW2

DN 100B6: 55/4 B6, 75/4 B6C1: 25/4 C1, 35/4 C1C5: 55/4 C5, 75/4 C5, 76/4 C5CW1: 10/4 CW1, 15/4 CW1, 25/4 CW1, 35/4 CW1CW2: 45/4 CW2, 55/4 CW2, 75/4 CW2

DN 150C2: 55/4 C2, 75/4 C2

POSSIBLE PUMP TYPES

204

JUNG PUMPENPE PIPEWORKFOR SUMPS PROVIDED BY THE CUSTOMER FOR MULTISTREAM/MULTIFREE SUBMERSIBLE SEWAGE PUMPS

Duplex unit DN 80/100 Ø 1500 | DN 100/150 Ø 2000

FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1500 AND Ø 2000

Pipework with puddle flange, and/or ring seal to be provided by customer, for bricking in

gasket on site for pipe

necessary borehole

wall opening

205

JUNG PUMPENPE PIPEWORKFOR SUMPS PROVIDED BY THE CUSTOMER FOR MULTISTREAM/MULTIFREE SUBMERSIBLE SEWAGE PUMPS

* Per swing-type check valve ** If duplex unit, order 2x

Description Code No. Weight kg

Sump diametermin. Ø 1500 min. Ø 2000

1 Pipework, plasticDuplex unit Ø D 1500 DN 80 JP44536 175 ∙

Ø D 1500 DN 100 JP44537 245 ∙Ø D 2000 DN 100 JP45473 270 ∙Ø D 2000 DN 150 JP45440 478 ∙

2 Wall ductwith puddle flange in stainless steel DN 80 JP45695 16 ∙

DN 100 JP45696 21 ∙ ∙DN 150 JP45697 32 ∙

with PE pipe and spigot DN 80 JP45559 7 ∙for ring seal to be provided by customer DN 100 JP45560 9 ∙ ∙

DN 150 JP45561 18 ∙3 Flange adaptor DN 80 JP30062 ∙

DN 100 JP30063 ∙ ∙DN 150 JP30064 ∙

Pipe connector (for spigot) DN 80 JP30065 ∙DN 100 JP45926 ∙ ∙DN 150 JP45927 ∙

Inner support sleeve (necessary for PE pipe) DN 80 JP30096 ∙DN 100 JP30097 ∙ ∙DN 150 JP30098 ∙

4 Perrot flushing connection 250 mm lg. galvanised steel 1 ½” JP22353 ∙Fire hose coupling C (DIN 14307) 1 ½” JP44770 ∙Fire hose coupling C (DIN 14307) 2” JP44853 ∙ ∙

5 Accessories for Perrot flushing connection Hose connection JP19202 ∙DRS connection JP22421 ∙Breathing valve JP22422 ∙Pressure gauge JP44854 ∙Claw coupling JP22420 ∙Flush connector 1“ outside JP22466 ∙

6 Additional price for swing-type check valve R 80 G* DN 80 JP09589 ∙(with lever and weight) R 100 G* DN 100 JP09590 ∙ ∙Additional price for ball check valve K 80** DN 80 JP40017 ∙

7 Pressure pipe extensions, plasticDN 80 500 mm lg JP45649 12 ∙DN 80 1000 mm lg JP45650 15 ∙DN 100 500 mm lg JP45651 16 ∙ ∙DN 100 1000 mm lg JP45652 19 ∙ ∙DN 150 500 mm lg JP45653 28 ∙DN 150 1000 mm lg JP45654 34 ∙

8 2 safety levers for C2 pumps, stainless steel JP22364 ∙9 Tie-bar for guide rail support, stainless steel 1380 mm long JP40083 5 ∙

1850 mm long JP40084 7 ∙10 Guide tube for pump, stainless steel 1.0 m, 1" JP28346 ∙

(Only in conjunction with a pressure pipe installation kit) per 1.0 m, 1½“ JP28348 ∙11 Access aid double handle (without illustration), stainless steel JP28255 6 ∙ ∙

Guide rail lengths for sump Ø 1500 - Ø 2000, total length dependent on customer's sump.

Chamber depth in m 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7Required guide tube length in m 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5Guide rails for duplex unit order 4x

206 JUNG PUMPEN GmbH · 33803 Steinhagen, Germany · Phone +49 5204 170 · Fax +49 5204 80368 · eMail:[email protected]

207

JUNG PUMPENPIPE WORK AND ACCESSORIESFOR SUMPS PROVIDED BY THE CUSTOMER

D 415–2.1-EN–1607

· Optimally matched components · Fits in any type of sump · Pipe made of stainless steel · Discharge branch with selectable seal in the sump wall

DN 50DN 80

(Illustration without guide rails)

APPLICATIONDuring the construction of pumping stations, the use of complete pipe work makes the installation process easier.

These kits are made up of optimally matched components of stainless steel, combined with grey cast iron fittings, and they dispense with the need for the complicated assembly of individual components.

In the event that the pipe work in the sump needs to be replaced due to corrosion damage or because a new pump makes this necessary, complete pipe work is extremely convenient.

SCOPE OF SUPPLYPipe work sealed at the sump wall with a puddle flangeGuide rail system including claw and pipe support (accessory in the case of DN 40), elbow ball check valve KE 40 or swing-type check valve R 80, R 100 and R 150 G, stop valve in corresponding nominal size. Duplex units DN 80 in sumps Ø 1000 without stop valve (sluice valve and set of earth installation equipment, see accessories). Stainless steel pressure pipe, discharge branch DN 40 with 1 ½" thread, loose flange for DN 80/100/150 (stainless steel), screws, nuts, seals and fixing materials. Guide rails, see acces-sories.

Pipe work sealed at the sump wall with ring seal provided by the customerGuide rail system including catch and pipe support (accessory in the case of DN 40), elbow ball check valve KE 40 or swing-type check valve R 80, R 100 and R 150 G, stop valve in corresponding nominal size. Duplex units DN 80 in sumps Ø 1000 without stop valve (sluice valve and set of earth installation equipment, see accessories). Pipe work stainless steel, discharge branch DN 40 with 1 ½” thread. In the case of sumps Ø 1500 and Ø 2000 with pipe work DN 80/100/150 the discharge branch ends with a loose flange in the sump. The connection to the pipe work is made in the pump chamber. Screws, nuts, seals and fixing materials. Guide rails, see accessories.

208


JUNG PUMPENPIPE WORK AND ACCESSORIESFOR MULTICUT SUBMERSIBLE SEWAGE PUMPS

Pipe work, complete components, wall duct and ring seal to be provided by the customer

Pipe work, complete components with puddle flange for bricking in

29949-0329948-02

Duplex unit DN 40 Ø 1000/ Ø 1500

Duplex unit DN 40 Ø 1000/ Ø 1500


Single unit DN 40 Ø 1000

Single unit DN 40 Ø 1000

29942-02 29943-03

209


JUNG PUMPENPIPE WORK AND ACCESSORIESFOR MULTICUT SUBMERSIBLE SEWAGE PUMPS

* No tie-bar necessary



1 Pipe work, stainless steel, complete components, with puddle flange for bricking inSingle unit Ø 1000-40 DN 40 JP28418 33 ∙Duplex unit Ø 1000-D 40 DN 40 JP28420 65 ∙Duplex unit Ø 1500-D 40 DN 40 JP28434 69 ∙

2 Pipe work, stainless steel, complete components, for ring seal to be provided by customerSingle unit Ø 1000-40 DN 40 JP29912 33 ∙Duplex unit Ø 1000-D 40 DN 40 JP29914 65 ∙Duplex unit Ø 1500-D 40 DN 40 JP40001 69 ∙

3 Single ended quick release coupling 1 ½” Ø 50 mm (DN 40) DN 40 JP22366 ∙ ∙1 ½” Ø 63 mm (DN 50) DN 40 JP22367 ∙ ∙

4 Perrot flushing connection 250 mm lg galvanised steel 1 ½” JP23097 ∙ ∙Fire hose coupling C (DIN JP 14307) 1 ½” JP23717 ∙ ∙

5 Accessories for Perrot flushing connection JP19202 ∙ ∙DRS connection JP22421 ∙ ∙Breathing valve JP22422 ∙ ∙Pressure gauge JP24666 ∙ ∙Claw coupling JP22420 ∙ ∙Flush connector 1“ outside JP22466 ∙ ∙

10 Tie-bar for guide rail support (including guide rail support)Single unit stainless

steelJP25496 ∙

Duplex unit JP25497 ∙Duplex unit JP25500 ∙

11 Guide tube stainless steel per 1,0 m 1” JP28346 ∙ ∙(Only in conjunction with a pressure pipe installation kit)

12 Access aid (without illustration) Grab handle, stainless steel JP27830 ∙Sleeve, stainless steel JP27832 ∙

13 Coupling claw with seal GR 35, MultiCut 08 JP44758 ∙

Guide rail lengths for sump min. Ø 1000

Chamber depth in m 2.1* 2.6 3.1 3.6 4.1 4.6 5.1 5.6 6.1Necessary guide tube length in m 1.0 1.6 2.1 2.6 3.1 3.6 4.1 4.6 5.1

