9
Research Paper Mechanical properties and durability assessment of rice husk ash concrete Rahmat Madandoust a, *, Malek Mohammad Ranjbar a , Hamed Ahmadi Moghadam b , Seyed Yasin Mousavi a a Department of Civil Engineering, University of Guilan, P.O. Box 3756, Rasht, Iran b Department of Civil Engineering, Lashtenesha-Zibakenar Branch, Islamic Azad University, Lashtenesha, Iran article info Article history: Received 23 May 2010 Received in revised form 4 July 2011 Accepted 25 July 2011 Published online 24 August 2011 The effect of rice husk ash (RHA) on concrete properties and durability was studied. To establish the suitable proportion of RHA for the partial replacement of cement, concrete mixtures with 0e30% RHA were produced and their mechanical properties were deter- mined. The effect of RHA on the uniformity of concrete was also examined. The durability of the specimens exposed to aggressive environments (5% NaCl with wet-dry cycling) was evaluated for a total of eleven months. The degree of damage was studied by determining the percentage of reduction in compressive strength and chloride ions penetration as compared with control specimens that had cured normally. The results indicate that the partial replacement of cement by RHA improved durability and homogeneity but did not increase the early age compressive strength of concrete. However, concrete containing RHA showed higher compressive strength at the later ages. The scanning electron microscopy (SEM) studies of the microstructure of mortar specimens showed that the RHA filled up the pores and this explained the superior mechanical performance of the mortar with RHA. ª 2011 IAgrE. Published by Elsevier Ltd. All rights reserved. 1. Introduction A large number of researches have been directed towards the utilisation of waste materials (Bui, Hu, Stroeven, 2005; Mehta, 1977). For the construction industry, the development and use of blended cements is growing rapidly. Pozzolans from industrial and agricultural by-products such as fly ash and rice husk ash (RHA) are receiving more attention now since their use generally improves the properties of the blended cement concrete, the cost and the reduction of negative environ- mental effects. Rice husks, sometimes called rice hulls, are one of the major agricultural by-products and are the shells produced during the de husking operation of paddy rice. It constitutes 20% of the 500 million tons of paddy produced in the world (Bhanumathidas & Mehta, 2004). Due to the low nutritional properties of rice-husk, it is not appropriate for use as a feed for animals. Moreover, its siliceous composition is resistant to natural degradation, which can produce a large environ- mental load (Zerbino, Giaccio, Isaia, 2011). Hence, adequate alternative disposal arrangements must be considered to avoid environmental effects. In some countries, rice husk has * Corresponding author. Tel.: þ98 9113314970; fax: þ98 1316690271. E-mail addresses: [email protected] (R. Madandoust), [email protected] (M.M. Ranjbar), [email protected] (H.A. Moghadam). Available at www.sciencedirect.com journal homepage: www.elsevier.com/locate/issn/15375110 biosystems engineering 110 (2011) 144 e152 1537-5110/$ e see front matter ª 2011 IAgrE. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.biosystemseng.2011.07.009

Mechanical properties and durability assessment of rice husk ash concrete

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Page 1: Mechanical properties and durability assessment of rice husk ash concrete

b i o s y s t em s e n g i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2

Avai lab le at www.sc iencedi rect .com

journa l homepage : www.e lsev i er . com/ locate / i ssn /15375110

Research Paper

Mechanical properties and durability assessment of rice huskash concrete

Rahmat Madandoust a,*, Malek Mohammad Ranjbar a, Hamed Ahmadi Moghadamb,Seyed Yasin Mousavi a

aDepartment of Civil Engineering, University of Guilan, P.O. Box 3756, Rasht, IranbDepartment of Civil Engineering, Lashtenesha-Zibakenar Branch, Islamic Azad University, Lashtenesha, Iran

a r t i c l e i n f o

Article history:

Received 23 May 2010

Received in revised form

4 July 2011

Accepted 25 July 2011

Published online 24 August 2011

* Corresponding author. Tel.: þ98 9113314970E-mail addresses: [email protected]

