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Oil and Gas EquipmEnt
54
Drilling Rigs 10 Fixed Train Mobile
Tubular products 22 Drill pipes Casing Tubing Drill collars, balanced drill collars, kelly bars, non-magnetic drill collars
Chemical equipment 30 Separation and water treatment technologies CPI/TPI/CFI/IFI oil/water separators
Pumps 60Pumps Pump buckets Gaskets Inserts
Maintenance services 70
Oil-field equipment 36 Hydraulic cylinders Gear boxes Pressure regulators Calibrators Drilling tongs SPTA for automatic drilling tongs Centralizers, flanges Oil Field Drilling Equipment Valves Pressure gauges Packer SPTA Hoses Spinning wrenches Pins and subs Pump SPTA
CONTENTS
76
ABOUT US
Пример небольшой врезки в 2-3 строчки, которая представля-ет краткое описание темы
about usEsta Group AG is a group of companies with huge long-standing market experience in the oil and gas industry.The company has a good reputation for its collaboration with reliable and substantial partners, both among clients and oil and gas equipment manufacturers.
The main area of our business is the supply of oil and gas machinery and equipment, including the cutting edge industry designs, by requisitions of the leading Russian oil and gas companies.
We supply:
● Drilling rigs (fixed, train & mobile);
● Manufactured domestically or imported tubular products (drill pipes, casing, tubing, drill collars, balanced drill collars, kelly bars);
● Oil-field and associated equipment.
The supply may include following engineering support if needed.
98
OUR PARTNERS
Our partnersWe cooperate with the world leading manufacturers of oil and gas equipment.Through the years we have acquired the considerable experience in selling, fitting, transportation, and shipping of oil and gas equipment produced by the leading domestic and foreign manufacturers (German, French, American, Chinese, Romanian, and Ukrainian). We provide with our products the hugest oil and gas companies, such as: Gazprom, OJSC; the national joint-stock company "Naftogas of
Ukraine"; Ukrgasvydobuvannia AC; the republican unitary enterprise "Production Association "Belorusneft"; Integra-Bureniye, LLC; Weatherford, LLC; KatOIL, CJSC.
We are the official representatives of many domestic and foreign manufacturers and vendors of oil and gas equipment in Russia, with whom we maintain communications constantly.
1110
DRILLING RIGS
1110
We offer high-technology drilling equipment produced by the world leading manufacturers.
Drilling rigs Fixed Train Mobile
drilling rigs
DRILLING RIGS
1312
Drilling Rig Type Maximum Load Carrying Capacity, t Comments
HR Cluster Slider 250–350 Box and modular train drilling rig for harsh environments (down to –45°С)
EURO Rig 250–350 Highly mobile land rig (substructure: box-on-box type)
ARCTIC Rig HR 250 Modular drilling rig for harsh environments (substructure: box-on-box type)
SPEED Rig 350 Highly mobile innovative land drilling rig
2000 HP Rig 500 Heavy-duty land drilling rig
Bentec GmbH, (Germany)
drilling rig by Bentec w/ capacity 450t
drilling rig by Bentec w/ capacity 450t
td 500 Ht top drive by Bentec
drilling Rigs
RG Petro-Machinery (GROUP) CO. LTD (China)
Since 2005 in the course of our co-operation with Gazprom, OJSC, (Gazprom bureniye, LLC; Podzemburgaz, LLC) we’ve been carrying out the following projects:
● The supply of 12 fixed drilling rigs manufactured by UPETROM-1 MAI S.A. (Romania) with the maximum load carrying capacities from 200t to 400 t. ● The supply of three HR-5000 train drilling rigs manufactured by Bentec GmbH (Germany) with the maximum load carrying capacity of 320t. Also during our co-operation with Gazprom, OJSC, from 2007 to 2010 we were supplying high-technology equipment for various purposes: ● five Canrig 8050АС-712 top drive systems (USA); ● six blowout preventers ОПС 10-350/80х70 К3 manufactured by National Oilwell Varco (USA); ● ten purification systems manufactured by Derrick Corporation;
● six Halliburton’s telemetry systems (USA); ● eight ACF500-11DH105/TATRA cementing units manufactured by UPETROM-1 MAI (Romania).
We supplied the national joint-stock company "Naftogas of Ukraine" with two mobile drilling rigs with the maximum load carrying capacities of 125t and 225t manufactured by RG PETRO-MACHINERY (GROUP) CO. LTD (China).
As part of our co-operation with the republican unitary enterprise "Production Association "Belorusneft" in 2010-2011 we supplied the fixed drilling rig manufactured by Bentec GmbH (Germany) with the maximum load carrying capacity of 450t. Now its installation is almost complete. The expected time of commissioning – December 20.
In order to diversify our market niche and to develop new partnerships, we offer to supply drilling rigs produced by the manufacturers listed below.
ZJ40dB drilling rig by RG petro-machinery
Drilling Rig ModelMaximum
load carrying capacity, t
Comments
ZJ10DB ZJ20DB ZJ30DB ZJ40DB ZJ50DB ZJ70DB
160–500 Multi-purpose fixed drilling rigs
ZJ10/900CZ ZJ15/1125CZ ZJ20/1580CZ ZJ30/1700CZ ZJ40/2250CZ
90–225 Mobile drilling rigs
DRILLING RIGS
1514
sK 275 SPECIFICATION
Max. Load Carrying Capacity 150,000lbs (68t)
Underground Well Service down to 8,500' (2,600m)
Well Workover down to 7,500' (2,300m)
Tools 2 7/8" (73mm)
Main Drum brakes — 38х8", forge steel; chain — #140, single; clutch — 224; cooling — spray water; drum — 12.75"; shaft — 4.75"; ditch — Lebus grooving 7/8"
Sand Drum brakes — 32х8", forge steel; chain — #140, single; clutch — 140; capacity — 12,500' diameter 9/16", 10,000' diameter 5/8"; barrel — 12.75"; shaft — 4.75"
Carrier (Three-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000 lbs., tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12,25х22,5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 71'
Engine at choice
Transmission Allison
sK 375SPECIFICATION
Max. Load Carrying Capacity 180,000lbs (82t)
Underground Well Service down to 12,000' (3,600m)
Well Workover down to 8,000' (2,500m)
Drilling down to 5,000' (1,500m) at 3 1/2" (89mm) drill pipe diameter
Main Drum brakes — 38х10", forge steel; chain — #140, single; clutch — 224; cooling — spray water; drum — 15.94х38х1.03" (wall); shaft — 5.9"; ditch — Lebus grooving 7/8" or 1"
Sand Drum brakes — 38х8", forge steel; chain — #140, single; clutch — 124; capacity — 12,500' diameter 9/16", 10,000' diameter 5/8"; barrel — 12.75х40"; shaft — 4.75"
Carrier (Four-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 96'
Engine series 60 Detroit
Transmission 754 Allison
Service King ManufacturingService King Manufacturing, Inc. (SK) is the major manufacturer of mobile drilling rigs in USA. The company comprises seven plants where they produce all components of their equipment (brake drums, masts, hoists, carrier parts), as well as this is the hugest US drilling rig maintenance and repair base. SK is the privately owned company. The company is operated by people with so many years of experience in the rig production that they sum up to hundreds.
The company offers both standard base drilling rig cases and full cases which include pumping units, circulating systems, blowout preventers, tools, power-supply systems, lighting systems, etc. Producing capacity of SK plants ensures the production of full case drilling rig every 24 hours.
Detroit engines and Allison transmissions are used in the standard cases. The mounting of Caterpillar engines and other alterations are possible if needed.
SK drilling rig units can be easily adjusted to the various operating conditions. They allow of mounting and dismounting the equipment quickly. The plant and the official representative provide contract supervision and starting-up, and adjustment as well as personnel training, warranty and post-warranty services.
All SK rigs are compliant with the oil and gas industry standards or exceed them. The base cases of the main models are described below.
sK175 SPECIFICATION
Max. Load Carrying Capacity 150,000lbs (68t)
Underground Well Service down to 8,500' (2,600m)
Well Workover down to 7,500' (2,300m)
Tools 2 7/8" (73mm)
Main Drum brakes — 32х6", forge steel; chain — #120, single; clutch — full air; cooling — spray water; ditch — Lebus grooving 7/8"
Sand Drum brakes — 32х6", forge steel; chain — #120, single; clutch — full air; capacity — 8,900' diameter 9/16", 7,250' diameter 5/8"
Carrier (Three-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 38,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast 12x14 single pole
Engine at choice
Transmission Allison
DRILLING RIGS
1716
sK 675SPECIFICATION
Max. Load Carrying Capacity 315,000lbs (143t)
Underground Well Service down to 18,000' (5,500m)
Well Workover down to 14,000' (4,300m)
Drilling down to 8,000' (2,500m) at 3 1/2" (89mm) drill pipe diameter
Main Drum brakes — 42х10", forge steel; chain — #140, triple; clutch — 224 high torque; cooling — water circulating; drum — 18x43"; shaft — 6.5"; ditch — Lebus grooving 1 1/8"
Sand Drum brakes — 42х8", forge steel; chain — #140, double; clutch — 224; capacity — 14,400' diameter 9/16", 11,800' diameter 5/8"; barrel — 15.94x38"; shaft — 5.9"
Carrier (Five-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 104'
Engine series 60 Detroit
Transmission 754 Allison
sK 775SPECIFICATION
Max. Load Carrying Capacity 350,000lbs (160t)
Underground Well Service down to 18,000' (5,500m)
Well Workover down to 14,000' (4,300m)
Drilling down to 8,000' (2,500m) at 4 1/2" (114mm) drill pipe diameter or down to 10,000' (3,000m) at 3 1/2" (89mm) drill pipe diameter
Main Drum brakes — 42х10", forge steel; chain — #140, triple; clutch — 224 high torque; cooling — water circulating; drum — 18x43"; shaft — 6.5"; ditch — Lebus grooving 1 1/8"
Sand Drum on demand
Carrier (Five-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 112'
Engine 2 x series 60 Detroit
Transmission 754 Allison
sK 475SPECIFICATION
Max. Load Carrying Capacity 250,000lbs (114t)
Underground Well Service down to 14,000' (4,300m)
Well Workover down to 10,000' (3,000m)
Drilling down to 6,000' (2,700m) at 3 1/2" (89mm) drill pipe diameter
Main Drum brakes — 42х10", forge steel; chain — #140, single; clutch — 224; cooling — spray water; drum — 15.94х38х1.03" (wall); shaft — 5.9"; ditch — Lebus grooving 7/8" or 1"
Sand Drum brakes — 38х8", forge steel; chain — #140, single; clutch — 124; capacity — 12,500' diameter 9/16", 10,000' diameter 5/8"; barrel — 12.75х40"; shaft — 4.75"
Carrier (Five-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 96'
Engine series 60 Detroit
Transmission 754 Allison
sK 575SPECIFICATION
Max. Load Carrying Capacity 250,000lbs (114t)
Underground Well Service down to 18,000' (5,500m)
Well Workover down to 14,000' (4,300m)
Drilling down to 8,000' (2,500m) at 3 1/2" (89mm) drill pipe diameter
Main Drum brakes — 42х10", forge steel; chain — 1 3/4", double; clutch — 324; cooling — spray water; drum — 15.94х38"; shaft — 6.5"; ditch — Lebus grooving 1"
Sand Drum brakes — 42х8", forge steel; chain — #140, double; clutch — 224; capacity — 14,400' diameter 9/16", 11,800' diameter 5/8"; barrel — 15.94x38"; shaft — 5.9"
Carrier (Five-Axle) front axle weight — 20,000lbs, suspension — spring; rear axle — 46,000lbs, tandem double reduction, suspension — walking beam; front tires — 385/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — 96' to 104'
Engine series 60 Detroit
Transmission 5610A Allison
DRILLING RIGS
1918
derrick specifications
MODEL NO. SK71-150 SK96-180 SK96-250 SK104-250 SK112-300
Clear Height under Crown, ' 71 96 96 104 112
Maximum Static Hook Load Capacity, lbs.
with 4 lines 150,000 180,000 180,000 — —
with 6 lines — — 250,000 250,000 —
with 8 lines — — — — 350,000
Crown Sheaves, " 3-24 3-24 4-24 4-24 4-24, 1-30
Sandline Sheaves, " 1-24 1-24 1-24 1-24 1-24
Racking Singles Doubles Doubles Doubles Doubles
Platform Elevation, ' 25 55 55 55 55, 62, 70
Capacity, lbs.
