^p,'^<&^-

D;,;'

^MAMZ IFAMIEMT EBAI^ISI^EISS'

Jan.28,2020

Report Due Date: Feb. 15, 2020

Attention: AQ Permit CoordinatorDepartment of Environmental Quality NWR-ESO/AQ FEB 1 3Northwest Region Portland Office700 NE Multnomah St. Suite 600Portland, OR 97232

Re: ACDP Permit No 26-2952-ST-01 2019 Annual Report

Attention: AQ Permit Coordinator

Enclosed is the reporting data required under ACDP #26-2952-ST-01 Reporting Requirements

This sheet contains data required under ACDP #26-2952-ST-01 Reporting Requirements: Franz Bakery

has been in compliance with all terms and conditions ofACDP #26-2952, through the reporting period01/01/19 through 12/31/19. Signatures by designated representatives are at the end of this report.

REPORTING REQUIREMENTS

A. Operating parameters

I. Weekly Tons of baked dough, by product type: See attachment #26-2952-1. Thisattachment shows monthly tons of baked dough, the same method we have used on all

previous annual reports. Because the final draft of our ACDP was not issued until 10-15-

19, our dough tonnage and VOC calculation spreadsheet for 2019 followed the samemethodology that was used on all past annual reports. For calendar year 2020 we have

modified our recording method to reflect weekly tons of dough.

II. Monthly types and quantities of fuel used, in million cubic feet or gallons:Natural gas = 74.7 #2 Heating Oil = 0 Gal (did not test boilers on heating oil this

year). See Attachment #26-2952-11 for monthly breakdown.

III. The estimated percentage of natural gas combusted in the ovens versus other fuel

burning equipment: 67% ovens and Catalytic oxidizer, and 33% other

IV. Maximum and average sulfur content, by weight of fuel oils used: No heating oil was

used in the bakery boilers this calendar year.

V. Weekly average inlet and outlet temperatures of catalytic oxidizer: See attachment

#26-2952-111.

VI. Weekly Parameters used to calculate the weekly VOC emission factors for each

product line, including Yi, ti, S, and ts: See attachment #26-2952-1

IFEEAHZ IFAMIEE^ I1BAII^EEE,EISS-sU—t. .-Ay •..-ae-. •*Wl- Ito-. .,• ^

VII. Sulfer content of oil, as received: No heating oil was used in the bakery boilers this

calendar year.

B. A summery of annual pollutant emissions determined each month in accordance withCondition 5.3-5.7: See attachment #26-2952-1

C. Records of all planned and unplanned excess emissions: There have been no planned or

unplanned excess emissions during the 2019 calendar year.

D. Summary of complaints of relating to air quality received by permittee during the year:

There have been no complaints during the 2019 calendar year.

E. List permanent changes made in plant process, production levels and pollution control

which affected air contaminant emissions: There have not been any plant process or pollution

control changes during the 2019 calendar year. Production volumes were down roughly 11%

when compared to 2018 calendar year. Our Adamatic production line was down for repairs for

the majority of period 6 through period 12 of 2019.

F. List major maintenance performed on pollution control equipment: The catalytic oxidizer

was down for the Week Ending 1/12/19 due to a PLC failure. We installed a new CPU on thePLC. The oxidizer was functional for the rest of 2019. This is reflected in the monthly VOCcalculation for period 1 on the Bun line.

We believe that the above information, along with the enclosed data completed in this report isaccurate. If you have any questions or if there is any further information needed do not hesitate to

contact me.

Sincerely,

Jeff GopherChief Engineer503-232-2191 ext. 4225Jeff. copher@usbakery. corn

Attachment #26-2952-1

PERIOD #1PERIOD #2

PERIOD #3

PERIODS

PERIODS

PERIOD i»6

PERIOD #7

PERIOD #8

PERIODSPERIOD #10

PERIOD #11PERIOD #12PERIOD #13

ROLUNG 13 FOUR.WEEK TOTAL

YEAR

20192019

2019

20192019

2019

20192019

2019

201920192019

2019

TONS VOC'S

PRODUCED

BUNS

0.565

0.023

0.026

0.026

0.026

0.026

0.026

0.026

0.026

0.024

0.024

0.024

0.023

0.87

Pounds ofVOC per ton of Dough

PORTLAND

0.09

IIOUGHJGH

TONS DOU6H TONS DOU6H TONS I

PRODUCED PRODUCED PRODUCED

ADAMATIC BUMS STRINGLINE

1390.334 552.868

1439.923 575.511

1595.864 574.221

1619.619 701.432

1626.433 849.460

1639.744 820.044

1611.570 811.293

1630.615 873.641

1603.110 756.651

1521.791 672.398

1510.614 612.803

1452.378 538.256

1409.472 542.146

20051.47 8880.72

PRODUCT.

