Literatura Tecnica 2

1

No. 12 & No. 14 Motor Graders72G1-Up, 89H1-Up, 12K1-Up, 13K1-Up, 33K1-Up

Manual Form REG00507

TITLE FORM NO. DLR.NET

IC

Engine Index Tab SENR2870 .30 .303306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.533306 Engine Specifications SENR7592 8.40 8.06Power Train Index Tab SENR2871 .30 .30No. 12 & No. 14 Power Train (Power Shift Transmission) REG00543 5.50 5.28No. 12 & No. 14 Power Train (Direct Drive Transmission) REG00533 2.90 2.78Systems Index Tab SENR2872 .30 .30No. 12 & No. 14 Disc-Type Clutch Power Control REG00893 2.90 2.78No. 12, 14 & 16 Power Control REG00559 2.90 2.78No. 12 & No. 14 Hyd. System, Steering and Brakes REG00537 5.50 5.28Disassembly & Assembly Index Tab SENR2875 .30 .30General Instructions REG00684 2.90 2.78No. 12 & No. 14 Engine Disassembly & Assembly REG01001 8.40 8.06No. 12 & No. 14 Power Train Disassembly & Assembly REG01080 8.40 8.06No. 12 & No. 14 Machine Systems Disassembly & Assembly REG01097 8.40 8.06Maintenance Index Tab SENR2874 .30 .30No. 12 Motor Grader (Power Shift) L&M Guide GEG00851 15.75 15.12No. 12 Motor Grader (Direct Drive) L&M Guide GEG00848 15.75 15.12No. 14 Motor Grader (Power Shift) L&M Guide GEG00849 15.75 15.12No. 14 Motor Grader (Direct Drive) L&M Guide GEG00850 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01065 .30 .30

NOTE: Form REG00625, Service Information for the Automatic Blade Control and Form REG01308, AutomaticBlade Control Specifications, are available for insertion into the manual. The forms are not a standard part of themanual.

2

12G Motor Grader61M1-61M12026



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3885 .30 .30Engine Index Tab SENR2870 .30 .303306 Engine Specifications (8Z,10Z,13Z) SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) SENR2148 8.40 8.063306 Engine Specifications SENR7592 8.40 8.063306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53New Scroll Fuel System Disassembly & Assembly SENR2066 5.50 5.283304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07Power Train Index Tab SENR2871 .30 .3012G Power Train Specifications REG01582 2.90 2.7812G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.2812G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.7812G Power Train Disassembly & Assembly SENR7186 8.40 8.06Systems Index Tab SENR2872 .30 .3012G Hyd. Sys. & Steering Specifications (61M1-12026) REG01577 5.50 5.2812G Hyd. System & Steering Sys. Oper. Testing & Adjusting (61M1-12026) REG01576 5.50 5.28Supplemental Steering System SENR2594 5.50 5.2812G Hydraulic Schematic (61M1-6939) SENR2122 2.90 2.7812G Hydraulic Schematic (61M6940-12026) SENR3010 2.90 2.78Tee Test Tools REG00910 2.90 2.7812G Flow Meter Tee Test SENR7215 2.90 2.78Flow Meter Tee Test Procedure IX REG01531 2.90 2.7812G Air System & Brakes Specifications REG01499 2.90 2.7812G Air System & Brakes Sys. Oper. Testing & Adjusting REG01471 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Single Cylinder Air Compressor REG01343 2.90 2.78Bendix-Westinghouse Air Compressor REG00914 8.40 8.0612G Machine Systems Disassembly & Assembly SENR7142 21.95 21.07Operator's Station Index Tab SENR2873 .30 .3012G Operator's Station & Electrical System SENR2302 8.40 8.0612G Operator's Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .3012G Motor Graders Operation & Maintenance SEBU5395 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01545 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.The form is not a standard part of the manual.NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available forinsertion into this manual. The form is not a standard part of the manual.NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, isavailable for insertion into this manual. The form is not a standard part of the manual.

3

12G Motor Grader3WC1067-Up, 61M12027-Up

Manual Form SENR3670


IC

Safety SENR7733 N/C .15Service Manual Contents SENR3672 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306 Engine Specifications SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting SENR2148 8.40 8.06Governor Linkage Adjustment Supplement SENR4247 2.90 2.783304 & 3306 Engine Disassembly & Assembly SENR3648 13.05 12.53Power Train Index Tab SENR2871 .30 .3012G Power Train Specifications SENR3555 2.90 2.7812G Power Train Sys. Oper. Testing & Adjusting SENR3556 5.50 5.2812G Power Shift Transmission Testing & Adjusting SENR3557 2.90 2.7812G Power Train Disassembly & Assembly SENR3649 13.05 12.53Systems Index Tab SENR2872 .30 .3012G Hyd. Sys. & Steering Specifications SENR3488 5.50 5.2812G Hyd. Sys. & Steering Sys. Oper. Testing & Adjusting SENR3489 8.40 8.06Supplemental Steering System SENR4239 2.90 2.78Hydraulic System Schematic SENR3988 2.90 2.7812G Air Sys. & Brake Specifications SENR3604 2.90 2.7812G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3605 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix-Westinghouse Air Compressor REG00914 8.40 8.0612G Machine Systems Disassembly & Assembly SENR3650 13.05 12.53Electrical System & Operator's Station Index Tab SENR2996 .30 .3012G Electrical System Schematic SENR3651 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Maintenance Index Tab SENR2874 .30 .3012G Motor Grader Operation & Maintenance SEBU6053 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3671 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available forinsertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, isavailable for insertion into this manual. The form is not a standard part of the manual.

4

12H Standard Version Motor Grader(Specifications, etc)5ZM1-Up, 4ER1-499



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8664 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6998 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8623 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Hydraulic System Schematic SENR8571 8.40 8.06Air System & Brakes Specifications SENR8669 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressors SENR5122 2.90 2.78Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1436 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6925 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8663 .30 .30


NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assemblyinstructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

5

12H Standard Version Motor Grader(Specifications, etc)4ER500-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR9162 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR9156 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR9159 5.50 5.28Electronic Transmission Control SENR9167 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR9178 13.05 12.53Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR9186 8.40 8.06Hydraulic System Schematic RENR1430 8.40 8.06Air System & Brakes Specifications RENR1418 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting RENR1417 5.50 5.28Bendix Air Compressor SENR6455 5.50 5.28Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic SENR9149 11.30 10.85Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU7053 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR9161 .30 .30



6

12H NA Version Motor Grader(Specifications, etc)4XM1-1395, 8MN1-499, 2WR1-641



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8527 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6998 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8513 5.50 5.28Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic SENR6989 8.40 8.06Air System & Brakes Specifications SENR8524 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressors SENR5122 2.90 2.78Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1434 19.60 15.05Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6823 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8526 .30 .30



7

12H NA VERSION MOTOR GRADER4XM1396-UP, 8MN500-UP, 2WR642-UP

SENR9152-01Contents for

Service Manual SENR9150

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545.

Section Title Form No. Rev. Dlr.Net

IC

Binder SENR2300 14.26 13.69Binder Label SENR9151 .30 .29Safety SENR7733 08 .51 .49Service Manual Contents SENR9152 01 .30 .29Torque Specifications SENR3130 06 2.98 2.86

Engine Index Tab SENR2870 .30 .29

Specifications 3306B Engine SENR5593 02 5.66 5.43Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30

Power Train Index Tab SENR2871 .30 .29

Specifications Power Train SENR9156 8.65 8.30Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43Service Manual Electronic Transmission Control SENR9167 5.66 5.43

Systems Index Tab SENR2872 .30 .29

Specifications Hydraulic System & Steering SENR9178 03 13.44 12.90Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30Specifications, Systems Operation, Testing& Adjusting

Secondary Steering System SENR9059 01 5.66 5.43

Schematic Hydraulic System SENR9196 8.65 8.30Specifications Air System & Brakes RENR1414 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43

Electrical System & Operator’s Station Index Tab SENR2996 .30 .29

Schematic Electrical System SENR9147 11.63 11.16Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 02 8.65 8.30Service Manual Air Conditioning & Heating Systems

with R-134a RefrigerantSENR5664 05 13.44 12.90

Maintenance Index Tab SENR2874 .30 .29

Operation & Maintenance Manual SEBU7051 01 16.22 15.57

8

12H ES Version Motor Grader(Specifications, etc)2LR1-294, 2GS1-359


TITLE FORM NO. DLR. NET ICSafety SENR7733-08 N/C .15Service Manual Contents SENR8662-06 .30 .30Torque Specifications SENR3130-06 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593-02 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594-03 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6998-01 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503-01 5.50 5.28Electronic Shift Control SENR6982-02 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8559 5.50 5.28Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518-01 8.40 8.06Secondary Steering System SENR8519-01 5.50 5.28Hydraulic System Schematic (2LR1-290) SENR8593 8.40 8.06Hydraulic System Schematic (2LR291-294,2GS1-359) SENR9101 8.40 8.06Air System & Brakes Specifications SENR8524-01 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529-01 2.90 2.78Air Dryer Service Manual SENR2065-01 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1435 11.30 10.85Starting and Charging Systems SENR2947-01 5.50 5.28Electronic Monitoring System SENR2945-01 13.05 12.53Contour Series Seat SENR6615-04 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6924-02 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8661-02 .30 .30



9

12H ES VERSION MOTOR GRADER2GS360-UP, 2LR295-UP



Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545.


IC









Schematic Hydraulic System RENR1429 8.65 8.30Specifications Air System & Brakes RENR1414 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43


Schematic Electrical System SENR9148 01 11.63 11.16Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 02 8.65 8.30Service Manual Air Conditioning & Heating Systems




10

12H, 140H & 160H Motor Graders(Disassembly & Assembly)9EJ1-UP, 2ZK1-UP, 2FM1-UP, 3GM1-UP, 4XM1-UP, 5HM1-UP,5ZM1-UP, 6WM1-UP, 8JM1-UP, 8KM1-UP, 9JM1-UP, 8MN1-UP,9TN1-UP, 9ZN1-UP, 2LR1-UP, 2WR1-UP, 4ER1-UP, 2GS1-UP,2HS1-UP, 3AS1-UP

SENR8547Contents forService Manual SENR8545


IC



Disassembly & Assembly 3306B Engine SENR5598 02 13.44 12.90Disassembly & Assembly Supplement 3306B Engine SENR8539 01 8.65 8.30


Disassembly & Assembly Power Train SENR8548 01 13.44 12.90


Disassembly & Assembly Machine Systems SENR8549 22.60 21.70

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following servicemanuals:

12H Standard Version Motor Grader (4ER1-499), SENR8665

12H Standard Version Motor Grader (4ER500-Up), SENR9160

12H NA Version Motor Grader (4XM1-1395, 8MN1-499, 2WR1-641), SENR8525

12H NA Version Motor Grader (4XM1396-Up, 8MN500-Up, 2WR642-Up), SENR9150

12H ES Version Motor Grader (2LR1-294, 2GS1-359), SENR8660

12H ES Version Motor Grader (2GS360-Up), SENR9155

140H & 160H Standard Version Motor Grader (2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349), SENR8505

140H & 160H Standard Version Motor Grader (2FM400-Up, 5HM1150-Up, 8JM280-Up, 9JM350-Up), SENR9175

140H & 160H NA Version Motor Grader (9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204), SENR8510

140H & 160H NA Version Motor Grader (9EJ510-Up, 2ZK2392-Up, 3GM80-Up, 9TN400-Up, 9ZN205-Up), SENR9165

140H & 160H ES Version Motor Grader (8KM1-393, 6WM1-340, 2HS1-379, 3AS1-449), SENR8515

140H & 160H ES Version Motor Grader (2HS380-Up, 3AS450-Up), SENR9170

11

14G Motor Grader96U1-96U7045



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3886 .30 .30Engine Index Tab SENR2870 .30 .303306 Engine Specifications (8Z,10Z,13Z) SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) SENR2148 8.40 8.063306 Engine Specifications SENR7592 8.40 8.063306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53New Scroll Fuel System Disassembly & Assembly SENR2066 5.50 5.283304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07Power Train Index Tab SENR2871 .30 .3014G Power Train Specifications REG01468 2.90 2.7814G Power Train Sys. Oper. Testing & Adjusting REG01466 5.50 5.2814G Power Shift Transmission Testing & Adjusting REG01467 2.90 2.7814G Power Train Disassembly & Assembly SENR7068 13.05 12.53Systems Index Tab SENR2872 .30 .3014G Hyd. System & Steering Specifications (96U1-7045) REG01486 2.90 2.7814G Hyd. System & Steering Sys. Oper. Testing & Adjusting REG01469 5.50 5.28Supplemental Steering System SENR2594 5.50 5.2814G Hyd. Schematic (96U1-3819) SENR2071 2.90 2.7814G Hyd. Schematic (96U3820-Up) SENR2452 2.90 2.78Tee Test Tools REG00910 2.90 2.7814G Flow Meter Tee Test REG01530 2.90 2.78Flow Meter Tee Test Procedure IX REG01531 2.90 2.7814G Air System & Brakes Specifications REG01499 2.90 2.7814G Air System & Brakes Sys. Oper. Testing & Adjusting REG01471 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.28Single Cylinder Air Compressor REG01343 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.0614G Machine Systems Disassembly & Assembly REG01699 13.05 12.53Operator's Station Index Tab SENR2873 .30 .3014G Operator's Station & Electrical System SENR2302 8.40 8.0614G Operator's Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .3014G Motor Grader Operation & Maintenance SEBU5395 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01543 .30 .30


12

14G Motor Grader96U7046-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3667 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306 Engine Specifications SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting SENR2148 8.40 8.06Governor Linkage Adjustment Supplement SENR4247 2.90 2.783304 & 3306 Engine Disassembly & Assembly SENR3648 13.05 12.53Power Train Index Tab SENR2871 .30 .3014G Power Train Specifications SENR3558 2.90 2.7814G Power Train Sys. Oper. Testing & Adjusting SENR3559 5.50 5.2814G Power Shift Transmission Testing & Adjusting SENR3560 2.90 2.7814G Power Train Disassembly & Assembly SENR3663 21.95 21.07Systems Index Tab SENR2872 .30 .3014G Hyd. System & Steering Specifications SENR3490 5.50 5.2814G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3491 8.40 8.06Supplemental Steering System SENR4239 2.90 2.78Hydraulic System Schematic SENR3988 2.90 2.7814G Air System & Brakes Specifications SENR3604 2.90 2.7814G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3605 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.2814G Machine Systems Disassembly & Assembly SENR3664 13.05 12.53Electrical System & Operator's Station Index Tab SENR2996 .30 .3014G Electrical System Schematic SENR3652 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Maintenance Index Tab SENR2874 .30 .3014G Motor Graders Operation & Maintenance SEBU6053 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3666 .30 .30



13

14H Motor Grader(Specifications, etc)7WJ1-663



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8562 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR8564 2.90 2.78Power Train Sys. Oper. Testing & Adjusting SENR8565 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8566 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8567 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic SENR8563 8.40 8.06Air System & Brakes Specifications SENR8568 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8569 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.28Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1441 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6948 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8561 .30 .30


NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assemblyinstructions, see the 14H Motor Grader Disassembly and Assembly Manual, Form SENR8580.

