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THE ULTIMATE PERFORMANCE

molemab Xforce discs catalog

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Page 1: molemab Xforce discs catalog

THE ULTIMATE PERFORMANCE

Page 2: molemab Xforce discs catalog

Molemab is the leading italian company in designing, developing and manufacturing abrasive tools. 50 years of experience in Europe and North America enable Mo-lemab to manufacture the best products for grinding, cutting, snagging and finishing of metals, alloys, wood and fibres, for specialized industrial fields.

XFORCE is Molemab’s high performance range. The-se products are extremely professional, designed and manufactured after constant research, using the best technological solutions to provide the best results on steel and stainless.

The main features of the XFORCE are fast cutting, extre-me stock removal and long life.

As all the Molemab products, the XFORCE Line offers absolute safety. Designed and manufactured following the newest regulations and specifically tested XFORCE discs are the best choice when it comes to professional applications where high stock removals are required.

XFORCE discs are made in Italy and France according

to the strictest European manufacturing standards and regulations. All the Molemab production facilities are located in Europe and North America and are certified ISO 9001-2008.

Molemab completes the XFORCE Range with Power and Zforce ranges.

Power is the range of cutting, grinding and flap discs which are quality products with great value for money, suitable for several applications especially on steel and stainless steel.

Zforce is the range of discs and wheels designed and made for foundries, to be used on cast iron and steel.

THE NEW PERFORMANCE

Molemab provides flexible, performant and high quality products.

Molemab technicians support their customers and help choose the right quality for any application.

FOUNDRY

FOUNDRY

XFORCE RANGE

THE ULTIMATE PERFORMANCE

THE SPECIAL PERFORMANCE

UNIVERSALHIGH PERFORMANCE FOUNDRIES

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Molemab XFORCE range includes cutting, grinding and flap discs de-signed for the operator who works on steel and stainless steel.

The XFORCE range, manufactured with high quality zirconium, has been developed for metal constructions, carpentry, auto bodies, tanks and pipelines, shipyards, energy and food industry.

XFORCE discs are designed for cutting and grinding operations on portable machines and angle grinders.

XFORCE flap discs are manufactured with nylon and fibreglass ba-ckings with zirconium and ceramic abrasive cloth.

THE ULTIMATE PERFORMANCE

THE ULTIMATE PERFORMANCE

THE ULTIMATE PERFORMANCE

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THE ULTIMATE PERFORMANCE

THE ULTIMATE PERFORMANCE

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THE ULTIMATE PERFORMANCE

THE ULTIMATE PERFORMANCE

THE ULTIMATE PERFORMANCE

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GRIND

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CUTTING DISCS

GRINDING DISCS

CUTTING AND GRINDING DISCS

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XFORCE DISCS

REINFORCED CUTTING AND GRINDING DISCS

PRODUCT APPLICATION MACHINES

CUTTING DISCS FOR PORTABLE MACHINES

CUTTING DISCS STEEL AND STAINLESS STEEL PORTABLE MACHINES

DEPRESSED CENTRE CUTTING DISCS STEEL AND STAINLESS STEEL ANGLE GRINDERS

GRINDING DISCS

GRINDING DISCS STEEL AND STAINLESS STEEL ANGLE GRINDERS

FLAP DISCS

PRODUCT APPLICATION MACHINES

ZIRCONIUM, CERAMIC AND MIXED ZIRCONIUM-CERAMIC CLOTH

FLAT DISCS WITH NYLON BACKINGVENTILATED FLAT DISCS WITH M14 BORE AND

NYLON BACKINGFLAT DISCS WITH FIBRE BACKING

GENERAL PURPOSE ANGLE GRINDERS

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MACHINES FOR DISCS SHAPES OF DISCS