TONS DOUSH

PRODUCED

MUFFINS

566.733

636.261

576.919

622.077

581.161

581.589

557.011

571.163

592.945

644.151

614.793

617.058

557.793

7719.65

TOTAL TONS

DOU6H

PRODUCED

3678.16

3852.81

3876.77

3690.18

3850.66

3732.96

3490.45

3567.66

3462.26

3519.20

3353.23

3254.35

3141.17

46469.86

|VOC EMISSIONS TONS/YEAR[TONS OFVOC EMITTED =VOC E.F.

|BP = PRODUCTION IN TONS/YR

Franz Bakery Portland, OR

AQ permit #26-2952-ST-01

2019 NOx CO annual report

Attachment #26-2952-11

Month

Jan.

Feb.

Mar.

Apr.

May

June

. July

Aug.

Sep.

Oct.

Nov.

Dec.

Natural gas

MM/CF Boilers

2.4819

2.3466

2.4433

2.0727

1.8138

1.7445

1.5985

1.5673

1.6492

2.0098

1.8924

2.1852

Natural gas

MM/CF Ovens

4.5233

4.2380

4.5315

4.3546

4.2885

4.1387

4.0120

3.9828

4.1726

4.4270

4.0449

4.1478

Total Nat.

Gas MM/CF

7.005

6.585

6.975

6.427

6.102

5.883

5.611

5.550

5.822

6.437

5.937

6.333

Tons Nox

0.350

0.329

0.349

0.321

0.305

0.294

0.281

0.278

0.291

0.322

0.297

0.317

Tons CO

0.294

0.277

0.293

0.270

0.256

0.247

0.236

0.233

0.245

0.270

0.249

0.266

I Totals 23.805 50.862 74.667 3.733 3.136|

Month Boiler

Diesel

Total #2 Heating Oil (Gal)

Gallons

0

0

0

Total

0|0|

Tons Nox

0

0

Tons CO

0

0

United States Bakery 340 NE UthAve# BLR Portland ORUnited States Bakery 340 NE llth Ave#OVN Portland OR

acct# jan feb mar apr may jun jul aug sep oct nov dec97232-2755 562258 24,825 23,472 24,439 20,732 18,142 17,449 15,989 15,677 16,496 20,103 18,929 21,857 238,11097232-2755 562257 45,244 42,390 45,326 43,556 42,895 41,397 40,130 39,838 41,736 44,281 40,459 41,488 508,740

2019 Gas Usage (Therms)

Acct.#

Month

JanFebMarApr

MayJunJul

Aug

SepOctNov

Dec

Total

562258

Usage

24,82523,472

24,43920,73218,142

17,44915,98915,67716,49620,10318,92921,857

238,110

Acrt. #

Month

JanFebMarAprMayJunJul

Aug

Sep_

OctNovDec

Total

562257

Usage

45.24442,390

45,32643,55642,895

41,39740,13039,83841,73644.281

40,45941,488

508,740

Attachment #26-2952-11

lA/eek Ending

1/5/20191/12/20191/19/20191/26/20192/2/20192/9/2019

2/16/20192/23/2019

3/2/20193/9/2019

3/16/20193/23/20193/30/20194/6/2019

4/13/20194/20/20194/27/2019

5/4/20195/11/20195/18/20195/25/20196/1/20196/8/2019

6/15/20196/22/20196/29/2019

7/6/201S7/13/20197/20/20197/27/201S

8/3/201E8/10/201E8/17/201E8/24/201E8/31/201E

9/7/201S9/14/201E9/21/201C

9/28/201E10/5/201E

10/12/201E10/19/201E10/26/201E

11/2/201C11/9/201C

11/16/201C

11/23/201C11/30/201C

12/7/201C

12/14/201E12/21/201C12/28/201C

Avg. InletTemp

(Fahrenheit)725215725725730725725725

735730725725725

725725720725725730725730715720720680590585610565560

600610

600595600650610590

575560565610590

565560450590560560555

555550

Avg. Outlet Temp

(Fahrenheit)880230875860875860870860

860855870865850865850855850850870860850850

850850920910900900910910

950960

950950960

940950910890880880875

860860

850750880890880890890890

Notes

1C CPU Failure

United States Bakery

340 NE 11th Ave # BLR So< (.£AS>OR 197232-2755

FOODP III Raymond Edwards g#Mame?

General! Usage [Meter | Contract

27,175.01

22,178.01

25,156.0

24.268.0

26.798.0]

25,213.0

25.827.0

24.447.0

23.734.0

24.804.0

24,976.0

25.036.0

299,612.0

0.0|

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

24.825.0]

23.472.(

24,439.0

20,732.0

18,142.0

17.449.0

15.989.0

15.677.0

16.496.0

20,103.0

18.929.0

21.857.0

24,703.01

21,241.0

22.440.0

20,614.0

21.711.0

19.144.0

17.430.0

18,122.0

18,844.0

17.246.0

19.850.0

23.291.0

244,636.0

32,408.01

26.993.0]

28.700.0

25,556.0

25.557.0

24.618.0

22,016.0

23,616.0

21.553.0

24,847.0

25,972.0

27,565.0

309,401.0

United States Bake

340 NE 11th Aw # OVN OME^<>OR 197232-2755

FOODP Bl Raymond Edwards || #Mame?