(H.A. Moghadam).1537-5110/$ e see front matter ª 2011 IAgrEdoi:10.1016/j.biosystemseng.2011.07.009

The effect of rice husk ash (RHA) on concrete properties and durability was studied. To

establish the suitable proportion of RHA for the partial replacement of cement, concrete

mixtures with 0e30% RHA were produced and their mechanical properties were deter-

mined. The effect of RHA on the uniformity of concrete was also examined. The durability

of the specimens exposed to aggressive environments (5% NaCl with wet-dry cycling) was

evaluated for a total of eleven months. The degree of damage was studied by determining

the percentage of reduction in compressive strength and chloride ions penetration as

compared with control specimens that had cured normally. The results indicate that the

partial replacement of cement by RHA improved durability and homogeneity but did not

increase the early age compressive strength of concrete. However, concrete containing

RHA showed higher compressive strength at the later ages. The scanning electron

microscopy (SEM) studies of the microstructure of mortar specimens showed that the RHA

filled up the pores and this explained the superior mechanical performance of the mortar

with RHA.

ª 2011 IAgrE. Published by Elsevier Ltd. All rights reserved.

1. Introduction Rice husks, sometimes called rice hulls, are one of the

A large number of researches have been directed towards the

utilisation of waste materials (Bui, Hu, Stroeven, 2005; Mehta,

1977). For the construction industry, the development and use

of blended cements is growing rapidly. Pozzolans from

industrial and agricultural by-products such as fly ash and rice

husk ash (RHA) are receiving more attention now since their

use generally improves the properties of the blended cement

concrete, the cost and the reduction of negative environ-

mental effects.

; fax: þ98 1316690271.c.ir (R. Madandoust), ran

. Published by Elsevier Lt

major agricultural by-products and are the shells produced

during the de husking operation of paddy rice. It constitutes

20% of the 500 million tons of paddy produced in the world

(Bhanumathidas & Mehta, 2004). Due to the low nutritional

properties of rice-husk, it is not appropriate for use as a feed

for animals. Moreover, its siliceous composition is resistant to

natural degradation, which can produce a large environ-

mental load (Zerbino, Giaccio, Isaia, 2011). Hence, adequate

alternative disposal arrangements must be considered to

avoid environmental effects. In some countries, rice husk has

[email protected] (M.M. Ranjbar), [email protected]

d. All rights reserved.

Page 2: Mechanical properties and durability assessment of rice husk ash concrete

Fig. 1 e XRD pattern of the RHA.

Fig. 2 e SEM micrograph of the RHA.

b i o s y s t em s e ng i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2 145

been widely used as a fuel for rice mills and electricity

generating power plants as a very effective method for

reducing rice husk volume. When rice husk is burnt, about

20% by weight of the husk is recovered as ash in which more

than 75% by weight is silica. Silica content in RHA may

improve the properties of fresh concrete, reduce heat evolu-

tion, reduce permeability, and increase strength at longer ages

(Ganesan, Rajagopal, Thangavel, 2008; Gemma Rodrıguez de

Sensale, 2006). In addition, the use of RHA decreases the

demand for cement in the construction industry, reduces the

cost of concrete production, and reduces the negative envi-

ronmental impact that CO2 emissions represent in the

production of cement (Bui et al., 2005; Hwang&Wu, 1989). The

use of RHA in concrete was patented in the year 1924 (Pitt,

1972). Initially rice husk was converted into ash by open

heap village-based burning method at temperatures ranging

from 300 �C to 450 �C (Columna, 1974). When the husk was

converted to ash by uncontrolled burning below 500 �C, theignition was not completed and a considerable amount of

unburnt carbon was found in the resulting ash (Al-Khalaf &

Yousiff, 1984). Carbon content in excess of 30% has been

expected to have an adverse effect upon the pozzolanic

activity of RHA (Cook, 1986). The ash produced by controlled

burning of the rice husk between 550 �C and 700 �C inciner-

ating temperature for 1-h transforms the silica content of the

ash into non-crystalline or amorphous silica. The silica

content in rice husk ash is high at approximately 90% and

silica in amorphous form is suitable for use as a pozzolan.

