Manual Bizerba CWE

Checkweigher CWE

Operating instructions

65.010.000.565 Program version 10.0

Operating instructions CWE

65.010.000.565 Translation of original operating instructions

Bizerba ServiceTelephone +49 (0)1805--24356

Alle Rechte vorbehalten

All rights reserved

Touis droits rservs

Reservados todos los derechos

Tutti i diritti riservati

C 08 / 2007

Bizerba Gmbh & Co. KG,

72336 Balingen

Postfach 10 01 64

72301 Balingen/Germany

Tel. (+49 7433) 12--0, Fax (+49 7433) 12--2696

E--mail: [email protected]

Internet: http://www.bizerba.com

Table of contentsOperating instructions CWE

65.010.000.565 I

1 About these instructions 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Safe--keeping 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Target group 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Other applicable documents 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Symbols used 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Representation of calling up a menu 2. . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Warning notices 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 About the device 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Scope of delivery 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Option 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Intended use 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Designation label 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Notes on calibration 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Standards and guidelines 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Operating conditions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Warranty 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Disposal/Environmental protection 9. . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety instructions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Trained personnel 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Protective and safety devices 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Device signs 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Sources of risk related to the system 11. . . . . . . . . . . . . . . . . . . . . . . .

4 Installation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Device and operating controls 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Main switch 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Operating device 5.7 display 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Operating device touch screen 17. . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Soft keys 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Ticket printer and memory card connection 22. . . . . . . . . . . . . . . . . . .

6 How to operate 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Switch on device 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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65.010.000.565II

6.2 Switch off device 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Reset scales 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Start and stop device 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Set language 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 Set screen contrast 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 Navigate menus or tables 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 Enter data 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9 Permission levels and passwords 31. . . . . . . . . . . . . . . . . . . . . . . . . . .

6.10 Product data 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.11 Production data 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12 Display 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.13 Service 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.14 Macros 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Programming 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Rights management 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Permissions level 9: Customer--specific programming 83. . . . . . . . . .

7.3 Configure product data 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Production data 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Device settings 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 Display 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Communication 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8 Process 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Troubleshooting 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Message description 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Execute a package reset 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Execute a device reset 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Maintenance 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Cleaning 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Maintenance 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Technical data 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Subjekt index 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix

Operating instructions CWE About these instructions

165.010.000.565

1 About these instructions

Read the operating instructions before connecting andswitching on the device.Youwill findinformation on how to get maximum performance from the device as well as how to avoidpossible hazards in the operating instructions.

These operating instructions explain how to operate and set the device. They also includefunctions that are only required by Bizerba Service. Contact your technical consultant if ne-cessary.

These operating instructions do not differentiate between standard equipment and availa-ble options. Please contact your Bizerba technical consultant to obtain information on avai-lable versions.

Our products are subject to constant further development and various country--specific re-gulations. Pictorial and graphic examples in the operating instructions may differ from thesupplied version.

1.1 Safe--keeping

These operating instructions are an integral part of the device and must be kept next to it,easily accessible for all personnel.

If the device is resold, the complete operating instructions must be provided with it.

1.2 Target group

The device may only be operated by trained personnel. This means that the operator mustbe familiar with the content of these operating instructions.

Installation, servicing and repairsmay only be performed by qualified personnel authorizedby Bizerba.

1.3 Other applicable documents

-- General notes on cleaning and maintenance 6.547.98.1.00.00

-- Brief cleaning instructions 6.547.49.1.00.00

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1.4 Symbols used

The following symbols are found in the operating instructions:

Text with arrow prompts you to carry out an action.

1 Position number in figure.

Text within < > describes a key.

[Article number] Text within [ ] describes a soft key.

Display Text within indicates the display text.

Observance of these notes is mandatory.

This information is provided for greater understanding.

Prerequirement and menu settings have a gray background.

1.5 Representation of calling up a menu

To portraymenu navigation quickly and clearly, the operating instructions use the followingabbreviations (example):

/ [Device configuration] / [Languages + characters] / [Operator language]

The complete path from the main menu is specified. In this example this is written as fol-lows:

Press the following keys and soft keys:

1.

2. [Device configuration]

3. [Languages + characters]

4. [Operator language]

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Operating instructions CWE About these instructions

365.010.000.565

1.6 Warning notices

The signal word above the symbol indicates the risk level:

DANGER Source of danger with high risk with imminent danger forpersonnel!

The consequences are:-- critical injuries

-- severe damage to health

Measures to avoid the danger are specified.

WARNING Source of danger with medium risk with potentially threate-ning danger for personnel!

The consequences can be:-- serious injuries

-- damage to health

-- serious damage to property


CAUTION Source of danger with low risk with potentially threateningdanger for personnel!

The consequences can be:-- Injuries

-- Damage to property


CAUTION Source of danger, improper use!

Damage to property can result.


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About the device Operating instructions CWE

4 65.010.000.565

2 About the device

2.1 Scope of delivery

The device is available in many different versions. An example is shown in the figure.

1

3

2

5

4

6

7

8

9

1 Display and operating unit: the 5.7 QVGA display is shown

2 Receipt printer, memory card connection

3 Main switch

4 Switch cabinet

5 Light barrier

6 Conveyor belt or swing run--out belt (depending on the transport direction)

7 Belt, underneath, the scales

8 Swing run--out belt or conveyor belt (depending on the transport direction)

9 Foot screws

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Operating instructions CWE About the device

565.010.000.565

2.2 Option

Weoffer a comprehensive range of options for the device. Contact your Bizerba trade con-sultant for complete information.

The following options are available (excerpt):

-- 12.1 SVGA color display with touch screen

-- Receipt printer

-- Memory card connection

-- USB connection

-- Transport belts in various widths and lengths

-- Ejector

-- Conveyor belt cover for scales

2.3 Intended use

-- The device may only be used for checking the weight of packaged foodstuffs or goods.

-- It may only be used in industrial or commercial fields.

-- It may not be used in potentially explosive areas.

-- The goods to be checked may only be fed to the scales via the device transport belts.

-- The packages need to be fed continuously to the device with regular intervals betweenthe packages. Package guiding must be arranged in such a way that the packages donot get pushed together on the conveyor belts of the device.

-- The packages must be positioned on the center of the belt when they are transportedover the scales. Use the appropriate package guiding device. Please contact your Bi-zerba trade consultant for details.

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6 65.010.000.565

2.4 Designation label

The designation label on the device is located on the scales underneath the weighing belt.The designation label may differ in design depending on device and country of installation.

07

1

2

13

14

15

3

4

5

6

7

8

9

10

11

12

1 Bizerba internal designation label- number

2 Manufacturer, Type designation

3 Serial number

4 Maximum load

5 Minimum load

6 Calibration value

7 Tare-Balance range

8 Maximum belt speed

9 Software identification

10 Permitted pressure of compressed air

11 Permitted ambient temperature

12 Electrical connection values

13 CE identification with the last two digits of the year in which the CE identification was

applied.

14 Precision class of scales (see page 129)

15 Calibration mark with year number of next re--calibration

Only in Germany: Adjustment for area ... indicates calibration area.

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765.010.000.565

2.5 Notes on calibration

The device is authorized for calibratable use.

Scales that are verified to a specific calibration area (acceleration of fall) may not be usedin other calibration areas without being recalibrated.

