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MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS REMOVAL JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP NEWEA – ANNUAL CONFERENCE & EXHIBITION January 22-25 Boston MA

MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

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Page 1: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

MOREEFFICIENTMECHANISMSOFBIOLOGICALPHOSPHORUSREMOVALJAMESBARNARD,MARKSTEICHEN&PATRICKDUNLAP

NEWEA – ANNUALCONFERENCE&EXHIBITION

January22-25∣ BostonMA

Page 2: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

• HistoryofEBPR• Proposedmechanisms• Alternativeflowsheets• Possiblelimitationsofexistingpractices• Problemswithmodelingalternativeflowsheets• Proposedremedies

AGENDA

Page 3: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

• Hi-ratenonitrification• 30to40hinStripper• SupernatanthighinPtreatedwithlime

• Allprimaryeffluenttoaerationbasin

• RASthrudeepanaerobicconditions

SOMEEARLYOBSERVATIONS

2

3

Aerated Settling

Effluent

Stripper

Wasted Biomass

Return Biomass

Influent Wastewater

Lime

P-enriched Lime Sludge

Phostrip ProcessLevinetal(1975)

Page 4: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

MIXEDLIQUORFERMENTER(MLF)• Fermenterresultedfrombasinconfigurationandnotdeemedimportant

• Excellentphosphorusremovalresulted

• Noteorthophosphatesprofilethroughplant

• Performancecouldnotbereplicatedinlaboratory

• Barnardsuggestedorganisms(PAO)shouldpassthroughanaerobicphasewithlowORPwhichtriggeredEBPR

• SuggestedPhoredoxprocessbyaddinganaerobiczoneupfront

Barnard100m3/dpilot1972

Page 5: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

PHOREDOX(AKAAO)CONCEPTOFPASSINGALLPRIMARYEFFLUENTTHROUGHANAEROBICZONE

Page 6: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

AsadaptedbyComeau&Wentzel

• StudiedthePho-stripprocess

• SuggestedPAOtakeupPwhenaerobic,usethatenergytotakeupVFAinanaerobiczone

• IdentifiedPAOasAcinetobacter

• MechanismsfurtherdevelopedbyComeau&Wentzel

FUHS &CHEN(1975)2

6Problem– notalwayssufficientVFAinprimaryeffluent

Page 7: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

VFAFROMFERMENTERS

Page 8: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

VIEWOFKELOWNAB.C.

Fermenter

PST

AnaerobicZones

Page 9: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

*IWA– BiologicalWastewaterTreatment-Principles,,ModelingandDesignHenze etal

• “…itwasincorrectlyconsideredthatPAOswereofthegenusAcinetobacter….orTetrasphaera ”byFuhs &Chenandothers*

• “Morerecently,culture-independentmethodshaveshownAccummulibacter phosphatis …isaPAOwhichcanbegrowninenrichedcultures…”*

• “ForthepurposeofdesignitwillbeconsideredthatanoxicPuptakeisnotsignificant”*

FURTHERSTUDIESIDENTIFIEDCANDIDATUSACCUMULIBACTERASTHEDOMINANTPAO

9

2

Page 10: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

WESTBANKWITHFERMENTER

TN <6mg/ℓBOD <5mg/ℓTSS <2mg/ℓTP <0.15mg/ℓ

Westside Kelowna BC (Westbank)

X

Page 11: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

WESTBANKWWTP

Primary Anaerob Anoxic1 Anoxic2 Anoxic3 Aerobic1 Aerobic2 Aerobic35.36 20.56 2.20 1.84 1.60 0.50 0.20 0.03BioreactorProfile

PhosphorusbyZone

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00Prim

ary

Anaerob

Anoxic1

Anoxic2

Anoxic3

Aerobic1

Aerobic2

Aerobic3

Phosph

orus

mg/L

NotePuptakeinAnoxicZone

Tetrasphaeracandenitrify

Page 12: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

MIXOFORGANISMSINWESTSIDEPLANT

FISHImagefromWRWWTPSludgewithEUBmix(allbacteria)ShowninGreen,Tet2-174(Tetrasphaeraclade2B)inOrange,andTet3-654(Tetrasphaeraclade3)inRed.