General! Usage [Meter ; Contract

40,211.0

37.664.0

41,460.0

40,658.0

42,089.0

42,400.0

42,737.0

44,323.0

41,332.0

42,329.0

39,288.0

41,359.0

45.244.0

42.390.0]

45.326.0

43,556.0

42,895.0

41,397.0

40,130.0

39.838.0

41,736.0

44,281.0

40,459.0

41.488.0

44,999.0

40,235.0]

47.563.0

45,878.0

48.235.0

45,440.0

45.809.0

46,648.0

46.017.0

46,977.0

42,797.0

40.738.0

45,910.0

39.864.0

43.368.0

41,036.0

43,548.0

42,870.0

44,055.0

46,769.0

41,343.0

44,246.0

41,503.0

40.523.0

515,035.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

From: Jeff Gopher <Jeff.Copher@usbakery.com>Sent: Monday, January 13, 2020 1:18 PMTo: Edwards, Raymond <Raymond.Edwards@nwnatural.com>; Tibbetts, Anthony <Tony.Tibbetts@nwnatural.com>

Subject: [External]Franz Bakery Portland Gas Totals for 2019

CAUTION: This email originated outside NW Natural. Please do not click links or open attachments unless yourecognize the sender and know the content is safe.

Ray,

I am getting ready to submit my annual air quality report for 2019 and I need to request some information.

Can I please get the monthly gas totals for 2019 (January - December) for meters 688037 and 601806. Please let meknow if you need any additional information from me.

Thanks,

Jeff Gopher

0!'>;^'"n!.'P;!''l«iu"''"!'!^"'.'ir"""^»l:'!0"»li>y-l'>!^'DIJ<;'rlnN!

Oregon Department of'Envii-onmcntiil QualityOlC.HOK 9.^1>1W^fias RePorts fendUs,;:o,,i,™n>

Emissions Year / Source 2019 26-2952 (United States Bakery)

Current Report: EZFiler

Rei,ortiEiUsslons^A,Uii'..»!A.to.'l!'fitec^-f°"nat_l!::<r°'l io

Source Information

Report EmissionsV I ew CaJ cylate d E m issi on s

Greenhouse Gas Emiss1ons:Calculatioft-Oetails

Facility; 26-2952 - United States Bakery

. lrPllatiIAt*ach?? Process"SMiitMiEiuSnS^!"

Annual Rate | Energy Content |poll«tant| E^wn \^^ | Emteions | EmJ^n | GWP

Emission)

boilers JDej^rtment of Environmental Qya

iNaturalGas | 238,110 them |74?[tt61WlBRi?Jil.Mt^sT.6°°^.jSf^g-a^ny.

Email; emaJiContact@deq.state.or.usC02

Webslle Feedback HccSisIHITIy"

10 Portland. OR 97232;c^8-3^ny^p,m,

CH4 0.00100] kg/mmbtu-;29-Se96-1-Fin-!S03«2-29-ei-24-

53.060001 kg/mmbtu

kg/mmbtu

0.024

1,263.412

0.002

metric ton

metric ton

metric ton 298

Sub total;

Natural Gas 508,7'tO them | 1,026 mmbtu/mmcf

0.59

1,263.41

0.71

1,264.71

CH4

C02

N20

0.00100

53.06000

0.00010

kg/mmbtu

kg/mmbtu

kg/mmbtu

0.051

2,699.374

0.005

metric ton

metric ton

metric ton

25

1

29S

Sub total:

Total emissions for this facility;

1.27

2,699.37

1.51

2,702.16

3,966.87

Oregon Depariinent ol'Rnvironinei)tal Quality

tSSfSrisiSffS/H '.•IH'.K.OII i^r.t<i KC|)OIIS

S i 111 I a! 1 j' [sda:tafonnat___^^ r>,.. .1 > |^

Greenhouse Gas Emissions Filing Report

Facility: 26-2952 - United States Bakery Emissions Year: 2019

Emissions UnH

boilers

F((of / Proce*>9

I Natural Gas

I Natural Gas

Unit total:

E'mission?? CO^s

1.264.717 metric tons

238.110 them

Unit total:

508,740 Iherm

Total emissions for this facility:

2.702.162 malrictons

3,966.879 metric tons

u.-lntS K.ippoit ^ v (•:() RwrC, ^ ['

The Oregon Peyarlt

p

Oregon Department of Environmentaf QuatityHesriquart<TS: 700 NE Mu!frno;nsh Street, Suite 600, ParUftnd, OF!

phon^: 503.229-56t3fiortoil freft in Oregon S00-^5?.--^0nTTY: 1-800-735-2900 W<; 50?>-2?.9-6-t24

ncnt of E'nvironmcntai Qualiiy is a. regusatur/ flgency authoft^ed to prote

the Slsie of Oreaon and llie En^aiim(aiL,i!J^2ij2i,ji2ii_Aa^^

PRO Web KiEt? privacy •loUc.e

•<?3?

ct Urmjon'^ envK'i imnent by

Oregon Depurtmt'nf of Environmental Quality - |1>R()1.)UC"1 ION]

Greenhouse Gas Submission

Emissions Year / Source 2019

Spnd U.^ n Con'UYient

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