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Week 7 Engineering Review Owen Accas - Dan Crossen - Rebecca Irwin - Madeline Liccione - Hao Shi

Owen Accas - Dan Crossen - Rebecca Irwin - Madeline Liccione - Hao Shi

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Week 7 Engineering ReviewOwen Accas - Dan Crossen - Rebecca Irwin - Madeline Liccione - Hao Shi1Detailed Block Diagram

Energy Flow Graph

Double Stance

Time Propagator (RK 4)Single Stance

aoCurrent Prototype v.s. Proposed System Simulation ComparisonCurrent Prototype ParametersProposed System ParametersUnits of ParameterNumber of spokes55QuantityLength of legs0.40640.41656mMass per spoke0.7370.827KgInertia per spoke0.0210.0205Kgm2Mass of inertia wheel0.91081.25KgInertia of inertia wheel0.07230.1161288Kgm2k-value of spring37Nm/rad

10mm diameter aluminumAssume no tension/compression or insignificant tension/compressionShear modulus = 26 GPaArea = Pi*(.01m)^2=pi*10^-4 m^2Shear failure at ~204 million Newtonswhich is approximately 45.8 million lbsThis strength will more than account for the forces seen on the axle in shearAxle7Worst case: 1 plate rigid, 1 side has full torqueFull torque = (40 lbs/spring)*(2 springs)*1.5 in=120 in-lbsBending force on each brace=(120 in-lbs)/(14 inches)/(5 braces)=1.714 lbs/brace, therefore assume 2.5 lbs with a safety factor

Braces8Shear Strength = 10,500 PSIWith 100 pounds, we would need a cross sectional area of .00952 in^2 or greater to avoid failureWith 2.5 lbs (calculated on previous slide), we would see no failure at all, as the pvc we are using has an area of .256 in^2These will ad .172 kg to entire frame, but add .0217 kg-m^2 of inertia (about 20% increase)Choosing Braces

Plate Selection (Core)The core material we intend to use is Core-Cell Foam, a boat building and repair supplyRelatively inexpensiveVery strongReadily attainableThinLow densityPlate Selection (Core)Balsa wood is also a popular core material for composites applicationsDeemed to be more expensiveNot as strongSimilarly thinHigher density than Core-cell

Plate Selection (Composite)SAE Boeing Carbon fiber is our selected coatIncredibly strong, especially in tension and compression (along the weave)Very thinVery consistentAesthetically pleasingWould be expensive (~34.99 per 50 x 30)We have a free connection to needed amount

Plate Selection (Composite)Fiberglass was another option for our top coatLess expensive than carbon, if we had to buyNot quite as strongMost fiber weaves are more randomSimilar material properties, carbon is free 2 Gyroscopes (L3GD20) 3.3 V @ 7 mA = .0462 W1 Encoder (E5) 5 V @ 50 mA = .25 WCurrent Sensor (ACS714) .000012 V @ 10 mA = ~negligibleMicrocontroller = 0.246mW

Total Power = 0.307WPower Consumption of Electronics14Requested Specs: