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MERITOR ® EX + AIR DISC BRAKE CATALOG SUPPLEMENT PB-8857B

MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

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Page 1: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

MERITOR® EX+ AIR DISC

BRAKE CATALOG

SUPPLEMENT

PB-8857B

Page 2: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT
Page 3: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 3

Canada 800-387-3889

CONTENTS

Brake Chambers ................................................................... 35

Calipers

Axial Series

Axial Mount Caliper with Axial Mount Chamber .................... 14

Axial Mount Caliper with Radial Mount Chamber .................. 16

Radial Series

Radial Mount Caliper with Axial Mount Chamber .................. 18

Radial Mount Caliper with Radial Mount Chamber ................ 20

Caliper to Torque Mounting Kits ................................................ 24

Disc Brake Pads ................................................................... 26

EX Series Parts Breakdown ........................................................6

Hub Assemblies

Front ............................................................................. 30

Rear ............................................................................. 32

Individual Parts Listing ........................................................... 22

Mounting Styles ................................................................... 12

Nomenclature ........................................................................4

Optional Shields ................................................................... 29

Pad Geometry Compatibility ..................................................... 10

Suggested Stocking Lists ........................................................ 28

Tools ................................................................................. 29

Page 4: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

4 U.S. 888-725-9355

Canada 800-387-3889

EX NOMENCLATURE

EX - 225 - H - 301 - AA - 001

Platform Min Wheel Size Housing Assembly Pad Mix

225 = 22.5 Wheel L = Standard XX = No Pads Optional

H= Severe Duty *Caliper Assy Family No. Accessories

200 = 285 mm Wheel Mount 000 = No 300 = 335 mm Wheel Mount Options*** 400 = 285 mm Wheel Mount** 600 = 335 mm Wheel Mount**

*Also defines bridges and other options of base caliper assembly.**Radial mount***Contact Customer Service if you have suffixes other than 000, otherwise refer to rules below.

Note: This is a guideline. There are other possibilities, if in question check with Meritor Information Services Group.

Example: EX225H215XX101

Options

Mounting bolts oriented horizontally fastening caliper to torque plate

Mounting bolts oriented vertically fastening caliper to torque plate

001 - 099 Contact Customer Support 100 Stainless Steel Visual Wear Indicator101 Stainless Steel Slide Pins and Plastic Visual Wear Indicator102 Off-Highway Dust Shield A-3264 S 1553103 TSE Chamber A5 3376 X 24104 TSE Chamber D3 3376 X 24105 Stainless Steel Visual Wear Indicator With Pad Wear Warning Indicator106 Standard Configuration With PWWI107 TSE Chamber A5 3376 T 20108 TSE Chamber A4 3376 X 24109 TSE Chamber A6 3376 X 24110 TSE Chamber A3 3376 X 24111 TSE Chamber A7 3376 X 24112 TSE Chamber A5 3376 A 27113 TSE Chamber A4 3376 A 27114 TSE Chamber A6 3376 A 27115 TSE Chamber A3 3376 A 27116 TSE Chamber A7 3376 A 27117 TSE Chamber D2 3376 X 24118 TSE Chamber D4 3376 X 24119 TSE Chamber A32 3376 X 24120 TSE Chamber A33 3376 X 24121 TSE Chamber A9 3376 A 27122 TSE Chamber A10 3376 A 27

Page 5: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 5

Canada 800-387-3889

LOCATING PART NUMBER AND SERIAL NUMBER

1. Remove Protective Cap (item 11 in exploded views in subsequent pages)

2. To left of bolt is Part Number engraved in metal plate

3. To right of bolt is Serial Number engraved in metal plate

4. Protective Cap must be replaced.

Image is shown with Protective Cap already removed.

Serial Number

Example: YRK...

Part Number

Example: EX225...

Manufacturing Information

- not used for service parts

Page 6: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

6 U.S. 888-725-9355

Canada 800-387-3889

Brake Assy part no (1)

Brak

e Si

ze

Cham

ber a

ngle

(Deg

) Hand Carrier Mounting Style

Service Caliper Assy

Pad

geom

etry

com

pata

bilit

y

Pad Retainer kit

"(1) Match the first 9 digits of the part number

See page 14 for caliper options (designated by last 3 numbers of full caliper assembly part

number i.e EX225H301XX

Without Pads, Electronic Pad Wear

Indicators and Chambers KI

T225

210

KIT2

2523

7

H/L

SHO/

OPP

Axia

l/Rad

ial

Num

ber o

f Ho

les

Thre

ad S

ize

EX225H201 H 0 SHO Axial - A 6 M20X1.5 EX225H201XX000 H-A XEX225H202 H 0 OPP Axial - A 6 M20X1.5 EX225H202XX000 H-A XEX225H203 H 0 SHO Axial - A 6 M20X1.5 EX225H203XX000 H-A XEX225H204 H 0 OPP Axial - A 6 M20X1.5 EX225H204XX000 H-A XEX225H205 H 0 SHO Axial - B 8 M20X1.5 EX225H205XX000 H-A XEX225H206 H 0 OPP Axial - B 8 M20X1.5 EX225H206XX000 H-A XEX225H207 H 0 SHO Axial - C 6 M16X1.5 EX225H207XX000 H-A XEX225H208 H 0 OPP Axial - C 6 M16X1.5 EX225H208XX000 H-A XEX225H217 H 0 SHO Axial - E 6 M20X2 EX225H217XX101S H-B XEX225H218 H 0 OPP Axial - E 6 M20X2 EX225H218XX101S H-B XEX225H215 H 12 SHO Radial - A 4 M20X1.5 EX225H215XX101 H-B XEX225H216 H 12 OPP Radial - A 4 M20X1.5 EX225H216XX101 H-B XEX225H301 H 0 SHO Axial - A 6 M20X1.5 EX225H301XX000 H-A XEX225H302 H 0 OPP Axial - A 6 M20X1.5 EX225H302XX000 H-A XEX225H305 H 0 SHO Axial - B 8 M20X1.5 EX225H305XX000 H-A XEX225H306 H 0 OPP Axial - B 8 M20X1.5 EX225H306XX000 H-A XEX225H307 H 0 SHO Radial - C 4 M16X1.5 N/A H-A XEX225H308 H 0 OPP Radial - C 4 M16X1.5 N/A H-A XEX225H309 H 0 SHO Radial - C 4 M16X1.5 EX225H309XX000 H-A XEX225H310 H 0 OPP Radial - C 4 M16X1.5 EX225H310XX000 H-A XEX225H401 H 90 SHO Axial - A 6 M20X1.5 EX225H401XX000 H-A XEX225H402 H 90 OPP Axial - A 6 M20X1.5 EX225H402XX000 H-A XEX225H403 H 90 SHO Axial - C 6 M16X1.5 N/A H-A XEX225H404 H 90 OPP Axial - C 6 M16X1.5 N/A H-A XEX225H405 H 90 SHO Axial - B 8 M20X1.5 EX225H405XX000 H-A XEX225H406 H 90 OPP Axial - B 8 M20X1.5 EX225H406XX000 H-A XEX225H601 H 90 SHO Axial - A 6 M20X1.5 EX225H601XX000 H-A XEX225H602 H 90 OPP Axial - A 6 M20X1.5 EX225H602XX000 H-A XEX225H609 H 90 SHO Radial - C 4 M16X1.5 N/A H-A XEX225H610 H 90 OPP Radial - C 4 M16X1.5 N/A H-A XEX225L201 L 0 SHO Axial - D 4 M20X1.5 EX225L201XX000 L-A XEX225L202 L 0 OPP Axial - D 4 M20X1.5 EX225L202XX000 L-A XEX225L205 L 0 SHO Radial - B 4 M20X1.5 N/A L-B XEX225L206 L 0 OPP Radial - B 4 M20X1.5 N/A L-B XEX225L207 L 0 SHO Radial - B 4 M20X1.5 N/A L-B XEX225L208 L 0 OPP Radial - B 4 M20X1.5 N/A L-B XEX225L209 L 12 SHO Radial - B 4 M20X1.5 N/A L-B XEX225L210 L 12 OPP Radial - B 4 M20X1.5 N/A L-B X

Page 7: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 7

Canada 800-387-3889

Electronic Pad Wear Warning Indicator (PWWI)

Visual Wear Indicator (VWI) Hardware

Built Prior to 10/09/12 Built After 10/09/12

KIT2

2520

7

KIT2

2525

5

Piston Boot Slide Pin

Universal Slide Pin Hardware

Bushing Kit

Adjuster Cover

Brake Chamber

SealKIT225207ES KIT225250 KIT225251

6832

4854

KIT2

2520

0

KIT2

2520

0L

KIT2

2523

3

KIT2

2525

6

KIT2

2522

1

6832

2655

PK10

6832

3746

PK10

Tray Sideclip Plastic Metal

X X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X X

X Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X X

X X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X X

X X Opt X X X X X XX X Opt X X X X X X

X X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X XX X X Opt X X X X X X

X X Opt X X X X X XX X Opt X X X X X X

X X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X XX X Opt X X X X X X

Page 8: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

8 U.S. 888-725-9355

Canada 800-387-3889

Brake Assy part no (1)

Brak

e Si

ze

Cham

ber a

ngle

(Deg

) Hand Carrier Mounting Style

Service Caliper Assy

Pad

geom

etry

com

pata

bilit

y

Pad Retainer kit

"(1) Match the first 9 digits of the part number

See page 14 for caliper options (designated by last 3 numbers of full caliper assembly part