Guide rail for single unit order 1x, for duplex unit order 2x


Chamber depth in m 2.7* 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7Necessary guide tube length in m 1.5 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9

Guide rail for single unit order 1x, for duplex unit order 2x

210


JUNG PUMPENPIPE WORK AND ACCESSORIESFOR MULTISTREAM/MULTIFREE SUBMERSIBLE SEWAGE PUMPS


29945-0329944-03

Duplex unit DN 65/80 Ø 1000

FOR SUMPS PROVIDED BY THE CUSTOMER Ø 1000

Single unit DN 65/80 Ø 1000

211




Sump diametermin. Ø 1000

1 Pipe work, stainless steel, complete components, with puddle flange for bricking inSingle unit Ø 1000 DN 65/80 JP29350 95 ∙Duplex unit Ø 1000 DN 65/80 JP29352 150 ∙Single unit Ø 1000 DN 80 JP29351 95 ∙Duplex unit Ø 1000 DN 80 JP29353 150 ∙

3 Flange adaptor DN 80 JP30062 7 ∙Pipe connector (for spigot) DN 80 JP30065 7 ∙Inner support sleeve (necessary for PE pipe) DN 80 JP30096 ∙

4 Perrot flushing connection 250 mm lg galvanised steel 1 ½” JP22353 ∙Fire hose coupling C (DIN 14307) 1 ½” JP44770 ∙

5 Accessories for Perrot flushing connection Hose coupling JP19202 ∙DRS connection JP22421 ∙Breathing valve JP22422 ∙Pressure gauge JP44854 ∙Claw coupling JP22420 ∙Flush connector 1“ outside JP22466 ∙

6 Additional price for swing-type check valve R 80 G* DN 80 JP09589 ∙(with lever and weight)Additional price for ball check valve K 80** DN 80 JP40017 ∙

7 Sluice valve for duplex unit** DN 80 JP18936 ∙Set of earth installation equipment with street cap DN 80** Pipe cover 700 mm JP18938 ∙

Pipe cover 1000-1400 mm JP18939 ∙Pipe cover 1250-1800 mm JP18940 ∙

8 Pipe work extension for single unit, stainless steel (additional price)DN 80 500 mm lg JP29460 16 ∙DN 80 1000 mm lg JP29461 22 ∙DN 80 2000 mm lg JP29462 34 ∙Pipe work extension for duplex unit, stainless steel (additional price)DN 80 500 mm lg stainless steel JP29463 32 ∙DN 80 1000 mm lg stainless steel JP29464 44 ∙DN 80 2000 mm lg stainless steel JP29465 68 ∙

10 Tie-bar for guide rail support (890 mm long) stainless steel JP40082 ∙

11 Guide rail, stainless steel per 1,0 m 1“ JP28346 ∙(Only in conjunction with a pressure pipe installation kit) 1“

12 Access aid (without illustration) Grab handle, stainless steel JP27830 ∙Sleeve, stainless steel JP27832 ∙


Chamber depth in m 2.6 3.1 3.6 4.1 4.6 5.1 5.6 6.1Necessary guide tube length in m 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

Guide rail for single unit order 2x, for duplex units order 4x

* Only for single unit ** If duplex unit order 2x

212



Pipe work, complete components, wall duct and ring seal to be provided by the customer


29960-04

29947-02

29959-03

29946-03


Duplex unit DN 100/150 Ø 2000Duplex unit DN 80/100 Ø 1500



Stainless steel

Stainless steel

Steel

Steel

213


JUNG PUMPENPIPE WORK AND ACCESSORIESFOR MULTISTREAM/MULTIFREE

* Per swing-type check valve ** If duplex unit order 2x

Description Code No Weight kg


1 Pipe work, stainless steel, complete components, with puddle flange for bricking inDuplex unit Ø 1500 DN 80 JP29354 202 ∙Duplex unit Ø 1500 DN 100 JP29355 262 ∙Duplex unit Ø 2000 DN 100 JP29406 285 ∙Duplex unit Ø 2000 DN 150 JP29407 561 ∙

2 Pipe work, stainless steelf, complete components, ring seal to be provided by customerDuplex unit Ø 1500 DN 80 JP29932 190 ∙Duplex unit Ø 1500 DN 100 JP29934 246 ∙Duplex unit Ø 2000 DN 100 JP29936 269 ∙Duplex unit Ø 2000 DN 150 JP29938 536 ∙

3 Flange adaptor DN 80 JP30062 ∙DN 100 JP30063 ∙ ∙DN 150 JP30064 ∙

Pipe connector (for spigot) DN 80 JP30065 ∙DN 100 JP45926 ∙ ∙DN 150 JP45927 ∙

Inner support sleeve(necessary for PE pipe) DN 80 JP30096 ∙DN 100 JP30097 ∙ ∙DN 150 JP30098 ∙

4 Perrot flushing connection 250 mm lg galvanised steel 1 ½” JP22353 ∙Fire hose coupling C (DIN 14307) 1 ½” JP44770 ∙Fire hose coupling C (DIN 14307) 2” JP44853 ∙ ∙

5 Accessories for Perrot flushing connection Hose coupling JP19202 ∙DRS connection JP22421 ∙Breathing valve JP22422 ∙Pressure gauge JP44854 ∙Claw coupling JP22420 ∙Flush connector 1“ outside JP22466 ∙

6 Add. price for swing-type check valve R 80 G* DN 80 JP09589 ∙(with lever and weight) R 100 G* DN 100 JP09590 ∙ ∙Additional price for ball check valve K 80** DN 80 JP40017 ∙

8 Pipe work extensions, stainless steel, (additional price)DN 80 500 mm lg JP29463 32 ∙DN 80 1000 mm lg JP29464 44 ∙DN 80 2000 mm lg JP29465 68 ∙DN 100 500 mm lg JP29469 38 ∙ ∙DN 100 1000 mm lg JP29470 52 ∙ ∙DN 100 2000 mm lg JP29471 82 ∙ ∙DN 150 500 mm lg JP29475 60 ∙DN 150 1000 mm lg JP29476 84 ∙DN 150 2000 mm lg JP29477 136 ∙

9 2 safety levers for C2 pumps, stainless steel JP22364 ∙

214



JUNG PUMPENPIPE WORK AND ACCESSORIESFOR MULTISTREAM/MULTIFREE

ALLOCATION OF CHAMBER LADDERSFor sump diameters:

Ø 1500 with pipe work DN 40 and with access gate Ø 610, Ø 800

Ø 1500 with pipe work DN 80 or DN 100 and with access gate Ø 610, Ø 800, 1000 x 800

Ø 2000 with pipe work DN 100 or DN 150 with two access gates Ø 610, Ø 800, 1000 x 800

Chamber ladder B = 300 mmChamber installation depth [m] stainless

steel 1.45712.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7Ladder length Rungs Required number of ladders Code No.1,68 m 6 2x 1x JP282451,96 m 7 1x 1x 3x 2x JP282462,24 m 8 1x 1x 1x JP282472,52 m 9 1x 1x JP282482,80 m 10 1x 1x 1x JP28249Connectors – – 1x 1x 1x 1x 1x 2x 2x JP28279

Attention: For sumps Ø 2000 with pipe work DN 100 or DN 150 and two access gates, order double the number of units!

Wall bracket Chamber installation depth [m] stainless steel 1.45712.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7

Opening [mm] Adjusting range Required number of wall brackets Code No.Ø 610 360–410 mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP28188Ø 800 200–250 mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP281861000 x 800 280–330 mm 2x 3x 4x 4x 4x 5x 5x 6x 6x JP28187Befestigungsmaterial für Wandhalter Stückzahl analog zu den Wandhaltern JP28278

Attention: For sumps Ø 2000 with pipe work DN 100 or DN 150 and two access gates, order double the number of units!

Description Code No Weight kg

Sump diameter

min. Ø 1500 min. Ø 2000

10 Tie-bar for guide rail support, stainless steel 1380 mm long JP40083 5 ∙1850 mm long JP40084 7 ∙

11 Guide rail, stainless steel 1.0 m 1” JP28346 ∙(Only in conjunction with a pressure pipe installation kit) per 1.0 m 1 ½” JP28348 ∙

12 Access aid double handle, stainless steel (without illustration)

JP28255 6 ∙ ∙

Guide rail lengths for sump min.Ø 1500

Chamber depth in m 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7Necessary guide rail length in m 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5Guide rails for duplex unit order 4x

215

JUNG PUMPEN BREEZEBREEZE PRESSURE PIPE CLEANING SYSTEMS

APPLICATIONOdour problems are a perennial concern where sewers are concerned. Odours develop due to the solid matter and lack of oxygen contained in the wastewater. Longer conveying distances and added collection of wastewater in a pumping station increase the residence times, and result in the wastewater starting to decay within the sewer. Once this decaying process has started, there is no stopping it.

Practical operation has shown that after some 2 hours, the oxygen content decreases to such an extent through bacterial decomposition that corrosive hydrogen sulphide forms.

The objective must therefore be to maintain a high level of oxygen in the wastewater and to convey it as rapidly as possible to the treatment plant.