14

14H MOTOR GRADER7WJ664-UP

RENR1404-01Contents for

Service Manual RENR1405

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 14H Motor Grader Disassembly and Assembly Service Manual, SENR8580.


IC

Binder SENR2300 14.26 13.69Binder Label RENR1403 .30 .29Safety SENR7733 08 .51 .49Service Manual Contents RENR1404 01 .30 .29Torque Specifications SENR3130 06 2.98 2.86




Specifications Power Train SENR8564 01 2.98 2.86Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43




Schematic Hydraulic System SENR9198 8.65 8.30Specifications Air System & Brakes RENR1421 02 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1422 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Midland Air Compressor SENR7594 03 5.66 5.43


Schematic Electrical System RENR1427 01 11.63 11.16Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 02 8.65 8.30Service Manual Air Conditioning & Heating Systems




15

14H Motor Grader(Disassembly & Assembly)7WJ1-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8573 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Disassembly & Assembly SENR5598 13.05 12.533306B Engine Disassembly & Assembly Supplement SENR8583 5.50 5.28Power Train Index Tab SENR2871 .30 .30Power Train Disassembly & Assembly SENR8581 13.05 12.53Systems Index Tab SENR2872 .30 .30Machine Systems Disassembly & Assembly SENR8582 21.95 21.07Binder SENR2910 6.70 6.43Binder Label SENR8572 .30 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following ServiceManuals:14H Motor Grader Manual (7WJ1-663), SENR8560.14H Motor Grader Manual (7WJ664), RENR1405.

16

14H MOTOR GRADERASE1-UP

RENR4177Contents for


Note: This service manual does not contain Disassembly and Assembly modules. The Disassembly andAsssembly Service Manual is not available at this time.


IC

Binder SENR2300Binder Label RENR4176Safety SENR7733Service Manual Contents RENR4177Torque Specifications SENR3130Engine Index Tab SENR2870 .30Specifications 3176C/3196 Engine (ADEMIII) SENR9527Systems Operation, Testing & Adjusting 3176C/3196 Engine (ADEMIII) SENR9528Troubleshooting Guide 3176C Engine SENR9515Power Train Index SENR2871 .30Specifications Power Train RENR4173Systems Operation, Testing & Adjusting Power Train RENR4174Systems Index Tab SENR2872 .30Schematic Hydraulic Systems RENR4184Specifications Hydraulic & Steering System RENR4179Systems Operation, Testing & Adjusting Hydraulic & Steering System RENR4183Specifications Air System & Brakes RENR4188Systems Operation, Testing & Adjusting Air System & Brakes RENR4189Specifications, Systems Operation, Testing& Adjusting

Secondary Steering System RENR4118

Service Manual Tu-Flo Air Compressors SENR6455Service Manual Air Dryer SENR2065Electrical System & Operator’s Station Index Tab SENR2996 .30Schematic Electrical System RENR4194Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947Service Manual R134a Heating & Air Conditioning

SystemsSENR5664

Service Manual Contour Series Seat SENR6615Service Manual Monitoring System RENR5740Maintenance Index Tab SENR2874 .30Operation & Maintenance Manual SEBU7477

17

No. 16 Motor Grader49G523-Up


TITLE FORM NO. DLR. NET IC

Engine Index Tab SENR2870 .30 .305.4” Bore Six Cylinder Engine Sys. Oper. Testing & Adjusting (w/spacer plate) REG00570 5.50 5.285.4” Bore Six Cylinder Engine Specifications (w/spacer plate) REG01547 5.50 5.285.4” Bore Six Cylinder Engine (w/o spacer plate) REG00558 5.50 5.28Power Train Index Tab SENR2871 .30 .30No. 16 Power Train REG00539 8.40 8.06Systems Index Tab SENR2872 .30 .30No. 16 Power Control (Disc-Type Clutch) REG00680 2.90 2.78No. 16 Power Control REG00559 2.90 2.78No. 16 Hydraulic System, Steering & Brakes REG00562 5.50 5.28Disassembly & Assembly Index Tab SENR2875 .30 .30General Instructions REG00684 2.90 2.78No. 16 Engine Disassembly & Assembly REG01243 13.05 12.53No. 16 Power Train Disassembly & Assembly REG01244 13.05 12.53No. 16 Machine Systems Disassembly & Assembly REG01245 13.05 12.53Maintenance Index Tab SENR2874 .30 .30No. 16 Motor Grader L&M Guide GEG00222 15.75 15.12Binder SENR2910 6.70 6.43Binder Label REG01064 .30 .30

NOTE: Form REG00625, Service information for the Automatic Blade Control and Form REG01308, AutomaticBlade Control Specifications are available for insertion into the manual. The forms are not a standard part of themanual.

18

16G Motor Grader93U1-93U2678


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR3887 .30 .30Engine Index Tab SENR2870 .30 .303406 Specifications (70V1-Up,11N1-3779) REG01439 8.40 8.063406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) REG01438 13.05 12.53Governor Linkage Adjustment SENR2311 2.90 2.7816G Engine Disassembly & Assembly REG01638 13.05 12.53Power Train Index Tab SENR2871 .30 .3016G Power Train Specifications REG01468 2.90 2.7816G Power Train Sys. Oper. Testing & Adjusting REG01466 5.50 5.2816G Power Shift Transmission Testing & Adjusting REG01467 2.90 2.7816G Power Train Disassembly & Assembly REG01624 13.05 12.53Systems Index Tab SENR2872 .30 .3016G Hyd. System & Steering Specifications (93U1-2678) REG01470 2.90 2.7816G Hyd. System & Steering Sys. Oper. Testing & Adjusting REG01469 5.50 5.28Supplemental Steering System SENR2594 5.50 5.2816G Hydraulic Schematic (93U1-1537) SENR2071 2.90 2.7816G Hydraulic Schematic (93U1538-Up) SENR2452 2.90 2.78Tee Test Tools REG00910 2.90 2.7816G Flow Meter Tee Test REG01530 2.90 2.78Flow Meter Tee Test Procedure IX REG01531 2.90 2.7816G Air System & Brakes Specifications REG01472 2.90 2.7816G Air System & Brakes Sys. Oper. Testing & Adjusting REG01471 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.28Bendix-Westinghouse Compressors REG00914 8.40 8.0616G Machine Systems Disassembly & Assembly REG01614 21.95 21.07Operator’s Station Index Tab SENR2873 .30 .3016G Operator’s Station & Electrical System SENR2302 8.40 8.0616G Operator’s Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .3016G Motor Grader Maintenance SEBU5829 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01536 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.The form is not a standard part of the manual.