Research and development in various parts of the world

has led to the conclusion that RHA is suitable for partial

replacement because of its very high silica content (Bui et al.,

2005; Mehta, 1977). The reactivity of RHA is attributed to its

high content of amorphous silica, and to its very large surface

area governed by the porous structure of the particles (James

& Rao, 1986; Mehta, 1994). Generally, reactivity is also fav-

oured by increasing fineness of the pozzolanic material

(Kraiwood, Chai, Smith, Seksun, 2001; Paya, Monzo,

Borrachero, Peris, Gonzalez-Lopez, 1997). However, Mehta

(1979) has reported that grinding of RHA to a high degree of

fineness should be avoided, because it derives its pozzolanic

activity mainly from the internal surface area of the particles.

By blending rice husk ash with courser cement, higher

packing can be expected, leading to improved behaviour of

blended systems (Stroeven, Stroeven, Bui, 2002). The amount

of replacement for cement is influenced by the nature of the

silica, fineness of the ash and the presence of other materials

such as carbon.

The enhancement of the resistance to chloride penetration

is one of the benefits of incorporation of pozzolans. It is

generally accepted that incorporation of a pozzolan improves

the resistance to chloride penetration and reduces chloride-

induced corrosion initiation period of steel reinforcement.

The improvement is mainly caused by the reduction of

permeability/diffusivity, particularly to chloride ion trans-

portation of the blended cement concrete (Tumidajski, Chan,

Boltzmann, 1996).

The engineering properties of concrete containing RHA

were studied by determining mechanical properties and

durability characteristic. In the case of mechanical properties,

compressive and tensile strengths were measured on

standard specimens. Also, the uniformity of concrete con-

taining RHA was evaluated by testing a reinforced concrete

beam by means of non-destructive ultrasonic test. The long

term durability was evaluated by chloride analysis, and the

percentage reduction in compressive strength of the speci-

mens exposed to aggressive environment were compared to

the control specimens.

2. Experimental programme

In this study for determining the suitable amount of RHA,

different mixtures with 0e30% RHA replacement by weight of

cement were used. The cement used was type I ordinary

Portland cement complying with the requirement of ASTM

C 150.

The RHA, provided from the north of Iran, had a high

content of silica (90.9%) by weight. Fig. 1 shows X-ray

diffraction (XRD) pattern of the RHA sample. A strong broad

peak of the RHA was centred at about 22� (2q) which was in

keeping with the strong broad peak of a characteristic of

amorphous SiO2. It contained certain amounts of crystallite as

crystalline silica. This indicated that RHA was obtained by

burning at relatively high temperatures in the range of 650 �C

Page 3: Mechanical properties and durability assessment of rice husk ash concrete

Table 1 e Chemical composition and physical propertiesof binder materials.

Constituents (wt.%) PortlandCement

RHA

Chemical

composition

CaO 64.5 0.8

SiO2 20.0 90.9

Al2O3 6.0 0.83

Fe2O3 4.2 0.6

MgO 1.2 0.56

Na2O þ K2O 0.8 1.55

Physical

properties

Blaine fineness (m2 kg�1) 336.5 376.8

Pozzolanic Activity Index (%) e 81.25

Bulk density (kg m�3) e 429.1

Table 2 e Physical properties of coarse and fineaggregates.