number i.e EX225H301XX

Without Pads, Electronic Pad Wear

Indicators and Chambers KI

T225

210

KIT2

2523

7

H/L

SHO/

OPP

Axia

l/Rad

ial

Num

ber o

f Ho

les

Thre

ad S

ize

EX225L211 L 0 SHO Radial - B 4 M20X1.5 N/A L-B XEX225L212 L 0 OPP Radial - B 4 M20X1.5 N/A L-B XEX225L235 L 4 SHO Axial - F 6 M20X2 EX225L235XX000 L-C XEX225L236 L 4 OPP Axial - F 6 M20X2 EX225L236XX000 L-C XEX225L237 L 4 SHO Axial - F 6 M20X2 EX225L237XX000 L-C XEX225L238 L 4 OPP Axial - F 6 M20X2 EX225L238XX000 L-C XEX225L219 L 12 SHO Radial - B 4 M20X1.5 EX225L219XX000 L-C XEX225L220 L 12 OPP Radial - B 4 M20X1.5 EX225L220XX000 L-C XEX225L221 L 4 SHO Radial - B 4 M20X1.5 EX225L221XX000 L-C XEX225L222 L 4 OPP Radial - B 4 M20X1.5 EX225L222XX000 L-C XEX225L239 L 4 SHO Axial - F 6 M20X2 EX225L239XX000 L-D XEX225L240 L 4 OPP Axial - F 6 M20X2 EX225L240XX000 L-D XEX225L223 L 12 SHO Radial - B 4 M20X1.5 EX225L223XX000 L-D XEX225L224 L 12 OPP Radial - B 4 M20X1.5 EX225L224XX000 L-D XEX225L225 L 4 SHO Radial - B 4 M20X1.5 EX225L225XX000 L-D XEX225L226 L 4 OPP Radial - B 4 M20X1.5 EX225L226XX000 L-D X

Page 9: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 9

Canada 800-387-3889

Electronic Pad Wear Warning Indicator (PWWI)

Visual Wear Indicator (VWI) Hardware

Built Prior to 10/09/12 Built After 10/09/12

KIT2

2520

7

KIT2

2525

5

Piston Boot Slide Pin

Universal Slide Pin Hardware

Bushing Kit

Adjuster Cover

Brake Chamber

SealKIT225207ES KIT225250 KIT225251

6832

4854

KIT2

2520

0

KIT2

2520

0L

KIT2

2523

3

KIT2

2525

6

KIT2

2522

1

6832

2655

PK10

6832

3746

PK10

Tray Sideclip Plastic Metal

X Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X XX Opt X X X X X X

Page 10: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

10 U.S. 888-725-9355

Canada 800-387-3889

PAD GEOMETRY COMPATIBILITY

FRICTION MATERIAL MATRIX

Friction

Properties

Rotor Wear Moderate High Low HighPad Life Moderate Moderate High Low

Torque Moderate Moderate Low High

Rotor Size BA CD CE DA

H-A 434 KIT2252H2BA KIT2252H2CD KIT2252H2BE KIT2252H2DAH-B 434 X X X XL-A 434 X KIT2252L2CD X XL-B 410 X X X XL-C 434 X X X XL-D 410 X X X X

H-A

FMSI D-1311 FMSI D-1690

H-B

Page 11: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 11

Canada 800-387-3889

PAD GEOMETRY COMPATIBILITY

L-A

FMSI D-1370

L-B

FMSI

L-C

FMSI

L-D

FMSI

Page 12: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

12 U.S. 888-725-9355

Canada 800-387-3889

MOUNT PART NUMBER MODELS SIZE

Axial - A3215G1593 H201, 202, 301, 302, 401, 402, 601, 602 M20 X 1.53215D1720 H203, 204 M20 X 1.5

Axial - B 3215W1791 H205, 206, 305, 306, 405, 406 M20 X 1.5Axial - C 3215M1833 H207, 208, 403, 404 M16 X 1.5Axial - D 3215D1590 L201, 202, 203, 204 M20 X 1.5Axial - E 68327466 H217, 218 M20 X 2.0

Axial - F68327462 L239, 240 M20 X 2.068327463 L237, 238 M20 X 2.068327465 L235, 236 M20 X 2.0

Radial - A 68327178 H215, 216 M20 X 1.5

Radial - B68326850 L205, 206, 207, 208, 209, 210, 211, 212 M20 X 1.568327173 L219, 220, 221, 222 M20 X 1.568327174 L223, 224, 225, 226 M20 X 1.5