19

16G Motor Grader93U2679-Up


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR3662 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303406 Engine Specifications (70V1-Up,11N1-3779) REG01439 8.40 8.063406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) REG01438 13.05 12.533406C Engine Specifications (11N3780-Up) SENR6470 8.40 8.063406C Engine Sys. Oper. Testing & Adjusting (11N3780-Up) SENR6471 13.05 12.53Governor Linkage Adjustment Supplement SENR4247 2.90 2.7816G Engine Disassembly & Assembly REG01638 13.05 12.533406C Engine Disassembly & Assembly (11N3780-Up) SENR6409 8.40 8.06Power Train Index Tab SENR2871 .30 .3016G Power Train Specifications SENR3558 2.90 2.7816G Power Train Sys. Oper. Testing & Adjusting SENR3559 5.50 5.2816G Power Shift Transmission Testing & Adjusting SENR3560 2.90 2.7816G Power Train Disassembly & Assembly SENR3663 21.95 21.07Systems Index Tab SENR2872 .30 .3016G Hydraulic System & Steering Specifications SENR3490 5.50 5.2816G Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR3491 8.40 8.06Supplement Steering System SENR4239 2.90 2.78Hydraulic System Schematic SENR3988 2.90 2.7816G Air System & Brakes Specifications SENR3604 2.90 2.7816G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3605 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.2816G Machine Systems Disassembly & Assembly SENR3664 13.05 12.53Electrical System & Operator’s Station Index Tab SENR2996 .30 .3016G Electrical System Schematic SENR3653 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Maintenance Index Tab SENR2874 .30 .3016G Motor Grader Maintenance SEBU6054 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3661 .30 .30



20

16H Motor Grader(Specifications, etc)6ZJ1-330


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR8586 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303406C Engine Specifications SENR6470 5.50 5.283406C Engine Sys. Oper. Testing & Adjusting SENR6471 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR8564 2.90 2.78Power Train Sys. Oper. Testing & Adjusting SENR8565 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8566 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8567 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic SENR8587 8.40 8.06Air System & Brakes Specifications SENR8568 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8569 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Midland Air Compressor SENR7594 5.50 5.28Electrical System & Operator’s Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1442 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6824 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8584 .30 .30


NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assemblyinstructions, see the 16H Motor Grader Disassembly and Assembly Manual, Form SENR8600.

21

16H MOTOR GRADER6ZJ331-UP



Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 16H Motor Grader Disassembly and Assembly Manual, SENR8600.


IC



Specifications 3406C Engine (41Z) SENR1027 03 8.65 8.30Systems Operation, Testing & Adjusting 3406C Engine (41Z) SENR1028 01 8.65 8.30


Specifications Power Train SENR8564 01 2.98 2.86Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43



Secondary Steering SENR9059 01 5.66 5.43

Schematic Hydraulic System SENR9199 8.65 8.30Specifications Air System & Brakes RENR1421 02 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1422 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Midland Air Compressor SENR7594 03 5.66 5.43


Schematic Electrical System RENR1428 01 11.63 11.16Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 02 8.65 8.30Service Manual Air Conditioning & Heating Systems




22

16H Motor Grader(Disassembly & Assembly)6ZJ1-Up



Safety SENR7733 N/C 6.43Service Manual Contents SENR8597 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303406C Engine Disassembly & Assembly (11N3780-Up) SENR6409 8.40 8.063406C Engine Disassembly & Assembly (41Z) SENR1029 13.05 12.533406C Engine Disassembly & Assembly Supplement SENR8601 5.50 5.28Power Train Index Tab SENR2871 .30 .30Power Train Disassembly & Assembly SENR8598 13.05 12.53Systems Index Tab SENR2872 .30 .30Machine Systems Disassembly & Assembly SENR8599 21.95 21.07Binder SENR2910 6.70 2.90Binder Label SENR8596 .30 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following ServiceManuals:16H Motor Grader Manual (6ZJ1-330), SENR8585.16H Motor Grader Manual (6ZJ330-Up), RENR1410.

24H Motor GraderVolume I7KK1-Up


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR8697 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303408E & 3412E Engine Specifications SENR1017 8.40 8.063408E & 3412E Engine Sys. Oper. Testing & Adjusting SENR1018 8.40 8.063408E & 3412E Engine Electrical System Schematic SENR1026 2.90 2.783408E & 3412E Engine Troubleshooting Guide SENR1038 21.95 21.07Variable Speed Fan Clutch SENR8603 5.50 5.283408E & 3412E Engine Disassembly & Assembly SENR1013 13.05 12.533412E Engine Disassembly & Assembly Supplement SENR1436 21.95 21.07Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR1408 5.50 5.28Power Train Sys. Oper. Testing & Adjusting SENR1417 5.50 5.28Transmission Electronic Control System SENR1423 8.40 8.06Power Train Disassembly & Assembly SENR1437 21.95 21.07Binder SENR2300 13.85 13.30Binder Label SENR8696 .30 .30

23

24H Motor GraderVOLUME II (Systems, Electrical & Operator’s Station,Maintenance)7KK1-Up

SENR1434Contents for



IC

Binder SENR2300 14.26 13.69Binder Label SENR1433 .30 .29Safety SENR7733 08 .51 .49Service Manual Contents SENR1434 .30 .29Torque Specifications SENR3130 06 2.98 2.86


Service Manual Automatic Lubrication System RENR2529 2.98 2.86Specifications Hydraulic & Steering System SENR1428 03 8.65 8.30Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR1429 03 34.65 33.26Schematic Hydraulic System SENR8698 04 8.65 8.30Specifications Brake System SENR1430 04 2.98 2.86Systems Operation, Testing & Adjusting Brake System SENR1431 02 6.15 5.90Disassembly & Assembly Machine Systems SENR1438 34.55 33.17


Schematic Electrical System SENR8699 02 13.44 12.90Service Manual Contour Series Seat SENR6615 04 8.65 8.30Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90Service Manual R-134a Heating & Air Conditioning

SystemsSENR5664 05 13.44 12.90



24

No. 112 Motor Grader80J1-Up, 89J1-Up


TITLE FORM NO. DLR. NET ICEngine Index Tab SENR2870 .30 .303304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.533304 Engine Specifications SENR7590 8.40 8.06Power Train Index Tab SENR2871 .30 .30No. 112 Power Train REG00912 2.90 2.78Systems Index Tab SENR2872 .30 .30No. 112 Power Control REG00854 2.90 2.78No. 112 Hydraulic System, Steering and Brakes REG00897 2.90 2.78Disassembly & Assembly Index Tab SENR2875 .30 .30General Instructions REG00684 2.90 2.78No. 112 Engine Disassembly & Assembly REG01197 8.40 8.06No. 112 Power Train Disassembly & Assembly REG01203 8.40 8.06No. 112 Machine Systems Disassembly & Assembly REG01194 8.40 8.06Maintenance Index Tab SENR2874 .30 .30No. 112 Motor Grader L&M Guide GEG00662 15.75 15.12Binder SENR2910 6.70 6.43Binder Label REG01066 .30 .30

25

No. 120 & No. 140 Motor Graders10R1-Up, 11R1-Up, 22R1-Up, 24R1-Up13U1-Up, 14U1-Up, 64U1-64U2060


TITLE FORM NO. DLR. NET ICEngine Index Tab SENR2870 .30 .303306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.533306 Engine Specifications SENR7592 8.40 8.06Power Train Index Tab SENR2871 .30 .30No. 120 & No. 140 Power Train (Power Shift) REG01085 2.90 2.78No. 120 & No. 140 Power Shift Transmission Testing & Adjusting REG01512 2.90 2.78No. 120 & No. 140 Power Train Specs REG01632 2.90 2.78No. 120 & No. 140 Power Train (Direct Drive) REG00790 2.90 2.78Systems Index Tab SENR2872 .30 .30No. 120 & No. 140 Power Control REG00761 2.90 2.78No. 120 & No. 140 Hyd. Sys., Steering & Brake REG00810 5.50 5.28Disassembly & Assembly Index Tab SENR2875 .30 .30General Instructions REG00684 2.90 2.78Sleeve Metering Fuel System Disassembly & Assembly REG01400 5.50 5.28No. 120 & No. 140 Engine Disassembly & Assembly REG01268 8.40 8.06No. 120 & No. 140 Power Train Disassembly & Assembly REG01269 13.05 12.53No. 120 & No. 140 Machine Systems Disassembly & Assembly REG01217 8.40 8.06Maintenance Index Tab SENR2874 .30 .30No. 120 & No. 140 Motor Graders L&M Guide GEG00662 15.75 15.12No. 120 Motor Grader (Power Shift) L&M Guide GEG02126 15.75 15.12No. 140 Motor Grader (Power Shift) L&M Guide GEG02127 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01067 .30 .30