Physical tests Coarse aggregate Sand

Specific gravity 2.56 2.63

Fineness modulus 6.86 2.64

Bulk density (kg m�3) 1580 1720

Water absorption (%) 0.78 1.3

b i o s y s t em s e n g i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2146

which led to the crystallisation of the amorphous silica. To be

used as a pozzolanic material, the ash was ground by means

of a laboratory batch 2ball mill until certain fineness and

surface area (376.8 m2 kg�1) was reached. The RHA passing

through sieve No. 325 (sieve opening 45 mm) was considered

for the partial replacement of cement. As concluded from

Fig. 2, ground RHA grains are mostly angular edged grains

with different particle sizes. The chemical composition and

physical properties of RHA and cement as a binder are given in

Table 1. Also, the particle size distribution curves of this

binder are shown in Fig. 3.

Locally available natural sand was used as the fine aggre-

gate while the crushed limestone with 16 mm maximum

size (sieved) was used as the coarse aggregate. The specific

gravity, the fineness modulus, bulk density and water

absorption of fine and coarse aggregates are shown in Table 2.

Both fine and coarse aggregate grading curves are also shown

in Fig. 4.

The details of the concrete mixtures used for the entire

study are shown in Table 3. The RHA used, was produced by

burning heaped up rice husk obtained from controlled pre-

processing. For possible comparison, mixtures with constant

slump were prepared and therefore the concrete containing

RHA was made incorporating a superplasticiser. The super-

plasticiser was a polyethylene sulphonate complying with

ASTM C-494 type F. The specific gravity of the superplasticiser

as given by the supplier was 1080 kg m�3 and the PH was 6

with chloride content of less than 0.1%.

The concrete mixtures were proportioned to give 28-day

strength of about 30MPa based on 100mmcubeswith a slump

of about 50 mm. Properties of the concrete mixtures including

air content of the freshly mixed concrete by the pressure

0.0

20.0

40.0

60.0

80.0

100.0

0001001011Sieve mesh size; µm

Cum

ulat

ive

pass

ing

(%)

Cement RHA

Fig. 3 e Particle size distribution curves of cement and RHA.

method (ASTM C231), slump of concrete (ASTM C143), unit

weight, and 28-day compressive strength (ASTM C39) were

determined and are given in Table 4 including the cost

saving analysis which was determined in a former study

(Babaiefar, 2007).

For each type of concrete, a number of standard specimens

were cast in order to measure the mechanical properties and

the durability of concrete. The specimens were cast in steel

moulds and full compaction was achieved with the use of

a vibrating table. The specimenswere remove frommoulds on

the following day and cured under water in a curing tank at

21 �C temperature. After 7 days, the specimens for durability

assessment were exposed in a tank containing 5% NaCl

solutionwithwet and dry cycles (at 15 days intervals) until 360

days. Similar control specimens were also cast and cured

under water in a conventional curing tank for the same

period.

Two reinforced concrete beams were also cast for studying

the uniformity of concrete. The concrete was supplied by the

four batches used in each case from a 0.1m3mixer. The beams

were compacted using a poker vibrator in three layers before

levelling and steel trowel. They were cured under damp

conditions and polythene sheeting for 7 days and then in

a laboratory environment of 21 �C and 75% relative humidity

until tested.

Three 100 mm cubes were also cast from each of the four

batches per beam and subjected to a similar curing regime

until both beams and cubes were tested at 28 days. The beams

and cubes were tested using ultrasonic pulse velocitymethod.

This test method has been described in detail by Bungey and

Millard (2004) and the recommendations of ASTM E494 were

followed using a portable ultrasonic unit. Details of the rein-

forced concrete beam with the grid locations of ultrasonic

pulse velocity tests are shown in Fig. 5. The grid locationswere

designed to consider spacing requirements and avoiding

reinforcing steel.

0

20

40

60

80

100

0.01 0.1 1 10 100

Sieve mesh size; mm

Cum

ulat

ive

pass

ing

(%)

Sand Gravel

Fig. 4 e Fine and coarse aggregate grading curves.

Page 4: Mechanical properties and durability assessment of rice husk ash concrete

Table 3 e Concrete mixture proportions.

