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manual MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING INSTRUCTION TECHNICAL INFORMATION ET-C-SI

MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

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Page 1: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

manual

MOUNTING – DISMOUNTING

ASSEMBLING – DISASSEMBLINGINSTRUCTION

TECHNICALINFORMATION

ET-C-SI

Page 2: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

2

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

DSI SERVICE – TEAM

Sales Department DSI Hamm

Sales Department DSI International

Jessica KampmannDSI Hamm D.A.CH, Asia, USA, AfricaPhone: +49 (0) 23 85 772 212E-Mail: [email protected]

Sandra LeszynskyWestern Europe and UK, USA, Australia, AsiaPhone: +49 (0) 23 85 772 214E-Mail: [email protected]

Katja SpankeWestern EuropePhone: +49 (0) 23 85 772 215E-Mail: [email protected]

Iryna MatyakEastern EuropePhone: +49 (0) 23 85 772 216E-Mail: [email protected]

Joost SamynSales Representative Western EuropeMolenbergstraat 151700 DilbeekBelgiumPhone: +32 24 52 70 55Mobil: +32 49 134 39 00E-Mail: [email protected]

Touch and Pour Systems LtdPhilip HoltRufford HouseDarwin DriveSherwood Energy VillageNew OllertonNottinghamshireNG22 9GWUnited KingdomPhone: +44 (0) 1623 836814Fax: +44 (0) 1623 239224E-Mail: [email protected]

Keg ServiceTadeusz GonciarczykSales Representative Eastern Europe UL. Walowa 351-523 WroclawPolandPhone: +48 71 34 66 632Mobil: +48 50 51 54 152E-Mail: [email protected]

OJAOlaf JakobSales Representative Germany, Austria, SwitzerlandWortmannsweg 1444149 DortmundGermanyPhone: +49 (0) 231 22 50 740Fax: +49 (0) 231 22 50 741E-Mail: [email protected]

Page 3: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

3

SAFETY AND QUALITY

Safety

Incorrect assembly/installation may damage the keg spear and poses the risk that components may occasionally come off during initial pressurization and can cause harm to product and person.

Quality

Specialised sealing systems made of high-grade materials are in daily utilisation with all our types of extractor tubes. Due to continuous improvement of our tech-nology we are able to equip all M-type-systems with a two-year warranty.

Page 4: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

4

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

LIST OF CONTENTS

1. Mounting Instruction

2. Dismounting Instruction

3. Disassembling Instruction

4. Assembling Instruction

5. Tool List

6. Technical Information

7. Connections

Page 5: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

5

ET-C-SI

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

1. Mounting Instruction

Page 6: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

6

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

2. Check the keg neck is clean. Clean the keg neck from any contaminations.

1. Moisten the extractor tube with water.Fig. 01

Fig. 02

Fig. 033. Check the sealing ring is not damaged and is posi-

tioned correctly.

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7

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

5. Push in the spear by hand. The safety latch will recess and click back after it has passed the keg neck.

4. Check if lock/safety is O.K. Insert the Extracor Tube straight.

6. Tighten the extractor tube (rotate it clockwise) e.g. with the DSI Screw-in/screw-out Tool and Torque-wrench. The mounting torque (continuous) must be 80 ±5 Nm.

Fig. 04

Fig. 05

Fig. 06

Page 8: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

8

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

7. Remove the screw-in/screw-out tool. The keg is ready for use now.

Fig. 07

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9

ET-C-SI

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

2. Dismounting Instruction

Page 10: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

10

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

2. Unscrew the extractor tube (rotate it counter- clockwise) with the DSI Screw-in/screw-out Tool.

1. Decompress the keg, e.g. by means of the DSI Decompression and Removal Tool.

3. Connect the Removal Tool like a normal dispense head and press down the handle till it clicks. The safety latch will recess.

Fig. 08

Fig. 09

Fig. 10

Page 11: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

11

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-C-SI

4. Take out the spear and disconnect the Removal Tool.

Fig. 11

Page 12: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

12

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

ET-C-SI

DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-C-SI

3. Disassembling Instruction

Page 13: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

13

DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-C-SI

1. Put the Extractor Tube in the Tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the Extractor Tube Plate.

2. Pull the handle forward to compress the spring. Push the safety latch slightly inwards. Pull the body downwards and turn it anti-clockwise until it is unlocked.