Dunlapetal2015

Page 13: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

PHOSPHORUSREMOVALWITHSIDE-STREAMFERMENTATION

IowaHillCOplant– FromChrisMaher

0

0.05

0.1

0.15

0.2

0.25

0.3

Efflu

entO

rtho

Pm

g/L

9/8/2011 9/9/2011 9/10/2011

Page 14: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

EXPERIMENTATDENVERMETRO

Cavanaugh,L.,Carson,K.,Lynch,C.,Phillips,H.,Barnard,J.andMcQuarrie,J.(2012)ASmallFootprintApproachforEnhancedBiologicalPhosphorusRemoval:Resultsfroma106mgdFull-ScaleDemonstration.Proceedingsofthe85thAnnualWaterEnvironmentFederationTechnicalExhibitionandConference,NewOrleans,LA,October2012.

RAS

Page 15: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

PHOSPHORUSREMOVALBYRASFERMENTATION– DENVERMETRO

0

5

10

15

20

25

0.0

0.5

1.0

1.5

2.0

2.5

3.010

/4/201

1

10/6/201

1

10/8/201

1

10/10/20

11

10/12/20

11

10/14/20

11

10/16/20

11

10/18/20

11

10/20/20

11

10/22/20

11

10/24/20

11

10/26/20

11

10/28/20

11

10/30/20

11

11/1/201

1

11/3/201

1

11/5/201

1

11/7/201

1

11/9/201

1

11/11/20

11

11/13/20

11

11/15/20

11

11/17/20

11

11/19/20

11

11/21/20

11

11/23/20

11

11/25/20

11

11/27/20

11

11/29/20

11

12/1/201

1

12/3/201

1

12/5/201

1

mg-TSS/L

mg-P/L

NSECEffluentTP

NSECEffluentPO4-P

NSECEffluentTSS

Cavanaugh,L.,Carson,K.,Lynch,C.,Phillips,H.,Barnard,J.andMcQuarrie,J.(2012)ASmallFootprintApproachforEnhancedBiologicalPhosphorusRemoval:Resultsfroma106mgdFull-ScaleDemonstration.Proceedingsofthe85th AnnualWaterEnvironmentFederationTechnicalExhibitionandConference,NewOrleans,LA,October2012.

Page 16: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

CAROUSEL PLANTHENDERSONNV60ML/D– UPGRADEDTOBNR

Ortho-P for May 2010

0

0.1

0.2

0.3

0.4

0.5

5/1/20

10

5/2/20

10

5/3/20

10

5/4/20

10

5/5/20

10

5/6/20

10

5/7/20

10

5/8/20

10

5/9/20

10

5/10/2

010

5/11/2

010

5/12/2

010

5/13/2

010

5/14/2

010

5/15/2

010

5/16/2

010

5/17/2

010

5/18/2

010

5/19/2

010

5/20/2

010

5/21/2

010

5/22/2

010

5/23/2

010

5/24/2

010

5/25/2

010

5/26/2

010

5/27/2

010

5/28/2

010

5/29/2

010

5/30/2

010

Phos

phor

us (m

g/L)

ANA Eft SPS SCC Final Eft

SwitchingoffamixerintheanaerobiczoneresultedinIn-plantFermentation

Page 17: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

POSSIBLELIMITATIONSOFEXISTINGCONFIGURATION

• WereweperhapsselectingmostlyforspeciesofAccumulibacter thatneededasupplyofacetic&propionicacid

• TheycouldhaveprevailedinstandardanaerobiczonessinceconditionswerenotidealforfermentingspecieslikeTetrasphaera

• Tetrasphaera canfermentglucoseandaminoacidsandotherhighercarbonformsandstorephosphorus– Nguyenetal

• TheyactuallyproduceVFAthatallowapopulationofAccumulibacter togrowalongsidethem

• Theycandenitrifyunderanoxicconditions

• Whydidwenotgrowthem– notdeepenoughanaerobicconditions

2

17

Page 18: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

WHYDIDWEMISSIT?

• ItappearsthatweneedanORPof<-300mV– mostanaerobiczonesstruggletoget-150mV

• ImpossibletoachievewithnitratesorDOanywhere

• Mostplantswereover-mixedwithturbulentsurfacesthatentrainedairwhichpreventeddeeperanaerobicconditions

• Standardmixingenergy0.6hp/kcf– need0.08hp/kcf(hugesavinginenergy)

• Toomuchairentrainedinprimaryeffluent

• ToomuchprimaryeffluentpersewhichmaycontainverylittleVFAthusdilutingthecontentoftheanaerobiczoneandreducingtheanaerobicSRT

18

Page 19: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

ORPINANAEROBICZONES

19

0

-100

-200

-300

OR

P (m

V)