The user of the device must ensure that it is only used for its intended use in accordancewith statutory termsand conditions. This includesobservation of the verification guidelines,in particular amendments, supplements and additions.

Non--ECcountries: Please complywith the statutory terms and conditions of the respectivecountry.

2.5.1 EC- verification

The year of the -EC 13 verification is found on the designation label of the device. If a cali-

bration mark 15 is on the designation label, the year in which the next recalibration musttake place is listed: e.g. 07 for 2007.

The statutory terms and conditions of the respective country must be heeded in the follo-wing cases:

-- If a different calibration value, lead sealing or other designation is on the designationlabel.

-- If no calibration mark, lead sealing or other designation is on the device.

2.5.2 Reverification

Reverification of scales is executed according to the respective statutory country regula-tions. Currently, the validation of verification for scales in Germany is two years. Validationof verification begins with initialization of use (installation and commissioning). See desi-

gnation label on page 6, position 13 .

In accordance with the national verification terms and conditions, the operator is obligedto take heed of the appointments set for regular recalibration. The operator must registerthe device with the appropriate verification authorities at predetermined intervals for recali-bration.

Other verification conditions apply in other countries. Please find out about the statutoryterms and conditions in your country.

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8 65.010.000.565

2.6 Standards and guidelines

The device fulfils the following requirements:

Measuring technology:

Guideline 90/384/EEC Scales guidelines for nonautomatic scales

OIML R 51--1 Automatic catchweighings instruments

OIML R 76--1 Nonautomatic weighing instruments

DIN EN 45501 Metrological aspects of nonautomatic scales

Electromagnetic compatibility

Guideline 2004/108/EC EMC guideline

DIN EN 61000--6--2 Interference resistance industry

DIN EN 61000--6--4 Emitted interference industry

Electrical safety

Guideline 2006/95/EC Low voltage guideline

DIN EN 60950--1 Electrical safety in office machines

Guideline 98/37/EC Machine guideline

2.7 Operating conditions

Do not install or commission equipment until the operating conditions have been fulfilled:

-- Temperature and air humidity:The permitted values and protection type are found on the designa-tion label on the device -- or see page 128.

-- Vibration--free installation area:Vibrations can affectmeasurementsmade by the scales. During pro-duction, avoid for example, fork--lift truck activity near the device.

-- Align horizontally To ensure the precision of the sales, it is of absolute necessity thatthe device is aligned horizontally.

-- Draft Drafts can affect the measurements made by the scales. If required,use the hood over the weighing belt.

-- Air convection: Free air convection must be able to form around the unit in order toavoid inadmissible heating.

-- Supply voltage: The permitted values can be found on the designation label on thedevice -- or see page 128.

-- Electrical charge: Packages may not be charged electrically when being transportedto the Bizerba transport belts.

-- Trained personnel:Only trained personnel can maximize the performance of the deviceand avoid risks.

-- Written permission for changes:Modifications to the devices require our prior written consent.

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965.010.000.565

Please contact us or our competent customer service points if you haveany doubts concer-ning the practical application of these conditions.

In the event of third--party devices in our scope of delivery, it is the regulations set by themanufacturer that apply.

2.8 Warranty

We do not accept any liability for damages resulting from:

-- Non--compliance with our operating conditions and operating instructions.

-- Unauthorized installation.

-- Defective electrical installation by the customer.

-- Structural changes to our equipment.

-- Removal of lead sealings or calibration seals.

-- Incorrect programming and operation.

-- Backup not executed.

-- Natural wear and tear.

Guarantee is not given if defects/damage occur as a result of utilization by person we havenot authorized. Guarantee is not given if parts other than the original Bizerba- spare partsor resources are used.

If you reset or program devices, check the new setting with a test run and test printout. Thishelps to avoid faulty results.

Check that our products are handled correctly and repeat training if necessary.

2.9 Disposal/Environmental protection

Only valid for Germany:

This device contains batteries which fall under the Battery Ordinance for the return and dis-posal of used batteries and accumulators.

This ordinance requires you, as the end user, to return the device to the manufacturer ordealer, at the end of its proper use, for the purposes of recycling and correct disposal.

Bizerba and its dealers are naturally willing to take back these defunct old devices.

Please contact your competent expert adviser in these cases.

If your device contains a rechargeable battery, you are required by the Battery Ordinanceto return the used battery to the dealer or the public return points provided for this purpose.

Naturally, Bizerba and its dealers will also take back the used batteries.

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10 65.010.000.565

3 Safety instructions

3.1 Trained personnel

The devicemay only be operated by people who have been instructed in the operating pro-cedure. The operating personnelmust read and understand the safety instructions in theseoperating instructions.

The statutory stipulated minimum age of the operating personnel is 14 years. Please findout about deviations to this ruling in your country.

Even though the device is equipped with all the required safety installations, injuries to theoperating personnel or damage to property is possible if the safety instructions are not hee-ded.

Only qualified trade personnel or Bizerba service techniciansmay open the device compo-nents.

3.2 Protective and safety devices

Do not start the device until all the protective and safety installations are in operation. Donot change or remove any protective and safety installations.

3.2.1 Main switch

Themain switch is on the side of the switch cabinet. Switch the device off at themain switchin the following situations:

-- In the event of impending risk.

-- When cleaning and maintenance work is being carried out on the outside of the switchcabinet.

DANGER Electrical voltage in the switch cabinet even when the mainswitch is switched off!

Risk to life from an electrical charge.

Before carrying out work in the switch cabinet, disconnect the powerconnector.

Work in the switch cabinet may only be carried out by qualified tradepersonnel or Bizerba service technicians.

If required, the main switch can be protected against being switched on:

Put a padlock through the main switch and lock it.

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Operating instructions CWE Safety instructions

1165.010.000.565

3.2.2 Hood over ejector

The operating personnel can be protected from ejectors by the protective hood.

Before switching on the device, position the protective hood.

3.3 Device signs

3.3.1 Risk of crushing hands and fingers

A warning sign is attached to this device. It warns against the risk ofcrushing hands and fingers.

When the device is in operation keep hands and fingers away frommoving parts.

3.4 Sources of risk related to the system

3.4.1 Components that start automatically

The device is designed for fully--automatic operations. During fully--automatic operation,the transport belts and ejectors (optionally), for example, can be switched on and off auto-matically.

Keep fingers, hands or long hair away from the moving parts of the device.

Switch off the device at the main switch before carrying out cleaning and maintenancework.

Conveyor belts

Do not place any objects on the transport belts and do not use the transport belts as astorage facility.

Ejector

When the device is switched on do not grasp inside the work area of the ejector.

If necessary, install a protective hood over the ejector.

Pusher: Ensure that the distance between pushed and belt is not more than 4 mm.

This setting makes sure that you cannot jam your fingers when the pusherspulls away.

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12 65.010.000.565

3.4.2 Rotating parts

The belt drive contains rotating parts. To avoid body party, hair or clothing being caught andpulled into the machine, follow the instructions below:

Wear closely fitting clothes.

Do not wear necklaces, ties, or similar.

Wear a hair net if you have long hair.

3.4.3 Device stability

If the device is not screwed to the floor it might tip when being loaded.

Screw the device to the floor.

Do not climb on to the device.