Radial - C 3215P1914 H209, 210, 307, 308, 309, 310, 409, 410, 609, 610 M16 X 1.5

MOUNTING STYLES

AX

IAL A

3215G1593 3215D1720

AX

IAL B

AX

IAL C

3215W1791 3215M1833

AX

IAL D

AX

IAL E

3215D1590 63827466

Page 13: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 13

Canada 800-387-3889

MOUNTING STYLES

AX

IAL F

68327462 63827463

AX

IAL F

RA

DIA

L A

6827465 68327178

RA

DIA

L B

68326850 63827173

RA

DIA

L B

RA

DIA

L C

68327174 3215P1914

Page 14: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

14 U.S. 888-725-9355

Canada 800-387-3889

AXIAL MOUNT CALIPER WITH AXIAL MOUNT CHAMBER

NOTE: Service instruction maintenance manual MM-0467 is available at meritor.com

Page 15: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 15

Canada 800-387-3889

AXIAL MOUNT CALIPER WITH AXIAL MOUNT CHAMBER

Service Calipers

Shown Opposite Description

EX225H201XX000

EX225H203XX000

EX225H205XX000

EX225H207XX000

EX225H202XX000

EX225H204XX000

EX225H206XX000

EX225H208XX000

EX225H2

EX225H213XX000 EX225H214XX000

EX225H217XX100 EX225H218XX100 EX225H 434 AxialEX225H301XX000

EX225H305XX000

EX225H302XX000

EX225H306XX000EX225H3

EX225L201XX000 EX225L202XX000 EX225L2EX225L239XX000 EX225L240XX000 EX225L 410EX225L235XX000 EX225L236XX000

EX225L 434 AxialEX225L237XX000 EX225L238XX000

Page 16: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

16 U.S. 888-725-9355

Canada 800-387-3889

AXIAL MOUNT CALIPER WITH RADIAL MOUNT CHAMBER

NOTE: Service instruction maintenance manual MM-0467 is available at meritor.com

Page 17: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 17

Canada 800-387-3889

AXIAL MOUNT CALIPER WITH RADIAL MOUNT CHAMBER

Service Calipers

Shown Opposite Description

EX225H401XX000

EX225H403XX000

EX225H405XX000

EX225H402XX000

EX225H404XX000

EX225H406XX000

EX225H4

EX225H601XX000 EX225H602XX000 EX225H6

Page 18: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

18 U.S. 888-725-9355

Canada 800-387-3889

RADIAL MOUNT CALIPER WITH AXIAL MOUNT CHAMBER

NOTE: Service instruction maintenance manual MM-0467 is available at meritor.com

Page 19: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 19

Canada 800-387-3889

RADIAL MOUNT CALIPER WITH AXIAL MOUNT CHAMBER

Service Calipers

Shown Opposite Description

EX225H307XX000

EX225H309XX000

EX225H308XX000

EX225H310XX000EX225H3 (M16 Bolts)

EX225L205XX000

EX225L207XX000

EX225L206XX000

EX225L208XX000

EX225L223XX000 EX225L224XX000EX225L 410

EX225L225XX000 EX225L226XX000

EX225L219XX000 EX225L220XX000EX225L 434

EX225L221XX000 EX225L222XX000

EX225H215XX101 EX225H216XX101 EX225H 434

Page 20: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

20 U.S. 888-725-9355

Canada 800-387-3889

RADIAL MOUNT CALIPER WITH RADIAL MOUNT CHAMBER

Page 21: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 21

Canada 800-387-3889

RADIAL MOUNT CALIPER WITH RADIAL MOUNT CHAMBER

Service Calipers

Shown Opposite Description

EX225H609XX000 EX225H610XX000 EX225H6

Page 22: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

22 U.S. 888-725-9355

Canada 800-387-3889

INDIVIDUAL PARTS LISTING

Disc Pad Kits See Pages 28 - 29

Item Part Number Part Description Qty.

23 Pads 424 68324769 Retainer Springs 4

KIT225210 — Disc Pad Retainer Kit

9 Retainer 110 Retainer Screw 1

KIT225237 — Disc Pad Retainer Kit

9 Retainer 110 Retainer Screw 1

KIT225207 — Wear Indicator Kit (Plastic)

8 Spring 417 Indicator 4

KIT225255 — Wear Indicator Kit (Metal)

8 Spring 417 Indicator 4

KIT225207ES — Wear Warning Indicator (PWWI)

Not Shown See chart page ? for correct application.

KIT225250 — Wear Warning Indicator (PWWI)

Not Shown See chart page ? for correct application.

KIT225251 — Wear Warning Indicator (PWWI)

Not Shown See chart page ? for correct application.

Page 23: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 23

Canada 800-387-3889

INDIVIDUAL PARTS LISTING

Item Part Number Part Description Qty.

Protective Adjuster Stem Cap

11 68322655PK10 Protective Cap 10

Brake Chamber Seal

Not Shown 68323746PK10 Brake Chamber Seal 10

Piston Boot

14 68324854 Piston Boot 2

Caliper to Torque Plate Mounting Kit

See Pages 24 - 25 for details.

19 Carrier Bolts 620 Washer 6

KIT225200 — Slide Pin Kit

2 SLIDE PIN CAP 23 S-SLID PIN BOLT 14 SHORT SLIDE PIN 15 BRIDGE BOLTS 47 SLIDE PIN BOOT 212 L-SLID PIN BOLT 113 LONG SLIDE PIN 114 68324854 PISTON BOOT 2Not Shown 25GRM GREASE TUBE 1

KIT225256 — Universal Hardware Kit 2 SLIDE PIN CAP 23 S-SLID PIN BOLT 14 SHORT SLIDE PIN 15 BRIDGE BOLTS 412 L-SLID PIN BOLT 113 LONG SLIDE PIN 119 Carrier Bolts 620 Washer 6

Page 24: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

24 U.S. 888-725-9355

Canada 800-387-3889

CALIPER TO TORQUE PLATE MOUNTING KIT

Part Number Part Description QTY

Thread (A) Head (C ) Thread Length (B)

KIT225205 M20 X 1.5-6g Hex 55.0mm 6

KIT225206 M20 X 1.5-6g Hex 75.0mm 6

KIT225208 M20 X 1.5-6g Hex 60.0mm 6

KIT225252 M16 X 1.5-6g Hex 60.0mm 8

Page 25: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 25

Canada 800-387-3889

Part Number Part Description QTY

Thread (A) Head (C ) Thread Length (B)