Mix Gravel(kg m�3)

Sand(kg m�3)

Cement(kg m�3)

RHA Water(kg m�3)

W/B ratio Superplasticiser(kg m�3)

(%) (kg m�3)

NC 951 844 396 e e 210 0.53 e

CR5 951 844 376 5 20 210 0.53 3.76

CR10 951 844 356 10 40 210 0.53 3.90

CR15 951 844 337 15 60 210 0.53 4.10

CR20 951 844 317 20 79 210 0.53 4.23

CR25 951 844 297 25 99 210 0.53 4.40

CR30 951 844 277 30 119 210 0.53 4.56

110

b i o s y s t em s e ng i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2 147

3. Results and discussion

3.1. Mechanical properties

3.1.1. Compressive strengthCompressive strength of concrete specimens with different

percentage of replacement of RHA (between zero to 30%) was

tested at the age of 28 days which are shown in Fig. 6. This

figure confirms that the reduction in the 28-day strength

increases with the level of cement replacement.

Previous study (Babaiefar, 2007) shows that the inclusion of

RHA in concrete can reduce the total amount of cost up to 7.6%

(Table 4). In addition concerning to the strength gain, it seems

that 20% RHA may be considered as a suitable replacement.

To assess the influence of RHA on engineering properties of

concrete, two types of concrete were developed, normal

concrete and concrete containing 20% RHA. To verify that this

replacement (20%) is beneficial, long term strength develop-

ment was studied.

Table 4 e Properties of concrete mixtures.

Mix Air content(%)

Slump(mm)

Density(kg m�3)

28-day,fcu (MPa)

Cost savinga

(% per m3)

NC 3.6 65 2346 35.4 e

CR5 3.6 60 2345 33.6 �1.6

CR10 3.7 55 2345 32.4 0.3

CR15 3.7 55 2346 32.1 2

CR20 3.8 56 2342 30.8 3.9

CR25 3.9 50 2342 29.7 5.7

CR30 4.1 45 2345 26.6 7.6

a Determined in a former study (Babaiefar, 2007).

Fig. 5 e Details of reinforced concrete beam

Fig. 7 shows the compressive strength development at

different ages up to 360 days for RHA and normal concretes.

For all tests, three specimens were tested at each of the ages

and the mean values are considered in this figure. From the

results, it can be seen that in all cases, compressive strength

increases with age. Furthermore, in the short term, the

strength enhancement for RHA concrete is lower than normal

concrete. This shows that RHA concrete may be unacceptable

for fast track construction due to its reduced strength at early

age. However in the long term, the results in Fig. 7 indicate

higher pozzolanic activity in RHA concrete. Although at the

age of 3 days the amount of compressive strength of RHA

concrete was 65% of normal concrete, this amount increased

to 96% at 90 days and 98% at 180 days. This may suggest that

the concrete quality assessments which normally are taken at

the age of 28 days need to be reconsidered at ages above 90

days. Further study of longer-term strength development, up

with grid positions (Dimensions in cm).

60

70

80

90

100

0 5 10 15 20 25 30

RHA (%)

% o

f St

reng

th g

ain

Fig. 6 e Compressive strength gain for different percentage

of RHA at 28 days.

Page 5: Mechanical properties and durability assessment of rice husk ash concrete

0

10

20

30

40

50

3 7 28 90 180 270 360

Age; days

Com

pres

sive

Str

engt

h; M

Pa

Normal Concrete

RHA Concrete

Fig. 7 e Development of compressive strength with age.

0

1

2

3

4

5

0 10 20 30 40 50 60

Compressive Strength; MPa

Ten

sile

Str

engt

h; M

Pa

RHA Concrete

Normal concrete

55.0454.0 ct ff =

Fig. 9 e Compressive strength versus tensile strength.

b i o s y s t em s e n g i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2148

to 360 days demonstrates that the strength development is

comparable to normal concrete in 270 days andwill be slightly

greater (by 2%) than normal concrete at the age of 360 days.

