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Hard copy of the small project done for Loccioni on green technology measuring equipments.
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04/02/2014
BETTI ANDREA
FANG QI
HAMMEN OLIVER
KLINGE KENNETH
KOROBKOVA ANASTASIA
SHETTY SIDDESH
SOTOMAYOR GARCIA JUAN CARLOS
Index
Page Number
Topic Serial Number
1 Introduction 1.
1 1 3 5
Emission Control NOx Emission Control SOx Emissions Control Particulate Matter Emissions Control
2. 2.1 2.2 2.3
6
6
7
Energy Efficiency Energy Efficiency Design Index (EEDI) Ship Energy Efficiency Management Plan (SEEMP)
3. 3.1 3.2
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an energy management solution
4.
References
1
1. Introduction
Globally, air pollution is regulated by International Marine Organization through its
International Convention for the Prevention of Pollution from Ships (MARPOL) and its Annex VI. The 1997 Air Pollution Conference was a historical response by the IMO to address air emissions from ships and their contribution to air pollution and other environmental problems. Especially the control of emissions of nitrogen oxides (NOx) and sulphur oxides (SOx) was subject of extensive discussion at the IMO prior to and during the Air Pollution Conference. The adoption of MARPOL Annex VI has followed some years of debate within organizations. At the same time the Technical code on the Control of Emissions of Nitrogen Oxides from Marine Diesel Engines was adopted.
MARPOL ANNEX VI applies to all ships, fixed and floating drilling rigs and other platforms, but the certification requirements are depending on size of the vessel and when it is constructed. Annex VI also requires diesel engines (as described above) to carry individual certificates with regard to NOx emissions, named Engine International Air Pollution Prevention (EIAPP) Certificates.
2. Emission Control
2.1 NOx Emission Control
Marine fuel in an I.C engine is burnt inside the combustion chamber by the correct mixture of fuel and air in the presence of heat or ignition source. The ignition source in the marine engine is the compression stroke of the piston, after which, the combustion begins. As the air mixture is 21 % Oxygen and 78% Nitrogen, nitrogen reacts with oxygen under certain engine operating conditions to form Nitrogen oxides or NOx. That is the process of producing NOx.
A high-‐level of nitrogen oxide being released into the atmosphere can result in to: ● Ground Level Ozone ● Acid Deposition ● Particulate Matter ● Nitrification ● Eutrophication ● Indirect Effect to Global Warming
According to Regulation 13 of Annex VI concerning NOx-‐emission from diesel engines, there
are two sets of emission and fuel quality requirements are defined by Annex VI: global
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requirements, and more stringent requirements applicable to ships in Emission Control Areas. Regulation applies to each marine diesel engine with a power output of more than 130KW
installed on a ship: Ø Tier I: ships constructed from1 January 2000 to 1. January 2011 allowable emissions of
total weighted NOx depending on engine speed Ø Tier II: For diesel engines installed on ships constructed on or after 1 January 2011
allowable emissions of total weighted NOx depending on engine speed. Ø Tier III: Ships constructed on or after 1 January 2016 will have additional limitations when
operating in an Emission Control Area. For the purpose of NOx emissions no Emission Control Areas (ECAs) have yet been designated, but it is expected that both the Baltic Sea and the North Sea will be designated well ahead of 1 January 2016.
Basically, there are two main techniques in controlling NOx emissions from the ship: SCR
technology and HAM technology. IMO Tier III directive means installation of SCR technology for ships to fulfill the 2016
legislation. The technology was initially used on trucks (Dansk Technology). SCR is the most efficient method to reduce NOx emissions from ships (up to 90-‐95% of reduction). Selective Catalytic Reduction (SCR) is one of the most cost-‐effective and fuel-‐efficient diesel engine emissions control technologies available. SCR technology has been used commercially in Japan since 1980 and in Germany.
A second, widely acclaimed technology for reducing NOx pollution from diesel engines is the
“Humid Air Motor” (HAM). This technology is able to reduce NOx formation by up to 65%. By HAM method a NOx reduction level of 40% is achievable without using additional heating of the intake air and a level of 65% when additional heat is introduced from the engine coolant or exhaust gases. This method is cheaper than SCR
Water Injection and Water emulsion: In this method water is added to reduce the
temperature of combustion leading to low NOx emission.This method has a drawback of increasing the specific fuel oil combustion with reduction in NOx by only 20-‐45%.
MAN B&W Diesel thoroughly tested both emulsion injection, which had for the first time been put to a test on petrol engines in the fifties, and direct water injection on their engines. MAN B&W is already applying this technology in the Baltic Sea ferry Mariella.
High Scavenge Pressure and Compression Ratio: With high scavenge pressure and
compression ratio, large amount of air can be introduced inside the cylinder to lower combustion temperature and NOx emission.
Two Stage Turbocharger:The Maritime Industry is facing the dilemma of reducing toxic engine emission without increasing the specific fuel oil consumption.
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Principle of Working : To reduce the NOx emission from the ships engine fuel injection rate
shaping has been practiced which results in increase in the SFOC. POWER2 turbocharger Works on Miller Cycle Principle where in the compromise of fuel consumption for NOx reduction can be shifted to far lower range.
Engine Component Modification: Reduce the NOx formation during combustion process
rather than investing on expensive secondary measures. New designs like Green Ultra long stroke engine from MAN (GME series) with reduced mean
piston speed gives more time for excess air and proper combustion to lessen NOx formation. Followed are some examples of competitors about how to use techniques in controlling
NOx emission. Peter Döhle Schiffahrts uses Martek Marinox engine emission monitor which helps keep an account of NOx and SOx emissions and helps save fuel of 0.6-‐2.1%. Port State Control and other regulatory bodies can get the emission data of the ship before they arrive and SOx monitoring can give reports and data about ships entering the SECA areas. Installations in rental methods and costs of saving fuel can cover up these expenses.
Norwegian waters have a special NOx tax, MariNOx -‐ a monitoring software, reduces this tax because you only pay for the amount of NOx that you have emitted and not as high as rpm (revolution per minute) tax specified by regulations and it is certified by the Norwegian Maritime Directorate.
2.2 SOx Emissions Control
The sulphur oxide (SOx) and Particulate Matter emissions from ships will in general be controlled by setting a limit on the sulphur content of marine fuel oils. Loccioni could use its network to cooperate with Oil Majors, thus providing monitoring equipments as well as contact to purchase high-‐quality fuel.
The volume of low sulphur fuel oils in each tank as well as the date, time, and position of the ship when any fuel-‐oil-‐changeover operation is completed prior to the entry into an Emission Control Area or commenced after exit from such an area, shall be recorded in such log-‐book as prescribed by the Administration.
According to Annex VI as an alternative to using marine fuel oil with low sulphur content in Emission Control Areas an exhaust gas cleaning system or other equivalent system may be used (abatement technologies), or in any case a mitigating measure like the installation of filtration/treatment systems.
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Development of a type approval standard for such systems is ongoing in IMO. Some of the current available abatement technology is based on seawater scrubbing principles.
Scrubbers are a possible alternative to low sulphur fuels, which would cut emissions of SOx by 99% and considerably reduce emissions of other polluting particles, but there are still some concerns about the by-‐products they produce in the cleaning process. The scrubber effluent could be forbidden to discharge overboard by some ports since the scrubbing process transfer the poison elements from gas to water.
There is however a few concerns related to these types of scrubber type systems: the EU
has been reluctant to accept scrubbers though based on rials they have indicated that they may accept abatement technology as an equivalent to low sulphur fuel.
Some projects currently in the prototype phase show promising results in terms of overcoming the above indicated constraints. It should also be taken into account that exhaust gas cleaning alternatives will reduce the emission of particulate matter (PM). Particulate matter is considered to be the next focal point of IMO and this increases the future relevance of exhaust gas cleaning systems. Since Loccioni is good at monitoring services, it could develop more on software or appliance to test the quality of scrubber effluent before discharge it. Loccioni can also help monitor and test about the real reasons of occasional technical problems.
Before entering the ECA, the fuel should be changed to the required sulphur content oil and completed. In order to facilitate safe and simple change-‐over, the installation of separate marine gas oil/diesel oil supply piping with heating capabilities should be considered. Considering the differences in cost, some owners are installing an additional set of service and settling tanks for low sulphur fuel oils. Loccioni could develop a suitable monitoring system to fulfill this change-‐over procedure since changeover from heavy fuel oil to marine gas oil is however completely different and clearly not common standard.
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2.3 Particulate Matter Emissions Control
Particulate matter is a designation for a large variety of extremely small particles of organic and inorganic origin. They can contain carbon, metals, ash, soot (almost purely elemental carbon), acids such as sulphates and nitrates and carbonates. This particulate matter is a result of combustion of fuel oil. PM emission as function of sulphur content in the fuel oil. From MAN Diesel & Turbo Studies suggest that there are many consequences of PM pollution including the following:
● Increased respiratory symptoms, such as irritation of the airways, coughing and difficulty breathing
● Mutagenic and carcinogenic effects ● Particulate emissions are strongly related to NOx emissions, and in order to reach extremely
low emission levels, reduction of particulate via lube-‐oil-‐consumption control is becoming an essential part of the total strategy. Important advances are being made through improvements in the combustion system, including:
● Changes such as higher fuel-‐injection pressures, ● Combustion chamber and piston ring-‐pack designs, ● Exhaust gas re-‐circulation and electronic controls, etc. In addition, engine manufacturers and suppliers are actively investigating control of
particulate emissions contributed by the engine lubricant. Diesel particulate filter (or DPF) is a device designed to remove diesel particulate matter or
soot from the exhaust gas of a diesel engine. Several alternative fuels are available to reduce diesel particulate emissions. These include both bio-‐diesel based fuels and water emulsion fuels. Another most commonly used tool is exhaust gas measurement using fixed or portable equipment with analysis and recording capability. It’s usually installed on the vessels’ stack (exhaust gas funnel) or at a more suitable section of the exhaust gas piping systems.
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3. Energy Efficiency
3.1 Energy Efficiency Design Index (EEDI)
Energy Efficiency Design is an index with credibility due to numerous stakeholders who were forming it: policy-‐makers, shipowners, naval architects, class societies. Therefore the index is not only concerned about technical matters but also commercial etc. Ships are already the most energy-‐efficient way to transport heavy cargo; however, even more can be done. We need more efficient engines and propulsion systems, improved hull designs and larger ships. EEDI at its first phase is concentrated only heavy cargo ships and will not be able to calculate the efficiency of ships with diesel-‐electric, turbine or hybrid propulsion systems as they will need additional correction factors.
EEDI is continuous technical development for all technical components affecting to energy efficiency and it separates technical and design-‐based measures from the operational and commercial ones in order to find out the real efficiency of a unit. This helps to compare ships with similar carrying capabilities to each other. It has been (wrongly) argued that the EEDI limits installed power and so induces owners to use small-‐bore high-‐rpm engines, thereby increasing fuel consumption. However, a reduction of installed power does not require a reduction in engine bore and increasing rpm. The easiest way to reduce power would be to “de-‐rate” the exact same engine by limiting the “maximum” rpm. This would have the impact of increasing propeller efficiency (if the exact same propeller is installed), as propeller efficiency will generally improve as rpm decreases. Another practical way to reduce installed horsepower is to install an engine with one cylinder fewer. This would have no impact on specific fuel consumption or rpm. Such engines can be identified by reference to the catalogues of major engine manufacturers.
The energy saved by the use of wind or solar energy is also deducted from the total CO2 emissions, based on actual efficiency of the systems. The transport work is calculated by multiplying the ship’s capacity (dwt), as designed, with the ship’s design speed measured at the maximum design load condition and at 75 per cent of the rated installed shaft power. It is a non-‐prescriptive mechanism that leaves the choice of which technologies to use in a ship design to the stakeholders, as long as the required energy-‐efficiency level is attained, enabling the most cost-‐efficient solutions to be used. Such technologies have been comprehensively considered in the 2009 IMO GHG Study. Following adoption in 2011 and entry into force in 2013, the introduction of the EEDI for all new ships will mean that between 45 and 50 million tons of CO2 will be removed from the atmosphere annually by 2020, compared with “business as usual” and depending on the growth in world trade. For 2030, the reduction will be between 180 and 240 million tons annually from the introduction of the EEDI.
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Another measurement has been introduced to monitor the operative efficiency of all kinds of ships, not depending on engine or size, called EEOI (Energy Efficiency Operational Index). This ratio provides data concerning the operative efficiency of a ship, relating costs (emissions) with benefits, resulting in grams of emissions per cargo mile. Thus, the weight of a ship is very important to be considered. 3.2 Ship Energy Efficiency Management Plan (SEEMP)
The SEEMP is a mandatory tool under MARPOL Annex VI entered into force in January 2013, it has been created with the main purpose of contributing to the global reduction of emissions as mentioned in the introduction of this handout. SEEMP is a monitoring tool aiming to improve and optimize energy efficiency of ships, helping on the measures of fuel efficient operations through the careful planning of every trip related to time, speed and weather; optimizing the ship and cargo handling matched to the port requirements, as well as the optimization of machinery and equipment; assisting on getting a better performance on engine, systems and heat recovery. It is estimated by a study realized by the IMO (International Maritime Organization) that in 2020 to be an average of 151, 5 million tons of annual CO2 reduction due to the measures, and in 2030, will increase to an average of 330 million tons per year.
There is a manual template which presents which needs must be done on board, how and when these needs must be done, who should do these and all the benefits of these. This manual template is based on four steps shown in the graph below.
Beside to all this, there are also ecological and economical benefits since ship-‐owners can identify potential savings in fuel consumption, so the ship-‐owners can reduce fuel consumption, save costs and decrease the emissions causing a lower environmental impact. This is the template used for the implementation of the SEEMP where companies should fill in all the information asked on it in order to have a better control of the energy efficiency.