KIT225257 M20 X 2-6g Hex 60.0mm 6

41X-1801 M20 X 1.5-6g Hex 60.0mm 8

KIT225258 M20 X 1.5-6g Hex 80.0mm 8

CALIPER TO TORQUE PLATE MOUNTING KIT

Page 26: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

26 U.S. 888-725-9355

Canada 800-387-3889

DISC BRAKE PADS

Part No. KIT2252H2BA MA703KIT2252H2CD MA761KIT2252H2DA MA741

Application Meritor EX225HFMSI 8426-D1311

Material Features and Application Information

Material Features Application

MA703 High stops; High mileage used in more Transit or Refuse industryMA761 Low stops; High mileage used in LinehaulMA741 High performance; High rotor wear used in Fire and Emergency

Page 27: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 27

Canada 800-387-3889

DISC BRAKE PADS

Part No. KIT2252L2CD MA761KIT2252L2DA MA741

Application Meritor EX225LFMSI 8480-D1370

Material Features and Application Information

Material Features Application

MA761 Low stops; High mileage used in LinehaulMA741 High performance; High rotor wear used in Fire and Emergency

Page 28: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

28 U.S. 888-725-9355

Canada 800-387-3889

SU

GG

ES

TED

STO

CK

ING

EX

SER

VIC

E B

RA

KE P

AR

TS

Bra

ke V

ari

ant

Fri

ctio

n M

ate

rials

Dis

c P

ad

Reta

inin

g

Spri

ng

Dis

c P

ad

Reta

inin

g K

it

Univ

ers

al

Hard

-

ware

Kit

Bush

ing

Kit

Adju

ster

Cove

r

Bra

ke

Cham

ber

Seal

Vis

ual

Wear

Indic

ato

r (V

WI)

"

MA

703

MA

761

MA

741

MA

721

Kit

Num

ber

Pla

stic

Meta

l

KIT

2252H

2B

AK

IT2252H

2C

DK

IT2252H

2D

AK

IT2252H

2C

E68324769

KIT

225237

KIT

225210

KIT

225256

KIT

225221

68322655P

K10

68323746P

K10

KIT

225207

KIT

225

255

EX

225H

2 A

xial

XX

XX

XX

XX

XX

X

EX

225H

3 A

xial

XX

XX

XX

XX

XX

EX

225H

4 A

xial

XX

XX

XX

XX

XX

X

EX

225H

6 A

xial

XX

XX

XX

XX

XX

EX

225L2 A

xial

XX

XX

XX

XX

X

EX

225H

3

Radia

l (M

16

Bolt

s)

XX

XX

XX

XX

X

EX

225H

6

Radia

lX

XX

XX

XX

XX

EX

225L 4

10

Axi

al

XX

XX

XX

XX

EX

225L 4

34

Axi

al

XX

XX

XX

XX

EX

225H

434

Axi

al

XX

XX

XX

XX

EX

225L 4

10

Radia

lX

XX

XX

XX

X

EX

225L 4

34

Radia

lX

XX

XX

XX

X

EX

225H

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Page 29: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 29

Canada 800-387-3889

OPTIONAL SHIELDS

Description Qty. Comments

3264-Q-1577 — Pad Shield Kit

Pad Shield 1

Rotor Shield Kit

• A3236-G-267 — Axial Rotor Shield (knuckle)

• A3236-H-268 — Axial Rotor Shield (torque plate)

• A3236-J-270 — Radial Rotor Shield

Shield 1

Not Available SeparatelyBolts 3 or 4Mounting Clips 3 or 4

TOOLS NEEDED TO SERVICE EX BRAKES

MST225 5001 — ADB 225 Torque Wrench Extension Adapter

MST1504 — Vacuum Test Plug Adapter

Page 30: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

30 U.S. 888-725-9355

Canada 800-387-3889

Item Part Number Part Description Qty. Comments

17-15986-1005

25 R006000A Flanged Wheel Nuts 1026 S-11016P-2 Bolts 1027 08-201941 Washers 1028 05-15986-004 Front hub assy. less rotor with wheel studs 1 Alum Wheel with ABS29 09-001989 Wheel Studs 10 For Alum Wheels30 23-123642-002 Rotor 131 09-002209 ABS Tone Ring 1

17-15988-1001

25 R006000A Flanged Wheel Nuts 1026 S-11016M-2 Bolts 1027 08-201941 Washers 1028 05-15988-001 Front hub assy. less rotor with wheel studs 1 Alum Wheel with ABS29 09-002005 Wheel Studs 10 For Alum Wheel30 23-123642-002 Rotor 131 09-002206 ABS Tone Ring 1

17-15988-1002

25 R006000A Flanged Wheel Nuts 1026 S-11016M-2 Bolts 1027 08-201941 Washers 1028 05-15988-002 Front hub assy. less rotor with wheel studs 1 Alum Wheel with ABS29 09-001988 Wheel Studs 10 For Steel Wheel30 23-123642-002 Rotor 131 09-002206 ABS Tone Ring 1

