OSHA Heat Stress Training

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    Glenn E. Lamson CIHOSHA Health Response Team

    2012 OSHA Oil & Gas Safety Conference

    Heat Stress:Defining, Evaluating and

    Preventing

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    Defining

    Heat Stress

    The net heat load that a worker is exposed to

    from the combination of metabolic heat,

    environmental factors and clothing Heat Strain

    The bodys overall physiological response

    from heat stress.

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    Defining

    Core Temperature Temperature of blood circulating around the

    hypothalamus, aka the bodys thermostat

    Best way to measure heat stress

    370C or 98.60F

    Equilibrium

    Heat gain = heat loss

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    Defining

    Metabolic heat loss pathways Sweating (evaporative cooling)

    Blood flow (radiant cooling)

    Hormonal (regulation of salt & H2O balance) Anti-diuretic hormones reduce water and salt

    losses through the kidneys

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    Defining: Heat balance equation

    S = (M-W) C R E

    S is the change in the bodys heat content

    (M-W) is metabolism minus the work being

    performed and is always positive

    Cis convective heat being exchanged

    Ris radiant heat being exchanged

    E

    is evaporative heat loss and is always negative

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    Defining: (M-W) Metabolism

    Energy necessary to keep the body functioning and

    accomplishing work

    Estimated by oxygen consumption ~ 5 kcal/liter of O2

    Metabolism is best derived from the table in the

    ACGIHs TLVbooklet.

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    Defining

    CConvective heat loss or gain Heat transfer between skin and air

    Function of air velocity

    Skin temperature is 350C so C will be positive when

    air temperature is over 350C

    EEvaporative heat loss Perspiration evaporation causes body heat reduction

    Function of air motion humidity If humidity is 100% E=zero

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    Defining: RRadiant heat

    Heat form electromagnetic radiation when itstrikes an object.

    From skin and surrounding surfaces

    DOES NOT heat the air it passes though Important in hot environments

    and easily controlled

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    Defining: Some rules of thumb

    C: When ambient temp rises above skintemp, heat loss by convection is eliminated.

    E: When humidity levels increase heat lossby evaporation is markedly reduced

    As EH&S practitioners we have the mostcontrol over metabolism and radiant heat.

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    Defining: Heat disorders

    Heat stroke

    Heat exhaustion

    Heat syncope Heat cramps

    Heat rash

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    Defining: Heat disorders Heat Stroke

    Heat stroke is the most serious heat-related disorder. Itoccurs when the body becomes unable to control its

    temperature

    The body's temperature rises rapidly, the sweating

    mechanism fails, and the body is unable to cool down. When heat stroke occurs, the body temperature can rise

    to 106 degrees Fahrenheit or higher within 10 to 15

    minutes.

    Heat stroke can cause death or permanent disability ifemergency treatment is not given.

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    Defining: Heat disorders Heat Stroke

    A medical emergency - call 911!

    Symptoms

    Hot, dry skin, hyperthermia, brain disorders

    Treatment

    Move the victim to a cool area

    Cool body rapidly

    Treat for shock

    Transport to hospital

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    Defining: Heat disorders Heat exhaustion

    Heat exhaustion is the body's response toan excessive loss of the water and salt,

    usually through excessive sweating.

    Workers most prone to heat exhaustion

    are those that are elderly, have high blood

    pressure, and those working in a hotenvironment.

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    Defining: Heat disorders Heat exhaustion

    Symptoms Clammy moist skin usually with a raised

    body temperature

    Fatigue, weakness, nausea, headache,fainting

    Treatment Remove from heat

    Give fluids Fainting implies hospital visit

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    Defining: Heat disorders Heat syncope

    Fainting (syncope) episode or dizzinessthat usually occurs with prolonged

    standing or sudden rising from a sitting or

    lying position. Factors that may contribute to heat

    syncope include dehydration and lack of

    acclimatization.

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    Defining: Heat disorders Heat syncope

    Symptoms Light-headedness

    Dizziness

    Fainting

    Treatment

    Sit or lie down in a cool place at onset of

    symptoms

    Slowly drink water or a sports beverage

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    Defining: Heat disorders Heat cramps

    Muscle spasms caused by electrolyte loss

    Symptoms: Muscle pains or spasms usually in the

    abdomen, arms or legs

    Treatment: Stop activity and sit in a cool place

    Drink clear juice or a sports beverage Do NOT return to strenuous work for a few

    hours after cramps subside

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    Defining: Heat disorders Heat rash

    AKA Prickly heat a skin irritation fromexcessive sweating

    Symptoms:

    red cluster of pimples or small blisters Most likely on the neck and upper chest,

    groin, elbow crease and below breasts

    Treatment: Keep the affected area dry

    Dusting powders can increase comfort

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    Evaluating: Measures of heat stress