2 3/8 (external upset end) 12,500 25,000 25,000 25,000 30,000
2 7/8 (external upset end) 9,000 18,000 18,000 18,000 22,000
2 7/8 (drill pipe) — 15,000 15,000 15,000 18,000
3 1/2 (drill pipe) — — — 12,500 15,000
Rod Hanger Doubles 54'3" Triples 78'3" Triples 78'3" Triples 78'3" Triples 78'3"
Capacity, lbs. 10,400 15,600 15,600 15,600 15,600
Raising Cylinder 1 1 1 or 2 2 2
Type All 3 stage with pull back and chrome plated sleeves and plunger
Telescoping Cylinder 1 1 1 1 2
Stabilizers — 1 1 2 2
Type All single stage with external packing gland on steel plunger tube, chrome plated plunger is standard
Over-the-road Dimensions
Height 13'6" 13'6" 13'6" 13'10" 14'6"
Width 8'6" 8'11" 8'11" 8'11" 9'6"
Length 41'6" 53'10" 53'10" 58'2" 62'10"
Weight, lbs. 11,300 14,500 16,800 20,300 25,500
• Any size and specification may be changed without notice.
• All above sheaves are steel with groove for specified rope size. Sheaves are equipped with double row Timken bearings.
• Weight indicated above includes Crown, Tele, Ram, Platform, and Mast Base.
sK 1075/sK 1000 sdSPECIFICATION
Max. Load Carrying Capacity 450,000lbs (204t)
Underground Well Service down to 18,000' (5,500m)
Well Workover down to 14,000' (4,300m)
Drilling down to 12,800' (3,900m) at 4-1/2" (114mm) drill pipe diameter
Main Drum brakes — 42х12", forge steel; chain — #140, triple; clutch — 224 high torque; cooling — water circulating; drum — 18x43"; shaft — 6.5"; ditch — Lebus grooving 1 1/8"
Sand Drum on demand
Carrier (Seven-Axle) max. weight: front axles (three) — 63,000lbs, suspension — spring; rear axles (three) — 84,000lbs, tandem; additional back axle, non-driving, suspension — walking beam; front tires — 425/65R22.5; front wheels — 12.25х22.5 duplex; rear tires — 11R22.5; rear wheels — 8.25х22.5 framed
Frame high tensile alloy wide flanged beam
Mast length — not less than 117'
Engine 2 x series 60 Detroit Diesel (14l each), rated capacity — 500 hp each
Transmission CLT 6061 Allison, six gears (five forward, one reverse)
Note: all specifications are given as an example. Base cases are formed on demand.
single pole mast specifications
Height, 'Crown
Sheaves, "Pipe Sizes &
WeightsPulling
Positions, '
Hook & Load Capacities, lbs. Weight w/ Frame, lbs.
1 line 3 lines 4 lines
40 1-24 4", 11lbs 40 12,000 — — 1,400
5 1/2", 20lbs
45 1/2-24 5 1/2", 20lbs 45 23,000 31,000 — 2,750
7", 26lbs 55 31,500 41,000 —
55 1/2/3-24 7", 26lbs 55 31,500 42,000 47,000 3,650
8 5/8", 32lbs 50 38,000 50,000 57,000
65 1/3/4-24 8 5/8", 32lbs 65 39,000 52,000 58,500 5,050
10 3/4", 45lbs 60 45,000 60,000 67,500
65 2/3/4-24 10 3/4", 45lbs 65 68,500 91,000 102,000 6,250
13 3/8", 54lbs 55 76,000 101,000 114,000
double pole mast specifications
Sizes Light Standard Heavy Extra Heavy
Lower Section 7", 26lbs 8 5/8", 32lbs 10 3/4", 40.5lbs 13 3/8", 58lbs
Upper Section 5 1/2", 20lbs 7", 26lbs 8 5/8", 32lbs 10 3/4", 40.5lbs
DRILLING RIGS
2120
Features and advantages
● The length of 150iH is 4.12m coupled with the block hook and elevator bails — from top of block to bottom of grabber — that makes it the world most compact drive.
● 150iH Top Drive is designed in a way permitting extremely fast rig-up on double rigs and extended single rigs.
● The possibility of field conversion. Because most Top Drive conversions take place in the field, 150iH is designed to make field conversion safe, fast, and as simple as possible.
● Mast Modification-free. 150iH uses a torque tube that connects at the crown and is suspended from it, transferring the torque load to the derrick base. When 150iH Top Drive is being installed, the mast can remain unchanged.
● Hydraulic Power. 150iH is available with an independent power system installed on its own skid. This feature allows for increased rig capacity, and improved flexibility, without taxing existing rig hydraulic power systems. 150iH's power system is fully engineered for reliability anywhere, from the high Arctic to Southern deserts environments. Its hydraulic power system can be driven electrically or diesel powered. Upon request, 150iH can be integrated into the draw works drive, saving the cost of the skid-mounted power unit. Our engineers consider the specific needs of the clients. If needed, it is possible to modify 150iH, and upgrade the drive configuration.
● Enhanced performance. The 150iH provides topnotch drilling performance comparing to kelly spinners and enhances rig efficiency. Besides it weighs less, is smaller, and more money-saving than the drives manufactured by other producers.
● 150iH's electric control system installs easily, right at the driller's console, and meets every code requirement. Controls can be custom-configured, either as stand-alone or as part of the driller's console.
● Block Configurations. The IntegraLine 150iH Top Drive comes equipped with various designs of running block. For rigs that support them, we recommend the split block configuration. This allows ready access to the gooseneck for wire line and down-hole instrumentation. For retrofit to older rigs, there is a possibility to supply a straight or cross running block.
150iH integraline top drive SPECIFICATION
Rated Capacity 150t (147 100 daN)
Input Power 475hp
Maximum Continuous Torque & Speed Model A
9,075 ft.-lbs. (12,300 Newton-Meters) @200rpm18,150 ft.-lbs. (24,600 Newton-Meters) @100rpm
Width 3' 3.5" (.996m)
Height 4' 5.75" (1.36m)
Length 13' 6" (4.12m)
Weight 13,800lbs (6,270kg)
Note: can be supplied with a straight, cross or split running block on demand.
mast Hook load Capabilities
Height Light Standard Heavy Extra Heavy
45' 46,600 — — —
50' 40,000 76,000 — —
55' — 63,000 — —
60' — 53,000 90,000 —
65' — — 70,000 137,000
Upper section 5 1/2", 20lbs 7", 26lbs 8 5/8", 32lbs 10 3/4", 40.5lbs
substructuresPortable, Prefabricated SK produces substructures which are easily transported, as well as provides with operating platforms of various elevated work floors for both drilling and workover operations. With load capacities up to 300 tons and clear heights ranging from 24' to 4', this large family of substructures meets almost any requirement.
One Piece, Fixed Height These SK substructures provide a simple work floor up to 12ft high, and are easily transported in a minimum number of loads.
Box-On-Box These solutions provide more height for larger wellheads and blowout preventers. The box-on-box design allows for easier handling of substructures and lower overall transportation height.
drilling Rigs arrangements Drilling rigs are supplied with the equipment listed below in addition to the base cases.
Other products are available upon request. All items are supplied with manufacturers’ certificates of conformance, manuals in Russian and English, GOST R certificates and Rostekhnadzor operating permits.
● Mud pumps;
● Drilling mud cleaning equipment;
● Drilling mud tanks;
● Drilling swivels;
● Wellhead equipment;
● Blowout preventers;
● Drilling spools;
● Control panels of blowout preventers;
● Drilling tools;
● Pipes;
● Rotary tables;
● Drill pipe spinners;
● Drill pipes and drill collars;
● Generators;
● Compressors;
● Power-supply equipment;
● Hand (mechanical) tools;
● Emergency equipment;
● Trailers.
tubular products
2322
TUBULAR PRODUCTS
Tubular products Drill pipes Casing Tubing Drill collars Balanced drill collars Kelly bars Non-magnetic drill collars
We supply the full range of tubular products.
TUBULAR PRODUCTS
2524
RangeWe supply drill pipes, drill collars, kelly bars and balanced drill collars, including manufactured by:● Vallourec & Mannesmann Tubes/VAM Drilling Corporation (Germany — France),● Drill Collar and Kelly Bar Plant, subsidiary of “Sumy Frunze Machine-Building Science and Production Association”, OJCS (Ukraine) — drill collars, kelly bars, balanced drill collars and API steel bars,
● Motovilikhinskiye Zavody, OJSC (Russia),● TMK, CJSC (Russia),● Hilong Group of Companies (China), Tenaris Global Services (Uruguay) — API casing and tubing pipes,● Voestalpine Tubulars GmbH & Co KG (Austria) — drill pipes,● JFE Steel Corporation (Japan) — API casing and tubing pipes.
VAM Drilling (France)
Pipe type Specifications
API specifications compliant drill pipes
OD: 60–168mm, Range 2 & Range 3 lengthsAPI weld and in-house patented double shoulder (HLDS) tool joints Steel grade: standard API (E-75, X-95, G-105, S-135), patented cold- and corrosion-resistant High fatigue capacity (oversized minimum internal upset ≥ 120mm)Patented interior coating (TC2000&TC3000)Patented hard facing (BoTn1000& BoTn 3000)
Heavy weight drill pipes (HWDP)
OD: 89–168mmPipe body steel grade: AISI134OH, 37Mn5Tool joint steel grade: 4145H
Drill collarsDimensions: from NC23-31 to NC50-72Steel grade: 4145H
Esta Group advantages● Stable financial base allows us to optimize financing of pipe supply. Not all the customers are ready to risk their cash assets due to the long timing of orders. Terms of payment are always negotiable.● We provide customs clearance services.● Fine-tuned shipping allows to reduce the timing of delivery and to optimize the costs.● We constantly maintain communications with the manufacturers, with whom we have long-term partnerships. ● We sell directly.
