Loadrite

16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6

04:01PM

LOADRITE H2250 HAUL TRUCK MONITOR

Typical haul truck cycles include many inefficient tasks and delays

Counting and recording haul truck cycles is a tedious and error-prone exercise that few operators enjoy. Fleet managers also welcome any steps that remove workload from haul truck operators to allow them to focus on safe and productive material movement. For data-entry operators, the interpretation and alignment of paper-based tally sheets can be a complex and frustrating activity, so the arrival of the new LOADRITE H2250 haul truck monitor from Trimble, signals a welcome relief from these issues.

Under / over-loadingUnplanned down-time Queuing

Tip over warningSlow / inconsistent cycle time Excessive tire wear

THE H2250 HELPS PREVENT THE FOLLOWING ISSUES

Typical haul truck cycle

Log cycle on tally sheet (30 sec)

Return to pit (4 min)

Queue (2 min)

Queue to load (2 min)

Travel to dump site (5 min)

Load (1 min)

Bunch behind front truck (lose 1 min)Dump

(2 min)

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4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM

Aver

age

Cyc

le T

ime

(min

utes

)

Cycle Time Comparison

Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load

INCREASED PRODUCTIVITYH2250 provides accurate haul totals removing the need for tally sheets and production estimates. Reports help to highlight inefficient material movements.

SHORTER CYCLE TIMECycle time reports show haul truck activity, loading time, haul time, and queuing time help fleet managers understand availability, and make improvements during the shift.

Cycle time reportAverage cycle time with H2250

Total production with H2250

Return to pit (4 min)

Travel to dump site (5 min)

Queue to load (2 min)

Load (1 min)

Dump (2 min)

Optimized with H2250

BENEFITS• Accurate visibility of haul operations• Optimized payload on every truck• Lower and more consistent cycle times• Unscheduled downtime reduced• Cycles matched to primary crusher demand• Lower idle times• Lower cost per tonne• Improved overall production

400

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800

0 20 40 60 80 100 120 140

0 5 10 15 20 25 30 35 40

Days using H2250

Tota

l cyc

le ti

me

Total cycle time

Trend

Daily

pro

duct

ion

Trend

Haul Truck Productivity

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12512011511010510095908580757065605550

Column A

# of

load

s

Percentage of Nominal Payload Day #

POTE

NTIAL SAVIN

GS20%

using Trimble technology

POTE

NTIAL SAVIN

GS13%

using Trimble technology

POTEN

TI

AL IMPROVEM

ENT

26%using Trimble technology

After

Before

Tally sheets can be difficult to comprehendH2250 formatted reports are accurate and easy to understand.

Haul Truck Productivity ReportReport Period YesterdaySite ABC Co. Ltd.

Total loads 67 Total tonnage 2,145.6 Average payload 32.0

Kilometres travelled 40.3 Downtime 0:04:42 Average cycle time 00:08:58

0

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12512011511010510095908580757065605550

Column A

Total loads Total tonnage Average payload67 2,145.6 32.0

Kilometers travelled Downtime Average cycle time40.3 00:04:42 00:08:58

Generated 11/4/2015 2:37:00 PM© 2015 Trimble Navigation Limited. All rights reserved.This report was generated using : www.myinsighthq.com 1 / 1 aggregates.trimble.com

Haul Productivity Summary ReportDate ... (10/28/2015)Report period

Site Kid Rock US

# of

load

s

% of Nominal Payload

14

12

10

8

6

4

2

10

SAY GOODBYE TO TALLY SHEETSThe Trimble LOADRITE H2250 haul truck monitor provides near real-time process monitoring for quarry managers and supervisors. It also helps operators with information to improve task productivity across the quarry haul fleet.

H2250 provides:

• Automated product totals• Save time by scrapping load sheets• Avoid tabulating load sheets• Accurate production figures

Workflow

How it works

1. Pressure Transducers: Truck Payload is measured by pressure transducers connected to each of the four gas / oil suspension struts. (Two at the front, two at the rear). These pressure transducers measure the total load (weight) on the struts.

2. Angle Sensor: These are mounted on the excavator chassis frame. They provide machine angle and movement information used to compensate for variable ground slope conditions and provide greater accuracy of measured weights.

3. H2250 Indicator: The indicator is the in-cab user interface for the operator to record and view the payload weight.

4. LCC Modem with GPS: The Trimble LCC provides fully autonomous GPS for accurate monitoring of position and motion. LCC also provides data transfer via cellular connection.

2

3

Loadrite

16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6

04:01PM

4

1

SPEED LIMIT ALERTSThe H2250 will display warning messages when the truck operates outside of normal operating parameters. Providing speeding, roll-over, tray-up, idle time, carry back and overloading alerts.This enables the operator to react to undesired truck operation before a problem occurs and in the most part, without the need for manager intervention.

If the truck exceeds the speed limit, the indicator will sound an alert and display an on-screen message.

SPEEDING REPORTSAfter the first five seconds of speeding over the limit, the H2250 logs the speeding event for reporting via InsightHQ giving managers the tools to identify and confront speeding issues.

REDUCTION IN SPEEDINGCustomers have reported an 80% reduction in total speeding events with serious events reduced to near zero.