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Operating instructions CWE Installation

1365.010.000.565

4 Installation

The initial installation and commissioning as well as instruction in the operation, cleaning,care and maintenance will be carried out by the responsible Bizerba Customer ServiceAgent or the Bizerba specialist adviser. 4

Operating instructions CWEDevice and operating controls

14 65.010.000.565

5 Device and operating controls

5.1 Main switch

The main switch is on the side of the switch cabinet.

DANGER Electrical voltage in the switch cabinet even when the mainswitch is switched off!

Risk to life from an electrical charge.

Before carrying out work in the switch cabinet, disconnect the powerconnector.

Work in the switch cabinet may only be carried out by qualified tradepersonnel or Bizerba service technicians.

5.2 Operating device 5.7 display

s

To select the product data menu, see page 33.

To select production data, see page 47.

To select a format for display of statistics, seepage 53.

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Operating instructions CWE Device and operating controls

1565.010.000.565

To select the configuration menu, see page 82.

To select the service menu, see page 59.

No function.

For the keys that correspond to the soft keysshown in the display, see page 20.

Switching to large and small caps.

To select permission levels, see page 31.

To access macros from backup, see page 78.

Access menu with additional functions or keyfunctions. If necessary, press the key twice toopen the menu.

-- Macro menu To edit and program macros, see page 75.

-- Execute package resetRestart device after an interruption

-- Program softkeyCopy a soft key to permission level 9.

-- Rename softkeyChange the name of an approved soft key.

-- Set contrast Change the contrast of the display.

-- [2nd], [ALT], [ALT]+[2nd]Enter key combination; e.g. [2nd] + ,to copy a soft key to permission level 9.

-- Execute device resetPermission levels 4 and 5: restart device.

-- Abort cancel function.

Set scales to zero. The zero setting is within arange of a maximum of +/--2% of the nominalweight.

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16 65.010.000.565

Display verification information:

-- Software ID: Software identification

-- Log software update:Log book of software updates

-- Teach history: Log book of teach procedures

-- Maximum belt speed:Maximum belt speed

-- Operating hours:Hours in operation; the time that is calculated isthe time when the device is switched to Start.

The device sends printouts to the configuredprinter.

Show or hide soft keys.

Cancel function or close display.

Open an input field in a table for editing purpo-ses.

Move backup up a menu tree or backwardsthrough a table. After switching on the device,or after changing to a different permission level, no longer has a function.

Move forwards or backwards inmenus or tablesthat are comprised of several pages. If you canbrowse, the bottom of the display contains thesymbol > or


1765.010.000.565

5.3 Operating device touch screen

Set scales to zero. The zero setting is within arange of a maximum of +/--2% of the nominalweight.

Change language setting of the device.

To select the product data menu, see page 33.

To select production data, see page 47.

To select a format for display of statistics, seepage 53.

To select the configuration menu, see page 82.

To select the service menu, see page 59.

No function.

Start processing.

Stop processing.

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18 65.010.000.565

Show or hide soft keys.

To select permission levels, see page 31.

To show additional keys, see below.

Display verification information:

-- Software ID: Software identification

-- Log software update:Log book of software updates

-- Teach history: Log book of teach procedures

-- Maximum belt speed:Maximum belt speed

-- Operating hours:Hours in operation; the time that is calculated isthe time when the device is switched to Start.

Change to main menu.

Move backup up a menu tree or backwardsthrough a table. After switching on the device,or after changing to a different permission level, no longer has a function.

= Confirm input. If the display shows a menu, themenu level moves higher with each press of akey as far as the main menu. For this function,see page 26.

Move forwards or backwards inmenus or tablesthat are comprised of several pages. If you canbrowse, the bottom of the display contains thesymbol > or


1965.010.000.565

It is used for key combinations. Click once: Thekey is pressed. Click again. The key is not pres-sed.

To access macros from backup, see page 78.

-- View error messages, see page 82.

-- Deactivate a function in a table.

-- Delete text in text input.

Hide additional keys.

Visible in other specific displays:

Cancel function or or close display.

To change signs before numbers, or to switchbetween two settings in a table, see page 30.

Open an input field in a table for editing purpo-ses.

The device sends printouts to the configuredprinter.

Cursor keys To scroll through a table, see page 26.

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5.4 Soft keys

Depending on the active permission level only those soft keys are visible that you can use.[Free] identifies soft keys with no function.

Device with 5.7 display: to operate the soft keys that are shown in the displaynext to the corresponding keys. Theoperating instructions use the text shown in the displayas soft key names. See figure: Soft key [Article data], Soft key [Display].

Device with touch screen:Press the soft keys directly. Labeling to is not avai-lable.

5.4.1 Icons in soft keys

The icon in the soft key indicates the soft keys function:

Call up menu.

Execute function immediately: e.g. Delete data.

Call up function that requires an input value and that is executed assoon as input has been made.

Call up table.

Call up scroll menu. Settings are selected via the cursor keys.

Reference to a function in another branch of the menu tree (link).

Call up text editor.

Call up search.

A number, or a number with a physical unit above the soft key nameindicates the active setting.

A field separated into two is shown above the soft key name if two set-tings are possible. The black field identifies the active setting.

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2165.010.000.565

A black field is in one or more soft keys if more than two settings arepossible. The settingwith the black field is the active one. In the exam-ple, this is on the left: the top most of the three soft keys.

Permissions level 9: The # character in the soft key indicates that itis password protected.

5.4.2 Icons in tables

Tables contain fields that show information and which cannot be changed there.

2

1

1 Field is crossed out: The value cannot be changed.

2 The field is gray: The value cannot be changed.

Device with touch screen: If values cannot be changed, they are light gray.

5.4.3 Icons at the edge of the display

3 Permission level 3, see page 31.

Capitalization is active. Switch between capitalization and small let-ters via .

> Press to display additional functions.

< Press to return to the previous function.

To copy a soft key to permission level 9, see page 83.

Processing is locked.

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22 65.010.000.565

An update or data distribution is running in the background.

Transfer of statistic data is running.

Disk icon flashing: a line backup or load is running.

Licence icons

No licence component available.

No licence authorized.

One or more licenses are authorized.

Authorize demo licence.

720 Temporary licence with details of remaining amount of time inhours.

Macro recorder icons

The macro recorder is not active.

Record

Record pause

Play

Play pause

! Exception flag: Macro is temporarily deactivated in order to executean exception handling in the menu (e.g. acknowledge error).

5.5 Ticket printer and memory card connection

Ticket printer andmemory card connection are in the switch cabinet. A protective coverpre-vents dirt and moisture getting into the device.

CAUTION Dirt and moisture getting into the device!

Ticket printer and memory card can be damaged; thermal papercan no longer be used.

Only open the protective cover to print or to connect the memorycard.

Afterwards close the protective cover again.

Feed paper forward: Keep the key on the ticket printer held down.

5

Operating instructions CWE How to operate

2365.010.000.565

6 How to operate

Operation of devices with a 5.7 display or with a touch screen is almost identical. Below,the touch screen is only mentioned if there are differences.

When using the touch screen you can usually touch the icons directly in addition to the pro-cedure that is described.

These instructions are based on pictures of displays of devices witha 5.7 display. In deviceswith a touch screen, the soft keys and infor-mation blocks are sometimes arranged differently.

6.1 Switch on device

Prerequisites:

-- The device is has been installed properly and connected.

