OWNER’S MANUAL - Tinken · OWNER’S MANUAL READ THIS MANUAL CAREFULLY! It contains important safety information. ... 2015 8:54 AM. EBU31080 IMPORTANT MANUAL INFORMATION EBU31070

DIC183

2MB-F8199-70

YX70EPNG

OWNER’S MANUAL

READ THIS MANUAL CAREFULLY!It contains important safety information.

EBU33110

Read this manual carefully before operating this vehicle. This manual should stay with this ve-hicle if it is sold.

U2MB70E0.book Page 1 Thursday, January 22, 2015 8:54 AM

EBU31040

INTRODUCTIONEBU32920

Congratulations on your purchase of the Yamaha YX70EPNG. It represents the result of manyyears of Yamaha experience in the production of fine sporting, touring, and pace-setting racingvehicles. With the purchase of this Yamaha, you can now appreciate the high degree of crafts-manship and reliability that have made Yamaha a leader in these fields.This manual will provide you with a good basic understanding of the features and operation ofthis vehicle. It also includes basic maintenance and inspection procedures. If you have any ques-tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.

WARNINGEWB03490

Please read this manual carefully before operating this vehicle. Do not attempt to operatethis vehicle until you have attained adequate knowledge of its controls and operating fea-tures. Regular inspections and careful maintenance, along with good operating tech-niques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.


EBU31080

IMPORTANT MANUAL INFORMATIONEBU31070

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-OUS INJURY OR DEATH.Particularly important information is distinguished in this manual by the following notations:

* Product and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you to poten-tial personal injury hazards. Obey all safety messages that fol-low this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clear-er.

WARNING

NOTICE

TIP


ORTANT NOTE ABOUT USE

d manufactured for off-road use only. Use on public streets,nly illegal in most areas, it also increases the risk of an acci-

les. This vehicle does not meet federal motor vehicle safety

to operate this vehicle. its size are prohibited.

e level and spark arrest-


EBU31090

IMPEBU33120

This vehicle is designed anroads, or highways is not odent involving other vehicstandards for on-road use

Check the laws and regulaIt is illegal to operate this v

This vehicle complies with er laws and regulations.

EBU33130

©

Aw

.tions in force before choosing whereehicle on public lands where vehiclesalmost all provinces off-highway nois

YX70EPNGOWNER’S MANUAL

2014 by Yamaha Motor Co., Ltd.1st edition, December 2014

All rights reserved.ny reprinting or unauthorized use ithout the written permission of

Yamaha Motor Co., Ltd. is expressly prohibited.

Printed in U.S.A.

er................................ 4-13.................................... 4-14.................................... 4-14.................................... 4-15river seat position....... 4-16.................................... 4-17ment ........................... 4-17rtments ...................... 4-18.................................... 4-19.................................... 4-20ont shock absorber .................................... 4-22ar shock absorber

.................................... 4-27cket and receiver....... 4-32k ................................ 4-32

TY – CHECKS.................... 5-1

brakes........................... 5-3...................................... 5-3...................................... 5-5...................................... 5-6


EBU31120

CONTENTS

LOCATION OF THE WARNING AND SPECIFICATION LABELS .......................1-1

SAFETY INFORMATION .........................2-1

DESCRIPTION.........................................3-1Left view ...............................................3-1Right view.............................................3-2Controls and instruments.....................3-3

INSTRUMENT AND CONTROL FUNCTIONS............................................4-1

Main switch ..........................................4-1Indicator lights and warning lights .......4-2Multi-function meter unit ......................4-6Light switch ........................................4-10On-Command drive knob “2WD/4WD/DIFF LOCK” ..................4-11

Accelerator pedal ...............................4-12Brake pedal ........................................4-12Parking brake lever.............................4-13

Drive select levFuel tank cap..Doors..............Seats ..............Adjusting the dSeat belts .......Glove compartStorage compaCup holders....Cargo bed ......Adjusting the frassemblies ...

Adjusting the reassemblies ...

Trailer hitch braAuxiliary DC jac

FOR YOUR SAFEPRE-OPERATION

Front and rear Fuel.................Engine oil........Coolant...........

OPERATE YOUR .....................................7-12

TENANCE AND .......................................8-1al and tool kit .................8-2nance chart for the rol system .....................8-4nance and lubrication

.......................................8-6

.....................................8-10

.....................................8-11oil filter cartridge .........8-14.....................................8-20r oil ..............................8-22.....................................8-24.....................................8-29ection.........................8-30

r filter element .............8-32r filter case/air duct .....................................8-35in plug.........................8-36ark arrester ................8-36


Final gear oil .........................................5-6Differential gear oil................................5-7Accelerator pedal .................................5-7Seat belts .............................................5-7Passenger handhold ............................5-8Steering ................................................5-8Fittings and fasteners...........................5-8Instruments, lights and switches..........5-8Control cables ......................................5-8Tires......................................................5-8

OPERATION............................................6-1Engine break-in ....................................6-1Starting the engine ...............................6-2Drive select lever operation and reverse driving ....................................6-3

On-Command drive knob.....................6-5Parking .................................................6-7Loading.................................................6-7

BASIC GUIDE FOR SAFE USE ..............7-1KNOW YOUR VEHICLE........................7-1

LEARNING TOVEHICLE ......

PERIODIC MAINADJUSTMENT..

Owner’s manuPeriodic mainteemission cont

General maintechart.............

Hood ..............Panels ............Engine oil and Final gear oil ..Differential geaCoolant ..........Axle boots......Spark plug inspCleaning the aiCleaning the aicheck hose...

V-belt case draCleaning the sp

adjustment ...............8-56bulb replacement .......8-57..................................8-57 charts.......................8-59

STORAGE ....................9-1......................................9-1......................................9-2

..................................10-1

ORMATION ................11-1mber records.............11-1BY SIDE OFF-ROAD RANTY POLICY ........11-4

....................................12-1


Valve clearance ..................................8-38Brakes ................................................8-38Checking the front and rear brake pads..................................................8-38

Checking the brake fluid level ............8-39Brake fluid replacement .....................8-40Checking the brake pedal ..................8-40Parking brake .....................................8-41Brake light switch adjustment ............8-41Cable inspection and lubrication........8-42Brake pedal and accelerator pedal lubrication.........................................8-42

Checking the stabilizer bushes ..........8-43Rear knuckle upper and lower pivot lubrication (left and right)..................8-43

Steering shaft lubrication ...................8-44Wheel removal....................................8-44Tire replacement ................................8-45Wheel installation ...............................8-46Battery................................................8-46Jump-starting .....................................8-50Fuse replacement...............................8-51Replacing a headlight bulb.................8-54

Headlight beamTail/brake light TroubleshootingTroubleshooting

CLEANING AND Cleaning..........Storage ...........

SPECIFICATIONS

CONSUMER INFIdentification nuYAMAHA SIDE VEHICLE WAR

INDEX ................

1CATION LABELS

7 20

11


1-1

EBU31130

LOCATION OF THE WARNING AND SPECIFI

31,2 4,5,6 7 8 89 10

24 2223

151617

14 13

11 1112

1918

2111

mportant information for safe

icult to read or comes off, a

9


1-2

1

EBU31140

Read and understand all of the labels on your vehicle. They contain iand proper operation of your vehicle.Never remove any labels from your vehicle. If a label becomes diffreplacement label is available from your Yamaha dealer.

2625 27 28 2

1


1-3

•CM

VS

S

• CANADA • NSVA

C•

TRANSPORT

506

YAMAHA 1XD-K7761-00

WARNING

Any part of your body (arms, legs,or head) outside of the vehicle can be crushed by the cage/frame.

If you think or feel that the vehiclemay tip or roll, brace your feet on the floor or footrests,and keep your hands on the steering wheel or handhold.Never hold cage.

Do not try to stop a vehicle tipover using your arm or leg.

1

2

3

1XD-K8483-00

NING door or shoulder bolster. nd arms completely he steering wheel or handhold.

ARNINGe a fire or explosion hazard. eath, never store fuel or

in this storage compartment.

t exceed 13.5 lbs (6.4 kg)2MB-F151F-00

RTISSEMENT

s exéder 6.4 kg (13.5 lbs).

ce peuvent provoquer un icendie

que de blessure corporelle, voiretocker de carburant ni de liquide compartiment de rangement.

2MB-F151F-10


1-4

1

YAMAHA 2MB-F1568-10

AVERTISSEMENT

PILOTE DEPILOTE DEMOINS DEMOINS DE

1616

PILOTE DEMOINS DE

16

Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route.

Suivre toutes les directives et tous les avertissements.

L’utilisation négligente d’un véhicule hors route peut causer de graves blessures, voire la mort.

Les roulades ont déjà causé des blessures graves et la mort, même sur terrain plat et sans obstacles.

Utilisation vigilante du véhiculeFaire sa part pour prévenir les blessures :

Ne pas permettre la conduite acrobatique ou imprudente.•S’assurer que le conducteur est âgé d’au moins 16 ans et qu’il est titulaire d’un permis de conduire valide.

•

Ne permettre à personne de conduire le véhicule ou d’y prendre place après avoir consommé alcool ou drogues.

•

Ne pas permettre la conduite du véhicule sur les chemins publics (à moins que les véhicules hors route y soient autorisés) – les collisions avec voitures et camions arrivent en un clin d’œil.

•

Ne pas dépasser le nombre de places disponibles : 1 passager.•

Être préparéAttacher la ceinture de sécurité.•Porter un casque homologué, une protection pour les yeux et une tenue de protection.•Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu’il est en position assise, son dos contre le dossier du siège.

•

Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurspieds reposent à plat sur le plancher et qu’ils sont assis le dos contre le dossier du siège.

•

Demeurer entièrement dans l’habitacle du véhicule.•

Conduire de façon responsablePrévenir la perte de contrôle ou les roulades :

Éviter les manœuvres subites, glissements latéraux, dérapages, queues de poisson et zigzags; ne jamais tenter d’acrobaties.

•

Ralentir avant d’entamer un virage.•Éviter d’accélérer brusquement dans les virages, même à partir de l’arrêt.

•

Être prêt pour pentes, terrains inhospitaliers, ornières, aspérités du terrain et autres facteurs réduisant la traction. Éviter les surfaces asphaltées.

•

Ne pas conduire sur le flanc des pentes.•Ne permettre à personne de prendre place dans la caisse de chargement.•

Être prévoyant, être prêtSi une roulade ou un capotage semble imminent, réduire le risque de blessures :

Agripper fermement le volant ou la poignée de maintien et se préparer à encaisser le choc.•Ne mettre aucune partie du corps hors du véhicule, pour quelque raison que ce soit.•

YAMAHA

WARDo not rest hands or arms onTo avoid Injury, keep hands aInside the vehicle by holding t

WFuel vapors can bTo avoid injury or dflammable liquids

Storage should no

AVE

La charge ne doit pa

Les vapeurs d’essenou une explosion.Afin d’éviter tout rismortelle, ne jamais sinflammable dans ce

4 5

6

7

1

2MB-F4897-00

RNING

andling and stability.

um load ratings for the

, or vehicle.

towing a trailer:

more room to stop.

.

ain.

ill not shift - a loose load

expectedly or be thrown

nts.

bed centered side to side and

eavy loads increase the risk of a

from any point other than

winch (if installed).

re loading, towing, or pulling

r

d: 300 lbs (136 kg)

lbs (327 kg)

ever carry

assengers

cargo bed.


1-5

YAMAHA

WA

• Load or trailer may affect h

• Do not exceed the maxim

cargo bed , trailer tongue

• When loaded with cargo or

• Reduce speed and allow

• Turn gradually and slowly

• Avoid hills and rough terr

• Secure cargo so that it w

could change handling un

forward and strike occupa

• Keep weight in the cargo

as low as possible. Top-h

rollover.

• Do not tow or pull objects

the trailer hitch bracket or

• Read Owner’s Manual befo

objects.

Improper use of cargo bed o

cage/frame can result

in severe injury or

death from loss of

control, overturn or

other accidents.

Maximum Load in Cargo Be

Maximum Vehicle Load: 721

N

p

in

YAMAHA MOTEUR DU CANADA LTÉE.480 Gordon Baker Road, Toronto (Ontario) M2H 3B4, Canada

1XD-F4162-10

Le toit d’origine de ca véhicule est conforme aux normes de l’OSHA des États-Unis et ISO 3471 por les structures de protection au retoumement (ROPS).m=700 kg pour ISO 3471

YAMAHA 1XD-K8483-10

AVERTISSEMENTNe pas appuyer les mains ni les bras sur la portière ou sur le coussin de l’épaule. Afin de prévenir lesblessures, garder mains et bras dans l’habitacle etagripper le volant ou la poignée de maintien.

8

9

10


1-6

1 WARNING

AVERTISSEMENT

This unit contains high pressure nitrogen gas. Mishandling can cause explosion.

Read owner’s manual for instructions. Do not incinerate, puncture or open.

Cette unité contient de l’azote à haute pression. Une mauvaise manipulation peut entraîner d’explosion.

Voir le manuel d’utilisateur pour les instructions. Ne pas brûler ni perforer ni ouvrir.

1HP-F2259-11

YAMAHA 1XD-K7761-10

AVERTISSEMENT

Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.

Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.

Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.

11 12

1

2MB-F1696-10

NINGverloading this vehicle may th from loss of control or

sure to be below the minimum. .

(0 lb) ~ 327 kg (721 lbs)

T: :T: :

75 kPa 75 kPa70 kPa 70 kPa

(11 psi)(11 psi)(10 psi)(10 psi)

operator, passengers, if applicable) trailer tongue aximum vehicle load.

ing: 975 kg (2150 lbs) le, weight of operator, cargo, and (if applicable)

: With tires cold, set as follows.


1-7

YAMAHA 2MB-F1696-20

AVERTISSEMENT• Une pression de gonflage incorrecte des pneus ou la

surcharge du véhicule risquent de provoquer une perte de contrô le ou un capotage, entraînant des blessures, voire la mort.

• Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal; le pneu risque de se déjanter.

• CHARGE DU VÉHICULE : de 0 kg (0 lbs) à 327 kg (721 lbs)

Recommandation: AVANT: ARRIÈRE:

Minimum: AVANT: ARRIÈRE:

(11 psi)(11 psi)(10 psi) (10 psi)

75 kPa75 kPa70 kPa70 kPa

* La charge du véhicule comprend le poids du conducteur, du passager, des accessoires, de l’équipement et (le cas échéant) du timon. Ne pas dépasser la charge maximale du véhicule.

Poids nominal brut du véhicule (PNBV) : 975 kg (2150 lbs) maximum, y compris le poids du véhicule, du conducteur, du passager, des accessoires, de l’équipement, et (le cas échéant) du timon.

PRESSION DE SERVICE DES PNEUS : Régler les pneus à froid.

YAMAHA

WAR• Improper tire pressure or o

cause severe injury or dearollover.

• Never set or allow tire presTire may dislodge from rim

• VEHICLE LOAD of 0 kg

Recommended: FRONREAR

Minimum: FRONREAR

* Vehicle load is weight of accessories, cargo, and (weight. Do not exceed m

Gross Vehicle Weight Ratmaximum including vehicpassengers, accessories,trailer tongue weight.

OPERATING TIRE PRESSURE

13 14

icule hors route est conforme à la 1 de l’ANSI, intitulée American ational Off-Highway Vehicles.

1XD-F4161-10


1-8

1 YAMAHA certifies this ROV complies with the American National Standard for Recreational Off-Highway Vehicles, ANSI/ROHVA-1-2011 Standard.Date of manufacture **/**

1XD-F4161-00

YAMAHA certifie que ce véhnorme ANSI/ROHVA-1-201National Standard for RecreDate de fabrication **/**

15 16

17

1

LTD.ronto,

1XD-F4162-00

ent overhead structure on S OSHA and ISO 3471

llover protection structures471


1-9

YAMAHA MOTOR CANADA480 Gordon Baker Road, ToOntario M2H 3B4, Canada

The original-equipmthis vehicle meets Urequirements for rom=700Kg for ISO3

YAMAHA 2MB-F4897-10

AVERTISSEMENT

Charge maximale dans la caisse : 136 kg (300 lbs) Charge maximale du véhicule : 327 kg (721 lbs)

Une charge ou une remorque peut nuire à la maniabilité et à l’équilibre du véhicule.

Lors du transport d’une charge ou lors du remorquage :

Lire le Manuel du propriétaire avant de charger le véhicule, de tirer ou de remorquer une charge.

– Ne pas dépasser la limite de charge nominale pour la caisse de chargement, le timon et le véhicule.

– Réduire la vitesse et prévoir une distance de freinage accrue.– Négocier les virages progressivement et lentement.– Éviter les pentes et les terrains accidentés.

– Arrimer solidement toute charge – un article mal arrimé pourrait nuire soudainement à la maniabilité ou être projeté vers l’avant et heurter un occupant.– Répartir le poids de la charge de façon équilibrée et le plus bas possible dans la caisse; une charge mal équilibrée augmente le risque de capotage.– Ne tirer ni ne remorquer aucun objet d’un point autre que la fixation du timon ou le treuil (le cas échéant).

Le mauvais usage de la caisse de chargement ou de l’arceau de protection peut provoquer de graves blessures ou la mort par suite d’une perte de contrôle, d’un capotage ou d’un accident quelconque.

Aucun passager dans la caisse de chargement

18 19

1XD-F151K-10

EMENT le tirage morque modifier lauilibre, eter un accident.ent lede

r le poids en kgf)/110 lbf

lage. unelus de500 lbfargement).ou remorqueixation

ropriétaire véhicule eter une charge.


1-10

1

YAMAHA 1XD-K7762-00

WARNING

Any part of your body (arms, legs,or head) outside of the vehicle can be crushed by the cage/frame.

If you think or feel that the vehiclemay tip or roll, brace your feet on the floor or footrests,and keep your hands on the steering wheel or handhold.Never hold cage.

Do not try to stop a vehicle tipover using your arm or leg.

YAMAHA 1XD-K7762-10

AVERTISSEMENT

Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.

Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.

Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.

YAMAHA

AVERTISSLe chargement ouincorrects d’une reou d’un objet peutmaniabilité et l’éqrisque de provoqucapotage ou autreAttacher solidemchargement afin l’immobiliser.

•

Ne jamais dépasseflèche de 490 N(50du dispositif d’atte

•

Ne pas remorquercharge totale de p6664 N(680 kgf)/1(remorque plus ch

•

N’attacher charge qu’au support de fd’attelage.

•

Lire le manuel du pavant de charger lede remorquer ou tir

•

20 21 22

1

1XD-F151K-00

ING

g a trailer ct cantability, andr other

prevent it

e than 490 N tongueg bracket.e than)/1500 lbfrailer plus

from hitch

anualtowing, or


1-11

YAMAHA 5UG-F151J-00

MAX 7.3 INCH(185MM)

YAMAHA

WARN

Improperly loadinor pulling an objeaffect handling, srisk of overturn oaccidents.• Secure load to

from shifting.• Never load mor

(50 kgf)/110 lbfweight on towin

• Do not tow mor6664 N(680 kgfrolling weight (tcargo).

• Tow or pull onlybracket.

• Read Owner’s Mbefore loading, pulling objects.

23 24

2MB-F1568-00

DRIVERDRIVERUNDERUNDER

1616

DRIVERUNDER

16

or ro l l ,

i ng .

ide o f

l

senger.

s h ic le access) occur.


1-12

1 Head to Toe Safety Checklist

YAMAHA 1XD-F1558-00

Head Helmet and eye protection.Body Seatbelt and protective clothing.Hands Inside vehicle and holding the

handhold or steering wheel.Feet On floor or footrests,

ready to brace, and door closed.

YAMAHA

WARNINGImproper Use of Off-Highway Vehic le Can Cause Severe In jury or Death

Read Owner’s ManualRead Tips Guide for the Recreat ional Off-Highway Vehic le Dr iver

Fol low Al l Instruct ion and Warnings

Be Prepared

Dr ive Respons ib ly

I f you th ink o r fee l the veh ic le may t ip reduce your r i sk to in ju r y :

Pay A t ten t ion and P lan Ahead

Do no t a l low care less o r reck less d r i vDo your par t to p reven t in ju r ies :Requ i re Proper Use o f Your Veh ic le

Rollovers have causedsevere injuries and death,even on flat, open areas.

S tay comp le te ly ins ide the veh ic le .•

Passenger mus t be able to reach the handho ld wh i le keep ing fee t f l a t on f l oo r and s i t t i ng upr igh t w i th back aga ins t sea t .

•

Dr i ve r mus t be able to comfor tably reach a l l con t ro ls wh i le s i t t i ng upr igh t w i th back aga ins t sea t .

•Wear an approved he lmet , eye p ro tec t ion and p ro tec t i ve gear.•Fas ten sea t be l t s .•

Do no t a l low anyone to r ide in the ca rgo bed .•Avo id s ide h i l l i ng ( r id ing ac ross s lopes) .•

P lan fo r h i l l s , rough te r ra in , r u ts , and o ther changes in t rac t ion and te r ra in . Avo id paved sur faces.

•Avo id hard acce le ra t ion when tu r n ing , even f rom a s top.•S low down be fo re en te r ing a tu r n .•

Avo id abr up t maneuvers, s ideways s l id ing , sk idd ing , o r f i sh ta i l i ng , and never do donu ts .

•Avo id loss o f con t ro l and ro l lovers :

Do no t pu t any par t o f your body ou tsthe veh ic le fo r any reason .

•

Keep a f i r m gr ip on the s teer ing wheeor handho ld and b race yourse l f .

•

Do no t exceed sea t ing capac i t y : 1 pas•

Do no t a l low opera t ion on publ i c road(un less des igna ted fo r o f f -h ighway ve— co l l i s ions w i th ca rs and t r ucks can

•

Do no t le t peop le d r i ve o r r ide a f te r us ing a lcoho l o r d r ugs.

•

Make sure opera to rs a re 16 o r o lder w i th va l id d r i ve r ’s l i cense.

••

25

26

1


1-13

1XD-F8446-00

Be PreparedAd jus t , lock and never remove handho ld .A lways use handho ld , Never ho ld cage.A lways wear seatbe l t and he lmet .

1XD-F8446-10

Toujours prévoir l’imprévu. Régler et verrouiller la poignée de maintien; ne jamais la retirer. Toujours agripper la poignée de maintien, non l’arceau de protection. Toujours porter la ceinture de sécurité et un casque approprié.

Liste de vérification de sécurité intégrale

YAMAHA 1XD-F1558-10

Tête Casque et protection des yeuxCorps Ceinture de sécurité et vêtements de protectionMains À l’intérieur du véhicule, tenantla

poignée de maintien ou le volant.Pieds Sur le plancher ou les repose-pieds, prêts à

encaisser le choc; portière fermée.

28

27

29

EBU31150

r operation of your Yamahant for vehicle ownership, be

ore operating your Yamahale to instruct new operators

or ride as a passenger if yous.

rs, ATVs, go-carts, golf-cars your risk of an accident andent.


2-1

2

SAFETY INFORMATIONSAFETY INFORMATION

EBU33431

Be a responsible ownerAs the vehicle’s owner, you are responsible for the safe and propeWolverine. While understanding all parts of this manual are importasure to read this chapter and the instructions in Chapter 7 befWolverine. Also use these two chapters and the labels on the vehicand passengers. Do not allow anyone else to operate your vehicle are unsure that he/she is willing and able to follow these instruction

Get to know your vehicleThis off-road vehicle will handle and maneuver differently from caand grounds-keeping vehicles. Follow these instructions to reduceto reduce the risk of serious injury or death in the event of an accid

2

r with a valid motor vehicle li-

r. Never carry passengers in

n the floorboard while seatedst be able to reach and hold

cle helmet that fits properly.gles or a face shield), gloves,nts.


2-2

Before you operate your Yamaha WolverinePrepare yourself and your passenger:

• This vehicle is intended for use only by an operator 16 or oldecense.

• This vehicle is designed to carry the driver and one passengethe cargo bed.