26

120B Motor Grader32C1-Up


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR7601 .30 .30Engine Index Tab SENR2870 .30 .303306 Engine Fuel System Supplement SENR2178 5.50 5.283306 Engine Specifications SENR7602 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting SENR7603 8.40 8.063306 Engine Disassembly & Assembly SENR7604 8.40 8.06Power Train Index Tab SENR2871 .30 .30120B Power Train Specifications SENR7605 2.90 2.78120B Power Train Sys. Oper. Testing & Adjusting SENR7606 2.90 2.78120B Power Train Disassembly & Assembly SENR7607 13.05 12.53Systems Index Tab SENR2872 .30 .30120B Power Control Specifications SENR7608 2.90 2.78120B Power Control Sys. Oper. Testing & Adjusting SENR7609 2.90 2.78120B Steering & Brakes Specifications SENR7610 2.90 2.78120B Steering & Brakes Sys. Oper. Testing & Adjusting SENR7611 2.90 2.78120B Machine Systems Disassembly & Assembly SENR7612 13.05 12.53Maintenance Index Tab SENR2874 .30 .30Binder SENR2910 6.70 6.43Binder Label SENR7599 .30 .30

27

120G Motor Grader82V1-Up, 87V1-87V8359, 11W1-11W1250



IC

Safety SENR7733 N/C 6.43Service Manual Contents SENR3888 .30 .30Engine Index Tab SENR2870 .30 .303304 Engine Specifications (7Z,9Z,12Z) SENR2252 5.50 5.283304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) SENR2253 8.40 8.063304 Engine Specifications SENR7590 8.40 8.063304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.533304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07Power Train Index Tab SENR2871 .30 .30120G Power Train Specifications REG01582 2.90 2.78120G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28120G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78120G Power Train Disassembly & Assembly SENR7218 8.40 8.06Systems Index Tab SENR2872 .30 .30120G Hyd. System & Steering Specifications (11W1-1250,82V1-Up,87V1-8359) REG01682 2.90 2.78120G Hydraulic System & Steering Sys. Oper. Testing & Adjusting (11W1-1250, 82V1-Up,87V1-8359)

REG01681 5.50 5.28

Supplemental Steering System SENR2594 5.50 5.28120G Hydraulic Schematic (82V1-869;87V1-4689) SENR2108 2.90 2.78120G Hydraulic Schematic (82V870-Up;87V4690-Up) SENR3011 2.90 2.78Tee Test Tools REG00910 2.90 2.78120G Flow Meter Tee Test SENR7291 2.90 2.78Flow Meter Tee Test Procedure - IX REG01531 2.90 2.78120G Air System & Brakes Specifications REG01603 2.90 2.78120G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Single Cylinder Air Compressor REG01343 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.06Machine Systems Disassembly & Assembly SENR7219 13.05 12.53Operator’s Station Index Tab SENR2873 .30 .30120G Operator’s Station & Electrical System SENR2302 8.40 8.06120G Operator’s Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .30120G Motor Grader Maintenance SEBU5215 15.75 15.12Binder SENR2300 13.85 13.30Binder Label REG01655 .30 .30



28

120G & 130G Motor Graders4HD1-Up, 74V2321-Up, 87V8360-Up, 11W1251-Up, 12W1082-Up


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR3657 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303304 Engine Specifications (7Z1-31599) SENR2252 5.50 5.283304B Engine Specifications (7Z31600-Up) SENR1030 5.50 5.283304 Engine Sys. Oper. Testing & Adjusting (7Z1-31599) SENR2253 8.40 8.063304B Engine Sys. Oper. Testing & Adjusting (7Z31600-Up) SENR1031 8.40 8.06Governor Linkage Adjustment Supplement SENR4247 2.90 2.783304 Engine Disassembly & Assembly (7Z1-31599) SENR3648 13.05 12.533304B Engine Disassembly & Assembly (7Z31600-Up) SENR5598 13.05 12.53Power Train Index Tab SENR2871 .30 .30120G & 130G Power Train Specifications SENR3555 2.90 2.78120G & 130G Power Train Sys. Oper. Testing & Adjusting SENR3556 5.50 5.28120G & 130G Power Shift Transmission Testing & Adjusting SENR3557 2.90 2.78120G & 130G Power Train Disassembly & Assembly SENR3649 13.05 12.53Systems Index Tab SENR2872 .30 .30120G & 130G Hyd. System & Steering Specifications SENR3488 5.50 5.28120G & 130G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3489 8.40 8.06Supplement Steering System SENR4239 2.90 2.78Hydraulic System Schematic SENR3988 2.90 2.78120G & 130G Air System & Brakes Specifications SENR3606 2.90 2.78120G & 130G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3607 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.06120G & 130G Machine Systems Disassembly & Assembly SENR3650 13.05 12.53Electrical System & Operator’s Station Index Tab SENR2996 .30 .30120G & 130G Electrical System Schematic SENR3651 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Maintenance Index Tab SENR2874 .30 .30120G & 130G Motor Graders Maintenance SEBU6052 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3656 .30 .30



29

120H ES Version Motor Grader(Specifications, etc)6NM1-254, 9YR1-329



Safety SENR7733 N/C 6.43Service Manual Contents SENR8502 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.283114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6994 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8557 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic (6NM1-245) SENR8592 8.40 8.06Hydraulic System Schematic (6NM246-254,9YR1-329) SENR9102 8.40 8.06Air System & Brakes Specifications SENR8523 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator’s Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1439 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6861 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8501 .30 .30


NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assemblyinstructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.

30

120H ES VERSION MOTOR GRADER9YR330-UP, 6NM255-UP



Note: This manual does not contain Disassembly & Assembly modules. For disassembly and assemblyinstructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540.


IC



Specifications 3114, 3116 & 3126 Engines SENR3582 08 8.65 8.30Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 8.65 8.30






Schematic Hydraulic System RENR1431 8.65 8.30Specifications Air System & Brakes RENR1416 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86


Schematic Electrical System RENR1425 01 11.63 11.16Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30Service Manual Air Conditioning & Heating Systems



Operation & Maintenance Manual SEBU7058 16.22 15.57

31

120H Australian Version Motor Grader(Specifications, etc)2AN1-103


TITLE FORM NO. DLR. NET ICSafety SENR7733- N/C 6.43Service Manual Contents SENR9119 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.283114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR9117 5.50 5.28Power Train Sys. Oper. Testing & Adjusting SENR9121 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR9123 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic SENR9116 8.40 8.06Air System & Brakes Specifications SENR8523 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator’s Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1438 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6834 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR9118 .30 .30



32

120H Australian Version Motor Grader2AN104-Up



Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assemblyinstructions, see the 120H & 135H Motor Graders Disassembly & Assembly Manual, Form SENR8540.