Speeding1:00 PM 34.6 km/h1:14 PM 36.9 km/h1:19 PM 33.4 km/h1:20 PM 31.7 km/h1:22 PM 35.0 km/h1:27 PM 36.7 km/h1:29 PM 38.1 km/h1:35 PM 36.0 km/h1:38 PM 32.3 km/h1:43 PM 39.3 km/h

10/28/2015 14:35

Truck: Pit Truck 1 Peak: 36 km/h Average: 33.7 km/h Time Speeding: 11s

x

Speeding alerts and reports

Loadrite

04:01PM!! Speed: 55 kph !!

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0 10 20 30 40 50 60 70

Days using H2250

# of

spe

edin

g ev

ents

Total speeding events >10 kph above limit

POTEN

TI

AL IMPROVEM

ENT

80%using Trimble technology

LOADRITE PRINTER

The printer delivers time-stamped and dated hard copies of all weighing information instantly.

1. Report type Full day/part day

2. Title Editable report header to distinguish between reports

3. ID# The ID number of the system

4. Report printed The time and date of report printing

5. Start The beginning of the 24 hour period (time and date) that the report covers.

6. Totals section The sub-totals for each product (as defined by the Geo Fence setup.

7. Load Counts section The number of loads for each ‘Product’

---------------------------Full Day Report LOADRITEID #: 1 Truck #1Report Printed: 5:36 PM 9 SEP 2015Start: 12:00 AM 8 SEP

Totals:Sand : 0.0 t22 : 0.0 t33 : 53.4 t

Load Counts:Sand : 022 : 033 : 3

Productivity SummaryTotal: 6935.9 tLoads: 442Distance: 396.3 kmOperating: 19:51tph: 349.4Loads/hr: 22.3---------------------------

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InsightHQ reports are available via a web browser on a large screen, desktop PC, tablet or other mobile device.

SNAPSHOTSee all of your haul fleet productivity and process data at a glance. Compare operators and check that your haul fleet is meeting plant demand, adjusting to changes in cycle time or that product ratios are meeting targets.

Loading efficiency data with an average load and hauling time is also available to view.

The H2250 can export data to a Trimble printer or sync with InsightHQ (online reporting platform) to present reports on your mobile device. With InsightHQ, data from your LOADRITE haul truck, loader, excavator, and belt scales is available all in one place, and easy access for continuous improvement. InsightHQ provides visibility to respond to issues, optimize productivity, availability and performance during the shift.

1

Summary

801

682341

803

521817

Totals Today

Haul Truck TPH to CrusherAverage Loading Time

375 TPH

Feedstock 0Oversize 25Scrap 251Pit 93

Max speed 36 tAverage Load 35 tAverage Cycle 9 min

02:11

3750 407108 12

Reporting

Speeding

1:00 PM 34.6 km/h

1:14 PM 36.9 km/h

1:19 PM 33.4 km/h

1:20 PM 31.7 km/h

1:22 PM 35.0 km/h

1:27 PM 36.7 km/h

1:29 PM 38.1 km/h

1:35 PM 36.0 km/h

1:38 PM 32.3 km/h

1:43 PM 39.3 km/h

Haul Truck Daily Speeding ReportReport Period YesterdaySite ABC Co. Ltd.

10/28/2015 14:35

Truck: Pit Truck 1 Peak: 36 km/h Average: 33.7 km/h Time Speeding: 11s

x

Haul Truck Productivity ReportReport Period YesterdaySite ABC Co. Ltd.

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12512011511010510095908580757065605550

Column A

Num

ber

of lo

ads

Percentage of Nominal Payload (35t)

Haul Truck Cycle ReportReport Period YesterdaySite ABC Co. Ltd.Trucks: Pit1, Pit2, Pit3

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4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM

Ave

rage

Cyc

le T

ime

(min

utes

)

Cycle Time Comparison

Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load

1 / 1

00:30

02:00

02:00

00:30

00:42

01:00

02:00

07:46:00

01:50:0000:48:00

06:34:00

02:22:00

03:50:00 02:41:00

00:02:18

00:01:5500:00:1800:00:42

00:01:55

00:00:32

00:01:0800:00:48

06:46:00

Median

Total Average

Trimble LOADRITE Auckland Ltd. 45 Patiki Road, Avondale, Auckland 1026PO Box 19623, Avondale, Auckland 1746, New Zealand Tel: +64 9 820 7720Fax: +64 9 820 7721aggregates@trimble.com aggregates.trimble.com

YOUR LOCAL DEALER:

© 2015 Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, Connected Site, Connected Quarry, LOADRITE are trademarks of Trimble Navigation Limited, registered in the United States and other countries. All other trademarks are the property of their respective owners. PN 022482-3336 (10/15)

TRIMBLE: YOUR AGGREGATES TECHNOLOGY PARTNERTrimble provides the tools and support for the extraction, processing, loadout, distribution phases of quarry production

for more efficient operations and higher profits. Contact your local dealer today to learn how easy it is to utilize

technology that makes significant improvements to the aggregates workflow, optimize production, improve efficiency

and lower your operating costs.