-- The operating conditions listed on page 8 have been fulfilled.

-- The operating personnel has been trained and complies with the safety instructionslisted in chapter 3.

-- The weight belt is empty.

Switch on the device at least 20 minutes before start to production.It takes this amount of time for the scales to reach the correct opera-ting temperature. If production is started earlier, the precision of theweighing process might be affected.

Turn the main switch in a clockwise direction.

The main menu appears after a few seconds.

The permission level is 1.

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Operating instructions CWEHow to operate

24 65.010.000.565

Wait 20 minutes until you start production.

It takes this amount of time for the scales to reach the correct operating tempe-rature.

Press .

6.2 Switch off device

Frequent breaks where the device is switched off can affect theprecision of theweighing process. Leave the device switched ondu-ring short breaks in production. Do not switch off the device until pro-duction is over.

Press .

Turn the main switch in an anti--clockwise direction.

Secure the device against being switched on again: Put a padlock through the mainswitch and lock it.

6.3 Reset scales

The device is automatically set to 0 when it is switched on and also at certain intervals.If the weight display is not equal to 0 when no package is on the scales, they can be setto zero manually. Manual setting to zero is possible within a range of +/--2% of the nominalweight.

In automatic scales equipment, a zero point adjustment of the scales is requiredafter a spe-cific period of time of number of packages. The device then interrupts the weight checkingprocess for a short period of time.

The reason for the display of weight larger than 0 could be a foreign body on the scales.

If necessary, clean the weight belt, see page 120.

If the weight belt is empty, press .

The weight display is 0.

6.4 Start and stop device

Prerequisites:

-- The device is configured for the production environment.

-- Product data is complete, see page 33.

-- The device has been switched on for at least 20 minutes.

-- The scales have been reset.

-- Permissions level: 1

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Start device: Press .

Start the conveyor belts.

If no packages are fed to the device for a specific amount of time, the weightbelt and exit belt are stopped automatically. As soon as packages are on themove again, the conveyor belts start automatically.

Stop device: Press .

The conveyor belts stop.

6.5 Set language

The following languages are available as standard: German, English, French, Italian, Por-tuguese, Spanish.

Permissions level: 1

/ [Device configuration] / [Languages + characters] / [Operator language]

or

Device with touch screen: press .

Press the soft key for the language you require.

The language you selected is active immediately.

6.6 Set screen contrast


Device with 5.7 display: press and select Set contrast.

or

/ [Display configuration] / [Display] / [Set contrast]

Press the soft keys that are displayed.

6.7 Navigate menus or tables

6.7.1 Scroll through menus or tables

Large menus or data tables are displayed across several displays. Texts or arrows at thebottom edge of the display show that there is more information:

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26 65.010.000.565

Press to move forwards.

Press to move backwards.

-- in the case of most menus -- moves you back to the previousmenu. It is also pos-sible to take several steps backwards. After switching on the device, or after changing toa different permission level, no longer has a function.

6.7.2 Return to the previous menu level

Each time you press the display changes to the previous menu level.

Example: Changing from [Service] / [Software] to [Service].

Press .

The display shows [Service].

6.7.3 Return to the main menu

Device with 5.7 display:

Press .

Press .

Device with touch screen:

Press .

6.7.4 Moving around tables

A scroll bar indicates when the display is incomplete and that you can move around usingthe cursor keys. The white part of the scroll bar identifies the area that the display is cur-rently showing.

1

2

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2765.010.000.565

When scroll bars 1 or 2 are visible, you can move the display using the cursory keys(scroll).

Scroll back directly to the beginning or end:Press at the same time as pres-sing the cursor keys.

This also applies to database tables: When a field is marked in the column, calledAttribute enter the initial letter of the attribute.

The cursor jumps to the next Attribute with that initial letter.

6.8 Enter data

6.8.1 Enter numbers and text 5.7 display

Enter numbers and text via the key field.

Prerequisite: The cursor is positioned in the input field.

Enter number: Press the required number key to .

If only numbers are permitted in the input field, the number is written immedia-tely in the input field.

If other characters are also permitted in the input field, youmust follow the des-cribed procedure.

Enter other character: Press the relevant number key. Other characters are specifiedvia the number keys, which can be operated via the number keys.

A selection is displayed for about 2 seconds of the characters that can be ope-rated via this key. Examples:

Quickly repeat pressing the key until the character you want is highlighted. Or select acharacter with the cursor key.

After about 2 seconds, the highlighted character is written to the input field.

If you nowpress the highlighted character is immediatelywrit-ten to the input field. The waiting period is no longer applicable.

Switching between large and small letters

Press .

The setting changes every time you press the key. When large letters are ac-

tive, this icon is seen in the display.

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28 65.010.000.565

Overwrite text

Press .

[Overwrite].

The setting changes every time you press the key.

Delete character

Press .

The character left of the cursor is deleted.

6.8.2 Enter numbers and texts touch screen

The touch screen displays a keyboard if this is required. Except for the additional functionsdescribed below, you operate the keyboard in exactly the sameway as a normal PCkeybo-ard.

Prerequisite: A field is highlighted to show that it is possible to enter numbers or text.

Tip on the field or press .

If you are only allowed to enter numbers, a numerical keyboard appears.

If you are only allowed to enter text, a full keyboard appears.

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1 [Overwrite]: Switch on/off overwrite text

2 End display of keyboard

3 : Call up second display of keyboard

Overwrite text

[Overwrite].


Delete character

Press .

The character left of the cursor is deleted.

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30 65.010.000.565

6.8.3 Edit table

Tables contain text fields 1 , number fields 2 , lists 3 and fields that can switch between

two settings 4 , see figure.

1

3

2

4

Edit text fields 1 and number fields 2 , see page 27.

With the touch screen you can usually tip the icons directly in addi-tion to the described procedure.

6.8.4 Select setting from list

The icon, , identifies a list.

Highlight the field you want ( 3 , see figure).

Press .

The list is opened. The current setting is highlighted.

Select the required setting.

Press .

The new setting is saved.

6.8.5 Switch between two settings

The icon, , identifies a selection between two settings.

Highlight the field you want ( 4 , see figure).

Press .


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6.8.6 Switch on/off function

A field separated into two is shown above the soft key name if two settings are possible.The black field identifies the active settings:

Press soft key.


6.9 Permission levels and passwords

The functions displayed depend on whether the permission level is active. The permissionlevels are protected by passwords.

The display indicates which permission levels are active via a key icon and a number:

1 for permission level 1.

The permission levels are their functions:

0: Standby: You choose this permission level to clean the display

1 Check settings: In permission level 1, you can check the settings, but you cannotchange them.

2 Only article change:In permission level 2, you can select another product from the availa-ble product list.

3 Create and maintain article:In permission level 3, you can change product data aswell as certainsettings in the area of production data and service.

4 Service / Configuration:In permission level 4, you can access functions for the first configura-tion or for service purposes.

5 BIZERBA: Permission level 5 contains functions for Bizerba service.

9 Customer--related operator level:In permission level 9 only those soft keys are available that you havelinked to this permission level (page 83).

6.9.1 Change permission level

To change passwords, see page 82.

Press .

The list of the available permission levels appears.

The permission level, 5 BIZERBA is only displayed if permission level 4 is ac-tive.