FLAP DISCS

REINFORCED ABRASIVE DISCS

ELECTRICAL AND PNEUMATIC HAND-HELD MACHINES

PORTABLE CUT-OFF MACHINES

SNAGGING WITH ANGLE GRINDERS

CUTTING WITH ANGLE GRINDERS

STATIONARY MACHINES

POWER SAWS

CHOP SAWS

FLAT CUTTING DISC, SHAPE T41

FLAT DISC WITH FIBRE BACKING

FLAT DISCS WITH PLASTIC BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

TAPERED DISC WITH FIBRE BACKING

DEPRESSED CENTRE CUTTING DISC, SHAPE T42

DEPRESSED CENTRE GRINDING DISC, SHAPE T27

VENTILATED DISC WITH M14 BORE AND NYLON BACKING

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FLAT CUTTING DISCS FOR STEEL AND STAINLESS STEELDEPRESSED CENTRE CUTTING DISCS FOR STEEL AND STAINLESS STEELDEPRESSED CENTRE GRINDING DISCS FOR STEEL AND STAINLESS STEEL

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REINFORCED ABRASIVE DISCS

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Molemab has always been making high quality products and tools, fol-lowing the highest safety standards.Together with other manufacturers Molemab follows the strictest safe-ty regulations, testing quality and safety of its products.Molemab discs feature the ‘oSa’ mark (Organisation for the Safety of Abrasives). This independent corporation controls and certifies only the products manufactured following the EEC laws and quality standards.Molemab abrasive discs are manufactured according to the EN 12413 regulation, using the best European raw materials.Flap discs respect the EN 13743 regulation.

The choice of the right disc depends on various factors. In order to get the best results please consider these points:

Material - Working material has to be considered carefully.Machine - Please check machine power, weight and conditions before starting working.Application - Define what kind of operation you are going to carry out, and what results you expect.

Once this data is clear it is then possible to choose the most suitable product.

Abrasive discs work at high speeds, in extreme conditions and unsta-ble pressures and angles. Workers must follow the safety rules. All the Molemab products include instructions which are shown also on the labels, through oSa approved pictograms.

IMPORTANT:Please follow all the instructions, choose the best product and check the machine conditions carefully. Work in a safe place and use all the accident prevention accessories prescribed by the current regu-lations.

PRACTICAL SUGGESTIONS:

Before use: Please be sure that the abrasive disc is not damaged.Check the label to ensure disc is suitable for the required application.Check product expiry date: reinforced abrasive discs can be used for three years from the manufacturing date.Check power, speed and conditions of the machine.Read the instructions which come with the product carefully.Wear all the safety accessories.Check the conditons of the working materials, and ensure that the workpiece is well fixed.Mount the disc following the instructions.

During use:NEVER use cutting discs for grinding operations.NEVER use the flat part of the disc, use only the outside edge.

Respect the correct angles when grinding.

After use:Before removing the disc wait until the machine has completely stop-ped.Store discs with care, do not apply excessive pressure or mechanical stress.Destroy expired or damaged products.Make machine check-up periodically.Keep abrasives in a dry place, avoiding variations of temperature.

Read the instructions Protect hands

Iron, sulphur and chloride free

Protect lungs Protect eyes and ears

Do not use if damagedDo not use with hand-held machines

Not suitable for wet useNot approved for grinding

PRODUCT CHOICE AND SAFETY

Rules for safe work:

25° - 35°

x x

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XFORCE CUTTING AND GRINDING DISCS

HOW TO READ LABELS AND SPEEDMolemab discs labels are designed according to regulation EN 12413 and oSa recommendations.

SPECIFICATIONX Z 60 T M B F 41

range

manufactureroSa logo

application

place of productionEuropean regulation

speed

manufacturer websitecode

pictogramsEAN code

dimensions in mm

dimensions in inches

RANGE ABRASIVE GRAIN HARDNESS APPLICATION BOND REINFORCE-MENT SHAPE

P PowerX XforceZ Zforce

A Aluminum Oxide

C Silicon CarbideZ Zirconium

Coarse

2430364660Fine

Soft

NPQRST

Hard

K SteelM Steel and

Stainless SteelI Stainless

SteelY Cast Iron

H AluminiumR Rail

B Resinoid F Fibreglass

41 Flat Cutting42 Depressed Centre Cutting27 Depressed Centre Grin-

ding

THE SPEED:All the abrasive discs are supposed to be used at the maximum speed shown on the labels and packaging. The colour of the central stripe changes according to the maximum peripheral speed allowed.Blue (50 m/s), Yellow (63 m/s), Red (80 m/s), Green (100 m/s).The maximum speed is shown both in rpm and m/s.

