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CATALOG R377 R12--99 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without prior notice. If your Forklift Mast Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department for the latest information and parts availability. 1400M SERIES 4 STAGE MAST 1,800 -- 4,500 LB. CAPACITY MODELS K1402 & K1403 PARTS MANUAL For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Parts Dept. 800--425--3727or (254) 799--0232 Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

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Page 1: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377R12--99

MANITOU NORTH AMERICA, INC.6401 IMPERIAL DRIVEWaco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to changewithout prior notice. If your Forklift Mast Model or parts are not found in this manual,

please contact your dealer or the Manitou North America Parts Departmentfor the latest information and parts availability.

1400M SERIES4 STAGE MAST

1,800 -- 4,500 LB. CAPACITYMODELS K1402 & K1403

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:

Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232

Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

Page 2: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

GENERAL INFORMATION

Thepurposeof this catalog is toprovide illustrations for identifyingandorderingMast components/parts.

Because of the multitude ofMast Models and components utilized, the illustrations provide a general descrip-

tion and therefore may not show the exact shape or detail of the components/parts represented.

TheMast parts are identifiedbyan ItemNumberon the illustrationorpicture page. Find the ItemNumber

for the part desired, then locate that ItemNumber under the ”Items” column following the illustration. The Part

Numberwill be locateddirectly to the right of the ItemNumber. Alsoprovided is a partDescription,Quantityof

parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to themast at the

factory. Keep accurate records of all modifications or improvementsmade to themast aftermanufacture. (All

Mastmodificationsmust be authorizedbyK--DManitou.) Notify thePartsDept. of any changes thatmayaffect

your parts order.

When orderingMast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

TheMast Model Number is stamped on the Identification Plate located on the right side (as viewedfrom the driver’s seat) of the Outer Rail, at or above eye level.

K5705 -- K5797 -- K5755 -- K1479

MAST MODEL NO. DESCRIPTION(SAMPLE)

MODEL NO. OF MAST RAILS

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

MODEL NO. OF OPTIONAL EQUIPMENT

To order Mast Parts, contact the K-D MANITOU DEALER in your area or

K-D Manitou, Parts Division, Waco, Texas.1--800--425--3727

Page 3: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

R/12--99-- 1 --CATALOG R377

CONTENTS

DESCRIPTION PAGE

RAIL SYSTEM ASSEMBLY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRIMARY CYLINDER ASSEMBLY 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECONDARY CYLINDER ASSEMBLY 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAIN ASSEMBLIES 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY, MODEL K1498 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAST DECALS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS INDEX Supplement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATAOLG R377-- 2 --R/12--99

RAIL SYSTEM ASSEMBLY

2

6

3

4

5

8

9

10

1

7

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CATALOG R377 -- 3 -- R/12--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R7865--2 Outer Rail Assembly 1 K1402M1 R7865--3 Outer Rail Assembly 1 K1403M

2 R15930--2 Outer Intermediate Rail 1 K1402M2 R15930--3 Outer Intermediate Rail 1 K1403M

3 R15915--2 Inner Intermediate Rail 1 K1402M3 R15915--3 Inner Intermediate Rail 1 K1403M

4 R21630--2 Inner Rail 1 K1402M4 R21630--3 Inner Rail 1 K1403M

5A R206 Shim, 0.015” A/R All5B R427 Shim, 0.060” A/R6 R1 Roller 127 R7713 Bushing, Pri. Cylinder 18 R5012 U--Bolt 19 K34805 Washer, Lock 210 K33795 Nut 2

Page 6: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377-- 4 --R/12--99

PRIMARY CYLINDER ASSEMBLY

1

2

3

4

5*

6*

7

8

9

10

11*

12

13*

12

14

15*

16

Page 7: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377 -- 5 -- R/12--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R21585--2 Primary Cylinder Assembly 1 K1402M1 R21585--3 Primary Cylinder Assembly 1 K1403M

2 R10505--2 Piston Assembly 1 K1402M2 R10505--3 Piston Assembly 1 K1403M

3 R21580--2 Barrel Assembly 1 K1402M3 R21580--3 Barrel Assembly 1 K1403M

4 R5231 Ring, Wear 1 All5A* K236 ”O” Ring 15B* R16591 ”O” Ring (cold weather) 16* K8--236 Ring, Back--up 17 R20676 Flow Protector 18 R13086 Plug, Base 1

9 R2211--3 Wire, Lock 110 R2551 Screw, Button Head 111* R2552 Washer, Seal 112 R5229 Ring, Wear 2

13A* R5228 Seal 113B* R16596 Seal (cold weather) 114 R10501 Gland Nut 115* R5226 Wiper 116A R10500K Seal Kit (includes 1

items 5A, 6, 11, 13A & 15)16B R16590K Seal Kit, Cold Weather (includes 1

items 5B, 6, 11, 13B & 15)* Included in either or both Seal Kits, Item 16A and 16B.