Take advantage of our extensive experi-ence and request a free system design from us (compliant with DWA directive A 116) to suit your particular application. The ideal duration of the flushing process and the flow velocities will be computed for each section of the pressure pipe using a special computer programme.

Breeze units offer the following options: • Ventilation of the wastewater in the

sump (PSV)

• Ventilation of the wastewater in the pressure pipe (SH)

• Flushing and partial discharge of the pressure pipe (MH)

Aeration of the sumpThe Breeze PSV is used in collection chambers to maintain the oxygen content of the wastewater. Air bubbles are introduced into the wastewater in the pump sump with a special air hose.

Aeration of the pressure pipeBreeze SH is used in pressure pipes which are laid with only positive gradi-ents. A compressor introduces air into the pressure pipe and supplies the waste-water with oxygen.

Flushing of the pressure pipeBreeze MH is used for flushing pressure pipes. Besides providing oxygen, the com-pressed air is also used to attain the minimum flow velocity of the wastewater in the pressure pipe.

PATENTED CONTROLAll systems incorporate a microprocessor control with a display and patented software. This ensures that in addition to the conventional fixed flushing times (time and duration), variable flushing times are triggered automatically by the control depending upon actual waste-water volumes. Demand-oriented flushing results in high system efficiency and helps to prevent or reduce odour emissions.

It goes without saying that shutdown periods can be set for the weekend or at night to prevent any potential nuisance caused by compressor noise.

By selecting a suitable location, the Breeze MH can optionally even flush out several pressure pipes at different times. This reduces investment costs since one unit can perform the work of up to three units.

FLUSHING BLOCKThe compact and corrosion-resistant flushing block incorporates the necessary components, such as a manometer, pressure switch, load transfer and sound absorber.

D 423-2.4-EN-1607

Flushing blockControl

Breeze MH

216

JUNG PUMPEN BREEZEPRESSURE PIPE FLUSHING

CAPACITIES

Type Flow rate Hman [m]

10 20 30 40 50 60

Breeze PSB 0.57 0.36 0.26 0.18 0.14 0.11

APPLICATIONThe Breeze PSV is used in collection chambers to maintain the oxygen content of the wastewater.

Air bubbles are introduced into the wastewater in the pump sump with a special air hose. The oil-free compressor operates until the pump level is reached and the pump continues conveying the wastewater into the pressure pipe.

The system is controlled in an energy- efficient way. Operation is paused if volumes of wastewater are too large and so short idle periods result before the pumping operation re-starts. If volumes are low and idle times are accordingly long, compressed air is continuously introduced into the wastewater to prevent the wastewater from “collapsing” and causing unpleasant odours.

To ensure safe operation, the sewage pump must be vented with a flushing pipe. Similar to illustration Flushing block

Control

CHARACTERISTIC CURVE

217


SUPPLY PACKAGEThe oil-free compressor, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in the empty housing. 10 m pressure hose, non-return valve and 7.5 m aeration hose are supplied loose.

Empty housing with a separate plinth in fibre-glass reinforced polyester including exhaust vent with exhaust air grid and supply air grid. Door with three-point lock and profile half cylinder.

Microprocessor control with display, Manual-0-Automatic selector switch, safety thermostat and main switch.

44464-00 44467-00

Dimensions of Breeze PSV (mm)

TECHNICAL DATA

Type Voltage Motor rating kW Current Rotational speed

Max. operat-ing noise

Max. compressor pressure

Operating pressure

Fusedelay

V P1 P2 A min-1 dB (A) bar max.bar A

Breeze PSV 1/N/PE~230 0.74 0.45 3.4 1380 67 8 6 16

UNIT

Designation Weight Code No.

Breeze PSV 90 kg JP43544

ACCESSORIES

Designation Code No.

Flushing pipe, type 0 JP45408Flushing pipe, type I JP28221Flushing pipe, type II JP28222Flushing pipe, type III JP28223

Flushing type selection see accessory Multistream/Multifree

218


CAPACITIES

Type Flow rate Hman [m]

10 20 30 40 50 60

Breeze SH1 0.57 0.36 0.26 0.18 0.14 0.11Breeze SH2 1.14 0.72 0.52 0.36 0.28 0.22Breeze SH3 1.71 1.08 0.78 0.54 0.42 0.33

APPLICATIONIf residence times are too long, the pressure pipe line must also be selectively ventilated. Breeze SH is used in pressure pipes which are laid with only positive gradients. An oil-free compressor introduces air into the pressure pipe. The air then rises to the highest point of the pipeline and supplies the wastewater with oxygen.

To maintain the oxygen concentration in the wastewater, as a rule of thumb a quantity of air amounting to 10% of the pipe contents should be introduced every two hours.

Similar to illustration Flushing block

Control


219


Dimensions SH 1 (mm) Dimensions SH 2 and SH 3 (mm)

SUPPLY PACKAGEThe oil-free compressors, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in the empty housing. 5 m pressure hose and non- return valve are supplied loose.

Empty housing with a separate plinth in fibre-glass reinforced polyester including exhaust vent with exhaust air and supply air grilles. Door with three-point lock and profile half cylinder.


UNITS


Breeze SH 1 90 kg JP43523Breeze SH 2 98 kg JP43524Breeze SH 3 118 kg JP43525AccessoryPressure hose, 10 m JP44703

TECHNICAL DATA

Type Voltage Motor rating kW Current Rotational speed

Max. operat-ing noise-

Max. compres-sor pressure

Operating pressure

Fuse (delay)

V P1 P2 A min-1 dB (A) bar max.bar A

Breeze SH 1 1/N/PE~230 0.74 0.45 3.4 1380 67 8 6 16

Breeze SH 2 1/N/PE~230 1.48 0.90 6.8 1380 70 8 6 16

Breeze SH 3 1/N/PE~230 2.22 1.35 10.2 1380 72 8 6 16

44422-00 44423-00

220


Flushing block Control

Breeze MH 2 S (with additional sound proofing)

APPLICATIONIf residence times are long, the pressure piping must be systematically flushed out. A compressor introduces air into the pipe line to

• shorten the residence time of the wastewater

• introduce oxygen into the wastewater

• reduce H2S formation

• loosen deposits through high flow velocities

A minimum flow velocity of 0.7 m/s must be attained at all parts of the pressure pipe, including at the largest cross section. If the pump does not reach the specified velocity, the Breeze MH units are used in support. They blow com-pressed air directly into the pipe and so effect a partial discharge of the piping.

The ideal duration of the flushing process and the flow velocity are computed for each section of the pressure pipe using a special computer programme. A minimum flow velocity of v > 0.7 m/s must be ensured in all sections of the pressure pipe, including at the largest cross section.

Breeze MH 1 to MH 4 can also be used with additional sound proofing in particularly sensitive areas. Noise emissions can be reduced by up to 10 dB (A) in this way.


CAPACITIES

Type Hman [m] 10 20 30 40 50 60Breeze MH 1(S)

Q [l/s] 2.5 1.6 1.1 0.8 0.7 0.5

Breeze MH 2(S) 3.1 2.0 1.4 1.1 0.9 0.7Breeze MH 3(S) 4.5 2.9 2.1 1.6 1.3 1.0Breeze MH 4(S) 6.2 3.9 2.8 2.1 1.7 1.4Breeze MH 5 8.0 5.1 3.7 2.8 2.2 1.8Breeze MH 6 10.7 6.9 4.3 3.8 3.0 2.5

221

JUNG PUMPEN BREEZEBREEZE PRESSURE PIPE CLEANING SYSTEMSJUNG PUMPEN BREEZE MHPRESSURE PIPE FLUSHING

SUPPLY PACKAGEThe piston compressor with sound absorber, control unit in plastic housing with transparent cover (protection category IP 44) and flushing block are fully installed in a joint-free concrete box. 5 m pressure hose and non-return valve are supplied loose.

Washed concrete box (S-type units with additional sound proofing), dou-bled-winged galvanised sheet door, supply and exhaust air openings with weather protection grille, double locking with a profile half cylinder.


TECHNICAL DATA

Type Voltage Motor output Current Rotational speed

Max. operating noise

Max. compressor pressure

Operating pressure

Pre-fuse (delay)

V P1 kW P2 kW A min-1 dB(A) bar max. bar ABreeze MH 1(S) 3x230/400 2.21 1.7 7.9/4.6 1450 66 (56) 10 6 20Breeze MH 2(S) 3x230/400 3.08 2.4 10.7/6.2 1450 67 (57) 10 6 25Breeze MH 3(S) 3x230/400 3.65 3.0 11.7/6.8 1450 67 (57) 10 6 25Breeze MH 4(S) 3x400/690 5.00 4.0 10.0/5.8 1450 68 (58) 10 6 25Breeze MH 5 3x400/690 6.70 5.5 12.0/6.9 1450 70 10 6 25Breeze MH 6 3x400/690 9.40 7.5 18.0/10.4 1450 72 10 6 35

44425-00

UNITS


Breeze MH 1 1430 kg JP43751Breeze MH 2 1445 kg JP43752Breeze MH 3 1505 kg JP43753Breeze MH 4 1505 kg JP43754Breeze MH 5 1560 kg JP43755Breeze MH 6 1605 kg JP43756with additional sound proofingBreeze MH 1S 1465 kg JP43757Breeze MH 2S 1480 kg JP43758Breeze MH 3S 1540 kg JP43759Breeze MH 4S 1540 kg JP43760

ACCESSORIES

Designation Code No.

