Lifting, Fixing and Anchoring Systems - Ancon Australia · Lifting, Fixing and Anchoring Systems ... These clutches are typically used for lifting panels, pipes, pits, manholes, box

Lifting, Fixing and Anchoring Systemsfor the Precast Concrete Industry

CI/SfB Xt6

October 2017

Select your closest location to identify your regional sales office.

Sydney Tel: 1300 304 320 Fax: +61 (0) 2 9675 3390

Brisbane Tel: 1300 304 320 Fax: +61 (0) 7 3395 6693

Melbourne Tel: 1300 304 320 Fax: +61 (0) 3 9311 1777

Perth Tel: 1300 304 320 Fax: +61 (0) 8 9361 1262

Email: [email protected]: www.ancon.com.au

2 Australia Tel: 1300 304 320 www.ancon.com.au

Ancon offers an unrivalled service to the precast concrete industry. Our technical and sales support services, extensive product range and nationwide operations, enable us to provide a customer-focused service that is second to none.

We are part of the Engineered Accessories division of CRH plc, a leading global building materials group employing over 87,000 people at around 3,800 locations worldwide.

Our product portfolio of lifting, fixing and anchoring technologies includes European-engineered systems and market leading brands from across the CRH network and beyond.

Unicon Systems joined Ancon Building Products in 2011.

Ancon is the approved distributor for:

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Unicon Lifting Systems 4-9EdjPro

Unilift

QwikTilt

Ancon Lifting Loops 10-12LinkPro

Thimbles

Unicon Threaded Inserts 13-16QwikFoot

QwikFix

Precast Chairs

Super Chairs

Ancon Formwork and Magnets 17-19QwikMag

QwikForm

Ancon Reinforcement 20-24Unicoil Products

Metric Threaded Bars

MuscleStart Socket Bars

Stainless Steel Bar

KeyBox

KSN Anchors

BT Couplers

Halfen Fixings 25-31HCC/HAB Column Shoe

HTA/HZA Cast-In Channels

CCL Pre-Stressing Accessories 32-33Open Grips

Double-ended Joints

Spring Loaded Anchors

Stressing Jacks and Pumps

General Accessories 34-35Brace anchors, chairs, plates, shims, sealants etc

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All the leading brands in lifting, fixing and anchoring technology from around the world.

All from one source.

EDJPRO WLL

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EdjPro Narrow SystemEdge-Lifting Systems for Factory-Cast Panels

The EdjPro Narrow system was specifically developed to eliminate cracking and spalling around edge anchors. It is ideal for lifting thin factory-cast panels where a high finish is required, typically visible and exterior walls. Use of the EdjPro Narrow system will ensure panels remain in their perfect factory-cast condition, avoiding remedial work and lowering overall costs.

✔No cracks! No spalls! No patching! Just perfect panels!

✔Designed and tested to meet AS 3850:2015

✔Anchors feature rubber plugs which prevent concrete setting in the lifting hole

EdjPro Narrow Clutches The clutch is designed to provide clearance between the figure-8 link and the concrete at all sling angles to protect against edge contact cracking. Disengagement is only possible when the load is relaxed guaranteeing safety when lifting and lowering.

Working Part Dimensions (mm) Load Code H W NW WT L ØT A Limit

4.8 Tonne EPLC05 220 70 64 27.5 20 80 6010 Tonne EPNLC10 340 110 100 50 28 145 85

Part Codes and Dimensions

✔Specialised load range groups of 4.0 – 10.0 tonnes Working Load Limits (WLL)

✔Anchors and clutches are clearly marked with WLL and batch numbers

✔No site delays waiting for clogged holes to be cleaned before lifting can commence

U

Unicon Lifting Systems Superior safety and lifting performance

Australia Tel: 1300 304 320 www.ancon.com.au

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EdjPro Narrow Lifting Torus The EdjPro Narrow system is available without the lifting handle for use with a hammerlock device.

Product Description Part Code

EdjPro Narrow Lifting Torus 10 Tonne EPNLT10H

Remote Release The EdjPro Narrow system can also be supplied for remote release.


EdjPro Narrow Clutch 4.8 Tonne, Remote Release EPLC05RREdjPro Narrow Clutch 10 Tonne, Remote Release EPNLC10RREdjPro Narrow Lifting Torus 10 Tonne, Remote Release EPNLT10HRR

EdjPro Narrow EzyTurn Clutch The EzyTurn clutch has an extended handle and is the ideal solution for use in ship lap panels where the position of the anchor could not be reached by a standard EdjPro clutch.


EdjPro EzyTurn Clutch 10 Tonne EPETC10

EdjPro Narrow Anchors ‘Hairpin’ anchors are the most efficient and economical type for edge-lifting thin panels as they provide maximum anchorage without overstressing the concrete. The EdjPro Narrow Anchor has a rubber plug in the lifting hole to prevent ingress of concrete during casting and a keyhole-shaped aperture for a supplementary reinforcing bar.

Working Nominal Head Part Quantity Clutch Load Length Width Code per Limit (mm) (mm) Box4.0 Tonne 200 40 EPA04 30 EPLC0510.0 Tonne 275 70 EPNA10 300/SKID EPNLC10

EdjPro Narrow Recess Formers This recess former is used to accurately and reliably set the anchor into the concrete product. It creates a gap between the anchor and the concrete, preventing damage from bearing pressure and protecting the fragile panel edge.

Compatible Nominal Width Depth Part Quantity Anchor Length (mm) (mm) Code per (mm) Box EPA04 89 50 42 EPRF04 50EPNA10 160 70-80 69 EPNRF10 25

EdjPro Narrow Clutch

EdjPro Narrow Anchor

EdjPro Narrow Recess Former

EdjPro Narrow EzyTurn Clutch

EdjPro Narrow Lifting Torus

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70mm 69mm

55mm

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125.5mm

275mm

30mm

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Unicon Lifting Systems

Unilift SystemsLifting Systems for Civil Engineering Applications

Unilift is the ideal lifting and handling system for a wide variety of precast concrete products, particularly in civil engineering applications. These clutches are typically used for lifting panels, pipes, pits, manholes, box culverts, road barriers, bridge beams, planks, sound walls, culverts etc.

Unilift Locking KlawThese strong, safe, lightweight clutches suit all spherical head lifting anchors. They protect against dangerous disconnection where there is a risk of fouling which is a common problem when lowering precast drainage products in confined spaces like trenches.

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WLL Annual Proof Nominal WLL Part Load kN Anchor Code2 24 1.3 01LK3 36 2.5 02LK5 60 5 05LK10 120 10 10LK20 240 20 20LK32 384 32 32LC

Working Load Limits

Part Codes and Nominal Dimensions

Part Dimensions (mm) Code L W Ch Cw Sw SI Ø S01LK 170 66 44 40 33 72 56 1102LK 215 85 59 52 42 88 68 1605LK 270 110 62 70 57 113 88 2210LK 365 145 83 90 73 144 112 3120LK 515 210 103 130 110 195 152 4332LC* 680 272 189 172 160 300 180 52* Halfen clutches carry a CE mark, more information is available on request.


5 Tonne Remote Release 05LKRR

AnchorForged anchor set below the concrete surface

RecessFormed in the concrete by a recess former to permit attachment of the Locking Klaw to the Anchor head.

Locking KlawSafety clutch which locks to the anchor head

✔Standard load classes of 1.3, 2.5, 5, 10, 20 and 32 tonnes available.

✔Fast, efficient handling of products in the factory, during transport and on the job-site

✔Components of different load groups are not interchangeable for maximum safety.

✔Unicon Locking Klaws and anchors meet or exceed the requirements of AS 3850:2015

A 5 tonne remote release Locking Klaw is also available which is ideal for tilt-up construction.


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Cone AnchorsThis classic spherical-headed, forged foot anchors are the first choice for most applications. They are manufactured from hot-dip galvanised, forged, high impact strength construction steel. Genuine Unilift anchors are stamped with a ‘U’ on the head, as well as load class and length.

Reo (eye) AnchorsThese anchors are used with a hanger bar, also

known as a tension bar, where the concrete is too

weak for a cone anchor. They are ideal for thin

panels and other applications where the concrete

shear cone developed by the anchor is insufficient

to provide the working load limit of the anchor

e.g. low strength concrete. The bar is threaded

through the hole in the anchor and embedded

deep in the concrete. Like the cone anchors

above, they are manufactured from hot-dipped

galvanised, forged, high impact strength

construction steel, and are stamped with a Unilift

‘U’, the load class and length.

The cut lengths for the hanger bar given in the

table are suitable for 15MPa concrete to AS 3600

60mm cover.