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32 65.010.000.565

Enter the number of the permission level.

If you change to a lower permission level, the selected permission level is ac-tive.

If you change to a higher permission level, the password input window is dis-played.

Enter password and confirm with .

If the password was correct, the selected permission level is active. Otherwisean error message is displayed.

Permission level 0 (standby)

If permission level 0 is active,most of the keys no longer have a function -- and the followingdisplay appears:

Press to select another permission level.

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6.10 Product data

This chapter describes how you define, view, change, copy or delete product data.Productdata is saved according to a product number. The product numbers correspond to the PLUnumbers of other Bizerba devices.

6.10.1 Enter tare manually.

The tare value is usually part of product data. This iswhere you can enter the taremanually.The tare in product data is not changed. During a product change, the device loads the tarevalue from product data.


/ [Tare]

Enter a value and press .

6.10.2 Read product data


/ [Read current article]

The product data of the current product is displayed. It is not possible to makeany changes.

6.10.3 Modify product data


/ [Article number]

The following soft keys are displayed:

[Cancel]: Cancel function.

[Article number]:Find product number (PLU number).

[Article text]:Find product name.

[OK]: Confirm input.

Enter the product number into the displayed input field.

Press .

The selected product number is active. In [Article number] you can see the pro-duct number displayed.

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34 65.010.000.565

Find product number (PLU number)

/ [Article number] / [Article number]

A table appears sorted according to product numbers and containing all pro-duct names and product numbers. An input field is available in the table tosearch for product numbers.

Enter product number.

During input the cursor jumps to the first corresponding product number.

or

Select the product number you require via the cursor keys.

Press .

The related product number is displayed in the input field.

Press .


Find product name

/ [Article number] / [Article text]

A table appears sorted alphabetically and containing all product names andproduct numbers. An input field is available in the table to search for productnames.

Enter product name.

During input the cursor jumps to the first corresponding product name.

or

Highlight the product name you want.

Press .

The related product number is displayed in the input field.

Press .


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6.10.4 Define new product

Copy product data, see page 43. Change product data, see page43.


/ [Article maintenance]



[Article number]:Find product number.

[Next availb. no.]:Inserts the next available product number into the input field.

[Article text]:Find product name.

[Next]: Open table with product data.

[Next availb. no.].

The next available number appears in the input field.

[Next].

An empty table appears.

1

3

2

5

4

6

7

8

The following product data can be configured:

Article text 1 :

Name of product

Nominal weight 2 :

Weight of product.

Tare 3 :

Tare weight of the product.

Package length 4 :

Length of the product in transport direction. The smaller the packagelength, the greater the maximum performance of the device. The de-

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36 65.010.000.565

vice operates with the total from Package length and Tolerancepackage length.

Tolerance package length 5 :

Slippage on the transport belts can lead to a difference between theactual package length and the package length measured by the de-vice. A further reason for measuring tolerance is when a package isturned on the transport belt.

If the tolerance range that is selected is too small, the device mightmeasure impermissible package lengths and register an error. If thetolerance range that is selected is too big, themaximumperformanceof the device is reduced.

Throughput 6 :

E.g. The package performance of a preset packaging machine initems/min. After entering all the product data, the device checks tosee if the desired throughput is possible.

Selection criteria 7 :

To select the type of statistical evaluation, see page 39.

Tendency regulation 8 :

Activate a tendency regulation (see page44), if youwant the externalcontrol or metering facility to be controlled.

Extra text (display is not visible until you have scrolled):Any kind of extra text.

Compulsoryfieldsthatneedtobefilledoutareasfollows:Nominalweight,pak-kage length, tolerance of package length, selection criteria.

Enter all the required product data.

Press .

The next table appears. The table depends on the selection criteria you havechosen. Example FPV Europe:

Enter all the required product data. For further information on the selection criteria, seepage 39.

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Press .

If additional attributes are set in the database, the following table appears withthese attributes Addl article parameters.

Enter all required article data into the table Addl article parameters.

Press .

The next table appears.

1

The following new attributes are available:

Teach status 1 :

The teach status indicates if teach parameter have already been sa-ved for this product data, see page 45.

Minimum weight, Maximum weight:Display of minimum weight and maximum weight. The attributes areonly visible if product data is already available.

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38 65.010.000.565

If all values are correct, press .

If the tendency regulation has been activated, the device will expect you to en-ter the required attributes into the next table. See page 44.

If the tendency regulation was not activated, the following message appears:Adapt pack.--spec. scale parameters Please wait ... .

The device works out whether it can fulfill the specifications automatically of ifthe product data needs to be optimized.

A selection list appears after a few seconds:

1

3

2

4

The following functions are available:

Learn package 1 :

Starts the teach procedure, see page 45. In order to attain maximumperformance of the device, the teach procedure is required.

Check on permissible verif. limits (recomm.) 2 :

To start check on verification error limits, see page 46. The device re-commends this procedure. It can operate with the product data butalso without running the check.

Check on permissible verification limits:To start check on verification error limits, see page 46. The check isa prerequisite for the device to work with the product data.

Save article 3 :

Save product data. The product data is complete. The device canoperate with it.

Save article and start learning mode later:Save product data. The product data is not complete. A learning pro-cedure must be carried out later.

Abort article 4 :

Cancel procedure, do not save.

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Select a function and press .

If Save article or Save article and start learningmode later was selected, theinput field for the product number appears.

If necessary, select another product number and press .

Theproduct data hasbeen saved. If existing product datamight beoverwritten,a security check question appears.

6.10.5 Selection criteria

The following selection criteria are available when entering product data:

For each selection criteria, the display shows a statistic icon, seepage 55.

Selection criteria Unknown

You have not yet selected any selection criteria. Or the selection criteria that exist in thedatabase do not meet the requirements of the device.

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40 65.010.000.565

Selection criteria Weight determination

The device weighs all packages and the statistic evaluation contains all packages.

Settings are required for the following attributes:

Nominal weight: Nominal weight of the product.

Divider: Specify the divider or ejector if all packages should be ejected.

Statistics: Statistical evaluation of all packages. In order to switch the functionon or off, press .

Selection criteria Checking contents

The device executes a check for completeness based on the package weight; e.g. numberof screws in a box.


Too light: Limit value after which the package is deemed too light.

good: Upper limit value, up to which the package weight is considered tobe OK.

Too heavy: Limit value after which the package is deemed too heavy. The valueis identical to the good value. That is why no input can be madehere.

Statistics: Statistical evaluation of all packageswithin the predefined range. Noselection is made based on the statistics. In order to switch the func-tion on or off, press .


Selection criteria Sliding contents control

The device executes a check for completeness based on the package weight; e.g. numberof screws in a box. The sliding content check is not affected by external influences suchas humidity because slow changes to the mean value have been taken into account.


Too light: Limit value after which the package is deemed too light.

good: Upper limit value up to which the packages are considered OK.

Too heavy: Limit value after which the package is deemed too heavy. The valueis identical to the good value. That is why no input can be madehere.


Sliding mean value lower limit, Sliding mean value upper limit:Lower limit and upper limit for sliding mean values. The limit valuescan either be entered as an absolute weight or as a percentage. Thedevice checks to see if the entries are feasible and if necessary dis-plays an error message. The input field that triggers the error mes-sage is highlighted.