Flushing device for 2 pipes, fitting by manufacturer JP44272Flushing device for 3 pipes, fitting by manufacturer JP44273Pre-fabricated foundation 1000 kg JP42124Pressure hose, 10 m JP44703Additional heating element JP30370Ventilator partitional wall (MH1S-MH4S) JP44370Surcharge for oil level check JP29849

Dimensions of Breeze MH (mm)


JUNG PUMPEN BREEZEEXAMPLE OF INSTALLATION

Example of installation of Breeze PSV Example of installation of Breeze SH

44464-00

44426-00

Example of installation of Breeze MH

Connection of flushing device in pump sump

23566-01

223

JUNG PUMPEN OVERVIEWCONTROL UNITS

BASICLOGO

PCB control units for level control of one or two d.o.l. or Y-∆ starting pumps.

• Separate level controls• BasicLogo AD/BD control units with selectable

level contact switches• BasicLogo AD/BD control units with

integrated static air level control (for pressure drainage systems)

• BasicLogo AD/BD modular control units with selectable level contact switches

ALARM SYSTEMS AND ACCESSORIESVarious accessories for pumps and lifting stations as well as for complete control units in casings for outdoor installation.

• Alarm system• Alarm system for washing machines• Protective motor plug• Switching device for trial run• Steal leak control units• Casing for outdoor installation• Signal transmitter a. installation material

LEVEL CONTACT SENSOR

Various level controls for the combination with BasicLogo and HighLogo controls for all applications

• Ball contact switch (pack) and Ex-Auxiliary switching device

• Static air level control

• Air diaphragm control unit

• Hydrostatic level control using a pressure transducer

HIGHLOGO

Microprocessor controls for level-controlled operation of one or more direct starting or Y-∆ starting pumps.

Comfortable and easy operation with multifunction button and clear text display. Wide range of features included in standard model.

• Control units with integrated level detection (for pressure drainage)

• Modular control units with selectable level contact switches

Special control units with e.g. frequency converter, soft start or telecommunication mode upon request!

224

JUNG PUMPEN OVERVIEWCONTROL UNITS


CONTROL UNITS - TYPE DESIGNATIONSeparate level control for one pump

Example: N E 2 AH1 2 3 4

1 Type of control unit N Separate level control for one pump

2 Operational voltage E AC (alternating current)

D 3-phase current

3 Level control 1 Submersible ball contact switch with 3 m cable

2 Submersible ball contact switch with 9.5 m cable

4 Version A Alarm system

H For hot water operation

CONTROL UNITS FOR ONE OR TWO PUMPSExample: AD 46 EX M

1 2 3 4

BASICLOGO HIGHLOGO DESCRIPTION

1 Type of control unit AD Single unit direct starting

BD Duplex unit direct startingAS Single unit Y-∆ startingBS Single unit Y-∆ starting

2 Size 46 46

3 Version E For alternating current pump(s)

Ex For pumps with explosion protectionEC For alternating current pump with external operating capacitor

4 Level contact sensor LC 2 Diaphragm pressure switches and dry run protection

M 2 Diaphragm pressure switchesME 2 Diaphragm pressure switches for alternating current pumps

DRP Dry run protection

225

JUNG PUMPENCONTROL UNITS

D 005-3.5 EN-1509

APPLICATIONControl units for switching the pump on and off depending on the level using float switches. Available for 230 V AC motors or 400 V DC motors and a connecting voltage of up to 3.2 kw.

In the versions with an alarm system an acoustic signal is triggered by an additional float switch in the case of high water levels. This message can be conveyed to an external transmitter using a potential-free contact to generate a signal. Through the optional use of a rechargeable battery, the alarm system can also operate independently of the mains. An integrated charging connection for the rechargeable battery is fitted as standard equipment.

Versions with a silicone pipe (NE 1/2 AH) are available for use in hot water applications up to 95°C.

The electrode level control NE-A can only be used in clean water. The set points can be adjusted to the nearest millimetre for level differences from 10 mm to 150 mm by shortening the individual electrodes.

All types are supplied wired ready for connection and do not require any further electrical work.

NE 1

NE 1A ND 1A

ND 3

Separate level controlsType Motor rating P2 Cable length Code No.NE 1 max. 1.25 kW 3.0 m JP16710NE 2 max. 1.25 kW 9.5 m JP16711ND 1 max. 3.20 kW 3.0 m JP16712ND 3 max. 3.20 kW 9.5 m JP16713

Separate level controls with alarm systemType Motor rating P2 Cable length Code No.NE 1 A max. 1.25 kW 3.0 m JP16714NE 2 A max. 1.25 kW 9.5 m JP16715NE 1 AH max. 1.25 kW 3.0 m JP24766NE 2 AH max. 1.25 kW 9.5 m JP24767ND 1 A max. 3.20 kW 3.0 m JP16716ND 3 A max. 3.20 kW 9.5 m JP16717Electrode level controlNE-A max. 1.10 kW 5.0 m JP00301

Standard features: NE ND NE NE ND NE-A1.2 1.3 1A. 2A 1AH. 2AH 1A. 3A

ISO casing enclosure IP44, 125 mm deep, HxW in mm – 160x160 160x160 160x160 160x160 160x160Operating voltage 50 Hzp 1/N/PE 3/N/PE 1/N/PE 1/N/PE 3/N/PE 1/N/PE

230 V 230/400 V 230 V 230 V 230/400 V 230 VMotor contactor 4 kW/400 V AC3 – 1 – – 1 –Safety transformer for electrode circuit 230/12 V – – – – – 1Control transformer 230 V/12 V for alarm float switch – – 1 1 1 1Cable length – 0.5 m 0.5 m 0.5 m 0.5 m 0.5 mConnection plug/coupling Schuko CEE 16A Schuko Schuko CEE 16A SchukoNumber of float switches* with fixing accessories 1 1 2 2 2 –Float switch*/electrode cable material Gummi Gummi Gummi Silikon Gummi PVCTest pushbutton – 1 – – 1 1Potential free contact 5A/250 V AC1 – – 1 1 1 1Electronic buzzer – – 1 1 1 1

Optional accessories: Code No.Rechargeable battery for off the line operation JP44850 – – 1 1 1 1

* For additional information on the float switches used, please refer to the section „Level controls“

NE-A Electrode level control

226


APPLICATIONElectronic control unit for level control of one (AD) or two (BD) d.o.l. starting submersible pump(s).

The BasicLogo with the standard features meets all the necessary requirements for the reliable control of sewage pumps. It can be adapted to individual requirements and is suitable for use with both non explosion protected and explosion protected submersible pumps (AD/BD ...Ex types).

The control unit can be combined with a large variety of different level controls to suit the application concerned, and it is supplied with a buzzer as standard with a facility for off the line operation.

All BD types (for two pumps) automati-cally start up pumps 1 and 2 alternately. The resting pump is switched on during peak load or fault. Alternative operation of the unit without peak load function is possible, but with automatic switchover to the standby pump in the event of a fault. Variegated automatic start delay time after a power failure to prevent extreme rushes of current.

The clear and robust design of the unit enables it to be used outdoors in an empty outdoor casing at temperatures as low as -20°C without the need for any heating.

Control unit for one pump

Control unit for two pumps

Control units for one pumpType Motor protection

APre-fuse A

Code No.

AD 00E 16 JP00289AD 00 16 JP00311AD 25 2.4–4.0 16 JP00310AD 46 4.0–6.0 16 JP14353AD 610 6.0–9.0 16 JP14354AD 910 JP47263AD 4 ExW

for one explosion protected pump

4.0 16 JP25901AD 8 ExW 8.0 16 JP25902AD 23 Ex 1.0–1.6 16 JP09754AD 25 Ex 2.4–4.0 16 JP09683AD 46 Ex 4.0–6.0 16 JP14355AD 610 Ex 6.0–9.0 16 JP14356AD 910, Ex JP47265

Control units for two pumpsType Motor protection Pre-fuse

ACode No.

BD 00E Sicherung 10 20 JP45735BD 610EC 6.3-10.0 20 JP45743BD 00 4.0-6.3 16 JP45993BD 25 2.5–4.0 16 JP45737BD 46 4.0–6.3 20 JP45739BD 610 6.3–10.0 25 JP45741BD 910 JP47264BD 23 Ex for two

explosion protected pumps

1.0–1.6 16 JP09755BD 25 Ex 2.5–4.0 16 JP09681BD 46 Ex 4.0–6.3 20 JP14360BD 610 Ex 6.3–10.0 25 JP14361BD 910, Ex JP47266

· Proven and sturdy control systems · User-friendly handling · Integrated optimised standard functions

· Expandable functions

· Usable down to -20°C without heating

· Large range of level controls

227


BasicLogo control units for one or two pumpsStandard features: AD

00 EAD 00

AD 25, 46,610,

910

AD 4.8 ExW

AD 23, 25,

46, 610, 910 Ex

BD 00 E

BD 610 EC

BD 00

BD 25, 46, 610,

910

BD 23, 25,

46, 610, 910 Ex

ISO casing enclosure IP 44, 155 mm deep, HxW in mm 250x250 250x250 250x250 430x250 250x250 430x250 430x250 430x250 430x250 430x250Operating voltage 50 Hzp 1/N/PE 3/N/PE 3/N/PE 1/N/PE 3/N/PE 1/N/PE 1/N/PE 3/N/PE 3/N/PE 3/N/PE

230V 230/400V 230/400V 230V 230/400V 230V 230V 230/400V 230/400V 230/400VStarting Direct Direct Direct Direct Direct Direct Direct Direct Direct DirectMotor contactor 4 kW/400 V AC3 1 1 1 1 1 2 2 2 2 2Excess current relay for motor protection – – 1 – 1 – – – – –Motor protection switch – – – 1 – – 2 2 2 2Neozed fuse – – – – – 10 A – – – –Motor capacitor – – – 1 – – 2 – – –A.C. power supply 230 V/2 A 1 1 1 1 1 1 1 1 1 1Safty extra low voltage 1 1 1 1 1 1 1 1 1 1Hand-Off-Automatic selector switch 1 1 1 1 1 2 2 2 2 2Electronic buzzer 1 1 1 1 1 1 1 1 1 1Alarm reset button – – – 1 1 – – – – 1Temperature limiter with reset button – – – 1 1 – – – – 2Indicator lamp for operation 1 1 1 1 1 2 2 2 2 2Indicator lamp for sense of rotation – 1 1 – 1 – – 1 1 1Indicator lamp for high water alarm 1 1 1 1 1 1 1 1 1 1Indicator lamp for malfunction motor protection – – 1 1 1 – 2 2 2 2Indicator lamp for malfunction temperature limiter – – – 1 1 – – – – –Potential free contact for collective fault, 5A/250 V AC1 1 1 1 1 1 – – – – 1Watchdog timer 8.9 - 50.7 min. – – – 1 1 – – – – 1Potential free contact, as before – – – 1 1 1 1 1 1 1

possible accessories: Art.Nr.Main switch in separate ISO casing, 7.5 kW JP24508 1 1 1 1 1 1 1 1 1 1Main switch 7.5 kW *** JP18011 1 1 1 1 1 1 1 1 1 1LCD working hour meter, plug-in JP23243 1 1 1 1 1 2 2 2 2 2Protection against running dry JP41881 – – – 1 1 – – – – 1ESM4, error message module*** JP28999 1 1 1 1 1 1 1 1 1 1ESV-Module JP41850 – – – 1 – – – – 1Rechargeable battery for off the line operation JP44850 1 1 1 1 1 1 1 1 1 1

* Subm. switch packs for explosion proofed control units must only be used in conjunction with ExH-A or ExH-B auxiliary switching units. ** require separate rechargeable battery *** Only in conjunction with housing extension. Price on request. Explosion proofed control units must not

be installed in an explosion hazard location!

possible level controls: Art.Nr.Air diaphragm control unit with air bubbling system** JP01080 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Pressure switches for MultiCut pumps** JP17101 ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙ ∙

Submersible switch pack A with 2 subm. ball con-tact switches 9.5 m cable and fixing devices* JP16718 ∙ ∙ ∙ ∙ ∙ – – – – –

Submersible switch pack AmG with 2 subm. ball contact switches9.5 m cable and counterweights JP16719 ∙ ∙ ∙ ∙ ∙ – – – – –

Subm. switch pack B with 3 subm. ball contact switches, 9.5 m cable and fixing devices* JP16725 – – – – – ∙ ∙ ∙ ∙ ∙

Subm. switch pack BmG with 3 subm. ball contact switches, 9.5 m cable and counterweights JP16726 – – – – – ∙ ∙ ∙ ∙ ∙

Auxiliary switching unit ExH-A** JP16720 – – – – ∙ – – – – –Auxiliary switch module Ex II** JP14427 – – – ∙ – – – – – –Auxiliary switch unit ExH-B** JP00295 – – – – – – – – – ∙Hydrostatic level control unit HD 04 JP44547 ∙ ∙ ∙ – – ∙ ∙ ∙ ∙ –Hydrostatic level control unit HD 04 Ex JP44548 – – – ∙ ∙ – – – – ∙

228


APPLICATIONElectronic control unit for level control starting and time-dependent switching off of one (AD) or two (BD) explosion proof submersible pump(s), preferably with MultiCut cutting system.

All AD/BD ...ExM control units have a run dry protection (DRP) and an integrated static air level control with two indepen-dently operating pressure switches, which ensure high operating safety and low maintenance and therefore lower costs. In addition, the control units have a facility to adjust the pump follow-up time and start-up delay after a power failure, thereby optimising the pressure drainage system.

All BD ...ExM types for two pumps automatically start up pumps 1 and 2 alternately. The resting pump is switched on during peak load or fault. Alternative operation of the unit without peak load function is possible, but with automatic switchover to the standby pump in case of a fault. Variegated automatic start delay time after a power failure to prevent extreme rushes of current.

The clear and robust design of the unit enables it to be used outdoors in an empty casing at temperatures as low as -20°C without the need for any heating in the casing.

BasicLogo control units for a MultiCut pumpwith integrated static air level controlType Motor protection

APre-fuse

ACode No.

AD 8 ExME, DRPfor one explosion protected pump

8.0 16 JP43162AD 12 ExME, DRP 12.0 16 JP43163AD 25 ExM, DRP 2.4–4.0 16 JP43159AD 46 ExM, DRP 4.0–6.0 16 JP43160AD 610 ExM, DRP 6.0–9.0 16 JP43161AS 610 ExM, DRP 6.0–10.0 35 JP43164

BasicLogo control units for two MultiCut pumps with integrated level controlType Motor protection Pre-fuse

ACode No.

BD 25 ExM, DRP for two explosion protected pumps

2.5–4.0 16 JP43165BD 46 ExM, DRP 4.0–6.3 20 JP43166

BD 610 ExM, DRP 6.3–10.0 25 JP43167

· Proven and system-coordinated control technology

· User-friendly handling · Functions optimised for pressure drainage systems

· Usable down to -20°C without heating

Control unit for one pump

Control unit for two pumps

229


BasicLogo control units for one or two MultiCut pumps with integrated level controlStandard features: AD 8

ExME, DRP

AD 12 ExME, DRP

AD 25,46,610 ExM, DRP

AS 610 ExM, DRP

BD 25,46,610 ExM, DRP

ISO casing enclosure IP44, 155 mm deep, mm HxW 430x250 430x250 250x250 430x250 430x250Operating voltage 50 Hz~ 1/N/PE 1/N/PE 3/N/PE 3/N/PE 3/N/PE

230V 230V 230/400V 230/400V 230/400VStarting Direct Direct Direct YΔ-Start DirektMotor contactor 4 kW/400 V 1 1 1 – 2Y-delta composite contactor 7.5 kW/400 V – – – 1 –Excess current relay for motor protection – – 1 1 –Motor protection switch – – – – 2Fixed motor protection 8 A 12 A – – –Motor capacitor 1 1 – – –A.C. power supply 230 V/2 A 1 1 1 1 1Safty extra low voltage 1 1 1 1 1Hand-Off-Automatic selector switch 1 1 1 1 2Electronic buzzer 1 1 1 1 1Reset buttons for alarm and temperature limiter 1 1 1 1 1Indicator lamp for operation 1 1 1 1 2Indicator lamp for sense of rotation – – 1 1 1Indicator lamp for high water alarm 1 1 1 1 1Indicator lamp for malfunction motor 1 1 1 1 2Indicator lamp for malfunction temperature limiter 1 1 1 1 –Indicator lamp for water defiency 1 1 1 1 1Indicator lamp for span exceedance 1 1 1 1 1Potential free contact for collective fault, 5A/250 V AC1 1 1 1 1 1Potential free contact, as before, optionally pulsating 1 1 1 1 1Pump follow-up time, adjustable from: 1–60 s 1–60 s 1–60 s 1–60 s 1–130 s

Watchdog timer, adjustable 534–3042 s

534–3042 s

534–3042 s

534–3042 s

534–3042 s

Start-up delay time, depending upon the follow-up time setting 1–10 s 1–10 s 1–10 s 1–10 s –

Integrated static air level control and DRPPressure switch for operation, operative range up to 3 m water level 1 1 1 1 1Switch-on point 100 mm water level, switch-off point 50 mm water levelSecond pressure switch for emergency switch-on and alarm 1 1 1 1 1Pressure sensor with 10 m air tube 2 2 2 2 2Ex-proof level control for protection against dry running (DRP) 1 1 1 1 1

Accessories for standard casing: Art.Nr.Main switch in separate ISO casing JP24508 1 1 1 1 1LCD working hour meter, plug-in JP23243 1 1 1 1 2Start delay module for freely adjustable start-up delay of 0-315 s JP41850 1 1 1 1 1Rechargeable battery for off the line operation JP44850 1 1 1 1 1Softstarting device to limit the starting current to max. 33A * only if 25/2 ME is connected JP24138 – 1 – – –

Alarm system, acoustic sound emitted outside JP27402 1 1 1 1 1Accessories only with housing extensionHousing extension to H 430 x W 250 mm JP41873 – – 1 – –Housing extension to H 610 x W 250 mm JP41874 1 1 1 1 1Amperemeter 0–10 A JP23297 – – 1 – –ESM4, single error message module** JP28999 1 1 1 1 1Main switch up to 6.5 kW JP22402 1 1 1 1 1

* only with the initial order, installed in factory. ** require separate rechargeable battery

Further accessories on request Explosion proofed control units must not be installed in an explosion hazard location!