3. Move the body upwards and connect it to the tool by turning the body 90°.

4. Push the handle backward. Take the subassy out. Take the body off.

5. Take off the remaining parts. The extractor tube is disassembled.

Page 14: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

14

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

ET-C-SI

ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-C-SI

4. Assembling Instruction

Page 15: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

15

ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-C-SI

1. Replace the sealing ring on the body and the main seal. Assemble all parts.

2. Connect the body to the Assembling Tool. Put the subassy in the Tool. Push the safety latch slightly inwards.

3. Pull the handle forward to compress the spring.

4. Pull the body downwards and turn it clock-wise until it is locked to the Extractor Tube Plate. Make sure that the safety latch sticks through the big opening in the body.

5. Push the handle backward in order to tension the spring and take out the extractor tube. Please check the correct positions of the seals and the safety latch.

Page 16: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

16

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

ET-C-SI

TOOLS EXTRACTOR TUBE ET-C-SI

5. Tool List

Page 17: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

17

2. Screw-in/screw-out tool: part number: 550426.8

1. Removal tool: part number: 550439.1

3. Disassembling tool CO2 gasket: part number: 910611

TOOLS EXTRACTOR TUBE ET-C-SI

Page 18: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

18

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

4. Assembling/Disassembling tool: part number: 910554

TOOLS EXTRACTOR TUBE ET-C-SI

Page 19: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

19

ET-C-SI

TECHNICAL INFORMATION EXTRACTOR TUBE ET-C-SI

6. Technical Information

Page 20: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

20

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

TECHNICAL INFORMATION EXTRACTOR TUBE ET-C-SI

This

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is th

e pr

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A 000023 was 00023; ... + 36,5 was ... + 36,6 26.07.2016 Lasko.

-- REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

DESIGN.

3D

NAMEDATE TITLE

MATERIAL

WEIGHTSCALE

ROUGHNESS

REMARKSPRODUCT

A2FORMATPROJ. METHOD

SHTS.

PROD. DEV. GERMANY

DIN ISO 2768-mH

Master Extractor Tube C SI 2"x14 tpi

000019

DIN EN ISO 1302

kunze31.01.2018

lasko28.01.2015

FILE NAME: 000019_Masterdrawing ET C SI_unbetätigt.asmDRAWING NAME: 000019_Masterdrawing ET C SI 2x14tpi.dft

2D kunze31.01.2018

LAST

CHA

NG.

ÄM

3550

1

1,2:1 (1:1,25)LASTCHANGE

1 x

ÄM 3024

EDGESDIN EN ISO 13715

VOLUME

1

B 611178 was 027046.8 02.11.2016 Kunze 3631

C 611020 was 611178 31.01.2018 Kunze 3945

etch on top 552557.5Auf Oberfläche ätzen mit 552557.5

Bottom of KegFassboden

1

9

7

3

4

2

6BodyGehäuse[Stainless Steel]

BallKugel[Stainless Steel]

Locking PlateBajonettscheibe[Stainless Steel]

Beer SpringBierfeder[Stainless Steel]

LatchSicherheitsklinke[Stainless Steel]

TubeSteigrohr[Stainless Steel]

Sealing RingGehäusedichtung[NBR]

Keg NeckFassmuffe

month and year of assemblyMonat und Jahr der Montage

5CO SpringCO -Feder[Stainless Steel]

8CO ValveCO -Dichtung[EPDM]

Pos. Quantity Art.-No. Title

1 1 000022 Master Down Tube C

2 1 026363.7 Sealing Ring

3 1 026367.0 Locking Plate

4 1 026703.6 Ball

5 1 553045.9 Spring

6 1 610150 Body C 2"x14tpi

7 1 610670 Valve Spring

8 1 611020 CO2 Valve

9 1 611070 Safety Latch, flat

O 15,2 ±0,2

O 31 ±0,1

2"x14tpi -0,005" [BS 84]

O 74,5 ±0,15

thread to be greased with W-00015Gewinde beschichtet mit W-00015

5,85

±0,1

F

O 44,4 +0,3-0,2

E

L.a.D.

... ±

1 (se

e Dr

awin

g-No

. 000

023)

L.a.D.

... ±

1 (si

ehe

Zeich

nung

s-No

. 000

023)

(L.ü.A

. = L

.a.D.