Accummulibacter Accummulibacter

Tetrasphaera

VFA

VFA

Anaerobic Zone

Conventional Anaerobic Zone Side-stream Fermenter

Glucose

Page 20: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

MODIFIEDWESTBANKPROCESS

2

20Aimfor1to2daySRTinanaerobiczone(12-18hwithfermentate

Page 21: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

AndhereIwouldliketothankKevinClarkfromPineryWaterforshowingustheway

WHENNOPRIMARIESUSEMIXEDLIQUORFERMENTER– OLATHEKS,SACRAMENTOCA

21

MLFmixedonlyonceperdayorlessoftenGuidelineSRTofMLFapproximately2days

5.0

4.5

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0

5.0

4.5

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0.0

Ortho-P

hospha

te,m

g-P/L

Time12/2/13 1/1/14 1/31/14 3/2/14 4/1/14 5/1/14 5/31/14 6/30/14 7/30/14

FlowSplit

Ferm

entat

ion

Powe

rOuta

ge

COD:TKN7.2Nitrates7.5Average

SVI~90ml/gHardlyany

Acetateaddition

PresentLimit2.3mg/l

Endo

fMLF

Page 22: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

TheOccurrenceofEnhancedBiologicalPhosphorusRemovalina200,000m3/dayPartialNitrationandAnammoxActivatedSludgeProcessattheChangiWaterReclamationPlant,Singapore– Caoetal,2016

• Step-feednitrification/denitrification• AchieveEBPR– DenitePAO• PresenceofAccumulibacter&Tetrasphaera

LAY-OUTOFCHANGI PLANT- SINGAPORE

Black&Veatch

22

AX

AX

AX

AXAe

robic

AX

AX

AX

AX

Aerobic

AX

AX

AX

AX

Aerobic

AX

AX

AX

AX

Aerobic

AX

AX

AX

AX

Aerobic

RAS

Feed

Page 23: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

23

2

Page 24: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

TETRASPHAERA IMPACTSMODELBEHAVIOR

Anaerobic Process Aerobic Processes

Ferm

enta

tion

With

OH

Os O

nly

Sb

Acetate

Ordinary Heterotroph

COD

PO4Poly-P

Typical PAO

Growth

O2

Sb

Ordinary Heterotroph

Typical PAO

Growth

PO4Growth

COD

Poly-P

Ferm

enta

tion

With

Tetrasphaera

Anaerobic Process Aerobic Processes

Ferm

enta

tion

With

OH

Os O

nly

Ferm

enta

tion

With

Tetrasphaera

Sb

Acetate

PO4Poly-P

COD

Tetrasphaera

COD

PO4Poly-P

Typical PAO

O2

PO4Poly-P

COD

Tetrasphaera

Typical PAO

Growth

PO4Growth

COD

Poly-P

Page 25: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

DRAWBACKSOFPARAMETERADJUSTMENT§ Coarseparameteradjustmentcanofferinsightintocurrent

modelshortcomingsbut;theadjustmentofmanyvariableslikelyresultsinoveradjustment&compensation,calibrationisonlypossibleifallrelevantmechanismsareincorporated,anditwillprovidelittlepredictivepowerwhenextrapolatingbeyondspecificscenario.

§ WeareworkingwithNortheasternUniversitytowardsrecommendationsforbettermodelingsidestreamEBPRaspartWERFstudy

§ RefertoWWTmod 2016paperformoreinformation;RethinkingEBPR:Whatdoyoudowhenthemodelwillnotfitreal-worldevidence?

Page 26: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

• ShortcomingsofdesignresultedinselectionforlimitedvarietyofPAO,mainlythosethatneedasupplyofSCVFA

• DeeperanaerobicconditionsareneededtocultivatefermentingPAOsuchasTetrasphaera

• Theseorganismscanalsotakeupphosphorusunderanoxicconditions

• LimitHRTinanaerobiczonebyreducedprimaryeffluentdischargeand/orreducedRASflow

• Wastewatercharacteristicsirrelevant• ModelingforalternativespeciesoffermentingPAOs

CONCLUSIONS

26

2

Page 27: MORE EFFICIENT MECHANISMS OF BIOLOGICAL PHOSPHORUS … · 2017. 10. 17. · JAMES BARNARD, MARK STEICHEN & PATRICK DUNLAP ... RAS thru deep anaerobic conditions SOME EARLY OBSERVATIONS

27

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