● We support individual approach to each customer.● We have long working experience with the largest oil and gas companies in Russia and Ukraine.● We provide various services (pipe certification, assistance in organization of engineering support, presentations, etc.).● We own a storage zone in Russia which allows us to dispatch pipes promptly.● Our team is highly professional, with deep knowledge of the global and domestic markets of pipes.
tubular productsSince 2005 in the course of our co-operation with Gazprom, OJSC, (Gazprom bureniye, LLC, Podzemburgaz, LLC) we’ve been supplying pipes (drill pipes, drill collars, balanced drill collars, non-magnetic drill collars, and OCTG pipe grades — casing and tubing) produced by the leading domestic and foreign manufacturers, such as:● Vallourec & Mannesmann Tubes/VAM Drilling Corporation (Germany — France),● Voestalpine Tubulars GmbH & Co KG (Austria),
● Tenaris Global Services (Uruguay),● Hilong Group of Companies (China),● Mittal Steel (Romania),● Drill Collar and Kelly Bar Plant, subsidiary of “Sumy Frunze Machine-Building Science and Production Association”, OJCS (Ukraine),● TMK, CJSC (Russia),● Chelyabinsk Tube-Rolling Plant, JSC (Russia),● Motovilikhinskiye Zavody, OJSC (Russia),● JFE Steel Corporation (Japan),● Sumitomo Corporation (Japan).
saint petersburg port: shipment of casing pipes manufactured by tenaris Global services
From latin america... ...to Russia
TUBULAR PRODUCTS
2726
Drill Collar and Kelly Bar Plant, subsidiary of “Sumy Frunze Machine-Building Science and Production Association”, OJCS (Ukraine)
Motovilikhinskiye Zavody, OJSC (Russia)
TMK, CJSC (Russia)
Pipe type Specifications
API 7 specifications balanced drill collars,
TU 26-12-775-90 standard compliant
OD: 108mm — 279mmID: 46mm — 100mmSlick or spiral Lengths: 9,450mm — 12,190mm
Kelly barsOD: 80mm — 140mmMaterial: steel 45 ХГМАLength: 16,460mm
Heavy weight drill pipesOD: 88.9mm — 168.3mmMaterial: steel 45 ХГМА
Pipe type Specifications
Balanced drill collars, TU 3663-033-48416997-2005 standard compliant
OD: 89mm — 254mmLengths: 6000mm – 9450mmSteel grade: 40 ХГМАSlick or spiral
Heavy weight drill pipes, TU 3663-236-07500243-2006 standard compliant
OD: 89mm — 168mmLengths: 8,000mm–9,450mm
Kelly bars, TU 1324-227-0147016-2002 standard compliant
OD: 76mm — 108mmLength: 11,300mm
Pipe type Specifications
API standard specifications drill pipes, GOST R 50278-92, GOST 27834-95, TU-14-З-1517:2008/ TU U 27.2-05757883-200:2008 standards compliant
OD: 60.3mm — 139.mm, Range 2 & Range 3 lengths
26
Esta Group supervises product delivery from the pipe manufacturing stage
VAM Drilling (France)
Pipe type Specifications
API specifications compliant drill pipes,
OD: 60.325mm — 168.275mm, Range 2 & Range 3 lengthsAPI weld and in-house patented tool joints (VAM EIS, VAM Express TM,VAM CDS, VAM Riser WO-SR and WO-HP)Steel grade: standard API (E-75, X-95, G-105, S-135), patented cold- and corrosion-resistantHigh fatigue capacity (oversized minimum internal upset ≥ 101.6mm, large upset)Interior coatingHard facing
Heavy weight drill pipes (HWDP), API 7.1 standard specification, NS-1 and DS-1
OD: 73.025mm — 168.275mm, Range 2 & Range 3 lengthsWeld joints or integralSlick or spiralStandard steel grades: AISI 1340 and AISI 4145 H modified
Drill collars and steel bars, API 7.1 standard specification, NS-1 and DS-1
OD: 73.025mm — 355.6mm, Range 2 & Range 3 lengthsMachined from solid steel barsSlick or spiralStandard steel grade: AISI 4145 H modifiedHighly efficient threaded connection VAM
Non-magnetic drill collars
Steel grades: Amagnit 601 and Datalloy 2
Rigging accessories Kelly bars ranged 3’’ — 6’’ of square or hexagonal cross-section, safety valves, pins and subs, etc.
Patented drill pipes and HYDROCLEANTM heavy weight drill pipes
OD: 2 7/8’’ — 6 5/8’’, Range 2 & Range 3 lengthsDrill pipe risersOffshore drill pipe risers
TUBULAR PRODUCTS
2928
Dongying Weima Petroleum Drilling Tools CO., LTD (China)
Tenaris Global Services (Uruguay)
Model Specifications
API drill pipes OD: 60mm — 168mm, Range 2 & Range 3 lengthsSteel grades: E-75, X-95, G-105, S-135
API drill collars OD: 89mm — 168mm, Range 2 & Range 3 lengths
Model Specifications
API casing and tubing
OD: 60.33mm — 622.3mmPremium threaded connectionsSteel grades: API specification and patented cold-, corrosion- and high collapse resi-stant, Cr13
Voestalpine Tubulars GmbH & Co KG (Austria)
Vallourec & Mannesmann Tubes Concern (Germany-France)
TMK, CJSC (Russia)
JFE Steel Corporation (Japan)
Model Specifications
API seamless casing and tubing
OD: 42.2mm — 178mmPremium threaded connectionsSteel grades: API specification, and patented cold-, corrosion- and collapse resistant, Cr13 (1%)
Model Specifications
API seamless casing and tubing
OD: 60.33mm — 660.4mmPremium threaded connectionsSteel grades: API specification, and patented cold-, corrosion- and collapse resistant, Cr13
Model Specifications
API seamless casing and tubing, GOST and TU standards compliant
OD: 60.33mm — 324mmPremium threaded connectionsSteel grades: API specification, GOST and TU standards compliant, and patented cold-, corrosi-on- and collapse resistant, Cr13
Model Specifications
API casing and tubing
OD: 60.33mm — 406.4mmPremium threaded connectionsSteel grades: API specification and patented cold-, corrosion- and collapse resistant, Cr13 (80-110)
Bassi Luigi & C. S.p.A., (Italy)
Bergrohr (Germany)
Bassi Luigi & C. wide range of production covers all kind of butt welding fittings starting from 1" up to 130" diameter and wall thickness up to 190 mm. Base materials used for manufacturing are Carbon Steel, Alloy Steel, all kind of Stainless Steel, Duplex, 6MO, Inconel, Incoloy, Copper Nickel and Titanium.
● High pressure separators (hot and cold)● Shell and tubes heat exchangers of all kinds● Tanks with mixers● High and medium pressure vessels
● Prefabricated pipes in all types of steel and special materials● Special medium and large diameter welded fittings ● Large diameter bends, produced from bended pipe by electrical induction (3D, 5D, 7D) from 4” to 60”● Elbows shells from 12” to 94” produced by hot and cold moulding and welded● Receiving and launching traps with patented quick closures● Extrusions on manifolds● Separators
Bergrohr is a global market leader in the production of large-diameter steel pipe for the structural tube and line pipe segments.Bergrohr produces structural tubes for the most varied uses, including hall, bridge and hydraulic construction projects. Bergrohr manufactures
high-grade C-steel line pipe for the transmission of oil, gas, water and other media. The manufacturing program covers outside diameters from 400 to 4,500 mm, wall thicknesses of between 6 and 100 mm, and lengths from 1 to 12 m.
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ChEmICAL EqUIPmENT
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Chemical Equipment Separation and water treatment technologies
CPI/TPI/CFI/IFI oil/water separators
Chemical EquipmentWe offer the full range of chemical equipment and consider every specific need of our customers.
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ChEmICAL EqUIPmENT
Chemical EquipmentWe offer supply of the chemical oil and gas equipment produced by the world leading manufacturers as well as the following services:● design, engineering and construction of CPI/TPI/CFI/IFI oil-water separators compliant with the latest standards for refineries, gas producing companies and petrochemical enterprises;● design, engineering and construction of physical-chemical and chemical wastewater treatment systems;● design, engineering and construction of dissolved air/gas flotation systems (DAF/DGF);● design, engineering and construction of biological water treatment systems — discontinuous aerobic biological water treatment (sequencing batch reactor or SBR), including the cutting edge Debitox measure and control system;
● design, engineering and construction of ready-to-go water treatment solutions for food industry, pulp and paper plants, chemical industry, etc.;● design, engineering and construction of neutralization systems;● design, engineering and construction of drinking water plants;● design, engineering and construction of sewage treatment systems;● design of quality control and workflow management systems;● turnkey construction and supply of the tailored treatment plants.
Pielkenrood Group BVThe history of Dutch Pielkenrood Group BV is closely related to “Pielkenrood-Vinitex” and goes back to the 19th century. This is the privately owned company of the Pielkenrood family, who is a pioneer in environmental engineering field, and its founder is Jacob Pielkenrood who invented the world famous CPI/TPI oil-water separator.In 1970s the Pielkenrood-Vinitex staff together with ex-Shell engineers founded an engineering company “IPG Industrial Projects BV” which shortly became a leading water treatment
engineering company. Its key inventions were IPI oil-water separator and sequencing batch reactor controlled by redox potential (discontinuous aerobic biological water treatment).For 40 years Pielkenrood Group BV has been researching much, as well as carrying out many projects for all known oil companies, such as: Shell, Exxon, Total, BP, Statoil, etc. Apart from oil and gas industry, Pielkenrood Group BV carries out projects for food and chemical industries, wastewater treatment plants, and others.
pielkenrood separation and treatment technologiesPielkenrood separation and treatment technologies are generally acknowledged, and are applied successfully for all stages of oil-gas-water separation, particularly in oil production (water treatment for well reinjection, casing head gas and oil treatment for long-distance pipelines, etc.) and refineries. Also these technologies are commonly used for plant wastewater treatment with environmental purposes.
Enhanced dissolved air/Gas Flotation (daF/dGF)Dissolved Air Flotation/Dissolved Gas Flotation (DAF/DGF) is a separation technique whereby the adherence of micro gas (air) bubbles to suspended pollutants in a carrier liquid is used to enhance separation efficiency. DAF/DGF is applied when the density of the suspended pollutants is close to that of the carrier liquid so that gravity separation becomes impractical if not impossible.Pielkenrood Engineering DAF/DGF units are designed to result in efficient flotation of suspended and slowly setting pollutants. The shape of the unit together with the location of the feed and discharge connections are important factors.
DAF/DGF Unit Recirculation System1. Feed DAF/DGF unit2. Discharge DAF/DGF unit3. Air/gas supply4. Multi stage lateral channel pump5. Free gas vent vessel6. Free gas bleed-off7. Supersaturators8. Micro bubble generators
Pielkenrood Engineering DAF/DGF Unit Design 1. Feed inlet2. Treated water outlet3. Floating froth layer4. Inlet connections, supersaturators and bubble generators
21
2
8
7
3
65
The average feed density, after supersaturation and after the introduction of micro bubbles, is considerably lower than the density of the treated water leaving the unit. The low density feed entering the unit quickly spreads in a horizontal direction over the surface water layer.
Along its flow path through the unit the water is depleted of micro bubbles and so its density gradually increases. This phenomenon causes a stable layering or stratification effect to occur (in other words — stratification effect).
3
4
2
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ChEmICAL EqUIPmENT
A logical consequence is that the feed must be introduced into the unit at a high level, while the treated water should be discharged at a low level. In this way short circuiting and turbulence are prevented and a limited residence time is achieved. Also detachment of weakly adhering micro bubbles is greatly reduced and no micro bubbles will penetrate the lower water levels. Therefore installation of plate packs in a properly designed DAF/DGF unit is not necessary.
Depending on the nature and quantity of the feed, Pielkenrood Engineering also uses absorption columns for the dissolving of gas or air. The efficiency of all Pielkenrood Engineering DAF/DGF systems guarantees a minimum recirculation flow rate.
daF/dGF systems are used in, for instance: ● Oil refineries● Petro chemical plants● Food industry● Oil/gas extraction
Comparing to the competitors daF/dGF systems have the following advantages:● The majority of the competitors uses standardized systems. Pielkenrood Engineering develops and produces tailor-made equipment according to the specific needs of a particular customer.● There is a design department in the company employing highly skilled personnel. Pielkenrood Group BV forms a project team for each project.● Pielkenrood Group BV possesses a vast amount of know how based on many years of experience which enables them to accurately analyse problems of wastewater of any nature. Due to this fact the company is capable of offering the best treatment solutions.
