lock out take out data

7/30/2019 lock out take out data

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Padlocks/Hasps . . . . . . . . . . . . . . . . . . . . 164Circuit Breaker Lockouts . . . . . . . . . . . . .165Lockout Centers . . . . . . . . . . . . . . . 165-166

Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Lockout/Tagout Program. . . . . . . . . . . . . 168

INDEX

What is Lockout/Tagout?

Lockout/Tagout is a procedure that physically isolates machines/equipment from one or more energy sources.It is widely used in manufacturing plants to prevent the accidental release of energy during maintenance,servicing and repair operations. Note: Simply hitting a STOP button and engaging a tab-over is NOT Lockout/Tagout. In fact, OSHA does not even consider or allow panel-type controls to serve as disconnecting means.These types of controls do nothing to physically disconnect the circuit operations.

Source: www.accuform.com

OSHA 1910.145(f) App A Recommended Color Coding

While the OSHA standard does not specifically

mandate colors to be used on accident prevention tags,OSHA does recommend the following color schemefor meeting requirements of Lockout/Tagout:

For information on OSHA regulations, visit www.osha.gov

[email protected]

DANGER - Red, or predominantly red, with lettering or symbolsin a contrasting color

CAUTION - Yellow, orpredominantly yellow, with lettering or symbols in a contrasting color

WARNING - Orange, orpredominantly orange, with lettering or symbols in a contrasting color

BIOLOGICAL HAZARD -Fluorescent orange or orange-red,or predominantly so, with lettering or symbols in a contrasting color


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Yellow

Orange

41 Series PremiumLaminated PinTumbler Padlocks

Individualized zinc-plated laminates with hardened steel shackle. Uniquekeyway drill guard. Heel and toebolted for added strength. Onekey blank fits all size padlocks.

ITEM # DESCRIPTION SIZE UOM

41/40BKA Steel premium padlock w/ 3/4" shackle, keyed alike 1 1/2" Ea41/40BKD Steel premium padlock w/ 3/4" shackle, keyed different 1 1/2" Ea41/50KA Steel premium padlock w/ 1" shackle, keyed alike 2" Ea41/HB/40BKA Steel premium padlock w/ 2" shackle, keyed alike 1 1/2" Ea41/HB/40BKD Steel premium padlock w/ 2" shackle, keyed different 1 1/2" Ea

Diskus StainlessSteel Padlocks

Stainless steel lock body and innermechanism withhardened chromemoly shackle formaximum corrosionresistance. Deeplaser-welded seam for hightensile strength. Features

Abus 6-Disc Plus cylinder which offers over 30,000 key differs.


20/80BKA Diskus lock w/ 7/16" dia. shackle, keyed alike 3 1/4" Ea20/80BKD Diskus lock w/ 7/16" dia. shackle, keyed different 3 1/4" Ea

Aluminum Padlocks

Solid aluminum body and hardened steel shackle for corrosion resistance.Features 6-pin cylinder for maximum key differs. Accepts American Lock PTC-12and PTC-14 cylinders. Can duplicate existing American Lock and MasterLock systems.ITEM # DESCRIPTION COLOR UOM

72HB/40-75KDRED Aluminum lock w/ 3" shackle, keyed alike Red Ea72HB/40-75KDBLU Aluminum lock w/ 3" shackle, keyed alike Blue Ea72HB/40-75KDYLW Aluminum lock w/ 3" shackle, keyed alike Yellow Ea72HB/40-75KDGRN Aluminum lock w/ 3" shackle, keyed alike Green Ea72HB/40-75KDORG Aluminum lock w/ 3" shackle, keyed alike Orange Ea72HB/40-75KDPUR Aluminum lock w/ 3" shackle, keyed alike Purple Ea72HB/40-75KDBRN Aluminum lock w/ 3" shackle, keyed alike Brown Ea72HB/40-75KDBLK Aluminum lock w/ 3" shackle, keyed alike Black Ea90018 Master key, 72HB-40 Ea90040 Abus 20 Series key Ea

Steel Hasp

Hasps accommodate multiple padlocks with shackle diameter of 9/32". Steel hasps feature a red vinyl-coating with zinc-plating.

ITEM # DESCRIPTION UOM

KDD107 Standard style w/ 1" opening, 4 1/2" length Ea

20/80BKA

41/40BKA

Blue

Green

OPENCLOSED

Red

P : (407)281-9000 T :(866)281-1954


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C-Safe Circuit Breaker Lockout

Constructed of rigid plastic. Red color helps to identify from a distance.Single pole lockout requires a switch breaker with a recessed hole in it.

