MASTERBATCH COMPOUND CAST STRETCH FILM BUBBLE WRAP BLOWN ... printing blown film bubble wrap cast stretch film masterbatch compound

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  • FLEXOGRAPHIC PRINTING

    BLOWNFILM

    BUBBLE WRAP

    CAST STRETCH FILM

    MASTERBATCH & COMPOUND

  • 2 3

    PLASTIC MACHINERY?TORNINOVA DOES IT BETTER!

    Masterbatch & Compound Machinery

    pag. 14

    Cast Stretch FilmMachinery

    pag. 22

    Air BubbleFilmMachinery

    pag. 30

    FlexographicPrintingMachine

    pag. 66

    BlownFilmMachinery

    pag. 56

  • 4 5

    Plastic, Passion and Technology, together.

    The experience of the Mencarelli family in the mechanical field begins.

    1925 19931969 2005 2010 Today

    Birth of Torninova Costruzioni Meccaniche

    Our new Headquarters

    Over 250 working machines on overfive continents

    Our First Air Bubble FilmMachine

    We go Globalwith Torninova Corporation

    Milestones

  • The experience of the Mencarelli family in the mechanical field began early in the last century, in 1925. At the time of its foundation in 1969, Torninovas experience had already developed, leading the company to specialize in technical support for flexographic printing machines and extrusion lines.

    Later, in 1993, Torninova started designing and manufacturing air bubble film machines.

    The company has always been highly involved in research and development in order to offer its customers versatile and flexible systems that combine the most innovative electronic and mechanical technologies.

    A commitment to meeting the highest possible standards has led the Torninova Corporation to design its complete range of air bubble film machines, stretch film machines, flexographic printing machines, masterbatch & compound machines, blown film machines and to acquire top know-how in the field, now available to its customers.

    About Us

  • 8 9

    STRETCH AND SHRINK FILM

    Europe

    IPACK IMA

    Milan / Italy

    INTERPACK

    Dusseldorf / Germany

    PLAST

    Milan / Italy

    K

    Dusseldorf / Germany

    Market Leaders for nearly 40 years Torninova Corporation provides technologythat expands the possibilities of your company and your life.

    Global Markets Conferences& Fairs

    DRUPA

    Dusseldorf / Germany

  • 10 11

    Torninova Corporation - located in Bastia Umbra (Perugia) in Italy - is a company which specializes in designing, developing and manufacturing machines for air bubble film, stretch film, masterbatch & compound, blown film and flexographic printing production as well as converting machines for each market.

    Thanks to our patented systems and our technicians with over 40 years of experience, Torninova Corp. provides the best solutions in a demanding market and guarantees a high-tech end product.

    Continuous technological advancement and ever increasing commitment enables Torninova Corp. to operate all over the World-efficiently, professionally and more importantly, effectively.

    Torninova Corporation provides technology that expands the possibilities of your company and your life.

    Production

    Supported by its young, dynamic yet experienced staff, the company is able to produce machines tailored to customer needs, paying particular attention to production versatility.

    Innovative design ideas, manufacturing precision, highly reliable components and the constant support of our technicians, ensure our customers receive a solid, long-term service.

    These features mean that our company has become a market leader, with hi-tech machines all over the World.

    Italy, Qatar, Spain, India, United States, Japan, United Kingdom, Germany, Canada, Russia, France, Argentina, Australia, Saudi Arabia, China, Indonesia, South Africa, Mexico,Turkey, South Korea, Brazil.

    January 2013: Torninova Corp. began production at its new hi-technology 13.000 m2 Plant in Bastia Umbra.

    The Plant provides 746 kWp from its own solar power system.

    New Plant

  • 12 13

    Technical Assistance Torninova Corp.s integrated use of pioneering

    mechanics, electronics and information technology is the companys real strength and guarantees efficient after-sales service. The diagnostic software and display panels on the machines ensure the operators mantain high levels of efficiency.

    With the development of new technologies and its skilled staff, Torninova Corp. can provide its customers with a remote, internet-based supervisory support system which carries out machine diagnostics and any necessary software modifications.

    TELESERVICE

    Our technicians perform scheduled maintenance on our machines.