230

JUNG PUMPEN HIGHLOGOMICROPROCESSOR CONTROL UNITS

APPLICATIONMicroprocessor control unit for switching one or two direct starting pumps on and off, depending on the level, either with or without explosion protection.

All information and alarm messages are shown on the large graphic display which, in conjunction with the multifunction button, allows the control unit to adapt intuitively and flexibly to local conditions and requirements. Settings are protected with a freely selectable password to prevent misuse. An initial commissioning menu enables a fast installation. With just a few settings, the system covers more than 90% of all installation conditions. Separate buttons for each pump, for manual-0-automatic operation or for acknowledging alarms, also enhance the operating comfort. An integrated event memory provides comfortable diagnostic options as well.

The HIGHLOGO makes it easy to show the different operating states in the display and with the aid of additional LEDs. The features it offers include an operating hour counter for the pumps, switch-on cycles, and current consumption, which are indicated clearly on a backlit display. A collective error message and a high-water alarm can be transmitted potential-free, such as by the FTJP radio transmitter, which enables the system to be linked to a smart home infrastructure. It is also possible, however, to link it to a warning light or buzzer (230V) with a pow-ered connection. In case of a power failure, the optional rechargeable battery reliably transmits the high-water alarm.

Since connections are provided for different types of level sensors, ranging from a submersible ball contact switch for straightforward use to high-grade submersible sensors for municipal use, this means that every possible application can be covered.

By activating a service menu, customers can be alerted to the required mainte-nance intervals. An individual phone number to contact can also be saved.

· Intuitive use · Large backlit clear text display · Initial commissioning menu · Connection options for a range of different level sensors

· Compact design · Multilanguage · ATEX-compliant with mechanical motor protection

The compact design of the single and duplex systems allows them to be fitted in the building in a space-saving way but also in a discreet column out of doors.

For use specifically with pressure drainage systems, HIGHLOGO ... LC control units are equipped with a static pressure module and dry run protection as standard. The two pressure switches used for this purpose, with air hoses and open bells ending in the sump, have proved themselves in ground drainage for decades now, and the two-circuit system supplied as standard provides additional reassurance. The separate submersible ball contact switch also meets the requirements of the ATEX directive on explosion protection.

TECHNICAL DATAHousing 250x250x155 mm (HxWxT)

Weight: approx. 4kg

Protection category: IP 44, (IP 55 on request)

Operating voltage: 3/PE 230/400 V, 50 Hz

Motor contactor(s): 4KW/400V

Operating temperature: -20 … 50°C

Humidity: 0 to 90% RH, with no conden-sation

The following list gives some of the settings that can be made and read off:

- Switch-on delay after power failure

- Pump follow-up time

- Watchdog timing

- Automatic trial run

- Motor current monitoring

- Pump switching cycles

- Operating hours

- Level indicator

- Event memory

HighLogo ... LC for a pumpType Motor protection

APre-fuse A

Code no.

HIGHLOGO 1-25 LC 2.4-4.0 16 JP47984HIGHLOGO 1-46 LC 4.0-6.0 16 JP47985HIGHLOGO 1-610 LC 6.0-9.0 16 JP47986

HighLogo ... LC for two pumpsType Motor protection

APre-fuse A

Code no.

HIGHLOGO 2-25 LC 2.5-4.0 16 JP47993HIGHLOGO 2-46 LC 4.0-6.3 20 JP47994HIGHLOGO 2-610 LC 6.3-10.0 25 JP47995

231

JUNG PUMPEN HIGHLOGOMICROPROCESSOR CONTROL UNITS

HighLogo for one pumpType Motor protection

APre-fuse A

Code no.

HIGHLOGO 1-00 E 16 JP47987HIGHLOGO 1-00 16 JP47988HIGHLOGO 1-25 2.5-4.0 16 JP47989HIGHLOGO 1-46 4.0-6.0 16 JP47990HIGHLOGO 1-610 6.3-9.0 16 JP47991HIGHLOGO 1-910 6.0-12.0 20 JP47992

HighLogo for two pumpsType Motor protection

APre-fuse A

Code no.

HIGHLOGO 2-00 E 20 JP47996HIGHLOGO 2-00 16 JP47997HIGHLOGO 2-25 2.5-4.0 16 JP47998HIGHLOGO 2-46 4.0-6.3 20 JP47999HIGHLOGO 2-610 6.3-10.0 25 JP48000HIGHLOGO 2-910 6.3-10.0 25 JP48001

Accessories

Main switch 15 kW, factory-fitting only JP48002Rechargeable battery for mains-independent alarm JP44850

Level sensor

Static pressure module JP26196Static pressure sensor with analogue backpressure indicator JP26187Submersible sensor with analogue level indicator JP44808Ex submersible sensor with analogue level indicator JP44809Dry run protection for explosion protected systems JP44807

Air diaphragm control unit JP01080

Submersible switchSubmersible switch package A 2 submersible switches 9.5 m and cable holder JP16718Submersible switch package AmG 2 submersible switches 9.5 m with weights JP16719Submersible switch package B 3 submersible switches 9.5 m and cable holder JP16725Submersible switch package BmG 3 submersible switches 9.5 m with weights JP16726EXH-A Galvanic separation for package A JP16720EXH-B Galvanic separation for package B JP00295Rechargeable battery for mains-independent alarm JP44850

232

JUNG PUMPENMODULAR CONTROL UNITS - BASICLOGO

APPLICATIONBasicLogo control units have a modular design and are built to order. In their basic configuration, they meet all the requirements for level-dependent starting and stopping of one or two submersible pumps.

All BD/BS types (for two pumps) start up pumps automatically and alternate between the pumps. The resting pump is switched on during peak load (optionally) or in the event of a fault. After a power failure, pump start-up is staggered to prevent extreme rushes of current.

All control units are fitted with a Neozed 6A control fuse. A manual-0-automatic selector switch and an operational status indicator is incorporated for every pump.

The control unit can be adapted to individual applications by combining it with various different level controls.

We also offer a wide range of modules and control elements for extending the control unit to meet individual require-ments, including voltmeters, impulse counters, time meters, seal leak detectors, main switches, speed regula-tors, and connection to an emergency power generator.

The size of the sheet steel casing depends upon the electrical features required.

We build control units to your specifica-tion!

233

JUNG PUMPENMODULAR CONTROL UNITS - HIGHLOGO

APPLICATIONMicroprocessor control unit for switching one or two direct starting pumps on and off, depending on the level, with the option of explosion protection.

All information and alarm messages are shown on the large graphic display which, in conjunction with the multifunction button, allows the control unit to adapt intuitively and flexibly to local conditions and requirements. Settings are protected with a freely selectable password to prevent misuse. An initial commissioning menu makes for fast installation. With just a few settings, the system covers more than 90% of all installation conditions. Separate buttons for each pump, for manual-0-automatic operation or for acknowledging alarms, also enhance the operating comfort. An integrated event memory provides comfortable diagnostic options as well.

The HIGHLOGO makes it easy to show the different operating states in the display and with the aid of additional LEDs. The features it offers include an operating hour counter for the pumps, switch-on cycles, and current consumption, which are indicated clearly on a backlit display. A collective error message and a high-water alarm can be transmitted potential-free, such as by the FTJP radio transmitter, which enables the system to be linked to a smart home infrastructure. It is also possible, however, to link it to a warning light or buzzer (230 V) with a powered connection. In case of a power failure, the optional rechargeable battery reliably transmits the high-water alarm.

Since connections are provided for different types of level sensors, starting from a submersible ball contact switch for straightforward use to high-grade submersible sensors for municipal use, this means that every possible application can be covered.

By activating a service menu, customers can be alerted to the required mainte-nance intervals. An individual phone number to contact can also be saved.

We also offer a wide range of modules and control elements for extending the control unit to meet individual require-ments, including voltmeters, leak detectors, speed regulators, and connection to an emergency power generator.

We build control units to your specifica-tion!

234

JUNG PUMPENLEVEL CONTACT SENSOR

APPLICATIONSubmersible ball contact switches for direct level control of one single phase pump or for level control of 3-phase pumps and duplex units by control unit.

The hysteresis (difference between switch-on/switch-off) can be adjusted by altering the cable length of the submer-sible switch (= length of the cable from the fastening point to the float switch) within the range of 150-500 mm. A fixing device is available for fastening the submersible float switch cable inside the sump; for a suspended installation of the switch a counterweight is available which can be attached to the submersible switch cable.

