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Multi-Axis Turning Center

Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

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Page 1: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Multi-Axis Turning Center

Page 2: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

High performance turning center featuring first & second spindle

that have the same power and capacity, with upper & lower turrets on

the grounded box type bed. Simultaneous machining on two faces

with both spindles and turrets and virtual realization of Y-axis function

will bring you double productivity.

Multi-axis turning center combines

Y-axis function, two spindles and

upper &lower turret in a machine

2

Page 3: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

3

Page 4: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Oil Cooling Unit for Spindles

Perfect C-axis Control of Both Spindles

Both left and right spindle have built-in motorspindles that wholly covered with oil coolingsystem to ensure remarkable range of applicationsfrom heavy duty cutting with high power at lowspeed to fine to finish cutting at high speed andoptimize thermal displacement.

Main SpindlePUMA TT2000SY

55000000 r/min

Max. spindle speed

336600。。(in 0.001。increment)

C1, C2-axis index

11110033 N.m

C1, C2-axis braking torque

336666 N.m

C1, C2-axis contouring torque

2222 kW

Motor (10 min)

PUMA TT2500MS/SY

33550000 r/min

Max. spindle speed

2266 kW

Motor (30 min)

Both Left and Right spindle are designed to minimize maleffects of thermaldistortion which can hit continuous machining precision seriously. Especially thesame capacity of both spindles improves productivity remarkably of single machine.

Perfect built-in motor driven spindles.

PPUUMMAA TTTT 22000000 SSYY●Spindle motor power : 22kW(Built-in)●Max. Spindle speed : 5000 r/min

■Main Spindle power-torque diagram

PPUUMMAA TTTT 22550000 MMSS//SSYY●Spindle motor power : 26kW(Built-in)●Max. Spindle speed : 3500 r/min

20

1

10

100 250

5

30

1000 2000 3500

15kW

22kW S1 Cont.

433N

. m(319

.4ft.lb

f) S3 2

5%

369N

. m(272

.2ft.lb

f) S2 3

0min

296N

. m(218

.3ft.lb

f) S1 C

ont.

200N

. m(147

.5ft.lb

f) S1 C

ont.

237N

. m(174

.8ft.lb

f) S2 3

0min

SPINDLE SPEED(r/min)

OU

TPU

T(kW

)

1050 3000485570 900

50020

26kW S2 30min22kW

S3 25%S2 30min

S1 Cont.

2000100020

5

100

10

1

20

370 450 1050

500

15kW S1 Cont.

11kW S1 Cont.

477N

. m(351

.8ft.lb

f) S3 2

5%

318N

. m(234

.5ft.lb

f) S2 2

0min

233N

. m(171

.9ft.lb

f) S1 C

ont.

SPINDLE SPEED(r/min)

OU

TPU

T(kW

)

5000

2800 4400

200N

. m(147

.5ft.lb

f) S2 1

0min

168N

. m(123

.9ft.lb

f) S2 3

0min

136N

. m(100

.3ft.lb

f) S1 C

ont.

22kW S2 10min18.5kW S2 30min

800S3 25%

S2 20min

CC&&ZZ--aaxxiiss ccyylliinnddrriiccaall iinntteerrppoollaattiioonn

CC&&XX--aaxxiiss ppoollaarr iinntteerrppoollaattiioonn

Z-axis

X-axis

C-axis

C-axis

Left Spindle

Right Spindle

4

Page 5: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Radial BMT65P

Turret

Rapid Traverse

●Max. speed : 4000 r/min (5.5 kW)

0

1

2

3

4

5

6

1000 2000 3000 4000 5000

5.5kW

3.7kW

1.5kW

1115425

5.5kW

(15min, S3 60%

1.5kW(Continuous Operating Zone)

47 N

. m

33.7

N. m

Opearting Zone)

SPINDLE SPEED (r/min)

OU

TPU

T (k

W)

Total of 24 tool stations upper and lowerturret(BMT65P) make it possible to completecomplicated parts requiring many tools in justone set-up. Reliable servo driven turretsreduce the total cycle time required tomachine parts.

00..2200 s

Index time (1-station swivel)

2244 stations (12+12)

No. of tool station(Upper+Lower turret)

The turret features BMT65P style tooling inwhich the toolholders are mounted directiy tothe turret’s periphery using 4 large bolts.

Harmonization of upper & lower turret

■Rotary tool spindle power-torque diagram

•Scraping of Slideway

•Outstanding rigidity for high feedrates

X-axis 2200 m/min Z-axis 2244 m/min

5

Page 6: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Y-axisX1-axis Ys-axis

Z1-axis

Y-axisX1-axis Ys-axis

Z1-axis

Y-axis addition to upper turret on SY series brings complex machining to completionin just one set-up. Synchronous interpolation of X1-axis and Ys-axis in double waysstructure creates the Y-axis function

112200 mm (±60mm)Y-axis travel

77..55 m/minY-axis rapid

Y-axis Working Range Y-axis Working Range

24510

255 (X1-axis travel) 100

6060

6.923

50.2

29

141.077

348.923

Interference area with

Right spindle

Spindle center

Angular miling unit moving area

By simultaneous X-Y-Z-axis feed control and C-axis function to guideprecise circular orientation of spindle, Y/X axes circular interpolationsimplifies the machining of complex shapes in faster cycle time.

Y-axis

X-axis

OOnn--cceenntteerrffaaccee ggrroooovvee

PPoollyy--ssiiddeemmaacchhiinnee

OOffff--cceenntteerr ssiiddeeggrroooovvee

YY&&XX--aaxxiiss cciirrccuullaarriinntteerrppoollaattiioonn

Y-axis

X-axis

Y-axis

X-axis

X1+Y-axis

Virtual y-Axis Function

Robust DesignStable base for supporting high-speed, high-precision machining.

All guide ways are wide wraparound rectangular type for unsurpassedlong term rigidity and accuracy

FFEEMM ((FFiinniittee EElleemmeenntt MMeetthhoodd))

TThhee hheeaavviillyy rriibbbbeedd ttoorrqquuee ttuubbee ddeessiiggnn pprreevveennttssttwwiissttiinngg aanndd ddeeffoorrmmaattiioonn..

6

Page 7: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Machine Construction Process integration by just one setup

Axis Features

225555 mm

X1axis (Upper turret)

119900 mm

X2-axis (Lower turret)

880000 mm

Z1axis (Upper turret)

990000 mm

Z2-axis (Lower turret)

881100 mm

B-axis A : Max. turningdia.

339900 mm(on Upper turret)

330000 mm(on Lower turret)

B : Max. turninglength

335500 mm

C : Max. barworking dia.

B B

ΦC

ΦC

ΦA

Travel Machining Range

*1 : TT2000SY

LLeefftt SSppiinnddllee

RRiigghhtt SSppiinnddllee

UUppppeerr TTuurrrreett

LLoowweerrTTuurrrreett

YY--aaxxiiss

XX11--aaxxiiss

XX22--aaxxiiss

ZZ11--aaxxiiss

ZZ22--aaxxiiss

BB--aaxxiiss

CC22--aaxxiiss

CC11--aaxxiiss

Perfect integration of multi-process and high productivity are achieved by Left &right spindle of the same power and capacity, with upper & lower turrets on thegrounded box type bed.

C1-AXIS

C2-AXIS

Z1-AXIS

Y-AXIS X1-AXIS

X2-AXIS

Z2-AXIS

B-AXIS

C1-AXIS

C2-AXIS

Z1-AXIS

Y-AXIS X1-AXIS

X2-AXIS

Z2-AXIS

B-AXIS

Continuous process accuracy, Shorten setting time,Optimal distribution of cycle and Automated works

Achievement ofPUMA TT machines

7766 (67) mm

7

*1

Page 8: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Roundness

Roughness

Reliable Long-Run Machining Accuracy

The machining accuracy indicated is just for reference.Depending on cutting and environmental conditionsduring measurement, the results can be different.

00..4455 ㎛

00..2233㎛Ra

TTooooll DDiiaammoonndd TTooooll [[nnoossee RR00..88]]

Material AL2024

Outer diameter (mm) 60

Spindle speed (r/min) 1300

Feedrate (mm/rev) 0.05

8

Page 9: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Machine Capacity*1

Stable performance in all machining range.

Heavy-Duty Cutting, OD(Left spindle & upper turret)

Balanced Cutting, OD(Left spindle & upper - lower turret)

Drilling Tapping

Machining Examples High Productivity

Note) The cutting test results indicated above are obtained as anexample through real test cutting. The results may not be obtaineddue to differences in cutting and environmental conditions duringmeasurement.

The synchronous control of Upper and Lower turrets makes O.D.cutting with high precision balanced cutting.

Chip removal rate

Cutting depth

MMaatteerriiaall CCaarrbboonn sstteeeell,, SSMM4455CC

Cutting speed (m/min) 120

Feedrate (mm/rev) 0.36

Spindle speed (r/min) 320

MMaatteerriiaall CCaarrbboonn sstteeeell,, SSMM4455CC

Cutting speed (m/min) 120

Feedrate (mm/rev) 0.4

Spindle speed (r/min) 320

Making full use of the high output motor, heavy-duty O.D. cutting ispowerful and precise even with large workpieces.

Cycle Time

1turret

TTseries

ProductivityActual cutting Non-cuttingoperations

Actual cutting Non-cuttingoperations

X 1.7

*1 : on TT2500MS

1100 mm

334488 cm3/minChip removal rate

Cutting depth (upper & lower turret)

55 mm×22

336677 cm3/min

TTooooll øø 2200 HHSSSS ddrriillll

Material Carbon steel SM45C

Rotary tool spindle speed (r/min) 1000

Feedrate (mm/rev) 0.3

Chip removal rate (cm3/min) 60

Drilling depth (mm) 10

TTooooll MM1166××22..00

Material Carbon steel SM45C

Rotary tool spindle speed (r/min) 600

Feedrate (mm/min) 1200

9

Page 10: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Eco-Friendly Design

Collection of Waste Lubrication Oil

Oil Skimmer (opt.)

No Coolant Leakage

Safety window on front door

Viewing window is designed and was tested underheavy condition to protect operator against possibledangers during real cutting thanks to its shockabsorbing laminated glass and double panelconstruction. The window without grating also provides a clearview of the machine inside.

115555 mm00~~9900。。

JJuusstt

Less waste lubrication oil extends the life time of thecoolant water and cut down the grime and offensive smellof the machine inside.

Another suggestion toprolong the life time of thecoolant water. A belt-driventype oil skimmer picks upand removes waste oil fromthe coolant tank that iseasily drained.

Perfect integration to care environment of humanand earth

Rigorously designed, manufactured and tested machinecovers do not permit coolant leakage in any condition. Thefactory always keeps our environment clean.

Resin

NBR

Out side

Tempered glass

Polycarbonate

Metal plate

Separate coolant tank

Pressure control forLeft spindle chucking

Lubrication tank

Pressure control for Right spindle chucking(or Tail stock)

High maintainability

Ergonomic Design

Carefully tailored ergonomic operating environment.

Safety & Operability

Operator oriented designwith 90。swivel

Swivel type operator panel

10

Page 11: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Optional Equipments

Collet chuck Auto tool pre-setter Oil skimmer

Coolant blower Work measurement Oil mist collector

11

Page 12: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Max. work diameter Ø255mm

Max. work length 160mm

Max. work weight 15kg

Max. speed of X-axis 90m/min

Max. speed of Z-axis 100m/min

Number of pallets 14 stations

Stack height 450mm

Max. work diameter Ø76mm

Max. work length 170mm

Max. work weight 4kg

ØØ7766 (ØØ67) mmMax. Bar Working dia

*1 : on TT2000SY. Note) Depending on the chuck and cylinder spec. used in the machine, the bar working dia. can be reduced.

TT series can be integrated perfectly with a high-speed gantryloader to increase productivity in both short and longproduction runs.

Optimal Support System of Automatic Operation (option)Gantry Loader Application

Automated bar working is possible by bar feeder system.When parts unloader system is added, its value of use will bein the best.

Bar Feeder System

Parts unloader system built inside the machine can receiveworkpieces from both spindles. Automated operation is realizedperfectly when the system is coupled with bar feeder system.

Parts Unloader & Conveyor

**11

12

Page 13: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Easy Operating System

Easy operating system has designed operation the manydifferent machine in our products. We has supplied easeoperation and high reliability with user-friendly interface tocustomer production lines.

■High compact CNC is realized through LCD display with integratedCNC and a flash memory card interface is standard features.

■Provides many support functions for set-ups, such as toolmeasurement, workpiece measurement at the original point, andworkpiece measurement inside the machine.

■Uses one display screen to perform all operations includingprogramming, checking by animation, and real machining.

■User-Friendly Operation : Soft key Selection of Comprehensive CycleLibrary

■For machining center, turning center and compound machine with millingand turning.

■Solid modeling provides high speed animation. (TFT-LCD Color Only)

■Icon menu soft-keys provide convenient programming for sophisticated

milling and turning.

■Measurement cycles provide automatic offset measurement of workpiece (Available for machining center and for compound machine).

■Registration of parameter sets for high speed machining and/or for highprecision machining with machine configurations.

■Instruction of precision level for desired machining selects appropriate

parameters automatically.

■Precision level can be instructed through NC program.

EEaassyy ooppeerraattiioonn ssyysstteemmOne single screen provides handy operation guidance forprogramming through machine operation.

GGuuiiddee ffoorr mmaacchhiinniinngg pprreeppaarraattiioonnIn preparation for machining, simple instructions on a selectedscreen allow to measure the setting error of workpiece and tooloffset value for automated adjustment.

One single screen provides convenient operation & parametersetting for high speed and high precision machining instructions.

MMaacchhiinniinngg ccoonnddiittiioonn sseelleeccttiinngg ffuunnccttiioonn

Standard Features

13

Page 14: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Tooling System (Upper & Lower turret)

Note) Above tooling system is our recommendation. Depending on export condition, the standard tooling packed with themachine can be different.

unit : mm

Double OD Tool Holder

12st Upper TurretBMT 65P

12st Lower TurretBMT 65P

TURNING TOOL

OD, FACE, CUT-OFF

ID HOLDER

ROTARY TOOL

PLUG

OD Tool (□25)

Cutting Tool(□25)

Boring Bar Sleeves

Ø10-H40Ø16-H40Ø25-H40

Ø20-H40Ø25-H40Ø32-H40

Ø3,4,5,6,7,8,9,1011,12,13,14,15,1617,18,19,20

Ø12-H40Ø20-H40Ø32-H40

Boring Bar

U-DrillU-Drill Sleeves

Drill

Holder Coverfor U-Drill

Drill Socket

MT NO.1MT NO.2MT NO.3

Straight Milling HeadFor Side Cutting

COLLET(ER32)

Collet Adapter

Angular Milling HeadFor Face Cutting

Dummy Plug

Milling Arbor Adapter

Weldon Adapter(ID20)

OD Tool Holder

Face Tool Holder

Cut-Off Tool Holder

ID Tool Holder

14

Page 15: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

Single OD Tool holder

127 900 (Z2-axis travel) 73

73 800 (Z1-axis travel) 227

290 810 (B-axis travel)

1100 (Distance between spindle nose)

4021

5

255 (

X1-a

xis

trave

l)

150

40

190

(X2-

axis

trav

el)

7410018

27

89 85 100

2718

130

Angular milling head

9346168

190 (

X2-

axis

trav

el)

1018

010

0

1024

510

0

134 900 (Z2-axis travel) 6634

66 800 (Z1-axis travel) 168 66

255

(X1-

axis

trav

el)

2984

15

728172

193 147

67

15

Straight milling head

255

(X1-

axis

trav

el)

31

150 800 (Z1-axis travel) 150

15050 900 (Z2-axis travel)

190 (

X2-

axis

trav

el)

31

800100

Double OD Tool holder

255

(X1-

axis

trav

el)

1100 (Distance between spindle nose)

7 140 7

186

73 800 (Z1-axis travel) 154 73

27 127 900 (Z2-axis travel) 73

190 (

X2-

axis

trav

el)

100 86

1813

0

150

40

4021

5

2718

130

101 85 100

15

ID Tool holder

80 800 (Z1-axis travel) 90 130

30 90 900 (Z2-axis travel) 80

2523

011

525

5 (X

1-ax

is tr

avel

)

2516

511

519

0 (X

2-ax

is tr

avel

)

40¨ª

140Max.140Max.

516

0 65 74

771129

40

112129 90

254

¨ª

135

8

unit : mm

Working Range

15

Page 16: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

unit : mm

Tool Interference Diagram

59

95

Ø20

Max.

182.5 130 255 (X1-axis travel)182.5115

215 404090

Ø40

Ø260

Ø270

Ø30

0(T

urre

t-2: M

ax. t

urni

ng d

ia)Ø

390(Turret-1: M

ax. turning dia)

100

957

Ø250

Ø230

Ø260

Ø676 (Max. swing dia.)

Ø676 (Max. swing dia.)

40 150 40 90

190 (X2-axis travel) 130 182.5 182.5 115

59

95 Ø20

Max.

957 Ø40

100

59

95

Ø20

Max.

182.5 130 255 (X1-axis travel)182.5115

215 404090

Ø40

Ø260

Ø270

Ø30

0(T

urre

t-2: M

ax. t

urni

ng d

ia)Ø

390(Turret-1: M

ax. turning dia)

100

957

Ø250

Ø230

Ø260

Ø676 (Max. swing dia.)

Ø676 (Max. swing dia.)

40 150 40 90

190 (X2-axis travel) 130 182.5 182.5 115

59

95 Ø20

Max.

957 Ø40

100

UPPER TURRET LOWER TURRET

UPPER TURRET LOWER TURRET

16

Page 17: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

unit : mm

External Dimensions

1210

4150 896

1090

2490

3600 1446504640

1100

882

SIDE CHIPCONVEYOR(OPTION)

2210

1020

559

1570 REAR CHIP

CONVEYOR(OPTION)

1210

2340

150

808 1402221055 1020

633

SPINDLE CENTER

SPINDLE CENTER

1090

1210

4150 896

1090

2340

3600 1446504640

1100

882

2210

1020

559

1570

1210

2340

808 1402221055 1020

633

1090

REAR CHIPCONVEYOR(OPTION)

SIDE CHIPCONVEYOR(OPTION)

Front View

Top View

Side View

Front View

Top View

Side View

17

Page 18: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

DDeessccrriippttiioonn UUnniitt PPUUMMAA TTTT22000000 PPUUMMAA TTTT22550000MMSS PPUUMMAA TTTT22550000SSYYSwing over bed mm 800Swing over saddle mm 620Recom. Turning diameter mm 210 255

Max. Turning diameter mm U Turret : 390L Turret : 300

Max. Turning length mm 350Bar working diameter mm ø65 ø76Spindle speed r/min 5000 3500Spindle nose ASA A2#6 A2#8Spindle bearing diameter (Front) mm 110 130Spindle through hole mm ø76 ø90Cs Spindle Index angle deg 360 (in 0.001)Cs Spindle Index Speed r/min 200Spindle speed r/min 5000 3500Spindle nose ASA A2#6 A2#8Spindle bearing diameter (Front) mm 110 130Spindle through hole mm ø76 ø90Cs Spindle Index angle deg 360 (in 0.001)Cs Spindle Index Speed r/min 200Travel distance X1/2-axis mm X1: 255 <215+40>

X2: 190 <150+40>Z1/2-axis mm Z1: 800, Z2: 900

B-axis mm 810Y-axis mm 120<±60> - 120 <±60>

Rapid traverse X1/2-axis m/min 20Z1/2-axis m/min 24

B-axis m/min 24Y-axis m/min 7.5 - 7.5

Max. cutting feedrate X1/2-axis mm/rev 500Z1/2-axis mm/rev 500

B-axis mm/rev 500Y-axis mm/rev 500 - 500

No. of tool stations (Upper+Lower) st 12+12OD tool height mm 25Boring bar diameter (Main/Sub) mm ø40Indexing time s 0.2Rotary tool spindle speed r/min 4000Left spindle motor (Int./Cont) kW 22/15 (10min) 26/22 (30min)Right spindle motor (Int./Cont) kW 22/15 (10min) 26/22 (30min)Rotary tool spindle motor (15min /Cont) kW 5.5/1.5Servo motor X1-axis kW 4.0 3.0 4.0

X2-axis kW 3.0Z1-axis kW 4.0Z2-axis kW 4.0B-axis kW 4.0Y-axis kW 3.0 - 3.0

Coolant pump kW 0.9Electric power supply (Rated capacity) kVA 83.15 95.6 95.77Machine height mm 2480 2330 2480Machine dimensions length mm 4050

width mm 2210Machine weight kg 12600 12300 12700

■Absolute positioning encoder■Air blast for chuck jaw cleaning■Coolant supply equipment■Foot switch■Front guard door inter lock■Full enclosure chip and coolant shield

■Hand tool kit (including small tool for operations)■Hyd. chuck & actuating cylinder■Hydraulic power unit■Leveling jack screw & plates■Lubrication equipment■Manuals

■Safety precaution name plates■Soft jaws (total)■Spindle oil cooling unit■Standard tool kit (tool holder & boring sleeve )■Work light

Machine Specifications

CCaappaacciittyy

RRiigghhtt SSppiinnddllee

LLeefftt SSppiinnddllee

CCaarrrriiaaggee

TTuurrrreett

MMoottoorr

OOtthheerr

Standard Feature

■Air gun■Automatic door■Automatic door with safety device■Automatic power off■Automatic measuring system*(in process touch probe)■Bar feeder interface■Bar puller■Chip conveyor

■Chip bucket■Collet chucks*■Coolant blower■Dual chucking pressure■Hardened & ground jaws■High pressure coolant pump■Minimum Quantity Lubrication (MQL)system■Oil skimmer

■Proximity switches for chuck clamp detection■Pressure switch for chucking pressure check■Parts unloader and conveyor■Signal tower (yellow, red, green)■Special chucks■Tool monitoring system■Tool pre-setter (hydraulic type)

Optional Feature

18

Note) * : It should be reviewed in detail before contract.·Design and specifications are subject to change without prior notice.·Doosan is not responsible for difference between the information in the catalogue and the actual machine.

Page 19: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

- Program number O4 digit- Program stop / end (M00, M01 / M02, M30)- Programmable data input (G10)- Sequence number N5 digit- SUB program call 4 folds nested- Tape code : ISO / EIA auto recognition EIA RS422/ISO840- Tape format for FANUC Series15- Work coordinate system G52 - G59

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2+2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs (TT2000/2500 series) 64 pairs - Tool offset pairs (TT1500/1800 series) 64 pairs - Tool offset value counter input- Y-axis offset (TT SY type machine)

EEDDIITTIINNGG OOPPEERRAATTIIOONN- Back ground editing- Extended part program editing- Number of registered programs 125 ea- Part program editing- Part program storage length *1 640 m- Program protect

SSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Directory display and punch for each - Display of spindle speed and T code at all screens- External message display- Help function- Lock function- Multi-language display english- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / parts count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display- Tool path graphic display

DDAATTAA IINNPPUUTT//OOUUTTPPUUTT- External key input- External program input- External work number search 15 points- Memory card input/output- Reader/puncher interface CH1.interface- RS232C interface

OOTTHHEERRSS- Cycle start and lamp- Display unit 10.4" Color LCD- Feed hold and lamp- MDI unit for 10.4" LCD- NC and servo ready- PMC system PMC-SB7- Reset / rewind- Reset / rewind

IINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet

OOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guidei (Conversational Programming Solution)

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSSAAXXIISS CCOONNTTRROOLL- Chuck and tail stock barrier- Stored stroke 2 and 3- Stroke limit check before move

OOPPEERRAATTIIOONN- DNC operation (Reader/puncher interface is required)- Manual handle feed 2 units- Manual handle interruption - Reference position shift- Tool retract and recover

IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- 3rd / 4th reference point reurn- Circular threading- Multi step skip - Variable lead threading

FFEEEEDD FFUUNNCCTTIIOONN- Advanced preview control- External deceleration- Feed forward function- Feed stop

PPRROOGGRRAAMM IINNPPUUTT- Automatic corner override- Coordinate system rotation- Interruption type custom macro - Optional block skip (with hardware) 9 piece- Pattern data input- Work coordinate system preset

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Addition of tool pairs for tool life management 128 pairs- Tool monitoring system- Tool offset pairs (TT2000/2500 series) 99 / 400 / 999 pairs- Tool offset pairs (TT1500/1800 series) 99 / 400 / 999 pairs

EEDDIITTIINNGG OOPPEERRAATTIIOONN- Number of registered programs 200 / 400 / 1000 ea- Part program storage length *1 1280 / 2560 / 5120 m- Play back

SSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Directory display of floppy cassette

DDAATTAA IINNPPUUTT//OOUUTTPPUUTT- Data server Only for 1 path- DNC1 control- Remote buffer Only for 1 path

CCOONNVVEERRSSAATTIIOONNAALL PPRROOGGRRAAMMMMIINNGG FFUUNNCCTTIIOONN- Symbol CAP iT *1) - Sub cycle function - Automatic process determination

- Animated simulation function - C-axis FAPT function- Y-axis FAPT function - Back machining function

- Conversational screen display language change overRROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module (Hardware between PMC I/O mudules)- Robot interface with PROFIBUS-DP

AAXXEESS CCOONNTTRROOLL- Controlled path 2 path- Controlled axesTT2000SY : 8 AXES, TT2500MS : 7 AXES, TT2500SY : 8AXES

- Simultaneous controlled axes 4 axes- Angular axis control - Axis control by PMC- Arbitrary angular axis control- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Controlled axes expansion (total) Max.8 [4+4] axes- Cs contouring control- Emergency stop- Fine Acc & Dec control- Follow-up- High speed HRV control- HRV control- Inch / Metric conversion- Interferance check for rotary area- Interlock All axis / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axis / each axis- Mirror image- Overtravel- Position switch- Servo off- Simultaneous controlled axes expansion (total) Max.4 axes- Stored pitch error compensation- Stored stroke check 1- Unexpected disturbance torque detection function

OOPPEERRAATTIIOONN- Automatic operation (memory)- Buffer register- Dry run- Handle incremental feed X1, X10, X100- JOG feed- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- MDI operation- Program number search- Program restart- Sequence number search- Single block

IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- 1st. reference position return Manual, G28- 2nd. reference position return G30- Balance cutting (Only for 2 path)- Circular interpolation G02- Continuous threading- Cylindrical interpolation- Dwell (per sec) G04- Helical interpolation (Only with Y)- Linear interpolation G01- Multiple threading- Polar coordinate interpolation- Polygon turning- Positioning G00- Reference position return check G27- Skip G31- Superimposed control- Synchro / composite control- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip

FFEEEEDD FFUUNNCCTTIIOONN- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %- Rapid traverse rate- Tangential speed constant control

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- 1st spindle orientation- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- M - code function M3 digits- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control

PPRROOGGRRAAMM IINNPPUUTT- Absolute/incremental programming- Addition of custom macro common variables #100~#199, #500~#999- Automatic coordinate system setting- Canned cycle for drilling- Canned cycle for turning- Circular interpolation by R programming- Control in/out- Coordinate system setting G50- Coordinate system shift- Custom macro B- Decimal point programmingpocket calculator type decimal point programming

- Diameter/radius programming (X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- G code system B/C- Input unit 10 time multiply- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ±8 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycleⅡ- Optional block skip 1 piece- Optional block skip (with out hardware) 9 piece- Parity check- Plane selection G17,G18,G19

NC Unit Specifications(Fanuc 18i-TB)

19

*1 : The standard part program storage length is available 80m, if end-user chooses "Tool monitoring system" as optional specifications.*1) Function included in another option

Page 20: Multi-Axis Turning Center - Doosan Machinetools€¦ · Y-axis X1-axis Ys-axis Z1-axis Y-axis addition to upper turret on SY series brings complex machining to completion in just

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Design and specifications are subject to change without prior notice. EU0805SPi-ser

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