of 24 /24
GF Machining Solutions HPM 1150U HPM 1350U Mikron

Mikron HPM 1150U HPM 1350U - GF Machining Solutions · 8 Mikron HPM 1150U / 1350U The Mikron HPM model series is universal + Predestined for machining operations involving the highest

  • Author
    vothuan

  • View
    231

  • Download
    0

Embed Size (px)

Text of Mikron HPM 1150U HPM 1350U - GF Machining Solutions · 8 Mikron HPM 1150U / 1350U The Mikron HPM...

  • GF Machining Solutions

    HPM 1150UHPM 1350U

    Mikron

  • 2 Mikron HPM 1150U / 1350U

    Swiss design and quality

  • 3 Mikron 1150U / 1350U

    Applications 4Highlights 6Accessibility 8The basic machine 10A hightech spindle 11Tool magazine 14Ergonomics 15Options 16smart machine 17Technical data 18GF Machining Solutions 22

    Contents

    GF Machining SolutionsThe Mikron HPM machines are designed for universal pro-duction of high quality parts.The very latest motor driven spindles, directly-driven cir cular and swivel axes and the stable machine body offer the very best conditions to manufacture modern tools eco-nomically and precisely.

  • 4 Mikron HPM 1150U / 1350U

    Applications

    A broad spectrum of parts can be machined using HPM

    Turbines and compressor discs Extreme high temperature resistant tough steels Aerospace+ High stability and precision+ Very good surface quality+ Absolute process security

    Suspension Aluminium alloy Car racing+ High concentricity+ 5-axis simultaneous machining+ Precise bores at various angles

    Bevel gear wheel Hard machining Transmission+ High stability and precision+ Very good surface quality+ Absolute process security+ Quality achieved: Q3

  • 5 Mikron 1150U / 1350U

    Escape doors for a small aircraft

    A plastic injection mold

  • 6 Mikron HPM 1150U / 1350U

    Mikron HPMUse for machining operations ranging from heavy rough machining to precise finish machining

    Mikron HPM 1150ULoading: up to 1.1 t

    Mikron HPM 1350UStandard rotary table up to 1.6 t

    Pallet table up to 1.5 t

    Pallet magazine for workpiecesup to 1 ton in weight

    The work table and the loading stations allow optimal access

    Two loading stations

    The A and C axes can be clamped together for rough machining.This increases tool life.

    A one-piece machine bed made out of a casting

    A swiveling control unit simplifies controlling and monitoring of the process.

    APS, APS extended, ITC and Adaptive Control.These and further smart machine modules guarantee still more flexibility and process security for the production of high quality components.

    Highlights

    The pallets can be manually locked and turned 360 and locks into 4 positions.

  • 3982

    .5

    1125

    3680900

    4770

    132516

    75

    6990

    1088

    100

    4400

    320

    900

    5990

    4045

    730

    7 Mikron 1150U / 1350U

    Unusual levels of accessMikron machining centers are characterised by extraordinary ergonomics.The HPM series of machines engenders confidence based on the unparalleled levels of access offered, inde-pendent of the respective configuration of the machine.

  • 8 Mikron HPM 1150U / 1350U

    The Mikron HPM model series is universal+ Predestined for machining operations involving the

    highest material cutting forces+ Both swivel and rotary axes can be clamped+ The tool life of the tools is extended by the high stability+ The water cooling for the table drive guarantees reliable

    high precision over long machining times.

    Ergonomics and the working space

    Accessibility

    Highlights+ Direct measuring system+ Water cooling+ C-axis with clamping+ A high loading weight

    Mikron HPM 1350UA pallet table in the pallet magazinePallets 1000 mm in diameter

    ErgonomicsThe pallets can be unlocked and turned manually using the lever.

    A view from above into the working space of Mikron HPM 1350U. Access to the workpiece is optimal.

    Mikron HPM 1150URotary table 1000 mm in diameter

    Mikron HPM 1350URotary table 1100 mm in diameter

  • 9 Mikron 1150U / 1350U

    The long Y-axis also allows workpieceswith a large diameter to be machined.

  • 10 Mikron HPM 1150U / 1350U

    A well thought-through basic design for maximum rigidity

    The basic machine

    The swivelling head.A water-cooled direct drive with the

    measuring system on the swivel axis.The A-axis can be clamped on both sides

    in all positions for maximum rigidity.

    A symmetrical table without an overhangleads machining forces directly away

    also during heavy loading.

    The machine bed is cast out of one piece.It stands on 3 main feet.

    The Mikron HPM 1150U and 1350U are built on the moving column principle.

    Precision sustainability is guaranteed during the whole machining process due to the thermo-symmetrical structure used.