    Wet bulb globe temperature Traditional measure of heat stress, easy to

    measure and basis for ACGIH TLV

    Incorporates air temperature, radiant heat, air

    movement and humidity Indoors

    WBGT = 0.7tnwb+0.3tg

    Outdoors (and indoors when there is a radiant heat source)

    WBGT = 0.7tnwb+0.2tg+0.1tdb

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    Evaluating: Wet bulb globe temperature

    Forget that formula this is all you need

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    Evaluating: Measures of metabolic rate

    Work category Metabolic rate Work examples

    Rest 115Sitting

    Light 180Sitting, standing, light

    arm/hand work

    occasional walking

    Moderate 300Normal walking,

    moderate lifting

    Heavy 415Heavy material handling

    walking at a fast pace

    Very Heavy 520Pick and shovel work

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    Evaluating: Clothing effects

    Clothing alters convective and evaporative

    heat exchange

    Insulating effects estimated using clothing

    adjustment factors (CAFs)

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    Evaluating: Clothing Adjustment Factors

    CAFs are a function of clothing thickness

    Work Clothes (long sleeves and pants) = 0

    Coveralls (w/ only underwear under) = 0

    Double-layer woven clothing = 3

    Polyolefin coveralls = 1

    Limited-use vapor-barrier coveralls = 11

    Can not be added and do not apply to

    completely encapsulating suits (level A)

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    Evaluating: Applying CAFs to WBGTs

    Once WBGT is calculated or measured

    you need to adjust the value to the

    workers dress level

    Add the clothing adjustment factor to the

    WBGT value (all values in C) provides the

    Effective WBGT (WBGTeff)

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    Evaluating: Acclimatization

    Gradual physiological adaptation that improvesability to tolerate heat stress

    Acquired by time lost even faster

    Gained when working in heat 2 hours a day for 5 ofthe last 7 days to 10 of last 14 days

    Loss begins when work in heat is discontinued.

    Noticeable loss in 4 days, complete loss in 3-4 weeks.

    Situations to monitor New hires Returning vacationers

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    Evaluating: Tying all of that together

    How to us all those calculations..

    ACGIH TLV

    WBGTeff Metabolic rate

    Action Limit

    Replaces unacclimatized TLV Work below action limit is presumed to be low

    stress for any healthy worker

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    Evaluating: Tying all of that together

    Lets take an example... Joe is a 38 year welder who has been

    working on a turnaround for 2 months

    Joe wears jeans, a long sleeve shirt under a

    pair of flame retardant coveralls

    WBGT is 27 and it has been hot for a month

    Calculation: WBGTeff= 27+3 or 30 Assuming that his work is moderate, using

    the TLVhe should be further evaluated for

    susceptibility for heat strain.

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    Evaluating: Tying all of that together

    Lets take a further look at that example... Variables:

    Acclimatization

    @ W=300 30

    between TLV

    & AL Metabolic work rate

    TLVhas a ~ 30 between W=300 and W=415

    CAF

    CAF for double-layer woven clothing is 3

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    Evaluating:

    One more thing

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    Evaluating: Measures of heat stress

    NOAAs Heat index

    A measure of how hot it

    feels when the

    amplifying effects of

    increased humidity isfactored into the actual

    air temperature.

    Reported daily

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    Evaluating: Measures of heat stress

    Heat Index: Limitations

    Developed for shady, light wind

    conditions the heat index does

    not take into account site

    specific factors such as

    metabolic work rate, radiant

    heat, acclimatization or

    clothing. Exposure to full

    sunshine can increase the heat

    index values by up to 15 F.

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    Preventing: Safety & Health Plan

    Heat injury safety and health plans

    Essential after exceeding the TLV

    Should be written and spell out controls

    Anticipate Evaluate Control

    Engineering Administrative PPE

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    Preventing: Safety and Health Plan

    Goal: Protect all workers from heat strain

    Targets: workers over the AL and in PPE

    Symptoms triggering action

    Sustained HR >180 bbm age

    Core temp >38.50C or 38.0C (unacclimatized)

    Recovery HR >120 bbm

    Sudden and severe fatigue, nausea, dizziness

    or lightheadedness

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    Preventing: Engineering Controls

    Ventilation: removing the heat or adding

    cooling

    Shielding: protecting workers from radiant

    heat waves

    Important in processing plants

    15 times the radiant temperature minus skin temp

    SHADE!!!

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    Preventing: Administrative Controls

    Work-rest cycles

    Shade

    Proper hydration Acclimatization

    Worker monitoring

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    Preventing: Personal protective equipment

    Cool vests

    Vortex cooling suits

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    Glenn E Lamson CIH

    OSHA HRT

    801-233-4914

    [email protected]

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