IC







Specifications Hydraulic & Steering System SENR9179 02 13.44 12.90Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR9186 01 8.65 8.30Schematic Hydraulic System RENR1433 5.66 5.43Specifications Air System & Brakes RENR1416 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86


Schematic Electrical System RENR1424 11.63 11.16Service Manual Starting & Charging System SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30Service Manual Air Conditioning & Heating Systems




33

120H & 135H Standard Version Motor Graders(Specifications, etc)5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR6992 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.283114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6994 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8558 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Hydraulic System Schematic SENR8570 8.40 8.06Air System & Brakes Specifications SENR8668 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator’s Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1440 11.30 10.85Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6863 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR6991 .30 .30



34

120H & 135H STANDARD VERSION MOTOR GRADERS5FM800-UP, 6TM366-UP, 7MM249-UP, 8WN350-UP



Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 120H & 135H Motor Graders Disassembly and Assembly Service Manual, SENR8540.


IC







Specifications Hydraulic System & Steering SENR9179 02 13.44 12.90Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30Schematic Hydraulic System RENR1432 8.65 8.30Specifications Air System & Brakes RENR1419 02 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86


Schematic Electrical System RENR1426 01 11.63 11.16Service Manual Contour Series Seat SENR6615 02 8.65 8.30



35

120H & 135H NA Version Motor Graders(Specifications, etc)3YK1-266, 4MK1-403


TITLE FORM NO. DLR. NET ICSafety SENR7733 N/C 6.43Service Manual Contents SENR6997 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.283114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6994 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8509 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic SENR6988 8.40 8.06Air System & Brakes Specifications SENR8523 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator’s Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1438 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6821 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR6996 .30 .30



36

120H & 135H NA VERSION MOTOR GRADERSBDJ1-Up, 3YK267-Up, 4MK404-Up, 6YN1-Up



Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assemblyinstructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540.


IC

Binder SENR2300 14.26Binder Label SENR9183 01 .30Safety SENR7733 08 .60Service Manual Contents SENR9184 02 .30Torque Specifications SENR3130 06 3.40Engine Index Tab SENR2870 .30Specifications 3114, 3116 & 3126 Engines SENR3582 08 9.90Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 9.90Power Train Index Tab SENR2871 .30Specifications Power Train SENR9157 9.90Systems Operation, Testing & Adjusting Power Train SENR9159 6.50Service Manual Electronic Transmission Control SENR9167 6.50Systems Index Tab SENR2872 .30Specifications Hydraulic System & Steering SENR9179 02 15.50

Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 9.90Specifications, Systems Operation, Testing& Adjusting

Secondary Steering SENR9059 01 6.50

Schematic Hydraulic System SENR9189 10.00Specifications Air System & Brakes RENR1416 01 3.40Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 6.50Service Manual Air Dryer SENR2065 01 3.40Service Manual Bendix Air Compressor (BX-2150) SENR5122 3.40Electrical System & Operator’s Station Index Tab SENR2996 .30Schematic Electrical System RENR1424 13.40Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 3.40Service Manual Electronic Monitoring System (EMS) SENR2945 01 3.40Service Manual Contour Series Seat SENR6615 02 9.90Service Manual Air Conditioning & Heating Systems

with R-134a RefrigerantSENR5664 05 15.50

Maintenance Index Tab SENR2874 .30Operation & Maintenance Manual SEBU7057 04 16.22

37

120H & 135H MOTOR GRADERS(Disassembly & Asssembly)BDJ1-UP, 3YK1-UP, 4MK1-UP, 5FM1-UP, 6NM1-UP, 6TM1-UP,7MM1-UP, 2AN1-UP, 6YN1-UP, 8WN1-UP, 9YR1-UP




NoteC

Binder SENR2910 6.90 6.62Binder Label SENR8541 01 .30 .29Safety SENR7733 08 .51 .49Service Manual Contents SENR8542 02 .30 .29Torque Specifications SENR3130 06 2.98 2.86


Disassembly & Assembly 3116 Engine SENR3611 07 13.44 12.90Disassembly & Assembly Supplement 3116 Engine SENR8538 5.66 5.43


Disassembly & Assembly Power Train SENR8543 13.44 12.90



Note: Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the followingservice manuals:

Note: 120H & 135H Standard Version Motor Grader (5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349), SENR6990

Note: 120H & 135H Standard Version Motor Grader (5FM800-Up, 6TM366-Up, 7MM249-Up, 8WN350-Up),SENR9195

Note: 120H & 135H NA Version Motor Grader (4MK1-403, 3YK1-266), SENR6995

Note: 120H & 135H NA Version Motor Grader (BDJ1-Up, 4MK404-Up, 3YK267-Up, 6YN1-Up), SENR9185

Note: 120H ES Version Motor Grader (6NM1-Up, 9YR1-329), SENR8500

Note: 120H ES Version Motor Grader (9YR330-Up), SENR9190

Note: 120H Australian Version motor Grader (2AN1-103), SENR9120

Note: 120H Australian Version motor Grader (2AN104-Up), RENR1400

38

130G Motor Grader74V1-74V2320, 12W1-12W1081



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3217 .30 .30Engine Index Tab SENR2870 .30 .303304 Engine Specifications (7Z,9Z,12Z) SENR2252 5.50 5.283304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) SENR2253 8.40 8.063304 Engine Specifications SENR7590 8.40 8.063304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.533304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07Power Train Index Tab SENR2871 .30 .30130G Power Train Specifications REG01582 2.90 2.78130G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28130G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78130G Power Train Disassembly & Assembly SENR7186 8.40 8.06Systems Index Tab SENR2872 .30 .30130G Hyd. System & Steering Specifications (12W1-1081,74V1-2320) REG01577 5.50 5.28130G Hyd. System & Steering Sys. Oper. Testing & Adjusting (12W1-1081, 74V1-2320)

REG01576 5.50 5.28

Supplemental Steering System SENR2594 5.50 5.28130G Hydraulic Schematic (74V1-1524) SENR2122 2.90 2.78130G Hydraulic Schematic (74V1525-Up) SENR3010 2.90 2.78Tee Test Tools REG00910 2.90 2.78130G Flow Meter Tee Test SENR7215 2.90 2.78Flow Meter Tee Test Procedure-IX REG01531 2.90 2.78130G Air System & Brakes Specifications REG01603 2.90 2.78130G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Single Cylinder Air Compressor REG01343 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.06130G Machine Systems Disassembly & Assembly SENR7142 21.95 21.07Operator's Station Index Tab SENR2873 .30 .30130G Operator's Station & Electrical System SENR2302 8.40 8.06130G & Operator's Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .30130G Motor Grader Maintenance SEBU5215 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3216 .30 .30


39

140B Motor Grader33C1-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR2759 .30 .30Engine Index Tab SENR2870 .30 .303306 Engine Specifications SENR2755 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting SENR7941 8.40 8.063306 Engine Disassembly & Assembly SENR7942 13.05 12.53Power Train Index Tab SENR2871 .30 .30140B Power Train Specifications SENR2756 2.90 2.78140B Power Train Sys. Oper. Testing & Adjusting SENR7944 2.90 2.78140B Power Train Disassembly & Assembly SENR7945 13.05 12.53Systems Index Tab SENR2872 .30 .30140B Power Control Specifications SENR2757 2.90 2.78140B Power Control Sys. Oper. Testing & Adjusting SENR7947 2.90 2.78140B Steering & Brakes Specifications SENR2758 2.90 2.78140B Steering & Brakes Sys. Oper. Testing & Adjusting SENR7949 2.90 2.78140B Machine Systems Disassembly & Assembly SENR7950 13.05 12.53Maintenance Index Tab SENR2874 .30 .30Binder SENR2910 6.70 6.43Binder Label SENR2754 .30 .30