• Both driver and passenger should wear seat belts properly.• Both driver and passenger must be able to put both feet flat o

upright with their backs against the backrests. Passenger muthe passenger handhold within the cage/frame.

• Both driver and passenger should wear an approved motorcyBoth driver and passenger should also wear eye protection (gogover-the-ankle boots, long-sleeved shirt or jacket, and long pa

DRIVER

UNDER

16

make sure it is in safe oper-creases the possibility of an

ation checks.

, stability, and cause the risk

r cargo bed load limit. Refer

d as far forward as possible.handling unexpectedly or be

both hands on the steeringto the passenger handhold.nd head) outside the vehicle vehicle cage/frame in a roll-

vehicle.


2-3

2

• Do not drive or ride as passenger after using drugs or alcohol.

Prepare your vehiclePerform the pre-operation checks each time you use the vehicle toating condition. Failure to inspect or maintain the vehicle properly inaccident or equipment damage. See page 5-1 for a list of pre-oper

Prepare your load or trailerCarrying loads, towing a trailer, or pulling objects can affect handlingof overturns or other accidents.Read Chapter 6 before loading, towing, or pulling objects.Do not overload the vehicle or trailer. Refer to label in cargo bed fo

to label next to hitch for tongue weight and trailer load limits.Keep weight in the cargo bed centered side to side, and as low anSecure cargo so that it will not shift – a loose load could change

thrown forward and strike occupants.

While using your Yamaha WolverineKeep your body completely inside the vehicle at all times. Keep

wheel. Be sure the passenger is seated, belted, and holding onClose doors before driving. Any part of your body (arms, legs, acan be struck by objects your vehicle is passing or crushed by theover accident.

Watch for branches, brush, or other hazards that could enter the

2

s, can cause loss of control,and other features to handlesome other vehicles may not.

ollover. donuts.a turn. sudden or hard acceleration.

ing a hill is unavoidable, driveay tip.ust drive on pavement. This


2-4

Abrupt maneuvers or aggressive driving, even on flat, open areaincluding rollovers. The Wolverine has higher ground clearance rugged terrain, and, as a result, can overturn in situations where

Avoid rollovers:• Use care when turning:

• Turning the steering wheel too far or too fast can result in a r• Avoid sideways sliding, skidding, or fishtailing, and never do• Slow down before entering a turn and avoid hard braking in • When making tight turns from a stop or at slow speeds, avoid

• Drive straight up and down inclines, not across them. If crossslowly and turn downhill immediately if you feel the vehicle m

• Avoid paved surfaces. Turn gradually and go slowly if you mvehicle is designed for off-road use only.

ompletely inside the protec-

and keep a firm grip on the

on. Your arm or leg could be

, even if dirt or gravel.an 37 cm (15 in). If you must

avoid sharp drop-offs, larger fast-flowing water can leadother injuries, use care when

to stop.or carrying a load on inclines..n the trailer hitch bracket or

thing carbon monoxide canventually death.


2-5

2

If you think or feel that the vehicle may tip or roll, keep your body ctive structure of the vehicle:• Brace yourself by pressing your feet firmly on the floorboard

steering wheel or passenger handhold.• Do not put your hands or feet outside of the vehicle for any reas

crushed.• Do not try to stop a vehicle tipover using your arm or leg.

Do not operate this vehicle on any public street, road, or highwayDo not operate the vehicle in fast-flowing water or water deeper th

cross shallow, slow-moving water, choose your path carefully torocks, or slippery surfaces. Operating this vehicle through deep oto loss of control or overturn. To reduce your risk of drowning or crossing through water.

When loaded with cargo or towing a trailer:• Reduce speed, operate in low gear only, and allow more room • Avoid hills and rough terrain. Use extreme caution when towing • Load trailer properly and use extra care when towing or pulling

Do not tow or pull objects from any part of the vehicle other thawinch (if installed).

Avoid carbon monoxide poisoningAll engine exhaust contains carbon monoxide, a deadly gas. Breacause headaches, dizziness, drowsiness, nausea, confusion, and e

2

be present even if you do note can collect rapidly and youly levels of carbon monoxide If you experience any symp-et fresh air, and SEEK MED-

haust with fans or open win- levels.s such as barns, garages, or

into a building through open-

. Genuine Yamaha Accesso-igned, tested, and approved

and accessories or offer oth-o test the products that theseendorse nor recommend thepecifically recommended by


2-6

Carbon monoxide is a colorless, odorless, tasteless gas which maysee or smell any engine exhaust. Deadly levels of carbon monoxidcan quickly be overcome and unable to save yourself. Also, deadcan linger for hours or days in enclosed or poorly-ventilated areas.toms of carbon monoxide poisoning, leave the area immediately, gICAL TREATMENT.Do not run engine indoors. Even if you try to ventilate engine ex

dows and doors, carbon monoxide can rapidly reach dangerousDo not run engine in poorly ventilated or partially enclosed area

carports.Do not run engine outdoors where engine exhaust can be drawn

ings such as windows and doors.

Genuine Yamaha AccessoriesChoosing accessories for your Wolverine is an important decisionries, which are available only from a Yamaha dealer, have been desby Yamaha for use on your Wolverine.Many companies with no connection to Yamaha manufacture partser modifications for Yamaha vehicles. Yamaha is not in a position taftermarket companies produce. Therefore, Yamaha can neither use of accessories not sold by Yamaha or modifications not sYamaha, even if sold and installed by a Yamaha dealer.

y to genuine Yamaha Acces-ns are not suitable becauseoducts or having other mod-e’s design or operation char-r death. You are responsible

match the performance ca-g, and comfort. Other tires,e 8-45 for tire specifications


2-7

2

Aftermarket parts, accessories, and modificationsWhile you may find aftermarket products similar in design and qualitsories, recognize that some aftermarket accessories or modificatioof potential safety hazards to you or others. Installing aftermarket prifications performed to your Wolverine that change any of the vehiclacteristics can put you and others at greater risk of serious injury ofor injuries related to changes in the vehicle.

Aftermarket tires and rimsThe tires and rims that came with your Wolverine were designed topabilities and to provide the best combination of handling, brakinrims, sizes, and combinations may not be appropriate. Refer to pagand more information on replacing your tires.

38

9


3-1

EBU31170

DESCRIPTIONEBU31180

Left view

1 3 6 7

1012 11

42 5

1. Front shock absorber assembly2. Radiator cap3. Brake fluid reservoir4. Air filter5. Shoulder bolster6. Driver seat belt7. Cargo bed8. Tail/brake light9. Rear shock absorber assembly10.Spark plug

11.Driver seat12.Door

EBU31190

7


3-2

3

Right view

10 9411 8

3 4 5,61 2

1. Spark arrester2. Passenger seat belt3. Engine oil dipstick4. Storage compartment5. Battery6. Fuses7. Headlight8. Coolant reservoir9. Passenger seat10.Fuel tank cap11.Oil filter cartridge

3

wn in the figures of this man-

109

ldtent

r


3-3

EBU31200

Controls and instruments

The vehicle you have purchased may differ slightly from those shoual.

15 14

2 3 4 5,6 7

13 1112

81

1. Light switch2. On-Command drive knob3. Steering wheel4. Main switch5. Helmet indicator light6. Seat belt indicator light7. Multi-function meter unit8. Auxiliary DC jack

9. Passenger handho10.Glove compartmen11.Storage compartm12.Drive select lever13.Parking brake leve14.Accelerator pedal15.Brake pedal

EBU31211 EBU31230

its are supplied with power.e removed.

tor light comes on and staysis turned to “ ” (on).

its are switched off. The key

er is engaged by turning andin this position. Release thegine starts.


4-1

4

INSTRUMENT AND CONTROL FUNCTIONS

EBU31220

Main switch

Functions of the respective switch positionsare as follows:

“ ” (on):All electrical circuThe key cannot b

TIPThe helmet indicaon while the key

EBU31240

“ ” (off):All electrical circucan be removed.

EBU31250

“ ” (start):The electric startholding the key key when the en

1. Main switch2. “ ” (off)3. “ ” (on)4. “ ” (start)

1

23

4

4

cator light “L”ht comes on when the drive

the “L” position.

icator light “H”ht comes on when the drive

the “H” position.

ht “ ”light “ ”


4-2

EBU31260

Indicator lights and warning lights

EBU31270

Low-range indiThis indicator ligselect lever is in

EBU31280

High-range indThis indicator ligselect lever is in

1. On-Command differential gear lock indicator light “DIFF. LOCK”

2. Low-range indicator light “L”3. High-range indicator light “H”4. Neutral indicator light “N”5. Reverse indicator light “R”6. Parking brake indicator light “ ”7. On-Command four-wheel-drive/differential gear lock

indicator “ ”/“ ”8. Engine trouble warning light “ ”9. Coolant temperature warning light “ ”10.Electric Power Steering warning light “EPS”

3

5

6

4

2

17

8

109

1. Helmet indicator lig2. Seat belt indicator

2

1

EBU31290 nd differential gear lock the On-Command differen-

dicator light “DIFF. LOCK”e On-Command drive knob LOCK” is set to the “DIFF

chronizing mechanism in ther case, the four-wheel-driveot come on until the vehicle

n-Command drive knobFF LOCK” is set to “DIFFD”, the indicator “ ” and the“DIFF. LOCK” will flash untilgear is completely locked ore indicator and the indicatoro flash, the differential is notcked or unlocked. In thisving to allow time for the dif- or unlock.


4-3

4

Neutral indicator light “N”This indicator light comes on when the driveselect lever is in the “N” position.

EBU31300

Reverse indicator light “R”This indicator light comes on when the driveselect lever is in the “R” position.

EBU31310

Parking brake indicator light “ ”This indicator light comes on when the park-ing brake is applied.

EBU31320

On-Command four-wheel-drive indicator “ ”, On-Command differential gear lock indicator “ ” and indicator light “DIFF. LOCK”The On-Command four-wheel-driveindicator “ ” comes on when the On-Com-mand drive knob “2WD/4WD/DIFF LOCK” isset to the “4WD” position.

The On-Commaindicator “ ” andtial gear lock income on when th“2WD/4WD/DIFFLOCK” position.

TIPDue to the syn

differential geaindicator may nstarts moving.

When the O“2WD/4WD/DILOCK” or “4Windicator light the differential unlocked. If thlight continue tcompletely locase, start moferential to lock

4

ing, make sure that thet is out. Continuous userning light is on may causee engine.

warning light “ ”ht comes on or flashes if acted in the electrical circuitengine. When this occurs,

dealer check the self-diagno- page 4-10 for an explanationosis device.)rcuit of the warning light canurning the key to “ ” (on). Ift does not come on initially turned to “ ” (on), or if themains on, have a Yamaha electrical circuit.


4-4

EBU31330

Coolant temperature warning light “ ”If the coolant temperature reaches a specificlevel, this light comes on to warn that thecoolant temperature is too hot. If the lightcomes on during operation, stop the engineas soon as it is safe to do so and allow the en-gine to cool down for about 10 minutes. (Seepage 8-60.)The electrical circuit of the warning light canbe checked by turning the key to “ ” (on). Ifthe warning light does not come on initiallywhen the key is turned to “ ” (on), or if thewarning light remains on, have a Yamahadealer check the electrical circuit.

NOTICEECB02040

The engine may overheat if the vehicle isoverloaded. If this happens, reduce theload to specification.

After restartwarning lighwhile this wadamage to th

EBU31340

Engine trouble This warning ligproblem is detemonitoring the have a Yamaha sis system. (Seeof the self-diagnThe electrical cibe checked by tthe warning lighwhen the key iswarning light redealer check the

EBU33040 EBU31360

r light “ ”ht comes on and stays onurned to “ ” (on) to remind always wear a helmet. If thees not come on when the key (on), have a Yamaha dealercal circuit.

tor light “ ”t comes on when the key isn) to remind the occupantseat belt. The indicator light driver seat belt is properly

dicator light does not come is turned to “ ” (on), or ift remains on after the drivererly latched, have a Yamaha electrical circuit.