+ 36

,5)

18

9

G

D

C

Distance:Tube - Bottom of Keg

[mm]Abstand:

Rohr - Fassboden

closed position 15 geschlossene Position

while cleaning / filling 8 während Reinigung / Befüllen

open position 12 geöffnete Position

EN DE EN DE

Product Information Produktinformationen

Stroke and Passages

open Position

while Cleaning / Filling

Hub und Öffnungsquerschnitte offene Position

während Reinigung / Befüllen

according to DIN 6650, DIN 3542 and FDA regulations

Produkt nach DIN 6650, DIN 3542 und FDA Bestimmungen

I CO2 valve + tube part 8 + part 1 - part 6 A 3,5 mm max. 8,5 mm

CO2-Dichtung + Steigrohr Pos. 8 + Pos. 1 - Pos. 6 A 3,5 mm max. 8,5 mm

gastight gasdicht ball part 4 – part 8 B 6,5 mm Kugel Pos. 4 – Pos. 8 B 6,5 mm

for specific length calculation keg drawing or H3-dimension is needed according to DIN 6647

Für konkrete Längenberechnung wird die Keg-Zeichnung oder das H3-Maß nach DIN 6647 benötigt

II

inside the seal part 8 - part 4 C 160 mm²

innerhalb der Dichtung Pos. 8 - Pos. 4 C 160 mm²

mounting torque: 80±5 Nm Anzugsdrehmoment: 80±5 Nm inside the seal part 8 D 180 mm² innerhalb der Dichtung

Pos. 8 D 180 mm²

temperature resistance short-time 135°C Temperaturbeständigkeit kurzfristig 135°C through inner tube Ø17,6 part 1

E 240 mm² innerhalb des Steigrohres Ø17,6 Pos. 1

E 240 mm²

for more information www.dispensegroup.com

für mehr Informationen www.dispensegroup.com III

through outer tube part 6 - part 8 F 190 mm² 410 mm² außerhalb des Steigrohres

Pos. 6 - Pos. 8 F 190 mm² 410 mm²

in part 6 G 1250 mm² in Pos. 6 G 1250 mm²

weight calculation ± 5% / Gewichtsberechnung ± 5%

m g = (L. a. D. mm − 40) ∗ 0,315

mm + 410g

B

A

O 43,5

O 48

O 19

C

²²

²²

customer-specific informationkundenspezifische Angaben

Art.-Nr.Part No.

L.a.D. [mm]Länge ab Dichtkantelength to sealing

Länge über alleslength over all

L.ü.A. [mm]

Page 21: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

21

CONNECTION EXTRACTOR TUBE ET-C-SI

6. Connection

ET-C-SI

Page 22: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

22

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

CONNECTION EXTRACTOR TUBE ET-C-SI

14.06.2005 AH

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

A updated 28.03.2013 Kunze

---ORIGIN REPL. BYREPL.

1

NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.2

PROD. DEV. DE

Combi Type Connection System

D-185574

VOLUME

Extractor Tube according to DIN 3542 (C-1)

BOTTOM VIEWDISPENSE HEAD

Dispense Headaccording to DIN 32677 (C) 6,5

±0,2

5,9 ±

0,6

O 75 +0,50

5,85

±0,1 O 31 ±0,1

O 74,5 ±0,15

O 15,2 ±0,2

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23

Page 24: MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 3 SAFETY AND QUALITY Safety Incorrect assembly/installation may damage the keg spear and poses the risk that components

24

DSI

07.

2018

· ©

DSI

Get

ränk

earm

atur

en G

mb

H ·

All

righ

ts r

eser

ved

Germany

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Phone: +49 (0) 23 85 772 100 Fax: +49 (0) 23 85 772 249

[email protected] www.dispensegroup.com

United Kingdom

Touch and Pour Systems Ltd Rufford House Darwin Drive Sherwood Energy Village New Ollerton Nottinghamshire NG22 9GW

Phone: +44 (0) 1623 836814 Fax: +44 (0) 1623 239224

[email protected] www.tapsystems.co.uk

ITALY

Vin Service S.r.l. Via G.Falcone 26/34 24050 Zanica - Bergamo - Italy Phone: +39 (035) 672 361 Fax: +39 (035) 672 699

[email protected] www.vinservice.com

USA

Taprite 3248 Northwestern Drive San Antonio Texas 78238

Phone: +1 (210) 523 08 00 Fax: +1 (210) 520 30 35

[email protected] www.taprite.com