No. of packages for sl. mean value:Number of packages fromwhich the slidingmean value is calculated.

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Ejector: Specify divider or ejector when packages need to be ejected. A func-tion can be selected for each weight range.

Selection criteria Weight classification

The device differentiates between weight classes. You can configure the weight classesas you require. An ejector is allocated toeachweight class in order to control further proces-sing of the packages depending on their weight. Setting the number of weight classes.


Range 1 to, Range 2 to etc.:Each line corresponds to a weight class.

Limiting value: Upper limit value for the appropriate weight class.

Ejector: Specify divider or ejector when packages need to be ejected. A func-tion can be selected for each weight class.

Selection criteria FPV Europe

The device checks and manages the packages in line with European prepack regulations(FPV).



TO: Upper tolerance weight: The device calculates the upper toleranceweight in accordance with prepack regulations from the nominalweight. You can change the value.

TU1, TU2: Lower tolerance weight: The device calculates the lower toleranceweight in accordance with prepack regulations from the nominalweight. You can change the values.

max. lower tolerance2:Maximum share of packages in the weight range LT1 and LT2: Thedevice automatically calculates the percentage value. You cannotchange the value.

Too light: Specify a divider or ejector if too light packages should be sorted.

good: Specify the divider or ejector when accepted packages need to beejected.

Too heavy: Specify a divider or ejector if too heavy packages should be sorted.

Selection criteria USA -- Non USDA standardized

This selection criteria is valid for all non meat and poultry products. It is also valid for allmeat and poultry products that arenotproduced in factoriesmonitored by theUSDAautho-rities. The device checks andmanages the packages in accordancewith the specificationsof NIST Handbook 133.

The device accepts all packages with a statistical mean value that is equal or larger thanthe nominal weight. There is only a lower tolerance limit LT1.

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42 65.010.000.565



TO: Upper tolerance weight: From the nominal weight, the device worksout the upper tolerance weight in accordance with NIST Handbook133. You can change the value.

TU1: Lower tolerance weight. From the nominal weight, the device worksout the lower tolerance weight in accordance with NIST Handbook133. You cannot change the value.




Selection criteria USA -- USDA standardized

This selection criterion is valid for all meat and poultry products that are produced in facto-ries monitored by the USDA authorities. The device checks and manages the packagesin accordance with the specifications of NIST Handbook 133.

All attributes are identical to the selection criteria USA -- non USDA regulated.

Selection criteria USA -- USDA only liquid mater.

This selection criterion is valid for all products in liquid form that are produced in factoriesmonitored by the USDA authorities, e.g. for baby food. The device checks and managesthe packages in accordance with the specifications of NIST Handbook 133.

All attributes are identical to the selection criteria USA -- Non USDA standardized.

Selection criteria Free selection

The device checks and manages packages in accordance with lower and upper limits thathave been specified. The mean value of the packages may not undershoot the specifiednominal weight.



Lower limit: Minimal weight for good packages.

Upper limit: Maximum weight




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6.10.6 Copy product data


This procedure is very similar to Defining a new product, see page 35.

The differences are:

At the beginning, do not immediately start to search for the next available number, butenter the product number into the copy template.

Edit product data.

Finally, enter a new product number in order to save the product data.

6.10.7 Modify product data


This procedure is very similar to Defining a new product, see page 35.

The differences are:

At the beginning, do not immediately start to search for the next available number, butenter an existing product number.

Edit product data.

Finally, do not change the product number when you save the product data.

6.10.8 Delete product data


/ [Delete article]



[Article number]:Find product number (PLU number), see page 34.

[Article text]:Find product name, see page 34.

[OK]: Confirm input.

CAUTION The device immediately deletes product data once you haveconfirmed with !

Possible data loss.

Carefully select product data.

Enter product number.

or

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44 65.010.000.565

Find product number: [Article number] or [Article text] press and select a product num-ber.

Press .

The product number and product data are deleted.

6.10.9 Print product data

You can send the product data on the current product to the printer that has been configu-red.


/ [Print of all parameters]

6.10.10 Trend regulation

You need an optional license for this function.

If the tendency regulation has been activated in the table, General article data (see page35), the device expects input of attributes for tendency regulation after the selection criteriahave been chosen.

The displayed attributes depend on the settings in the database. They might be differentto the attributes described here.

1

3

2

5

4

6

7

8


Target wgt 1 : The package weight that should be attained with the help of the ten-

dency regulation. Depending on the filling system, the target weightmay be greater or smaller than the nominal weight.

NmbOfPckg f.meanValue 2 :

Number of packageswhose weight is sued to calculate themean va-lue that is used to manage to control equipment.

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4565.010.000.565

Upper limit 3 , Lower limit 4 :

Packages not within the specified upper and lower limit are not usedto calculate the mean value (outliers).

Tolerance + 5 , Tolerance -- 6 :

If themean value of the packageweight iswithin this tolerance range,the tendency regulation is not applied.

Start delay 7 : Number of packages that are not used to calculate the mean value

at the start of the process.

Neutral path 8 : Number of packages that are not used to calculate the mean value

according to a regulation.

Ctrl factor: Specification as to which signal the control equipment requires in or-der to change the mean value, e.g. by 1 g.

Start value: Start value for the constructional control equipment.

The device checks to see if the entries are feasible and if necessarydisplays an error message. The input field that triggers the errormessage is highlighted.

6.10.11 Teach package

In order to attain maximum performance of the device, the teach procedure is required.With each learning procedure, the device adjusts optimally to the device.

The learning procedure comprises statistical weighings from three different packages and10 dynamic weighings of these packages respectively. The device evaluates themeasure-ments and saves the package--specific data.

The package--specific data may contain an offset between the statistically measuredweight and the dynamically measured weight. That is why the subsequent Check on per-missible verification limits is required.

You can teach each package. When the prespecified product data demand that a learningprocedure be carried out, the respective message appears before the product data is sa-ved.

Thepackagesmust bepositionedon the center of thebelt when theyare transported over the scales. Use the appropriate package gui-ding device. Please contact your Bizerba trade consultant for de-tails.

The display shows you an operator dialog which guides you through the complete proce-dure.

Prerequisite: the display shows Article maintenance, see page 38.

Ensure that no interferences such as draughts or vibrations occur around the scales.Do not run around in front of the device.

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46 65.010.000.565

Select Learn package and press .

You are requested to place the package on the scales and to press .

Place the package on the center of the weighing belt and press .

Remove the package from the scales as soon as the device prompts you.

Press .

Start the conveyor belts. You are requested to reposition the package.

Reposition the package at an adequate distance from the light barrier, on the middle ofthe feed conveyor. Once the package has reached the light barrier, it should have attai-ned the speed of the conveyor belt.

The counter indicates how often the package has been weighed. After severalweighings, the statistical evaluation is provided.

If the conveyors stop automatically, measurement of this package is complete.You are requested to repeat the process with another package.

Place a new package on the weighing belt and press .

The procedure begins again for the new package.

Repeat the procedure for three packages.

After the third package you are requested to carry out a check of the verificationerror limits, see page 46.

or

If the following message is displayed: Package cannot be learned with this speed ofbelt, carefully repeat the learning procedure. If several learning procedures are carriedout unsuccessfully, you might need to reduce throughput/min.