4-5

4

Electric Power Steering warning light “EPS”This warning light comes on when the key isturned to “ ” (on), and then goes off oncethe engine is started. If the warning light re-mains on or comes on after the engine isstarted, the EPS system may not be workingcorrectly. When this occurs, have a Yamahadealer check the EPS system.The electrical circuit of the warning light canbe checked by turning the key to “ ” (on). Ifthe warning light does not come on, have aYamaha dealer check the electrical circuit.

TIPIf the steering load is too heavy (i.e., exces-sive steering use when the Wolverine is trav-eling at a slow speed), the power assist isreduced to protect the EPS motor from over-heating.

Helmet indicatoThe indicator ligwhile the key is tthe occupants toindicator light dois turned to “ ”check the electri

EBU31370

Seat belt indicaThe indicator lighturned to “ ” (oto fasten their sstays on until thelatched. If the inon when the keythe indicator lighseat belt is propdealer check the

4

(which shows the total time been running)lay (which shows the battery

is device

tripmeter modes

r A/Tripmeter B


4-6

EBU31380

Multi-function meter unit

The multi-function meter unit is equipped withthe following:a speedometeran odometer two tripmeters (which show the distance

traveled since they were last set to zero)

a clockan hour meter

the engine hasa voltage disp

voltage)a fuel metera self-diagnos

Odometer and

1. “CLOCK” button2. “RESET” button3. “SELECT” button4. Speedometer5. Fuel meter6. Clock/Hour meter/Voltage display7. Odometer/Tripmeter A/Tripmeter B

321

4 5

67

1. “SELECT” button2. “RESET” button3. Odometer/Tripmete

12

3

eter and voltage display

OCK” button switches the the clock mode “CLOCK”,ode “HOUR”, and the volt-

e “ ” in the following or-

→ → CLOCK

oltage display

4


4-7

4

Pushing the “SELECT” button switches thedisplay between the odometer mode “ODO”and the tripmeter modes “TRIP A” and “TRIPB” in the following order:ODO → TRIP A → TRIP B → ODOTo reset a tripmeter, select it by pushing the“SELECT” button, and then push the “RE-SET” button for at least three seconds. Thetripmeters can be used to estimate the dis-tance that can be traveled with a full tank offuel. This information enables you to plan fu-ture fuel stops.

TIPTo switch the display between “mph” and“km/h”, turn the key to “ ” (off), then pushand hold the “SELECT” button while turningthe key to “ ” (on).

Clock, hour mmodes

Pushing the “CLdisplay betweenthe hour meter mage display modder:CLOCK → HOUR

1. “SELECT” button2. “RESET” button3. “CLOCK” button4. Clock/Hour meter/V

123

4

mode

ws the battery voltage. for 1 second when the volt-ode is first selected, andrs and the battery voltage is

ltage is less than 10 volts,d, and if the voltage is abovedisplayed.


4-8

To set the clock1. Set the display to the clock mode.2. Push the “SELECT” button and “RESET”

button together for at least three sec-onds.

3. When the hour digits start flashing, pushthe “RESET” button to set the hours.

4. Push the “SELECT” button, and the min-ute digits will start flashing.

5. Push the “RESET” button to set the min-utes.

6. Push the “SELECT” button, and then re-lease it to start the clock.

Voltage display

This display sho“ ” appearsage display mthen “ ” appeadisplayed.If the battery vo“LO” is displaye16 volts, “HI” is

ECB02050 dicates the amount of fuel in display segments of the fuel from “F” (full) towards “E”el level decreases. When theappears and the fuel levelr flashes, refuel as soon as

s equipped with a self-diag-a problem is detected in anall the display segments andg indicator start flashing. If a Yamaha dealer check the


4-9

4

NOTICE

If the voltage display indicates “LO” or“HI”, there may be trouble with the batterycharging circuit or the battery may befaulty. If this occurs, have a Yamaha dealercheck or repair the vehicle.

Fuel meter

The fuel meter inthe fuel tank. Themeter disappear(empty) as the fu“E” segment diswarning indicatopossible.

TIPThis fuel meter inosis system. If electrical circuit, fuel level warninthis occurs, haveelectrical circuit.

1. Fuel level warning indicator2. Fuel meter3. “E” segment

1

2

3

4

ction display indicates an vehicle should be checkedsible in order to avoid en-

/ / ”

to “ ” to turn on the lowillights.to “ ” to turn on the highillights.

/ ”

L H

1

L H

L

H


4-10

Self-diagnosis device

This model is equipped with a self-diagnosisdevice for various electrical circuits.If a problem is detected in any of those cir-cuits, the engine trouble warning light comeson or flashes, and the multi-function displayindicates an error code.If the multi-function display indicates an errorcode, note the code number, and then have aYamaha dealer check the vehicle.

NOTICEECB00812

If the multi-funerror code, theas soon as posgine damage.

EBU31390

Light switch “

Set the switch beam and the taSet the switch beam and the ta

1. Error code display2. Engine trouble warning light “ ”

21

1. Light switch “ /

EBU31400

drive knob FF LOCK”

quipped with an On-Com- to select the drive mode.ee positions: “2WD”, “4WD”,K”. Select the appropriateo terrain and conditions.eel drive): Power is suppliedels only.heel drive): Power is sup-r and front wheels.

knob “2WD/4WD/DIFF LOCK”

1


4-11

4

Set the switch to “ ” to turn off the head-lights and taillights.

NOTICEECB02060

Do not use the headlights with the engineturned off for an extended period of time.The battery may discharge to the pointthat the starter motor will not operateproperly. If this should happen, remove thebattery and recharge it.

On-Command“2WD/4WD/DI

This vehicle is emand drive knobThe knob has thrand “DIFF LOCdrive according t “2WD” (two-wh

to the rear whe “4WD” (four-w

plied to the rea

1. On-Command drive

4

pedal to slow or stop the ve-

1


4-12

“DIFF LOCK” (four-wheel drive with the dif-ferential gear locked): Power is supplied tothe rear and front wheels with the differen-tial gear locked. Unlike the “4WD” mode, allwheels turn at the same speed regardlessof traction.

EBU31410

Accelerator pedalPress the accelerator pedal down to increaseengine speed. Spring tension returns the ped-al to the rest position when released. Alwayscheck that the accelerator pedal returns nor-mally before starting the engine.

EBU31420

Brake pedalPress the brake hicle.

1. Accelerator pedal

lps return the lever to the re-

verever is used to shift the vehi-igh, neutral, and reverse po-page 6-3 for the drive select


4-13

4

EBU33450

Parking brake leverThe parking brake lever is located at the rightside of the driver’s seat. Setting the parkingbrake lever will help keep the vehicle frommoving while parked.To set the parking brake, pull the lever rear-ward completely.To release the parking brake, pull rearward onthe lever, press the release button, and thenpush the lever all the way forward.

Spring tension heleased position.

EBU31440

Drive select leThe drive select lcle into the low, hsitions. (Refer to lever operation.)

1. Brake pedal

1

1. Release button2. Parking brake lever

2

1

4

l tank cap by turning it coun-

ank cap by turning it clock-

r, pull the latch outward. Tosh or pull the door inward un-latched. Be sure the door isCHED AFTER CLOSING IT.


4-14

EBU31450

Fuel tank cap

To openRemove the fueterclockwise.

To closeInstall the fuel twise.

EBU31460

DoorsTo open a dooclose a door, putil it is securely SECURELY LAT

1. Drive select lever

1. Fuel tank cap

1

1

cushion, insert the projec-of the seat cushion under thethen insert the projection on cushion into the grommete cushion downward. Makere properly secured before! A loose seat could cause

lose control, or cause thesenger to fall. [EWB03510]

hion

1


4-15

4

EBU33460

SeatsTo remove a seat cushion, lift the front of thecushion, and then pull the cushion off.

To install a seattions on the rear seat frame, and the front of thewhile pushing thsure the seats ariding. WARNINGthe operator tooperator or pas

1. Door2. Latch

21

1. Driver seat cushion2. Passenger seat cus

2

4

seat position as follows. driver seat cushion. (See thetion “Seats”.) bolts.

at frame to the desired posi-n the bolt holes in the seat

the bolt holes in the vehicle

1


4-16

EBU31480

Adjusting the driver seat positionThe driver seat can be adjusted to one ofthree positions to suit the driver’s preference.

Adjust the driver1. Remove the

previous sec2. Remove the

3. Move the setion and aligframe with frame.

1. Bolt

1

tmentquipped with a glove com-

y documents in the glove sure to wrap them in a plas-

they will not get wet. Whenicle, be careful not to let anylove compartment.

1


4-17

4

4. Install the bolts, and then tighten the boltsto the specified torque.

5. Install the cushion.

EBU33470

Seat beltsThis vehicle is equipped with three-point seatbelts for the driver and passenger. Alwayswear the seat belts properly while riding in thevehicle. See page 7-5 for more information.

EBU31501

Glove comparThis vehicle is epartment.When storing ancompartment, betic bag so that washing the vehwater enter the g

Tightening torque:Driver seat bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Seat belt

1

4

artmentspartments are located undern meter, between the driverssenger seat, and under the. To access the under-pas-rage compartment, removeeat cushion (see page 4-15tion).y documents in the storagebe sure to wrap them in aat they will not get wet. Whenicle, be careful not to let anytorage compartments.

damage, do not put metal, or sharply edged items di-rage compartment. If thesetored, wrap them in appro-

ng material.


4-18

NOTICEECB02071

To protect from damage, do not put metalitems, like tools, or sharply edged items di-rectly in the glove compartment. If theymust be stored, wrap them in appropriatecushioning material.

EBU33521

Storage compThe storage comthe multi-functioseat and the papassenger seatsenger seat stothe passenger sfor more informaWhen storing ancompartments, plastic bag so thwashing the vehwater enter the s

NOTICEECB02241

To protect fromitems, like toolsrectly in the stoitems must be spriate cushioni

1. Unlock.2. Open.

1

2

close the cap of any plasticcing it in a cup holder.ttles may not fit into the cupg on their size and shape.

nt

imit:artment between the driver assenger seat: lb)

1


4-19

4

EBU31520

Cup holdersBe sure to tightlybottle before plaSome plastic boholders dependin

1. Storage compartment

1. Storage compartment

1

1

1. Storage compartme

Maximum load lStorage compseat and the p

6.4 kg (13.5

4

passengers in the cargo

d the specified maximumeavier cargo could causerol because of impropere.

rgo hooks in the cargo bed.

1


4-20

WARNINGEWB03240

Never ride with any open or glass con-tainers in the cup holders; otherwise, thecontents may spill and the glass contain-ers may be thrown about and break, andpossibly injure people in the vehicle dur-ing sudden braking or an accident.

Do not place any other items than seal-able plastic containers in the cup hold-ers; otherwise, they may be thrownabout and possibly injure people in thevehicle during sudden braking or an ac-cident.

EBU33630

Cargo bed

WARNINGEWB03250

Never carry bed.

Do not exceeload limits. Hloss of contweight balanc

There are six ca

1. Cup holder

ading information, see page

nstalling the tailgate

ilgatees, and then pull up the tail-

ate in the original position, andches.

2


4-21

4

For additional lo6-7.

Removing and i

To remove the taUnhook the latchgate.

To install the tailgPlace the tailgatethen hook the lat

1. Cargo hook

1. Cargo hook

Maximum load limit: 136.0 kg (300 lb)

1

1

1. Tailgate2. Latch

2

1

4

ssion damping), and a com-g force adjusting screw (forn damping).

components become hottion. Never touch the com-

ping force adjusting bolthe rebound damping forceew or the oil reservoir withnd or skin until suspensionhave cooled.t the shock absorber as-he left and right side to the. Uneven adjustment can

andling and loss of stability,ead to an accident.

adjusting mechanism be-um and maximum settings.


4-22

The tailgate can also be installed at the frontof the cargo bed. Install the tailgate and hookthe latches as shown.