EX225 AIR DISC BRAKE FRONT HUB ASSEMBLIES

Page 31: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 31

Canada 800-387-3889

Item Part Number Part Description Qty. Comments

17-16007-1000

25 R006000A Flanged Wheel Nuts 1026 MS-216065M-2 Bolts 1027 1229-U-1503Z Washers 1028 05-16007-002 Front hub assy. less rotor with wheel studs 1 Steel Wheel with ABS29 09-002228 Wheel Studs 10 For Steel Wheels30 23-123647-002 Rotor 131 09-002166 ABS Tone Ring 1

17-16008-1000

25 R006000A Flanged Wheel Nuts 1026 S-11016M-2 Bolts 1027 08-201941 Washers 1028 05-16008-002 Front hub assy. less rotor with wheel studs 1 Steel Wheel with ABS29 09-002228 Wheel Studs 10 For Steel Wheels30 23-123642-002 Rotor 131 09-002166 ABS Tone Ring 1

EX225 AIR DISC BRAKE FRONT HUB ASSEMBLIES

Page 32: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

32 U.S. 888-725-9355

Canada 800-387-3889

EX225 AIR DISC BRAKE REAR HUB ASSEMBLIES

Item Part Number Part Description Qty. Comments

16-15992-1011

32 R006000A Flanged Wheel Nuts 1033 08-007471 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-15992-004 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-002003 Wheel Studs 10 Dual Alum Wheel38 23-123642-002 Rotor 139 09-002209 ABS Tone Ring 1

16-16001-1006

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16000-006 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ABS37 09-002004 Wheel Studs 10 Dual Steel/Alum38 23-123642-002 Rotor 139 09-002209 ABS Tone Ring 1

16-16001-1000

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-001 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-002004 Wheel Studs 10 Dual Steel/Alum38 23-123642-002 Rotor 139 09-002209 ABS Tone Ring 1

Page 33: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 33

Canada 800-387-3889

EX225 AIR DISC BRAKE REAR HUB ASSEMBLIES

Item Part Number Part Description Qty. Comments

16-16001-1001

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-002 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-002004 Wheel Studs 10 Dual Steel/Alum38 23-123642-002 Rotor 1

16-16001-1002

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-003 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-001989 Wheel Studs 10 Dual Steel38 23-123642-002 Rotor 139 09-002209 ABS Tone Ring 1

16-16001-1003

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-004 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-001989 Wheel Studs 10 Dual Steel38 23-123642-002 Rotor 1

16-16001-1004

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-005 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-002003 Wheel Studs 10 Dual Alum38 23-123642-002 Rotor 139 09-002209 ABS Tone Ring 1

Page 34: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

34 U.S. 888-725-9355

Canada 800-387-3889

Item Part Number Part Description Qty. Comments

16-16001-1005

32 R006000A Flanged Wheel Nuts 1033 08-008551 Drive Studs 1034 S-11014P-2 Bolts 1035 08-201941 Washers 1036 04-16001-006 Rear hub assy. less rotor w/ wheel & drive studs 1 Dual Alum Wheel w/ ABS37 09-002003 Wheel Studs 10 Dual Alum38 23-123642-002 Rotor 1

16-16009-1001

32 R006000A Flanged Wheel Nuts 1033 4-X-1612 Drive Studs 1034 MS-216065M-2 Bolts 1035 1229-U-1503Z Washers 1036 04-16009-003 Rear hub assy. less rotor with wheel & drive studs 137 09-002003 Wheel Studs 1038 23-123647-002 Rotor 139 09-002165 ABS Tone Ring 140 08-205900 ABS Tone Ring Bolts 6

16-16017-1000

32 R006000A Flanged Wheel Nuts 1033 08-205994 Drive Studs 1034 MS-216070M-2 Bolts 1035 1229-U-1503Z Washers 1036 N/A Rear hub assy. less rotor with wheel & drive studs 137 09-001988 Wheel Studs 10 Dual Steel Wheel38 23-123647-002 Rotor 139 09-002165 ABS Tone Ring 140 08-205900 ABS Tone Ring Bolts 6

16-16017-1001

32 R006000A Flanged Wheel Nuts 1033 08-205994 Drive Studs 1034 MS-216070M-2 Bolts 1035 1229-U-1503Z Washers 1036 04-16017-002 Rear hub assy. less rotor w/ wheel & drive studs 137 09-001728 Wheel Studs 10 Dual Alum Wheel38 23-123647-002 Rotor 139 09-002165 ABS Tone Ring 140 08-205900 ABS Tone Ring Bolts 6

EX225 AIR DISC BRAKE REAR HUB ASSEMBLIES

Page 35: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 35

Canada 800-387-3889

Part Description Chamber Size

A103376P16 16A13376A27 27A13376D30 30A13376P16 16A13376T20 20A13376X24 24A23376P16 16A23376T20 20A33376A27 27A33376T20 20A33376X24 24A43376A27 27A43376P16 16A43376T20 20A43376X24 24A53376A27 27A53376P16 16A53376T20 20A53376X24 24A63376A27 27A63376P16 16A63376T20 20A63376X24 24A73376A27 27A73376P16 16A73376T20 20A73376X24 24A83376P16 16A83376X24 24A93376T20 20B193276T20 20B203276T20 20B623276X24 24B633276X24 24B643276X24 24/30B653276X24 24/30B663276X24 24/30

EX225 AIR DISC BRAKE CHAMBERS

Part Description Chamber Size

B673276X24 24/30B683276X24 24/30B693276X24 24/30C163376X24 24/30C63376X24 24/30C73376X24 24/30C83376X24 24/36C873276X24 24C883276X24 24C893276X24 24C903276X24 24C913276X24 24C923276X24 24D23376X24 24/24D33376P16 16/24D33376X24 24/24D43376X24 24/24D583276X24 24D593276X24 24D603276X24 24D613276X24 24D623276X24 24D973276D30 30/30D983276D30 30/30D993276D30 30/30E103276X24 24/30E113276X24 24/30E13276X24 24/24E23276X24 24/24E33276X24 24/24E43276X24 24/24E53276X24 24/24E63276X24 24/24E73276X24 24/24E83276X24 24/24E93276X24 24/30

Page 36: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

36 U.S. 888-725-9355

Canada 800-387-3889

Page 37: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

U.S. 888-725-9355 MeritorPartsOnline.com 37

Canada 800-387-3889

04-15992-004 ...................................... 3204-16000-006 ...................................... 3204-16001-001 ...................................... 3204-16001-002 ...................................... 3304-16001-003 ...................................... 3304-16001-004 ...................................... 3304-16001-005 ...................................... 3304-16001-006 ...................................... 3404-16009-003 ...................................... 3404-16017-002 ...................................... 344-X-1612 .............................................. 3405-15986-004 ...................................... 3005-15988-001 ...................................... 3005-15988-002 ...................................... 3005-16007-002 ...................................... 3105-16008-002 ...................................... 3108-007471 ........................................... 3208-008551 ........................................... 3208-008551 ........................................... 3208-008551 ..................................... 33, 3408-201941 ......................... 30, 32, 33, 3408-205900 ........................................... 3408-205994 ........................................... 3409-001728 ........................................... 3409-001988 ..................................... 30, 3409-001989 ..................................... 30, 3309-002003 ............................... 32, 33, 3409-002004 ..................................... 32, 3309-002005 ........................................... 3009-002165 ........................................... 3409-002166 ........................................... 3109-002206 ........................................... 3009-002209 ............................... 30, 32, 3309-002228 ........................................... 3116-15992-1011 .................................... 3216-16001-1000 .................................... 3216-16001-1001 .................................... 3316-16001-1002 .................................... 3316-16001-1003 .................................... 3316-16001-1004 .................................... 3316-16001-1005 .................................... 3416-16001-1006 .................................... 3216-16009-1001 .................................... 3416-16017-1000 .................................... 3416-16017-1001 .................................... 3417-15986-1005 .................................... 3017-15988-1001 .................................... 3017-15988-1002 .................................... 3017-16007-1000 .................................... 3117-16008-1000 .................................... 3123-123642-002 .................................... 2823-123642-002 .................................... 3023-123642-002 ............ 30, 31, 32, 33, 3423-123642-002 .................................... 2823-123647-002 ........................ 28, 31, 3441X-1801 ............................................. 251229-U-1503Z ............................... 31, 34

3215D1590 .......................................... 123215D1720 .......................................... 123215G1593 .......................................... 123215M1833 ......................................... 123215P1914 .......................................... 123215W1791 ......................................... 123264-Q-1577 ...................................... 2968322655PK10 .................................... 2368323746PK10 .................................... 2368324769............................................. 2268324854............................................. 2368326014............................................. 2868326850............................................. 1268327173............................................. 1268327174............................................. 1268327178............................................. 1268327462............................................. 1268327463............................................. 1268327465............................................. 1268327466............................................. 12 A103376P16 ........................................ 35A13376A27 .......................................... 35A13376D30 .......................................... 35A13376P16 .......................................... 35A13376T20 .......................................... 35A13376X24 .......................................... 35A23376P16 .......................................... 35A23376T20 .......................................... 35A3236-G-267 ....................................... 29A3236-H-268 ....................................... 29A3236-J-270 ....................................... 29A33376A27 .......................................... 35A33376T20 .......................................... 35A33376X24 .......................................... 35A43376A27 .......................................... 35A43376P16 .......................................... 35A43376T20 .......................................... 35A43376X24 .......................................... 35A53376A27 .......................................... 35A53376P16 .......................................... 35A53376T20 .......................................... 35A53376X24 .......................................... 35A63376A27 .......................................... 35A63376P16 .......................................... 35A63376T20 .......................................... 35A63376X24 .......................................... 35A73376A27 .......................................... 35A73376P16 .......................................... 35A73376T20 .......................................... 35A73376X24 .......................................... 35A83376P16 .......................................... 35A83376X24 .......................................... 35A93376T20 .......................................... 35B193276T20 ........................................ 35B203276T20 ........................................ 35B623276X24 ........................................ 35B633276X24 ........................................ 35