Page 8: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377-- 6 --R/12--99

SECONDARY CYLINDER ASSEMBLY

2

3

4*

4*

4*

5

3

6*

7

89

10*

11

12

14*

15*

16A

17

18A

4*

6*78

19

20*

21

22*

23

24

13B(R.H. CYLINDER)

16B

25

26

27

18B

1

17

13A(L.H. CYLINDER)

Page 9: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377 -- 7 -- R/12--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R21575--2 R.H. Secondary Cyl. Assembly 2 K1402M1 R21575--3 R.H. Secondary Cyl. Assembly 2 K1403M

1 R10515--2 L.H. Secondary Cyl. Assembly 2 K1402M1 R10515--3 L.H. Secondary Cyl. Assembly 2 K1403M

2 R10520--2 Barrel Assembly 1 K1402M2 R10520--3 Barrel Assembly 1 K1403M

3 R10525--2 Piston Assembly 1 K1402M3 R10525--3 Piston Assembly 1 K1403M

4A* K015 ”O” Ring 2 All4B* R16592 ”O” Ring (cold weather) 25 R10513 Fuse 16A* K112 ”O” Ring 16B* R16593 ”O” Ring (cold weather) 17 K908 ”O” Ring 18 R10528 Cap 19 R13459 Modular Ring 1

10* R10516 Seal 111 R10529 Snap Ring 112 R10519 Ring, Wear 113A R10518 Base Plug 1 L.H. Cyl. only13B R21574 Base Plug 1 R.H. Cyl. only14A* K228 ”O” Ring 114B* R16594 ”O” Ring (cold weather) 115* K8--228 Ring, Back--up 1

16A R5138 Fuse 1 L.H. Cyl. only16B R20677 Fuse 1 R.H. Cyl. only17 K910 ”O” Ring 118A K62--10 Fitting, w/ O--Ring 1 L.H. Cyl. only18B K66--10 Fitting, w/ O--Ring 1 R.H. Cyl. only19 R5288 Spacer (not included w/ Item 1) A/R20* R5193 Wiper 121 R5222 Ring, Wear 1

22* R10514 Seal 123 R4573--2 Wire, Lock 124A R10515K Seal Kit (includes 1

Items 4A, 6A, 10, 14A, 15, 20 & 22)24B R16595K Seal Kit, Cold Weather (includes 1

Items 4B, 6B, 10, 14B, 15, 20 & 22)25 R21576 Fitting 1 R.H. Cyl. only26 R18211 Needle Valve 1 R.H. Cyl. only27 K248--2 Plug 1 R.H. Cyl. only

* Included in either or both Seal Kits, Items 24A and 24B.

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CATALOG R377-- 8 --R/12--99

CHAIN ASSEMBLIES

PRIMARYCYLINDER

CARRIAGE

SECONDARYCYLINDER

INNERINTERMEDIATE

RAIL

OUTERRAIL

Page 11: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377 -- 9 -- R/12--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R34--78B Chain, Primary 2 K1402M1 R34--50B Chain, Primary 2 K1403M

2 R34--48B Chain, Secondary 2 K1402M2 R34--49B Chain, Secondary 2 K1403M

3 R34--25B Chain, Tertiary 2 K1402M3 R34--28B Chain, Tertiary 2 K1403M

4 R5189--2 Chain Rod 2 K1402M4 R5189--3 Chain Rod 2 K1403M

5 R227 Nut, Lock 6 All6 K34811 Washer, Lock 27 R7712 Key 28 K33947 Jam Nut, Hex 89 R9762 Sheave 6

10 R15945 Retainer Assembly 211 R5191 Turn Buckle 212 K71B2166 Chain Pin 1213 K72004 Cotter Pin 2414 K97527 Snap Ring 2

15 R5902 Chain Anchor 416 R9193--1 Chain Anchor 617 R9193--2 Chain Anchor 218 K97538 Snap Ring 219 R7905 Cross Head Assembly 1

20 R17007 Strap 121 K34807 Washer, Lock 622 K20348 Bolt, Hex 223 R5183 Washer, Retaining 224 R5846 Screw 4

25 K20388 Bolt, Hex 4

Page 12: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

R/12--99 -- 10 -- CATALOG R377

HYDRAULIC SYSTEM ASSEMBLY

1

2

3A

4

5

6

7 8

11

1213

14

15

1617

18

1920

21

22

23

9

10

20

24

24

25PRIMARYCYLINDER

(REF)

L.H.SECONDARYCYLINDER

(REF)

R.H.SECONDARYCYLINDER

(REF)

26

27

3B

28

Page 13: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377 -- 11 -- R/12--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--134 Hose, Primary Cylinder 1 K1402M1 B760--135 Hose, Primary Cylinder 1 K1403M