EBU33611

Adjusting the front shock absorber as-sembliesThese shock absorber assemblies areequipped with a spring preload adjusting nut,a rebound damping force adjusting screw, acompression damping force adjusting bolt

(for fast comprepression dampinslow compressio

WARNINGEWB02492

Suspension during operapression damand screw, tadjusting scryour bare hacomponents

Always adjussemblies on tsame settingcause poor hwhich could l

NOTICEECB00091

Never turn an yond the minim

1. Tailgate2. Latch

2 2

1

nch can be obtained at ar to make this adjustment.load setting is determined byance A, shown in the illustra-ter distance A is, the higherad; the longer distance A is,spring preload. With each

of the adjusting nut, distancey 1.5 mm (0.06 in).

sting nut

213

)

(b)


4-23

4

TIPAlthough the total number of clicks or turns ofa damping force adjusting mechanism maynot exactly match the following specificationsdue to small differences in production, the ac-tual number of clicks or turns always repre-sents the entire adjusting range. To obtain aprecise adjustment, it would be advisable tocheck the number of clicks or turns of eachdamping force adjusting mechanism and tomodify the specifications as necessary.

Spring preload1. Loosen the locknut.2. Turn the spring preload adjusting nut in

direction (a) to increase the spring pre-load and thereby harden the suspension,and in direction (b) to decrease the springpreload and thereby soften the suspen-sion.

TIPA special wre

Yamaha dealeThe spring pre

measuring disttion. The shorthe spring prelothe lower the complete turn A is changed b

1. Special wrench2. Locknut3. Spring preload adju

(a

4

ing forcend damping force adjustingn (a) to increase the reboundnd thereby harden the damp-ction (b) to decrease the re- force and thereby soften the

ue:

m·kgf, 22 ft·lbf)

force adjusting screw

1(a)

(b)


4-24

3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten thelocknut against the adjusting nut, andthen tighten it to the specified torque.[ECB00082]

Rebound dampTurn the rebouscrew in directiodamping force aing, and in direbound dampingdamping.

Spring preload setting:Minimum (soft):

Distance A = 313.5 mm (12.34 in)Standard:

Distance A = 305.5 mm (12.03 in)Maximum (hard):

Distance A = 298.5 mm (11.75 in)

1. Distance A

1

Tightening torqLocknut:

30 Nm (3.0

1. Rebound damping

ing force adjusting bolt (for fast ing)

mping setting (for fast com-g):

t):t from the fully turned in posi-

) out from the fully turned in

rd):olt fully turned in

1

(a)(b)


4-25

4

Compression damping force

Compression damping force (for fast com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing bolt in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting bolt in direction (b).

Rebound damping setting:Minimum (soft):

30 click(s) in direction (b)*Standard:

13 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned in di-

rection (a)

1. Compression dampcompression damp

Compression dapression dampin

Minimum (sof2 turn(s) oution

Standard:1 1/4 turn(sposition

Maximum (haAdjusting b

4

sorber assemblies contained nitrogen gas. Read and following information be-

he shock absorber assem-

er with or attempt to openssemblies.ct the shock absorber as-n open flame or other highThis may cause the unit toto excessive gas pressure.

amping setting (for slow com-ng):ft):in direction (b)*

in direction (b)*rd): direction (b)*sting screw fully turned in di-


4-26

Compression damping force (for slow com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing screw in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting screw in direction (b).

WARNINGEWB00411

These shock abhighly pressurizunderstand thefore handling tblies.Do not tamp

the cylinder aDo not subje

semblies to aheat source. explode due

1. Compression damping force adjusting screw (for slow compression damping)

1

(a)(b)

Compression dpression dampi

Minimum (so18 click(s)

Standard:12 click(s)

Maximum (ha1 click(s) in

* With the adjurection (a)

e rebound damping forcew or the oil reservoir withd or skin until suspensionave cooled.

t the shock absorber as-he left and right side to the. Uneven adjustment canndling and loss of stability,ad to an accident.

adjusting mechanism be-m and maximum settings.

l number of clicks or turns of adjusting mechanism may

h the following specificationsrences in production, the ac-licks or turns always repre-adjusting range. To obtain ant, it would be advisable to


4-27

4

Do not deform or damage the cylindersin any way. Cylinder damage will result inpoor damping performance.

Do not dispose of a damaged or wornout shock absorber assembly yourself.Take the shock absorber assembly to aYamaha dealer for any service.

EBU33620

Adjusting the rear shock absorber as-sembliesThese shock absorber assemblies areequipped with a spring preload adjusting nut,a rebound damping force adjusting screw, acompression damping force adjusting bolt(for fast compression damping), and a com-pression damping force adjusting screw (forslow compression damping).

WARNINGEWB02492

Suspension components become hotduring operation. Never touch the com-pression damping force adjusting bolt

and screw, thadjusting screyour bare hancomponents h

Always adjussemblies on tsame settingcause poor hawhich could le

NOTICEECB00091

Never turn an yond the minimu

TIPAlthough the totaa damping forcenot exactly matcdue to small diffetual number of csents the entire precise adjustme

4

nch can be obtained at ar to make this adjustment.load setting is determined bytance A, shown in the illustra-ter distance A is, the higherload; the longer distance A is, spring preload. With each of the adjusting nut, distancey 1.5 mm (0.06 in).

sting nut

13

2

(a)(b)


4-28

check the number of clicks or turns of eachdamping force adjusting mechanism and tomodify the specifications as necessary.

Spring preload1. Loosen the locknut.2. Turn the spring preload adjusting nut in

direction (a) to increase the spring pre-load and thereby harden the suspension,and in direction (b) to decrease the springpreload and thereby soften the suspen-sion.

TIPA special wre

Yamaha dealeThe spring pre

measuring distion. The shorthe spring prethe lower thecomplete turnA is changed b

1. Locknut2. Spring preload adju3. Special wrench

ing forced damping force adjusting

n (a) to increase the reboundd thereby harden the damp-tion (b) to decrease the re-force and thereby soften the

e:

m·kgf, 22 ft·lbf)

force adjusting screw

(a)


4-29

4

3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten thelocknut against the adjusting nut, andthen tighten it to the specified torque.[ECB00082]

Rebound dampTurn the rebounscrew in directiodamping force aning, and in direcbound damping damping.

Spring preload setting:Minimum (soft):

Distance A = 386.0 mm (15.20 in)Standard:

Distance A = 378.0 mm (14.88 in)Maximum (hard):

Distance A = 372.0 mm (14.65 in)

1. Distance A

1

Tightening torquLocknut:

30 Nm (3.0

1. Rebound damping

1

(b)

4

ing force adjusting bolt (for fast ing)

amping setting (for fast com-ng):ft):t from the fully turned in posi-

) out from the fully turned in

rd):olt fully turned in

(a)


4-30

Compression damping force

Compression damping force (for fast com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing bolt in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting bolt in direction (b).

Rebound damping setting:Minimum (soft):

30 click(s) in direction (b)*Standard:

14 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned in di-

rection (a)

1. Compression dampcompression damp

Compression dpression dampi

Minimum (so2 turn(s) oution

Standard:1 1/4 turn(sposition

Maximum (haAdjusting b

1

(b)

sorber assemblies contained nitrogen gas. Read and following information be-e shock absorber assem-

r with or attempt to openssemblies.t the shock absorber as-

open flame or other highhis may cause the unit to

o excessive gas pressure.

mping setting (for slow com-g):

t): direction (b)*

direction (b)*rd):direction (b)*ting screw fully turned in di-


4-31

4

Compression damping force (for slow com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing screw in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting screw in direction (b).

WARNINGEWB03500

These shock abhighly pressurizunderstand thefore handling thblies.Do not tampe

the cylinder aDo not subjec

sembly to anheat source. Texplode due t

1. Compression damping force adjusting screw (for slow compression damping)

1

(a)

(b)

Compression dapression dampin

Minimum (sof18 click(s) in

Standard:12 click(s) in

Maximum (ha1 click(s) in

* With the adjusrection (a)

4

ck jack is located at the right

age compartment under theeter. The auxiliary DC jack suitable work lights, radios, DC jack should only be used is running and the headlights

t

1


4-32

Do not deform or damage the cylindersin any way. Cylinder damage will result inpoor damping performance.

Do not dispose of a damaged or wornout shock absorber assembly yourself.Take the shock absorber assembly to aYamaha dealer for any service.

EBU31550

Trailer hitch bracket and receiverThis vehicle is equipped with a trailer hitchbracket and a 5 cm (2 in) receiver for a stan-dard trailer hitch. Trailer towing equipmentcan be obtained at a Yamaha dealer. (Seepage 6-7 for precaution information.)

EBU32950

Auxiliary DC jaThe auxiliary DCside of the stormulti-function mcan be used foretc. The auxiliarywhen the engineare turned off.

1. Trailer hitch bracke2. Receiver

2

ECB02250

essory on.xiliary DC jack is not being

it with the cap.

p

capacity for the auxiliary DC

(120 W)


4-33

4

NOTICE

Do not use accessories requiring morethan the stated maximum capacity. Do-ing so may overload the circuit andcause the fuse to blow.

If accessories are used without the en-gine running, the battery may discharge.

Do not use an automotive cigarette light-er or other accessories with a plug thatgets hot, because the jack can be dam-aged.

1. Set the light switch to “ ”.2. Turn the accessory off.3. Start the engine. (See page 6-2.)4. Open the auxiliary DC jack cap, and then

insert the accessory power plug into thejack.

5. Turn the acc6. When the au

used, cover

1. Auxiliary DC jack ca2. Auxiliary DC jack

Maximum ratedjack:

DC 12 V, 10 A

2

1

5

N CHECKS

is in safe operating condition.edules described in the Own-

e possibility of an accident problem. If a problem can-ve the vehicle inspected by

PAGE

kage. 5-3, 8-38, 8-41

8-41

5-3

5-5, 8-14


5-1

EBU31570

FOR YOUR SAFETY – PRE-OPERATIOEBU31580

Inspect your vehicle each time you use it to make sure the vehicle Always follow the inspection and maintenance procedures and scher’s Manual.

WARNINGEWB00482

Failure to inspect or maintain the vehicle properly increases thor equipment damage. Do not operate the vehicle if you find anynot be corrected by the procedures provided in this manual, haa Yamaha dealer.

Before using this vehicle, check the following points:

ITEM ROUTINE

Brakes •Check operation, free play, fluid level, and fluid lea•Fill with DOT 4 brake fluid if necessary.

Parking brake •Check for proper operation.

Fuel •Check fuel level.•Fill with the recommended fuel if necessary.

Engine oil •Check oil level.•Fill with oil to proper level if necessary.

5-6, 8-24

5-6, 5-7, 8-20, 8-22

5-7

5-7

5-8, 7-8

5-8

5-8

5-8, 8-54, 8-56, 8-57

5-8, 8-44, 8-46

8-29

PAGE


5-2

5

Coolant •Check coolant level in reservoir.•Fill with coolant if necessary.

Final gear oil/Differen-tial gear oil •Check for leakage.

Accelerator pedal •Check for proper accelerator pedal operation.

Seat belts •Check for proper operation and belt wear.

Passenger handhold •Check for stability and proper fastening.

Steering •Check for proper operation.

Fittings and fasteners •Check all fittings and fasteners.

Instruments, lights and switches •Check operation, and correct if necessary.

Wheels and tires •Check tire pressure and for wear and damage.

Axle boots •Check for damage.

ITEM ROUTINE

5

ageany brake fluid is leaking outs or the brake fluid reservoir. firmly for one minute. If thereave the vehicle inspected byr.

ntion of the brakes at the startst the brakes at slow speed

t to make sure they are work-the brakes do not provide

performance, inspect theee page 8-38.)

is sufficient fuel in the tank.


5-3

EBU31730

Front and rear brakes

Brake pedalCheck that there is no free play in the brake

pedal. If there is free play, have a Yamahadealer check the brake system. (See page8-40.)

Check the operation of the brake pedal. Itshould move smoothly and there should bea firm feeling when the brakes are applied.If not, have the vehicle inspected by aYamaha dealer.

Brake fluid levelCheck the brake fluid level. Add fluid if neces-sary. (See page 8-39.)