3.1.2. Splitting tensile strengthThe tensile strength of concrete containing 20% RHA obtained

at different ages is shown in Fig. 8. By observing the results, it

can be seen that strength development, based on ASTM C496

method, is about the same order as those in compression test.

In other words, the tensile strength for both RHA and normal

concretes will increase with age, and at all ages, the tensile

strength of RHA concrete was lower than normal concrete at

ages up to below 90 days, but it became greater than normal

concrete at the later ages. The ratio of the tensile strength of

RHA concrete to the normal concrete was 79% at the age of 3

days whilst this ratio was 104% at the age of 360 days. This

increase can be attributed to the pozzolanic activity that

occurred in RHA concrete as the concrete aged.

Fig. 9 shows a relationship between compressive and

tensile strengths. The correlation between the compressive

and the tensile strengths for these two types of concrete are

shown in Fig. 9. Regression analysis was conducted to eval-

uate the correlation between the compression and the tensile

test results, and their regression curvewas drawn in the figure

with correlation coefficient of 0.96. As is shown in this figure,

correlation between compressive and tensile strengths is

independent of the type of concrete. Also from this figure, it

0

1

2

3

4

3 7 28 90 180 270 360

Age; days

Ten

sile

Str

engt

h; M

Pa

Control Concrete

RHA Concrete

Fig. 8 e Development of tensile strength with age.

can be observed that the rate of increase in compressive

strength is higher than for tensile strength.

3.2. Concrete uniformity assessment

The effect of 20% RHA on concrete homogeneity was assessed

by using large scale reinforced beams to simulate site

construction. This study was designed to provide information

on uniformity of in situ properties of RHA concrete beams and

to compare the results with ones cast with normal concrete.

Tests on the beams were made using through-transmission

54 kHz ultrasonic pulse velocity measurements. The distri-

bution of concrete strength was determined in the beams

through the ultrasonic test results and by using the correla-

tion curves. Correlation curves for both normal and RHA

concretes were obtained based on the ultrasonic pulse

velocity test results and the cube compressive strength and

they are shown in Fig. 10.

Twenty-eight day pulse velocity results were obtained on

the beams at grid locations indicated in Fig. 5. The pulse

velocity test results have been converted to estimated

compressive strengths using correlation curves given in

Fig. 10. Then concrete strength distributions of control beam

and beam containing RHA have been assessed. For this

purpose, the mean value of ultrasonic pulse velocity and the

estimated compressive strength were evaluated at three

different levels at the height of 100, 250 and 400 mm from the

bottom of the beams.

0

10

20

30

40

50

55.445.3

Ultra pulse velocity; km sec^-1

Com

pres

sive

str

engt

h; M

Pa

Normal concrete

RHA concrete

Fig. 10 e Ultrasonic pulse velocity correlations with

strength.

Page 6: Mechanical properties and durability assessment of rice husk ash concrete

Table 5eAverage ultrasonic pulse velocity and estimatedcompressive strength across depth of beams.

Concrete type Level in beam V (km s�1) fce (MPa)

Normal Concrete Top 4.060 29.1

Mid 4.121 33.4

Bottom 4.174 37.8

RHA Concrete Top 4.422 28.6

Mid 4.448 30.5

Bottom 4.479 32.8

V: Ultrasonic pulse velocity. fce: Estimated compressive strength.

0

100

200

300

400

500

70 80 90 100 110

Relative strength (%)

Hei

ght a

bove

bas

e; c

m

Normal concrete

RHA concrete

Fig. 11 e Variation in strength through the height of

beams.

b i o s y s t em s e ng i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2 149

Table 5 summarises results of the pulse velocity

measurements and equivalent cube strength at each level.