Part Codes, Dimensions and Pack Size

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L

D

HL

L

H

To suit D

S

Load Class(Tonnes)

Dimensions (mm) LK LockingKlaw

Part Code

Quantity perbagL S

1.3

35 10 01LK CA01035 20045 10 01LK CA01045 20055 10 01LK CA01055 20065 10 01LK CA01065 20085 10 01LK CA01085 100120 10 01LK CA01120* 100240 10 01LK CA01240 50

2.5

55 14 02LK CA02055 10075 14 02LK CA02075 10085 14 02LK CA02085* 50

120 14 02LK CA02120* 50170 14 02LK CA02170* 25280 14 02LK CA02280 25

5.0

75 20 05LK CA05075 5095 20 05LK CA05095 50

120 20 05LK CA05120* 25150 20 05LK CA05150 25170 20 05LK CA05170* 25240 20 05LK CA05240* 20340 20 05LK CA05340 10960 20 05LK CA05960 1

10.0150 28 10LK CA10150* 10200 28 10LK CA10200* 10340 28 10LK CA10340* 5

20.0200 39 20LK CA20200 1340 39 20LK CA20340 1500 39 20LK CA20500 1

32.0500 50 32LC CA32500 1700 50 32LC CA32700 1

Load Class(Tonnes)

Dimensions (mm) PartCode

Quantity perBagL S D HL

1.350 10 R8 535 RA01050 20065 10 R8 535 RA01065 200

2.565 14 N10 750 RA02065 10090 14 N10 750 RA02090 100

5.0 120 20 N16 1000 RA05120 2510.0 180 28 N20 1630 RA10180 1020.0 250 39 N28 2905 RA20250 132.0 300 50 N40 5445 RA32300 1

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* Type 316 stainless steel anchors in stock, other sizes on request.

Standard Recess FormersThese products are used to accurately and reliably set the anchor into its recess in the concrete panel. Recess formers are non-interchangeable between load groups to minimise errors and are available in a variety of types to meet the demands of different applications.

Rubber Recess FormerOur most economical recess former, used for a wide variety of applications. Made from a hard, yet flexible, oil resistant rubber, they are ideal for attachment to steel and timber forms as well as floats for top surface installation. Supplied complete with attachment bolt and wing nut.

UniLift / Anchor Diameter Part WLL (Tonne) (mm) Code1.3 66 RRF012.5 80 RRF025 100 RRF0510 128 RRF1020 170 RRF2032 236 RRF32

Steel Recess with Rubber Retaining RingFeaturing a replaceable rubber retaining ring, these steel recess formers offer a long service life and are an economical alternative to rubber recesses for production precasting. They are also available with a magnetic attachment.

UniLift / Anchor Diameter Recess Ring WLL (Tonne) (mm) Part Code Part Code1.3 60 SRF01 RR012.5 74 SRF02 RR025.0 94 SRF05 RR0510.0 130 SRF10 RR10

Articulating Steel Recess Former

Steel Recess with Rubber Retaining Ring


Unicon Lifting Systems

Articulated Steel Recess FormerThese products are similar in action to the semi-spherical rubber recess, but are manufactured from steel, offering a long service life for production precasting.

UniLift / Anchor Diameter Part WLL (Tonne) (mm) Code1.3 60 SRF01A2.5 74 SRF02A5.0 94 SRF05A10.0 130 SRF10A

Plastic Recess Former with Steel ColletsThese recess formers are manufactured from a hard, oil resistant plastic, providing a long service life and economical alternative to rubber recesses for production precasting.

Halfen Magnetic Recess FormersThese magnetic recess formers are used in metal formwork when drilling is not an option.

UniLift / Anchor Diameter Part WLL (Tonne) (mm) Code10 130 PRFC1020 175 PRFC20

Plastic Recess Former with Steel Collets

Halfen Magnetic Recess Formers

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QwikTilt Face Lift Anchor SetsThe anchor is housed in a robust plastic chair with four stable legs and several tie-in points on the ring to prevent movement during casting. There is no requirement for a cross bar.They are available from stock, in pre-packed cartons, to suit the most popular panel thickness i.e. 125, 150, 170, 175, 200, 250mm. Units to suit other panel thicknesses are available on request.

Panel Anchor Embedment Part Quantity Thickness Length Depth Code per Box (mm) (mm) heff (mm)

100 75 86 FLA05100 40125 95 106 FLA05125 40150 FLA05150 40170 120 131 FLA05170 30175 FLA05175 30200 FLA05200 25250 150 161 FLA05250 -

Tilt-Up Site Cast Lifting SystemsThese systems use the forged steel Unilift 5 tonne anchor and can be used with the remote release 5 tonne QwikTilt Klaw for maximum efficiency on site.

UniLift / Anchor Part Diameter h M d WLL (Tonne) Code (mm) (mm) (mm) (mm)1.3 SRFM01 60 27.5 8 20.52.5 SRFM02 74 33 12 305.0 SRFM05 94 42 12 38

Diameter

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Australia Tel: 1300 304 320 www.ancon.com.au10

✔ Safe, reliable, fully engineered solution

✔ Suitable for axial and diagonal lifting

✔ Colour coded for WLL visual check

✔ Manufactured from corrosion resistant galvanised steel

✔ No specialist lifting clutches or equipment required

✔ No recess formers required

✔ Suitable for use with standard lifting hooks/shackles

System BenefitsAncon LinkPro provides a safe, reliable, fully engineered solution to the issues of handling the size and scale of precast concrete units used in the civil engineering sector. LinkPro is easily installed, without recess formers, ready for direct connection to standard lifting hooks and shackles. Refer to Figure 1.

LinkPro is suitable for axial and diagonal lifting, with a maximum sling angle of 60°, from manufacture until final installation of the precast concrete element.

The multi-stranded, fibre-cored/steel-cored construction of LinkPro features small diameter outer wires (see table for details) which generate low bending stresses when loaded.

When shackle pins are used we recommend a diameter not less than 3.5 times rope diameter d. Ancon LPT Thimbles are available if the shackle pins or crane hooks do not meet the requirements. For further information, please refer to Ancon for engineered lifting design guidance.

D

AnconLP12WLL 12.5TRef


D



Figure 1

Design ConsiderationsLinkPro applications should be engineered to meet the requirements of relevant standards, e.g. AS 3600, AS 3850 for building elements, AS 5100 for bridge elements and TMR MTRS73 for prestressed concrete members, taking into consideration the rigging, element dimensions, weight, concrete strength, reinforcing etc.

© Supertee Beam - M2PP Alliance

LinkPro Lifting LoopsFibre-cored/steel-cored lifting loops to facilitate the safe and efficient handling of precast and prestressed reinforced concrete units, including bridge and shell beams

Ancon LinkPro



Max 30˚ Max 30˚Max 60˚

Maximum Sling Angle

Ancon Thimble

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Fibre-Cored/Steel-Cored Steel Wire

Swaged Ferrule

Colour-Coded Identification Tag

Exposed Colour-Coded Section

System ComponentsEach LinkPro loop is manufactured from galvanised, high strength, 1770MPa grade fibre-cored/steel-cored steel wire rope, joined with a swaged ferrule and fitted with a colour coded tag detailing the product code, working load limit (WLL) and batch number. A painted section, designed to be left exposed after installation, provides a visual check that the correct embedment depth has been achieved.

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Rope Overall Embedment Installation Exposed Min. Max. Tag Diameter Height Depth Depth Insert Height Width Width Approx. Product Colour (d) (H) (hef) (hinst) (e) (wmin) (wmax) Weight Code Code mm mm mm mm mm mm mm kgLP04 Dark Green 12 370 269 275 95 100 160 0.6LP06 Blue 16 425 312 320 105 145 200 1.2LP08 Silver 18 480 331 340 140 170 235 1.8LP10 Pink 20 525 380 390 135 185 255 2.4LP12 Yellow 22 590 424 435 155 200 285 3.5LP16 Lilac 24 670 478 490 180 260 330 4.5LP20 Ochre 28 750 531 545 205 280 325 6.8LP25 Brown 32 850 599 615 235 300 400 9.8LP32 Black 36 885 632 650 235 310 425 12.9LP37 Bright Orange 40 950 670 690 260 340 470 17.5LP42 Bright Orange 44 1000 698 720 280 350 545 22.2LP47 Bright Orange 44 1100 748 770 330 390 545 24.3LP52 Bright Orange 48 1200 846 870 330 420 580 31.5LP57 Bright Orange 48 1350 946 970 380 480 590 35.4

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LinkPro Range, Colour Codes and Dimensions


SS

Minimum precast element dimensions and reinforcement requirementsThe recommended concrete compressive strength for lifting fcm = 30MPa.Factor of Safety for Lifting = 3.The minimum precast element dimensions and required reinforcement at fcm = 30MPa is shown in the table below.The minimum spacing s between any two LinkPro loops is 2c. Refer to Figure 2.The reinforcement should be evenly distributed in the critical zone either side of a loop over a width z = 1.5hef. Refer to Figure 3.If the design shear reinforcing of the precast element As is less than As,min shown in the tables, then additional reinforcement e.g. hairpins, stirrups or hooked bars should be added to increase the area to As,min. The ties should be evenly and closely spaced around the LinkPro loop at approximately 50mm spacing while complying with bar spacing requirements of relevant design standards.Reinforcement should be designed by the lifting design engineer, detailed on the shop drawings and placed in accordance with the approved lifting design. Where additional reinforcement is required, ensure it is not in contact with the swaged ferrule.LinkPro has been designed to be used in conjunction with reinforcement details from relevant design standards.In the tranverse installation, if any bars need to be cut to install the loop, they should be replaced by bars of the same size and lapped in accordance with the relevant design standard.For applications which fall outside the scope of the table, please contact Ancon for design guidance.