Never Exceed the speed shown on the label.

DIAMETER

[mm]

MAXIMUM SPEED [m/s]

50 63 80 100

76 12000 15100 19100 23900

115 8350 10500 13300 16650

125 7650 9650 12250 15300

150 6400 8050 10200 12700

180 5350 6700 8500 10650

230 4200 5250 6650 8350

300 3200 4050 5100 6400

355 2750 3450 4400 5500

406 2400 3050 3850 4800

508 1950 2450 3100 3850

Speed conversion chart from m/s to rpm. [revolutions per minute]

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XForce Cut identifies a range of professional cutting discs, designed and manufactured to reach the best performances.

The main features of the XForce Cut range are long life, high balance, great cutting efficiency and absolute safety.

The XForce range has been designed for professional applications in the industrial fields as metal carpentry, auto bodies, tanks and pipe-lines, shipyards, energy and food industry.

The high performances, the perfect balance, the clean and burrless cut are the main advantages of the XForce cutting discs, making them the perfect choice for a fast and productive job.

The special XForce blend is sulphur, iron and chlorine free, and it’s manufactured using top quality European raw materials, corundum and zirconium, mixed with resin bonds and special fillers.

Blend, structure and grain of these discs have been designed to grant the best risults in the most demanding and professional application, when the best efficiency is required.

The fibreglass reinforce nets are selected for their quality and strength, resulting in maximum safety even during the toughest ope-rations.

The high quality of XForce discs grant the best performances with the same product both on steel and stainless steel. XForce discs can be used also on cast iron.

Main Features:Fast and clean cutLong lifePerfect balance and stabilityAbsence of vibrationsHigh G factoroSa certifiedSulphur, iron and chlorine freeMade in Italy and France

Main applications:Professional applicationsMaintenanceMetal carpentryMetal constructionAuto bodies industryShipyardsTanksPipelines for gas and oil

FLAT CUTTING DISC, SHAPE T41

DEPRESSED CENTRE CUTTING DISC, SHAPE T42

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XFORCE CUT CUTTING DISCS for hand-held machines

HAND-HELD MACHINES

ANGLE GRINDERS

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CUTTING DISCS FOR PORTABLE MACHINES AND ANGLE GRINDERS

FLAT DISC - SPEED 80 M/S

DRPXMM2107M T41 115 1,0 22,23 XZ60T MBF41 steel and stainless steel 13.300 50

DRPXMM2167M T41 115 1,6 22,23 XZ46T MBF41 steel and stainless steel 13.300 50

DRPXMM5107M T41 125 1,0 22,23 XZ60T MBF41 steel and stainless steel 12.250 50

DRPXMM5167M T41 125 1,6 22,23 XZ46T MBF41 steel and stainless steel 12.250 50

DRPXMM7197M T41 180 1,9 22,23 XZ36S MBF41 steel and stainless steel 8.550 25

DRPXMM9197M T41 230 1,9 22,23 XZ36S MBF41 steel and stainless steel 6.650 25

DEPRESSED CENTRE DISC - SPEED 80 M/S

DRDXMM2107M T42 115 1,0 22,23 XZ60T MBF42 steel and stainless steel 13.300 50

DRDXMM2167M T42 115 1,6 22,23 XZ46T MBF42 steel and stainless steel 13.300 50

DRDXMM2327M T42 115 3,2 22,23 XZ30S MBF42 steel and stainless steel 13.300 50

DRDXMM5107M T42 125 1,0 22,23 XZ60T MBF42 steel and stainless steel 12.250 50

DRDXMM5167M T42 125 1,6 22,23 XZ46T MBF42 steel and stainless steel 12.250 50

DRDXMM5327M T42 125 3,2 22,23 XZ30S MBF42 steel and stainless steel 12.250 50

DRDXMM7327M T42 180 3,2 22,23 XZ30S MBF42 steel and stainless steel 8.550 25

DRDXMM9257M T42 230 2,5 22,23 XZ36S MBF42 steel and stainless steel 6.650 25

DRDXMM9327M T42 230 3,2 22,23 XZ30S MBF42 steel and stainless steel 6.650 25

CODE SHAPE DIAMETER THICKNESS BORE SPECIFICATION APPLICATION SPEED [rpm] PACKAGING MACHINE

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XFORCE CUT CUTTING DISCS for hand-held machines