Cpi Oil-Water separatorsWhere the PPI separator uses parallel horizontally positioned metal plates installed in a chevron configuration, the CPI separator uses plates that are arranged in a plate pack which is installed at an angle of 45°. Another main difference is the use of corrugated plates. The separated oil droplets will collect in the tops of the corrugations, while solids would deposit in the troughs. Separated solids will slide down and separated oil drops will adhere to the invert side of the plates and gently move upwards due to its lesser density than water.Steel plates quickly corrode so in the CPI the plates are plastic, made of GRP. The use of corrugated plates also contributes to the rigidity of the plates. At the bottom and top the plate packs are fitted with chutes to guide the separated oil and sludge out of the pack.
tpiTPI is a modified plate pack (the Tilted Plate Interceptor). The guide chutes are replaced by strips, solving the problem of clogged plate packs and increasing efficiency with 30%. The increase in efficiency can be explained because the chutes cause turbulence in the water flowing between the plates. The strips in the TPI facilitate a laminar flow between the plates, thereby enhancing the plate pack’s efficiency. This design is patented by Pielkenrood-Vinitex.
CFiThe rapidly developing offshore oil and gas activities generated demand for smaller separators. On drilling rigs and platforms space is very limited and weight must be saved to the maximum possible extent.The traditional CPI and TPI separators have a relatively small plate surface per m3 of separator basin volume and per m2 of separator basin area. The necessary arises to maximise the plate surface compared to the separator basin’s dimensions. This was achieved by developing the Cross Flow Separator (CFI).
The CFI Advantages:The CFI design offers some important advantages:● The CFI design offers some important advantages:● the CFI is considerably lighter and smaller than a comparable CPI or TPI;● the CFI can be designed and built in any dimension and shape (as required by the desired basin configuration) as long as the total effective separator plate area meets the separation criteria;● CFI separators don’t need a deep basin, as the inlet and outlet are not located at the top or bottom, but at the side;● CFI separators separate oil as well as heavier particles simultaneously from the effluent.
ipiIPI separator is the Inclined Plate Interceptor. It combines the advantages of the counter current CPI/TPI and the compact CFI into one system. Although being a counter current separator, the IPI doesn’t make use of traditional plate packs and therefore the design of the separator basin is free. With the introduction of the IPI the disadvantage of the CFI, namely the limitations to flow velocity, are overcome. The IPI separator is an attractive alternative for the CPI/TPI design, in case counter current, linear flow separators are required.
pressure Cross Flow interceptor (pCFi)Especially for oil and gas extraction industry, the company supplies pressure cross flow interceptors (PCFI). These can be used to de-hydrate the oil or gas condensate after the first stage separation and for de-oiling the produced water in the second stage. The CFI plate packs are designed specially to fit into any (existing) pressure vessel in order to offer highly efficient operation.
OIL-fIELD EqUIPmENTOIL-fIELD EqUIPmENT
3736
Oil-field EquipmentWe supply the products of any degree of complexity.Our partners are the leading Russian, American, European and Chinese companies.
Oil-Field Equipment Hydraulic cylinders Roller-cone bits, tricone rotary drilling bits Gear boxes, pressure regulators Calibrators Drilling tongs SPTA for automatic drilling tongs Centralizers, flanges Oil field drilling equipment Valves Pressure gages Packer SPTA Hoses Pipe tongs Pins and subs Pump SPTA
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OIL-fIELD EqUIPmENT
Oil-Field EquipmentEsta Group supplies different oil-field equipment. This is the industry products’ complex aimed for oil and field segment. Oil and gas equipment includes drilling, workover, geophysical and geological equipment, as well as equipment
for production, transportation and refinement of hydrocarbon raw stock. The oil production equipment is used for wellhead connections and sealing, drainage control, technological operations, and subsurface investigations.
Hydraulic tongs Backups
Max. Diameter,inches Maximum torque, ft.-lb.
Weight,lbs.
Dimensions (LxWxH),inches
6 15 000 650 26,1х33,5x31,5
6 25 000 675 26,1х33,5x31,5
10,63 25 000 690 32,3x35,8x30,5
14,38 25 000 925 36,5х36,5x30,5
18 30 000 1225 41,8х39,5x30,5
21 35 000 1525 46,8х44,3х30,5
25,5 40 000 1900 52,8х47x30,5
non-marking pipes devices
Max. diameter,inches/mm
Min. diameter,inches/mm Maximum torque, ft.-lb.
Weight,lbs./kg
Dimensions (LxWxH),inches
5,5 2,06 15 000 184 16,6x17,5x13,5
9,63 2,38 22 000 215 21,5х23x13,5
24,5/622,3 40 000 3550/1608 49,7/79,7 48
5,5/139,7 15 000 850/385 24,5/37,1 26
Wraparound drilling tongs with Backups
Max. Diameter,inches/mm
Maximum torque, ft.-lb.
Weight,lbs./kg
Dimensions (LxWxH),inches/mm Maximum speed, RPM
9,63 25 000 2000 49,38x32,25х74 83
• Radial load eliminator minimizes joint friction and eliminates axial twist.
• Bi-directional compression load cell system which enables measuring of torque in both directions.
• A three jaw biting system provides an optimum bite.
• The backup system incorporates a dual jaw position, which makes the backup capable of biting the casing and the coupling with the same jaws.
• Reliable make-up and break-out of pipe connections.• Three jaw biting system with 6 dies which does not mark drill strings.• Minimum working time and advanced safety.• Two position torque speed control.
• Can be fitted into open-head designs.• The jaws are interchangeable with the tong jaws reducing the service costs.• Hydraulic system requirements: pressure 80-120 psi.
Universe Machine
manual (mechanical) tongs
Max. Diameter,inches/mm
Maximum torque, ft.-lb.
Weight,lbs./kg
Dimensions,inches/mm
Torque arm,inches
Maximum speed, RPM
4.5/114.3 12 500 750/340 23x34.3 24 107
5.5/139.7 15 000 850/385 24.5x37.1 26 100
Casing power tongs
Max. Diameter,inches/mm
Maximum torque, ft.-lb.
Weight,lbs./kg
Dimensions,inches/mm
Torque arm,inches
Maximum speed, RPM
9.63/244.6 22,000 1,075/487 28.5х43 30 83
13.38/340 25,000 1,175/532 31.7x48.9 32 75
17/431.8 30,000 1,800/815 39x56 36 70
20/508 35,000 2,250/1,019 43.7х71 42 57
24.5/622.3 40,000 3,550/1,608 49.7х79.7 48 49
5.5/139.7 15,000 850/385 24.5x37.1 26 100
The main products are tubing and casing power tongs, hydraulic tong backups, hydraulic power units, pneumatic kelly spinners, and other goods. The main features of UM tongs are power and
reliability coupled with the careful gripping reached due to the use of the jaws and insert die non-marking systems.
• Two jaw biting system with wraparound dies which does not mark the pipes.• Optionally the jaw and die non-marking systems can be supplied for alloy stainless steel pipes.• Powerful gearbox provides high torque figures. • Two position torque speed control.
• Three jaw biting system with 6 dies which does not mark nor deform casing pipes.• Powerful gearbox provides high torque figures.• Two position torque speed control.
tongs accessoriesOptionally the equipment for other sizes, special drives, manual and hydraulic tongs backups, lift cylinders, torque gauges, bi-directional compression load cell systems, and door safety interlocks can be manufactured.
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OIL-fIELD EqUIPmENT
Hydraulic tongs Backups (Wrenches)
Model Pipe size range, inches
BUC4500 2 1/16–4 1/2
BUCL5500 2 1/16–5 1/2
BUCD9625-01 4 1/2–9 5/8
BUCD8500 2 3/8–8 5/8
BUCS15000 4 1/2–15
BUCS26000 13 3/8–26
non-marking Grip systems for Chrome-plated pipes
Model Maximum torque, ft.-lb.
СМ5500 7000
СМ7625 30 000
СМ8625 40 000
СМ10750 35 000
СМ15000 40 000
tubing tongs
Model Pipe size range, inches
Maximum torque, ft.-lb.
CLE3500 1,66–3 1/2 6500
CLES5500 2 1/16–5 1/2 12 000
CLES5500HT 2 1/16–5 1/2 17 000
• Two jaw biting system with standard or wraparound insert dies.
• Optionally the non-marking dies can be supplied for stainless steel pipes.
Bucking units
Model Pipe size range, inches
Maximum torque, ft.-lb.
CLEBU11750 1,66–11 3/4 17 500
CLEBU15000 2,063–15 25 000
CLEBU23000 2 3/8–23 50 000
• Completed with PU4060 hydraulic power unit (40hp) and separate manual control panel.
Hydraulic power unitsElectric hydraulic power units (380V, 50Hz): 50, 60, 114 hp. Diesel hydraulic power units: 75, 90, 125 hp.
special application Equipment
The CLINCHER DRILLMASTER DM8625 make-up and break-out tool for drill pipe and drill collar connections. Can easily be adjusted to small drill pipe tong diameter. Hydraulic cylinders rotate the joint up to 30 degrees while producing torques up to 40,000 ft.-lb. CLINCHER HRT-20 hydraulic drill motor rotor and in-build swivel. The large drill diameter provides tool and BHA progression. The swivel allows for full control over the hydraulic loss during the rotation. Superior hydraulic tong positioning system is the third generation remote system of tong positioning (HYTOPS 3) which allows an operator to control every tong and chuck function, including their move from the well centre to the ready position, and safe vertical positioning over the drilling site.
non-marking pipes devices
Model Maximum torque, ft.-lb. Weight,lbs.
Pneumatic system requirements Maximum speed, RPM
Пневмат. 1050 750 1–8 CFS/90–150 psi 170
• Mounted to bottom of swivel it eliminates the need for dangerous spinning chain.• Can be rotated clockwise or counter-clockwise.• Non-sparkle system.
• The all-gear mechanism.• Two position torque speed control.• Standard jaws and circular braking systems.
Closed Head tongs
Model Maximum torque, ft.-lb. Weight,lbs. Dimensions, inches Torque arm, inches
7 13 000 1100 18x48 40 134
11,75 18 500 2390 24x58 47 100
Superior Manufacturing & Hydraulics, Inc.American Superior Manufacturing & Hydraulics merged with McCoy Corporation in 2007 resulting in the latter is now the largest manufacturer of hydraulic tongs and
accessories. McCoy Corporation model range is able to satisfy any need while working with pipe connections.
Casing tongs
Model Pipe size range, inches
Maximum torque, ft.-lb.
LW9625 4–9 5/8 12 000
CLE10750 2 3/8–10 3/4 40 000
CLE7625 2 1/16–7 5/8 30 000
CLE14000 4 1/2–14 50 000
CLE20000 7–20 50 000
CLE26000XHT 13 3/8–26 65 000
• Three jaw biting system with standard or wraparound insert dies.
• Optionally the non-marking dies can be supplied for stainless steel pipes.
• Torque gauges, compression sensors, pressure gauges.
drill pipe tongs
Model Size range (pipes and tongs), inches
Maximum torque, ft.-lb.
CLE5500G 2 1/16–5 1/2 25 000
CLE5500XHT 2 1/16–5 1/2 40 000
CLJ7625 2 1/16–7 5/8 30 000
CLE7625UHT 2 1/16–7 5/8 40 000
CLE8625XHT 2 3/8–8 5/8 85 000
CLE9625XHT 4 1/2–9 5/8 100 000
• Reliable make-up and break-out of pipe connections.
• Three jaw biting system which does not mark drill strings.
• Minimum working time and advanced safety.