ITEM # DESCRIPTION UOMCB01R Single pole lockout Ea

Circuit Breaker LockoutsLock out electrical power at the source, right at the circuit breaker.No need to lock out the entire panel. Compact, universally designedlockouts fit over most major brands of breaker toggles in the off position. Attach without modification to the breaker toggle andpanel to prevent the breaker from being switched on once a padlock is in place. Rigid all-plastic construction in visible red color.

Single-pole style fits over breaker toggle up to 9/16" width with recessed hole.

Single-pole, no-hole style fits on breaker toggle up to 9/16" width without a recessed hole by securing with a screw (included).

Double-pole style fits over (2) breaker toggles upto 5/8" width connected by a cross bar.

Double/triple pole style fits over 2-3 breaker toggles connected by a bar.


KDD121SP Single-pole EaKDD122DP Double-pole EaKDD123SP Single-pole, w/out hole EaKDD131DP Double/triple pole Ea

Aluminum Hanger Style BoardsDurable, .040" aluminum boards have pronged hooks to hang padlocks and lockouthasps. Thick, molded, clear poly pocket measures 4 3/4" H x 3 5/8" W x 2" Dto hold lockout tags. Designed for tough environments.


KST404 Hanger style 6-padlock board w/ kit 14" x 14" EaKST410 Hanger style 12-padlock board w/ kit 20" x 14" Ea

The 6-Padlock kit contains:

(6) Steel padlocks, (keyed differently)

3/4" shackle(10) HS-Laminate lockout tags

(10) Plastic ties

(1) Lockout scissor hasp, 1" opening

(1) Lockout scissor hasp, 1 1/2" opening

The 12-Padlock kit contains:

(12) Steel padlocks, (keyed differently)

3/4" shackle(50) HS-Laminate lockout tags

(50) Plastic ties

(1) Lockout scissor hasp, 1" opening

(1) Lockout scissor hasp, 1 1/2" opening

KDD123SP

KST404

Q UALITY P RODUCTS AND R ELIABLE S ERVICE !


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Group Lock Box

Used for work team situations where multiple employees, energy sources, machines and processes need to be locked out. All keys aresecurely stored in the tamper-resistant heavy steel lock box. A singleperson (group leader or foreman) locks the box until the job is completeand all group members are cleared from work area. The 13-lock grouplock box helps to simplify lockout procedures for large equipment. Oncethe equipment or process is locked out, the key or keys are placed inthe heavy steel 13-lock box. Then, each authorized work team memberplaces a personal lock or tagout device to the group lock box. Thisensures that no single person has access to the box unless all employeeshave removed their locks or tags. Accepts up to (13) individual locks.


GLB03 13-Lock group lock box Ea

Portable Group Lock Box

Prevent access to keys by locking them away in a lock box. Once jobis completed, verified, and workers are cleared from the equipment,the box is unlocked to regain access to the keys. Sturdy steel box measures 10" x 6" x 4 1/4". Features lockable closure, top key slot,and carry handle for portability. Red. Padlocks sold separately.


KCC617 Group lock box, 13 slots EaKCC615 Lock box Ea

Plug Lockouts

Place the plug in the clam shell designed lockout, close, and secure with padlock (sold separately). Visible red, all plastic construction.


KDD236 Plug lockout, rotation style, fits plug 2 1/4" x 3 1/4", fits 3/4" dia. cord EaKDD238 Plug lockout, rotation style, fits plug 3" x 6", fits 3/4" dia. cord EaKDD237 Plug lockout, hinge style, fits plug 3 1/4" x 1 3/4", fits 1/2" dia. cord EaKDD239 Plug lockout, hinge style, fits plug 3" x 6 3/4", fits 1" dia. cord Ea

KDD237

KCC617

KCC615

P : (407)281-9000 T :(866)281-1954


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Lock Labels

Pressure-sensitive labels

are versatile, economicalsolutions to OSHA regulations. Specialarea for user name anddepartment. 5" x 3/4".

ITEM # DESCRIPTION COLOR UOM

AL0703 Lock out label Red EaAL0705 Lock out label Yellow EaAL0706 Lock out label Green EaAL0710 Lock out label Black Ea

AL0703

AL0705

AL0706

AL0710

Steering Wheel Cover

Prevent someone from driving a disabled or under repair vehicle. Reinforced vinylcover has a screen-printed warning legend and message, and fits over standard steering

wheels to be seen. The upper half has a stitched pocket to slip over the steering wheel. The bottom has a 3/8" metal grommeted hole to accommodate a 1 1/2"hasp or padlock (sold separately), securing the cover to the steering wheel.