2 B760--129 Hose, Lift Line 1 K1402M2 B760--131 Hose, Lift Line 1 K1403M

3A R4858 Screw 2 All3B R4869 Bolt, Soc Hd 14 R5014 Plate 15 R5555 Hose Sheave w/ Bushing 16 R15901 Bushing 27 K34809 Washer, Lock 38 K33845 Nut, Hex 39 R5847 Screw 2

10 R5224 Bushing 211 R13087 Port Fitting 112 K910 O--Ring 113 K66--10 Fitting w/ O--Ring 114 R5205 Tube 1

15 R21625 Tube 116 R5002--10 Tee Fitting 117 R7925 Tube 118 R16748 Tube 119 K4--10 Adapter 1

20 K62--10 Adapter 221 R17261 U--Bolt 122 R19491 Bracket 123 R5003 Flow Reg. Brk’t 124 K97612 Snap Ring 225 R5217 Flow Regulator 1

26 K34806 Washer, Lock 227 K33797 Nut, Hex 228 K66--10 Fitting w/ O--Ring 1

Page 14: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

CATALOG R377-- 12 --R/12--99

CARRIAGE ASSEMBLY, MODEL K1498

1

2

3

45

6

7 8 9 10

11

12

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9405--1 Carriage Weldment 1 K1498

2 R1 Roller 6/8/10 All3A R206 Shim, 0.015 A/R3B R427 Shim, 0.060 A/R4 K97535 Snap Ring 25 R3561 Eccentric Shaft 26 R3564 Lock Bolt 2

7 R2394 Shim A/R8 R4098 Thrust Shaft 29 K34806 Washer, Lock 410 K302210 Bolt, Soc. Hd, 411 R2393 Thrust Washer 412 R4095 Roller 2

Page 15: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

-- 13 --

DECALS

1

2

3

48”

57”INDUSTRIAL

MAST

2, 3

1

2, 3ROUGH TERRAIN

MAST

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL2 426642 Decal, ”Pinch Point” (Small) A/R3 426643 Decal, ”Pinch Point” (Large) A/R

Page 16: MANITOU NORTH AMERICA, INC. - MidTN Equipment & Services · 2017. 9. 27. · 4A* K015 ”O” Ring 2 All 4B* R16592 ”O” Ring (cold weather) 2 5 R10513 Fuse 1 6A* K112 ”O”

PARTS INDEX: Part no., Page(s)CATALOG R377, R/12--99

K015, 7K112, 7K20348, 9K20388, 9K228, 7K236, 5K248---2, 7K302210, 12K33795, 3K33797, 11K33845, 11K33947, 9K34805, 3K34806, 11, 12K34807, 9K34809, 11K34811, 9K4---10, 11K62---10, 7, 11K66---10, 7, 11K71B2166, 9K72004, 9

K8---228, 7K8---236, 5K908, 7K910, 7, 11K97527, 9K97535, 12K97538, 9K97612, 11R1, 3, 12R10500K, 5R10501, 5R10505---2, 5R10505---3, 5R10513, 7R10514, 7R10515---2, 7R10515---3, 7R10516, 7R10518, 7R10519, 7R10520---2, 7R10520---3, 7

R10525---2, 7

R10525---3, 7

R10528, 7

R10529, 7

R13086, 5

R13087, 11

R13459, 7

R15900---2, 3

R15901, 11

R15915---2, 3

R15915---3, 3

R15930---2, 3

R15930---3, 3

R15945, 9

R16590K, 5

R16591, 5

R16592, 7

R16593, 7

R16594, 7

R16595K, 7

R16596, 5

R16748, 11

R17007, 9

R17261, 11

R18211, 7

R19491, 11

R19880K, 7

R206, 3, 12

R20676, 5

R20677, 7

R21574, 7

R21575---2, 7

R21575---3, 7

R21576, 7

R21580---2, 5

R21580---3, 5

R21585---2, 5

R21585---3, 5

R21625, 11

R21630---3, 3

R2211---3, 5

R227, 9

R2393, 12

R2394, 12

R2551, 5

R2552, 5

R3561, 12

R3564, 12

R4095, 12

R4098, 12

R427, 3, 12

R4573---2, 7

R4859, 11

R4869, 11

R5002---10, 11

R5003, 11

R5012, 3

R5014, 11

R5138, 7

R5183, 9

R5191, 9

R5193, 7

R5205, 11

R5217, 11

R5222, 7

R5224, 11

R5226, 5

R5228, 5

R5229, 5

R5231, 5

R5288, 7

R5555, 11

R5846, 9

R5847, 11

R5902, 9

R7712, 9

R7713, 3

R7865---2, 3

R7865---3, 3

R7905, 9

R7925, 11

R9193---, 9

R9405---1, 12

R9762, 9