Reinforcement Details

Minimum Precast Minimum Precast Minimum Area End Element Width Element Width Critical Zone Reinforcement WLL WLL Distance Longitudinal Installation Transverse Installation Width (1.5hef) (As,min) Product tonnes tonnes (c) (a) (b) (z) in Critical ZoneCode FOS=3 FOS=4* mm mm mm mm mm2

LP04 4.0 3.0 460 140 200 404 205LP06 6.5 4.9 550 210 245 468 332LP08 8.0 6.0 590 220 270 497 409LP10 10.0 7.5 670 280 285 570 511LP12 12.5 9.4 640 290 300 636 639LP16 16.0 12.0 850 400 400 717 818LP20 20.0 15.0 940 470 470 797 1023LP25 25.0 18.8 1050 530 530 899 1278LP32 32.0 24.0 1110 610 610 948 1636LP37 37.0 27.8 1180 640 640 1005 1892LP42 42.0 31.5 1230 680 680 1047 2147LP47 47.0 35.3 1320 680 680 1122 2403LP52 52.0 39.0 1480 630 630 1269 2659LP57 57.0 42.75 1660 590 590 1419 2914

Minimum Precast Element Dimensions and Shear Reinforcement Requirements for Lifting at 30MPa

z = 1.5hef

Concrete surface





hef

∑ As > As,min

}e

a

c

30˚ 30˚ 30˚ 30˚

c

b

hef

e

hef

Longitudinal Installation Transverse Installation

Figure 2 Figure 3

*Transport and Main Roads (QLD) require a minimum factor of safety of 4 for lifting; refer to Technical Standard MRTS73: 2014

Product Lifting D1 D2 D3 WCode Loops (mm) (mm) (mm) (mm)LPT20-25T LP20-LP25 150 85 117 48LPT28-37T LP28-LP37 185 100 140 56LPT42-57T LP42-LP57 230 135 179 64

Ancon Thimbles for LinkPro Lifting Loops

Ancon LinkPro

Installation Carefully place LinkPro in its correctly measured position between the reinforcement, with the swaged ferrule at the bottom and the coloured section and WLL tag left exposed at the top, and tie to the reinforcement to minimise movement during casting.When using crane hooks, Ancon recommends lifting with D/d = 3.5.

In addition, when lifting with large LinkPro sizes (LP20 and above) Ancon recommends lifting with Ancon Thimbles so the correct radius is on the loop to ensure safe lifting.

Do not bend LinkPro to an angle greater than 30° during any lifting, handling or storage of the precast elements prior to the final installation of the precast element.

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Threaded Inserts and Chairs

Ancon provides a wide range of threaded fixing points to be used in precast panels.

QwikFoot threaded inserts provide a safe load transfer through a forged head and thus do not require a crossbar to transfer loads.

QwikFix inserts are made from solid steel and have a cross hole. The anchorage is provided by a crossbar being fed through this hole.

Ferrules are available with metric threads from M10 to M24, and Unicoil threads UC16, in either zinc plated, hot-dip galvanised G350 steel or stainless steel grade 316.

Ancon provides nailing plates to safely attach the inserts to the formwork and avoid ingress of concrete. Precast Chairs are available to simplify the installation and keep the inserts in place while casting.

U

Applications Cast-in, threaded inserts are used for two distinct applications in precast concrete elements:

The attachment of permanent structural fixtures Metric threaded inserts with M12, M16 and M20 threads are used in combination with Grade 4.6 or 8.8 bolts.

The attachment of temporary braces and strongbacks For the erection of precast concrete elements using M20 Grade 4.6 bolts or Unicoil bolts.

For more information on the design of threaded inserts for permanent and non-permanent applications please refer to the QwikFoot and QwikFix Threaded Inserts Design Guide.


QwikFoot inserts are heavy duty, hot forged inserts with a large foot for high strength anchorage to concrete.

• Applicable for all structural connections using Grade 4.6 and 8.8 metric bolts

• Available with Unicoil threads for fast connection of braces and strongbacks

• Cross-holed to fit a bar for positive tie-in to reinforcing to prevent movement during concrete pouring and vibration (not to increase the capacity of the insert)

• Easily installed with the click-in QwikFoot Precast Chair, nailing plate or antenna cap according to requirements

• The large diameter foot develops full anchorage capacity without requiring a crossbar

• Develops full strength for 'Puddle-in' applications

InternalThreadSize

LengthL

mm

BodyDiameter

dmm

ThreadDepth

Tdmm

Crossbarfor Tying

mm

FootDiameter

Fdmm

PartCodeZinc

Plated

PartCode

Galvanised

PartCodeT316

Stainless

M10 50 16 25 R8 35 FF1050Z - FF1050S316

M12 50 20 25 R10 35 FF1250Z FF1250G FF1250S316

M12 70 20 30 R10 50 FF1270Z FF1270G -

M12 96 20 30 R10 50 FF1296Z FF1296G FF1296S316

M16 70 25 35 R10 50 FF1670Z FF1670G FF1670S316

M16 96 28 35 N12 50 FF1696ZH - -

M16 96 25 40 R10 50 - FF1696G FF1696S316

M20 70 30 30 N12 50 FF2070ZH FF2070G FF2070S316

M20 96 30 50 N12 50 FF2096ZH FF2096G -

M20 96 28 50 N12 50 - - FF2096S316

M24 96 36 45 N12 50 FF2496Z - FF2496S316

M24 96 40 45 N16 50 - FF2496G -

QwikFoot Unicoil Bracing Insert

UC16 96 28 50 N12 50 UCQF1696Z - -

* Includes 8mm for the nailing plate

DesignFor the design of QwikFoot Threaded inserts please refer to the Threaded Insert design guide available on www.ancon.com.au.

hef

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QwikFoot Threaded Inserts

QwikFoot Dimensions and Part Codes


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QwikFix Threaded InsertsQwikFix inserts are medium duty, round bodied inserts, machined and cross-holed from solid G350 steel.

• Popular for medium duty Grade 4.6 metric bolt connections

• Available with Unicoil threads for quick connection of braces and strongbacks

• Cross-holed to fit an N12 bar. This bar should be minimum 300mm long for effective concrete anchorage

• May be installed with a Super Chair, nailing plate or antenna cap according to requirements

• Tension capacity limited by the shear resistance of the inserted N12 crossbar

InternalThread MSize

LengthL

mm

BodyDiameter

dmm

ThreadDepth

Tdmm

Crossbarfor Tying

mm

Part CodeZinc

PlatedPart CodeGalvanised

M12 96 28 25 N12 FER1296Z FER1296G

M16 76 28 35 N12 FER1676Z -

M16 96 28 35 N12 FER1696Z -

M16 96 28 55 N12 - FER1696G

M20 76 28 35 N12 FER2076Z -

M20 96 28 40 N12 FER2096Z -

M20 96 28 55 N12 - FER2096G

Unicoil thread Bracing Insert

UC16 96 28 50 N12 FERB3496Z -

* Includes 8mm for the nailing plate

M16 140 28 40 N12 FERD16140Z -

M16 170 28 40 N12 FERD16170Z -

M16 190 28 40 N12 FERD16190Z -

M20 140 28 40 N12 FERD20140Z -

M20 165 28 40 N12 FERD20165Z -

M20 170 28 40 N12 FERD20170Z -

M20 190 28 40 N12 FERD20190Z -

hef

Td

d

QwikFix Dimensions and Part Codes

QwikFix Double Ended Inserts Dimensions and Part Codes

Double ended ferrule

DesignFor the design of QwikFix Threaded inserts please refer to the Threaded Insert design guide available on www.ancon.com.au.


Precast Chairs for QwikFoot QwikFoot inserts when used with the Precast Chair lock into position which eliminates the costs associated with the repair of lost, misplaced inserts.