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OIL-fIELD EqUIPmENT
slips Drill pipe
Type Sizes, inches/mm
3 1/2–5 1/2 short/ medium 2 3/8–5 1/2/60–140
4 1/2–7 elongated 3 1/2–7/89–178
Elevator/spiders
Type Sizes, inches/mm
200t 2 3/8–7 5/8/60–194
350t 4 1/2–14/114– 355
500t 4 1/2–14/114–355
500t 16–24 1/2/406–622
750t 6 5/8–14/168–355
750t 16–24 1/2/406–622
Casing
Type Sizes, inches/mm
CMSXL 5 1/2–30/140–762
CMS (for conductors) 24–30/609–762
UC-3, 13 3/8-36 13 3/8–36/340–914
Drill collars
Type Sizes, inches/mm
DCS-S 3–4 7/8/76–124
DCS-R 4 1/2–7/114–178
DCS-L 5 1/2–14/140–355
With central latch for upset pipes (18 degrees saddle)
Type Capacity, t Sizes, inches/mm
MG 100 2 3/8–5/60–127
RG 150 2 3/8–4 1/2/60–114
MGG 175 2 3/8–5/60–127
MGG 250 3 1/2–5 1/2/89–140
GG 350 3 1/2–5 1/2/89–140
With central latch for 90 degrees tong grip
Type Capacity, t Sizes, inches/mm
ТА 35 1,05–2 7/8/27–73
ТА 65 1,66–2 7/8/42–73
ТА 65 3 1/2–4 1/2/89–114
ТА 100 2 3/8–2 7/8/60–73
ТА 100 3 1/2–4 1/2/89–114
ТА 100 5 1/2–8 5/8/140–219
ТА 150 4 1/2–8 5/8/114–219
RA 125 2 3/8–4 1/2/60–114
Single joint
Type Capacity, t Sizes, inches/mm
BV-S 5 2 3/8–30/60–762
Sucker rod
Type Capacity, t Sizes, inches/mm
SR 20 5/8–3/4/16–19
SR 20 3/4–7/8/19–22
SR 20 1/25
SRP 20 5/8–1/16–25
With side door for 90 degrees tong grip
Type Capacity, t Sizes, inches/mm
SLX 100 4 1/2–5 1/2/114–140
SLX 150 4 1/2–36/114–914
SLX 250 6 5/8–36/168–914
SX 350 6 5/8–20/168–508
SX 500 6 5/8–20/168–508
BVM
manual (mechanical) tongs
TypeMaximum
torque, ft.-lb.Sizes, inches/mm Type
Maximum torque, ft.-lb.
Sizes, inches/mm
SDD 100,000 4–17/101–432 LF 16,000 2 3/8–8 5/8/60–219
DB 65,000 3 1/2–17/89–432 MS 6,500 6 1/8–19/ 156–483
В 55,000 3 1/2–13 3/8/89–340 BV-F-2500 5,000 2 1/16–3 1/2/1.6–89
В (for casing pipes) 25,000 13 3/8–36 1/2/340–927 ААХ 55,000 2 7/8–13 3/8/73–340
С 35,000 2 3/8–10 3/4/60–273 Н 80,000 3 1/2–13 3/8/89–340
Elevator links
Type Capacity, t Sizes, inches/mm Type Capacity, t Sizes, inches/mm
Workover 150 1 3/4–120/44.5–3048 Elevator 20 7/8–24/22–610
Elevator 250 2 1/4–144/57–3657 Elevator 50 1 1/4–72/31–1829
Elevator 350 2 3/4–240/70–6096 Elevator 60 1 3/4–36/44.5–914
Elevator 500 3 1/2–264/89–6705 Elevator 80 1 3/4–84/44.5–2133
Elevator 750 4 3/4–216/121–5486 Elevator 100 2–96/51–2438
Elevators Slip type
Type Capacity, t Sizes, inches/mm
LYT 20 1 1/2 –2 1/16/38–52
YT 75 1.315–3 1/2/33–89
YC 75 3 1/2–7/89–178
MYC MOD. 125 3 1/2–7/89–178
safety Clamp With central latch for 90 degrees tong grip
Type Т, С, MP-S, MP-R, МР-М, MP-L, MP-XL
With central latch for 90 degrees tong grip
Тип Capacity, tРазмер,
дюймы/мм
RA 150 3 1/2–5 1/2/89-139
RA 175 3 1/2–5 1/2/89-140
RA 250 3 1/2–7/89-178
RA 350 4 1/2–7/114-178
American BVM Corporation is the world leading manufacturer of the elevators, spiders, elevator/spiders, manual (mechanical) tongs, link, and other equipment for drilling and workover. The BVM Corporation products have gained the world ground since 1987. The production facilities are situated in Denver, Colorado.
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OIL-fIELD EqUIPmENT
Hydraulic tongs Backups (Wrenches)
Model Pipe size range, mm
FARR tongs with wedge backup 139.7–635
FARR tongs with wedge backup and frame 139.7–635
• Three jaw biting system with insert dies at choice: standard, wraparound, profile, with grained surface, or aluminium.
Hydraulic power unitsElectric hydraulic power units: 50, 75 & 81 hp.Diesel hydraulic power units: 50, 75 & 81 hp.
Computer-aided WinCatt torque turn management systemWinCATT «2K» (WinCATT™) is a software tool that provides real-time monitoring and control of tubular connection power tong make-up. Graphic user interface and logical structure of the software along with the powerful means of control, monitoring and visualization, allows the user to specify make-up parameters, control the make-up process, and evaluate quality.
SPECIFICATIONS
Sampling frequency User defined from 1 - 8000 Hz (500 Hz recommended)
Recording frequency Based on combination of delta torque and user defined delta time
Calibration management Choice of calculated calibration based on load cell manufacturer specifications or local calibration based on user force standard. Shunt calibration with automatic "drift" tracking.
Response time Electronics < .5 ms
Hydraulics Dependent on dump valve - typically 10 - 30 ms
Final torque Average = optimum torque +/- 1%
Standard deviation < 2% under normal operating conditions
Operating temperature Computer: +5 °С/–50 °С (+40 °F/–122 °F) Junction box: –30 °С/–80 °С (–22 °F/–180 °F)
Torque accuracy Max error (% of full scale) = sqrt[Local force standard error2 + arm length error2 + 0.152] -- Typically less than 1%.
Turns accuracy Max error = +/-one pulse of turns counter
Pressure accuracy Max error (% of F.S.) = sqrt[pressure standard error2 + 0.152] Typically less than 1%.
Farr CanadaFarr Canada, a subsidiary of McCoy Corporation,
was founded in 1976, and is the world leader in
the development and manufacturing of hydraulic
tongs, hydraulic tong backups, hydraulic power
units, fixed make-up and break-out machines,
computer-aided real-time torque turn
management systems, top drives, and other equipment for well drilling and workover.
Farr Canada developed many innovative products and technologies which introduced a whole new era in tubular connection technology.
tubing tongs
Model Pipe size range, mm
Maximum torque, kgf-m
DUAL 3500 15.9–88.9 593.4
LW4500 48.3–114.3 828
SL4500* (new model) 52.3–114.3 898 or 1,104 (at
choice)
TL4600 15.9–114.3 1,380
LW5500 60.3–139.7 2,484
КТ5500 60.3–139.7 2,484
SH5500 60.3–139.7 4,830
Casing tongs
Model Pipe size range, mm
Maximum torque, kgf-m
КТ7585 73–219 3,450
LW9625 73–244.5 1,656
DP10750 88.9–273 1,656
LW13375 114.3–339.7 3,450
КТ13625 88.9–346 4,830
КТ14000 114.3–365.1 6,900
КТ16000 139.7–406.4 4,830
LW17 000 101.6–431.8 3,450
КТ20000 219–508 6,900
HD20000 219–508 8,280
HD25000 273–635 8,280
HD31000 406.4–787.4 11,040
Continuous tongs (Closed-Head type)
Model Pipe size range, mm
Maximum torque, kgf-m
СМТ1312 33,4–177,8 1490
СМТ8000 33,4–177,8 1490
Bucking units
Model Pipe size range, mm
Maximum torque, kgf-m
СМ 1312 33.4–177.8 1,380
СМТ 8625 60.3–219 3,450
СМ 14500 158.7–371.5 1,490
• Two jaw biting system with standard or wraparound
insert dies.
• Optionally the non-marking dies can be supplied for
stainless steel pipes.
• In SL4500 hydraulic shifter mechanism allows shifting
without stopping the tong.
• SL4500 tong backup has a fixed jaw enhancing
reliability and reducing die consumption.
• SL4500 is the only tubing tong in the world which
provides torque measure and control system.
• Three jaw biting system with standard or wraparound insert dies.
• Optionally the non-marking dies can be supplied for stainless steel pipes.
• Torque gauges, compression sensors, pressure gauges.
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OIL-fIELD EqUIPmENT
• Hydraulic or pneumatic drive.
HaWKJaW senior power tong
Torque, ft.-lbs.Tool joints size range, inches
Spinner size range, inches
Hydraulics requirements
Air requirements
Dimensions (LxWxH), inches Weight, lbs.
100 000 4–9,5 3,5–9,5 3000 psi@35 GPM100 psi@10 cfm 56,1x60x101,5 4000
HaWKJaW Junior power tong
Torque, ft.-lbs.Tool joints size range, inches
Spinner size range, inches
Hydraulics requirements
Air requirements
Dimensions (LxWxH), inches Weight, lbs.
60 000 3,5–8 3,5–8 3000 psi@35 GPM100 psi@10 cfm 47,8x43x93,5 2700
spinmastER drill pipe spinner
Pipe size range, inches
Maximum torque, , ft.-lbs.
Hydraulics requirements
Hydraulics requirements
Dimensions (LxWxH), inches Weight, lbs.
Model 6502 7/8 to 5 1/2
600 — 1,085 130 — 70 2000 psi@20 GPM 21x28x45 500
Model 9502 7/8 to 9 1/2
600 — 1,972 130 — 39 2000 psi@20 GPM 22x36x45 575
spinmastER
HaWKJaW Junior
Hawk IndustriesFor more than 50 years Hawk Industries is one of the leading company developing and producing oil and gas equipment. Moreover, the company constantly improves the existing model range and develops brand new ones. The products are distinguished by the highest quality and are made with the latest computer and laser technologies, plasma cutting and CNC-machines and presses.
t-Wrex senior make-up/Break-out Remote system
Torque, ft.-lbs.Tool joints size range, inches
Drill pipe size range, inches
Hydraulics requirements
Air requirements
Dimensions, inches Weight, lbs
100 000 4–9,5 3,5–9,5 3000 psi@35 GPM100 psi@10 cfm
width — 53.5;length retracted —
66.5;length extended — 120.3; min. height
— 96.1;max. height —
134.1
8500
• Head tilt — 15 degrees approximately.
• Axle rotation — up to 270 degrees.
• Jaw and chain make-up/break-out speed — less than 15 seconds for most operations.
t-Wrex Junior make-up/Break-out Remote systemr
Torque, ft.-lbs.Tool joints size range, inches
Drill pipe size range, inches
Hydraulics requirements
Air requirements
Dimensions, inches Weight, lbs
60,000 (make-up), 80,000 (break-out)
3,5–8 3,5–8 3000 psi@35 GPM100 psi@10 cfm
width — 43.5;length retracted —
62.2;length extended —
134.3;min. height — 86.6;
max. height — 124.6
7500
• Head tilt — 15 degrees approximately.
• Axle rotation — up to 270 degrees.
• Jaw and chain make-up/break-out speed — less than 15 seconds for most operations.
