Mutoh Kona

Application Guide

Mutohs CUTserver and Print and Cut

Application Guide SC-PRO Cutting Plotter

2 AP-75282 Rev. 1.2


3 AP-75282 Rev. 1.2

COPYRIGHT NOTICE COPYRIGHT 2009 Mutoh Europe N.V. All rights reserved. Mutoh reserves the right to modify the information contained in this manual at any time without prior notice. This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Mutoh CUTserver in combination with the MUTOH SC-Pro cutting plotter. In consideration of the furnishing of the information contained in this document, the party to whom it is given assumes its custody and control and agrees to the following: The information herein contained is given in confidence, and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N.V. This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so. 27 March 2009 Published: Mutoh Europe N.V., Archimedesstraat 13, B-8400 Oostende, BELGIUM


4 AP-75282 Rev. 1.2


5 AP-75282 Rev. 1.2

Dear Customer, The Mutoh SC-Pro drag knife cutting plotter has been designed to be one of the most user-friendly and versatile cutting plotters in the market. As a stand-alone cutting plotter, the SC-Pro can cut and plot designs onto vinyl and paper as required. In combination with an inkjet printer, the SC-Pro cutting plotter is ready for contour-cutting of pre-printed signs made with any printer capable of printing onto cutting plotter compatible media. Contour-cutting is made possible via the integrated EPOS (electronic positioning) technology and the in-the-box software. On the one hand Mutoh offers flagship solutions, in which the complete workflow is integrated in one software package: designing, ripping, printing, contour cutting and stand-alone cutting. These flagship solutions are the latest Mutoh editions of EasySIGN Power Pack and Scanvec-Amiable PhotoPRINT DX. On the other hand, Mutoh also offers a Workflow Integrity Solution that keeps an existing workflow largely intact but still introduces the flawless bar code option that behaves as a unique job ticket along the print & cut process and minimizes errors. The workflow integrity solution allows that the jobs are still designed, ripped and printed with the customers existing software packages. The sticker layout, bar code generation, cutting and contour cutting are in that case handled with the standard SC-Pro in-the-box EasySIGN Power Pack and the Mutoh CUTserver. In the following pages of this application guide the installation of the CUTserver, the print and cut workflow and some hints and tricks are captured.

Please find the SC-Pro Installation CD as support for this manual in-the-box.


6 AP-75282 Rev. 1.2


7 AP-75282 Rev. 1.2

TABLE OF CONTENTS 1 Installing communication software ..................................................................................... 9

1.1 INSTALLING SC-PROS USB DRIVERS ................................................................................................. 9 1.1.1 Necessary tools .................................................................................................................. 9 1.1.2 Installation procedure ........................................................................................................ 9

1.2 UNINSTALLING SC-PROS USB DRIVERS ........................................................................................... 17 1.3 INSTALL AND CONFIGURE NETWORK CONNECTION .............................................................................. 19

1.3.1 Setting up your cutter ...................................................................................................... 19 1.3.1.1 TCP/IP Address ......................................................................................................... 19 1.3.1.2 SubnetMask ............................................................................................................. 20

1.3.2 Installation of virtual COM port ....................................................................................... 20 1.3.3 Configuring the CPR manager .......................................................................................... 22

2 Installing firmware ............................................................................................................ 25

2.1 TOOLS NECESSARY ....................................................................................................................... 25 2.2 INSTALLATION PROCEDURE ............................................................................................................ 25

2.2.1 Update keyboard firmware .............................................................................................. 27

3 Mutohs CUTserver ........................................................................................................... 29

3.1 INTRODUCTION ........................................................................................................................... 29 3.2 INSTALLING THE MUTOH CUTSERVER .............................................................................................. 30 3.3 ALL DETAILS ABOUT MUTOHS CUTSERVER ...................................................................................... 34

3.3.1 Main Window ................................................................................................................... 34 3.3.2 Menu structure ................................................................................................................ 35

3.3.2.1 File > Set Directory ................................................................................................... 35 3.3.2.2 File > Exit .................................................................................................................. 35 3.3.2.3 SC-Pro test ................................................................................................................ 36 3.3.2.4 Help > Show Backup Files ......................................................................................... 37 3.3.2.5 Help > Show Version History .................................................................................... 37 3.3.2.6 Help > Configure update .......................................................................................... 38 3.3.2.7 Help > About .......................................................................................................... 40

3.3.3 Toolbar icons .................................................................................................................... 41 3.3.3.1 Clip the File ............................................................................................................... 41 3.3.3.2 View / Clip the selected file ..................................................................................... 43 3.3.3.3 View File Data .......................................................................................................... 44 3.3.3.4 Send EPOS Job .......................................................................................................... 44 3.3.3.5 View File Info ............................................................................................................ 45 3.3.3.6 Delete File ................................................................................................................ 46 3.3.3.7 Set CUTserver Directory ........................................................................................... 47 3.3.3.8 Refresh job list ......................................................................................................... 47

3.3.4 Available connections ...................................................................................................... 48 3.3.4.1 CUTserver Settings/Config ....................................................................................... 48 3.3.4.2 GO! Button ............................................................................................................ 50 3.3.4.3 Info button ............................................................................................................ 50 3.3.4.4 Backup the settings of the machine......................................................................... 51 3.3.4.5 Restore the settings of the machine ........................................................................ 52

3.4 CONFIGURING EASYSIGN ............................................................................................................. 53 3.5 CONFIGURING SCANVEC AMIABLE................................................................................................... 55


8 AP-75282 Rev. 1.2

4 Prepare your print and cut contour design ........................................................................ 59

4.1 INTRODUCTION ........................................................................................................................... 59 4.2 FOR VECTOR IMAGES .................................................................................................................... 59 4.3 FOR BITMAP IMAGES .................................................................................................................... 67

5 Setting up your print and cutsoftware ............................................................................... 75

5.1 NCD - EASYSIGN ....................................................................................................................... 75 5.1.1 Update EasySIGN .............................................................................................................. 75 5.1.2 EasySIGN driver installation ............................................................................................. 75 5.1.3 Different Alignment Methods .......................................................................................... 78

6 SC-Pro keyboard features.................................................................................................. 81

7 Complete print & cut workflow ......................................................................................... 83

7.1 INTRODUCTION ........................................................................................................................... 83 7.2 AUTOMATIC ALIGNMENT SYSTEMS SOFTWARE DRIVER SUPPORT ........................................................ 83 7.3 PRINT AND CUT WITH NCD EASYSIGN ......................................................................................... 84 7.4 PRINT AND CUT WITH MUTOHS GRIP(+) ......................................................................................... 89 7.5 PRINT AND CUT WITH SCANVEC AMIABLE PHOTOPRINT ....................................................................... 93

8 Complete throughcutting workflow .................................................................................. 97

8.1 INTRODUCTION ........................................................................................................................... 97 8.2 SETTING UP YOUR SC-PRO ............................................................................................................ 98

8.2.1 Tools necessary ................................................................................................................ 98 8.2.2 Single or multi-tooling technique..................................................................................... 98 8.2.3 Various settings related to throughcutting ...................................................................... 99

8.2.3.1 Contour Lines specifications .................................................................................... 99 8.2.3.2 Cut through lines specifications ............................................................................... 99 8.2.3.3 ToolSwap detection for single or multi tooling ....................................................... 99

8.2.4 Test the cut through knife depth ................................................................................... 100 8.3 THROUGH CUTTING WORKFLOW ................................................................................................... 101

8.3.1 NCD EasySign ............................................................................................................... 102 8.3.1.1 Convert shapes to cutthrough lines ....................................................................... 102 8.3.1.2 How to plot and setup your design ........................................................................ 103

8.3.2 Mutohs Grip (+) ............................................................................................................. 105 8.3.2.1 Convert shapes to cutthrough lines ....................................................................... 105 8.3.2.2 Verify automatic detection .................................................................................... 106 8.3.2.3 Cut trough tool configuration ................................................................................ 107

8.3.3 Scanvec Amiable PhotoPRINT ........................................................................................ 108 8.4 POSTER TRIMMING WORKFLOW .................................................................................................... 110

9 FAQ, Hints, Tips and Tricks .............................................................................................. 113

9.1 ERRORS DISPLAYED BY THE SC-PRO IN GENERAL .............................................................................. 113 9.2 MUTOHS CUTSERVER ............................................................................................................... 114 9.3 PRINT AND CUT WORKFLOW ........................................................................................................ 117


9 AP-75282 Rev. 1.2

1 INSTALLING COMMUNICATION SOFTWARE

Before you will be able to work with Mutohs SC-Pro compatible software, a connection between your workstation and the SC-Pro should be made. It is possible to communicate with the SC-Pro via USB, a network connection or via a serial cable. Please follow the instructions below to know how to install the desired drivers / software.

1.1 INSTALLING SC-PROS USB DRIVERS In case your computer already has an earlier USB driver installed, please uninstall it and reinstall the driver with the one on the installation CD, enclosed in the box. This to be sure you have the latest one. Please refer to the next chapter to know how to uninstall the driver.

1.1.1 Necessary tools

SC-Pro cutter

Workstation

USB cable

SC-Pro installation CD

1.1.2 Installation procedure Step 1 : Make a connection between the SC-Pro and your computer using a USB cable (standard in-the-

box item). Step 2 : Power ON the cutter and computer.

Step 3 : Your computer will automatically detect the cutter.

Step 4 : Be sure that the installation CD is inserted.


10 AP-75282 Rev. 1.2

Step 5 : Select No, not this time and press Next.

Step 6 : Let windows automatically install the software. Press NEXT to continue.


11 AP-75282 Rev. 1.2

Step 7 : Windows will search the hardware.

Step 8 : When working with Windows XP, the following screen will be displayed. Ignore this message and press [Continue anyway].


12 AP-75282 Rev. 1.2

Step 9 : The software will be installed.

Step 10 : The installation of the Mutoh SC-PRO cutter has been finished.


13 AP-75282 Rev. 1.2

Step 11 : After the installation of the cutter, the USB serial port driver has to be installed.

Step 12 : Select [No, not this time] and press [Next].

Step 13 : Let windows automatically install the software. Press [NEXT] to continue.


14 AP-75282 Rev. 1.2

Step 14 : Windows will search the hardware.

Step 15 : When working with Windows XP, the following screen will be displayed. Ignore this message and press [Continue anyway].


15 AP-75282 Rev. 1.2

Step 16 : The software will be installed.

Step 17 : The installation of the Mutoh SC-PRO USB drivers has been finished.

Step 18 : If installation is completed successfully, the following text-balloon will pop up.


16 AP-75282 Rev. 1.2

Step 19 : Check which COM port has been used for the SC-Pro USB communication:

Open the control panel.

Open system properties

Open the device manager

Unfold the Ports (COM&LPT) menu to know which COM port has been used.

USB Serial Port (Mutoh SC-Pro) COM 3 in this example

Notes

Change the COM port as follows

Right-click on the Port you want to change and press Properties

Go to the Port Setting TAB

Choose Advanced button

Change COM port number

Push the OK button to verify


17 AP-75282 Rev. 1.2

1.2 UNINSTALLING SC-PROS USB DRIVERS Please follow the instructions below to know how to uninstall the USB drivers. Step 1 : Make sure your SC-PRO is powered ON and connected to the PC. Step 2 : In the Device manager you will find your device

a. Virtual serial port b. USB device


18 AP-75282 Rev. 1.2

Step 3 : Uninstall the serial PORT a. Double-click on the USB serial port item and select the driver TAB

b. When you want to install a new version of the driver press the update driver button. c. When you want to remove the complete driver press on the uninstall button.

Step 4 : Perform the same actions to uninstall / update the USB device Step 5 : When the driver is uninstalled successfully, the virtual serial port and the USB device will be

removed from the device manager list.


19 AP-75282 Rev. 1.2

1.3 INSTALL AND CONFIGURE NETWORK CONNECTION The SC-Pro cutter is equipped with a network card. Depending on the program you will use to cut, the cutter can make a direct connection or via a virtual COM port. This virtual port can be created by the Lantronix software written on the installation CD. Please refer to the list below to know which kind of the connection you should use.

EasySIGN Scanvec Amiable Mutoh Grip (+) Direct connection 9 9 Virtual COM port 9

1.3.1 Setting up your cutter In order for your plotter to be able to communicate well with your local network, some settings have to be made. Please contact your system administrator for all necessary information. 1.3.1.1 TCP/IP Address

TCP/IP Address 12.162.001.199 Save: Change:

TCP/IP Address 192.162.001.199

Set the IP address of the cutter. The IP address should be chosen in between the following range: xxx.yyy.zzz.www x: 1-223 y: 0-255 z: 0-255 w: 0-254

How to change the IP address Step 1 : Select the number you want to change with the keys.

Step 2 : Change the number with the up down keys.

Step 3 : Press the [ ] key to accept the change.


20 AP-75282 Rev. 1.2

1.3.1.2 SubnetMask Set the SubnetMask of the cutter.

SubnetMask 255.255.255.000 Save: Change:

SubnetMask 255.255.255.0 Set the SubnetMask of the cutter between 000.000.000.000 - 255.255.255.252 How to change the SubnetMask Step 1 : Select the number you want to change with the keys. Step 2 : Change the number with the up down keys.

Step 3 : Press the [ ] key to accept the change.

1.3.2 Installation of virtual COM port

Step 1 : Power ON the cutter and computer.

Step 2 : Insert the SC-Pro installation CD.

Step 3 : Install DotNetFix first before installing the Ethernet driver.

If you are asked if you want to repair or uninstall the program, the DotNetFix has already been installed. Close the program and proceed with the following step.

Step 4 : Install the CPR manager software by clicking on the install button on the Installation CD.


21 AP-75282 Rev. 1.2

Step 5 : Follow the instructions of the InstallShield wizard.

a. Select installation folder.

b. Confirm Installation.

c. Installation

d. Installation completed successfully


22 AP-75282 Rev. 1.2

1.3.3 Configuring the CPR manager

Step 1 : Be sure that the network cable is plugged in.

Step 2 : Open the CPR manager program

Step 3 : Click on the Add/Remove button to add a virtual COM port

Step 4 : Choose a COM port and press the [OK] key.


23 AP-75282 Rev. 1.2

Step 5 : The COM port will be added and is displayed in red.

Step 6 : Configure the new COM port as follows.

Click on the requested COM port.

Type in the IP address of the cutter and TCP Port (always 10001). Do not type a 0 or 00) in a single or double digit number in the chosen IP address. E.g. 172.16.222.201 instead of 172.016.222.201. 172.16.222.1 instead of 172.16.222.001 Leave all other settings unchanged!

To confirm and finalize the configuration of the virtual COM port, press the diskette icon to save all the settings.

Step 7 : The installation and configuration has been finished.


24 AP-75282 Rev. 1.2

Step 8 : Verify the settings as follows:

Open the control panel.

Open system properties

Open the device manager

Unfold the Ports (COM&LPT) menu to know which COM port has been used.

Lantronix CP Port COM 2 in this example

Notes

Change the COM port as follows

Right-click on the Port you want to change and press Properties

Go to the Port Setting TAB

Choose Advanced button

Change COM port number

Push the OK button to verify


25 AP-75282 Rev. 1.2

2 INSTALLING FIRMWARE Please follow the instructions below to know how to install new firmware.

2.1 TOOLS NECESSARY SC-Pro cutter

Workstation

SC-Pro firmware (contact your Local Mutoh Dealer for the latest version)

USB cable (fastest way), network cable or serial cable

2.2 INSTALLATION PROCEDURE

Important

Do NOT power OFF the cutter and computer during installation. If the installation fails, however, it is only possible to install the firmware via a serial cable.

Step 1 : Make a connection between the SC-Pro and your computer using a USB cable (standard in-the-

box item). Be sure that the USB driver has been installed yet! Step 2 : Power ON the cutter and computer.

Step 3 : Be sure that the pressure rollers are raised.

Step 4 : Open the firmware executable file.

Step 5 : Press [NEXT].


26 AP-75282 Rev. 1.2

Step 6 : Read the License Agreement and select I accept the agreement and press [NEXT].

Step 7 : Click on the [Install] button to continue.

Step 8 : The program will extract the files. Step 9 : Select the ComPort on which the cutter is connected and press [Apply].

Step 10 : The PC will send and program the new firmware.

Step 11 : In meanwhile, the following message will be displayed:

Updating the SC-Pro firmware

from PC Do not shut down

Step 12 : The cutter will reset automatically.

Step 13 : The new firmware has been installed.


27 AP-75282 Rev. 1.2

2.2.1 Update keyboard firmware After installing the new firmware, it might be possible that you will have to install the new keyboard firmware also. Nevertheless, a firmware upgrade does not always come together with a new keyboard firmware.

Proceeds as follows:

Step 1 : Press the [MENU] key.

Step 2 : Press the [UP] key

Step 3 : When the last menu is [Update keyboard], there is a new version.

Update keyboard Sheetoff Mode Sheetoff Margin Pre-Feed Length

Step 4 : Press the [ ] key to open the menu

Step 5 : Confirm that you want to update the keyboard firmware.

Update Keyboard?

Yes : or No : or

Step 6 : The following message will be displayed:

Keyboard update! Please wait... DO NOT SHUTDOWN!

Step 7 : The installation will take approximately 1 minute.

After installation, a beep will sound and the main screen will be displayed again


28 AP-75282 Rev. 1.2


29 AP-75282 Rev. 1.2

3 MUTOHS CUTSERVER

3.1 INTRODUCTION In order to use the Automated Barcode workflow, an exclusive CUTserver tool has been developed by Mutoh to pass on all generated alignment plot files from your software to the SC - PRO plotter. All print and cut plot files will be gathered into a hot folder, linked to the CUTserver Queue, in which the scanning command can be given to read the ID number of your printout. Please refer to the compatibility list on the installation CD for more information.

Notes

x Rather than using the GO! CUTserver button, an alternative bar code scanning sequence directly initiated from panel can be started as well. Press the Contour Cutting button on panel and select your appropriate alignment system.


30 AP-75282 Rev. 1.2

3.2 INSTALLING THE MUTOH CUTSERVER In order to use the Automated Barcode system, you need to combine EASYSIGN with the MUTOH CUTSERVER, read instructions below on how to install and configure this software. Step 1 : Insert the SC-Pro installation CD. Step 2 : Install the Cut Server by clicking on the install button on the Installation CD.

Step 3 : Follow the instructions of the program.


31 AP-75282 Rev. 1.2

Step 4 : Select Destination Location

Step 5 : Select Start Menu Folder


32 AP-75282 Rev. 1.2

Step 6 : Decide whether to create a desktop icon or not.

Step 7 : Install the software.


33 AP-75282 Rev. 1.2

Step 8 : Using your windows explorer, create a new empty folder on your HardDisk. (Any name will do, for the example we will call the folder CUTserver and place it directly under C:\) or use the default folder C:\Program Files\Mutoh Europe nv\CUTserver.

Step 9 : Start the Mutoh CUTserver, the following pop-up will be displayed:

Step 10 : Go to FILE and choose SET DIRECTORY

Browse for the folder you just made with the explorer and click OK (see below)


34 AP-75282 Rev. 1.2

3.3 ALL DETAILS ABOUT MUTOHS CUTSERVER

3.3.1 Main Window

No Description Function 1 Menu items Different settings can be made. 2 Toolbar icons Different actions can be performed by pressing one of the buttons.

3 Contour cutting files All contour files or alignment files are gathered in one hot folder and are continuously monitored in this box. 4 Available connections Check the box of which connection you want to use.


35 AP-75282 Rev. 1.2

3.3.2 Menu structure 3.3.2.1 File > Set Directory

This menu option will give you the opportunity to browse and specify your hot folder. The hot folder is the folder in which all contour files or alignment files are gathered and which is continuously monitored by the CUTserver.

3.3.2.2 File > Exit

Closes the CUTserver application


36 AP-75282 Rev. 1.2

3.3.2.3 SC-Pro test

The tracking tests are reserved only for Authorized Mutoh Technicians.

The XY - Distance Accuracy tests are developed to check the actual X-Y cutting distance with the sent vector data. Please follow the procedure below to make the test:

Step 1 : Select which test to perform. Step 2 : Select the appropriate COM-port and double-click.

Step 3 : Load a knife.

Step 4 : Load a roll or sheet with at least the measurements indicated and put the lever down.

Step 5 : A box will be cut. Step 6 : Peel out the box. Step 7 : Measure the X length and Y width and enter them.

Be sure to enter the values in mm!

Step 8 : If the correct values have been entered, the following message will appear and the test will be

done.


37 AP-75282 Rev. 1.2

3.3.2.4 Help > Show Backup Files To show all backup files previously made, a list of your backup folder will be displayed.

3.3.2.5 Help > Show Version History This menu option allows the user to get know-how about the CUTserver history topics.


38 AP-75282 Rev. 1.2

3.3.2.6 Help > Configure update


Configure updates as follows: It is possible to check for new updates using the Mutoh CUTserver. Please follow the procedure below to configure the update function.

Step 2 : Run Mutohs CUTserver.

Step 3 : Click the Help tab and choose Configure update

Step 4 : The following screen will pop-up.

Here you can set the following update options: Item Options Description

Automatic Update Disable Never check if there are updates available Enable Check if there are updates available

Periodical Check At start-up Check for updates every time you start-up the CUTserver 3 months Check for updates every 3 months Check now Immediately check for updates


39 AP-75282 Rev. 1.2


Download and install updates

Step 2 : Run Mutohs CUTserver.

Step 3 : You can see the status of updates in the lower right corner of the CUTserver

Option A: You have the latest version of Firmware and Software.

Option B: There are new updates available.

Option C: You have downloaded an update, but there are still another one.

Option D: You have downloaded the upgrades, but not yet installed.

Step 4 : Double-click on the status to continue downloading or installing.

Step 5 : Select the checkbox of the upgrade you want to download.

Step 6 : When your computer is connected to the internet, the file(s) will be downloaded automatically. The downloaded files can be found in following folder: C:\Program Files\Mutoh Europe NV\CUTserver\updates

Step 7 : When the message Installs/Upgrades available is displayed, you can install the upgrades by selecting the checkbox ones again.

Notes

x Be sure that there are no running jobs when installing the new CUTserver version. x Be sure that there is a connection between the CUTserver and SC-Pro when you want to install the

new firmware.


40 AP-75282 Rev. 1.2

Step 8 : An installation window will pop-up.

Step 9 : Press [YES] and continue the installation procedure as described in the application guide.

Important

x Do NOT power OFF the cutter and computer during installation. x If the installation fails, however, it is only possible to install the firmware via a serial cable as

described in an earlier chapter.

3.3.2.7 Help > About

Mutoh CUTserver version and build.


41 AP-75282 Rev. 1.2

3.3.3 Toolbar icons

3.3.3.1 Clip the File

Some software manufactures do not divide or clip the standard multi frame contour data into separated segments. In general, they will generate unsegmented contour data, carrying a NC label (Not Clipped) in its file name. The CUTserver will then be responsible to convert the contour data into numerous segments. Two possibilities: [A] A full automatic approach DEFAULT RECOMMENDED The CUTserver build offers the user the ability to fully convert the clipping of the unsegmented contour data (NC file) ON THE FLY, without any user intervention. Only one condition should be suffered from: the presence of the NC file in the CUTserver Queue. Step 1 : NC file in CUTserver Queue? Step 2 : Check your CUTserver settings for the appropriate multipoint mode (multi frame) Step 3 : Press GO! --> bar code scanning --> CUTserver receives the ID number detected by the SC-Pro Step 4 : Searches for the proper bar code ID, and notifies a non-clipped ID number Step 5 : Automatically, the NC --> MF conversion will take place and the CUTserver will only respond with

the clipped MF file Input: Filename_NC_41010220205.plt

Output: Filename_MF_41010220205.plt


42 AP-75282 Rev. 1.2

[B] A manual approach Click the Clip the file toolbar icon Step 1 : Search and select the appropriate ID file (NC label) in the Mutoh CUTserver Queue. Step 2 : Press the Clip the file toolbar icon. Step 3 : Converting busy. Step 4 : The end of the CUTserver clipping will result in a similar filename with MF extension. Step 5 : Check your CUTserver settings for the appropriate multipoint mode (multi frame). Step 6 : Press GO! --> Bar code scanning --> CUTserver receives the ID number. Step 7 : CUTserver selects the MF extension and replies with the segmented plot file. Step 8 : Segment plotting on SC-Pro.

Notes

Software manufacture Software bundle Clipping method NC compatible (*) MF compatible (**) EasySIGN EasySIGN NO YES

Scanvec Amiable PhotoPRINT SE or DX Mutoh Edition NO YES Caldera Grip + NO NO Aurelon Signalize NO NO

(*) NC: Not Clipped (*) MF: Multi Frame As you can see, there is no need to clip a NCD plot file! Therefore in the NCD configuration, the Clip the file toolbar icon should NEVER be used!


43 AP-75282 Rev. 1.2

3.3.3.2 View / Clip the selected file Identical like previous clip icon, however a graphical interface will represent both NC and MF files. For a large amount of data, it is not recommended to use this time consuming viewing method. Nevertheless, it is always possible to abort.

Uses proportional window scaling

Proportional OFF Proportional ON

Views your clipping result extend your window

> Left: Input HPGL view > Right: Clipped HPGL view

Each colour represents a clipped segment of the entire contour alignment file type multi frame mode.


44 AP-75282 Rev. 1.2

Writes a clipping file by one single click (manual method)

Before: Filename_NC_41010220205.plt (NC: Not Clipped) After: Filename_MF_41010220205.plt (MF: Multi Frame)

Switches back to the classic normal input view

Notes

x Both MF and NC files will still be present in your Mutoh CUTserver queue list after completing the segment dividing / clipping.

3.3.3.3 View File Data To view the HPGL plot data, the file contents can be displayed (no editing possible). To edit the file, browse for the hot folder and correct the file as required.

3.3.3.4 Send EPOS Job In case reading errors occur during the SC-Pros bar code detection sequence, a manual workaround for damaged bar code strings or faulty readings is available. Search for the correct alignment file in Mutohs CUTserver Queue, and press the Send Epos Job button. To directly send the EPOS file without reading the bar code, the media load direction needs to be provided (0 or 180 degrees rotated?).

As soon as a confirmation is given, the frame scanning command will be adapted to bypass the bar code reading, and immediately the registration marks of the bounding box and the vector data will be broadcasted.


45 AP-75282 Rev. 1.2

3.3.3.5 View File Info In order to get know-how of certain file properties, additional information can be obtained by double clicking each contour cutting file listed in the CUTserver Queue. Furthermore, rather than using the quick shortcut icons from the toolbar, a number of relevant file functionalities were reproduced once more by means of an extra set of buttons.

Clip Only:

The CUTserver build offers the user in certain occasions the ability to fully convert the clipping of an unsegmented contour file (NC label) into numerous segments. Condition >> INPUT: filename_NC_JobID.plt For further info >> section Clip the file icon

View / Clip:

Identical like previous Clip Only button, however a graphical interface will represent both NC and MF files. Do not forget to write the MF file manually via the Write File button! For a large amount of data (check Size on disk property), it is not recommended to use this time consuming viewing method.

Start EPOS:

In case reading errors occur to automatically spot your bar code ID, a manual workaround for damaged bar code strings or faulty readings was made. Press this Start EPOS button to directly send the EPOS file without reading the bar code. Make sure the media load direction matches your choice (0 or 180 degrees rotated?)!

As soon as a confirmation is given, the frame scanning command will be adapted to bypass the bar code reading, and immediately the registration marks of the bounding box and the vector data will be broadcasted.


46 AP-75282 Rev. 1.2

Send Raw Data:

Sends out the cutting file, but asks first to which open communication port.

View Data:

To view the HPGL plot data, the file contents can be displayed (no editing possible).

Close:

Closes the file info window

3.3.3.6 Delete File The recycle bin icon will remove the selected file from the CUTserver Queue and its hot folder!

Also, a number of files (Ctrl / Shift key) can be cleared at once as well.


47 AP-75282 Rev. 1.2

3.3.3.7 Set CUTserver Directory This toolbar icon will give you the opportunity to browse and specify your hot folder. The hot folder is the folder in which all contour files or alignment files are gathered and which is continuously monitored by the CUTserver.

3.3.3.8 Refresh job list It might be possible that the job list is not up-to-date after adding a plot file in the CUTserver hot folder. If you notify this, press the Refresh button.


48 AP-75282 Rev. 1.2

3.3.4 Available connections

Check the box of which connection you want to use. The following 3 connections are selectable: USB Serial Port USB connection

Mutoh Virtual Ethernet Comport Network connection

HW Port Serial connection Uncheck the connection before rebooting the machine. Check the box once again when the cutter has been rebooted successfully. 3.3.4.1 CUTserver Settings/Config Click the icon OR right click your individual connection:

Based on how these CUTserver settings are set, a click on the GO! button will react accordingly.


49 AP-75282 Rev. 1.2

EPOS mode > Single Scan: The command will be given to start scanning the bar code of the first / next bounding box ONLY, from roll or sheet. In case the ID number detected by the SC-Pro matches with one of the contour files present in the CUTserver Queue, a corresponding alignment file will be selected and communicated towards the SC-Pro. After finishing this single job, the SC-Pro returns into the Ready status. > Repeat Mode: AUTOMATICALLY all succeeding frames will be scanned and contour cut as well, until the end of roll is reached.

Multipoint mode Multiple methods of aligning modes were developed by Mutoh in the past, each of them having different specifications, and different reasons for use. The MULTIPOINT mode interprets the type of alignment system and composes the correct scanning commands for each mode.

Two possibilities: > Single frame mode: uninterrupted rectangle with post net bar code

Corresponding alignment systems in compatible sign software (*

>

): EasySIGN: Mutoh Auto Align (Bar Code) Scanvec Amiable Mutoh Single Segment Mutoh Grip(+) Full automatic

Multi frame mode: segmented rectangle with Postnet bar code

Corresponding alignment systems in compatible sign software (*): EasySIGN: Mutoh Auto Align (Multiframe) Scanvec Amiable: Mutoh Multiple Segments Mutoh Grip(+) (Not possible)

BaudRate RS232

(*) This list was published purely precautionary.. Please consult our website for the latest status - www.mutoh.be, Section Products - Cutters


50 AP-75282 Rev. 1.2

Terminal mode

> Auto Create Terminal A DOS look-alike terminal window will allow you to get knowledge of certain command interactions (HPGL commands) between SC-Pro and CUTserver. Every time a new port connection was made, a new corresponding terminal window will be created. Ticking the relevant checkmark box in the bottom section of the CUTserver to activate / deactivate the plotter, will also open such a terminal, if set to ON. As an end-user, you will normally not need to set this option. It can be useful, however during installation or when a problem occurs, in order to test and / or debug communication issues between the plotter and the software.

3.3.4.2 GO! Button To identify your loaded contour job, pressing the GO! button will start a bar code scanning sequence. (This can also be done with the SC-Pro control panel, please refer to 4. SC-Pro Keyboard Features)

Notes

x Be aware of the CUTserver settings (EPOS mode, MULTI POINT mode) before launching the scanning command

x Instead of using the Go! Button you can also start a bar code scanning sequence directly from the

panel of the SC-Pro. Please refer to chapter 4.

3.3.4.3 Info button Supplementary, a list of machine information can be obtained


51 AP-75282 Rev. 1.2

3.3.4.4 Backup the settings of the machine It is possible to backup settings of the cutter for later use. The CUTserver will also automatically ask if you want to backup your settings the first time you make a connection between computer and cutter. Step 1 : Right-click on a connection and choose to take a backup.

Or the following message will appear when connecting for the first time.

Step 2 : After a few seconds, enter a filename (optional) into the box and press [OK]

Step 3 : Another dialog window will appear when the backup has been succeeded successfully.

Step 4 : You can find the backup file in the installation folder of the Mutoh Europe CUTserver.


52 AP-75282 Rev. 1.2

3.3.4.5 Restore the settings of the machine When there is a problem with the cutter, a new mainboard has been installed it is possible to restore the machine according to the last settings which were saved. Step 1 : Right-click on a connection and choose to restore the backup.

Step 2 : An overview of all backup files will be displayed. Step 3 : Double-click on the backup you want to restore.

Double-click on the connection you want to use.

Step 4 : The settings will be restored and the machine will reboot automatically. This will take a few

minutes. Step 5 : After the machine restart, check the new settings and confirm the reinstallation.

Caution

x Never restore a parameter backup from another cutter because there are some machine dependant parameters such as Y-Z profile.

x When you do not have a parameter back-up, please contact our Mutoh Service Department


53 AP-75282 Rev. 1.2

3.4 CONFIGURING EASYSIGN Before you will be able to print and cut, the software needs to be configured as follows: Step 1 : Start EasySIGN (if already installed with correct service pack, refer to chapter 3.1.1) and go to

FILE, DEVICE SETUP, ADD PLOTTER WIZARD

Step 2 : Choose Mutoh SC-Pro, click next and when the program asks for communication settings,

choose Mutoh CUTserver

Step 3 : Click next and finish the installation. You are now ready to use EasySIGN to dump all plot files in the CUTserver folder and when you start your SC-Pro and the CUTserver, just click on GO in the CUTserver and all jobs will be cut automatically


54 AP-75282 Rev. 1.2

Notes

x EasySIGN should find the directory that is used by the CUTserver automatically via the windows registry. In case this does not happen, you should start the production manager of EasySIGN, and go to SPOOLER, SETTINGS (see below).

x Note that the directory of the CUTserver will be automatically changed when it has been changed in the Mutoh CUTserver itself after restarting EasySign.


55 AP-75282 Rev. 1.2

3.5 CONFIGURING SCANVEC AMIABLE Before you will be able to print and cut, the software needs to be configured as follows:

Step 1 : Click on Setup > Add Setup or ctrl+N

Step 2 : Select a. Vinyl Cutters b. Mutoh c. SC-Pro 1400 or 1650

Step 3 : Click the next key

Step 4 : Choose a name and COM port and finish the setup.

Step 5 : Do the same for your Mutoh printer. a. Color printers b. Mutoh c. Choose printer model


56 AP-75282 Rev. 1.2

Step 6 : Go to the Setup Properties of the SC-Pro 1400 or 1650

Step 7 : Click on the arrow of the Mutoh SC-Pro @ file tab and choose Change port

Step 8 : Set the port to FILE:

Step 9 : Than you can browse and specify your hot folder. The hot folder is the folder in which all contour

files or alignment files are gathered and which is continuously monitored by the CUTserver. You will have to make the decision whether you are going to work with the Mutoh CUTserver or the Scanvec CUTserver. Set the default location accordingly

i. Mutoh CUTserver C:\Program Files\Mutoh Europe NV\CUTserver

ii. Scanvec CUTserver C:\Program Files\SAi\SAi Production Suite\Jobs and Settings\plot folder

Step 10 : Press Apply and then OK.


57 AP-75282 Rev. 1.2

Step 11 : Open the CUTserver of Scanvec.

Step 12 : Press File > Settings an make the correct settings


58 AP-75282 Rev. 1.2

Step 13 : Press File> Set directory and choose the SAME folder as you have chosen in Step 9

Step 14 : All necessary settings have now been made. Refer to the chapter 7: Complete print and cut workflow.


59 AP-75282 Rev. 1.2

4 PREPARE YOUR PRINT AND CUT CONTOUR DESIGN

4.1 INTRODUCTION In this chapter, we will explain how to generate a contour line around your image in Adobe Illustrator. Depending on your type of image (vector or bitmap), another approach is necessary. Be aware that we cannot foresee for each type of image a specified procedure. The procedures below will be applicable for most images.

4.2 FOR VECTOR IMAGES During this procedure, you will copy the same image in the front. Therefore, do not deselect the image or path unless it is asked explicitly. Otherwise it might be possible that you are working with the wrong image or path. Step 1: Open or import your vector image in Adobe Illustrator

Step 2: Select all (ctrl+a)


60 AP-75282 Rev. 1.2

Step 3: It might be possible that there is a box around the image. Proceed as follows to remove the box.

a. Right-click on the image and select Ungroup

b. Select and delete the box


61 AP-75282 Rev. 1.2

Step 4: Select all (ctrl+a)

Step 5: Select Object > Path > Outline stroke to be sure that the path runs around the image and not in the

image (as visualized below)

Step 6: Select ALL and copy the complete selection (ctrl+c) Step 7: Paste the selection in front (ctrl+f) Step 8: Press the window tab and select pathfinder


62 AP-75282 Rev. 1.2

Step 9: Press add to shape area (in CS3) or unite (in CS4) in the pathfinder box

Step 10: Swap the stroke and fill by clicking on the arrow. A contour will be visible around the image.


63 AP-75282 Rev. 1.2

Step 11: Adjust the colour and thickness of the contour you just have created to differ the contour easier from the original image

a. 100% magenta

b. a weight of 0,25 mm

Step 12: Select Object > Path > Offset patch


64 AP-75282 Rev. 1.2

Step 13: In this window you will define the offset distance of the contour line.

Offset Type the requested distance in mm or pt

It is also possible to set a positive distance

(cut around the image) or negative distance (cut inside the image).

Joins and miter This setting should be tested per image. We recommended: Joins: Round

Miter limit: 4

Select the checkbox to have a preview of your settings

Step 14: Press add to shape area (in CS3) or unite (in CS4) in the pathfinder box to merge all the

overlapping paths.


65 AP-75282 Rev. 1.2

Step 15: After offsetting the path, it might be possible that the previous one remains. This depends from image to image. It is also possible that the previous path is no longer visible. In that case, proceed to the next step. Otherwise, continue this procedure:

a. Deselect all b. Select the 2 paths, right-click and ungroup them


66 AP-75282 Rev. 1.2

c. Select the inner paths. Note that it is most likely that there is more than 1 path present.

d. Delete the original paths

Step 16: Select the outer path and assign a swatch depending on the cutting program you will use


67 AP-75282 Rev. 1.2

4.3 FOR BITMAP IMAGES There are a lot of different approaches to create a contour around a bitmap image. It is possible to manually draw a contour with the pen (p) tool in illustrator, it also possible to trace the edges and convert them into paths. The last one will be explained in detail. Note that we cannot foresee for each type of bitmap a specified procedure. Step 1: Open a new empty file in Adobe Illustrator

Step 2: Place your bitmap image


68 AP-75282 Rev. 1.2

Step 3: Select the image

Step 4: Copy image (ctrl+c) but do NOT paste it already

Step 5: Select Object > Live Trace > Tracing options ... and set your live trace options properly


69 AP-75282 Rev. 1.2

Step 6: Click on trace ...

Step 7: Convert tracing objects into paths by selecting Object > Expand

Step 8: Set fill colour to transparent, stroke colour to 100% magenta and stroke thickness to 0,25 pt.


70 AP-75282 Rev. 1.2

Step 9: Delete the box around the drawing using the direct selection tool (a)

Step 10: Select ALL (ctrl + a)

Step 11: Press the window tab and select pathfinder



71 AP-75282 Rev. 1.2

Step 13: Select Object > Path > Offset patch

Step 14: In this window you will define the offset distance of the contour line.

Offset Type the requested distance in mm or pt

It is also possible to set a positive distance

(cut around the image) or negative distance (cut inside the image).

Joins and miter This setting should be tested per image. We recommended: Joins: Round

Miter limit: 4

Select the checkbox to have a preview of your settings



72 AP-75282 Rev. 1.2

Step 16: Delete the original path using the direct selection tool (a) It might be possible that you will have press multiple times on delete

Step 17: It could be that there are still some paths left inside the contour. Delete them one by one using the

direct selection tool (a)

Step 18: Press edit > paste in back (ctrl+b) to paste the original picture


73 AP-75282 Rev. 1.2

Step 19: Select the contour path and assign a swatch depending on the cutting program you will use


74 AP-75282 Rev. 1.2


75 AP-75282 Rev. 1.2

5 SETTING UP YOUR PRINT AND CUTSOFTWARE

5.1 NCD - EASYSIGN

5.1.1 Update EasySIGN Please be sure to always have the latest service pack of EasySIGN installed on your computer. Only as from service pack 5.6, the Mutoh SC-Pro cutter will be selectable. You can find it on their official website: www.easysign.com downloads service packs.

5.1.2 EasySIGN driver installation When installing the Mutoh SC-Pro cutters, you might need to install the driver twice. Once via the CUTserver (to be used with the auto-align barcode workflow) and once via the virtual com port (created by the SC-Pro USB driver, see under point 1) for normal sign cutting jobs. Step 1 : Start EasySIGN (start, programs, EasySIGN) Step 2 : Go to FILE, DEVICE SETUP and click on the Add Plotter Wizard. The add plotter window should

appear (see below)


76 AP-75282 Rev. 1.2

Step 3 : Choose Mutoh SC-Pro ScxxxxD and click on NEXT, the Select Port window should appear. Choose the virtual com port (in this case, COM3) and click on next.

Step 4 : The port settings window appears, leave it on windows defaults, and click on next (see below)

Step 5 : Click FINISH. The driver is now installed


77 AP-75282 Rev. 1.2

Step 6 : In EasySIGN, go to FILE, DEVICE SETUP and click on OPEN. Device manager will start. Right-click

the SC-Pro Driver and Choose RENAME

Name it (for example) Mutoh SC-Pro size Direct

Step 7 : Now close the Device Manager, and start again from Step 1, until you need to specify the port

(Step 3) and this time choose Mutoh CUTserver.

Step 8 : Click NEXT, FINISH and your second driver should now also be correctly installed. Rename it to

Mutoh SC-Pro CUTserver (procedure see above, starting from Step 6 Step 9 : If you walked through every step, you should now see two SC-Pro drivers in the DEVICE

MANAGER. One as direct cutter and one via the Mutoh CUTserver. Use the Direct SC-Pro for normal cutting jobs, and use the CUTserver for Auto-aligning with barcode


78 AP-75282 Rev. 1.2

5.1.3 Different Alignment Methods

The EasySIGN SC-Pro drivers offers 4 different methods of aligning, each of them having different specifications, and different reasons for use.

Right-click in EasySIGN and choose CROPMARK SETTINGS. When you check the drop-down list, it looks like below.

Four Methods are specially designed for SC-Pro: 1. Manual Manual alignment method. 2. Auto No BC Automatic alignment method without barcode. 3. Barcode Single Automatic alignment with barcode and single frame.

(only via CutSoftware selectable) 4. Barcode Multi Automatic alignment with barcode and multi-segment frame.

Manual Auto No BC Barcode Single Barcode Multi

P4 P2

P3 P10000000000000 0000000000000


79 AP-75282 Rev. 1.2

The Mutoh Manual Align Method is the non-automatic method. Its advantage is that the cropmark system is very small (for small sized jobs), and that this method can be used in case of vinyl that do not reflect the EPOS laser light (meaning, the laser would not be capable of measuring the cropmarks automatically).

The user has to use the jog keys on the keyboard to measure each cross manually before contourcutting can start. The Mutoh Auto Align without Barcode is the first fully-automated alignment system. Just place the sign in the cutter, click on PLOT in the cutting software, and the cutter will automatic align the sign by use of the black bounding box, no user intervention is needed. This method is ideal for use of single signs, one at the time.

We do not advise to use this method for signs over 2 meter of length, although there is no real limit to the length that can be used. The Mutoh Auto Align Barcode is a fully-automated alignment system, with a barcode printed on the sign. YOU SHOULD USE THIS METHOD IN COMBINATION WITH THE CUTSERVER!

This method can be used in case you are creating multiple different contour signs. It allows you to make all your prints at once (overnight printing for example), and then load the roll with images in the SC-Pro. If each sign on the roll has a barcode and if all plot files are in the CUTserver, just click on GO in the CUTserver (make sure that the CUTserver properties are set to SINGLE FRAME, and REPEAT MODE) and every sign on the roll will be cut, without the need for user intervention (make sure youve enabled auto-sheet-off in EasySIGN for each contour-sign)

The reason for the two barcodes is to make it possible for the SC-Pro to auto-detect if the image is loaded upside-down or correctly.

There is no need for you to search the plot file for each image; the SC-Pro and the CUTserver will do this fully-automatically, until the complete roll with signs is finished.

We do not recommend this method over 2 m job length, although there is no real limit to the length that can be used. The Mutoh Auto Align Multiframe offers all advantages of the previous one but it will split the image in multiple segments of maximum 50cm. (This is to enhance precision over long length). YOU SHOULD USE THIS METHOD IN COMBINATION WITH THE CUTSERVER!

With this method, it is possible to make signs of 10m or longer, and the SC-Pro will measure segment per segment, and cut segment per segment. This method gives you more accuracy than the previous method. We do not recommend this method for signs smaller than 1,5m

You should use the CUTserver for this method, and make sure the CUTserver properties are set to MULTI- FRAME MODE. Difference between MF and NC (MultiFrame and NotClipped) These alignment methods appear to be the same and they are, up to the part where the segments are split. In an MF alignment method, the segments are split in the cut software, which means there is only one block of date. In NC, the segments are split by the CUTserver. The prefix of an NC command is _NC (not clipped)

Notes

x When using REPEAT MODE in the CUTserver, it is NOT possible to combine different align methods (Single solid frames, Segmented frames on the same roll!!!


80 AP-75282 Rev. 1.2


81 AP-75282 Rev. 1.2

6 SC-PRO KEYBOARD FEATURES When you prepared several jobs with barcode, and all jobs are in the CUTserver queued, ready for cutting, you can either click the GO button in the CUTserver, or you can launch the files remotely from the SC-Pro Keyboard (if the CUTserver is running of course) On the SC-Pro Keyboard, Press CONTOUR CUTTING. The following menu should appear

Contourcutting Manual Barcode Single Barcode Multi Next: Exit:x

1) Bcode Multi Automatic align Barcode Multi-segment

3 methods are possible for aligning:

2) Bcode Single Automatic align Barcode Single frame

3) Manual Manual align

Select the Method used by your software and in case you use options 1) or 2), press the CONTOUR CUTTING button again to select 1) Single Scan (one sign only)

2) Repeat Mode (complete roll of scans, all with barcode) Press the Enter key to start the align job. The SC-Pro will automatically start searching for a barcode, and if found, it returns the number of the barcode to the CUTserver. The CUTserver will search for a file with that number in its name, and if found, it will automatically send this file to the SC-Pro. The SC-Pro will automatically start aligning once it received the file, and once the aligning is finished, it will start cutting the job.

Notes

x Make sure your software supports the single and multi frame align method. x Make sure you set the Mutoh CUTserver to the correct method before you start contourcutting.

Start the Mutoh CUTserver, go to Settings, and choose Multipoint Mode. Set to Single Frame Mode for Barcode Single commands or set to Multiframe Mode for Barcode Multi Clipped and Not Clipped commands.


82 AP-75282 Rev. 1.2


83 AP-75282 Rev. 1.2

7 COMPLETE PRINT & CUT WORKFLOW 7.1 INTRODUCTION With the new FULL AUTOMATIC Epos contour cut workflow we introduce the self-correcting capabilities of the SC-Pro. The new method performs 4-point automatic aligning with self-correcting contour cutting for roll media by scanning the bar code posted inside the frame via the laser IR led and then communicates with the Mutoh CUTserver.

7.2 AUTOMATIC ALIGNMENT SYSTEMS SOFTWARE DRIVER SUPPORT

Auto No BC BCode Single BCode Multi (clipped) BCode Multi (not clipped) Manual

EasySIGN 9 9 9 9

Scanvec Amiable 9 9 9

Mutoh GRIP (+) 9

Mutoh CUTserver 9 9 9

Manual Auto No BC BCode Single BCode Multi

P4 P2

P3 P10000000000000 0000000000000

o Manual align method

Choose your Alignment system

o Non-white vinyl + small format sheets (safeguard margins) o 4 registration marks rather small

o Automatic align method, no Bar Code

o Single frame signs o Frame lengths < 1 m 1.2 m

o Automatic align method, Bar Code Single (Use Mutoh CUTserver)

o Multiple and dissimilar print and cut tasks from roll o Frame lengths < 1 m 1.5 m

o Automatic align method, Bar Code Multi (Use Mutoh CUTserver)

o For long sticker contour cutting purposes only o Segment clipping of plot data


84 AP-75282 Rev. 1.2

7.3 PRINT AND CUT WITH NCD EASYSIGN Please follow the steps below to perform a print and cut workflow with NCD EasySIGN. Step 1 : Create your contour design with hairline identification.

Step 2 : Set your import settings in EasySIGN.

Step 3 : Import your designs


85 AP-75282 Rev. 1.2

Step 4 : Enable cropmark settings in the menu which comes on the screen when pushing the right mouse button.

Step 5 : Select appropriate alignment system:

a. Mutoh Manual Align

b. Mutoh Auto Align

c. Mutoh Auto Align (barcode)

d. Mutoh Auto Align (Multiframe)

i. Set number of segments or select 0 if you want to make EasySIGN decide itself.

Step 6 : Do you have EasySIGN Power Pack Pro?

a. Yes >> Print via EasySIGN

b. No >> Export and import into your rip bundle

Step 7 : Do you want a barcode?

a. No >> [A] Direct plotting (Mutoh Manual Align, Mutoh Auto Align)

b. Yes >> [B] Plot file via Mutoh CUTserver (Mutoh Auto Align (barcode), Mutoh Auto Align (Multiframe))


86 AP-75282 Rev. 1.2

Step 8 : [A] Direct Plotting (Mutoh Manual Align, Mutoh Auto Align)

Step 9 : [B] Plot file via Mutoh CUTserver (Mutoh Auto Align (barcode), Mutoh Auto Align (Multiframe))

a. Set EasySIGN link with Mutoh CUTserver


87 AP-75282 Rev. 1.2

b. Verify the location of the hot folder (Spooler Production Manager) and match with the CUTserver.

c. Plot Print & Cut lines to Mutoh CUTserver


88 AP-75282 Rev. 1.2

Step 10 : Send plot job via Mutoh CUTserver to SC-Pro

a. Press the GO! Button in the Mutoh CUTserver:

OR b. Press CONTOUR CUTTING and specify the alignment method on the SC-Pro keyboard.

For further details, please refer to chapter 4.

Contourcutting Manual Barcode Single Barcode Multi Start: Next:


89 AP-75282 Rev. 1.2

7.4 PRINT AND CUT WITH MUTOHS GRIP(+) Please follow the steps below to perform a print and cut workflow with Mutohs Grip(+). Step 1 : Create your contour design in Illustrator. Be sure that

a. The Swatch Name is CutContour b. It is a spotcolor c. ColorMode is CMYK d. The colour is 100% magenta e. The swatch has a thickness of 0.1 mm

Step 2 : Import the job in Grip(+). If everything is correct, a scissor will be displayed in the preview pane.

Step 3 : Drag your file to the desired printer.

Step 4 : Click the following button to open the preferences.


90 AP-75282 Rev. 1.2

Step 5 : Go to the Cutting tab and enable Cutting Contour and Print registration marks.

Notes

x It is not recommended to mark the Print bar code and Print Identification number box. This is NOT the Postnet barcode and job number which the CUTserver uses, but only the Grip(+). The original barcode will automatically be printed.

Step 6 : After making the above settings, close the screen and print the job. Step 7 : As soon the job has been printed, it will be queued in the Grip(+) CUTserver. Step 8 : Double click on your SC-Pro cutter and press the [Configure] key.


91 AP-75282 Rev. 1.2

Step 9 : Fill in the link type (and IP address eventually) and verify if your cutter is well connected. Press the Apply button when connected via network or the detect cutter key when connected via USB.

Step 10 : Set positioning, sheeting off mode and cutter step as you wish.

Notes

x Be sure to set the cutter step in Grip(+) the same as the program step on the cutter. If not, the image will be cut 2,5 time bigger or smaller.

Full Automatic Single

The Postnet barcode printed will be scanned to identify the job. The cutter will stop after the job has been finished.

Full Automatic Repeat

The Postnet barcode printed will be scanned to identify the job. The cutter will continue with the next box until the complete roll has been finished.

Blind cut

The specific barcode from Caldera must be printed and scanned with a barcode reader. As from the moment the barcode is linked with a file, the file will be automatically cut. You can also select the appropriate file, set its orientation and press the cut button

None

Means there will be no positioning, the job will be cut immediately (useful for cutting in coloured vinyl for example).


92 AP-75282 Rev. 1.2

Step 11 : For each contour type, a tool setup should be available. Add or edit the knife settings accordingly.

Step 12 : Press the [OK] button.

Step 13 : Press the Cut key to start cutting sequence.


93 AP-75282 Rev. 1.2

7.5 PRINT AND CUT WITH SCANVEC AMIABLE PHOTOPRINT Please follow the steps below to perform a print and cut workflow with Scanvec Amiable. Step 1 : Create your contour design in Illustrator. Be sure that

a. The Swatch Name is CutContour b. It is a spotcolor c. ColorMode is CMYK d. The colour is 100% magenta e. The swatch has a thickness of 0.25 mm

Step 2 : Click on the printer TAB and add your design


94 AP-75282 Rev. 1.2

Step 3 : Double click on the job in the hold list to see the job properties.

Step 4 : Click on the workflow tab and be sure to select the Send cut job checkbox!


95 AP-75282 Rev. 1.2

Step 5 : Click on the labels and marks tab and select the requested alignment method

a. Mutoh Mark Single frame b. Mutoh Single segment Multi frame with only 1 segment c. Mutoh Multiple segments Multi frame with multiple segments

Step 6 : Rip and Print the contour job

Step 7 : After printing the job, the plot data will automatically be added to CUTserver (Mutoh or Scanvec,

depending on your settings)

Step 8 : Now you can cut the job


96 AP-75282 Rev. 1.2


97 AP-75282 Rev. 1.2

8 COMPLETE THROUGHCUTTING WORKFLOW

8.1 INTRODUCTION When all vector paths of your contour alignment are completed, single sticker samples (basic shapes) are often to be isolated. Due to the intermittent or discontinued plotting of Mutohs supporting cut-through technique, an extra protection of sticker drop-outs will be guaranteed by configuring your tool-up distance consequently.

It is however not easy to match an ideal tool configuration setup in which the media weakness suffers not radically from the multiple cut through samples accomplished. Therefore a perfect harmony between your tool down force and tool up distance needs to be synchronised. Mutohs supporting cut through technique encodes two cut through methods: Single tool (cut through tool): Executes both contour and cut through vector paths with one single knife holder with cut through knife depth. Multi-tool (standard & cut through tool): This multi - tool method will complete both contour and cut through data with two separated knife holders. A message on panel will inform the user to swap tools based on the vectors path identity.

More info later on this chapter

After finalizing your intermittent outlines, all cut through sticker samples can be easily extracted from your remaining materials.

Print&Cut + Throughcutting Poster trimming Direct throughcutting

Find all practical information about through cutting further on this chapter


98 AP-75282 Rev. 1.2

8.2 SETTING UP YOUR SC-PRO

8.2.1 Tools necessary Through cutting is a combination of firmware and software features, the correct settings and tools. Be sure to have the following firmware, software and tool(s) to perform a through cut.

Firmware program - tool To have at least ... SC-Pro cutter firmware v 1.3.0 NCD EasySign service pack v 5.12 Mutohs Grip (+) calpatch 7.56 and SC-Pro cutter calpatch Standard knife Angle = 45 and offset = 0,50 mm (Partnumber: ZMY-10050B) Cut through knife Angle = 45 and offset = 0,50 mm (Partnumber: ZMY-10050B) Spare cutting mat Partnumber: ZME-23310

8.2.2 Single or multi-tooling technique As explained earlier, there are two techniques to perform a througcut. Single tool:

2

34

1

Execute both contour and cut through vector paths with one single knife holder with cut through knife depth.

N Description 1 Knife adjust to cut through depth 2 Vinyl 3 Glue 4 Backing

Multi-tool:

3

45

1 2

This multi - tool method will complete both contour and cut through data with two separated knife holders. A message on panel will inform the user to swap tools based on the vectors path identity.

N Description 1 Knife adjust to normal cutting depth 2 Knife adjust to cut through depth 3 Vinyl 4 Glue 5 Backing


99 AP-75282 Rev. 1.2

8.2.3 Various settings related to throughcutting 8.2.3.1 Contour Lines specifications Step 1 : Set force to 110 g via the direct key menu Step 2 : Set speed to 65 cm/s via the direct key menu 8.2.3.2 Cut through lines specifications Step 1 : Press the [TEST]-key. Step 2 : Select Cut Through with the - keys and press the [ ]-key to open the menu. Step 3 : Select the Setup menu with the - keys and open it with the [ ]-key

Cut Through Setup

Test Start: Exit:

Step 4 : Press the [ ]-key to set the force to 250 g, speed to 10 cm/s, tool down cutting length to 10 mm

and tool up feeding length to 0,1 mm.

Cut through Force (g) 250 Next: Exit:

Cut through Speed (cm/s) 10 Next: Exit:

Cut through Tool down (mm) 10.0 Next: Exit:

Cut through Tool up (mm) 0.1 Done: Exit:

8.2.3.3 ToolSwap detection for single or multi tooling Set the ToolSwap detection as follows: Step 1 : Press the [MENU]-key Step 2 : Browse to the ToolSwap detection menu Step 3 : Choose between OFF and AUTODETECT

ToolSwap

Detection

OFF The cutter will not ask you to change tools. The complete job will be cut with the same tool = single-tool

Autodetect

The cutter will ask you to change tools when necessary = multi-tool *Pause* *Pause* Required tool: Required tool: Default cut tool Through cut tool To continue: , , To continue: , ,


100 AP-75282 Rev. 1.2

8.2.4 Test the cut through knife depth Proceed as follows to make the test Step 1 : Install and set a knife. Step 2 : Install a vinyl. Step 3 : Press the [TEST]-key.

Step 4 : Select Cut Through with the - keys and press the [ ]-key to open the menu.

Test Cut Through

10 cm/s 250 g To start:

Step 5 : Select the TEST menu with the - keys and open it with the [ ]-key

Cut Through Setup Test

Start: Exit:

Step 6 : The following figures will be cut through according to the settings made previously.

N Description 1 Tool down length (mm) 2 Tool up length (mm)

Step 7 : Evaluate the test pattern. It should be easily pushed out of the vinyl.

Step 8 : Be sure to perform a sheet-off after the test because the pushed-out squares/circles will unhide

the paper sensor which could lead to an error.


101 AP-75282 Rev. 1.2

8.3 THROUGH CUTTING WORKFLOW

x Cut through speed > VS command

Basically, 4 cut through parameters are required:

x Cut through force > ZF command

x Tool down & tool up distance > UL & LT command

Cut the vectors in following order:

x 1st Standard cut lines

x 2nd Print and cut lines

x 3rd Cut through lines

Cut through specifications:

x reduce your speed to 10 cm/s

x increase your force to 250 g

x use all 4 pressure rollers

x lower your cut through media width dimension

x choose your in between margins for cut through stickers sufficient enough

x minimal vinyl movement

x plot order important (first FRQWRXUGDWDVHFRQGFXWWKURXJKGDWD

x VS/ZF/AS menu = accept (new header per line type)

x easy cut through shapes (rectangles, circles, squares)

x NO multi-frame alignment systems advised (multi-segment)

x NO repeat mode recommend For cut through reasons, it is better to have this dashing technique (intermittent plotting via the LT, UL commands) configured at the end of your vector data group. The sorting routine of your software should therefore automatically configure these vector paths at the end of your file output. Cut Through compatible alignments are:

Manual Alignment

Automatic Alignment

Automatic alignment with

bar code

Automatic multi - frame alignment with bar code

(# segments) Multi frame splitting done

by MEN CUTserver

NCD EasySign

Software compatibilities for cut through tasks

As from service pack v 5.12 Mutohs Grip (+) Install at least calpatch 7.56 and SC-Pro cutter calpatch Amiable Scanvec Photoprint


102 AP-75282 Rev. 1.2

8.3.1 NCD EasySign 8.3.1.1 Convert shapes to cutthrough lines After importing your design into EasySign, it is possible to convert your lines to cutthrough lines as follows: Step 1 : Select the lines, right-click and select Convert to > Line type > Cut through line

Step 2 : The basic shape will be coverted to a dashed blue line


103 AP-75282 Rev. 1.2

8.3.1.2 How to plot and setup your design Step 1 : Press the plot button.

Step 2 : Select the cut through-line checkbox in the special lines box

Step 3 : Press the edit... button

Step 4 : Double-click the device specific settings


104 AP-75282 Rev. 1.2

Step 5 : Set cut through parameters (recommended values are displayed here)

Step 6 : Now you can send the file to the CUTserver or directly to the plotter.


105 AP-75282 Rev. 1.2

8.3.2 Mutohs Grip (+) 8.3.2.1 Convert shapes to cutthrough lines By loading a swatch library (downloadable from http://usernet.caldera.eu) in Adobe Illustrator, one can define certain vector paths to be recognized automatically during your import operation in your Grip / Grip+ environment. Select the throughcut line in your design and convert it to a CutContourFullCut swatch from the library.

Be sure to test the cut through settings via the SC-Pro panel as described in chapter 7.2.4 - Test the cut through knife depth.

Test Cut Through

10 cm/s 250 g To start:

Please refer to the chapter Print and cut with Mutohs Grip (+) to know how to proceed to cut the file. First read the next chapter to know how you can check if the contour lines have been identified by Grip (+).


106 AP-75282 Rev. 1.2

8.3.2.2 Verify automatic detection Step 1: Import your design in Mutoh Grip (+)

Step 2: Drag the design on the info button and click on the contour tap

. Step 3: Verify the automatic detections of each line style specified.


107 AP-75282 Rev. 1.2

8.3.2.3 Cut trough tool configuration Automatically, at the end of your print task, a plot file will be generated in the visual cut window

Make sure to have your tool configurations set accordingly to your chosen vector paths during layout setup

The sorting order can be configured as above by selecting the Cut at last check box.

It is highly recommended to cut through at last stage!


108 AP-75282 Rev. 1.2

8.3.3 Scanvec Amiable PhotoPRINT After importing or creating your design in PhotoPRINT editor, it is necessary to assign for each contour type (cut contour or cut through) a different colour. In this way, during the RIP and PRINT routine, the software will be able to trace the contour lines by their colour. Make for each line type the appropriate settings during the RIP and PRINT routine as follows: Step 1: Go to the contour tab in the RIP and PRINT window.

Step 2: In the box Driver Options, the different line types will be listed.

Step 3: Be sure to clear the checkbox Use same driver options for all colours if you have a contour line and cut through line.

Step 4: Double click on one of the line types to make the necessary settings

a. Select the appropriate predefined contour line type

i. For contour lines choose cut fast or cut slow


109 AP-75282 Rev. 1.2

ii. For cut through lines choose Cut through logically. As you could read previously, through cut lines should be cut intermittent. To change the settings of the tool up and tool down distance, change the commands in the UL8 window.

UL8,10,0.1;LT8,10.1,1; 10 = tool down length 0.1 = tool up length 10.1 = sum of tool up and tool down length

Only adjust these values. Leave other characters unchanged!


110 AP-75282 Rev. 1.2

8.4 POSTER TRIMMING WORKFLOW As explained in the introduction of this chapter, the SC-Pro is capable of trimming posters after you have printed them. Please follow the procedure below to trim a poster. Step 1 : Load the poster in the cutter.

Step 2 : Install a knife at through cut depth.

Step 3 : Make the personal settings for throughcutting via the test key.

Cut Through Setup

Test Start: Exit:

Cut through Force (g) 250 Next: Exit:

Cut through Speed (cm/s) 10 Next: Exit:

Cut through Tool down (mm) 10.0 Next: Exit:

Cut through Tool up (mm) 0.1 Done: Exit:

Step 4 : Press the [CONTOUR CUTTING] key.

Step 5 : Select Trim Poster with the - keys and confirm with the - key.

Contourcutting Barcode Single Barcode Multi Trim Poster Next: Exit:

Step 6 : Fill in the approximate X length and Y width of the poster you want to trim.

Trim poster X Length( mm) 400 Next: Exit:

Trim poster Y Width( mm) 400 Start: Exit:


111 AP-75282 Rev. 1.2

Step 7 : Press the -key to activate the EPOS LED

Step 8 : Select the first corner of the bounding box which you want to trim with the keys

Trim poster Please select the corner Next: Exit:

Step 9 : Press the -key to proceed to the second corner. The media will be fed the previously set length

and width.

P1

P2

P4

P3

X Length

Y Width

Step 10 : Do this until you have selected all 4 corners in correct order (P1 P2 P3 P4)

Step 11 : The cutter will PAUSE until you have inserted the through cut tool.

*Pause* Required tool: Through cut tool To continue: , ,


112 AP-75282 Rev. 1.2

Step 12 : Press the [PLAY] key to trim the poster according to the routine shown below

1

23

4 6 5

Step 13 : After trimming the poster, you will be asked to reinstall the default cutting tool

*Pause* Required tool: Default cut tool To continue: , ,

Step 14 : Push out the poster gently.


113 AP-75282 Rev. 1.2

9 FAQ, HINTS, TIPS AND TRICKS

9.1 ERRORS DISPLAYED BY THE SC-PRO IN GENERAL There are different kinds of errors that can be displayed. Each error has a different approach to solve it. Recoverable errors

During cutting, measuring or other sequence, it might be possible that such an error occurs. Please find a detailed list in the Troubleshooting chapter in the Users Guide. These errors can be solved yourself, without any need of an intervention by an Authorized Mutoh Technician.

Examples x EPOS calibration error x EPOS problem x Press

Documents

Mutoh Kona