For metallic isolation between the submersible ball contact switches and a control unit in the Ex-area. The auxiliary control device used provides intrinsically safe circuits for submersible switches or other operating units. Intrinsically safe means: explosion protection for the

control circuits in accordance with EN 50014/50020.

In case of a power failure the transmis-sion of switching commands is only possible if the auxiliary units are equipped with a rechargeable battery, the necessary automatic battery charger is standard scope of supply.

Ex-proof auxiliary control devicesType Code

No.ExH-A for control unit A...Ex in conjunction with subm.ball contact switches

JP16720

ExH-B or control unit A...Ex in conjunction with subm.ball contact switches

JP00295

Submersible ball contact switch

ExH-A/B

Submersible ball contact switchType Cable

typeCable

lengthCode No.

SingleSubm. ball contact switch, cable black H07RN-F-3G1.0 1.0 m JP44802Subm. ball contact switch, cable black H07RN-F-3G1.0 3.0 m JP44800Subm. ball contact switch, cable black H07RN-F-3G1.0 5.0 m JP44804Subm. ball contact switch, cable black H07RN-F-3G1.0 9.5 m JP44801Subm. ball contact switch, cable red (up to 95°C) SiH-F-3G1.0 3.0 m JP44806Subm. ball contact switch, cable red (up to 95°C) SiH-F-3G1.0 9.5 m JP44805as a packageA: 2 units with set of fixing accessories H07RN-F-3G1.0 2 x 9.5 m JP16718CmG: 1 unit with counterweight H07RN-F-3G1.0 1 x 9.5 m JP16739AmG: 2 units with counterweight H07RN-F-3G1.0 2 x 9.5 m JP16719B: 3 units with set of fixing accessories H07RN-F-3G1.0 3 x 9.5 m JP16725BmG: 3 units with counterweight H07RN-F-3G1.0 3 x 9.5 m JP16726BH: 3 units with set of fixing accessories SiH-F-3G1.0 3 x 9.5 m JP24768BHmG: 3 units with counterweight SiH-F-3G1.0 3 x 9.5 m JP24769Float swich pack with PUR cable 3 x 9.5 m JP42230

Standard features: KT KT Hot water

Temperature resistance constantly/temporarily in °C 60/90 95/95

Breaking capacity 250 VAC 10 A (8 A) 10 A (8 A)Breaking capacity 400 VAC 10 A (4 A) 10 A (4 A)Contact closes with rising water level* NO contact NO contactProtection (up to 4 bar) IP 68 IP 68Protection class (with earth conductor) I IOptional accessories:Set of fixing accessories JP44789 ∙ ∙Counterweight for suspended installation JP44803 ∙ ∙

*) Special versions with reverse operation or with changeover contact on request

Standard features: ExH-A ExH-B

ISO casing, enclosure IP54, 100 mm deep HxW in mm 220x130 220x130

Operating voltage 50 Hzp 1/N/PE 230 V

1/N/PE 230 V

Number of intrinsically safe circuits 2 3Optional accessories:Rechargeable battery for off the line operation JP44850 1 1

235

JUNG PUMPENLEVEL CONTACT SENSOR

APPLICATIONLevel contact sensors are used to monitor and control the water level in tanks and sumps. Once the water levels set have been reached, signals are sent through relay contacts to the higher control (BasicLogo AD/BD...) which switches the pumps on and starts the alarm in the event of high water.

The pneumatic level contact sensors M and LM are principally used in explosion-protected areas.

Type M works according to the open static air pressure system. As the water level rises the air pressure in the piping increases. A pressure switch is actuated and the pump is switched on. The pump is switched off depending upon the water level and the time. A second pressure sensor is used as an alarm and emer-gency start-up system. Both sensors are located beyond the wastewater once the switch-off point has been reached.

Type LM works according to the air bubbling system. The switch-on and switch-off points are indicated by a pressure switch for each. The pressure sensor for the switch-off point remains underwater. A compressor provides the necessary aeration for this system at intervals.

The HD 04 series works with a hydro-static, electronic pressure sensor which is permanently underwater. It gives an analog electronic signal to an evaluation electronic unit which can be programmed to certain threshold water levels. The process can recognise minimal diffe-rences in water level and is usable in all areas.

Pneumatic level contact sensorType Code No.Static air level control (M) for single and duplex units JP17101Air diaphragm control unit (LM) for single and duplex units JP01080

Hydrostatic level contact sensorType Code No.HD 04 JP44547HD 04 Ex with explosion protection (Zone 1/2) JP44548

M/LM

HD 04

Standard features: M LM

ISO casing, enclosure IP44, 155 mm deep, HxW in mm 250x250 250x250


1/N/PE 230 V

Connection cable with safety plug – 1,5 mCompressor and electrovalve – ∙

Level monitoringStatic air pressure

Air bubbling

Static air pressure switch for operation, operative range: 3 m water level, switch-on point 100 mm switch-off point 50 mm

1 1

Second pressure switch for emergency switch-on and alarm 1 1Pressure sensor with 10 m air tube 2 2Follow-up time, adjustable from 1-120 s ∙ –Watchdog timer, adjustable from 10-180 s ∙ –Alarm delay, adjustable from 15-240 s – ∙Potential-free NO contact for basic load, peak load and alarm 3 3Optional accessories:Rechargeable battery for off the line operation JP44850 1 1Bracket for air tubs JP23100 1 1

Standard features: HD 04 HD 04 Ex

ISO casing, enclosure IP44, 155 mm deep, HxW in mm 250x250 250x250


1/N/PE 230 V

Freely programmable switch-on and switch-off points ∙ ∙Minimum programmable level difference 1 cm 1 cmSubmersible sensor made of stainless steel 1.4571 ∙ ∙PUR cable with integrated air tube for pressure equalisation 10 m ∙ ∙

Diaphragm material Keramik KeramikCompression Strength 10 mWS 10 mWSMeasuring range in m water level 0–4 0–4Measured value signal in two-wire system, temperature-compensated 4–20 mA 4–20 mA

Programmable switch-on points 4 4Programmable switch-off points 4 4Potential-free contacts for model 4 4Safty Barrier Ex ia II C – ∙Optional accessories:Analog output 4-20 mA+ JP24206 ∙ ∙Analog output 0-10 V* JP24207 ∙ ∙Protective pipe for PKS-A 800-D32** JP45898 ∙ ∙Protective pipe for PKS-B** JP45897 ∙ ∙Protective pipe for PKS-D 40/D40** JP45899 ∙ ∙Protective pipe for PKS-D D65/D80** JP45900 ∙ ∙

* per device only 1 analog output possible ** for mounting on a concrete sump wall.

Other mounting configurations on request. Length = 0.6 m.

236

JUNG PUMPENALARM UNITS

APPLICATIONAlarm devices notify undesirably high water levels using a submersible ball contact switch or float switch, an electrode or a static air pressure system. They are useful where pumps are operated directly from the mains in a tank or sump without a control unit or level contact sensor.

All alarm devices emit an acoustic signal and have a potential-free contact for remote alarm signalling (not in the case of AW ...). They can be extended for mains-independent operation using a rechargeable battery, thereby providing protection from flooding in the sump in which the pump is located in the event of a power failure. The integrated socket enables the operation of both pump and alarm unit on one 230V socket. Either a washing machine or a dishwasher can be plugged into the alarm device.

If a high water level is detected, an acoustic signal follows and the machine connected will be switched off. The plug retainer prevents the continued operation of the machine connected as long as the problem persists.

The sockets of type AWO can be extended if several machines are connected up and are to be switched off.

The alarm device with static air level control is used in ex-proof areas.

Alarm unitsType Code No.AG3 with ball contact switch and 3 m cable JP44891AG10 with ball contact switch and 9.5 m cable JP44892AGR with reed switch and 3 m cable JP44893AGE with special electrode and 1.5 m cable JP44894Ex-proof alarm unit, static air level control with 10 m hose JP09724

Alarm units with washing machine stopType Code No.AW3 with ball contact switch and 3 m cable JP44895AWR with reed switch and 3 m cable (for Hebefix) JP44897AWO without level control sensor, for further machines JP44899

Standard features: AG3/10 AGR AGEStatic air

level control

Enclosure IP44, 125 mm deep HxW in mm – – – 160x160ISO casing with shock proof plug, IP20, 70 mm deep, HxW in mm 147x71 147x71 147x71 –

Operating voltage 50 Hz 1/N/PE 230 V

1/N/PE 230 V

1/N/PE 230 V

1/N/PE 230 V

Connection cable with safety plug – – – 0,5 mPower via alarm unit‘s socket 4000 VA 4000 VA 4000 VA 4000 VALevel monitoring KT- Reed- Electrode Static airTemperature resistance constantly/temporarily in °C 60/90 100/100 40/60 40/60

Set of fixing accessories 1 – – –Static air level control for alarm, operating range: 3 m water level – – – 1

Pressure sensor with 10 m air tube – – – 1Test button – – – 1Potential-free NO contact 5A/250VAC1 1 1 1 –Potential-free changeover contact 5A/250VAC1 – – – 2Electronic alarm buzzer 1 1 1 1Optional accessories:Rechargeable battery for off the line operation JP44850 1 1 1 1

Standard features: AW3 AWR AWOISO casing with shock proof plug, IP20, 70 mm deep, HxW in mm 147x71 147x71 147x71

Operating voltage 50 Hz 1/N/PE 1/N/PE 1/N/PE230 V 230 V 230 V

Control transformer 230/12 V 1 1 1

Level monitoring Subm. ball con-tact switch Reed switch –

Temperature resistance constantly/temporarily in °C 60/90 100/100 –

Set of fixing accessories 1 – –Breaking capacity of integrated socket Safety plug 230 V, switched off if alarm is set off 4000 VA 4000 VA 4000 VA

Electronic alarm buzzer 1 1 1Optional accessories:Rechargeable battery for off the line operation JP44850 1 1 1

Washing machine stop AWO

Washing machine stop AWR

Washing machine stop AW3

Alarm unit AGR

Alarm unit AG3

Alarm unit AGE with special electrode

237


APPLICATIONThe components on this page promote the operating safety of pumps or lifting stations.