Brake fluid leakCheck to see if of the pipe jointApply the brakesis any leakage, ha Yamaha deale

Brake operatioCheck the operaof every ride. Teafter starting ouing properly. If proper brakingbrake system. (S

EBU31740

FuelMake sure there

Specified brake fluid: DOT 4

EWB02522 EWB02532

onous and can cause inju-andle gasoline with care.asoline by mouth. If you

some gasoline or inhale aapor, or get some gasolinee your doctor immediately.s on your skin, wash with. If gasoline spills on youre your clothes.

gine has been designed toaded gasoline with a pump[R+M]/2) of 86 or higher, or number of 91 or higher. Ifing occurs, use a different

e or premium unleaded gas-uel will give you longer sparkced maintenance cost.


5-4

5

WARNINGGasoline and gasoline vapors are ex-tremely flammable. To avoid fires and ex-plosions and to reduce the risk of injurywhen refueling, follow these instructions.

1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-cle.Never refuel while smoking, or while inthe vicinity of sparks, open flames, orother sources of ignition such as the pilotlights of water heaters and clothes dry-ers.

2. Do not overfill the fuel tank. Because fuelexpands when it heats up, heat from theengine or the sun can cause fuel to spillout of the fuel tank.

3. Wipe up any spilled fuel immediately.4. Be sure the fuel tank cap is closed se-

curely.

WARNINGGasoline is poisry or death. HNever siphon gshould swallowlot of gasoline vin your eyes, seIf gasoline spillsoap and waterclothing, chang

Your Yamaha enuse regular unleoctane number (research octaneknocking or pingbrand of gasolinoline. Unleaded fplug life and redu

5

nozzle. Keep fuel dispensert with container inlet when fill- Never refill a fuel containerny vehicle. Fire may resultp of static electricity. Theis build-up while refuelingark and ignite the gasoline.

engine oil is at the specifiednecessary. (See page 8-14.)

vent clutch slippage (sincel also lubricates the clutch),ny chemical additives. Doith a diesel specification of of a higher quality thanaddition, do not use oils la-GY CONSERVING II” or


5-5

GasoholThere are two types of gasohol: gasohol con-taining ethanol and that containing methanol.Gasohol containing ethanol can be used ifethanol content does not exceed 10% (E10).Gasohol containing methanol is not recom-mended by Yamaha because it may causefuel system damage or vehicle performanceproblems.

Portable fuel containersIf you carry a portable fuel container in thebed of your Yamaha Wolverine, be sure to se-cure it with the cap tightened before drivingthe vehicle.Always place a portable fuel container on theground before filling it. Before removing thecontainer cap, touch the container with the

fuel dispenser nozzle in contacing. WARNING!in the bed of afrom a build-udischarge of thcan cause a sp[EWB03270]

EBU31750

Engine oilMake sure the level. Add oil as

NOTICEECB00301

In order to prethe engine oido not mix anot use oils w“CD” or oilsspecified. In beled “ENERhigher.

Recommended fuel:Regular unleaded gasoline only

Fuel tank capacity:37.0 L (9.77 US gal, 8.14 Imp.gal)

ECB02120

alt water is harmful to they use soft water if you can- water.

al gear oil is at the specified necessary. (See page 8-20

AE 80W-90 hypoid gear oilall conditions.

ir capacity (up to the maxi-):S qt, 0.25 Imp.qt)

oil:L-4 Hypoid gear oil


5-6

5

Make sure that no foreign material en-ters the crankcase.

EBU31760

CoolantCheck the coolant level in the coolant reser-voir when the engine is cold (the coolant levelwill vary with engine temperature).The coolant level is satisfactory if it is be-tween the minimum and maximum levelmarks on the coolant reservoir. If the coolantlevel is at or below the minimum level mark,add additional coolant to bring the level up tomaximum level mark. If coolant is not avail-able, add distilled water. Change the coolantevery two years. (See page 8-24.)

NOTICE

Hard water or sengine. You manot get distilled

EBU31770

Final gear oilMake sure the finlevel. Add oil asfor details.)

If desired, an Smay be used for

Recommended engine oil type and quantity:See page 10-1.

Coolant reservomum level mark

0.28 L (0.30 U

Recommended SAE 80 API G

5

the seat belts are not frayed,or damaged. The seat beltsothly when pulled out and re-

hen released. The seat beltsup when quickly pulled out.hould click securely into these when the release button isash off any dirt or mud that

ration. Have a Yamaha dealerary for proper operation.age the restraint systems in

damaged restraint systemy protect the person using it,us injury or death in a crash.re your restraint systems are after a crash, have them in-

ny necessary replacementss possible.


5-7

TIPGL-4 is a quality and additive rating; GL-5 orGL-6 rated hypoid gear oils may also be used.

EBU31780

Differential gear oilMake sure the differential gear oil is at thespecified level. Add oil as necessary. (Seepage 8-22 for details.)

EBU31790

Accelerator pedalCheck to see that the accelerator pedal oper-ates correctly. It must operate smoothly andspring back to the idle position fully when re-leased. Have a Yamaha dealer repair as nec-essary for proper operation.

EBU31800

Seat beltsMake sure that torn, stretched, must move smotract on its own wmust also lock The latch plate sbuckle and releapushed firmly. Wcould affect operepair as necessA crash can damyour vehicle. Amay not properlresulting in serioTo help make suworking properlyspected and amade as soon a

Recommended oil:SAE 80 API GL-4 Hypoid gear oil

EBU31810 EBU31840

ghts and switchestruments, lights and switch-

roperly. Correct if necessary.

cold weather, always makeables work smoothly before WARNING! Control cablesld weather and you could

ntrol the vehicle. [EWB03280]

ure regularly to make sure itended specifications. Also

nd damage.

sure gauge to check and ad-s when the tires are cold. Tire be equal on both sides.ration of this vehicle withressure may cause severe


5-8

5

Passenger handholdCheck that the handhold bar and its supportsare in good condition. Confirm that the lock-ing pins are securely fastened, and then pushand pull on the handhold to make sure that itis not loose.

EBU31820

SteeringPark on level ground. Turn the steering wheelright and left. Check for excessive free play,abnormal noises, or a rough feeling. Have aYamaha dealer repair as necessary for properoperation.

EBU31830

Fittings and fastenersAlways check the tightness of chassis fittingsand fasteners before a ride. Take the vehicleto a Yamaha dealer or refer to the ServiceManual for correct tightening torque.

Instruments, liCheck that all inses are working p

EBU31850

Control cablesWhen riding in sure all control cyou begin riding.can freeze in cobe unable to co

EBU33480

TiresCheck tire pressis at the recommcheck for wear a

Tire pressureUse the tire presjust tire pressurepressures mustWARNING! Opeimproper tire p

5

e gauge is included as stan-. Make two measurements of and use the second reading.e gauge could cause the firstorrect.

tire pressure:

m

Pa (0.750 kgf/cm², 11 psi)

Pa (0.750 kgf/cm², 11 psi)essure:

m

Pa (0.700 kgf/cm², 10 psi)

Pa (0.700 kgf/cm², 10 psi)le load*: lb)f operator, passenger, acces-

, and (if applicable) trailer t


5-9

injury or death from loss of control or roll-over. Tire pressure below the minimumspecified could also cause the tire to dis-lodge from the rim under severe ridingconditions. [EWB02542]

Set tire pressures to the following specifica-tions:

The tire pressurdard equipmentthe tire pressureDust or dirt in threading to be inc

RecommendedVehicle load:

0 - maximuFront:

75.0 kRear:

75.0 kMinimum tire pr

Vehicle load:0 - maximu

Front:70.0 k

Rear:70.0 k

Maximum vehic327.0 kg (721

* Total weight osories, cargotongue weigh

1


5-10

5

Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.

1. Tire pressure gauge

11. Tire wear limit

6

gine wear and polish them-e the correct operating clear-

d, prolonged full-throttle op-ondition that might result ine heating must be avoided.entary (2–3 seconds maxi-e operation under load doesgine.tle acceleration sequenceed with a substantial rest pe-ne, by cruising at lower r/minan rid itself of the temporary. If any abnormality is noticedd, consult a Yamaha dealer.

s operation above 1/2-throt-ing-off period of 5 to 10 min- hour of operation. Vary theicle from time to time. Do not set throttle position.


6-1

EBU31870

OPERATIONEBU31880

Read the Owner’s Manual carefully to be-come familiar with all controls. If there is acontrol or function you do not understand,ask your Yamaha dealer.

WARNINGEWB03290

Failure to familiarize yourself with the con-trols can lead to loss of control, whichcould cause an accident or injury.

EBU31890

Engine break-inThere is never a more important period in thelife of your vehicle than the period between 0and 20 hours.For this reason, we ask that you read the fol-lowing material carefully. Because the engineis brand new, you must not put an excessiveload on it for the first several hours of opera-tion. During the first 20 hours, the various

parts in the enselves to achievances.During this perioeration or any cexcessive enginHowever, mommum) full-throttlnot harm the enEach full-throtshould be followriod for the engiso the engine cbuild-up of heatduring this perio

0–10 hours:Avoid continuoutle. Allow a coolutes after everyspeed of the vehoperate it at one

drive select lever is in thesition, the neutral indicator come on. If the neutral indi-

does not come on, ask aealer to inspect the electric

can be started in any gear ifpedal is applied. However, itended to shift into neutralting the engine.ot off the accelerator pedal,ine by turning the key to “ ”

to start, release the key, andit again. Wait a few secondsttempt. Each attempt shouldossible, to preserve battery: Do not crank the engineonds on each attempt, or

could occur. Wait at leasteen each operation of theo let it cool. [ECB02140]


6-2

6

10–20 hours:Avoid prolonged operation above three-quar-ter throttle.

After break-in:The vehicle may now be operated normally.

EBU33080

Starting the engine1. Turn the key to “ ” (on).

NOTICEECB02290

The coolant temperature warning light andengine trouble warning light should comeon, then go off.The EPS warning light should come on,then go off when the engine is started.If a warning light does not go off, see page4-2 for the corresponding warning lightcircuit check.

2. Apply the brake pedal.3. Shift the drive select lever into the neutral

position.

When the neutral polight shouldcator lightYamaha dcircuit.

The enginethe brake is recommbefore star

4. With your fostart the eng(start).

If the engine failsthen try starting before the next abe as short as penergy. NOTICEmore than 5 secstarter damage5 seconds betwelectric starter t

6

ake pedal, then shift by mov-e select lever along the shift sure that the drive select le-

letely shifted into position.

parking brake, if applied. brake pedal and press thepedal gradually.

1

2

5

4

3


6-3

Do not turn the key to the “ ” (start) positionwith the engine running; otherwise, damageto the electric starter may result.

TIPFor maximum engine life, never acceleratehard when the engine is cold!

EBU31910

Drive select lever operation and re-verse driving

NOTICEECB02150

Do not shift without coming to a completestop and waiting for the engine to return tonormal idle speed. Damage to the engineor drive train may occur.

Shifting: neutral to high and high to low1. Stop the vehicle, and take your foot off

the accelerator pedal.

2. Apply the bring the drivguide. Makever is comp

3. Release the4. Release the

accelerator

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)

parking brake, if applied.d the vehicle for people ornd then release the brake

elerator pedal gradually andatch to the rear while back-

1

2

5

4

3


6-4

6

Shifting: neutral to reverse

WARNINGEWB03300

Before you shift into reverse, make surethere are no obstacles or people behindyou. When it is safe to proceed, go slowly.Hitting an obstacle or person could resultin serious injury or death.

1. Stop the vehicle, take your foot off the ac-celerator pedal, and check behind you.

2. Apply the brake pedal.3. Shift from neutral to reverse or vice versa

by moving the drive select lever along theshift guide.When in reverse, the reverse indicator

light should be on. If the light does notcome on, ask a Yamaha dealer to in-spect the reverse indicator light electri-cal circuit.

Due to the synchronizing mechanism inthe engine, the light may not come onuntil the vehicle starts moving.

4. Release the 5. Check behin

obstacles, apedal.

6. Press the acccontinue to wing.

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)

6

4WD” and “DIFF LOCK”). Foran in “2WD”. Always stop theb. The meter display changes, and the differential gear lock

ive mode

Power is supplied to the rear

Power is supplied to the rear and

drive with the differential gear to the rear and front wheels and ed. all wheels turn at the same


6-5

EBU31920

On-Command drive knobThe vehicle handles differently in each of the drive modes (“2WD”, “example, the vehicle requires more effort to turn in “DIFF LOCK” thvehicle before changing the position of the On-Command drive knoaccording to the selected drive mode. The different drive indicatorsindicator light “DIFF. LOCK” come on as follows:

Knob position Indication Dr

No indicator light.