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DEPRESSED CENTRE GRINDING DISC, SHAPE T27

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XForce Grind identifies a range of high performances grinding discs which have been designed and manufactured according to the newest technological solutions, to provide the best snagging performances.XForce range has been developed for heavy applications and profes-sional operators looking for high stock removal, long life and comfort of use.Main sectors are: metal constructions, carpentry, auto bodies, buil-ding of pipelines and tanks, shipyards, food industry, energy and oil industry.The high quality of XForce discs makes it possible to reach the best performances both on steel and stainless steel with the same pro-duct. XForce discs can be used also on cast iron.The XForce blend is made with the best raw materials: a mix of corun-dum and zirconium which is sulphur, iron and chlorine free.

XFORCE GRIND GRINDING DISCS

CODE SHAPE DIAMETER THICKNESS BORE SPECIFICATION APPLICATION SPEED [rpm] PACKAGING MACHINE

ANGLE GRINDERS

Main applications:Professional applicationsMetal carpentryMetal constructionsAuto bodies industryShipyardsTanksPipelines for gas and oilFoundries (steel – cast iron)

Main features:High stock removalLong lifePerfect balance and stabilityAbsence of vibrationsHigh G factoroSa certifiedSulphur, iron and chlorine freeMade in Italy and France

DISCS FOR ANGLE GRINDERS

DEPRESSED CENTRE GRINDING DISC - SPEED 80 M/S

DRDXMM2687M T27 115 6,8 22,23 XZ24T MBF27 steel and stainless steel 13.300 50

DRDXMM2687I T27 115 6,8 22,23 XZ24Q IBF27 stainless steel 13.300 50

DRDXMM5687M T27 125 6,8 22,23 XZ24T MBF27 steel and stainless steel 12.250 50

DRDXMM5687I T27 125 6,8 22,23 XZ24Q IBF27 stainless steel 12.250 50

DRDXMM9687M T27 230 6,8 22,23 XZ24T MBF27 steel and stainless steel 6.650 25

DRDXMM9687I T27 230 6,8 22,23 XZ24Q IBF27 stainless steel 6.650 25

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FLAP DISCS WITH REINFORCED NYLON BACKING AND CERAMIC ABRASIVE CLOTHFLAP DISCS WITH REINFORCED NYLON BACKING AND MIXED ZIRCONIUM-CERAMIC ABRASIVE CLOTHFLAP DISCS WITH REINFORCED NYLON BACKING AND ZIRCONIUM ABRASIVE CLOTHVENTILATED FLAP DISCS WITH M14 BORE, NYLON BACKING AND ABRASIVE CLOTHMAGNUM FLAP DISCS WITH FIBRE BACKING AND ZIRCONIUM ABRASIVE CLOTH

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FLAP DISCS

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XFORCE FLAP DISCS

THE SPECIFICATIONDL N SZ 060 D

115x22,2313.300

RPM XXXXX

DLN SZ060D

HOW TO READ THE LABELMolemab flap discs labels are designed according to regulation EN 13743

range

European regulation

speed

pictograms

dimensions

EAN codespeed

manufacturer

place of production

manufacturer website

pictograms

batch number

PRODUCT BACKING ABRASIVE GRAIN FLAPS

DL Flap Disc

F Fibre flatP Plastic

N Reinforced NylonT Fibre tapered

A Ventilated with M14

ZZ ZirconiumSZ Ceramic Zirconium

SS CeramicCC Silicon Carbide

Coarse

406080

120 Fine

S SingleD Double

M Magnum

SAFETY REGULATIONSFlap discs should be used at the maximum speed shown in RPM and m/s on the labels and packaging. The red colour of the central stripe indicates the maximum peripheral speed of 80 m/s. Never exceed this speed.