Average variations in strength across the depths of the beams

shown in Fig. 11, indicate that trend is as expected with

a reduction of strength towards the top of the beams and the

7 6 . 3

9 8 . 2 9 8 . 6

8 8 . 4

8 4

8 6 . 3

7 5 . 2

8

Fig. 12 e Strength relative contour p

9 2 . 3

9 8 .2 9 5 . 8

9 3

8 3 . 9

9 1 . 1

9 5 . 8

9 3

8 8

Fig. 13 e Strength relative contour

results for normal concrete agree closely with previous find-

ings (Bungey & Madandoust, 1994). This phenomenon is likely

to be the result of bleeding and segregation and also the effect

of concrete hydrostatic pressure throughout the height of

concrete beams.

In addition, the influence of concrete type on the homo-

geneity is clearly apparent; the RHA concrete shows the least

variation in strength development with average strength

variation between top and bottom layers of only approxi-

mately 13%, whereas this difference was up to 23%, in normal

concrete. It can be said that by adding the RHA into the

concrete, the effect of bleeding and segregation can be pre-

vented to some extent. The contour plots of Figs. 12 and 13

provide further comparisons of the strength variations

within the twomentioned beams, both across their depth and

along their length. Random variation along the member

length should be noted as well. Once again, from the relative

strength contours, the lowest value for strength was detected

at the top of beam in compare to the lower levels. Results for

normal concrete are similar manner to those found elsewhere

for ordinary reinforced concrete wall (Madandoust, 2001).

An examination of contour lines for normal and RHA

concretes indicate the effects of RHA in concrete. It can

significantly improve the concrete bonding and this can be

related to the microstructure of hardened concrete.

3.3. Durability studies

Increasing the resistance of concrete to the penetration of

chloride ions is the primary way to increase the service life of

structures in aggressive environments. The durability of the

specimens exposed to aggressive environments (5%NaCl with

wet and dry cycling) was evaluated for entire eleven months’

test results.

9 7 . 21 0 0 9 5

3 . 78 4

7 4 . 7

8 5 . 3

7 2 . 2

lots for normal concrete beam.

9 4 . 9

8 9

8 5 . 7

8 6 . 9

8 2 . 88 4 . 3

plots for RHA concrete beam.

Page 7: Mechanical properties and durability assessment of rice husk ash concrete

Table 6 e Compressive strength results for different mixtures under normal and aggressive curing conditions (MPa).

Mixture Age (days)

28 90 180 270 360

Water Salt Water Salt Water Salt Water Salt Water Salt

NC 35 33.3 43.5 40.5 45.5 41.7 46 41.4 47 41.6

CR15 32.1 30.5 42.5 39.8 44.5 41.2 46.4 42.2 47.5 42.6

CR20 31 29.4 41.7 39.3 44 41.2 46.7 43.1 47.8 43.7

CR25 29.7 28.3 38.5 36.2 42.5 39.8 45.6 42.5 47.3 43.7

0.5

1

1.5

2

2.5

3

3.5

10 20 30 40Specimen depth; mm

Chl

orid

e C

once

ntra

tion

(% b

inde

r) NC

CR15

CR20

CR25

Fig. 15 e Chloride concentrations at 0e40 mm depth for

different specimens after 360 days.

b i o s y s t em s e n g i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2150

Compressive strength and chloride tests were carried out

to obtain any possible decreasing on the strength and the

depth of chloride penetration. For this purpose concrete

mixtures in Table 3 were used by emphasising on those RHA

concretes with 15e25% replacement of cement by RHA.

3.3.1. Compressive strengthTable 6 shows the results (mean value of three specimens) of

compressive strength in the environments of normal curing

and durability tank. Because of the pozzolanic reaction, the

paste incorporating RHA had lower Ca(OH)2 content than the

normal cement paste. It reduced the porosity, the amount of

Ca(OH)2 and width of the interfacial zone between the paste

and the aggregate. As it can be seen from the results, there

was a difference in the reduction of compressive strength

between specimens made from different mixtures. The

reduction for normal concrete is higher than the specimens

containing RHA. Fig. 14 shows the ratio of compressive

strength of mixtures in aggressive to normal curing condi-

tions. The lower compressive strength of mixes which cured

in salt/wetting regime may be due to salt crystallisation

formation. Probability, internal pressure caused by the crys-

tallisation of salts inside of the mortar pores resulted in

a micro-crack generation and subsequent destruction of pore

structure of the concrete matrix. This phenomenon could be

coupled with the difference in curing regimes which led to

a difference in compressive strength. From Fig. 14, the positive

effect of RHA concrete was more pronounced at the older

ages. Fig. 14 also confirms that the 20% RHA replacement

might be beneficial in overall.