40

140G Motor Grader72V1-72V10333, 81V1-Up, 13W1-13W740



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3218 .30 .30Engine Index Tab SENR2870 .30 .30Variable Power Supplement SENR3127 2.90 2.783306 Engine Specifications (8Z,10Z,13Z) SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) SENR2148 8.40 8.063306 Engine Specifications SENR7592 8.40 8.063306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53New Scroll Fuel System Disassembly & Assembly SENR2066 5.50 5.283304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07Power Train Index Tab SENR2871 .30 .30140G Power Train Specifications REG01582 2.90 2.78140G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28140G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78140G Power Train Disassembly & Assembly SENR7186 8.40 8.06Systems Index Tab SENR2872 .30 .30140G Hyd. System & Steering Specifications (13W1-740,72V1-10333,81V1-Up) REG01577 5.50 5.28140G Hyd. System & Steering Sys. Oper. Testing & Adjusting (13W1-740, 72V1-10333,81V1-Up)

REG01576 5.50 5.28

Supplemental Steering System SENR2594 5.50 5.28140G Hydraulic Schematic (72V1-3721) SENR2122 2.90 2.78140G Hydraulic Schematic (72V3722-Up) SENR3010 2.90 2.78Tee Test Tools REG00910 2.90 2.78140G Flow Meter Tee Test SENR7215 2.90 2.78Flow Meter Tee Test Procedure-IX REG01531 2.90 2.78140G Air System & Brakes Specifications REG01603 2.90 2.78140G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28Air Dryer Service Manual SENR2065 2.90 2.78Single Cylinder Air Compressor REG01343 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.06140G Machine Systems Disassembly & Assembly SENR7142 21.95 21.07Operator's Station Index Tab SENR2873 .30 .30140G Operator's Station & Electrical System SENR2302 8.40 8.06140G Operator's Station Disassembly & Assembly SENR2504 5.50 5.28Maintenance Index Tab SENR2874 .30 .30140G Motor Graders Operation & Maintenance SEBU5395 15.75 15.12

41

140G Motor Grader (cont.)72V1-72V10333, 81V1-Up, 13W1-13W740



IC

Binder SENR2300 13.85 13.30Binder Label SENR3219 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.The form is not a standard part of the manual.

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available forinsertion into this manual. The form is not a standard part of the manual..


42

140G Motor Grader5MD1-Up, 72V10334-Up, 13W741-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR3647 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306 Engine Specifications SENR2147 5.50 5.283306 Engine Sys. Oper. Testing & Adjusting SENR2148 8.40 8.06Governor Linkage Adjustment Supplement SENR4247 2.90 2.783304 & 3306 Engine Disassembly & Assembly SENR3648 13.05 12.53Power Train Index Tab SENR2871 .30 .30140G Power Train Specifications SENR3555 2.90 2.78140G Power Train Sys. Oper. Testing & Adjusting SENR3556 5.50 5.28140G Power Shift Transmission Testing & Adjusting SENR3557 2.90 2.78140G Power Train Disassembly & Assembly SENR3649 13.05 12.53Systems Index Tab SENR2872 .30 .30140G Hyd. System & Steering Specifications SENR3488 5.50 5.28140G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3489 8.40 8.06Supplement Steering System SENR4239 2.90 2.78Hydraulic System Schematic SENR3988 2.90 2.78140G Air System & Brakes Specifications SENR3606 2.90 2.78140G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3607 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix-Westinghouse Air Compressors REG00914 8.40 8.06140G Machine Systems Disassembly & Assembly SENR3650 13.05 12.53Electrical System & Operator's Station Index Tab SENR2996 .30 .30140G Electrical System Schematic SENR3651 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Maintenance Index Tab SENR2874 .30 .30140G Motor Grader Operation & Maintenance SEBU6053 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR3646 .30 .30



43

140H & 160H Standard Version Motor Graders2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8507 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6998 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8623 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Hydraulic System Schematic SENR8571 8.40 8.06Air System & Brakes Specifications SENR8669 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1436 11.30 10.85Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6864 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8506 .30 .30



44

140H & 160H Standard Version Motor Graders2FM400-Up, 5HM1150-Up, 8JM280-Up, 9JM350-Up



IC

Safety SENR7733 N/C .15Service Manual Contents SENR9174 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR9156 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR9159 5.50 5.28Electronic Transmission Control SENR9167 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR9178 13.05 12.53Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR9186 8.40 8.06Hydraulic System Schematic RENR1430 8.40 8.06Air System & Brakes Specifications RENR1418 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting RENR1417 5.50 5.28Bendix Air Compressor SENR6455 5.50 5.28Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic SENR9149 11.30 10.85Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU7056 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR9173 .30 .30



45

140H & 160H NA VERSION MOTOR GRADERS9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204



Note: Note: This manual does not contain Disassembly and Assembly modules. For disassembly &assembly instructions, see the 12H, 140H & 160H Motor Graders Service Manual, SENR8545.


NoteC



Supplement 3300 DI Vehicular Engines WithVariable Power

SENR3127 2.98 2.86

Specifications 3306B Engine (08Z82840-Up, 6NC1-Up)

SENR5593 02 5.66 5.43

Systems Operation, Testing & Adjusting 3306B Engine (08Z82840-Up, 6NC1-Up)

SENR5594 03 8.65 8.30


Specifications Power Train SENR6998 01 8.65 8.30Systems Operation, Testing & Adjusting Power Train SENR8503 01 5.66 5.43Service Manual Transmission Electronic Control For

Countershaft TransmissionsSENR6982 02 5.66 5.43


Specifications Hydraulic & Steering Systems SENR8513 8.65 8.30Systems Operation, Testing & Adjusting Hydraulic & Steering Systems SENR8518 01 8.65 8.30Specifications, Systems Operation, Testing& Adjusting

Supplemental Steering System SENR8519 01 5.66 5.43

Schematic Hydraulic System SENR6989 8.65 8.30Specifications Air System & Brakes SENR8524 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes SENR8529 01 2.98 2.86Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Bendix Air Compressor (BX-2150) Note: S

ENR51222.98 2.86


Schematic Electrical System RENR1434 20.18 19.37Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30



Note: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, isavailable for insertion into this manual. The form is not a standard part of the manual.

46

140H & 160H NA VERSION MOTOR GRADERS9EJ510-UP, 2ZK2392-UP, 3GM80-UP, 9TN400-UP, 9ZN205-UP



Note: Note: This manual does not contain any Disassembly & Assembly modules. For disassembly andassembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Manual, SENR8545.