KDD738 Caution This Vehicle is Being Serviced 24" Ea

Bilingual Lockout Tags

Bilingual lockout tags help you comply with

tagout requirements of the OSHA Lockout/Tagout standard. Prevent accidental orunexpected start up or release of storedenergy when working on equipment ormachinery. With bilingual tags, bothEnglish and Spanish are printed on eachside of the tag to ensure the safety message is recognized.


TSP105LTM Danger Do Not Operate Equipment Lockout 5 7/8" x 3 1/8" 5/Pk TMS109CTP Danger Do Not Operate 5 7/8" x 3 1/8" 25/Pk

TSP105LTM

Lockout Control Tags

Sign out padlocks using the cardstock tags to track user information.


KCC312 Lockout control tags 100/Pk

Large Danger Lockout Tag

Prevent the accidental or unexpected startup or release of stored energy when working on equipment and machinery. Helps comply

with OSHAs Lockout/Tagout standard.

ITEM # DESCRIPTION COLOR UOM

MLT418CTP Danger Locked Out Do Not Remove 5 7/8" x 3 1/8" 25/Pk

Lockout Tags

Clearly identify the person locking out equipment and machinery. Has a 3/8" grommet.


TAG-10W Danger Do Not Operate 3 5/8" x 5 5/8" 25/Pk TAG-40 Danger Equipment Locked Out 3 5/8" x 5 5/8" 10/Pk TAG-94 Do Not Operate, bilingual 3 5/8" x 5 5/8" 25/Pk

TAG-40

Q UALITY P RODUCTS AND R ELIABLE S ERVICE !


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Set-up Lockout Training& Procedure Program Develop, standardize, and document

the lockout process for eachenergy source. Identify employees

level of involvement in theprogram - those that are madeaware, affected, and to perform

the lockout procedures.Accomplish this through

comprehensive training programs and certifications.

Just shutting off, unplugging, or disconnectingequipment is not enough Complywith OSHA Regulations, Lock it Out!Before repairs, servicing, maintenance, or set-up of machines and equipment can begin,prevent the unexpected the accidental start up!

Procedures, devices, and personnel must be set in place to prevent a serious injury or death thatcould occur when someone thinks something is safely off. To ensure machines and equipmentremain off means to establish a program consisting of energy control procedures, employee

training, and periodic inspections..., as described in the OSHA standard. The standard alsoidentifies products used for lockout/tagout, such as lockout devices and tagout devices.

Highlighted here are seven steps to creating aneffective lockout/tagout program.

1 Be Aware of the Lockout Regulations Become familiar with the federalregulations known as The Control ofHazardous Energy (Lockout/Tagout).

Develop List of Machinery & Equipment Survey your facility for all machineryand equipment that have the potentialfor requiring lockout.

Identify & Mark Energy Sources& Lockout Points

Locate and document start up areasof energy sources, such as: Mechanical Electrical Hydraulic Thermal Pressure Process Control Stored Energy gravity springs

Determine the Lockout Controls Identify and document the necessary devices that isolate and lockout energysources, and secure them for on-site use. Standardize the devices for variousfunctions for proper identification.

Implement the Lockout Program Initiate and enact the lockout/tagoutprogram that follows the trainingprocedures. Post reminders and have

the necessary lockout/tagout devicesreadily available.

Review Lockout Program Identify and documentchanges to existing lockoutprocedures and newenergy sources that requirelockout. Make corrections,changes, and additions to

the program. Conduct periodic review of lockout procedures

(required at least annually) to ensure they are up to date andrequirements are being met.

We offer solutions to help meet your lockout/tagout requirements and make your employees aware of the energy source hazards found throughout your facility. Lookfor products to meet your specific lockout needs ranging from lockout devices to training materials. Call us for a consultation of your lockout/tagout requirements.

Post signs, apply labels and tagsto warn and identify energy sourceareas and points requiring shut down andlockout/tagout procedures.

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29 CFR 1910.147 e Control of Hazardous Energy (Lockout/Tagout) ...requires the employers to establish a program and utilizeprocedures for a xing appropriate lockout devices or tagout devic-es to energy isolating devices, and to otherwise disable machines orequipment to prevent unexpected energization, start-up or releaseof stored energy in order to prevent injury to employees.

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P : (407)281-9000 T :(866)281-1954

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lock out take out data