0.88

0.90

0.92

0.94

0.96

0.98

28 90 180 270 360

Age; days

Rat

io o

f Com

pres

sive

Str

engt

h NC

CR15

CR20

CR25

Fig. 14 e Ratio of compressive strength results of

aggressive to normal curing condition.

3.3.2. Chloride test analysisFig. 15 shows depth of chloride ion penetration for different

concrete mixes to the aggressive environment (5% NaCl with

wet and dry cycling). After eleven months exposure in the

aggressive environments, sample location were selected for

testing at various depths 0e10mm, 10e20mm, 20e30mmand

30e40 mm. The acid soluble chloride technique (ASTM C1152)

has been used to measure chloride contents at different

Fig. 16 e SEM view of floc-like phases formed in the matrix

of RHA after 360 days.

Page 8: Mechanical properties and durability assessment of rice husk ash concrete

Fig. 17 e SEM view of tinsel-like phases formed inside the

ordinary mortar after 360 days.

b i o s y s t em s e ng i n e e r i n g 1 1 0 ( 2 0 1 1 ) 1 4 4e1 5 2 151

depths of specimens. It entailed dry drilling the specimens to

obtain powder which was subsequently analysed chemically.

A comparison of the chloride profile for four mixtures is pre-

sented in Fig. 15.

A considerable amount of chloride had penetrated deeply

into the specimens. As it can be seen from these results, it is

clearly shown the effect of RHA. The higher the RHA content,

the lower the chloride concentration was appeared across the

specimens. The control specimens have significantly higher

chloride concentrations at any particular depth compared

with specimens containing RHA. The results also show that

the rate of chloride penetration decreases with the depth.

3.4. Microstructure of mortar phase containing RHA

The reaction of the RHA with water and Ca(OH)2 formed

during the hydration of cement that caused the formation of

calcium silicate hydrate (CeSeH) which is responsible for the

strength in cement-based materials. To verify this mecha-

nism, the mortar specimens containing RHA, which had 360

days of moist curing, were examined by scanning electron

microscopy (SEM). The microstructure of the mortar mixture

containing RHA (Fig. 16) revealed that the formation of floc-

like hydration products which lapped and jointed together

by many fibrous-like hydrates was denser and more compact

and the tensile-like Ca(OH)2 crystals were reduced (Fig. 17).

4. Conclusions

On the basis of this study, the following conclusions can be

drawn:

1. The partial replacement of cement by RHA (20%) indicates

that at short term ages, the growth in strength is lower for

RHA concrete compared to the control specimens.

However, in the long term, the results indicate a pozzo-

lanic activity in RHA concrete and the strength develop-

ment is comparable to normal concrete at the age of 270

days.

2. The relationship between compressive and tensile

strengths is independent of the type of the concrete. The

rate of increase in compressive strength is higher than

tensile strength.

3. The differences between the uniformity of the properties of

RHA concrete and the corresponding control mix indicate

a strength variation across the depth of concrete beams

following the general pattern of a reasonably uniform

distribution from top to bottom,with the top region being of

lower strength than the bottom region. The magnitude of

this variation varies according to the concrete type, with

least variation for RHA concrete.

4. In terms of chloride penetration, it is evident that blending

of Portland cement with RHA is beneficial from the stand-

point of the prevention of diffusion of Cl�. This blending

leads to lower porosity and finer pore structures, thereby

inhibiting penetration of chlorides.

5. There was good agreement between compression test,

chloride analysis and SEM study of the specimens.

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