Upload
ngotram
View
316
Download
8
Embed Size (px)
Citation preview
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
LIST OF ANNEXURES
Sr. No. Title Page No.
Annexure 1 Terms of References 12
Annexure 2 List of Products 13
Annexure 3 List of Partners 14
Annexure 4 Plant Layout 15
Annexure 5 Products With Raw Material 16
Annexure 6 Details of Manufacturing Process 19
Annexure 7 Details of Effluent Treatment Scheme and List of Plant Machinery 41
Annexure 8 Details of Water Consumption & Waste Water Generation 48
Annexure 9 Details of Energy and Fuel Consumption 51
Annexure 10 Details of Hazardous Waste 52
Annexure 11 Details of Flue Gas & Process Gas Emission 54
Annexure 12 Details of Solvent Recovery 55
Annexure 13 List of Hazardous Chemicals as per MSIHC Rules 58
Annexure 14 Land Possession Document 59
Annexure 15 NCT Membership Certificate 61
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-1
TERMS OF REFERENCES
• TOR prescribed by MoEF & CC for this sector will be taken into account.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-2 LIST OF PRODUCTS
SR. No. Name of Product
CAS No End use of product Quantity MT / Month
1 Pharma Intermediates 5
Cinnamyl aldehyde & OR 104-55-2 Flavouring agent agent inchewing gum,
beverages
m-Phenoxy benzyl alcohol & OR 13826-35-2 used as active in pharmaceutical products P-anisaldehyde/ 4-methoxy benzaldehyde & OR 123-11-5 fragrance and flavor industry.
4-Chlorobenzophenone & OR 134-85-0 UV curing type coating, printing ink, medical
2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propionic acid cyclohexyl amine salt & OR 153439-40-8 Fexofenadine Intermediate API
(anti allergic ) N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide & OR
133627-46-0 Nevirapine API ( anti HIV drug)
Trans-4-(2-amino-3,5-dibromobenzylamino)cyclohexanol hydrochloride 27489-62-9 Ambroxole Hydrochloride API ( for
respiratory disease) 2 Fine Chemical 20
Benzyl alcohol 100-51-6 Used as bacteriostatic in medications, cosmetics and topical drugs
3 Anti allergic 1
2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
303-26-4 Cetrizine API (anti allergic )
4 Dye Intermediates 5
4-chlorophthalic acid mono sodium salt 56047-23-5 Dyes intermediate
Phenyl peri acid magnasium salt 18108-68-4 Dyes intermediate Total 31
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-3
LIST OF NAME AND ADDRESS OF PARTNERS
Sr.No. Name of Director Address Contact No. 1 Mr. Divyeshkumar Ravinbhai
Nargoriya Add : 9, Nilkanth Society, Near Gandhikutir society, Bhatar Road, Surat – 395001, Gujarat , India
9909996216
2 Ms. Maitreyee Divyeshkumar Nagoriya
Add : 9, Nilkanth Society, Near Gandhikutir society, Bhatar Road, Surat – 395001, Gujarat , India
9909996216
3 Mrs. Tarulataben Chandravadan Palsanawala
Add :B-2 Muktanand Nagar Adajan Road , Opp New Sardar Bridge, Surat 395009 Gujarat, India
9909996216
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-5
LIST OF PRODUCTS WITH RAW MATERIAL
Sr. No. Name of products
Quantity of
(MT/month)
Name of Raw materials CAS NO.
Quantity (MT/MT) Quantity
(MT/month)
Pharma Intermediates
1 Cinnamyl aldehyde & OR
5
Benzaldehyde 100-52-7 0.893 4.464Acetaldehyde 75-07-0 0.370 1.848Sodium hydroxide 1310-73-2 0.100 0.500
2 m-Phenoxy benzyl alcohol & OR
m-Phenoxy benzaldehyde 39515-51-0 1.143 5.714Ni catalyst 7440-02-0 0.057 0.286H2 gas 1333-74-0 0.011 0.057
3 P-anisaldehyde/ 4-methoxy benzaldehyde & OR
p-Cresol 106-44-5 1.140 5.702Dimethyl sulfate 77-78-1 1.041 5.207sodium hydroxide 1310-73-2 0.661 3.306Sulfuric acid 7664-93-9 1.349 8.082Magnesium oxide 1309-48-4 2.215 11.074Toluene (Fresh) 108-88-3 0.083 0.413
4 4-Chlorobenzophenone & OR
4-Chlorobanzoic acid 74-11-3 0.814
4.07
Thionyl chloride 7719-09-7 0.672
3.36
Dimethyl formamide 68-12-2 0.010
0.05
Benzene 71-43-2 0.448
2.24
Aluminium chloride 7446-70-0 0.724
3.62 Caustic Solution 1310-73-2
0.921 4.60
5
2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propionic acid cyclohexyl amine salt & OR
2-methyl-2-phenyl propanoic acid 826-55-1
0.796 3.981
Thionyl chloride 7719-09-7
1.172
5.860
Sodium hydroxide 1310-73-2
0.191
0.955 Dimethyl amine 124-40-3
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
40% 0.818 4.092
Alluminium chloride 7446-70-0
1.303
6.513 4-Chloro butyryl chloride 4635-59-0
0.720
3.599
Dichloromethane (Fresh) 75-09-2
0.048
0.239
Hydrochloric acid 30% (Recovered) 7647-01-0
4.175
20.876
Toluene (Fresh) 108-88-3
0.088
0.438
Brine solution 7647-14-5
0.796
3.981
Methanol (Fresh ) 67-56-1
0.024
0.118
cyclohexyl amine 108-91-8
0.338
1.688
6
N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide & OR
3-Amino-2-chloro-4-methyl pyridine
133627-45-9 0.776 3.881
2-Chloronicotinoyl chloride 49609-84-9 1.271 6.354Cyclopropyl amine 765-30-0 0.236 1.182Methanol (Fresh ) 67-56-1 0.036 0.181Toluene (Fresh) 108-88-3 0.072 0.361
7
Trans-4-(2-amino-3,5-dibromobenzylamino)cyclohexanol hydrochloride & OR
2-Aminobenzaldehyde 529-23-7 0.400 2.000Fresh Methanol
67-56-1 0.1530.763
