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Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
MECHANICAL DESIGN OF MIRASINFRARED MICROSPECTROSCOPY
BEAM LINE AT ALBAALBA Synchrotron Light Source, Engineering division, Transversal section
Llibert Ribó, Igors Sics, Josep Nicolas Artur Gevoryan, Alejandro Crisol, Carles Colldelram, Liudmila Nikitina, Raquel Monge, Marcos Quispe
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Summary
• Schedule• Layout / Overall view• Extraction Mirror M1 • Transport mirrors • Front end inside tunnel• Beamline outside tunnel• Installation• Commissioning
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
schedule 3
Management
Project Manager (beamline scientists)
Engineering division project teams
Infrastructures: Experimental hutch
Project Office: Mechanichal design
and assembling follow up
Vacuum: Design and conditioning of the
vacuum system
Workshop: Fabrication and
assembling
Alignment: Installation and
commisioning of devices
Computing division project teams
Cabling Controls
Experiments project teams
OpticsLayout definition
and metrology tests
• Project starts on 2013 First design and first layout definition 2014. Strong collaboration and advice from Soleil • First beam observed early 2016• First friendly users Spring 2016. First official user October 2016• Taken by ALBA as an in house project. Different teams from all divisions are asked to provide different work
packages
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
LayoutM5 FlatM4 Flat F1
Tunn
el wa
ll
Source M3 Toroid
M2 Flat
Cylindrical mirrors (HFM)
Cylindrical mirror (VFM)
MBS1 Flat Beam-splitter
Diamond window
& diagnostic
F2
780750
16701150
1000
2000430
M12 Parabolic (MBSP2) F3850
F4950
M13Parabolic
M8 Parabolic
6000
5000
700• Infrared beam (IR) is taken from synchrotron radiation
of bending magnet
• Composition of different mirrors to transport and shape the IR beam until focal points. F2 to F4
• MIRAS is constructed up to F2, but can be upgraded with two end stations more (F3 and F4)
M1 extraction mirror
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Overall view
• Extraction mirror mechanism just near dipole vacuum chamber
• Mechanisms to adjust the position of all transport mirrors
• Vacuum system. 2 different levels of vacuum
• Supports and pedestals
• Small lead hutch
• End stations
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Extraction Mirror M1. • M1 takes IR from far and close Bending magnets,
• U shaped 2 parts separated by a 3 mm slot
• Optimized optical surface, very tight clearances with the dipole chamber (2 mm)
• UHV compatible Thermocouples array to adjust the mirror height in respect to the orbit plane
• 2 thermocouples to measure temperature body
• Cooper Arm to position the mirror inside dipole chamber heat dissipation with no use of water cooling.
• Temperature at mirror body expected at 400 mA of 63ºC (see M.Quispe contribution TUPE11)
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
M1 positioner design.
Insertion / extraction: • Motorized horitzontal long spindle• Cooper arm guided• Range 300 mm
Vertical movement: M1 positioning• Based on wedgemount system• Very short range +/- 1 mm
Both movements are encoded to record the position
All attached to guirder by steel interface
Vacuuum system composed of chamber ion pump and valve
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
M1 positioner design.
Insertion / extraction: • Motorized horitzontal long spindle• Cooper arm guided• Range 300 mm
Vertical movement: M1 positioning• Based on wedgemount system• Very short range +/- 1 mm
Both movements are encoded to record the position
All attached to guirder by steel interface
Vacuuum system composed of chamber ion pump and valve
0,2 mm 59 Hz 73 Hz
+/-2 mm
+300-0
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
M1 positioner performance. • Resolution of longitudinal movement
spot after 4 full steps 1,6 µm/ 4 steps
• Deviation 15 µm in respect to actuator theoretical position
• Repeatability 1,1 µm
• M1 Orientation repeatability after in / out between 3 and 4 μrad
• Height background: 27 nm at 61 Hz
• Pitch background 400 Hz
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Transport mirror mechanism. Range ± 9.07 mrad ± 1 ºResolution 15 µrad 9·10-4 ºAccuracy 0.25 mrad 0.014 ºRepeatability 32 µrad 2·10-4 º
Vacuum force
Flange. Interface with chamber
Bellow
2 anglegoniometer
Fixation of Goniometer To chamber
Mirror
RR = 300 mm
Circu
lar gu
ides
300 m
m ra
dius
Actuatorsflexures
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Transport mirror mechanism.
447 Mpa (Range 1,5 º)137 Hz
• 0.16 μrad /half step• Accuracy open loop 57,2μrad• Peak resonance 98 Hz amplitude 0,06 μrad
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Transport mirror mechanism.
447 Mpa (Range 1,5 º)137 Hz
• 0.16 μrad /half step• Accuracy open loop 57,2μrad• Peak resonance 98 Hz amplitude 0,06 μrad
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Front end Inside Tunnel
Granite supports Positoning of the chamber + transport mirrors
M4M3
Fast closing valve
Vacu
um sy
stem
(UHV
SR
vacu
um le
vel)
Tunn
el W
all
FE pipe
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Front end Inside Tunnel
Granite supports Positoning of the chamber + transport mirrors
M4M3
Fast closing valve
Vacu
um sy
stem
(UHV
SR
vacu
um le
vel)
Tunn
el W
all
FE pipe
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Front end inside Tunnel
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Beamline outside tunnel
Granite blocks
M5
M6
M7
M7
MBSP1
CVD / F1
End station/ F2
To F3 / F4Upgrade end stations
A.Crisol
High Vacuum system
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Installation
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Installation
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Commissioning
• Beam current 130 mA • Temperatures on M1 slot between 28ºC and 32,5ºC• Temperature mirror body 25,5ºC simulations OK (See M. Quispe Report TUPE11)
Next steps• First installed type K thermocouples were affected by synchrotron
radiation generating a pressure increase in S02• There were replaced by other type of thermocouples UHV compatible
and radiation resistive provisional solution• PEEK supports seems to be degraded due to the radiation• Definitive solution thermocouples covered by stainless steel and
ALUMINA supports
Llibert Ribó i Mor Mechanical design of MIRAS 16/9/2016
Liudmila Nikitina, Raquel Monge, Arthur Gevorgyan Alejandro Crisol, Carles Colldelram, Gabriel Peña
Karim Maimouni, Jose Ferrer, Jordi NavarroIbraheem Youssef, Josep Nicolas
Marta Llonch,Jon Ladrera Paul Dumas and Gary Ellis
Domingo AllozaIgors Sics
Thanks to all of you for your attention