4948
OIL-fIELD EqUIPmENT
Length: 38 1/2"/9,780mmWidth: 20"/508mmHeight: 57"/1,448mm (mono-sling), 50"/1,270mm (rigid sling)Weight (approx.): 600lbs./273kg
Weight with backup (approx.): 950lbs./409kgPipe space required: 4"/102mmMaximum elevator diameter: unlimited (tong comes off pipe)Torque arm length: 24"/610mm
8,000 ft.-lbs. tong torques
Pressure, psi
Torque, ft.-lbs./kgf-m
Hi speed Lo speed
1000 1400/193 2800/386
1500 2300/317 4600/635
2000 3150/435 6300/870
2500 4000/552 8000/1105
Speed table
Flow, GPM/LPM Lo speed (RPM) Hi speed (RPM)
10/37,8 6 13
20/75,6 13 23
30/113,4 26 51
40/151 32 64
6,500 ft.-lbs. tong torques
Pressure, psi
Torque, ft.-lbs./kgf-m
Hi speed Lo speed
1000 660/91 2300/317
1500 1060/146 3700/510
2000 1485/205 5200/718
2500 1885/260 6500/897
Speed table
Hi speed (RPM) Lo speed (RPM) Hi speed (RPM)
10/37,8 8 28
20/75,6 16 55
30/113,4 24 83
40/151 32 111
The economical design of the FARR SL-4500’s patent pending backup has eliminated almost all moving parts. The backup features one fixed jaw, and one active jaw, which is engaged using a single cylinder.
The uniquely designed SL-4500 tong incorporates a patent pending roller system that supports both the rotary gear and the cage plates. This feature significantly reduces the overall dimensions of the tong as well as maintenance costs.
48
Farr Canada 2009 model sl4500FARR SL4500 is the only light, slim, easy-to-use, service cost reducing hydraulic tubing tong with torque turn management system. The simple, elegant design of the SL-4500 has significantly reduced assembly costs, resulting in a more economical product and reduced maintenance costs.
TWO TONg ANd BACkuP OPTIONS• with 8,000 ft.-lbs. torque (1,105 kgf-m).• with 6,500 ft.-lbs. torque (898 kgf-m).
MAIN FEATuRES• Two jaw biting system with standard or wraparound insert dies.• Optionally the non-marking dies can be supplied for stainless steel pipes.• Hydraulic shifter mechanism allows shifting without stopping the tong.• The tong backup has a fixed jaw enhancing reliability and reducing die consumption.
SPECIFICATIONSPipe size range:2 1/16"–4 1/2" (52.3mm–114.3mm).Pipe size backup range: 2 3/8"–5" (60mm–127mm).Jaw and die sizes:2 3/8"; 2 7/8"; 3"; 3 1/2"; 4 1/2"; 5"(60mm; 73mm; 89mm; 101.6mm; 114mm; 127mm).Other jaw and die sizes can be produced upon request.
HYdRAuLIC SYSTEM REQuIREMENTSFor 8,000 ft.-lbs. torque tong:Hydraulic power supply 50GPM (189LPM) @ 2500 psi (17.2 MPa).For 6,500 ft.-lbs. torque tong:Hydraulic power supply 40GPM (151LPM) @ 2500 psi (17.2 MPa).
The safety door hydraulics is incorporated into the inlet section of the valve bank, eliminating the need for external valve blocks. Less hydraulic plumbing reduces external clutter making hydraulic problems simpler to troubleshoot.
5150
OIL-fIELD EqUIPmENT
6sX swivelOilfield drilling operations require a swivel that can deliver dependable and sustained duty in severe, continuous operation.
Static capacity, t
Rated capacity @ 100 RPM
(API), t
Working pressure, psi
Gooseneck connection Stem connection Saver sub
connectionEstimated
weight, lbs.
220 135 5,000 4" line pipe fe-male
5 1/2" API REG male
6 5/8" API REG male 2,350
75Wp swivel For drilling medium depth oil wells. Lighter and easier for transportation than other swivels with the same capacity. The 75WP Swivel is available with the conventional bail, or it may be furnished with an elevator shank in lieu of a bail.
Type swivel Weight, lbs. Length, inches Width, inches Bail opening, inches
75WP with 4 1/2" connection 740 65 11 1/4 8x18
75WP with 6 5/8" connection 800 66 11 1/4 8x18
3mB swivel For mineral exploration - deep water wells
Lower connection (kelly bar) Weight, lbs. Length, inches
Hose connection
Diameter watercourse, inches
Bail opening, inches
2 7/8" API IF LH pin 410 39 5/8 3" NPT 2 1/8 7x9
3 1/2" API IF LH pin 410 39 5/8 3" NPT 2 3/4 7x9
Safe depths (feet) with drill pipe
2 3/8" 6/65lbs. 2 7/8" 10.4lbs. 3 1/2" 13/3lbs. 4 1/2" 16.6lbs.
8,500' 5,500' 4,000' 3,500'
Type swivel Kelly connection Hose connection Inside diameter watercourse, " Weight boxed, lbs.
75WP with 4 1/2" connection 4 1/2" API-LH 3" NPT 2 1/2 920
75WP with 6 5/8" connection 6 5/8" API-LH 3" NPT 2 1/2 980
Capacity @ 100 RPM Static load, lbs. Pulldown, lbs.
60,000 100,000 30,000
Capacity @ 100 RPM, lbs. Safe load limits, lbs.Safe depths (feet) with drill pipe
2 7/8" 3 1/2" 4 1/2"
100 000 250 000 10.40lbs. 9200' 13.30lbs. 6000' 16.60lbs. 5000'
King Oil ToolsKing Oil Tools is the world largest manufacturer of mechanic and electric swivels, subs, circulating heads, up to 350t elevator links, sucker rod load hooks, and other drilling equipment. GEFCo and
King Oil Tools products are implemented successfully in more than 100 countries. The GEFCo production facilities are more than 400,000 sq. ft. and situated in Enid (Oklahoma).
swivel 10МВ, 15МВ, 25МВ, 35МВ, 50МB
Model 10МВ 15МВ 25МВ 35МВ 50МВ
Static capacity, t 120 150 300 400 550
Rotating capacity 100 RPM API, t 78 97 193 258 367
Working pressure, psi 5,000 5,000 5,000 5,000 5,000
Bail diameter at bend, " 4 1/4 5 5 3/4 6 3/4 7 1/2
Bail radius for hook, " 4 4 1/2 4 1/2 4 1/2 4 1/2
Hook clearance, " 17 1/2 20 1/16 24 24 26
Fluid passage, " 3 3 3 3 (4) 3
Gooseneck connection 3" female 4" female 4" female 4" female 4" female
Spindle thread connection 4 1/2" EUE 8 RD 4 1/2" API FH 5 1/2" API Reg. 6 5/8" API Reg. 6 5/8" API Reg.
Saver sub thread 4 1/2" API Reg. 6 5/8" API Reg. 6 5/8" API Reg. 6 5/8" API Reg. 6 5/8" API Reg.
Washpipe packing Pressure seal lip type
Pressure seal lip type
Pressure seal lip type
Pressure seal lip type
Pressure seal lip type
Upthrust bearing Ball Ball Ball Ball Ball
Main bearing Tapered roller Tapered roller Tapered roller Tapered roller Tapered roller
Alignment bearings Straight roller Straight roller Straight roller Straight roller Straight roller
Oil capacity, gal. 2.5 4.5 7 10 11
Width, " 20 26 30 1/2 35 40 3/4
Length less sub, " 69 1/2 64 7/8 93 97 5/16 1,031 1/16
Weight less oil, lbs. 1,950 2,750 3,960 4,500 5,900
Swivel size (in inches) А В С D Е F G Н
10МВ* 69 1/2 35 4 1/4 17 1/2 16 7/8 20 14 2 1/2
15МВ 64 7/8 48 3/4 5 20 1/16 9 3/4 26 16 1/2 3 1/2
25МВ 93 54 3/4 5 3/4 24 1/4 17 1/4 30 1/2 20 1/2 4
35МВ 97 5/16 54 5/16 6 3/4 24 17 1/2 35 23 1/2 5
• 10МВ has bottom pin connection.
5352
OIL-fIELD EqUIPmENT
32Ga, 53Ga swivels For drilling shallow oil wells, core drilling, slim hole drilling and working over oil wells.
3ps swivelSPECIFICATIONS
Static hook load 85t
Dynamic hook load 55t @ 100 RPM
Spindle connection* 3 1/2” API I.F. (RH) Pin
Spindle bore 2 3/4" I.D.
Gooseneck connection 3” API Line Pipe Box
Maximum working pressure 3,000 psi
Washpipe packing Multi-Ring, Pressure Sealing Type
Lubrication Oil Bath
Fluid motor One gear type, 3,000 P.S.I. continuous working pressure, 10% intermittent Duty pressure to 3,500 P.S.I. two speed motor
Torque arms Two-Extension of bail pins
Gear ratio single Reduction of 3.62:1 with single spur gear pinion
Hydraulic connections, quick disconnects optional
Pressure Port 1 5/16” 12 UNC-3B Str.
*Other tool joints can be furnished per customer’s request.
HYdRAuLIC SPECIFICATIONS
Rated continuous flow & pressure 45 GPM @ 3,000 psi
Maximum speed @ rated flow & pressure
To 190 RPM
Maximum torque @ rated flow & pressure
5,249 ft.-lbs.
30KG, 40KG, 50KG, 60KG swivels For drilling relatively shallow oil wells, the deepest water wells, workover rigs, slim hole drilling and “drilling in” and coring oil wells by the reverse circulation method.
Type swivel Capacity @ 100 RPM, lbs. Static load limit, lbs.
Safe depths (feet) with drill pipe
2 3/8" 6.65lbs.
2 7/8" 10.4lbs.
3 1/2" 13.3lbs.
4 1/2" 16.6lbs.
30KG 44 000* 95 000 6400 4000 3400 2600
40KG 54 000* 140 000 8000 5000 3800 3000
50KG 65 000 160 000 10 000 6200 4800 3805
60KG 88 000 160 000 10 000
15ps power swivel
Other EquipmentGroundwater swivels and equipment
U, 2J, 5EL.5PEL, 10XV, 15XV, 20XV, 25XV, 30XV, 2КМ, 10КМ, 15КМ, 25WG and 15КЕ swivels
25НРА, 20XVA and 25XVA swivels with adjustable packing
3АРЕ, 2.5BL and 3BL rotating heads
4.5SI side-inlet swivel for self-propelled drilling rigs
10JSS and 45JSS water swivels for core drilling
SPECIFICATIONS
Static hook capacity 150t
Dynamic capacity 97t @ 100 RPM
Spindle connection* 4 1/2" API Reg. (RH) pin
Spindle bore 2 5/8" I.D.
Gooseneck connection 3" API line pipe box
Maximum working pressure 5,000 psi
Washpipe packing Floating type Multi-Ring, Pressure Sealing Type
Lubrication Oil bath
Fluid motor Two gear Type, 3,000/5,000 psi continuous working pressure
Torque arms Extension of Bail Pins or Bolted on Type
Gear ratio spur gear pinions Single Reduction of 4.311 with Dual
Hydraulic connectors Quick Disconnects, Optional
*Other tool joints can be furnished per customer’s request.
HYdRAuLIC SPECIFICATIONS
Rated continuous flow & pressure 90 GPM @ 3,000 psi or 45 GRM @ 5,000 psi
Maximum speed 160 RPM
Maximum torque 10,790ft.-lbs.