    The torsional rigidity of the X-axis is increased significantly by having the guideways on two levels.This particularly plays a role when heavy workpieces cannot be clamped centrally on the rotary table and these are turned.

    For the highest levels of precision: scraped support surfaces on the linear guides

  • 11 Mikron 1150U / 1350U

    Constant machining in the HPC area

    High tech spindle

    Tools spindles for demanding machining operationsWhichever machine configuration you choose you will always obtain the latest tools spindles with your Mikron HPM machine.Tool spindle technology.+ A high torque 15,000 rpm ISO-B40 / HSK-A63 The ideal spindle for universal use+ For high spindle speeds of 24,000 rpm HSK-A63 An oil-air lubrication system with suction removal of

    the used oil. Optimal for machining materials which should be

    machined at the highest cutting speeds or for tools with a small diameter

    Step-TecSince 1995 Step-Tec has developed, manufactured, sold and repaired motor-driven spindles for leading manu-facturers of machining centers for milling and drilling applications.

    Step-Tec is in a position to manufacture rapidly running and, at the same time, very precise high performance spindles with an integrated motor. The machining times for obtaining optimal quality have been drastically reduced thanks to these spindles.

    The facts+ Vector regulation for the obtaining maximum torque in

    the lowest rotational speed range+ Highly stable ceramic-hybrid spindle bearing system+ Spindle jacket cooling by means of a regulated coolant

    circuit for constant temperatures during the whole operating period

    + Integrates smart machine sensors

    Your benefits+ Precise high performance+ Shorter acceleration phases+ A high torque at lower rotational speeds+ Thread cutting without a compensating chuck

    The scope of delivery includes the smart machine module APS (Advanced Processing System) for reliable recording and display of vibrations produced during the milling process.

  • 12 Mikron HPM 1150U / 1350U

    Universal production ofhigh quality parts

  • 13 Mikron 1150U / 1350U

  • 100

    4400

    320

    900

    5990

    4045

    730

    14 Mikron HPM 1150U / 1350U

    30, 46 or 92 toolsTool magazine

    The tools are loaded on the side of the machine in the tool magazine.The tool magazine has its own operating panel in order to call up the desired tool.No tool is needed to remove and load the tool holder.

    The tools can be loaded and unloaded using this unlocking system

    Tool change takes place using a double gripper.

  • 15 Mikron 1150U / 1350U

    Simple monitoring of horizontal machining

    Ergonomics

    The operating panel is swivelled from the machine front to the side window or in near the tool magazine in order to be able to monitor the machining process also for horizontal machining.

  • APSCAMpleteEconowattSIGMA FMCITCITC 5XITMOSSOSS extendedOSS extremePFPRNSSPS

    16 Mikron HPM 1150U / 1350U

    Options

    Our machines are prepared for a large number of options.

    A control unit fromHEIDENHAIN

    smart machineOperating modes 3+4KinematicsOptPallet magazine

    A rotating viewing windowSuction removal of mistA belt filter plantInternal tool cooling

    Motor-driven spindle for60,000 rpm

    Minimum quantitylubrication and cooling

    Laser tool measurementThe infrared measuringsensor

    A control unit from SIEMENS

  • GF Machining Solutions

    AdvancedProcessSystem

    smart machine

    GF Machining Solutions

    EconowattMikron

    GF Machining Solutions

    IntelligentThermalControl

    smart machine

    GF Machining Solutions

    SpindleProtectionSystem

    smart machine

    GF Machining Solutions

    IntelligentThermalControl 5X

    smart machine

    GF Machining Solutions

    CAMpleteTruePath System

    smart machine

    GF Machining Solutions

    CAMpleteTruePath System

    smart machine

    GF Machining Solutions

    OperatorSupportSystem

    smart machine

    Oberflchen- gte

    ZeitGenauigkeit

    GF Machining Solutions

    OperatorSupportSystem

    smart machine

    Oberflchen- gte

    ZeitGenauigkeit

    GF Machining Solutions

    PowerFailProtection

    smart machine

    GF Machining Solutions

    OperatorSupportSystem extreme

    smart machine

    Oberflchen- gte

    ZeitGenauigkeit

    GF Machining Solutions

    OperatorSupportSystem extreme

    smart machine

    Oberflchen- gte

    ZeitGenauigkeit

    GF Machining Solutions

    AdvancedProcessSystem

    smart machine

    GF Machining Solutions

    RemoteNotificationSystem

    smart machine

    17 Mikron 1150U / 1350U

    Protection

    Precision

    Productivity

    The smart machine is constantly being further developed.The currently available modules can be found at www.gfms.com

    Bringing intelligence into the milling process is the intended aim of smart machine.This includes a range of modules that are collectively referred to under the generic term smart machine and that fulfil various functions. In order to make the milling process intelligent, various requirements have to be implemented.First of all, establishing comprehensive communication between man and machine, which makes precise informa-tion that the operator requires to assess the milling pro-cess available to him. Secondly, supporting the operator in the optimisation of the process, which considerably im-proves the performance. Thirdly, the machine optimises the milling process, which improves the process safety and the quality of the workpiece - above all in unmanned opera-tion.