• Easytoassemble,fasttoinstall,saveslabour costs

• Strong,robustone-piecedesign• Positiveclicktogetherlockbetweenchair

and insert• Designedtofitwithinthemesh• Rigidlylocatesthecrossbarproviding

positive location• Stable,doesnotfloatormove• OnechairfitsallQwikFootinserts• Availableforpanelthicknessesfrom

100 to 200mmThe panel thickness in the above table is based on 96mm QwikFoot inserts.

PartCode

For Panel Thickness (mm)

QuantityPer bag

PC125 125 100

PC145 145 100

PC150 150 100

PC170 170 100

PC175 175 100

PC180 180 100

PC195 195 100

PC200 200 100

Super Chair for QwikFix

Super Chairs

Size Part Quantity (mm) Code per Bag

125 / 150 SC125150 50

150 / 175 SC150175 50

175 / 200 SC175200 50

Super Chair Plugs/Dowels

Product Part Quantity Code per Bag

Super Chair SCPLUGS 100 Plug Short

Super Chair SCPLUGL 100 Plug Long

Super Chair SCDOWEL 100 Dowel 85mm

Super Chair

Precast Chair

For 'tilt-up' applications Super Chair Plugs and Super Chair Dowels are used to accurately position inserts. The plug or the dowel are placed into a drilled hole to avoid movement. One Super Chair plug or two Super Chair dowels should be used with every Super Chair. Super Chair

Plug and Dowel

Precast Chairs

The Super Chair supports the cross bar to ensure that the QwikFix insert is positioned at the correct height. A unique feature of the Super Chair design is that it provides for two different panel thicknesses by simply rotating the chair 90 degrees.


Stick-on Nailing PlatesThese nailing plates have an adhesive backing for sticking to steel formwork or casting beds and are used to position ferrules where desired in the panel.

Thread Size Colour Part Code Quantity per BagM12 Red NP12S 100M16 Green NP16S 100M20 Blue NP20S 100

Antenna CapsThe use of Antenna Caps is recommended with all ferrules that are installed in the face of a panel. The use of Antenna caps ensures that the ferrules can be found after the concrete is poured.

Thread Size Colour Part Code Quantity per BagM12 Red AC12 100M16 Green AC16 100M20 Blue AC20 100M24 Yellow AC24 100

Stick-on Nailing Plate

Antenna Cap

Nailing PlatesTypically used for attachment to formwork. Nailing plates are available as threaded nailing plates in diameters M10 to M24 as well as stick-on plates in diameters M12 to M20.

Thread Size Colour Part Code Quantity per BagM10 Purple NP10U 100M12 Red NP12U 100M16 Green NP16U 100M20 Blue NP20U 100M24 Yellow NP24U 1003/4 Red NPB134 100 Nailing Plate

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QwikMag Magnetic ClampsQwikMag is a range of European-engineered high strength magnetic clamps designed for use on steel casting beds.

Product Product Sliding Weight Threaded Code Description Force Holes

QwikMag200 QwikMag Standard 200 kg 7.6kg 4 x M10 Formwork Magnet

QwikMag90 QwikMag Window 140 kg 6.0 kg 8 x Ø 6mm Formwork Magnet

145mm

80mm

35mm

150mm

330mm

150mm

350mm

250mm

120mm Ø 6mm

20mm

120mm

250mm

Magnets

QwikMag200Standard Formwork Magnet

QwikMag90Window Formwork Magnet

These durable clamps simply glide into position on the casting table and are then easily and accurately locked down without any backward movement.

The range comprises the QwikMag200 and the QwikMag90.

The QwikMag200 is designed for fixing to steel, timber or aluminium formwork to form a consistent straight line. The QwikMag90 is a right angled unit for fixing to timber formwork, typically used to create window openings.

18

Formwork and Magnets


QwikForm QwikForm is an innovative, modular, feature-packed, aluminium formwork system that can save significant time and labour by simplifying casting bed set up and rationalising formwork stocks. A rigid freestanding system for use on steel casting beds, QwikForm provides significant advantages over traditional timber and steel formwork.

Available in three standard heights, extension pieces simply slide on/off the top of the unit to change panel thickness. A standard steel connection plate joins units end-to-end while maintaining perfect alignment and a standard intersection piece allows right angle corners to be made at any point along the QwikForm’s length. Reversible top and bottom profiles create either square or angled panel edges. Magnets in the base locate the unit in the desired position while the QwikMag high strength clamp attaches to the side of the unit and magnetically locks to the bed to resist pressure during the concrete pour.

Suits a Panel Thickness from 150mm to 250mm

Panel Thickness

(mm)

QwikForm Components Required

150 150mm Side Form + Standard Top Profile

175 175mm Side Form + Standard Top Profile

180 150mm Side Form + 30mm Extension Strip

200 200mm Side Form + Standard Top Profile or 150mm Side Form + 50mm Extension Strip




250 200mm + 50mm Extension Profile

19

System ComponentsSide FormThree standard heights, each 5.6 metres long.

Reversible Standard Aluminium Top ProfileStandard top profile to form either 150, 175, or 200mm panel thickness depending on the side form.Creates a square flat edge or a 12mm fillet edge simply by reversing the profile.

Reversible Polyurethane Bottom ProfileForms an efficient concrete seal with the casting bed.Reversible to provide a flat or 12mm fillet edge.

Side Form Magnet High strength magnet that locks down with a quick tap to fix the QwikForm unit in position.Recommended spacing 2 per 5.6 metre, position 1 metre from each end.

Steel Connector PlateJoins two QwikForm formwork extrusions together in perfect alignment.

QwikMag Attachment

Steel End CapScrews into the locator holes on the formwork edge to prevent ingress of concrete/dirt and to protect the magnets.

Intersection PieceRed epoxy resin corner piece to join two QwikForm side forms at a perfect right angle, negating the need to cut lengths down and keeping the full length intact.Allows joints at any point along the length of formwork.

Reversible Aluminium Extension Strip Slide on/off strip that replaces the standard aluminium top profile to form other panel thickness (180, 205, 225, 230, 250mm).Creates a square flat edge or a 12mm fillet edge simply by reversing the profile.

QFSF150 QwikForm Side Form 150mm x 5600mm Beige

QFSF175 QwikForm Side Form 175mm x 5600mm Grey

QFSF200 QwikForm Side Form 200mm x 5600mm Blue

QFSEC150 QwikForm Steel End Cap 150mm




QFRCJ150 QwikForm Resin Corner Joiner 150mm




QFPBSC12 QwikForm Polyurethane Bottom Seal Chamfer 12mm x 2800mm

QFMAGNET QwikForm Side Form Magnet QFSCP QwikForm Steel Connector Plate QFQM200FP QwikForm QwikMag 200 Face Plate

QFEXT30 QwikForm Extension 30mm x 5600mm Beige

QFEXT50 QwikForm Extension 50mm x 5600mm Blue

QFATC12 QwikForm Aluminium Top Chamfer 12mm x 5600mm Blue

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Unicoil ProductsUniCoil16 are threaded starter bars for connecting panels and floors in precast and tilt-up construction. UniCoil has a higher yield (137kN) and ultimate tensile strength (179kN) than standard N16 bars, so less reinforcement may be required saving material and labour. The smooth, continuously rolled UniCoil thread is fast and simple to install.

UniCoil16 is suitable for use with a QwikFoot ferrule which is ideal where an efficient, slip-free, full bar strength, headed anchorage is required.

QwikBraceQwikBrace is a high strength anchor system, featuring continuously-rolled Unicoil™ bars, for the bracing of precast wall panels.

Product Description Part Code Quantity per BagUniCoil Qwikfoot Ferrule 16 x 96mm UCQF1696Z 25UniCoil Round Ferrule ¾ x 96mm FERB3496Z 25UniCoil Bar 16 x 600mm UCB16600 10UniCoil Bar Bolt Head 16 x 600mm UCB16600BH 10UniCoil Half Nut 16mm UC16HN 100UniCoil Bracing Insert Bolt ¾ x 65mm BIB3465 50

Product Description Part Code Quantity per BagUnicoil QwikBrace Ferrule ¾ x 96mm UCQB3496Z 25Unicoil QwikBrace Tube UCQBT 6m lengthUnicoil QwikBrace Bar ¾ x 300mm UCQBB34300 20Unicoil Bar 16 x 600mm UCB16600 10Unicoil Half Nut 16mm UC16HN 100Unicoil QwikBrace Bar ¾ x 1000mm UCQBB341000 1Unicoil QwikBrace Bar ¾ x 5800mm UCQBB345800 1

Ancon Reinforcement

Ancon manufactures a wide range of engineered reinforcement systems for use in construction joints in concrete. Products include threaded starter bars, reinforcing bar couplers, headed anchors and re-bend continuity systems. Stainless steel reinforcement is also available.