B643276X24 ........................................ 35B653276X24 ........................................ 35B663276X24 ........................................ 35B673276X24 ........................................ 35B683276X24 ........................................ 35B693276X24 ........................................ 35C163376X24 ........................................ 35C63376X24 .......................................... 35C73376X24 .......................................... 35C83376X24 .......................................... 35C873276X24 ........................................ 35C883276X24 ........................................ 35C893276X24 ........................................ 35C903276X24 ........................................ 35C913276X24 ........................................ 35C923276X24 ........................................ 35D23376X24 .......................................... 35D33376P16 .......................................... 35D33376X24 .......................................... 35D43376X24 .......................................... 35D583276X24 ........................................ 35D593276X24 ........................................ 35D603276X24 ........................................ 35D613276X24 ........................................ 35D623276X24 ........................................ 35D973276D30 ........................................ 35D983276D30 ........................................ 35D993276D30 ........................................ 35E103276X24 ........................................ 35E113276X24 ........................................ 35E13276X24 .......................................... 35E23276X24 .......................................... 35E33276X24 .......................................... 35E43276X24 .......................................... 35E53276X24 .......................................... 35E63276X24 .......................................... 35E73276X24 .......................................... 35E83276X24 .......................................... 35E93276X24 ......................................... 35EX225H201XX000 ............................... 15EX225H202XX000 ............................... 15EX225H203XX000 ............................... 15EX225H204XX000 ............................... 15EX225H205XX000 ............................... 15EX225H206XX000 ............................... 15EX225H207XX000 ............................... 15EX225H208XX000 ............................... 15EX225H213XX000 ............................... 15EX225H214XX000 ............................... 15EX225H215XX101 ............................... 19EX225H216XX101 ............................... 19EX225H217XX100 ............................... 15EX225H218XX100 ............................... 15EX225H301XX000 ............................... 15EX225H302XX000 ............................... 15EX225H305XX000 ............................... 15EX225H306XX000 ............................... 15

PART NUMBER INDEX

Page 38: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

EX225H307XX000 .............................. 15EX225H308XX000 .............................. 19EX225H309XX000 ............................... 19EX225H310XX000 ............................... 19EX225H401XX000 ............................... 17EX225H402XX000 ............................... 17EX225H403XX000 ............................... 17EX225H404XX000 ............................... 17EX225H405XX000 ............................... 17EX225H406XX000 ............................... 17EX225H601XX000 ............................... 17EX225H602XX000 ............................... 17EX225H609XX000 ............................... 21EX225H610XX000 ............................... 21EX225L201XX000 ................................ 15EX225L202XX000 ................................ 15EX225L205XX000 ................................ 19EX225L206XX000 ................................ 19EX225L207XX000 ................................ 19EX225L208XX000 ................................ 19EX225L219XX000 ................................ 19EX225L220XX000 ................................ 19EX225L221XX000 ................................ 19EX225L222XX000 ................................ 19EX225L223XX000 ................................ 19EX225L224XX000 ................................ 19EX225L225XX000 ................................ 19EX225L226XX000 ................................ 19EX225L235XX000 ................................ 15EX225L236XX000 ................................ 15EX225L237XX000 ................................ 15EX225L238XX000 ................................ 15EX225L239XX000 ................................ 15EX225L240XX000 ................................ 15KIT2252H2BA ...................................... 26KIT2252H2CD ...................................... 26KIT2252H2DA ...................................... 26KIT2252L2CD....................................... 27KIT2252L2DA....................................... 27KIT225200 .......................................... 23KIT225205 ........................................... 24KIT225206 ........................................... 24KIT225207 .......................................... 22KIT225207ES ....................................... 22KIT225207 ........................................... 22KIT225208 ........................................... 24KIT225210 ......................................... 22KIT225237 ........................................... 22KIT225250 .......................................... 22KIT225251 ........................................... 22KIT225252 ........................................... 24KIT225255 ........................................... 22KIT225256 ........................................... 23KIT225257 ........................................... 25KIT225258 ........................................... 25MS-216065M-2 ............................. 31, 34MS-216070M-2 ................................... 34

MST225 5001 ...................................... 29MST1504 ............................................ 34R006000A .................... 30, 31, 32, 33, 34S-11014P-2 ............................. 32, 33, 34S-11016M-2 ................................... 30, 31S-11016P-2 ......................................... 30

PART NUMBER INDEX

Page 39: MERITOR EX+ AIR DISC BRAKE CATALOG SUPPLEMENT

MERITOR AFTERMARKET PARTS WARRANTY

We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine Meritor replacement parts are covered by this aftermarket parts warranty.

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888-725-9355 U.S.

800-387-3889 Canada

MeritorPartsOnline.com

meritor.com

©2014 Meritor, Inc.

Litho in the USA, PB-8857B

Revised 05-14 (FLOA)

Meritor Heavy Vehicle Systems, LLC

7975 Dixie Highway

Florence, KY 41042 USA

Vehicle models, brands and names depicted herein are the property of their respective owners, and are not in any way associated with Meritor, Inc., or its affi liates.