Bromine 7726-95-6 1.058 5.289
Potassium bromide 7758-02-3 0.395 1.974
Trans-4-amino cyclohexanol 27489-62-9 0.347 1.737 Toluene (Fresh ) 108-88-3 0.189 0.947Isopropyl alcohol (Fresh ) 67-63-0
0.1680.842
HCl gas 7647-01-0 0.132 0.658Sodium borohydrate 16940-66-2 0.100 0.500
Fine Chemical
8 Benzyl alcohol 20 Benzyl chloride 100-51-6 1.337 26.738sodium carbonate 497-19-8 0.775 15.508
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Anti allergic
9
2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
1
4‐Chlorobenzophenone 134‐85‐0 0.798
0.798
sodium borohydrate 16940‐66‐2 0.160 0.160
Fresh Methanol 67-56-1 0.040
0.040
Piprizine 110-85-0 1.427 1.427
Fresh Toluene 108-88-3 0.130 0.130Hydrochloricacid 7647‐01‐0 0.701 0.701
2‐chloroethanol 107‐07‐3 0.840 0.840 sodium monochloroacetate 3926‐62‐3 0.828 0.828
Potasium hydroxide 1310‐58‐3 0.500 0.500
dimethyl formamide 68‐12‐2 2.268 2.268Dichloromethane (Fresh) 75‐09‐2 0.084 0.084
Dye Intermediates
10
4-Chloropthalic acid mono sodium salt & OR
5
Pathallic anhydride 85-44-9 0.909
4.545
Sodium hypochlorite 7681-52-9 5.455
27.273
11
Phenyl peri acid magnesium salt & OR
Aniline (Fresh) 62-53-3 0.5
2.5
Peri acid 82-75-7 0.8
4.0Magnesium sulfate 7487-88-9 0.44 2.2Sulphuric Asid 30% 7664-93-9 2.2 11
Total 31 48.446 247.317
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
1. Cinnamylaldehyde
Process: Benzaldehyde and acetaldehyde charged in sodium hydroxide solution. Reflux reaction mixture for several hours. After completion of reaction layer separated and pure product will be collected by distillation from crude Cinnamyl aldehyde under vacuum Chemical Reaction:
Material Balance:
Input Kg Out put KgBenzaldehyde 500.0 Reaction Mass 1,886.0 Acetaldehyde 207.0
Sodium hydroxide 56.0 Water 1,123.0
TOTAL 1,886.0 TOTAL 1,886.0
Reaction Mass 1,886.0 Crude Cinnamylaldehyde 600.0 Effluent 1,286.0
TOTAL 1886 TOTAL 1,886.0
Crude Cinnamylalde 600.0 Product ‐ Cinnamylaldehyde 560.0 Evaporation Loss 40.0
TOTAL 600 TOTAL 600
STAGE‐1
Layer Separation
Dehydration
CHO
+ CH3 CHO
acetaldehydebenzaldehyde
H
O
Cinnamayl aldehyde
M.wt-44.05 M.Wt-106.12 M.Wt- 132
+NaOH
NaOH H2O+
sodium hydroxide water
M.Wt- 39.99 M.Wt - 18.01
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
2. m-Phenoxy benzyl alcohol
Process:
M-Phenoxy Benzaldehyde and Nickel catalyst charged to autoclave. Apply Hydrogen gas slowly and heat reaction mixture to 80-85 ºC for several hours. After completion of reaction cool reaction mass to room temperature. Catalyst separated by filtration and m-Phenoxy benzyl alcohol isolated by distillation.
Chemical Reaction:
Material Balance:
Input Qty., Kg Output Qty. Kg m-Phenoxy benzaldehyde 200.0 Reaction Mass 202.0
Ni catalyst 10.0 Catalyst recover 10.0
H2 gass 2.0 Total 212.0 Total 212.0
Reaction Mass 202.0 m-Phenoxy benzyl alcohol
175.0
Distilation Residue 10.0 Distilation loss 17.0
Total 202.0 Total 202.0
Autoclave
Distillation
OHO
m-Phenoxy Benzyl alcohol
M.Wt- 200.23
Ni cat
m-Phenoxy Benzaldehyde
M.Wt- 198.21
H2CHOO
Molecular Formula = C13H10O2 Molecular Formula = C13H12O2
+ Ni cat
Recovered cat. Catalist
M.wt -58.69 M.wt -58.69
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
3. P-anisaldehyde/ 4-methoxy benzaldehyde
Process : P-Cresol acid charged to SS Reactor with sodium hydroxide and water under heating dimethyl sulfate added to it slowly at elevated temperature. After completion of reaction sulfuric acid added and p-methyl anisole separated by filtration. Chemical Reaction
Material Balance:
Input Kg Output Kg p-Cresol 138.0 P-Methyl anisole 145.0
Dimethyl sulfate 126.0 Effluent 1,699.0 sodium hydroxide 80.0
Sulphuric Acid 520.0 water 980.0 Total 1,844.0 Total 1,844.0
Stage‐1 (Heating at 100ºC and filtration)
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process:
P-methyl anisole, magnesium oxide, sulfuric acid Charged in toluene. Heat reaction mass for several hours. After completion of reaction water added and layer separated. Organic acid on distillation gives 4-methyl Benzaldehyde
Chemical Reaction:
Material Balance:
4. 4-Chlorobenzophenone
Process:
P-Methyl anisol 145.0 P-anisaldehyde 121.0 Magnase oxide 268.0 Effluent 771.0
Sulfuric acid 520.0 Recovered Toluene 240.0 Toluene (F) 10.0 Vapour loss 10.0
Toluene (R ) 240.0 Methanol (Recover) 41Water 500.0 Spent Sulfuric acid 500Total 1,683.0 Total 1,683.0
Stage‐2 (Layer separation and Distillation)
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
4-Chlorobenzoic acid charged to GLR with thionyl chloride and DMF as a catalyst. This mass heated for several hours and cooled. Benzene added to reaction mass followed by aluminum chloride. Reaction mass heated and quench to ice water. Solid filtered and dried to give 4-chlorobenzophenone as off white powder
Chemical Reaction:
COOH
Cl
+ SOCl 2
COCl
Cl
DMF
4-chlorobenzoic acid 4-chlorobenzoyl chloride
M.wt ‐156.56 M.wt ‐118.97 M.wt ‐175.01
+ SO2
M.wt ‐64.6
Molecular Formula = C7H5ClO2 Molecular Formula = C7H4Cl2O
+
AlCl3 M.wt ‐133.34
HCl