Unicoil™ QwikBrace Bar, available lengths 300mm, 600mm, 1,000mm and 5,800mm

Unicon Precast ChairQwikBrace Void Tube, length 6m

Unicoil™ QwikBrace Ferrule, length 96mmUnicoil™ Nut

Musclestart Socket BarsThis is a starter bar system which provides a full bar strength joint for precast concrete panels and floors.✔Full bar strength

✔Slip-free connection

✔Standard metric threads

MuscleStart Socket Bars are manufactured by a patented swaging process which locks the seamless threaded ferrule onto the bar.

A full range of Ancon MuscleStart Socket Bars are available on request for sizes N12 (M16), N16 (M20), N20 (M24), N25 (M30), N32 (M42).

MuscleStart socket bars meet the requirements of AS4671 N500. The socket steel has a minimum ductility of 20% and exceeds the bar strength.

This system is the perfect partner for standard metric bolt fixings, Ancon BT parallel-threaded continuation bars or metric threaded bars.

21

Parallel Thread Systems

Metric Threaded BarsMetric Threaded Bars, otherwise known as Starter Bars, are used for joining wall panels to floor panels, in addition to wall panels to mezzanine floors. The bars are suitable for use with QwikFoot and QwikFix Threaded Inserts after the panels have been erected to join the floors.

Starter bars avoid post installed reinforcement bars and thus provide a cost-effective solution avoiding labor costs on site.

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BarDiameter(mm) Thread*

Thread Length (mm)

Cross Sectional Area

(mm2)

Characteristic Yield* (kN)

Characteristic UTS

(N Grade)*

Standard Bar Length**

(mm)Part code

12 M12 50 84.3 31.6 38.7 500 MTHB12500

16 M16 50 156.7 58.8 71.9 650 MTHB16650

20 M20 50 244.8 91.8 112.4 800 MTHB20800

24 M24 50 352.5 132.2 161.8 1000 MTHB241000

*Assuming a reduced characteristic yield stress equal to 75% of the normal char. yield stress and a reduced characteristic tensile strength of 85% of the normal characteristic tensile strength of N500 reinforcement bar.

** Metric Threaded bars are also available in custom length. Please contact the Ancon sales team for further information.

BarSocket Internal

ThreadOverall Length*

mmYield Strength

AS4671**

Minimum Ultimate AS4671

Rm/Re = 1.08* Part Code Quantity per pallet

N12 M16 400 56.5 kN 61.0 kN FECB16/12400 600

N16 M20 500 100.5 kN 108.5 kN FECB20/16500 600

* Exceeds AS3600:2009 CI. 13. 1.2.2Lsy.tb ≥ 29db ** Refer: AS4671 class N

22

Reinforcement


BT CouplersBT Couplers are the smallest couplers in the Ancon range and are the most cost-effective when used on large scale, high volume projects. The end of the bar is cut square and enlarged by cold forging, before a parallel metric thread is cut.

Ancon BT Couplers reach the full strength of the joined bars.

Ancon AnchorsAncon Anchors create an anchorage in the concrete, replacing the need for cogged or hooked bar ends. Ancon Anchors are internally threaded with metric threads to suit the BT Coupler system. They create a full strength anchorage.

Bar Thread Thread External Coupler Type Pitch Diameter LengthN12 M14 2.0 20 32N16 M20 2.5 30 40N20 M24 3.0 35 48N24 M30 3.5 42 60N28 M33 3.5 48 66N32 M36 4.0 55 78N36 M42 4.5 60 92N40 M45 4.5 65 98

Stainless Steel BT CouplersStainless steel couplers are available in 12, 16, 20, 25, 28, 36 and 40mm bar diameters.

ld

Bar Diameter 12 16 20 24 28 32 36 40

Anchor Length l 16 20 24 30 33 36 42 45

External Dia. d 38 50 64 76 89 102 114 127

Thread Size M14 x 2.0 M20 x 2.5 M24 x 3.0 M30 x 3.5 M33 x 3.5 M36 x 4.0 M42 x 4.5 M45 x 4.5

Part No. BTAA12 BTAA16 BTAA20 BTAA24 BTAA28 BTAA32 BTAA36 BTAA40

For more information on the Ancon BT Coupler System please download the brochure for reinforcing couplers from www.ancon.com.au

✔Simplifies formwork design

✔No drilling of formwork

✔Minimises exposure to projecting bars

Bar embedment depth is 130mm as standard (from front of casing); larger or smaller depths are available on request.

Standard casing lengths are 1000mm and 1200mm; other sizes are available as specials.

Keybox Reinforcement Continuity SystemsThis system is a quick and easy method of maintaining continuity of reinforcement at construction joints in concrete. It comprises a galvanised steel casing, with a dimpled surface, which houses pre-bent bars beneath a protective cover.

The unit is nailed to formwork. After pouring the concrete and striking the formwork, the cover is removed to expose the bars. The bars are straightened using a Keybox re-bending tool, ready for lapping with other reinforcement.

The following table gives details of the Keybox standard range. Many customers require purpose made units to suit their particular application. In order to meet this requirement Ancon will manufacture according to your specific bar arrangement. For further details please contact Ancon Building Products.

Part Slab Size Box Box Rebar Centres Bar Wall Bar Bar Width/ Leg Bars/Code mm Width Length Dia mm Shape Thickness Embedment Cog Length Length Box mm (w) mm mm mm mm (h) mm (b) mm (I)

KB85L7 - 1000 90 - 120 85 1000 12 150 L >=180 130 250 450 7

KB85L8 - 1200 90 - 120 85 1200 12 150 L >=180 130 250 450 8

KB85L5 - 1000 90 - 120 85 1000 12 200 L >=180 130 250 450 5

KB85L6 - 1200 90 - 120 85 1200 12 200 L >=180 130 250 450 6

KB120U7 - 1000 120 - 150 120 1000 12 150 U >=180 130 100 450 7

KB120U8 - 1200 120 - 150 120 1200 12 150 U >=180 130 100 450 8

KB120U5 - 1000 120 - 150 120 1000 12 200 U >=180 130 100 450 5

KB120U6 - 1200 120 - 150 120 1200 12 200 U >=180 130 100 450 6

KB150U7 - 1000 150 - 200 150 1000 12 150 U >=180 130 120 450 7

KB150U8 - 1200 150 - 200 150 1200 12 150 U >=180 130 120 450 8

KB150U5 - 1000 150 - 200 150 1000 12 200 U >=180 130 120 450 5

KB150U6 - 1200 150 - 200 150 1200 12 200 U >=180 130 120 450 6

KB190U7 - 1000 200 - 250 190 1000 12 150 U >=180 130 150 450 7

KB190U8 - 1200 200 - 250 190 1200 12 150 U >=180 130 150 450 8

KB190U5 - 1000 200 - 250 190 1000 12 200 U >=180 130 150 450 5

KB190U6 - 1200 200 - 250 190 1200 12 200 U >=180 130 150 450 6

KB220U7 - 1000 230 - 300 220 1000 12 150 U >=180 130 180 450 7

KB220U8 - 1200 230 - 300 220 1200 12 150 U >=180 130 180 450 8

KB220U5 - 1000 230 - 300 220 1000 12 200 U >=180 130 180 450 5

KB220U6 - 1200 230 - 300 220 1200 12 200 U >=180 130 180 450 6

Notes: Dimensions shown in the above table are nominal. Heights and lengths may vary by one bar diameter. Maximum box length is determined by practicality and weight.

h l

b

w

h

b

d

U Type Box Dimensions

Full details of the standard Keybox range are available in the Ancon Reinforcement Continuity Systems brochure, which also includes a form to summarise non-standard system requirements.

23

More product information is available in the Ancon Reinforcing Bar literature.

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Nominal Diameter (mm) 6 8 10 12 16 20 25 32 40 50Staibar 304/Staibar 316 Plain ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Stairib 304/Stairib 316 Ribbed ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✗

Staifix Hiproof Duplex Ribbed ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Staifix Hiproof Duplex Plain ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Stainless Steel ReinforcementThe Ancon range of stainless steel reinforcing bar is the most comprehensive range available. Several grades of plain and ribbed rebar, including high proof strength material, are available.

Bars are available supplied cut to length, bent to schedule, threaded and engineered as specified, please contact the Ancon Technical Department for maximum bar lengths.

Tying wire 1.2mm in diameter is available in grade 316 stainless steel.

Ancon KSN Anchors, in conjunction with BT parallel-threaded reinforcing bars, provide continuity of reinforcement at construction joints. This system is ideal for use where re-bending of bars is keen to be avoided or the continuation bar is too long to be fitted in a continuity box.

For maximum versatility, the anchors can be installed in a number of ways e.g. a metal casing, a reusable mould or individually with a nailing plate.

✔No bar straightening required

✔Less congestion in wall

✔Suits 12mm, 16mm and 20mm bar diameters

Full product information and performance data is available in the Ancon KSN Reinforcement Continuity Systems brochure.