    The facts+ Greater accuracy in shorter machining times+ Increase in the workpiece surface quality as well as the

    surface and shape accuracy+ Recognition of critical machining strategies+ Improvement in the process safety+ Reduction of the machine set due to longer service life+ Higher availability+ Better operating comfort+ Considerable increase in reliability in unmanned

    operation

    smart machine construction kit systemEach of the modules fulfils a specific task. Just like in a construction kit, the user can select the modules that seem to him to be the best option for improving his process.

    Your benefitProducing the workpieces in a process-secure and precise manner, increasing the reliability in unmanned operation, increasing the service life of the machine and significantly reducing production costs.

    smart machine

    The new dimensionin modern production

    Saving energy

  • 18 Mikron HPM 1150U / 1350U

    Working rangeLongitudinal X mmCross Y mmVertical Z mmA-axis C-axis Number of simultaneous axis pce.

    Feed DrivesFeed rate / Rapid traverse X, Y m/minFeed rate / Rapid traverse Z m/minFeed rate / Rapid traverse A min-1

    Feed rate / Rapid traverse C min-1

    Working spindleWorking spindle 10`000 Spindle power 40% ED kWHSK-A100 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWISO-B40 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED NmWorking spindle 24`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED Nm

    Accuracy XYZ ISO 230-2(97)Accuracy A mRepeatability R m

    Work tableClamping surface mmMax. workpiece weight kg

    AutomationPallet magazine PositionsPallet clamping surface mmTool magazine ISO-B40 / HSK-A63 Positions HSK-A100 Positions

