Remanufactured single- and dual-beam GSMPlatforms are flexible, fine pitch placementmachines that meet the challenges of chang-ing electronic assembly requirements.Universal’s Remanufactured GSM Platforms(the single-beam RGSM1 Platform and thedual-beam RGSM2 Platform) address theentire spectrum of standard surface mountcomponents, while also placing a wide rangeof odd form components and advancedassemblies such as flip chips and other chipscale packages.Not only do Remanufactured GSM Platformsmeet today’s surface mount placementneeds, but they can also be adapted to meettomorrow’s requirements. With their modulardesign, these platforms are easily upgraded inthe field with options and enhancements.RGSM1 and RGSM2 Platforms use standarduser interfaces and interchangeable compo-nent feeders, placement heads, and inspec-tion cameras. They employ a high-precision positioning system, advanced vision system,and sophisticated control architecture, providing the flexibility, speed, and accuracyessential for future growth.Key BenefitsValue• Protects against capital equipment obsolescence through field upgrades andreconfigurations• Adapts to changing assembly technologywith tooling elements common among GSMPlatforms • Maximizes utilization by minimizing setups and handling the widest range of components in the industry• Maximizes throughput with the industry’sfastest large part tact time and vision-on-the-fly component inspection

Remanufactured General SurfaceMount Application Machines(Remanufactured GSM® Platforms)

RGSM1, RGSM2

Specifications RGSM1 and RGSM2

• Optimizes productivity by interfacing to factory data collection and automation systems through optional GEM software• Optimizes throughput with GSM Platformproduction simulations and line balancingutilities• Minimizes changeover time and productioncost by using optional bank feeder changer,Component Shuttle, and/or Platform TrayFeeder• Minimizes operator training and simplifiesoperation with a graphical user interface com-mon among GSM Platforms• Minimizes support costs with replacementparts, product training, and technical supportcommon among GSM Platforms

Positioning System• One-piece, precision-machined base framesupports an overhead gantry-style positioningsystem using linear encoders and a patented,software-controlled beam damping system• X/Y linear Heidenhain scales offer repeat-able, accurate performance over many years• The drive system uses brushless, DC servomotors providing optimal acceleration, decel-eration, and reliability

Vision System• Features a downward-look-ing (pattern error correction)fiducial inspection camera• CAD download specifies theshape and size of fiducials• Automatically corrects forboard variations such asstretch, rotation misalign-ment, and skew• Bad board reject identifiesand bypasses bad boards dur-ing processing

Specifications RGSM1 and RGSM2

Although the RGSM1 Platform and RGSM2Platform share the same footprint (66"W x86"D/168 cm x 218 cm), the dual independent positioning systems of the RGSM2 Platform generate a significant increase in throughput.

RGSM1 or RGSM2?Both the RGSM1 Platform and the RGSM2Platform are price-performance leaders. Yourchoice depends on your requirements. TheRGSM2 Platform promotes increased through-put over the slightly more flexible RGSM1Platform. Both use common heads, feeders,tooling, and cameras, and share an identicalfootprint.

Board Handling• Optional dual lane board handling elimi-nates board transfer delays, dramaticallyincreasing throughput• Programmable width control adjusts convey-or width automatically for fast boardchangeover• Mechanical and optical board alignmentcombine for accurate, reliable board location,avoiding offset errors• Edge clamping combined with pin-gridboard support compensates for board warp,sag, and/or flex during dispensing for maxi-mum flexibility and increased speed• SMEMA compliant for ease of integrationUser Interface• Universal Platform Software (UPS) uses agraphical user interface for ease of operation,while a separate CPU drives a real-timemachine control system• Standard UPS software can run on a PC or themachine; programming for next board can beperformed while the current board is runningor off-line• Complies with TCP/IP, Ethernet®, and GEMprotocols, making board transfer and othercommunication issues trouble free in mixedvendor environments• On-line user help is provided through main-tenance instructions, operating procedures,drawings, complete operator manuals, and aWeb-based troubleshooting guideProgramming Interface• Built-in performance optimizers and simula-tors make programming and throughputanalysis quick, accurate, and easy to perform

Specifications RGSM1 and RGSM2

Options• GSM Platform Placement and DispensingHeads: Available for use on RemanufacturedGSM Platform machines are the FlexJet®Head, Flex Head, High-Force Head, UltrafinePitch (UFP300+) Head, Positive DisplacementPump, and Archimedes Metering Valve.• GSM Platform Feeders: Available for use onRemanufactured GSM Platform machines arestandard feeders such as tape feeders, trackfeeders, multi-tube feeders, and stationarymatrix tray feeders. Smart feeders, such as theComponent Shuttle and Platform Tray Feeder,are also available. Finally, Universal’sApplications Engineering Group can developfeeders for special needs.• Feeder Bank Changing: Feeder bank chang-ers permit set up of alternative feeder bankswhile the machine is operating.• Feeder Storage Carts: Feeder storage cartshold multiple feeders in place, away from themachine when not in use.• Board Support: Board support during compo-nent placement minimizes the effects ofboard warp, sag, and flex.• Board Handling: Conveyors designed andmanufactured by Universal’s AppliedConveyor Engineering Group transport PCBsbetween individual machines within a system.

Components per hour (cph)0 1,800 3,600 5,700 8,000

RGSM2

RGSM1

Specifications RGSM1 and RGSM2

Remanufactured GSM1 and GSM2 Platform Rebuild Level Matrix

*Remanufactured GSM1 Platforms include one Flex Head and two standard UL cameras*Remanufactured GSM2 Platforms include two Flex Heads and two standard UL cameras

**Contact your sales engineer or the Remanufactured Machine Division to determine the correct specifications for your application

Remanufacture Levels Level 2 Level 3 Level 4 Level 5Frame Style Pre “L” block “L” block “L” block “L” block

and higher and higher and higherProcessor Minimum 486 Minimum 486 Pentium® Pentium®

33/66 mhz 100 mhzMotor Style CMC or PacSci CMC or PacSci PacSci only PacSci Vision System Lantern630 Lantern 630/2 Lantern w/8M Lantern w/8M

or 630/2 upgrade upgradeNetwork Card Option Option Yes YesFlexJet Ready No Upgradeable Yes Yes

if PacSciOperating System O/S 2 Verson 4 O/S 2 Verson 4 O/S 2 Verson 4 MS Windows 2000UPS Version 3.x 3.x 4.5x / UPS + VME Conv.

UpgradeableUPS + VME No Upgradeable Upgradeable YesConversion KitsPrecission Pro Feeders No Upgradeable Upgradeable Available OptionPower PC No Upgradeable Upgradeable Available OptionForce Board, CPU 30 Lite / CPU 30 Lite / CPU 30/16 / UPS + VME Conv.CPU xx Lite Upgradeable Upgradeable UpgradeableHard Drive Min. 4.3 Gb Min. 4.3 Gb Min. 4.3 Gb UPS + VME Conv.Radisys RAM Min. 32M Min. 32M Min. 32M Min. 64M BoardCD Rom Kit Yes Yes Yes Rewritable CD DriveBoard Handling Staged style Staged style Staged style Staged styleBoard Size Limitations No No No Nowith PTFHover Davis Yes Yes Yes YesPower UpgradeCE Mark Capable No Yes Yes Yes

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