    SCHEDULED MAINTENANCE

    Torninova Corp. guarantees its customers rapid supply of spare parts that may be needed during a machiness entire life-cycle.

    SPARE PARTS

    Open during working hours (8 am - 12 pm and 2 pm - 6 pm GMT+1, Monday to Friday), the call center offers immediate assistance and provides guidance throughout the process always putting you in direct contact with a qualified engineer able to resolve your particular issue.

    CALL CENTER

    The company is constantly attentive to customer needs, so specialized technicians are available to provide assistance at the machine installation site. Torninova Corp. is able to ensure rapid intervention.

    ON SITE SERVICE

  • 14 15

    Masterbatch & Compound Machinery

  • 16 17

    Torninova Corporation has a strong history of innovation and development of technologically advanced solutions modelled on customer needs; the twin-screw corotating extruder, like all Torninova Corp. installations, is based on an attentive and specific design and guarantees reliability, user-friendliness, low maintenance costs, high performance rates and energy saving. The Torninova Corp. range includes:

    A) Extrusion line for colored masterbatches, for additives and multifunctional types.

    B) Extrusion line for compounds of technopolymers and polymeric alloys.

    The Torninova Corp. installations are completed by all accessories and components necessary to carry out the compound and masterbatches production, such as the degassing groups, the side feeders of polymer mixes or additive charges and the dosing units for the additives and the pigment powders.

    COROTATING TWIN-SCREW EXTRUDERSThe Torninova Corp. twin-screw corotating extruders offer advanced and versatile solutions for the production of tecnopolymer compounds, polymeric alloys and colored masterbatches, for additives and multifunctional types.

    All components of the Torninova Corp. extruders are treated in every design and technological detail to increase their efficiency and durability, enabling an immediate major benefit in terms of energy savings.

    The Torninova Corp. corotating twin screw extruders have screw diameters available from 30 mm to 92 mm and process lengths reaching up to 42D. Larger diameters are also achievable on request.

    ScrewsThe screws are entirely modular according to the needs and the work type; the geometric configuration of the screw is featured with self-cleaning elements mounted on splined shafts even HT (high torque).

    The modular elements used for the geometric composition of the screw, either used for transport, kneading blocks, mixing or special, are bilobed or trilobed mounted along with the bilobes and can be realized with high OD/ID ratio.

    The screws geometryThe screws geometry is designed to blend and uniform the compound or masterbatch viscosity in order to reduce the thermal and mechanical stress which may deteriorate the product quality, but also to ensure a maximum dispersion and distribution of additives and pigments in the polymeric matrix.

    MASTERBATCH & COMPOUND MACHINERY

    CylindersThe cylinders are featured with modular elements, providing the possibility to have an internal insert in special steel or bi-metallic alloys which increases its resistance to wear, to abrasion and corrosion.

    The rectangular shape of the cylinder elements ensure that the temperature distribution inside the chamber is constant and homogenous.

    Cooling and thermo-regulationThe cooling system of the barrels composing the extruder cylinder is specifically conceived and designed by Torninova Corp. to achieve a better control of the temperature on both screws, along with a high energetic efficiency.

    The integration of the cooling system of the barrels with the double-intervention thermal regulation and integration device guarantees the same process temperature on both screws, ensuring the optimization of the extrusion process, especially for those compounds that are thermo-sensitive to the temperature.

    ConstructionThe transmission group, composed of the electric motor, the joint limiting the torque and above all the gearbox, are highly-technological components used by Torninova Corp. and feature twin-screw extruders because they guarantee a precise transmission and distribution of the power needed for the compounds and masterbatches. The transmission group and the extruder cylinder are fixed to a frame on a thermo-welded base; the cylinder can be supported by two saddle supports (three for special applications).

    The electric motor is an AC type, with a high electric and mechanical efficiency, but it is possible to use new technologies on request as well (e.g. new motor-reducers).

    The electric panel is fitted with a control unit with MMI-interface and with the possibility to connect the production data logger by means of an Ethernet input.

    Production process completely controlled through a simple and user-friendly interface with the possibility of remote assistance and data logger through Internet or Ethernet.

    The double intervention thermoregulation is integrated in the main control system with a preheating automatic system start production and it permits to

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