6.10.12 Check for verification error limits

With the Check on permissible verification limits the device checks to see if the devicemeasures the weight of the package correctly in accordance with the package--specificdata and that the verification regulations are adhered to.

If, based on the specified product data, the device calculates that it can comply with theverification regulations, Check on permissible verification limits without executing a lear-ning procedure, the display shows Check on permissible verif. limits (recomm.). After alearning procedure, you are obliged to carry out a check against verification error limits.

Thepackagesmust bepositionedon the center of thebelt when theyare transported over the scales. Use the appropriate package gui-ding device. Please contact your Bizerba trade consultant for de-tails.

The display shows you an operator dialog which guides you through the complete proce-dure.

Prerequisite: The display shows Article maintenance, see page 38. Or a learning proce-dure has already been executed.

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4765.010.000.565

Ensure that no interferences such as draughts or vibrations occur around the scales.Do not run around in front of the device.

Select Check on permissible verification limits and press .

You are requested to have three packages prepared. One package should beheavy if possible and one package should be light if possible. The length of thepackages is supposed to vary if possible.

Press .

Place the package on the center of the weighing belt and press .

Remove the package from the scales as soon as the device prompts you.

Press .

Start the conveyor belts. You are requested to reposition the package.

Reposition the package at an adequate distance from the light barrier, on the middle ofthe feed conveyor. Once the package has reached the light barrier, it should have attai-ned the speed of the conveyor belt.

The counter indicates how often the package has been weighed. After severalweighings, the statistical evaluation is provided.

If the conveyors stop automatically, measurement of this package is complete.You are requested to repeat the process with another package.

Place a new package on the weighing belt and press .

The procedure begins again for the new package.

Repeat the procedure for three packages.

If the checked three packages are within the predetermined verification errorlimit, the following message is shown: Check on permissible verification limitssuccessful. The product data is subsequently saved, see page 39.

If the checked three packages are not within the predetermined verification er-ror limit, carefully repeat the procedure. If the procedure is carried out severaltimes unsuccessfully, reduce throughput/min.

6.11 Production data

This chapter describes function that are used for control and evaluation of production.

6.11.1 Enter order data


/ [Production numbers]


[Shift number]:Opens the input field for the shift number.

[Operator number]:Opens the input field for the operator number.

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[Batch number]:Opens the input field for the batch number.

[Lot number]:Opens the input field for the lot number.

To enter order data, press the required soft key.

An input field appears.

Enter the number and press .

The order data has beenmodified. The number you entered appears in the softkey that was chosen.

6.11.2 Set numerator

Numerator are consecutive numbers. Numerators can be configured to form, for example,order totals, batch totals and shift totals.

Soft keys are only active when the corresponding numerators are also activated in the con-figuration menu, see page 87.


/ [Numerator]


[Single numerator]

[Value range single num.]

[Total1 numerator]

[Total2 numerator]

[Total3 numerator]

[Value range *1 numerator]



Modify start value of numerators

Numerators begin counting with 1. You can enter a different start value for each numerator,in order, for example, to take into account a box that is already partially filled.

If you give a numerator a start value other than 1, this specificationis given a higher priority as the range of values. For this reason, donot change the start value if, at the same time, a range of values hasalready been specified.

[Single numerator], [Total1 numerator], [Total2 numerator] or [Total3 numerator].

An input field appears.

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Enter the number from which the numerator should start counting and press .

The display shows the start value in the soft key.

Predetermine the range of values of the numerators.

If you predetermine a range of values for the numerator, the device displays a messageas soon as the predetermined value is reached. In thismanner, you can support the device,for example in commissioning.

[Value range single num.], [Value range *1 numerator], [Value range *2 numerator] or[Value range *3 numerator].

The input fields for the start and end of the range of values appear.

To count from 1 upwards: Enter a number in the input field End.

or

To count backwards to 1: Enter a number in the input field Start.

Press .

The range of values is locked.

6.11.3 Output and delete total

The device saves the individual weights and tare weights of the tested packages in variousmemory stores. With order--, batch--, or shift--end you can export the different totals. De-pending on how the device is configured, it sends data to a printer, for example, or to a me-mory card or connected computer.


/ [Release total]

The following soft keys are displayed. Press to see all soft keys:

[Total 1]

[Total 2]

[Total 3]

[Article total]

[Prod.group total]

[Daily total]

[Tare total]

[Printout:*A > 0]

[Evaluation of total A]

[Evaluation of total B]

[Evaluation of total C]

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Release total 1, 2, 3, product total, daily total or tare total

[Total 1], [Total 2], [Total 3], [Article total], [Daily total] or [Tare total].

The total is sent and subsequently deleted.

Release product group total

[Prod.group total].

An input field for the product group number appears.

Enter the product group number and press .

The total is sent and subsequently deleted.

Release product total for product totals larger than 0

This function only returns product totals that are larger than 0.

[Printout:*A > 0].

A table appears with attributes to define the data range:

Article No.: Start, Article No.: End:The range of product numbers that can be exported.

Customer number: Start, Customer number: End:The range of customer numbers that can be exported.

Print options:List of options defining how the data should be grouped for export.

Creating mean value:Export mean value or do not export mean value.

Deduct from attrib.area:If one of the totals has to be deducted, select the attribute; e.g. Arti-cle number.

Ded.da.rec.fr.attrib.val.:Attribute value to be deducted; e.g. a product number.

Enter the required options and press .

A security question appears.

Select yes and press .

The total is sent to the EDP and subsequently deleted.

Release total evaluation A, B, or C

These functions are only available if key attributes have been defined for the totals in theconfiguration menu.

E.G. Press [Evaluation of total A].

A table appears with attributes to define the data range:

Article No.: Start, Article No.: End: Example:BecauseArticle number has been set as the key attribute in the con-

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figuration menu, these attributes are related to the Article number:Range of product numbers that can be printed.

Print options:List of options defining how the data should be grouped for export.

Data print beginning/end:Export date or do not export date.

Creating mean value:Export mean value or do not export mean value.

Deduct from attrib.area:If one of the totals should be deducted, select the attribute e.g. Arti-cle number.

Ded.da.rec.fr.attrib.val.:Attribute value to be deducted; e.g. a product number.

Enter the required options and press .


Select yes and press .

The total is sent to the EDP and subsequently deleted.

6.11.4 Release and delete statistics report

The device sends the statistics report to the configured printer, or to amemory card or EDPinterface.


/ [Statistics report]


[Report main stat.]:Release and delete the main statistics report.

[Report marg. stat.]:Release and delete the margin statistics report.

[Report free stat.1].Release and delete free statistics 1.

[Report free stat.2]:Release and delete free statistics 2.

[Print buffered data]:Release and delete buffered data.

CAUTION The device deletes the statistical data immediately after ithas been exported!

Possible data loss.

Select the statistics report carefully.

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Press the required soft key.

The statistics are released and deleted.

The report is only deleted if the report was successful. Until this has happened,the device cannot continue operations.

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6.12 Display

You can change between menu display and statistics display and adjust the statistics dis-play to suit your requirements.

6.12.1 Change between menu display and statistics display 5.7display

Themenudisplay is active after switching on the device. If no operators are carried out aftera few minutes, the device changes automatically to the statistics display.

Changing between menu display and statistics display: Press .

The display changes every time a key is pressed.

Menu display Statistics display

6.12.2 Show or hide all soft keys touch screen

Press .

Depending on the previous situation, all soft keys are either shown or hidden.The size of the remaining display does not change.

6.12.3 Select the display format of the statistics display



[L1: Large diagr. display]:The display shows a large graphic of the statistical data, see page54.

[L2: Large diagr. display]:The display shows the weight of the current package, see page 57.

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[L3: Large diagr. display]:The display shows a graphic of the statistical data and further statisti-cal values, see page 58.

The statistics displays described below can be adjusted to suit yourrequirements, see page 105.

Press the required soft key.

Press to see the statistics display you have chosen.

6.12.4 Large display of graphics

The large graphics display provides a quick overview of all the important statistical data.

1 Statistics icon

2 Product text

3 Product number

4 Tare weight

5 Nominal weight

6 NET: A tare weight has been specified. The display shows the net weight.

7 Net weight of the current package

Via the statistics function icon 1 further icons are available:

-- The scales have been reset.

-- The tendency regulation (option) regulates a higher supply.

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-- The tendency regulation (option) regulates a lower supply.

Statistics icons

The following icons are available for statistics functions 1 :

-- Weight determination

-- Contents control

-- Sliding content check

-- Weight sorting

-- FPV Europe

-- USA -- non ISDA standardized

-- USA -- USDA standardized

-- USA -- USDA only liquid matters

-- Free selection

1 Accepted packages in %

2 Accepted packages as a bar chart

3 Current throughput

4 Current throughput as a % of the predefined throughput

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5 Weight: Current package (at a higher belt speed, several packages are combined)

6 Weight: Average of checked packages

7 Weight: Mean value of the predefined number of packages, in this example -- the

last 10 packages

8 Unit of weight

9 Weight flow of the last 25 checked packages (at a high belt rate multiple packages are

combined)

10 Standard deviation

11 Histogram: Non--accepted packages are represented in white

12 Histogram: Accepted packages are displayed in gray

13 Non--accepted packages in % and number (#)

If the icons , or should be positioned on top of each other, the following priori-ties determine which icon appears in the display:

-- Top priority for mean value of a prespecified package number:

-- Medium priority for the average of checked packages:

-- Lowest priority for the current package:

Histogram

A histogram indicates statistical distribution as a bar chart. In this chart the bars are tippedto the left. The weight classes are on top of one another. The length of the bars to the leftindicates the frequency of packages per weight class.White areas in the bars identify non--accepted packages.

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6.12.5 Large weight display

The large weight display indicates the weight of the current package displayed in a largesize. In the following figure, you can see the differences of the large graphic display high-lighted, see page 54.

1 Weight: Current package (at a higher belt speed, several packages are combined)

2 Weight: Mean value of the predefined number of packages, in this example -- the last

10 packages

3 Weight: Average of checked packages

4 Unit of weight

5 Weight: Current package

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6.12.6 Small graphic display

The small graphic display indicates additional statistical values next to the histogram. Inthe following figure, you can see the differences of the large graphic display highlighted,see page 54.

1 Prespecified totals memory

2 Icon for number of pieces

3 Number of pieces

4 Total weight

5 Tare total

6 CP value

7 cpk value

8 Give away per package

9 Give away, percent

10 Give away, absolute

Positions 6 to 10 in the figure illustrated are only visiblewhen the dis-play for numerical data is active, see page 109.

Statistical data: cp, cpk, Give away

cp 6 : The value is a measurement of process distribution. It has to be lar-

ger than or equal to 1.

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cpk 7 : The value is ameasurement for the distribution andmean value posi-

tion of the process. If the mean value is in the middle, the followingapplies: cpk = cp. In a well--mastered process, cpk is larger than cp.

Give away: Give away is the name for overfilled packages.

Give away, absolute 10 :

Total weight of accepted packages -- (number of accepted packages* nominal weight)

Give away per package 8 :

Give away absolute/number of accepted packages.

Give away, percent 9 :

(Give awayabsolute * 1000) / (Number of accepted packages * nomi-nal weight)The device makes an internal calculation in per mill. The decimalpoint in the display is adjusted for percentages.

6.13 Service

This chapter mainly describes functions that are used for data backup and diagnosis.

6.13.1 Display software version

The display shows the software version, the weighing range of the scales and additionaltechnical data of the device.


Press and select Software ID.

or

/ [Software] / [Software version]

Press and select Log software update in order to see the history of the last soft-ware updates.

6.13.2 Display or delete saved messages

Display messages: Permissions level 2

Delete messages: Permissions level 3

/ [Software] / [History of messages]

The display shows any saved messages. If the messages are longer than onepage, the display does not not show any scroll bars.

Press .

A security question appears, asking you if you want to delete any messages.

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To make sure that no message are deleted: Press .

or

To delete messages. Select yes and press .

6.13.3 Device selection

If the device is integrated in a system network, you can trigger service print--outs from alldevices in the system network. Select the devices here from which you want to trigger ser-vice print--outs.


/ [System services] / [Device selection]


only own:In the following table for device selection only your own device hasbeen selected.

all: In the following table for device selection all devices from the systemnetwork have been selected.

no: In the following table for device selection, no device has been selec-ted.

Select a function and press .

A table for device selection appears. The following input is possible:

X: device selected.

--: uninterrupted line: device no longer selected.

. . .: dotted or gray line:No devicewith this number in the systemnetwork.

If necessary, select or deselect devices using .

Press .


Data storage: Select yes and press .

or

Do not save data: Select no and press .

or

Return to table: Select Return and press .

6.13.4 Manage licenses

You can acquire additional software licenses for the device. Ex works each device is giventrial licenses relating to a date and operating time.-


-- Enter the license code in order to activate the licenses

-- Print a list of licenses

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-- Switch on/off the demo and trial licenses

-- Switch on/off licenses

Activate licenses

If you acquire licensable software retrospectively, you receive a license code. With this li-cense code you can activate the license for your device.


/ [System services] / [Licences]

The list of available functions appears. Enter licence code is highlighted.

Press .

A table appears. If several devices exist, the table contains a row for each de-vice.

In the column Licence code enter the license code for the desired device.

Press .

If the license code is valid, the software license is activated. Otherwise you willsee a message.

Print a list of licenses

In order to obtain an overview of all activated licenses, you can print a complete list.




Select Print licence list and press .

The device sends data to the printer that has been configured. Activated licen-ses are marked in the list with [+]. Non--activated licenses are marked in thelist with [--].

Switch on/off the demo and trial licenses

You can switch off any demo- or trial licenses. This allows you to check if all the functionsyou required are supportedwithout the -demo and trial licenses. If the functions you requireare not supported, you must configure your device differently, or acquire the missing licen-ses.

The following licenses permit the following:

Demo licence: Authorization of licensable software a specific, date--relevant pre--specified period.

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Trial license. The licensable software available for you to use for a prespecifiedpe-riod without charge. The remaining time is displayed next to the li-cense icon in the lower part of the display in hours 720 . A triallicense switches off automatically when the remaining time has ex-ceeded 100 hours. You can switch the trial license back on again anduse it until the time period has expired.




Activate demo/test license or select Demo/test licence OFF and press .

Switching licenses on and off

You can switch off the licenses. The soft keys of licensable functions are displayed in gray

and access i

Documents

Manual Bizerba CWE