KSN KeyBox Metal Casing

KSN Anchor Reinforcement Continuity Systems

KSN KeyBlock Re-useable Mould

Scan the code to watch KSN installation video

Reinforcement

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The HAB Anchor Bolt can be supplied as a straight or bent bar, or as a headed anchor.

Halfen HCC Column Shoe with Halfen HAB Anchor BoltsThis system is a fast and efficient means

of connecting precast concrete columns

to foundations. It can also be used to form

continuous columns which have been prepared

as independent precast components.

The connection between the elements is

immediately load-bearing eliminating the need

for assembly braces.

HAB Anchor Bolts are set into the foundation

slab using a fitting template. Concrete columns

are supplied to site ready to assemble, with

HCC Column Shoes cast into each base. The

elements are then mechanically connected

together and the recess is sealed with mortar

to complete the installation.

Column concrete grade ≥ 30MPa

Foundation concrete grade ≥ 20MPa

Column

HCC Column shoe

HAB Anchor bolt

Halfen HAB Anchor bolt

Halfen HCC Column shoe

Seal Mortar

The full final load bearing capacity is only provided if the joint under the column is filled with

low-shrink seal mortar; available from Ancon in 25kg bags.

More product information is available from the Halfen HCC Column Shoe literature available to

download from www.ancon.com.au. Halfen also provides calculation software to simplify the

selection and dimensioning of HCC column shoes and HAB anchor bolts.


HALFEN Anchor Channels

Ancon is the exclusive distributor of Halfen Anchor Channels in Australia. Brief details of the Halfen products most commonly used by the precast industry are shown here. For more information, please consult Halfen technical literature which is available to download from www.ancon.com.au or alternatively discuss your project needs with an Ancon representative.

When fixing to concrete, Halfen Anchor Channels provide almost unlimited adjustment along the line of the channel and can eliminate expensive site drilling. Cast-in fixings do not generate expansive forces in the concrete and can be used at close centres and closer to edges than expansion fixings. Halfen Anchor Channels are suitable for use in cracked concrete.

Headed anchors protruding from the back of the channel provide a high performance anchorage. Nail holes aid the fixing of the channels to timber formwork and an infill prevents the ingress of concrete during casting.

Fixing to channels is by ‘T’ head bolts which are inserted into the channel and turned through 90º ready for fixing any structural element.

In precast concrete construction, Anchor Channels are ideal for use with connection plates at panel-to-panel and panel-to-column intersections. They can also be used to join steelwork to concrete panels.

Halfen channels are available in hot-dipped galvanised steel or stainless steel, depending on the level of corrosion resistance required.

Halfen Anchor Channels

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Halfen HTA-CE Anchor Channels

Halfen HTA-CE Anchor Channels are hot rolled or cold formed profiles available in a wide variety of capacities and lengths. Apart from excellent adjustability, they save considerable installation time. The CE sign guarantees compliance with European requirements and with the Australian Standard TS101 - Design of post-installed and cast-in fastenings for use in concrete.

HALFEN HTA-CE Channels hot-rolled

Safe and reliable • No damage to the reinforcement

• Approved for fire-resistant structural elements

• Suitable for use in concrete pressure and tensile stress zones

• Suitable for dynamic loads

• European Technical Approval/Assessment (ETA)

• Precise calculation with HALFEN-Software

Quick and economical

• Adjustable anchoring

• Bolts instead of welding

• Maximum efficiency when installing matrices and rows

• Cost effective installation using standard tools

• Optimised pre-planning reduces construction time

• Large range of types available for various requirements

• No noise, no vibration during installation, therefore no health hazards

HALFEN HTA-CE Channels cold-rolled

suitable for dynamic loads

European Technical Approval ETA - 09/0339 432-CPD-8394-01

European Technical Assessment ETA -16/0453

New Profiles HTA-CE 40/22P and HTA-CE

50/30P with improved load capacity:

The different profiles can now cover a

significantly higher load range, providing up

to 45% more load capacity, therefore allowing

more economical solutions.



Identification values HTA-CEProfile HTA-CE 72/48 HTA-CE 72/49 HTA-CE 55/42 HTA-CE 52/34 HTA-CE 54/33 HTA-CE 50/30P HTA-CE 49/30 HTA-CE 40/22P HTA-CE 40/25 HTA-CE 38/17 HTA-CE 28/15

Type hot-rolled cold formed hot-rolled hot-rolled cold formed hot-rolled cold formed hot-rolled cold formed cold formed cold formed

Material Steel, HDG Stainless Steel Grade A4

Bolts HS 72/48 HS 72/48 HS 50/30 HS 50/30 HS 50/30 HS 50/30 HS 50/30 HS 40/22 HS 40/22 HS 38/17 HS 28/15

Threads M20 - M 30 M20 - M30 M10 - M24 M10 - M20 M10 - M20 M10 - M20 M10 - M20 M10 - M16 M10 - M16 M10 - M16 M 6 - M12

sslb [mm] 129 129 109 88 88 98 81 79 65 52 42

Profile load capacity

NRd, s, l [kN] 55.655.6

44.4 36.130.6

21.717.2 19.4 11.1 10.0 5.0

VRd, s, l [kN] 72.2 57.8 39.7 22.4

MRd, s, flex [Nm]

Steel 7472 – 5606 2933 2595 2437 1455 1208 956 504 276

SS 7630 7493 – 2996 2595 2743 1485 1358 931 516 282

Geometry

hinst [mm] (191) (193) 182 (185) 162 (164) 161 (164) 112 (161) 103 (101) 97 (154) 89 (89) 81 (82) 50 (79)

bch [mm] 72 72 54.5 52.5 54 49 50 39.5 40 38 28.0

hch [mm] 48.5 49 42 33.5 33 30 30 23 25 17.5 15.25

Iy [mm4] Steel349.721 293.579 187.464 93.262 72.079 52575 41827

19859 205708547 4060

SS 19859 19097

hef [mm] 179 179 175 155 155 106 94 91 79 76 45

cmin [mm] 150 150 100 100 100 75 75 50 50 50 40

* Concrete load capacity has to be verified for each individual case (taking the geometric boundary conditions into account).

cmin = minimal spacing channel/concrete edgeSS = Stainless steelsslb = axial spacing for bolts for NRd, s, l

NRd, s, l = channel lip load capacity (tension) VRd, s, l = channel lip load capacity (shear)

Nominal size and tolerance ( ) value in brackets is for weld-on I - anchors

72

33

42

26

33

2233

72

49

Geometry HALFEN Channels HTA-CE

Note: observe the installation height hinst

bch

y

h ins

th e

f

h ch

fd

48.5

15.5 9.9

12.9 22.5

33.5

10.5

52.5

54.554

7.9

29

Identification values HTA-CEProfile HTA-CE 72/48 HTA-CE 72/49 HTA-CE 55/42 HTA-CE 52/34 HTA-CE 54/33 HTA-CE 50/30P HTA-CE 49/30 HTA-CE 40/22P HTA-CE 40/25 HTA-CE 38/17 HTA-CE 28/15

Type hot-rolled cold formed hot-rolled hot-rolled cold formed hot-rolled cold formed hot-rolled cold formed cold formed cold formed

Material Steel, HDG Stainless Steel Grade A4

Bolts HS 72/48 HS 72/48 HS 50/30 HS 50/30 HS 50/30 HS 50/30 HS 50/30 HS 40/22 HS 40/22 HS 38/17 HS 28/15

Threads M20 - M 30 M20 - M30 M10 - M24 M10 - M20 M10 - M20 M10 - M20 M10 - M20 M10 - M16 M10 - M16 M10 - M16 M 6 - M12

sslb [mm] 129 129 109 88 88 98 81 79 65 52 42

Profile load capacity

NRd, s, l [kN] 55.655.6

44.4 36.130.6

21.717.2 19.4 11.1 10.0 5.0

VRd, s, l [kN] 72.2 57.8 39.7 22.4

MRd, s, flex [Nm]

Steel 7472 – 5606 2933 2595 2437 1455 1208 956 504 276

SS 7630 7493 – 2996 2595 2743 1485 1358 931 516 282

Geometry

hinst [mm] (191) (193) 182 (185) 162 (164) 161 (164) 112 (161) 103 (101) 97 (154) 89 (89) 81 (82) 50 (79)

bch [mm] 72 72 54.5 52.5 54 49 50 39.5 40 38 28.0

hch [mm] 48.5 49 42 33.5 33 30 30 23 25 17.5 15.25

Iy [mm4] Steel349.721 293.579 187.464 93.262 72.079 52575 41827

19859 205708547 4060

SS 19859 19097

hef [mm] 179 179 175 155 155 106 94 91 79 76 45

cmin [mm] 150 150 100 100 100 75 75 50 50 50 40

* Concrete load capacity has to be verified for each individual case (taking the geometric boundary conditions into account).

cmin = minimal spacing channel/concrete edgeSS = Stainless steelsslb = axial spacing for bolts for NRd, s, l

NRd, s, l = channel lip load capacity (tension) VRd, s, l = channel lip load capacity (shear)

Nominal size and tolerance ( ) value in brackets is for weld-on I - anchors

49

30

50

30

22

23

18 18

25

402838

121822.5 7.8

7.4

39.5

6.0

5.6

15.2

17.5

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Halfen HZA Toothed Anchor ChannelsHalfen HZA Toothed Anchor Channels are available in 4 hot-rolled profiles and in 1 cold-formed profile. They provide capacities in all three planes, the hot-rolled profiles are suitable for dynamic loads.