The protective motor plug protects the d.o.l. pump connected from electrical, mechanical and thermal overload up to a connected load of 4 kW. The protective device is fitted in an ISO casing and besides the integrated excess-current release it also includes a connection for a motor winding thermostat. The model with level control switches the pump on and off with the submersible ball contact switch connected.

The seal leak detector is used to monitor the sealing of the oil chamber between the motor and the hydraulic section of the oil chamber in the case of submersible pumps of the US/UB and MultiCut/MultiStream/MultiFree series. In the event of water penetrating the oil chamber, an integrated buzzer is activated. The device must be mounted in a location which allows it to be monitored easily and in a well ventilated room.

The switching device for the automatic test run of pumping stations with extended idle and dry phases prevents the shaft sealings in the pump from becoming stuck as it causes automatic short-term test runs. The StP is an additional device ready for connection to control units of the AD/BD and ND series.

Lifting stations, pump stations and alarm units which have a potential-free output can be integrated with the radio transmitter FTJP into a smart home infrastructure. Gateways that support the ENOCEAN radio protocol can be used to communicate with the FTJP. Programme the FTJP into the gateway provider’s app.

Equipment with CEE protective motor plug Operating voltage 3/N/PE~230/400 V

Enclosure IP 44, cable inlet M 25 + 16 Temperature range –25° bis +50° C Max. breaking capacity 4 kW AC3 Max. switching frequency 30 switches/hour.

Features: 1 CEE-protective motor plug 16 A / 400 V,

5-pole with phase inverter 270 x 120 x 100 mm (H x B x T)

1 Motor contactor 4 KW 1 Motor contactor with motor protection relay

(reset button can be activated from the exterior)

1 ON/OFF switch 1 Indicator lamp, red, for indicating rotational

direction 1 Indicator lamp, white, for operation display For devices with level control:

1 Submersible ball contact switch with 9.5 m cable H07RN-F-3G1 The electrical connection between the pump and the protective motor plug must be carried out by the customer.

Equipment with seal leak detector Operating voltage: 1/N/PE~230 V ISO casing IP 20 (DKG)

147 x 71 x 70 mm (H x B x T) or ISO-casing with transparent cover IP 55 (DKG-Ex), 200 x 130 x 102 mm (H x B x T) 1 Electronic unit with transformer and control

light 1 Ex-proof syfty barrier for type

DKG-Ex-( II (2) G [Ex ia] IIC/IIB) 1 Special electrode with 10 m cable 1 Potential-free NO contact for error

messages 1 Acoustic alarm (For duplex units 2 units required)Equipment with switching device for test run Operating voltage: 1/N~230 V 1 ISO-casing with transparent cover,

dimensions including screw joint 205 x 130 x 100 mm (H x B x T) with PG screw joint H 220 mm, IP 54

1 Power supply cable 0,5 m and plug 1 Digital timer with automatic changeover

between summer and winter time, shortest operation: 1 sec., power reserve: approx. 20 h

Switching and control unitsType Code No.StP – Switching device for automatic test run JP01264

CEE-Protective motor plug

Switching divice for test run

Pump accessoriesType Motor

protection A

for pump type Code No.

Protective safety motor plug 8 US 151 E JP402648 US 152 E/153 E/155 E JP44753

CEE-Protective motor plug 2,5–4,0 US 152 D, 153 D, 155 D JP40773CEE-Protective motor plug 2,8–4,0 without ex*, US 151 D JP44750without level control 4,0–6,0 without ex*, US 251 D JP44751

6,0–9,0 without ex-proof* JP44752CEE-Protective motor plug 2,8–4,0 without ex-proof* JP09725with level control 4,0–6,0 without ex-proof* JP09726

6,0–9,0 without ex-proof* JP09727* The nominal current of the pump type required must be suitable for the activating range of the motor protection.

DKG - seal leak detector JP44900DKG Ex - seal leak detector only for ex-proof pumps JP00249

Seal leak detector

Radio transmitterType Art.-Nr.FTJP for ENOCEAN JP47209

Radio transmitter FTJP


JUNG PUMPENCASING AND INSTALLATION MATERIALS

Installation materials Code No.Lock with 3 keys JP22408Heating facility 230V/55W JP01918Thermostat for heating of casing JP24531Warning light, unmounted JP22375Flashlight, unmounted JP22859Horn, unmounted JP17591Cast resin bushing 6-20 mm Ø JP11125Cast resin bushing 8-24 mm Ø JP13763Sealing cone DN 100, vapour-proof JP44843Seal element DN 100, pressure-tight JP44848Seal element DN 100, pressure-tight, universal JP44849Ventilation pipe DN 100, stainless steel JP44858

Casing Protection Usable installation area

H B

Depth of device Outside dimensions Pitch of holes Code No. Code No.

category Area Lock area H B T A C BasementSize 0 IP 44 700 545 240 200 862 596 322 495 160 JP24854 JP12710Size 1 IP 43 915 675 260 225 1100 785 327 690 160 JP24855 JP12711Size 2* IP 43 915 1000 255 205 1125 1115 320 1020 160 JP24856 JP12712Size 3* IP 44 955 1340 255 205 1125 1445 320 1350 160 JP24857 JP12713Size 3G* IP 44 1185 1350 270 240 1350 1450 350 1350 160 JP24857 JP20864Typ A IP 44 700 250 194 168 1415 316 224 integrated integrated JP23735Typ B IP 44 650 400 195 180 1620 440 240 integrated integrated JP19024Typ C IP 43 840 400 190 140 1895 425 240 integrated integrated JP19026

* preassembled for a double lock

Plastic base kit with M 12 threads for installation of the casing. Assembling and installation by the customer. To avoid the development of condensation water inside the outdoor casing the bottom of the base should be filled with approx. 5 cm of white sand above the ground level.aufzufüllen! Alternative a special base stuffing could also used.

Functions and specificationsWarning lightOrange, shock-resistant in accordance with EN 50014, burglar-proof, enclosure IP 65, for short flashes, with 7 W/230 VFlashlightOrange, shock-resistant in accordance with EN 50014, burglar-proof, enclosure IP 65, for flashlight with short but very intense flashes 230 V/15 mA.HornThermoplast (ABS) shock-resistant, grey 88 dB (A) / 1 m for mounting inside of the housing. Dimensions: 170 x 80 x 78 (H x W x D), enclosure IP 33, 230 V, 15 mA.Cast resin bushingCast resin bushing complete with funnel and cast-resin.Approved for use in explosion hazardous areas.

Seal elementFor the separation of explosion-hazardous areas (pmp sump) and ventilated rooms above respectively below the backpressure level with non exoplosion protected electrical equipment (e.g. housings for outdoor installation).

Above backpressure level (Code No. JP44843): TÜV-certified water vappour proof sealing element (not tight against pressing water) for cable ducts DN 100 in accordance with VDE 0165. Equipped with the following drills:

– 2 holes of 20 mm – 2 holes of 14 mm

– 5 holes of 7 mm

Below backpressure level (Code No. JP44848 or JP44849):Sealing element for cable ducts DN 100. In case of possible backpressure the sealing element ensures that the waste water can not flow into the connected building. Equipped with the following drills:– 2 holes of 15 mm– 2 holes of 8 mm– 1 hole of 5 mmThe universal seal element 40133 is adaptable as far as the cable inlets are concerned. The following inlets are possible through combining individual elements:4 x diameter of 3 to 11 mm3 x diameter of 10 to 25 mm

Ventilation pipeFor the ventilation of sumps, it can be installed as the top end of the ventilation pipe that leads approm 400 mm above the ground level. Material 1.4301. Dimensions: d = 108/168 x h = 700 mm

Seal element DN100

White sand filling height: 300 mm

Ground digging

Installation depth

Cabl

e pi

pe

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jung pumpen CATALOGUE · 1 jung pumpen content submersible drainage pumps u3 - u5 - u6 - simer submersible pumps us - ub - j67 - k2 plus above floor tanks plancofix - hebefix