5554
OIL-fIELD EqUIPmENT
Dimensions (in inches):
Size dimensions2 3/4x1322 3/4х108 2 3/4х96 2 1/4x108 2 1/4x96 1 3/4x84 1 3/4x72 1 3/4x60 1 3/4x48 1 3/4x36
А 132 108 96 108 96 84 72 60 48 36
В 2 3/4 2 3/4 2 3/4 2 1/4 2 1/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4
С 5 1/2 5 1/2 5 1/2 5 1/2 5 1/2 4 4 4 4 4
D 8 8 8 8 8 6 6 6 6 6
Е 31/2 31/2 31/2 2 7/8 2 7/8 2 7/8 2 7/8 2 7/8 2 7/8 2 7/8
F 10 10 10 10 10 13 1/8 13 1/8 13 1/8 13 1/8 13 1/8
G 5 5 5 5 5 3 9/16 3 9/16 3 9/16 3 9/16 3 9/16
Н 14 14 14 14 14 8 3/4 8 3/4 8 3/4 8 3/4 8 3/4
J 8 8 8 8 8 5 5 5 5 5
К 8 8 8 8 8 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2
Weight per set, lbs. 1 000 870 800 610 550 330 290 245 245 165
Rates ton per set, t 350 350 350 250 250 150 150 150 150 150
515V, 615V power subs
ModelDimensions
Top Sub Threads Lower Quill ThreadsА В С D Е F
515 V 18" 19 1/8" 23 1/8" 18 5/16" 13 1/8" 36" 3 1/2 API 8V LH 4 1/2API8VLH(OPT) 2 7/8 EUE 8RD RH
615 V 20" 24 1/4" 27 1/4" 28 1/4" 20 1/4" 36" 4 1/2 API REG LH 4 1/2 API 8 VLH(OPT) 3 1/2 EUE 8RD RH
ModelGear Box
RatioFluid Motor
PortingWeight Dry, lbs.
Min. Fluid Passage, "
Max. Static load rating, lbs. Max. Torque Max. Quill
speed
515 V 15,38:1 1 5/8–12 SAE O-ring port 263 1 1/2 63 000 1,410ft.-lbs. @
2,000 psi130 RPM @ 36
GPM
615 V 15,33:1 1 1/2 SAE O-ring port 362 2 110 000 2,478ft.-lbs. @
2,000 psi130 RPM @ 60
GPM
Elevator linksKing Oil Tool’s forged steel alloy elevator links are especially designed for long life and safety. Each weldless link is forged from a single steel billet, heat treated for strength and durability and magnafluxed
Westco Products InternationalWestco Products International, Inc. (WPI) was established in 2000. The main Westco products are hydraulic power tongs and spiders which are the quality development of the respective
Oil Country hydraulic tong model range. The company also produces power sucker rod tongs and hydraulic power unit.
tubing spiders
Model Max. Size, inches Min. Size, inches Capacity, t Weight, lbs.
G 4,5 1,66 60 320
С 5,5 1,315 82,5 408
CHD 5,5 1,315 125 457
Hydraulic power unitsModel Engine Specifications
30000 114hp (diesel) Tubing, 3,000 PSI @ 25 GPM Casing, 1,000 PSI @ 75 GPM
30100 60hp (electric) Tubing, 3,000 PSI @ 19 GPM Casing, 1,000 PSI @ 62 GPM
30200 50hp (electric) НКТ, 2500 psi @ 19 GPM
power sucker Rod tongs
Model Max. Size, inches Max. Torque, ft.-lbs. Weight, lbs. Max. Speed, RPM
М20 1 1/8 1290 363 130
М40 1 1/8 1620 363 105
М50 1 1/8 2040 363 80
Open Head power tongs
ModelMax. Size,
inchesMax. Torque, ft.-
lbs.Weight,
lbs.Dimensions
(LхWхH), inchesTorque arm,
inchesMax. Speed,
RPM
45000 4,75 6670 620 31х43х26 23 96
55000 4,75 8740 620 31х43х26 23 101
56000 4,75 11 750 620 31х43х26 23 76
• Manual or pneumatic backup• Torque load cell
Closed Head power tongs
ModelMax. Size,
inchesMax. Torque, ft.-
lbs.Weight,
lbs.Dimensions
(LхWхH), inchesTorque arm,
inchesMax. Speed,
RPM
58-93R 7 6000 1000 51х22х32 23 96
• Manual or pneumatic backup• Hydraulic lift cylinder
• Custom power units available upon request.
5756
OIL-fIELD EqUIPmENT
Integrated Equipment Integrated Equipment, Inc., based in Houston (USA), is specialized in design and production of the equipment for oil-producing industry. The IEi product ranges include tubular connections, standard hydraulic and ram blowout preventers, elastomer products, pulsation dampeners, and wellhead equipment.
The IEi products are widely applied by the largest oil and service companies. All IEi products are API, ASME and NACE compliant; manufacturing and quality standards are in line with ISO 9001.
standard annular Blowout preventers (7 1/16", 9", 11" and 13 5/8"; 3000 psi and 5000 psi)
Bore size 7 1/16''179.4mm
9'' 28.6mm
11''79.4mm
13 5/8'' 46mm
Pressure rating 3000 psi 20,7 MPa 5000 psi 34,5 MPa 3000 psi 20,7 MPa 5000 psi 34,5 MPa 5000 psi 34,5 MPa
Width 29,3" 745 mm 29,3" 745 mm 35.5" 902 mm 45,12" 1146 mm 50,04" 1271 mm
Height 31,4" 797 mm 31,4" 797 mm 32,9" 838 mm 42,68" 1084 mm 45,28" 1150 mm
Weight 3351 lbs. 1520 kg 3351 lbs. 1520 kg 5287 lbs. 2398 kg 10,060 lbs. 4560 kg 14,680
lbs. 6660 kg
Hydraulic fluid
Open 4 gal 15 l 4 gal 15 l 6 gal 22,7 l 14,8 gal 56 l 18,23 gal 69 l
Close 5,5 gal 21 l 5,5 gal 21 l 9 gal 34 l 19 gal 72 l 24,83 gal 94 l
Operating pressure Seal ring
1500 psi R-45
10,4 MPa R-45
1500 psi R-45
10,4 MPa R-45
1500 psi R-49
10,4 MPa R-49
1500 psi R-54
10,4 MPa R-54
1500 psi В-160
10,4 MPa В-160
Test pressure Per API 16 A
Ram Blowout preventer (9"; 3000 psi)Double Ram Single Ram
Bore Size 9" 228.6mm 9" 228.6mm
Pressure Rating 3,000 psi 20.7 MPa 3,000 psi 20.7 MPa
End Connections Studded top & bottom
Test Pressure Per API 16A
Operating Pressure 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa
Hydraulic Fluid
Open .68 gal 2.57 l .68 gal 2.57 l
Close .77 gal 2.91 l .77 gal 2.91 l
Piston Stroke Weight
Ring Joint Width Height Length
6" 3,300lbs.
R-49 22"
33,75" 60"
152.4mm 1,500kg
R-49 559mm 857mm
1,524mm
6" 1,950lbs.
R-49 22" 11" 60"
152.4mm 885kg R-49
559mm 279.4mm 1,524mm
Ram Block Sizes Blind, 1.9" (48.3 mm); 2.37" (60.3 mm); 2.87" (73.0 mm); 3.50" (88.7 mm); 4.00" (101.6 mm) and 4.50" (114.3 mm), 5.00" (127 mm), 5.50" (139.7 mm)
Ram Blowout preventer (7 1/16"; 2000 psi and 5000 psi)Double Ram Single Ram
Bore Size 7 1/16" 179.4mm 7 1/16" 179.4mm
Pressure Rating 2,000/5,000 psi 13.8/34.5 MPa 2,000/5,000 psi 13.8/34.5 MPa
End Connections Studded top & bottom, double drilled for 2000/5000 (13.8 MPa/34.5 MPa) bolt hole pattern
Working Pressure 2,000 psi/ 13.8 MPa when used with exact same bolt hole pattern 5,000 psi/34.5 MPa when used with exact same bolt hole pattern
Test Pressure Per API 16 A
Operating Pressure 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa
Hydraulic Fluid
Open .33 gal 1.25 l .33 gal 1.25 l
Close .35 gal 1.32 l .35 gal 1.32 l
Piston Stroke Weight
Ring Joint Width Height Length
4" 2,250lbs.
R-46 20.75" 20.19" 65.5"
101.6mm 1,020.6kg
R-46 527.1mm 512.8mm
1,663.7mm
4" 1,350lbs.
R-46 20.75" 10.5" 65.5"
101.6mm 612.4kg
R-46 527.1mm 266.7mm
1,663.7mm
Ram Block Sizes Blind, 1.9" (48.3 mm); 2.37" (60.3 mm); 2.87" (73.0 mm); 3.50" (88.7 mm); 4.00" (101.6) and 4.50" (114.3 mm)
Elastomer products● Annular BOP packing elements● Annular BOP seal kits● Ram BOP front packers, bonnet repair kits and top seals● Pulsation dampener diaphragms, diaphragm kits, repair kits, valves, gauges and stabilizers, charging hose assemblies● JEMEL pipe wipers● Drill pipe protectors● Tong and elevator straps● AERO union tubes
pulsation dampeners● Drilling pulsation dampeners● Production pulsation dampeners● Diaphragm materials with application recommendations
Wellhead Equipment● Casing heads● Casing spools● Tubing heads and spools● Casing and tubing hanger components● Tubing head adapters● Studded tees and crosses● X-Mas tree caps● Model Х-Seal gate valves● Model FC gate valves
5958
OIL-fIELD EqUIPmENT
Ram Blowout preventer 11"; 5000 psi and 10 000 psiDouble Ram
5000 psiSingle Ram
5000 psiDouble Ram10 000 psi
Single Ram10 000psi
Bore Size 11" 279.4mm 11" 279.4mm 11" 279.4mm 11 дюймов 279,4 мм
Pressure Rating 5,000 psi 34.5 MPa 5,000 psi 34.5 MPa 10,000 psi 69 MPa 10 000 psi 69 МПа
End Connections Studded top and anged bottom Flanged top and bottom
Test Pressure Per API 16A Per API 16A
Operating Pressure 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa 1500 psi 10,4 МПа
Hydraulic Fluid
Open 2.8 gal 16.7 l 4.4 gal 16.7 l 7.6 gal 28.3 l 7,6 галл. 28,3 л
Close 3.2 gal 18.2 l 4.8 gal 18.2 l 8.8 gal 33.3 l 8,8 галл. 33,3 л
Piston Stroke Weight
Ring Joint Width Height Length
8.67" 10.840lbs.
R-54 34.06" 32.68" 83.46"
220mm 4928kg
R-54 865mm 830mm 2120mm
8.67" 5,740lbs.
R-54 34.06" 25.98" 83.46"
220mm 2,610kg
R-54 865mm
659.9mm 2,120mm
9.843" 23.240lbs.
ВХ-158 40.16" 57.87" 88.58
250mm 10,564kg ВХ-158
1,110mm 1,470mm 2,250mm
9.843" 13,000lbs.
ВХ-158 40.16" 40.94" 88.58"
250mm 5,910kg ВХ-158
1,020mm 1,040mm 2,250mm
Ram Block SizesBlind, 1.9" (48.3mm); 2.37" (60.3mm); 2.87" (73.0mm); 3.5" (88.7mm); 4" (101.6mm);
4.5" (114.3mm); 5" (127mm); 5.5" (139.7mm); 6.63" (168.4mm); 7" (177.8mm). 7.63" (193.8mm); 8.63" (219.2mm)
Ram Blowout preventer 13 5/8", 5000 и 10 000 psiDouble Ram
5000 psiSingle Ram
5000 psiDouble Ram10 000 psi
Single Ram10 000psi
Bore Size 13 5/8" 346.1mm 13 5/8" 346.1mm 13 5/8" 346.1mm 13 5/8" 346.1mm
Pressure Rating 5,000 psi 34.5 MPa 5,000 psi 34.5 MPa 10,000 psi 69 MPa 10,000 psi 69 MPa
End Connections Flanged top and bottom Studded top and flanged bottom
Test Pressure Per API 16A Per API 16A
Operating Pressure 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa 1,500 psi 10.4 MPa
Hydraulic Fluid
Open 2.8 gal 16.7 l 4.4 gal 16.7 l 7.6 gal 28.3 l 7.6 gal 28.3 l
Close 3.2 gal 18.2 l 4.8 gal 18.2 l 8.8 gal 33.3 l 8.8 gal 33.3 l
Piston Stroke Weight
Ring Joint Width Height Length
9.8" 10.200lbs.