“2WD” (two-wheel drive): wheels.

“4WD” (four-wheel drive): front wheels.

“DIFF LOCK” (four-wheel locked): Power is suppliedthe differential gear is lockUnlike in four-wheel drive,speed.

ar lock indicator and indica- unlocked.eering wheel back and forth

ged (e.g., when the indicatore limited until the differential


6-6

6

TIPWhen the knob is set to “DIFF LOCK” or “4WD”, the differential ge

tor light will flash until the differential gear is completely locked orWhen the indicator and indicator light are flashing, turning the st

will help the differential gear lock to engage or disengage.Riding before the differential gear is properly engaged or disenga

and indicator light are flashing) will cause the vehicle speed to bgear is completely engaged or disengaged.

6

ed the Maximum Loadinge vehicle (see “MAXIMUM

IT” in this section and ve-).in the cargo bed centeredand as low and as far for-sible. Top-heavy loads in-isk of overturn. Be sureured – a loose load couldling unexpectedly or strike

ed the maximum tongue

e load does not interferetrol or ability to see where.

rgo in the trailer securely.argo in the trailer cannot. A shifting load can cause

quipped on the cargo bed to


6-7

EBU31930

ParkingWhen parking, stop the engine and shift thedrive select lever into the neutral position. Ap-ply the parking brake to help prevent the ve-hicle from rolling. See page 7-16 for moreinformation on parking and parking on aslope.

EBU33531

LoadingTake extra precautions when driving with aload or trailer. Follow these instructions andalways use common sense and good judg-ment when carrying cargo or towing a trailer.

Prepare your load or trailer

WARNINGEWB03310

Improper loading or towing can increasethe risk of loss of control, an overturn, orother accident:

Do not exceLimits for thLOADING LIMhicle labeling

Keep weight side to side, ward as poscrease the rcargo is secchange handoccupants.

Do not exceweight.

Make sure thwith your conyou are going

Tie down caMake sure cmove aroundan accident.

Use the hooks etie down loads.

loaded with cargo or tow-

ly than you would without aeight you carry, the slower

lthough conditions vary, it is keep the vehicle in low gearre carrying heavier loads orailer.

or towing a trailer can in-of loss of control, an over-cident. To reduce the risk

, operate in low gear only,re room to stop. A heavierlonger to stop.d rough terrain. Chooselly. Use extreme cautionor carrying a load on in-

and go slowly.


6-8

6

Choose a trailer hitch drawbar designed foruse with a 5 cm (2 in) receiver. (See page 4-32for more information.)

You can measure tongue weight with a bath-room scale. Put the tongue of the loaded trail-er on the scale with the tongue at hitch height.Adjust the load in the trailer, if necessary, toreduce the weight on hitch. If you are carryingcargo and towing a trailer, include the tongueweight in the maximum vehicle load limit.

Operating whening a trailerDrive more slowload. The more wyou should go. Agood practice towhenever you awhen towing a tr

WARNINGEWB03320

Carrying loads crease the risk turn, or other acof an accident:Reduce speed

and allow movehicle takes

Avoid hills anterrain carefuwhen towing clines.

Turn gradually

MAXIMUM LOADING LIMITVehicle loading limit (total weight of cargo, operator, passenger and accessories and tongue weight): 327.0 kg (721 lb)Cargo bed: 136.0 kg (300 lb)Trailer hitch:

Pulling load (total weight of trailer and cargo): 6664 N (680 kgf, 1500 lbf)Tongue weight (vertical weight on trailer hitch point): 490 N (50 kgf, 110 lbf)

6


6-9

Pulling something other than a trailerYamaha recommends that loads be trans-ported in the bed or in a trailer. If you need tomove an object a short distance use a winchand follow the winch manufacturer’s instruc-tions.If you choose to use something other than awinch use extreme caution, follow the manu-facturer’s instructions for that product, andonly attach to the hitch or hitch bracket of theWolverine. WARNING! Improperly pullingcan cause serious injury or death. Neverexceed the pulling load limit of theWolverine. Avoid pulling on inclines. [EWB03330]

Pulling objects on the ground can be morehazardous than pulling a trailer. It may be dif-ficult to predict how the load will affect vehicleoperation. That effect could also change de-pending upon terrain or what obstacles mightbe in the object’s path.

EBU31950 EBU33500

VEHICLEicle will handle and maneu-

m cars, ATVs, go-carts, golf-nds-keeping vehicles. Theigher ground clearance and handle rugged terrain, and,overturn in situations whereay not. This would include

rimarily for pavement, roads, or grounds-keeping. If youare in maneuvering thean cause it to roll over evens. a Wolverine that some peo- in other vehicles (such as, skidding, fishtailing, or do-o side rollovers. These roll- in crushed limbs and otherr death to drivers or passen-


7-1

7

BASIC GUIDE FOR SAFE USEEBU31960

As a Wolverine owner you are responsible forthe safe and proper operation of this vehicle.Read this chapter and review the safety in-structions in Chapter 2 before operating thevehicle. Use these chapters and the labels onthe vehicle to instruct new operators and pas-sengers. Do not allow anyone else to operatethe vehicle or ride as a passenger if you areunsure that he/she is willing and able to followthese instructions.

WARNINGEWB03340

Follow these instructions to reduce yourrisk of an accident and to reduce the riskof serious injury or death in the event of anaccident.

KNOW YOUR This off-road vehver differently frocars and grouWolverine has hother features toas a result, can some vehicles mvehicles made pimproved paths,do not use cWolverine, you con flat, open areaDoing things withple do for thrillssideways slidingnuts) have led tovers can resultserious injuries ogers.

7

st be able to place both feetrboard while seated uprightck against the backrest.

fter using drugs or alcohol.nition key when the vehicle isprevent unauthorized use of

have implemented new mo-sing requirements for youngequirements are in responsetionately high rate of crashesul drivers. As with automo-e safe driving behaviors, you younger drivers and consid-

and putting limits on how,e the Wolverine can be used.


7-2

As the owner/operator, it is your responsibilityto protect yourself and your passenger fromaccidents, including rollovers. The Wolverinehas many features, including a protectivestructure and seat belts, to help protect occu-pants, but the best way to avoid injuries is toavoid accidents. There is a risk of injury ordeath in any accident, even with these safetyfeatures.

Driver requirementsThis vehicle is intended for use only by an

operator 16 or older with a valid motor ve-hicle license.

The driver muflat on the floowith his/her ba

Do not drive aRemove the ig

not in use to the machine.

Parents:Many provincestor vehicle licendrivers. These rto the disproporinvolving youthfbiles, to promotshould superviseer setting ruleswhen, and wher

DRIVER

UNDER

16

ction system

anges to the occupant pro- If you install aftermarketve your vehicle modified,rself and others at greater

njury or death. You are re-y such changes to the ve-

1

2

3


7-3

7

Passenger requirementsThis vehicle is designed for the operator andone passenger. Allowing passengers to rideimproperly can lead to serious injury or death.As the operator, you are responsible for yourpassenger.Your passenger must be able to place both

feet on the floorboard while seated uprightwith his/her back against the backrest.

Your passenger must be able to reach andhold the passenger handhold.

Allow only one passenger in the vehicle andonly in the designated passenger seat. Donot carry any other passengers. Do not car-ry passengers in the cargo bed.

Do not allow someone to ride as a passen-ger who has been using drugs or alcohol.

Do not allow children who need child safetyseats or booster seats in the Wolverine. Theseat belt is not designed to restrain auto-motive child safety seats.

Occupant prote

WARNINGEWB03350

Do not make chtection system.products or hayou may put yourisk of serious isponsible for anhicle.

1. Seat belt2. Shoulder bolster3. Door

1

7

ture/frame provides a protective

lps limit intrusions by branch-cts and may reduce your riskents. The protective structureoccupants in all rollovers or

ide of vehicle can be struckcts or crushed during vehicleut your hands or feet outside

any reason. Do not hold onto/frame or shoulder bolster.elt and helmet.

el that the vehicle may tip orour hands or feet outside theason. You will not be able to

from tipping over using yourof your body (arms, legs, orf the vehicle can be crushedge/frame.


7-4

The Wolverine comes with a variety of fea-tures to help reduce the risk of driver and pas-senger injury. These features work together,and when properly used, these features willhelp protect the occupants in the event of anaccident. If these features are not used prop-erly, they can cause injury.

Protective strucThe vehicle cagestructure that hees or other objeof injury in accidwill not protect accidents.Body parts outsby passing objerollover. Do not pof the vehicle forthe door, cageWear your seat bIf you think or feroll, do not put yvehicle for any restop the vehiclebody. Any part head) outside oby the vehicle ca

1. Passenger handhold2. Shoulder bolster3. Door

1

2

3

age the restraint systems indamaged restraint system protect the person using it,

us injury or death in a crash.re your restraint systems are after a crash, have them in-y necessary replacements possible.

belt properly, do the follow-

1

2

3


7-5

7

Seat beltsSeat belts should be worn by the driver andpassenger. The driver must be sure that thepassenger is belted before driving.Be sure the seat belt is not twisted, is close-

fitting across the hips and chest, and islatched securely.

Do not wear the seat belt across the abdo-men or stomach.

Do not put the seat belt behind the back.Failure to use seat belts properly may lead toan increased likelihood and severity of injury.An unbelted occupant may strike the interiorof the vehicle, the protective structure, or oth-er objects in an accident or during operation.You may also fall completely out or be partial-ly ejected from the vehicle, which may lead tobeing crushed between the ground and thevehicle. Wearing the seat belt helps you re-main in the vehicle – the doors and passengerhandhold are not a substitute for using a seatbelt.

A crash can damyour vehicle. A may not properlyresulting in serioTo help make suworking properlyspected and anmade as soon as

To wear the seating:

1. Seat belt2. Latch plate3. Buckle

1

2

7

ch plate into the buckle until itp on the latch plate to makeure.

ortion of the belt low on your on the shoulder part so theacross your hips. Be sure thenot caught on the shoulderher object.

3

2


7-6

1. Hold the latch plate as you pull the beltacross your lap and chest. Make sure thebelt is not twisted and is not caught onany portion of the vehicle, your clothing,or any equipment you are carrying.

2. If the latch plate is not positioned in thecorrect location along the seat belt,squeeze the latch plate ends togetheralong its long edges in order to more eas-ily adjust its location up or down alongthe length of the belt.

3. Push the latclicks. Pull usure it is sec

4. Put the lap phips. Pull upbelt is snug seat belt is bolster or ot

1. Buckle2. Latch plate3. Release button

1

e buckle, firmly press the re-.

esigned to reduce the likeli-ill stick your leg out to stoptipping over or for any otherver. The doors may also re-f objects into the occupantthe door is securely latched. Do not place your arm or during operation. Your handtruck by objects or crushedbjects or the ground during


7-7

7

5. Position the shoulder belt over yourshoulder and across your chest. Theshoulder belt should fit against yourchest. If it is loose, pull the belt out all theway and then let it retract.

6. Check if the seat belt shoulder positionsuits the size of the driver and passenger.To lower the belt, insert the belt into theseat belt height adjuster slot as shown.To raise the belt, remove the belt from theheight adjuster slot.

7. To release thlease button

DoorsThe doors are dhood that you wthe vehicle from reason in a rolloduce intrusion oarea. Make sure before operationhand on the dooror arm may be sagainst outside oa rollover.

1. Seat belt height adjuster2. Seat belt3. Slot

12

3

7

ndhold positionn be adjusted to one of three

the passenger’s preference.


7-8

Passenger handholdThe passenger handhold is provided to gripduring operation to maintain proper positionand balance. Holding onto the handholdhelps to reduce the likelihood that the pas-senger puts a hand outside the vehicle if thevehicle begins to tip.The driver should make sure the passenger isholding onto the handhold with both handsbefore operating the vehicle.