PRACTICAL SUGGESTIONSMolemab designs and manufactures flap discs in accordance to European regulation EN 13743

Before use: Please be sure that the abrasive disc is not damaged.Check the label to ensure disc is suitable for the required application.Check power, speed and conditions of the machine.Read the instructions which come with the product carefully.Wear all the safety accessories.Check the conditons of the working materials, and ensure that the workpiece is fixed well.Mount the disc following the instructions.

During use:When working it is recommended to apply wavy movements to the disc and change the angle to use all the surface of the disc.During the operation it is also recommended to take some breaks to avoid dust and surface heatening.Always wear gloves, helmet and glasses as some disc fragments may come off.

After use:Before disc removal wait until the machine has completely stopped.Handle discs with care, please do not apply too much pressure or mechanical stress on them.Destroy expired or damaged products.Make machine check-up periodically.Keep the abrasives in a dry place, avoiding variations of temperature.

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XForce range includes flap discs suitable for every snagging, polishing and finishing application.

XForce flap discs are recognizable by their double flaps, technical backings and high quality abrasives. They are designed and made in Italy, according to the strictest productive standards, in order to guarantee maximum safety.During manufacture only the best raw materials are used, with modern and hi-tech processes.

Available for angle grinders, XForce discs are made with ceramic, mixed ceramic-zirconium and zirconium flaps, with grain from 40 to 80, for operations on carbon steel, stainless steel, cast iron and aluminium.

Discs backings are available in reinforced nylon and fibreglass.

Dimensions and quantity of flaps mounted on XForce discs guarantee top performance, comfort of use and reduced noise.

Main Features:Reinforced nylon and fibreglass backingCeramic, mixed ceramic-zirconium and zirconium clothDouble and zagnum flapsSulphur, iron and chlorine freeMade in Italy

Main Applications:MaintenanceMetal carpentryMetal constructionAuto bodies industryA/C systemsHydraulicShipyardsPipelines for gas and oilSurface finishingGeneral use on metals

XFORCE FLAP DISCS

115x22,23

13.300RPM

XXXXX

DLNSZ060D

ANGLE GRINDERS

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FLAT DISC WITH FIBRE BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

VENTILATED DISC WITH M14 BORE AND NYLON BACKING

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FLAP DISCS FOR ANGLE GRINDING MACHINES

FLAP DISCS WITH MIXED CERAMIC-ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S

DLNXMM2SZ040D flat 115 22,23 40 double DLN SZ040D general purpose 13.300 30

DLNXMM2SZ060D flat 115 22,23 60 double DLN SZ060D general purpose 13.300 30

DLNXMM2SZ080D flat 115 22,23 80 double DLN SZ080D general purpose 13.300 30

DLNXMM5SZ040D flat 125 22,23 40 double DLN SZ040D general purpose 12.250 20

DLNXMM5SZ060D flat 125 22,23 60 double DLN SZ060D general purpose 12.250 20

DLNXMM5SZ080D flat 125 22,23 80 double DLN SZ080D general purpose 12.250 20

DLNXMM7SZ040D flat 180 22,23 40 double DLN SZ040D general purpose 8.550 10

DLNXMM7SZ060D flat 180 22,23 60 double DLN SZ060D general purpose 8.550 10

DLNXMM7SZ080D flat 180 22,23 80 double DLN SZ080D general purpose 8.550 10

CODE SHAPE DIAMETER BORE GRAIN FLAPS SPECIFICATION APPLICATION SPEED’ [rpm] PACKAGING

FLAP DISCS FOR ANGLE GRINDING MACHINES

FLAP DISCS WITH CERAMIC ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S

DLNXMM2SS040D flat 115 22,23 40 double DLN SS040D general purpose 13.300 30

DLNXMM2SS060D flat 115 22,23 60 double DLN SS060D general purpose 13.300 30

DLNXMM2SS080D flat 115 22,23 80 double DLN SS080D general purpose 13.300 30

DLNXMM5SS040D flat 125 22,23 40 double DLN SS040D general purpose 12.250 20

DLNXMM5SS060D flat 125 22,23 60 double DLN SS060D general purpose 12.250 20

DLNXMM5SS080D flat 125 22,23 80 double DLN SS080D general purpose 12.250 20

DLNXMM7SS040D flat 180 22,23 40 double DLN SS040D general purpose 8.550 10

DLNXMM7SS060D flat 180 22,23 60 double DLN SS060D general purpose 8.550 10

DLNXMM7SS080D flat 180 22,23 80 double DLN SS080D general purpose 8.550 10

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XFORCE FLAP DISCS

FLAT DISC WITH REINFORCED NYLON BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