Kenndaten auf dem Schraubenkopf

serration

Available HZA

Profile HZA 64/44 DYNAGRIP

HZA 53/34DYNAGRIP

HZA 38/23DYNAGRIP

HZA 29/20DYNAGRIP

HZA 41/22

Geometry HALFEN Channels HZA

hot-rolled cold formeded

FRd37.8 kN

all load directions30.8 kN




all load directions

Material

Bolt HZS 64/44 HZS 53/34 HZS 38/23 HZS 29/20 HZS 41/22

20,7

75 (85)

41,3

22,3

3416

5

22.5

52.5

2399

18

38

8720

29

14

4418

7

26

64

h ins

t

d

bch

h ch

= Stainless steel grade A4 1.4571/1.4404

Suitable for dynamic loads = Steel hot-dip galvanized 1.0038/1.0044

Note: observe the installation height hinst

Nominal size and tolerance

z

xy

serrated

Manufacturer

Strength grade or material grade

suitable for dynamic loads

3D - Loads

HALFEN HZA Toothed Anchor Channels

HALFEN8.8

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Halfen HTA-CE Anchor Channels and HZA Toothed Anchor Channels are available in a variety of different lengths. The following table shows the standard lengths that should be specified to optimise the delivery time.

Halfen HS T-bolts and HZS Toothed T-bolts are available in a wide range of diameters, lengths and finishes. Please contact Ancon to discuss available sizes.

Length (mm) / Number of anchors

HTA-CE 72/48, 55/42

HTA-CE 72/49

HTA-CE 40/25, 50/30, 49/30, 52/34,

54/33

HTA-CE 40/22

HZA 38/23, 53/34,

64/44

HTA-CE 28/15, 38/17

HZA 29/20

150/2 150/2 150/2 150/2 150/2 100/2 150/2200/2 200/2 200/2 200/2 200/2 150/2 200/2250/2 250/2 250/2 250/2 250/2 200/2 250/2300/2 300/2 300/2 300/2 300/2 250/2 300/3350/3 350/3 350/3 350/3 350/3 300/3 350/3400/3 400/3 400/3 400/3 400/3 350/3 400/3550/3 550/3 550/3 550/3 550/3 450/3 550/41050/5 1050/5 800/4 800/4 800/4 550/4 1050/6

6070/25 1050/5 1050/5 1050/5 850/5 3030/16

3030/13 1300/6 3030/13 1050/6 6070/31

6070/25 1550/7 6070/25 3030/16

1800/8 6070/31

2050/9

2300/10

2550/11

3030/13

6070/25

Anchor Spacing ≤ 250mm

Anchor Spacing ≤ 200mm

Does not apply to HZA 64/44, 53/34Does not apply to HTA-CE 40/22-A4

1

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Bolt diameter vmin (mm)M6 11.0M8 12.5M10 14.5M12 17.0M16 20.5M20 26.0M24 29.0M27 31.5M30 33.5

Lip dimensions f

Channel profile f (mm)HTA-CE 28/15 2.25HTA-CE 38/17 3.0

HTA-CE 40/22P 6.0HTA-CE 40/25 5.6/5.4

HTA-CE 49/30 7.39HTA-CE 50/30P 7.85HTA-CE 52/34 10.5HTA-CE 54/33 7.9HTA-CE 55/42 12.9HTA-CE 72/48 15.5HTA-CE 72/49 9.9

value f for stainless steel

lreq = required bolt lengthtfix = thickness of clamped componentf = profile lip heighth = washer thicknessvmin = nut height EN ISO 4032 + overhang approximately 5mm (for M20: 7mm)

lreq = tfix + f + h + vmin

lreq

tfix vmin

Halfen Bolt

f

Calculating the bolt length lreq for HALFEN Bolts

h

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CCL Pre-Stressing Accessories

Ancon is the approved distributor of CCL pre-stressing products and equipment.

CCL ProductsCCL grips are accepted as the industry standard and represent more than five decades of continuous development. All CCL components are marked with their batch number in order to allow traceability.

Open Grips Barrels and Wedges

Double-ended joints

Spring Loaded Anchors

Open Grips Barrels and WedgesOpen grips should only be used at the stressing end (live end) of the bed with a hydraulic jack incorporating power lock-off. If power lock-off is not available then spring-loaded grips should be used. The wedges are made up of two segments for use with wire and three for use with strand.

Double-ended jointsDEJ/DEJ reducers can be used to connect wire/strand together midspan. Where a reducing joint is used, the pre-stressing force should never exceed 80% of the manufacturer’s specified minimum breaking load for the smallest wire or strand being used.

Spring Loaded AnchorsSpring-loaded anchors or grips should always be used at the non-stressing end of the bed. They should also be used at the stressing end where jacks without power lock-off are being used.


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CCL Stressing JacksThese have been the world’s leading jacks for more than 50 years. First developed in the 1960s, they combine advanced design with uncompromising quality to deliver the ultimate in high performance and efficiency. CCL Jacks are designed and assembled by CCL engineers to the highest standards, offering optimum safety and many years of reliable operation.

Full technical records are maintained which demonstrate compliance of equipment with safety criteria, and the Company carries out both traceability and cyclical pressure testing on each jack, prior to release to the customer.

CCL PumpsUsing the best hydraulic components on the market, CCL Pumps are built to provide unrivalled performance and reliability. Each has a full technical record to prove equipment safety compliance requirements and are checked for traceability and tested for pressure before release to the customer.

CCL EquipmentCCL equipment is designed, manufactured and assembled with the same attention to detail as that used in the production of its components. An experienced team, which also provides customer support on technical issues, assembles, calibrates and certifies all equipment before despatch to the customer.

CCL AccessoriesLubricationThe correct lubrication of jack wedges is essential to prolong life and ease dismantling of the grip after stressing. Two lubrication products are available. A molybdenum-based aerosol release agent dries to form a hard coating on the wedge around ten minutes after application, while Super Dippy lubricant remains in a fluid state after being liberally applied to the components of the grip.

Cleaning A range of brushes is available for the cleaning of wedges and barrels. These are designed to fit standard drill chucks. The barrel brushes are specially tapered to effectively clean the inside body of the barrel.

CCL Pumps deliver multiple pressures to accelerate the stressing operation, while maintaining control for precise stressing when needed. State-of-the-art force control systems give accurate multiple input and allow downloading of output to Laptop or Palmtop computers for storage, analysis and printing.

SR3000 pumps are of a robust design and come complete with a protection frame as standard. The high build quality and specifications of the parts used ensure a high reliability and low maintenance life. They offer rapid, reliable two speed stressing operations up to 18mm strand.

The SRX pump is designed as a compact lightweight alternative to the SR3000 unit and is capable of delivering excellent performance on small strand diameters.

Both types of CCL

Force ControlForce control systems are available which allow the programming of the pump to automatically deliver accurate and consistent pre-stressing force. The units also allow for the download of data from the pre-stressing operation, for recording or analysis.

Calibration UnitsDigital Calibration Units can be supplied to allow Jacks and pumps to be calibrated quickly and economically on site. They feature a clear digital readout, a rechargeable battery and mains operation.

Pump come in various sizes and voltages.

Grip Release ToolsCCL Grip release tools are precision-machined alloy products used to aid the release of wedges from barrels. The tool is inserted into the bearing end of the barrel until in contact with the wedge. A sharp hammer blow is then delivered to the tool to break the contact between the wedge and barrel without damaging either component.

Replacement PartsApproved spare parts and maintenance kits are available from CCL. In order to maintain equipment in good working order, CCL recommends the carrying of a small stock of CCL replacement parts such as jack wedges and seal spares kits. This also avoids interruption in the pre-stressing process when it becomes necessary to change a jack wedge and nose.

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Panel Brace AnchorThe PBI anchor is a high performance, load (torque) controlled, thick sleeve expansion anchor designed for bracing precast and tilt-up concrete panels. It is a high load/low slip expansion anchor which has been tested in accordance with AS3850-2003, Appendix A8.2 (Tilt-up concrete construction standard). Unique head markings allow product traceability and effective on site inspection

General Accessories

Bolt Length Drill Drill Fixture Fixture Installation Part Quantity Dia. Depth Thickness Clearance Torque Code per Box HoleM14 115mm 20mm 95mm 20mm 22-24mm 150Nm PBI20-20/115-LH 25

Part Code Tension ShearPBI20-20/115-LH Working Load Limit: 17.1 kN Working Load Limit: 34.0 kN

Fast Clip Mesh Chairs This product clips easily to an intersection of mesh to provide strength and stability during casting.

Cover Part Quantity (mm) Code per Bag20 FCM20 10025 FCM25 10032 FCM32 10040 FCM40 10050 FCM50 10065 FCM65 10075 FCM75 100

Cast-in Weld PlatesAncon cast-in plates feature two N16 bars and an M20 ferrule at the centre.

Clip-On Bar Chairs

Material Panel Thickness Plate Size Part Code Quantity per Crate 150 200 x 200 x 12 CWP150 200Carbon Steel 150 200 x 200 x 12 CWPF150 200 180 200 x 200 x 12 CWPF180 200

Galvanised Steel 150 200 x 200 x 12 CWPFG150 200 180 200 x 200 x 12 CWPFG180 200Note: CWP150 does not include a ferrule

Dranfix Spacers

Circular SpacersProduct Description Part Code Quantity per BagCircular Spacer 15mm (8-12mm Wire) CS15R12 100Circular Spacer 20mm (8-12mm Wire) CS20R12 100Circular Spacer 25mm (8-12mm Wire) CS25R12 100Circular Spacer 30mm (8-12mm Wire) CS30R12 100Circular Spacer 40mm (8-12mm Wire) CS40R12 100 Circular Spacer 50mm (8-12mm Wire) CS50R12 100 Circular Spacer 75mm (8-12mm Wire) CS75R12 100

Product Part Quantity Description Code per BagFast Clip Bar Chair 15mm FCB15 100Fast Clip Bar Chair 20mm FCB20 100Fast Clip Bar Chair 25mm FCB25 100Fast Clip Bar Chair 30mm FCB30 100Fast Clip Bar Chair 35mm FCB35 100Fast Clip Bar Chair 40mm FCB40 100Fast Clip Bar Chair 45mm FCB45 100Fast Clip Bar Chair 50mm FCB50 100Fast Clip Bar Chair 65mm FCB65 100

Panel Brace Anchor

Fast Clip Mesh Chair

Spiral Duct (UNM)

Cast-in Weld Plate(CWPF and CWPFG

Dranfix Spacer


Circular Spacer

Clip-On Bar Chair

Part Code Quantity per Bag Cover Reinforcement 20mm 6-14 DRANFIX20 50025mm 6-14 DRANFIX25 50030mm 6-16 DRANFIX30 50040mm 6-16 DRANFIX40 12545mm 6-16 DRANFIX45 12550mm 6-16 DRANFIX50 125

Spiral Duct (UNM)Product Description Part Code Quantity per CrateSpiral Duct 40mm x 2.5m long SD40 100Spiral Duct 50mm x 2.5m long SD50 100Spiral Duct 60mm x 2.5m long SD60 100 Spiral Duct 70mm x 2.5m long SD70 49*For Spiral Duct accessories please discuss with your local representative

Grout, Sealants and Release Agents

Panel Pads

Product Description Part Code Quantity per BoxTilt / Precast Grout, 20kg PGROUT20 1Seal n’Flex, Cartridge, Grey 300ml SFC300 20Seal n’Flex, Sausage, Grey 600ml XPOLYG600 20Industrial Galvanised Sprayer INDSPR 1

Product Description Part Code Quantity per BagPanel Pads Midi 140 x 58 PPMIDI 600Panel Pads Midi 140 x 65 PPMAXI 200

Grout

Panel Pads

Plastic Deck Spacers

Thickness Wide x Length Colour Part Code Quantity per Carton1mm 100mm x 150mm Brown SHIM01 2002mm 100mm x 150mm Blue SHIM02 2003mm 100mm x 150mm Green SHIM03 1005mm 100mm x 150mm Yellow SHIM05 10010mm 100mm x 150mm Black SHIM10 4015mm 100mm x 150mm Grey SHIM15 4020mm 100mm x 150mm White SHIM20 30

Packing Shims

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Unilift / Ferrule Cover PlatesThese cover plates eliminate the need to grout recesses.

Product Compatibility Part Code Quantity per BoxQwikLift 5.0 Tonne FLC05 200M20 Ferrule FC20 100

Fillet Edging Strip and Fillet CutterStrips, 3000mm long are available to form an aesthetic edge to precast panels. A durable Fillet Cutter is available to cut these strips to size.

Product Description Part Code Quantity per BundleFillet Edging Strip 12mm x 3000mm FILLET12 25Fillet Edging Strip 19mm x 3000mm FILLET19 25Mock Joint Fillet 40mm x 3000mm MJF40 20Fillet Cutter FC 1

Universal Lever BarA robust 1.5m long tool is available to provide leverage to precast elements.

Product Description Part CodeUniversal Lever Bar PLBNote: Individually packed

Ferrule Cover Plate

Fillet Edging Strip

Universal Lever Bar

Product Part Quantity Description Code per BagPlastic Deck Spacer PDS90/100 100 90mm-100mmPlastic Deck Spacer PDS110/120 100 110mm-120mmPlastic Deck Spacer PDS150/160 100 150mm-160mm

Plastic Deck Spacer

Gen

eral

Ac

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orie

s

Dinki Spacers (UPL)Product Description Part Code Quantity per BagDinki Spacer 5-16 Reo 30mm Cover DINKI30 125Dinki Spacer 5-16 Reo 40mm Cover DINKI40 125

Maxifix Spacers (UPL)Product Part Quantity Description Code per BagMaxifix Spacer 8-25 MAXIFIX35 500 Reo 35mm Cover Maxifix Spacer 8-25 MAXIFIX40 500 Reo 40mm Cover Maxifix Spacer 8-25 MAXIFIX50 500 Reo 50mm Cover

Maxifix Spacer (UPL)

Dinki Spacers (UPL)Packing shimsPacking shims are available in a variety of thicknesses to act as temporary levelling support for precast panels.

The construction applications and details provided in this literature are indicative only. In every case, project working details should be entrusted to appropriately qualified and experienced persons.

Whilst every care has been exercised in the preparation of this document to ensure that any advice, recommendations or information is accurate, no liability or responsibility of any kind is accepted in respect of Ancon Building Products.

With a policy of continuous product development Ancon Building Products reserves the right to modify product design and specification without due notice.

© Ancon Building Products

These products are available from:

Masonry Support Systems

Windposts and Lintels

Wall Ties and Restraint Fixings

Channel and Bolt Fixings

Tension and Compression Systems

Stainless Steel Fabrications

Flooring and Formed Sections

Shear Load Connectors

Stainless Steel Reinforcement

Reinforcing Bar Couplers

Reinforcement Continuity Systems

Punching Shear Reinforcement

Precast Concrete Accessories

Ancon Building Products 7-9 Second AvenueSunshineMelbourneVIC 3020 Tel: 1300 304 320 Fax: +61 (0) 3 9311 1777

Ancon Building Products 18 Tennant StreetWelshpoolPerthWA 6106 Tel: 1300 304 320 Fax: +61 (0) 8 9361 1262

Ancon Building Products 2/19 Nuttall DriveHillsboroughChristchurch 8022 Tel: +64 (0) 3 376 5205 Fax: +64 (0) 3 376 5206 Email: [email protected] Web: www.ancon.co.nz

Ancon Building Products 246D James Fletcher DriveOtahuhuAuckland 2024New Zealand Tel: +64 (0) 9 276 2236 Fax: +64 (0) 9 276 2237

Ancon Building Products 98 Kurrajong Avenue Mount Druitt Sydney NSW 2770 Tel: 1300 304 320 Fax: +61 (0) 2 9675 3390

Ancon Building Products 4/15 Terrace PlaceMurarrieBrisbaneQLD 4172 Tel: 1300 304 320 Fax: +61 (0) 7 3395 6693

Email: [email protected]: www.ancon.com.auInternational Enquiries: +61 (0) 2 8808 3100

Overseas Offices:

Ancon Building ProductsSheffield United Kingdomwww.ancon.co.uk

Ancon Building Products GesmbHVienna Austriawww.ancon.at

Ancon (Schweiz) AGRied bei Kerzers Switzerlandwww.ancon.ch

Ancon GmbHNuremberg Germanywww.anconbp.de

Ancon (Middle East) FZEDubai United Arab Emirateswww.ancon.ae

AUSTRALIA NEW ZEALAND

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Lifting, Fixing and Anchoring Systems - Ancon Australia · Lifting, Fixing and Anchoring Systems ... These clutches are typically used for lifting panels, pipes, pits, manholes, box