ВХ-160 36.22" 52.75" 4.49"
249mm 6,910kg ВХ-160 920mm
1,340mm 2,400mm
9.8" 8,640lbs. ВХ-160 36.22" 34.85" 94.49"
249mm 3,928kg ВХ-160 920mm 885mm
2,400mm
13.39" 30.4lbs. ВХ-159 43.7" 58.5"
105.12"
340mm 13.82kg ВХ-159
1,110mm 1,485mm 2,672mm
13.39" 12.620lbs.
ВХ-159 43.7" 37.8"
105.12"
340mm 5,737kg ВХ-159
1,110mm 960mm
2,672mm
Ram Block SizesBlind, 1.9" (48.3mm); 2.375" (60.3mm); 2.875" (73mm); 3.5" (88.7mm); 4" (101.6mm);
4.5" (114.3mm); 5" (127mm); 5.5" (139.7mm); 6.63" (168.4mm); 7" (177.8mm); 7.63" (193.8mm); 8.63" (219.2mm)
api 5Ct & 5l Coupling productsIEi API 5CT Tubing and Casing Couplings in various sizes and grades from a 1.315” (33.4mm) OD up to a 5.00” (127mm) OD in J55/K55 and N80 and L80 grades.API 5L Line Pipe Couplings in 2.00” (50.8mm), 3.00” (76.2mm) and 4.00” (101.6mm) OD and other specialty tubing couplings.
Couplings for special applications● API 5CT special clearance tubing couplings.● Modified couplings with ready to use fitted seal rings.● API 5L line pipe half couplings for special applications.
api 5Ct Casing short thread Couplings
Casing Size OD Coupling Size OD Length Weight per Coupling Palletized
Carton Quantity
Palletized Carton Weight
Inches Mm Inches Mm Inches Mm Lbs. Kg
API Casing Couplings Short Thread
4 1/2 5 1/2
114,3 139,7
5 6,05
127 153,7
6,25 6,75
158,75 171,45
8 10,26
3,62 4,64
512 343
4120 3545
api 5Ct Casing long thread Couplings
Casing Size OD Coupling Size OD Length Weight per Coupling Palletized
Carton Quantity
Palletized Carton Weight
Inches Mm Inches Mm Inches Mm Lbs. Kg
API Casing Couplings Long Thread
4 1/2 5 1/2
114,3 139,7
5 6,05
127 153,7
6,25 6,75
158,75 171,45
9,15 14,14
4,14 6,41
448 294
4125 418
api 5l Black line pipe CouplingSize OD Coupling Size OD Length Weight per
Coupling Palletized Carton
Quantity
Palletized Carton Weight
Inches Mm Inches Mm Inches Mm Lbs. Kg
API Black Line Pipe Couplings
2 3 4
50,8 76,2
101,6
2,875 4
5,2
73 101,6 132,1
2,875 4,25 4,5
73 107,95 114,3
1,86 4,09 7,59
0,84 1,85 3,44
2366 1053 580
4425 4331 4427
api 5Ct tubing CouplingsTubing Size OD Coupling Size OD Length Weight per
Coupling Palletized Carton
Quantity
Palletized Carton Weight
Inches Mm Inches Mm Inches Mm Lbs. Kg
API EUE Tubing Couplings
1,315 1,66 1,9
33,4 42,16 48,3
1,66 2,054 2,2
42,16 52,17 55,88
3,25 3,5
3,75
82,55 88,9
95,25
0,84 1,29 1,23
0,38 0,58
31,24
4880 3240 3240
4100 4205 4010
API NUE Tubing Couplings
2 3/8 2 7/8 3 1/2
60,3 73
88,9
3,063 3,668 4,5
77,8 93,16 114,3
4,875 5,25 5,75
123,83 133,35 146,05
3,42 5,29 9,02
1,55 2,39 4,08
1248 800 486
4300 4260 4409
PUmPS
We supply the wide range of pumps and spare parts for all pumps, units and plants manufactured
6161
PUmPS
60
pumps PumpsPumps Pump buckets Gaskets Inserts
6362
PUmPS
Teikoku (Japan)
ITT Goulds Pumps
KSB Pumps
Prominent
Friatec (Germany)
High-performance and high-pressure hermetically sealed centrifugal pumps, canned motor pumps for chemical and petrochemical industries – made in Japan.
For oil refining processes, extractive industries, chemical processes, for polymeric materials manufacturing processes, as well as spare parts for all types of industrial pumps. Made in USA
KSB shut-off valves for housing and public utilities, petrochemical industry, mining, power generation industry, and other industries.
Diaphragm and piston pumps, dosing systems, sanitation systems, systems for powder and solution preparation.
Centrifugal chemical pumps for severe operation conditions and aggressive / hot liquids. Industrial centrifugal pumps for severe and special operation conditions (molten sulphur, acids, liquids with solid and aggressive impurities) – made in Germany.
pumpsPumps are one of the most important elements in many manufacturing technological processes. The oil industry pumps which are used for oil extraction and pumpover differ in designs and pumpover control systems. The special environments require special pump manufacturing solutions. The pumps offered by Esta Group AG are highly reliable, operation safe, and provide power efficiency when refining.
Esta Group AG is an authorized partner of several American, European and Japanese pump equipment manufacturers. Thanks to our wide product range we can provide both the most successful technical solution and the best possible price keeping high quality at the same time because we monitor the process of manufacturing through all its stages and check/test the equipment before its shipment to customers.
6564
PUmPS
Zavod Tambovpolimermash, CJSCZavod Tambovpolimermash, CJSC, has been retaining the leading positions in the production of equipment for polymer manufacturers for more than 45 years across Russian Federation. The product range is constantly changing; new
models are being developed while the old ones are being upgraded. Tambovpolimermash supplies its products for Russian and CIS factories, as well as for a number of foreign countries.
npC-32 Cementing pump (9Т analogue, full interchange ability)SPECIFICATIONS
Useful power, kW 105
Piston stroke, mm 250
Inlet pressure, MPa .5
Injection pressure limit, MPa Up to 40
Capacity, hp 2.6 — 26
Overall dimensions, mm 2,400х750х2,200
Weight, kg 2,750
n3p-25 three-plunger pumpSPECIFICATIONS
Useful power, kW 294
Max. Injection pressure, MPa 25
Plunger number 3
Plunger stroke, mm 200
Plunger diameters, mm 160; 170
Overall dimensions, mm 2,370х1,134х1,100
Weight, kg 4700
3pn-70 three-plunger pump (4Р-700 analogue)SPECIFICATIONS
Useful power, kW 452
Plunger stroke, mm 200
Inlet pressure, MPa .5
Injection pressure limit, MPa Up to 70
Capacity, hp 6.3 — 12.78
Overall dimensions, mm 2,440х1,085х1,100
Weight, kg 4,700
3pn-20 three-plunger pumpSPECIFICATIONS
Useful power, kW Up to 65
Max. Ideal capacity, hp (m3/h) 3 (10.8)
Max. Injection pressure (Рmax), MPa (kgf.-sm2)
25 (250)
Plunger stroke, mm 130
Overall dimensions, mm Not more than 1,330х1,100х800
3pn-32 three-plunger pump (5НК-500 analogue)SPECIFICATIONS
Useful power, kW 100
Plunger stroke, mm 125
Inlet pressure, MPa .5
Overall dimensions, mm 1,970x1,065x915
Weight, kg 2,700
6766
PUmPS
unB1-125х320 pump unitSPECIFICATIONS
Useful power, kW (hp) 125 (170)
Truck chassis type Kraz-63221-020
Overall dimensions, mm Not more than 7,200х2,500х2,400
Unit rig weight, kg 6,857
unB-450х7000 pump unitSPECIFICATIONS
Max. Injection pressure, MPa (kgf.-sm2) 70 (700)
Unit power rated @ shaft rotation 1500RPM, kW 410 (558)
Unit control Unit control panel
Overall dimensions, mm 10,000х2,500х3,850
Weight, kg 23,000
unR-320х250 pump unitSPECIFICATIONS
Max. Injection pressure, MPa 25
Power generating set 8424-03
Unit power rated @ shaft rotation 2100RPM, kW 345
Operational speed of power unit shaft rotation, RPM 1,300 ... 2,100
Transmission gear box 3kpm
Unit control Remote control post
Overall dimensions with slinging device (LxWxH), mm 5,930х2,500х3,035
Weight, kg 13,000
unB-125х500у pump unitSPECIFICATIONS
Useful power, kW 125
High pressure pump type 3PN-32 (5NK-500)
Max. Injection pressure, MPa 50
Measuring tank volume, m3 6
Water supplying block: power generating set, engine type
ZMZ-511 (GAZ-3307)
Water supplying block: centrifugal pump type CNS 38-154
Water supplying block: capacity, m3/h 38
Water supplying block: pressure, MPa 1.54
Cement tank volume, m3 .25
Overall dimensions, mm 10,500х2,800х3,500
Weight, kg 17,000
unB-125х320 pump unitSPECIFICATIONS
Useful power, kW 125
High pressure pump type NPC-32 (9Т)
Max. Injection pressure, MPa 40
Measuring tank volume, m3 6
Water supplying block: power generating set, engine type
ZMZ-511 (GAZ-3307)
Water supplying block: centrifugal pump type CNS 38-154
Water supplying block: capacity, m3/h 38
Water supplying block: pressure, MPa 1.54
Cement tank volume, m3 .25
Overall dimensions, mm 9,870х2,500х3,550
Weight, kg 17,550
un-450х700 pump unitSPECIFICATIONS
Useful power, kW (hp) 452 (615)
Max. Injection pressure, MPa 70
Power generating set В2-800ТК-С4
Full power, kW 532
Number of gears 4
High pressure pump type 3PN-70
Unit control Truck cabin
Overall dimensions, mm 9,560х2,900х3,850
Weight, kg 21,600
Equipments for Oil-RefineryWe supply technical equipments according specific design relative to Oil –Refinery in Russia, Belorussia, Ukraine, and Kazakhstan . Our partners are the Russian, European, Japanese, Korean and Chinese companies. We manage certification, customs, and financial approach. We organize stocks for best services.
Equipments for Oil-Refinery Pipes, Flanges and Fittings
Bolts, Studs, Nuts, Screws
Mechanical Valves
Steam Traps
Gaskets, Packs, Seals
Mechanical Seals and Bearings
Heat-Exchangers, Air Coolers and Cooling Towers
Pressure Vessels
Internals
Dryers and Filters
Furnaces, Heaters and Burners
Centrifugal Pumps
Canned Motor Pumps
Compressors and Turbines Blowers
Instrumentation and Controls
Central Systems
Electrical Panels
Motorized Valves
Analyze and Detection
Equipments for Laboratories
6968
EqUIPmENTS fOR OIL-REfINERy
maintenanceservicesThe Company, through its partners in Russia offers the following services using CTboth onshore and offshore fields:
MAINTENANCE SERVICES Fracturing
Rinse the wellbore after fracturing operations
Development of wells
Normalization slaughter
Injection of nitrogen
Drilling of balls, saddles
Milling of the barrel after fracturing operations
Abrasive cutting (perforation) in the wellbore
The use of hydro perforation
Acid treatment
Catching operations
Insulation works
Works in the annulus
Drilling coiled tubing
Installing cement bridge
Insulation perforations
Damping wells
Deleting hydrate and paraffin plugs
Cleaning downhole from sand
7170
mAINTENANCE SERVICES