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CODE SHAPE DIAMETER BORE GRAIN FLAPS SPECIFICATION APPLICATION SPEED’ [rpm] PACKAGING

FLAP DISCS FOR ANGLE GRINDING MACHINES

FLAP DISCS WITH ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S

DLNXMM2ZZ040D flat 115 22,23 40 double DLN ZZ040D general purpose 13.300 30

DLNXMM2ZZ060D flat 115 22,23 60 double DLN ZZ060D general purpose 13.300 30

DLNXMM2ZZ080D flat 115 22,23 80 double DLN ZZ080D general purpose 13.300 30

DLNXMM5ZZ040D flat 125 22,23 40 double DLN ZZ040D general purpose 12.250 20

DLNXMM5ZZ060D flat 125 22,23 60 double DLN ZZ060D general purpose 12.250 20

DLNXMM5ZZ080D flat 125 22,23 80 double DLN ZZ080D general purpose 12.250 20

DLNXMM7ZZ040D flat 180 22,23 40 double DLN ZZ040D general purpose 8.550 10

DLNXMM7ZZ060D flat 180 22,23 60 double DLN ZZ060D general purpose 8.550 10

DLNXMM7ZZ080D flat 180 22,23 80 double DLN ZZ080D general purpose 8.550 10

FLAP DISCS FOR ANGLE GRINDING MACHINES

FLAP DISCS WITH MIXED CERAMIC-ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S

DLAXMM2ZZ040D flat 115 M14 40 double DLA ZZ040D general purpose 13.300 30

DLAXMM2ZZ060D flat 115 M14 60 double DLA ZZ060D general purpose 13.300 30

FLAP DISCS FOR ANGLE GRINDING MACHINES

MAGNUM FLAP DISCS WITH ZIRCONIUM ABRASIVE CLOTH AND FIBREGLASS BACKING - SPEED 80 M/S

DLFXMM2ZZ040M flat 115 22,23 40 magnum DLF ZZ040M general purpose 13.300 30

DLFXMM2ZZ060M flat 115 22,23 60 magnum DLF ZZ060M general purpose 13.300 30

DLFXMM2ZZ080M flat 115 22,23 80 magnum DLF ZZ080M general purpose 13.300 30

DLFXMM5ZZ040M flat 125 22,23 40 magnum DLF ZZ040M general purpose 12.250 20

DLFXMM5ZZ060M flat 125 22,23 60 magnum DLF ZZ060M general purpose 12.250 20

DLFXMM5ZZ080M flat 125 22,23 80 magnum DLF ZZ080M general purpose 12.250 20

DLFXMM7ZZ040M flat 180 22,23 40 magnum DLF ZZ040M general purpose 8.550 10

DLFXMM7ZZ060M flat 180 22,23 60 magnum DLF ZZ060M general purpose 8.550 10

DLFXMM7ZZ080M flat 180 22,23 80 magnum DLF ZZ080M general purpose 8.550 10

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XFORCE FLAP DISCS

FLAT DISC WITH FIBREGLASS BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

FLAT DISC WITH M14 BORE AND NYLON BACKING

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molemab S.p.A.Via Provinciale 10

25050 OME (Brescia) ITALIA

Tel. +39 030 68 59 888Fax +39 030 65 20 10www.molemab.com

[email protected]

molemab world

molemab FranceSaint Etienne - FRANCE

molemab Inotech Launsdorf - ÖSTERREICH

molemab Iberica Barcelona - ESPAÑA

molemab GmbhTroisdorf-Spich - DEUTSCHLAND

molemab CanadaBoisbriand – QC -CANADA

molemab Abrasives USAQueensbury – NY –U.S.A.

AbmastSaint-Hyacinthe – QC - CANADA

RAMSAMariara – Estado Carabobo - VENEZUELA

Rif. X006 EN

G