Sulfer dioxide Hydrochloric acid
M.wt ‐36.46
M. F. -SO2 M F. -HCl
COCl
Cl
M.F.= C7H4Cl2O
M.wt ‐175.01
4-chlorobenzoyl chloride
+
O
Cl
(4-chlorobenzophenone
M.wt ‐216.66
+
M.wt ‐145.84 M.wt ‐78
Hydrochloric acid Alluminium hydroxide
Molecular Formula = C13H9ClO
+
benzene
M.F = C6H6
M.wt ‐54.034 HCl Al(OH) 33 H2O
M.wt ‐78.11
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Material Balance:
InputQty., Kg
Output Qty. Kg
4-Chloro banzoic acid 236.0 4-Chlorobenzoyl Chloride 290.0 Thionyl chloride 195.0 SO2 Gas 89
Dimethyl formamide 3.0 HCl 55Total 434.0
Total434.0
Input Qty., Kg Output Qty. Kg 4-Chlorobenzoyl Chloride
(Reaction Mass) 290.0
Product- 4-
Chlorobenzophenone
290.0
Benzene 130.0 Effluent 1,100.0 Aluminium chloride 210.0 HCl 240
Water 1,000.0 Total 1,630.0 Total 1,630.0
Input Qty., Kg Output Qty. Kg HCl 295.0 Scrub Solution To ETP 1,651.0
SO2 89.0 Caustic Solution 267.0
Water 1,000.0 Total 1,651.0 Total 1,651.0
Scrubbing
GLR
Reaction
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
5. 2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propaonic acid cyclohexylamine salt
Process:
2-Methyl-2-phenyl propionic acid and thionyl chloride charged to G L Reactor than heated for several hours. After completion of reaction mass cool to room temperature and charged dimethyl amine, sodium hydroxide slowly, followed by water under cooling and thus product obtained by filtration gives N, N, 2-trimethyl-2-phenyl propanamide a solid. Chemical Reaction:
Material Balance:
Input Qty., Kg Output Qty. Kg 2-methyl-2-propionic acid
250.0 N,N-2-trimethyl-2-phenyl proanamide
279.0
Thionyl chloride 217.0 HCl gass 208.0 Sodium hydroxide 60.0 Effluent 614.0
Dimethyl amine 40% 257.0 Water 317.0
Total 1,101.0 Total 1,101.0
Stage‐1
CH3 CH3
O
OH
CH3 CH3
O
N
CH3
CH3
SOCl2
NaOH
H2O
2-methyl-2-phenylpropanoic acid N,N,2-trimethyl-2-phenylpropanamide
+ SO2 NaOHH2O+ + +
M. wt‐ 164.20 M.Wt‐ 191..26 64.06 109.38 18.01 39.99
NH
CH3
CH3
3 HCl
HCl
sulfur dioxideHydrochloric acid
Water Sodium hydroxide
Molecular Formula = C10H12O2
M.wt = 81.54462
Molecular Formula = C12H17NO
STAGE- 1
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process:
Dichloromethane and aluminum chloride was charged to GL reactor, cool the reaction mass and 4-chlorobutyryl chloride added slowly drop wise under cooling then N, N, 2-trimethyl-2-phenyl propanamide in dichloromethane was added Slowly. Reaction mixture was refluxed for several hours. After completion of reaction water added and separated and organic layer distilled out gives oily product 2-[4-(4-chlorobutanoyl) phenyl]-N, N, 2-trimethylpropanamide. Chemical Reaction:
Material Balance:
Input Qty., Kg Output Qty. Kg N,N-2-trimethyl-2-phenyl
propanamide
279.0 2-[4-(4-chlorobutanoyl)phenyl]-
N,N-2-trimethyl propanamide
460.0
Alluminium chloride 409.0 HCl gass 118.0 4-Chloro butyryl chloride 226.0 Dichloromethane (Recovered ) 630.0
Dichloromethane (Fresh ) 15.0 Vapour loss 15.0 Dichloromethane
(Recovered)630.0
Effluent 1,826.0
water 1,490.0 Total 3,049.0 Total 3,049.0
Stage‐2
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process: Dichloromethane and aluminum chloride was charged to GL reactor, cool the reaction mass and 4-chlorobutyryl chloride added slowly drop wise under cooling then N, N, 2-trimethyl-2-phenyl propanamide in dichloromethane was added Slowly. Reaction mixture was refluxed for several hours. After completion of reaction water added and separated and organic layer distilled out gives oily product 2-[4-(4-chlorobutanoyl) phenyl]-N, N, 2-trimethylpropanamide. Chemical Reaction:
Material Balance:
Input Qty., Kg Output Qty. Kg 2-[4-(4-chlorobutanoyl) phenyl]-N,N-2-trimethyl
propanamide 460.0
2-[4-(4-chlorobutanoyl)phenyl]-
N,N-2-trimethyl propanonic acid
247.0
Hydrochloric acid 30% 1,311.0 Recovered Toluene 890.0 Water 454.0 Vapour loss 10.0
Sodium hydroxide 151.0 Effluent 2,379.0 Fresh Toluene 10.0
Recovered Toluene 890.0 Brine solution 250.0
Total 3,526.0 Total 3,526.0
Stage‐3
CH3
CH3
O
NCH3
CH3O
Cl
2‐[4‐(4‐chlorobutanoyl)phenyl]‐N,N,2‐trimethylpropanamide
CH3
CH3
O
OH
O
Cl
2‐[4‐(4‐chlorobutanoyl)phenyl]‐2‐methylpropanoic acid
CH3
CH3
O
OH
O
Cl
2‐[4‐(4‐chlorobutanoyl)phenyl]‐2‐methylpropanoic acid
HCl
H2O
NaOH
H2O
CH3
CH3
O
OH
O
2‐[4‐(cyclopropylcarbonyl)phenyl]‐2‐methylpropanoic acid
295.80 268.37
268.37 232.38
NH
CH3
CH3
.HCl+
81.54
Dimethylamine hydrochloride
+ NaCl 2 H2O+
58.44 36.02
Sodium Chloride Water
Molecular Formula = C16H22ClNO2 Molecular Formula = C14H17ClO3 Molecular Formula = C2H8ClN
Molecular Formula = C14H17ClO3 Molecular Formula = C14H16O3
STAGE - 3
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process:
2-[4-(cyclopropylcarbonyl) phenyl]-2-methyl propionic acid in Toluene and methanol was charged to reactor. Cyclohexyl amide was added drop wise slowly under cooling. The reaction mixture was refluxed for several hours then cooled and filter to give 2-[4-(cyclopropylcarbonyl) phenyl] -2-methyl propionic acid Cyclohexyl amine sate Chemical Reaction:
Material Balance:
Scrubbing of HCl Gas:
Input Qty., Kg Output Qty. Kg 2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propaonic acid cyclohexylamine salt
314.0
Recovered methanol 383.571 Fresh Toluene 17.499 Recovered Toluene 903.501
Fresh Methanol 7.429 Vapour loss 24.900 cyclohexyl amine 106.000 Drying loss 39.000
Recovered Toluene 903.501 Recovered Methanol 383.571
Total 1,665.0 Total 1,665.0
Stage‐4
2-[4-(4-chlorobutanoyl)
phenyl]-N,N-2-trimethyl
prpanoic acid
247.000
Input Qty., Kg Output Qty. Kg
HCl 326.0 HCl 30% reused in at stage 3 1,311.0 Water 985.0 Total 1,311.0 Total 1,311.0
Scrubbing
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
6. N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide
Process:
3-Amino-2-Chloro-4-methyl pyridine and 2-Chloronicotinyl chloride charged in Toluene to Reactor and stir at ambient temperature for several hours. After completion of reaction water added, layer separated and thus product obtained is as 2-Chloro-N-(2-chloro-4-methyl-3-pyridinyl)-3-pyridinecarboxamide
Chemical Reaction:
Material Balance:
Process:
2-Chloro-N-(2-chloro-4-methyl-3-pyridinyl)-3-pyridinecarboxamide, cyclo propyl amine charged in methanol. Reflux reaction mixture for several hours. After completion of reaction distilled out methanol and water added to reaction mass. Obtained precipitate filtered to get N-(2-Chloro-4-methyl-3-pyridinyl)-2-cyclopropylamino)-3-pyridinecarboxamide.
3-Amino-2-chloro-4-methyl
pyridine 215.0
2-Chloro-n-(2-chloro-4-methyl-3-pyridinyl)-3-pyridinecarboxamide
323.0
2-Chloronicotinoyl chloride 352.0 Recovered Toluene 230.0 Fresh Toluene 20.0 Vapour loss 20.0
Recovered Toluene 230.0 Effluent 494.0 Water 250.0 Total 1,067.0 Total 1,067.0
Stage‐1
N Cl
NH2
CH3
+N Cl
COCl
Toluene
N Cl
NH
CH3
N
ClO+ HCl
3‐Amino‐2‐chloro‐4‐methyl pyridine 2‐Chloronicotinoyl chloride 2‐Chloro‐N‐(2‐chloro‐4‐methyl‐3‐p
yridyl)‐3‐pyridinecarboxiamide
M.Wt‐ 142.5 M.Wt‐ 176 M.Wt‐ 282.12 M.Wt‐ 36.46
Hydrochloric acid
Molecular Formula = C6H7ClN2 Molecular Formula = C6H3Cl2NO Molecular Formula = C12H9Cl2N3O
STAGE - 1
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Chemical Reaction:
Material Balance:
2-Chloro-n-(2-chloro-4-methyl-3-
pyridinyl)-3-pyridinecarboxamide
323.0 N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide
277.0
Cyclopropyl amine 65.5 Recovered Methanol 320.0 Fresh Methanol 10.0 Vapour loss 10.0
Recovered Methanol 320.0 Efflluent 276.5 water 165.0 Total 883.5 Total 883.5
Stage‐2
N Cl
NH
CH3
N
ClO+
NH2Methanol
N Cl
NH
CH3
N
NHO
HCl+
2‐Chloro‐N‐(2‐chloro‐4‐methyl‐3‐pyridyl)‐3‐pyridinecarboxiamide
M.Wt‐ 282.12
Cyclopropyl amine
M.Wt‐ 57.09
N‐(2‐chloro‐4‐methyl)‐3‐pyridinyl)‐2‐(cyclopropylamino)‐3‐pyridinecaraxamide
M.Wt‐ 302.7 M.Wt‐ 36.46
Hydrochloric acid
Molecular Formula = C12H9Cl2N3O Molecular Formula = C3H7N Molecular Formula = C15H15ClN4O
STAGE - 2
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
7. Trans-4-(2-amino-3,5-dibromo benzyl amino)cyclohexanol hydrochloride (Ambroxol hydrochloride)
Process:
2-Amino Benzaldehyde charged to GL Reactor. Bromine added to it by dissolving it in water with potassium bromide. After completion of addition, mass stirred for several hours and filtered to give 2-amino-3, 5-dibromo Benzaldehyde as a solid.
Chemical Reaction:
Material Balance:
2-Aminobenzaldehyde 152 2-Amino-3,5-dibromobenzaldehyde 320
Recovered Methanol 480 KBr 204 Fresh Methanol 20 Effluent 980
Bromin 402 Recovered Methanol 480 water 800 Evaporation Loss 20
Potassium bromide 150
Total 2,004 Total 2,004
Stage ‐1
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process:
2-Amino-3,5-dibromo Benzaldehyde charged to toluene with trance-4-amino cyclohexanol in GL reactor. This mass heated for several hours and then toluene distilled under vacuum to give 4-[[(E)-2-amino-3,5-dobromophenyl) methylidiene] amino] cyclohexanol
Chemical Reaction :
Material Balance:
2-Amino-3,5-
dibromobenzaldehyde 320
4-[[(E)-(2-amino-3,5-dibromophenyl)methyledine]amino]cyclohexanol ]
370
Trans-4-amino cyclohexanol 132 Vapor loss 82 Fresh Toluene 72 Recovered Toluene 1,728
Recovered Toluene 1,728 Effluent 72 Total 2,252 Total 2,252
Stage‐2
2-amino-3,5-dibromo benzaldeyde
Br Br
NH2
CHO
+
NH2
OHNH2
Br
Br
N
OH
4[[(E)-(2-amino-3,5-dibromophenyl)methylidene]aminocyclohexanol
Trans-4-aminocycloheanol
M.Wt‐278.92 M.Wt‐115.17 M.Wt‐376.08
+ H2O
M.Wt‐18.01
Water
Heating
Molecular Formula = C7H5Br2NO
Molecular Formula = C6H13NOMolecular Formula = C13H16Br2N2O
STAGE - 2
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Process:
4‐[[(E)‐2‐amino‐3, 5‐dobromophenyl) methylidiene] amino] cyclohexanol charged to methanol followed by addition of sodium borohydride in water. This mass stirred for several hours and water added to it. This mass stirred, filtered and wet cake charged to IPA. HCl gas passed to it to form solid which filtered and dried to give Trans‐4‐(2‐amino‐3,5‐dibromo benzyl amino) cyclohexanol hydrochloride ( Ambroxol hydrochloride) as a solid.
Chemical Reaction:
Material Balance:
4-[[(E)-(2-amino-3,5-dibromophenyl)methyledine]ami
no]cyclohexanol ]370
Trans-4-(2-amino-3,5-dibromobenzylamino)cyclohexanol hydrochloride
380
Fresh Methanol 38 Recovered Isopropyl alcohol 1,536 Fresh Isopropyl alcohol 64 Effluent 2,191
Recovered Isopropyl alcohol 1536 vapour loss 64 HCl gas 50
Sodium borohydrate 38 water 2,075 Total 4,171
Total 4,171
Stage‐3
NH2
Br
Br
N
OH
Chemical Formula: C13H16Br2N2OMolecular Weight: 376.087
4[[(E)-(2-amino-3,5-dibromophenyl)methylidene]aminocyclohexanol
NaBH4+Sodium borohydrate
Chemical Formula: BH4NaMolecular Weight: 37.833
CH3OHChemical Formula: CH4OMolecular Weight: 32.042
NH2
Br
Br
NH
OH
BH3 CH3ONaTrihybridoboron
Chemical Formula: BH3Molecular Weight: 13.835
Sodium MethoxideChemical Formula: CH3NaO
Molecular Weight: 54.024
++
STAGE - 3
.HCl
Trans-4-(2-amino-3,5-dibromobenzylamino)cyclohexanol hydrochloride
Chemical Formula: C13H19Br2ClN2OMolecular Weight: 414.564
Cl
Chemical Formula: ClMolecular Weight: 35.453
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
8. Benzyl alcohol
Process:
Benzyl chloride is hydrolyzed with dilute soda ash for 12 hours at an elevated temperature. The mass is washed and the layer is separated to get crude Benzyl Alcohol. The crude is distilled under high vacuum at normal temperature to get pure Benzyl Alcohol.
Chemical Reaction:
Material Balance:
Distillation:
9. 2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
Process:
Benzyl chloride 250.0 Benzyl alcohol 187.0 sodium carbonate 145.0 Waste water 610.0
Water 500.0 CO2 98.0
TOTAL 895.0 TOTAL 895.0
Stage‐1
Waste Water 610.0 Distilled Water 495.0 NaCl Salt 115
Total 610.0 Total 610
Distillation
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
4- Chloro benzophenone in methanol charged under stirring and Sodium borohydrate added lot wise at room temperature. Stir reaction mass for 4-5 hours at room temperature and after completion of reaction distilled out methanol and water added to residue on filtration gave a 4-chlorobenzhydrol as solid.
Chemical Reaction:
Material Balance:
Process:
4-Chlorobenzophenone 400.0 4-Chlorobenzhydrol 400.0 sodium borohydrate 80.0 Recovered Methanol 1,180.0
Fresh Methanol 20.0 Vapour loss 20.0 Recovered Methanol 1,180.0
Water 1,200.0 Effluent 1,280.0 Total 2,880.0 Total 2,880.0
Stage‐1
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Chemical Reaction:
Material Balance:
Process:
4-Chloro Benzhydril Piperazine and toluene was charged to reactor. 2-chloro ethanol added slowly dropwise to reaction mixture. Stir reaction mass till completion of reaction. After completion of
4-chlorobenzhydrol 400.0 4-chlorobenzhydril piperazine
503.0
Piprizine 715.0 Recovered Toluene 680.0 Fresh Toluene 35.0 Vapour loss 35.0
Recover Toluene 680.0 Efflluent 2,775.0 Hydrochloricacid 351.0
water 1,812.0 Total 3,993.0 Total 3,993.0
Stage‐2
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
reaction water added, layer separated. Organic layer distilled to give 2-{4-[4-chlorophenyl) phenyl methyl] piperazine-1-yl) ethanol.
Chemical Reaction:
Material Balance:
Process:
4-chlorobenzhyril
piperazine
503.0
2-{4-[4-chlorophenyl)phenyl methyl] piperazine-1-yl}-ethanol
503.0
2-chloroethanol 420.8 Recovered Toluene 571.1 Fresh Toluene 30.1 vapour loss 30.1
Recovered Toluene 571.1 Effluent 2,424.8 Water 2,004.0
Total 3,529.0 Total 3,529.1
Stage‐3
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
2-{4-[4-chlorophenyl) phenyl methyl] piperazine-1-yl) ethanol, Dimethyl formamide, sodium monochloro acetate, potassium hydroxide was charred to Reactor. Heat reaction mass till completion of reaction. After completion of reaction dichloromethane and water added and layer separated. Dichloromethane distilled to give 2-[2-[(4—chlorophenyl) methyl [1-ppiperazinyl] ethoxy] acetic.
Chemical Reaction:
Material Balance:
2-{4-[4-chlorophenyl)phenyl
methyl] piperazine-1-yl}-ethanol 503.000
2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
501.0
sodium monochloroacetate
414.825 Recovered dichloromethane
2,565.1
Potasium hydroxide 250.498 Vapour loss 42.1 dimethyl formamide 1,136.259 Effluent 4,008.0
Dichloromethane (Fresh)
42.084
Dichloromethane (Recoverd ) 2,565.100
Water 2,204.382 Total 7,116.2 Total 7,116.15
Stage‐4
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
10. 4-chlorophthalic acid mono sodium salt
Process:
Phallic anhydride is charged in water under stirring sodium hypochlorite solution were added under stirring at moderate temperature after completion of reaction chlorinated product is isolated by diluted with water. The product is filtered; wash with brine solution and centrifuge, dried to give 4-chloropthalic acid mono so
Chemical Reaction:
Material Balance:
Input Qty., Kg Output Qty. Kg
Pthalic anhydride 500.0 Reaction Mass 3,500.0 Sodium Hypochlorite 3,000.0
Total 3,500.0 Total 3,500.0
Reaction Mass 3,500.0 Precipitated 4‐chloropthalic acid mono sodium salt
7,500.0
Water 4,000.0
Total 7,500.0 Total 7,500.0
Precipitated 4‐chloropthalic 7,500.0 4‐chloropthalic 550.0 Effluent 6,950
Total 7,500.0 Total 7,500.0
Stage‐2
Cetrifuge & Drying
Stage‐1
M/s. Maitri Pharma, Jhagadia- Bharuch ANNEXURE 6
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
11. Phenyl peri acid magnesium salt
Process:
Aniline is charged to reactor under stirring peri acid dry powder is charged slowly and heat reaction mixture to 150-155°C till reaction completed the excess aniline was recovered by vacuum destination reaction mass is dumped in water and the product is isolated by magnesium sulfate product filtered and washed with water and dry.
Chemical Reaction:
Material Balance:
Input Qty., Kg Process Output Qty. Kg
Aniline (Fresh) 250.0 Phenyl peri acid 400.0 Aniline (Recovered) 950.0 Effluent 2,470.0
Peri acid 400.0 Distilled aniline 950.0 Magnasium Sulfate 220.0 Ammonia 220
Water 2,000.0 Total 3,820.0 Total 3,820.0
Water 1000 Scrub solution 1220Ammonia 220
Total 1,220.0 Total 1,220.0
Stage‐1
Scrubbing
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-7 DETAILS OF EFFLUENT TREATMENT SCHEME
WASTE WATER TREATMENT SCHEME
Waste water generation, Segregation & Treatment Facility
The effluent generated from the various area will be:
• Process Waste water • Washing from plant area. • Domestic use • Utility Blow downs- Boiler, Cooling Tower, DM Plant
The Effluent will be generated from various activities, utility, Operations & domestic activities will be channeled toward common ETP. Where it will be treated in various stages. Effluent generated from plant will be divided into two categories.
• High Concentrated Stream, • Low Concentrated Stream.
Highly concentrated stream will be allowed through pass from volatile organic removal reactor where spent solvents will be remove then it will be pass through single stage evaporation process where condense generated, Condensate of evaporation process and Low concentrated effluent from utility will collected in equalization cum neutralization tank and then treat in ETP followed by Sand filter and activated carbon filter and will be send to NCT
Domestic Effluent will be disposed through Soak pit.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Quality of Process Effluent
Sr. No. Name of Products
Quantity of effluent in KL/Day
pH COD in mg/L
COD in KG/Day
BOD in mg/L
BOD in KG/Day
TSS in mg/L
TSS in KG/Day
TDS in mg/L
TDS in KG/Day
1 Cinnamyl aldehyde & OR
0.383 10-11 604 2.315 150.00 0.06 20 0.0077 400 0.153
2 m-Phenoxy benzyl alcohol & OR
0.000 5-8 --- --- --- --- --- --- --- ---
3 P-anisaldehyde/ 4-methoxy benzaldehyde & OR
3.402 4-6 380 12.948 114.18 0.39 28 0.0107 250 0.096
4 4-Chlorobenzophenone & OR
0.632 3-6 369 2.333 110.70 0.07 50 0.0191 250 0.096
5
2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propionic acid cyclohexyl amine salt & OR
2.558 3-6 1142 29.234 342.87 0.88 25 0.0096 750 0.287
6
N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide & OR
0.464 4-6 25329 117.429 7598.99 3.52 5 0.0019 3500 1.340
7
Trans-4-(2-amino-3,5-dibromobenzylamino)cyclohexanol hydrochloride & OR
1.512 6-8 1347 20.369 404.19 0.61 10 0.0038 680 0.260
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Sr. No. Name of Products
Quantity of effluent in KL/Day
pH COD in mg/L
COD in KG/Day
BOD in mg/L
BOD in KG/Day
TSS in mg/L
TSS in KG/Day
TDS in mg/L
TDS in KG/Day
8 Benzyl alcohol 0.000 6-8 0.00 15.490 0.00 0.00 0 0.0000 0 0.000
9
2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
0.698 6-8 861 6.009 258.34 0.18 10 0.0038 150 0.057
10 4-chloropthalic acid mono sodium salt
2.106 8-10 80 1.667 23.74 0.05 15 0.0057 50 0.019
11 Phenyl peri acid magnasium salt
1.446 8-10 507 7.337 152.24 0.22 15 0.0057 350 0.134
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Note:
1) COD < 5000 mg/ lit is consider as Low COD and shall be send to ETP 2) COD > 20000 mg/ lit is consider as high COD and shall be send to first VOC removal
reactor followed by single stage evaporator then its outlet will be sent to ETP.
List of ETP units
Sr. No. Name of Unit No. of Unit Capacity (m3) 1 Collection tank 2 10 2 Flash Mixture 1 0.15 3 Flocculator 1 0.5 4 Lamella type settler 1 4 5 Aeration Tank-1 1 30 6 Secondary hopper bottom settling tank-1 1 10 7 Aeration Tank-2 1 30 8 Secondary clarifier II 1 15 9 Treated Water sump 1 20
10 Sludge Drying Bed-1 Nos. 1 10 11 Sludge Drying Bed-2 Nos. 1 5 12 Pressure Send Filter 1 0.63 13 Activated Carbon Filter 1 0.63 14 Volatile organic compound removal
reactor 1 10
15 Single stage Evaporator 1 10
EFFLUENT QUALITY
Quality of High COD stream going to Volatile organic compound removal reactor
Sr.No. Parameter Unit Inlet to VOC removal reactor
Outlet of Single stage evaporator
1 pH - 6.5-8.5 7-8 2 TDS mg/lit 3000‐ 4000 400-500 3 SS mg/lit 50-100 <2 4 COD mg/lit 20000‐30000 1000-2000 5 BOD mg/lit 5000‐8000 300-500 6 Ammonical Nitrogen
(ppm) mg/lit 100‐150 --
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Stage wise Quality of low COD Wastewater
Sr. No.
Parameter
Unit Inlet low COD
Outlet of Single stage evaporator
Final ETP Inlet
Primary Treatment
Outlet of Secondary settling tank-01
Outlet of secondary settling tank-02
After Sand Carbon filter
1 pH -- 5-10 7-8 7-8 7-8 7-8 7-8 7.6 2 TDS mg/li
t 4000-7000
400-500 2000-3000
2000-3000
2000-3000
2000-3000 2000-3000
3 SS mg/lit
400-600 <2 200-250
150-200 100-150 100-150 80-100
4 COD mg/lit
3000-5000
1000-2000 2000-3000
1800-2700
500-800 250-300 200-250
5 BOD mg/lit
1000-2000
300-500 1000-1200
900-1000
150-200 50-100 50-100
Process Description of Effluent Treatment Plant
VOC removal reactor & Single Stage Evaporator
High Concentrated Process Effluent from plant will be collected in Equalization Tank-1 and then it will be treated in to Volatile organic compound removal reactor.
Volatile organic compound removal reactor will reduce remaining solvent from waste water and by then single stage evaporation process will reduce maximum high COD/TDS. Condensate of single stage Evaporator will be transfer to ETP for further treatment & Evaporation salt will be send to TSDF for landfilling.
ETP
Primary Treatment:
The effluent from plant, utility and filtrate from filter press will taken to equalization tank-2, the effluent is neutralized between pH 8.5 to 9.0 and transferred to flash mixture.
Flash Mixer
Alum solution will be prepared in dosing tank I. The solution will be dosed to flash mixer tank through dosing tank.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Flocculator
Poly solution of 1 % will be prepared in Dosing tank II. The solution will be dosed to flocculator dosing tank.
Lamella Type Tube Settler
The effluent will be settled in lamella type Tube settler. The clarified water will be discharged to sump and sludge will be discharges to sludge bed or dewatered through filter press.
Aeration Tank- I
The treated effluent from tube settler by gravity line after ensuring pH between 7.5 to 8.5. The COD inlet to aeration Tank-I is always maintained below 1800-2700 mg/lit.
MLSS=4000 mg/lit OR F/M= 0.10 to 0.12
Secondary Settling Tank I (SST- I)
The effluent from Aeration Tank I is discharged to SST – I, through gravity line. The pH at this stage have to be between 7.5 to 8.5. The settled sludge is recycled to Aeration tank I. The over flow is discharged to aeration Tank II.
Aeration Tank II
The treated supernatant from SST I is discharged to aeration tank II by gravity line after ensure pH between 7.5 and 8.5 The COD inlet to Aeration Tank I is always maintained below 500-800 mg/lit.
MLSS=3500 mg/lit OR F/M= 0.10 to 0.12
Secondary Settling Tank II (SST II)
The effluent from Aeration tank - I is discharged to SST II Through gravity line. The pH at this stage shall have to be between 7.5 and 8.0. The settled sludge is recycled to aeration Tank II.
Pressure Sand Filter
The neutral effluent will be pass through pressure sand filter for further reduction in suspended solids.
Activated Carbon Filter
From pressure sand filter, effluent will be allows through activated carbon filter for to remove color of effluent & to remove partial.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ETP Diagram:
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE – 8
DETAILS OF WATER CONSUMPTION Category
Quantity
KLD Remarks
(A) Domestic 5
(B) Gardening 3
(C) Industrial
Process 5.468 1.77 KLD will be recycle in process
Washing 2.5
Boiler 1
Cooling 2.5
Others 0.941 Water use for Scrubbing
Industrial Total 12.41
Total (A + B + C) 20.41 Total Fresh Water -18.64KLD & Internal Recycled Water – 1.77 KLD
1) Total water requirement for the project: 20.41 KLD
2) Quantity to be recycled: 1.77 KLD (Internal Recycled)
3) Total fresh water requirement: 18.64 KLD
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
DETAILS OF WASTE WATER GENERATION
Category Waste water
KLD
Remarks
(A) Domestic 4 Disposed through Soak pit
(B) Industrial
Process 6.895 Treated in to VOC removal
reactor & Single stage
evaporator then send to ETP
Washing 2.5
Boiler 0.002
Cooling 0.11
Others 1.389 Scrub Solution HCl , Na2SO4
& Ammonium Sulphate will
be generated and treated in to
in house ETP
Total Industrial waste
water
10.896
Total [A + B] 14.896
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Water Balance Diagram
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE 9
DETAILS OF ENERGY & FUEL CONSUMPTION
Sr.
No.
Particulars Requirement Remark
1. Electricity 140 KVA Will be met through Electricity
company
2 Bio Coal 1 MT/day Local Supplier
3. Natural Gas 45 Nm3/Hr Local Supplier
4. Diesel (in case of power
failure, DG set will be
operated)
130 Liter/ Hr. Local suppliers
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-10 DETAILS OF HAZARDOUS WASTE
Sr. No.
Name of Hazardous Waste
Category
Total Quanti
ty MT/Ye
ar
Source of Generation Mode of Disposal
1 Effluent Treatment Plant Sludge
35.3 296 From ETP Collection, Storage & Send to TSDF for landfilling
2 Evaporator salt 35.3 4 From Single stage Evaporator
Collection, Storage & Send to TSDF for landfilling
3 Used Oil 5.1 0.6 From Lubrication Collection, Storage, Sold to MoEF Approved Vendors.
4 Empty Barrels/ Containers/ Liners Contaminated with hazardous chemicals/ wastes
33.1 14 From Packing Material
Collection, Storage, decontami nation, Sold to GPCB, approved Vendors
5 Process Residue and wastes / Distillation Residue & NaCl Salt
28.1 154 Production process of m-Phenoxy benzyl alcohol & NaCl salt will be generated from benzyl alcohol
Collection, Storage, Send for Incineration/co- processing
6 Spent Carbon (From ETP )
28.3 1 Activated Carbon filter Collection, Storage, Send for Incineration/co- processing
7 Spent Carbon Solvent Recovery System
28.3 1 Carbon tower of Solvent recovery System
Collection, Storage, Send for Incineration/co- processing
8 Spent Solvent 28.6 100 From Production process & VOC removal reactor
Collection, Storage, Send for Incineration/co- processing
9 Date-expired products
28.5 50 From premises Collection, Storage, Send for Incineration/co- processing
10 Off specification products
28.4 50
Production process Collection, Storage, Send for Incineration/co- processing
11 Spent catalyst 28.2 4 Production process of Benzyl alcohol and or 4-Chlorobenzophenone
Collection, Storage, Send for authorised regenerator
12 Scrubbed Solution Na2SO4 10% to 20 %
C2 200 Scrub solution will be generates from 4-Chlorobenzophenone
Send to ETP for treatment.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
13 Scrubbed Solution HCl 10% to 20 %
C2 160 Scrub solution will be generates from 4-Chlorobenzophenone
Send to ETP for treatment.
14 Scrubbed Solution HCl 30%
C2 252 Scrub solution generates from 2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propaonic acid cyclohexylamine salt
Recycle in process
15 Scrubbed Solution Ammonium sulphate 10% to 20 %
C2 160 Scrub solution generates from Phenyl peri acid magnasium salt
Send to ETP for treatment
16 Spent Sulphuric acid C2 250 Scrub solution generates from P-anisaldehyde/ 4-methoxy benzaldehyde
Send to ETP for treatment.
OTHER NON HAZARDOUS WASTE
Sr. No. Waste Quantity Mode Of Disposal
1. Glass Waste ( Z 13) 0.1 MT/month To TSDF. 2. Paper waste (Z44) 0.5 MT/month At notified area facility. 3. Bio-Medical Waste 0.05 MT/month Will be disposed off as per Bio Medical
Waste Rules. 4. Wooden Waste 2 MT/month Authorized Scrap Vendors. 5. Used Batteries 0.1 MT / month Authorized Scrap Vendors. 6 Fly Ash 3 MT / Month Send to authorize Brick manufactures
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE- 11
DETAILS OF FLUE GAS EMISSION
DETAILS OF PROCESS GAS EMISSION
Sr.
No.
Stack
Attached To
Stack
Height(m)
Air Pollution
Control System Parameter Permissible Limit
1 Reactor Vent 17 Water Scrubber
Followed by
Alkali Scrubber
SO2
HCl
40 mg/Nm3
30 mg/Nm3
2 Reactor Vent 17 HCl 30 mg/Nm3
3 Reactor Vent 17 Acid Scrubber Ammonia 175 mg/Nm3
Sr. No.
Stack Attached to
Fuel Consumption Stack Height
in meter
APCM
Probable Pollutants
Permissible Limit
01 Steam Boiler
1 TPH
Bio Coal 1 MT /day
12 Bag Filter PM SO2 NOX
150 mg/Nm3 100 ppm 50 ppm 02 Thermic Fluid
Heater 2 Nos. (0.5 lac Kg Cal/hr.)
Natural Gas 45 Nm3/Hr
Adequate Stack Height
03 DG Set
125 KVA
Diesel 130 Lit/ Hr.
09 Adequate Stack Height
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
ANNEXURE-12
DETAILS OF SOLVENT RECOVERY
A solvent recovery system comprises of two stage heat exchangers. Cooling tower water will be
circulated in primary heat exchanger and in secondary heat exchanger chilled water circulation is
done. The uncondensed solvent after the secondary heat exchanger will be diverted to water
scrubber the traces of solvent will get dissolved in water. On getting saturation, the solvent mix
water will be subjected for recovery of solvent (if feasible) and/or water will be diverted to ETP
plant for further treatment the process will ensure no VOC emission from solvent recovery
system.
The scrubbing system consists of a scrubber (packed column absorber), an exhaust blower and
scrubbing media circulation via pumps followed by carbon adsorption tower. The vapors coming
from the process vents and raw material storage area enters the primary scrubber where they are
absorbed in water. Thus, the air leaving from the scrubber is clean, which is again feed into the
secondary tower consists of carbon to trap any remaining VOC. The figure of scrubber system is
given below as figure.
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
FLOW DIAGRAM OF SOLVENT RECOVERY SYSTEM
Vent
Carbon Adsorption
Reactor
Primary Condenser
Cooling Tower i
Secondary Condenser
Chilled Water
i l iSpray
Water Tank
Receiver Un scrubbed VOCs
VOC
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd
Details of Solvent Recovery
Sr. No.
Name of Representative Product
Product Quantity in MT/Month
Name of Solvent used
Solvent Recovered Quantity in MT/Month
% Recovery
31 P-anisaldehyde/ 4-methoxy benzaldehyde
5
Toluene 9.917 96
52 2-[4-(4-cyclopropyl carbonyl phenyl]-2-methyl propionic acid cyclohexyl amine salt
Methanol 28.559 96.24 Toluene 6.108 98.49 Di chloromethane 10.032 97.67
63 N-(2-chloro-4-methyl-3-pyridinyl)2-(cyclopropyl amine)-3-pyridinecarboxamide
Toluene 4.152 92
Methanol 5.776 99.9 74 Trans-4-(2-amino-3,5-dibromo
benzyl amino)cyclohexanol hydrochloride (Ambroxol hydrochloride)
Toluene 22.737 96 Methanol 6.316 89.22 Isopropylalcohol 20.211 96
95 2-[4-[4-chlorophenyl)phenyl methyl [1-piperazinyl] ethoxy] acetic
1 Methanol 2.355 98.53 Toluene 2.497 95.06 Di chloromethane 5.120 98.39
M/s. Maitri Pharma, GIDC Jhagadia- Bharuch
M/s. Jyoti Om Chemical Research Centre Pvt Ltd 42
ANNEXURE-13 LIST OF HAZARDOUS CHEMICALS AS PER MSIHC RULES
Sr. No. Name of Chemicals 1 Acetaldehyde 2 Sodium hydroxide 3 Hydrogen 4 p-Cresol 5 Dimethyl sulfate 6 Sulphuric Acid 7 Magnesium oxide 8 Toluene 9 Thionyl chloride 10 Dimethyl formamide 11 Benzene 12 Aluminium chloride 13 Dimethyl amine 14 4-Chloro butyryl chloride 15 Dichloromethane 16 Hydrochloric acid 30% 17 cyclohexyl amine 18 3-Amino-2-chloro-4-methyl pyridine 19 Methanol 20 Bromine 21 Potassium bromide 22 Isopropyl alcohol 23 Sodium borohydrate 24 Benzyl chloride 25 sodium carbonate 26 Piperazine 27 sodium monochloroacetate 28 Potassium hydroxide 29 Pathallic anhydride 30 Sodium hypochlorite 31 Aniline