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The manual template as proposed by the IMO:
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an energy management solution
Kомпас is an online-‐based IT software aiming to monitor the fuel and energy
consumption of a ship in order to improve its efficiency.
It collects all possible KPIs (key performance indicators) that are impacting the expenditure of a vessel and automatically provides a best-‐practice approach by analyzing the information. Additionally, this solution offers the possibility to compare collected data from the whole fleet with each other in order to review the compliance with the regulations of saving fuel to decrease the costs and reduce the environmental pollution.
Kомпас works as an online tool. As visualized, all information collected are stored on
the company’s server and are available from every place at any time due to unlimited online access.
Additionally, reports on fuel consumption and an online SEEMP template will be created. Port state controls, especially the members of the SECA (sulphur emission control area), will review it to charge fees for exceeding average figures and for not considering energy efficient measurements on board, since it is obligatory to do so. The advantages of this online opportunity will be presented below, like time saving and the possibility of monitoring the actual fuel consumption on board in order to react and optimize it along the way.
The software itself has four main categories included in its’ taskbar.
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The homepage of Kомпас, named “Dashboard”, portrays current information about the location of your and other sister ships with the option to specifically look for a certain vessel. Additionally, meters provide you with information about the velocity, the kilogram per nautical mile to measure the efficiency of the airframe and the engine performance at current speed. Other measurements, visualized by graphs, are showing various other important KPIs as the EEOI ratio, used to gather data concerning the operative efficiency of the ship, relating costs (emissions) with benefits, resulting in grams of emissions per cargo mile. EEOI method is better than EEDI because it could calculate any ships efficiency -‐ old and new unlike EEDI. Additional figures like the energy consumption rate and average speed are tracked and reported as well, enabling the ship owner analyses of potential improvements. The second category, called “Fleet”, is created to give the user the possibility to compare ships with each other.
Therefore, the operator can select between various criteria as shown below:
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First, the user needs to select his/her own ship, before choosing the to-‐be-‐compared criteria and selecting the ship of interest. In addition, the user can also have a detailed look by defining and containing the speed and the given weather conditions. After the selection of the variables, the software will portray the desired data and the KPIs will be displayed in an opposed way.
This option provides the user with important data and functions as a best-‐practice approach since giving the possibility to directly compare available data and analyze the most energy efficient route.
The “SEEMP” category directly refers to the regulations of the ANNEX VI document as
defined and explained in this handout.
Since this document is mandatory to have on board and provide to the intended harbor,
Kомпас offers an IT solution to this process by creating an online template, consequently increasing its efficiency, in a time and cost saving manner.
First of all, the latest versions of all SEEMP documents, from any ship of the fleet, are digitally available from any place. Moreover, it can be easily invoked and edited at any time. The updated version will be immediately available since authorized users are having access to the served of the company where the documents are stored. Secondly, since this tool is aimed to improve the energy efficiency of the boat, other ships can also call up SEEMP documents from sister ships to see what and how is done over there.
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Kомпас also provides the possibility to send the SEEMP
record directly to the desired port on-‐demand, or print it out if it is needed.
To improve the efficiency on board, the Kомпас software offers the user a checklist function. By clicking “measures”, the captain, e.g. the person in charge, can see and control which crew member was and now is in charge of the tasks that need to be done and when they were done in order to fulfill the erected rules in order to increase the energy efficiency of the ship.
Besides that, this tool gives the company the opportunity of monitoring the ships from its office or any portable device.
Of course this overview can also be edited at any time from any place to guarantee the availableness of most recent updates.
The “Voyage” section of the software offers a best-‐practice solution when it comes down to define, e.g. select, the most energy efficient route of the upcoming trip.
Therefore, Kомпас automatically stores all the information of every trip on the server, analyses them and benchmark the most efficient routes and ship settings, concerning engine workload, speed, freight, weather and sea conditions, among others. Multiple solutions concerning the route are possible and displayed.
References
1. Marpol 73/78 Annex VI, Regulations for the Prevention of Air Pollution from Ships, Technical and Operational implications. Managing Risk
2. www.eolss.net 3. www.imo.org 4. www.dnvgl.com 5. www.greenship.org 6. www.sintef.no 7. www.globenewswire.com 8. www.ecomarinepower.com 9. www.schiffundhafen.de 10. www.lr.org 11. www.issuu.com 12. www.mandieselturbo.com 13. www.marineinsight.com 14. www.martek-‐marine.com 15. hwww.navtronic-‐project.eu 16. www.deutsche-‐flagge.de 17. www.forschungsinformationssystem.de