NoteC




SENR3127 2.98 2.86







Schematic Hydraulic System SENR9196 8.65 8.30Specifications Air System & Brakes RENR1414 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43


Schematic Electrical System SENR9147 00 11.63 11.16Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30Service Manual Air Conditioning & Heating Systems




47

140H & 160H ES Version Motor Graders6WM1-340, 8KM1-393, 2HS1-379, 3AS1-449



IC

Safety SENR7733 N/C .15Service Manual Contents SENR8517 .30 .30Torque Specifications SENR3130 2.90 2.78Engine Index Tab SENR2870 .30 .303306B Engine Specifications SENR5593 5.50 5.283306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06Power Train Index Tab SENR2871 .30 .30Power Train Specifications SENR6998 8.40 8.06Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28Electronic Shift Control SENR6982 5.50 5.28Systems Index Tab SENR2872 .30 .30Hydraulic System & Steering Specifications SENR8559 8.40 8.06Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06Secondary Steering System SENR8519 5.50 5.28Hydraulic System Schematic (140H;8KM1-382,160H;6WM1-336) SENR8593 8.40 8.06Hydraulic System Schematic (140H;8KM383-393,3AS1-449,160H;6WM337-340, 2HS1-379)

SENR9101 8.40 8.06

Air System & Brakes Specifications SENR8524 2.90 2.78Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78Air Dryer Service Manual SENR2065 2.90 2.78Bendix Air Compressor SENR5122 2.90 2.78Electrical System & Operator's Station Index Tab SENR2996 .30 .30Electrical System Schematic RENR1435 11.30 10.85Starting and Charging Systems SENR2947 5.50 5.28Electronic Monitoring System SENR2945 13.05 12.53Contour Series Seat SENR6615 8.40 8.06Maintenance Index Tab SENR2874 .30 .30Operation & Maintenance SEBU6862 15.75 15.12Binder SENR2300 13.85 13.30Binder Label SENR8516 .30 .30



48

140H & 160H ES VERSION MOTOR GRADERS2HS380-UP, 3AS450-UP, 6WM341-UP, 8KM394-UP



Note: NOTE: This manual does not contain Disassembly & Assembly modules. For disassembly andassembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Service Manual,SENR8545.


NoteC

Binder SENR2300 14.26 13.69Binder Label SENR9171 .30 .29Safety SENR7733 08 .51 .49Service Manual Contents SENR9172 .30 .29Torque Specifications SENR3130 06 2.98 2.86








Schematic Hydraulic System RENR1429 8.65 8.30Specifications Air System & Brakes RENR1414 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43


Schematic Electrical System SENR9148 01 11.63 11.16Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615Service Manual Air Conditioning & Heating Systems




49

140H & 160H MOTOR GRADERSASD1-UP, APM1-UP



Note: For Disassembly and Assembly instructions, see the 140H & 160H Motor Graders Disassembly &Assembly Service Manual, RENR4125.


IC

Binder SENR2300Binder Label RENR4121Safety SENR7733Service Manual Contents RENR4122Torque Specifications SENR3130Engine Index Tab SENR2870 .30Specifications 3176C & 3196 Engine (ADEM III) SENR9527Systems Operation, Testing & Adjusting 3176C & 3196 Engine (ADEM III) SENR9528Troubleshooting 3176C Engine SENR9515Power Train Index SENR2871 .30Specifications Power Train RENR4103Systems Operation, Testing & Adjusting Power Train RENR4104Troubleshooting, Systems Operation,Testing & Adjusting

Power Train Electronic ControlSystem

RENR5737

Systems Index Tab SENR2872 .30Schematic Hydraulic System RENR4114Specifications Hydraulic & Steering System RENR4109Systems Operation, Testing & Adjusting Hydraulic & Steering System RENR4113Specifications, Systems Operation, Testing& Adjusting

Secondary Steering System RENR4118

Specifications Air System & Brakes RENR4119Systems Operation, Testing & Adjusting Air System & Brakes RENR4123Service Manual Air Dryer SENR2065Service Manual Tu-Flo Air Compressors SENR6455Electrical System & Operator’s Station Index Tab SENR2996 .30Schematic Electrical System RENR4128Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947Service Manual R134-a Heating & Air Conditioning

SystemsSENR5664

Service Manual Contour Series Seat SENR6615Service Manual Caterpillar Monitoring System RENR5740Maintenance Index Tab SENR2874 .30Operation & Maintenance Manual SEBU7471

50

140H & 160H MOTOR GRADERS(Disassembly & Assembly)ASD1-UP, APM1-UP



Note: For Schematics, Specifications, Systems Operation, and Testing & Adjusting modules, see the 140H &160H Motor Graders Service Manual, RENR4120.


IC

Binder SENR2910Binder Label RENR4126Safety SENR7733Service Manual Contents RENR4127Torque Specifications SENR3130Engine Index Tab SENR2870 .30 .29

Disassembly & Assembly 3176C & 3196 Engine (ADEM III) SENR9537Disassembly & Assembly Supplement 3176C Engine (ADEM III) RENR4134Power Train Index Tab SENR2871 .30 .29

Disassembly & Assembly Power Train RENR4108Systems Index Tab SENR2872 .30 .29

Disassembly & Assembly Machine Systems RENR4124

51

143H & 163H NA Version Motor Graders5AK1-155, 1AL1-407



Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 143H & 163H Motor Graders Disassembly and Assembly Manual, SENR8550.


NoteC




SENR3127 2.98 2.86

Specifications 3306B Engine (08Z82840-Up, 6NC1-Up)

SENR5593 02 5.66 5.43

Systems Operation, Testing & Adjusting 3306B Engine (08Z82840-Up, 6NC1-Up)

SENR5594 03 8.65 8.30


Specifications Power Train SENR6998 01 8.65 8.30Systems Operation, Testing & Adjusting Power Train SENR8503 01 5.66 5.43Service Manual Transmission Electronic Control For

Countershaft TransmissionsSENR6982 02 5.66 5.43

Specifications All Wheel Drive SENR8504 2.98 2.86Systems Operation, Testing & Adjusting All Wheel Drive SENR8508 8.65 8.30Service Manual All Wheel Drive Electronic Control SENR6983 01 5.66 5.43


Specifications Hydraulic System & Steering SENR8514 8.65 .8.30Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR8518 01 8.65 8.30Specifications, Systems Operation, Testing& Adjusting

Supplemental Steering System SENR8519 01 5.66 5.43

Schematic Hydraulic System SENR6993 8.65 8.30Specifications Air System & Brakes SENR8528 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes SENR8529 01 2.98 2.86Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Bendix Air Compressor (BX-2150) Note: S

ENR51222.98 2.86


Schematic Electrical System RENR1437 11.63 11.16Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30



Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available forinsertion into this manual. The form is not a standard part of the manual.

52

143H & 163H NA VERSION MOTOR GRADERS5AK156-UP, 1AL408-UP




NoteC




SENR3127 2.98 2.86



Specifications Power Train SENR9156 8.65 8.30Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43Service Manual Electronic Transmission Control SENR9167 5.66 5.43Specifications All Wheel Drive SENR9176 01 2.98 2.86Systems Operation, Testing & Adjusting All Wheel Drive SENR9177 01 8.65 8.30Systems Operation, Testing & Adjusting All Wheel Drive Electronic Control

SystemSENR6983 01 5.66 5.43




Schematic Hydraulic System SENR9197 8.65 8.30Specifications Air System & Brakes RENR1415 01 2.98 2.86Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43Service Manual Air Dryer SENR2065 01 2.98 2.86Service Manual Tu-Flo Compressors SENR6455 5.66 5.43


Schematic Electrical System RENR1423 01 11.63 11.16Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86Service Manual Contour Series Seat SENR6615 04 8.65 8.30Service Manual Air Conditioning & Heating Systems




53

143H & 163H MOTOR GRADERS(Disassembly & Assembly)5AK1-UP,1AL1-UP



Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following servicemanuals:

143H & 163H Motor Graders Service Manual (5AK1-155, 1AL1-407), SENR8520

143H & 163H Motor Graders Service Manual (5AK156-Up, 1AL408-Up), SENR9180


NoteC

Binder SENR2910 14.26 13.69Binder Label SENR8551 .30 .29Safety SENR7733 .51 .49Service Manual Contents SENR8552 .30 .29Torque Specifications SENR3130 2.98 2.86


Disassembly & Assembly 3306B Engine SENR5598 13.44 12.90Disassembly & Assembly Supplement 3306B Engine SENR8555 13.44 12.90


Disassembly & Assembly Power Train SENR8553 8.65 8.30



Documents

Literatura Tecnica 2