    Control unitHeidenhainSiemens

    WeightMachine kg

    smart machine

    Mikron HPM 1150U

    10001150700/895+16/-120n x 3605 axis/5 simultaneous

    15 / 3015 / 3011 / 2040

    34324 38193 38193 30 75

    X = 8 Y + Z = 6X = 5 Y + Z = 4

    10001100

    --30, 46, 92170

    iTNC 530840 D

    12300

    APS, APS extended,Adaptive control, ITC

    Technical data

    Mikron HPM 1350U

    13501150700/895+16/-120n x 3605 axis/5 simultaneous

    15 / 3215 / 3211 / 2040

    34324 38193 38193 30 75

    X = 8 Y + Z = 6X = 5 Y + Z = 4

    11001600

    31000 / 84030, 46, 92170

    iTNC 530840 D

    12600 - 17100

    APS, APS extended,Adaptive control, ITC

  • 3990

    3480

    900

    6990

    1330

    1680 4770

    1040

    100

    690

    3150

    1010

    4190

    2900

    960

    2700ca. 4890

    MIKRON HPM 1150UMIKRON HPM 1150U

    3990

    3480

    900

    6990

    1330

    1680 4770

    1040

    100

    690

    3150

    1010

    4190

    2900

    960

    2700ca. 4890

    MIKRON HPM 1150UMIKRON HPM 1150U

    19 Mikron 1150U / 1350U

    Mikron HPM 1150Uwithout Pallet magazine

  • 3000ca.4890

    3990

    1130

    3680

    900

    4770

    1330

    1680

    690

    6990

    1090

    3150

    1010

    4190

    2900

    MIKRON HPM 1350UMIKRON

    HPM 1350U

    MIKRON HPM 1350U

    MIKRON HPM 1350UMIKRON

    HPM 1350U

    MIKRON HPM 1350U

    3000ca.4890

    3990

    1130

    3680

    900

    4770

    1330

    1680

    690

    6990

    1090

    3150

    1010

    4190

    2900

    MIKRON HPM 1350UMIKRON

    HPM 1350U

    MIKRON HPM 1350U

    MIKRON HPM 1350UMIKRON

    HPM 1350U

    MIKRON HPM 1350U

    20 Mikron HPM 1150U / 1350U

    Mikron HPM 1350Uwithout Pallet magazine

  • 2870

    3150

    MIKRON HPM 1350U

    4090

    100

    4400 320

    900

    59904050

    730MIKRON HPM 1350U

    MIKRON HPM 1350U

    MIKRON HPM 1350U

    2870

    3150

    MIKRON HPM 1350U

    4090

    100

    4400 320

    900

    59904050

    730MIKRON HPM 1350U

    MIKRON HPM 1350U

    MIKRON HPM 1350U

    Nm 38 kW / 40% ED S6

    30 kW100%ED S1

    193 Nm40% ED S6

    75 Nm40% ED S6

    30 kW / 40% ED S6

    24 kW100%ED S1

    60 Nm100% ED S1

    152 Nm100% ED S1

    0

    14

    3038

    kW

    kW

    kW

    min-10

    16

    152193

    1900

    6300

    1500

    0

    Nm 3434 kW / 40% ED S6324 Nm40% ED S6

    248 Nm100% ED S1

    3126

    97

    0

    min-1

    324248

    010

    0015

    0030

    0010

    000

    Nm

    0

    222430

    min-10

    10

    6075

    3480

    2000

    024

    000

    Nm 38 kW / 40% ED S6

    30 kW100%ED S1

    193 Nm40% ED S6

    75 Nm40% ED S6

    30 kW / 40% ED S6

    24 kW100%ED S1

    60 Nm100% ED S1

    152 Nm100% ED S1

    0

    14

    3038

    kW

    kW

    kW

    min-10

    16

    152193

    1900

    6300

    1500

    0

    Nm 3434 kW / 40% ED S6324 Nm40% ED S6

    248 Nm100% ED S1

    3126

    97

    0

    min-1

    324248

    010

    0015

    0030

    0010

    000

    Nm

    0

    222430

    min-10

    10

    6075

    3480

    2000

    024

    000

    21 Mikron 1150U / 1350U

    Mikron HPM 1350Uwith Pallet magazine

    HPM 1150U / 1350UHSK A63 / ISO B40 / 15000 min-1

    HPM 1150U / 1350UHSK A63 / 24000 min-1

  • 22 Mikron HPM 1150U / 1350U

    Milling

    High-Speed and High-Performance Milling Centers. In terms of cutting speed, HSM centers are 10 times faster than con-ventional milling machines. Greater accuracy and a better surface finish are also achieved. This means that even tem-pered materials can be machined to a condition where they are largely ready to use. One essential advantage of HSM is that with systematic integration, the process chain can be significantly shortened. HSM has developed alongside EDM into one of the key technologies in mold and tool making.

    EDM

    Electric Discharge Machines. EDM can be used to machine conductive materials of any hardness (for example steel or titanium) to an accuracy of up to one-thousandth of a mil-limeter with no mechanical action. By virtue of these prop-erties, EDM is one of the key technologies in mold and tool making. There are two distinct processes wire-cutting EDM and die-sinking EDM.

    Laser

    Laser texturing. Laser texturing supplements and extends the technologies offered by GF Machining Solutions. With our laser technology we enable you to produce texturizing, engraving, microstructuring, marking and labeling of 2D geometries right through to complex 3D geometries. Laser texturing, compared to conventional surface treatment us-ing manual etching processes, offers economic, ecological and design advantages.

    Automation

    Tooling, Automation, Software. Tooling for fixing work-pieces and tools; automation systems and system soft-ware for configuring machine tools and recording and exchanging data with the various system components and design advantages.

    Customer Services

    Operations, Machine and Business Support. Customer Services provides with three levels of support all kind of services for GF Machining Solutions machines. Operations Support offers the complete range of original wear parts and certified consumables including wires, filters, electrodes, resin and many other materials. Machine Support contains all services connected with spare parts, technical support and preventive services. Business Support offers business solutions tailored to the customers specific needs.

    GF Machining Solutions

  • 23 Mikron 1150U / 1350U

  • 259.

    805.

    842

    At a glanceWe enable our customers to run their businessesefficiently and effectively by offering innovativeMilling, EDM, Laser and Automation solutions.A comprehensive package of Customer Servicescompletes our proposition.

    www.gfms.com

    G

    F M

    achi

    ning

    Sol

    utio

    ns, 2

    015

    The

    tech

    nica

    l dat

    a an

    d ill

    ustr

    atio

    ns a

    re n

    ot b

    indi

    ng.

    They

    are

    not

    war

    rant

    ed c

    hara

    cter

    istic

    s an

    d ar

    esu

    bjec

    t to

    chan

    ge.

    GF Machining Solutions

    Lesezeichen 04Lesezeichen 06Lesezeichen 08Lesezeichen 10Lesezeichen 11Lesezeichen 14Lesezeichen 15Lesezeichen 16Lesezeichen 17Lesezeichen 18Lesezeichen 22

    Schaltflche 2: Schaltflche 3: Schaltflche 4: Schaltflche 5: Schaltflche 6: Schaltflche 7: Schaltflche 8: Schaltflche 9: Schaltflche 10: Schaltflche 11: Schaltflche 12: