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NEUMAN & ESSER Modernization of Impact Classifier Mills and Classifying Systems

NEUMAN & ESSER · NEUMAN & ESSER Process Technology USA, Inc. Katy, Texas, USA South and Central America, Cuba NEUMAN & ESSER Engenharia e Soluções Ltda. Belo Horizonte, Brazil

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Page 1: NEUMAN & ESSER · NEUMAN & ESSER Process Technology USA, Inc. Katy, Texas, USA South and Central America, Cuba NEUMAN & ESSER Engenharia e Soluções Ltda. Belo Horizonte, Brazil

NEUMAN & ESSERModernization of Impact Classifier Mills

and Classifying Systems

Page 2: NEUMAN & ESSER · NEUMAN & ESSER Process Technology USA, Inc. Katy, Texas, USA South and Central America, Cuba NEUMAN & ESSER Engenharia e Soluções Ltda. Belo Horizonte, Brazil

Nowadays the efficiency of an existing grinding and classifying system can be improved by various modernization methods. The goal is an improved performance increasing throughputs and yields while optimizing energy consumptions and ideally allowing for a reduction of cleaning time.Following a thorough inspection and analysis of the system, a tailored solution is discussed and reviewed with the customer. The focus of NEUMAN & ESSER is on reusing existing equipment as much as possible and hence providing considerable cost savings to our customers when compared to an entire new system. These advantages equally apply to NEUMAN & ESSER and other brand equipment.

CUSTOMIZEDMODERNIZATION

Upgrade Kit IPerformance for Mill and CycloneModifying the heart of every grinding system with the latest evolution of our NEA products.• Implementation of NEA Classifier Technology ➔

Minimizing splatter grain• Modification of mill body – Change from tangential to

radial product inlet ➔ up to 20% higher throughput rates• NEA Power Pin Disc ➔ Less fines at valuable

throughput rates• NEA CAR - Cyclone Collector ➔ Separation

efficiency of 99±0,6% at top cuts of 105μm

Upgrade Kit IIDosing and Additive ControlTune up your additive control to avoid customer claims.• Upgrade your system with two component dosing• Avoiding quality issues duo to additive- and chips-

flow problems• - Save up to 70% of additives

Upgrade Kit IIIAirflow ControlThe Mill Airflow as one of the most influential parameters is an indicator for the system health status. Only a known and constant airflow enables stable grinding conditions and therefore a constant quality. • Increase your system reliability• Clean and cooled air for every season without nitrogen• Helps to avoid product sticking • Airflow controller for constant grinding conditions• Saving energy costs

Upgrade Kit IVSeparation of Fines Reduces fine content < 10µm whenever necessary with the NEA cyclone classifier Gen. III. • Selective reducing of fine content < 6 to 20µm• Easy change from cyclone classifier to collector mode• Collecting of fines without contamination by 2nd

cyclone collector

Page 3: NEUMAN & ESSER · NEUMAN & ESSER Process Technology USA, Inc. Katy, Texas, USA South and Central America, Cuba NEUMAN & ESSER Engenharia e Soluções Ltda. Belo Horizonte, Brazil

NEUMAN & ESSER GROUP COMPRESSORS SERVICES SEALINGS PROCESS DIGITALS

Find out more @ www.neuman-esser.com www.neacusa.com www.neac.de www.stasskol.com www.hofer-highpressure.com

Headquarters Übach-Palenberg, Germany Phone: +49 2451 481-01

NEUMAN & ESSER Process Technology

GlobalNEUMAN & ESSER Process Technology GmbHÜbach-Palenberg, Germany

North America, The CaribbeanNEUMAN & ESSER Process Technology USA, Inc.Katy, Texas, USA

South and Central America, CubaNEUMAN & ESSER Engenharia e Soluções Ltda.Belo Horizonte, Brazil

ChinaNEUMAN & ESSER (Beijing) Co., Ltd. (Sales Office)Beijing, China

Egypt, Libya, SudanNEUMAN & ESSER Egypt Ltd. (Sales Office)Cairo, Egypt

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