Adjusting the haThe handhold capositions to suit

s into the holes and securee wire loops. Make sure that is properly secured before

2

1

1


7-9

7

Adjust the handhold position as follows.1. Remove the locking pins.

2. Slide the handhold to the desired positionand align the holes in the handhold barwith the holes in the handhold supports.

3. Insert the pinthem with ththe handholdriding.

1. Passenger handhold2. Locking pin

2

11. Handhold support2. Handhold bar

7llows you to brace your feet, keep your body in the vehiclen accident or rollover. Keepfloorboard during operation.

s on the steering wheel. Doring wheel with your thumbseep your palms on the out-

ng wheel. Similar to other off-the Wolverine hits a deep rutle, the steering wheel could


7-10

Seat and shoulder bolstersThe seats and shoulder bolsters are designedto help keep you in the vehicle. Do not putyour hand or arm on or outside of the shoul-der bolster during operation. Your hand orarm may be struck by objects or crushedagainst outside objects or the ground duringa rollover.

FloorboardThe floorboard awhich helps youin the event of ayour feet on the

Steering wheelKeep both handnot hold the steeinside the rim. Kside of the steeriroad vehicles, if or large obstac

1. Wire loop

1

ORRECT GRIP EXAMPLE

ORRECT GRIP EXAMPLE


7-11

7

briefly jerk in one direction or back and forthas the tires and vehicle respond to the obsta-cle. This quick motion could injure yourthumbs or wrist if your thumbs or hand(s) areinside the steering wheel. Grip the steeringwheel so that your thumbs will not be hit bythe spokes. As an example, see the illustra-tion.

C

INC

7

(goggles, helmet face shield,yewear)

e boots, gloves, long-sleeved and long pantslmet and other personal pro-nt can help in a variety of

verity of injuries if any part of the vehicle cage/frame pro-re during a rollover.ou if outside objects intrude

icle during operation.ou in the event of vehicle im-bstacle.tion when operating or ridingduce the risk of a serious ac-ye protection, such as a face

s, may reduce the risk of for-tting in your eyes and helpision.


7-12

EBU33540

LEARNING TO OPERATE YOUR VEHI-CLE

Personal protective equipment

The driver and passenger should wear the fol-lowing to reduce risk of injury in an accident:Approved motorcycle helmet that fits prop-

erly

Eye protectionor protective e

Over-the-anklshirt or jacket,

An approved hetective equipmeways, including:Reduce the se

you is outsidetective structu

Help protect yinside the veh

Help protect ypact with an o

Wear eye protecthe vehicle to recident or injury. Eshield or goggleeign material geprevent loss of v

1. Approved motorcycle helmet2. Eye protection3. Long-sleeved shirt or jacket4. Gloves5. Long pants6. Over-the-ankle boots

12

3

4

5

6

with the way the vehicle feels ranges, first in two-wheeld then in four-wheel drivewheel drive with the differen- LOCK”. Steering may taker-wheel drive with the differ-IFF LOCK”. Also practice.

learn basic operation of thettempting more difficult ma-


7-13

7

Practice for new Yamaha Wolverine usersYou should become familiar with the perfor-mance characteristics of the vehicle in alarge, flat area that is free of obstacles andother vehicles. Practice controlling the accel-erator pedal, brakes, steering, and drive se-lect lever. Drive at slow speeds with gradualacceleration and turning. Practice smooththrottle application. Practice slowing downbefore turning. Practice maintaining a steadythrottle through the turn. Avoid higher speedsuntil you are thoroughly familiar with the oper-ation of your vehicle. Remember, driving ag-gressively or making abrupt maneuvers evenon flat, open areas can cause side rollovers.

Become familiar in low and highdrive “2WD” an“4WD” and four-tial locked “DIFFmore effort in fouential locked “Ddriving in reverse

Take the time tovehicle before aneuvers.

7

el that the vehicle may tip orbody completely inside theure of the vehicle:f by pressing your feet firmlyard and keep a firm grip onheel or passenger handhold.r hands or feet outside of the reason. Do not try to stop aour arm or leg.

idling in neutral and your footift the drive select lever intoTICE: Do not shift from low versa without coming to aand waiting for the enginemal idle speed – damage torive train may occur. Thenking brake. [ECB02160] Press theal slowly and smoothly. Theh will engage and the vehicleelerate.


7-14

Getting ready to ridePerform the Pre-Operation Checks on page5-1. Follow the instructions starting on page6-2 to start the engine.

TurningUse care in turns – turning the steering wheeltoo far or too fast can result in loss of controlor a rollover. Slow down before enteringturns. When making tight turns from a stand-still or at slow speeds, avoid sudden or hardacceleration. Driving aggressively or makingabrupt maneuvers even on flat, open areascan cause side rollovers. Avoid sideways slid-ing, skidding, or fishtailing, and never do do-nuts. If you feel the Wolverine begin to slidesideways or fishtail during a turn, steer intothe direction of the slide, if possible, andgradually let off the accelerator pedal to re-gain directional control and avoid rollover. Forexample, if you feel the back of the vehiclestart to slide to your right, steer to the right.

If you think or feroll, keep your protective structBrace yoursel

on the floorbothe steering w

Do not put youvehicle for anytipover using y

AcceleratingWith the engine on the brake, shlow or high. NOto high or vicecomplete stop to return to northe engine or drelease the paraccelerator pedcentrifugal clutcwill begin to acc

after you take your foot offEngine braking is more no-heel drive. Application of ve-ovides additional stopping

icle the vehicle while the enginee drive select lever is in anyisk of injury because:ers may accidentally press pedal. into the vehicle may strike pedal.ake may not keep the vehicleing.e movement can cause seri-th, and it may be dangerous vehicle.


7-15

7

Avoid higher speeds and sudden or hard ac-celeration until you are thoroughly familiarwith the operation of your vehicle. Avoid sud-den or hard acceleration in any turn.

BrakingWhen slowing down or stopping, take yourfoot off the accelerator pedal and press thebrake pedal smoothly. Improper use of thebrakes can cause the tires to lose traction, re-ducing control of the vehicle and increasingthe possibility of an accident.Braking ability is affected by type of terrain. Inmost cases, gradual application of the brakesis more effective than abrupt braking, partic-ularly on loose surfaces, such as gravel. Al-ways allow for greater braking distance onrough, loose, or slippery surfaces.

Engine brakingEngine compression braking is designed toassist you when operating your Wolverine off-road. With this feature, the engine helps slow

the vehicle downthe accelerator. ticeable in four-whicle brakes prpower.

Leaving the vehDo not get out ofis running and thgear. There is a rChildren or oth

the acceleratorObjects tossed

the acceleratorThe parking br

from acceleratUnwanted vehiclous injury or deato try to stop the

7

front and rear wheels wither objects.

of operator, passenger, ac-, trailer tongue weight, and

lf must not exceed 975 kg loading can affect handling.n page 6-7.

different surfaces and

roceed with caution when op-nfamiliar surface or terrain.

y handle differently in certain or on certain surfaces. Youn hidden rocks, bumps, orough time to react. To avoidr rollover, always be alert toes or terrain when operating


7-16

Parking on a flat areaWhen parking on a flat area, stop the engineand shift the drive select lever into the neutralposition. Apply the parking brake to help pre-vent the vehicle from rolling.

Parking on a slopeThe parking brake acts only on the rearwheels when in “2WD”. For the parking braketo take effect on all four wheels, shift to “DIFFLOCK” before stopping the engine.If you park on a hill that is too steep, the vehi-cle may roll out of control. Never park on hillsthat are so steep you cannot walk up themeasily. If you must park on an incline, followthese instructions:1. Bring the vehicle to a stop by applying the

brake pedal.2. Put the vehicle in “DIFF LOCK”.3. Turn the key to “ ” (off).4. With the brake pedal applied, set the

parking brake.

5. Block the rocks or oth

LoadingThe total weightcessories, cargothe vehicle itse(2150 lb). VehicleSee “Loading” o

EBU33550

Operation on terrainsGo slowly and perating on an uThis vehicle matypes of terrainsmay come upoholes without enloss of control ochanging surfacthe vehicle.

ahead of you. Use commonber that some hills are too

limb or descend. Use properes to avoid rearward, for-ays rollovers on hills and

p and down inclines, notrossing a hill is unavoidable, downhill immediately if youay tip.

feel the vehicle may tip or

by pressing your feet firmlyard and keep a firm grip oneel or passenger handhold.

r hands or feet outside of the reason.

to climb hills until you havemaneuvers on flat ground. hills, and avoid crossing the


7-17

7

Your Yamaha Wolverine has higher groundclearance and other features to handle rug-ged terrain, and as a result, can overturn insituations where some vehicles may not.Abrupt maneuvers or aggressive driving cancause loss of control, including rollovers –even on flat, open areas. These rollovers canresult in crushed limbs and other serious inju-ries or death to drivers or passengers.

HillsChoose carefully which hills you attempt toclimb or descend. Avoid hills with slipperysurfaces or those where you will not be able

to see far enoughsense and rememsteep for you to cdriving techniquward, or sidewslopes.Drive straight uacross them. If cdrive slowly. Turnfeel the vehicle m

If you think or roll:Brace yourself

on the floorbothe steering wh

Do not put youvehicle for any

UphillDo not attempt mastered basic Drive straight up

7

nt. Release the brake and be-n the hill. Use engine brakingssible, gently applying the

cessary.

ain carefully before goingpossible, choose a path thatour vehicle straight downhill.th carefully and drive slowlyle to react to obstacles that

n and control, before goingnd/or rougher slopes, shiftnd select “4WD” or “DIFF

braking will help you go Go as slowly as possible. If too fast, apply the brakesrd application of the brakes,se the vehicle to slide.


7-18

side of a hill, which increases your risk of roll-over. Practice first on gentle slopes before at-tempting steeper hills. Always check theterrain carefully before attempting any hill.To climb a hill, you need traction, momentum,and steady throttle. For more traction andcontrol for climbing steeper and/or rougherslopes, shift into low gear and select “4WD”or “DIFF LOCK”. Travel fast enough to main-tain momentum, but not so fast that you can-not react to changes in the terrain as youclimb.Slow down when you reach the crest of thehill if you cannot see clearly what is on theother side – there could be another person, anobstacle, or a sharp drop-off.If you start to lose traction or momentumwhen climbing, and decide you will be unableto continue, use the brakes to stop. Do not at-tempt to turn the vehicle around. With yourfoot on the brake pedal, look behind you andplan your descent. Shift the drive select leverinto reverse so you can use engine braking to

slow your descegin to coast dowas much as pobrakes when ne

DownhillCheck the terrdownhill. When lets you drive yChoose your paenough to be abyou encounter.For more tractiodown steeper ainto low gear aLOCK”. Enginedownhill slowly.you begin to gogently. Avoid hawhich could cau

signed for off-road use only.faces. Turn gradually and got drive on pavement.

shallow, slow-moving water of the vehicle’s floorboard,th carefully to avoid sharprocks, or slippery surfaces the vehicle to overturn. Nev-h water deeper than 37 cmwing water. Choose a path entrance into and exit point a gradual incline. Determinend currents before crossing.hicle through deep or fast-n lead to loss of control orce your risk of drowning oruse care when crossing


7-19

7

If you are sliding or skidding, try to steer in thedirection the vehicle is sliding, to regain con-trol. For example, if you feel the back of thevehicle start to slide to your right, steer to theright.If you must turn on the hill to avoid an obsta-cle, do so slowly and carefully. If the vehiclestarts to tip, immediately steer in the downhilldirection if there are no obstacles in yourpath. As you regain proper balance, graduallysteer again in the direction you want to go.

Rough terrainOperation over rough terrain should be donewith caution.Look for and avoid obstacles that could

cause damage to the vehicle or could leadto a rollover or accident.

Do not drive in a way that will get the vehicleairborne, as injury, loss of control, anddamage to the vehicle could occur.

PavementThis vehicle is deAvoid paved surslowly if you mus

WaterIf you must crossup to the depthchoose your padrop-offs, large that could causeer operate throug(15 in) or fast-flowhere both yourfrom the water isthe water depth aOperating this veflowing water caoverturn. To reduother injuries, through water.

7

hicle begin to slide sideways a turn, steer into the directionossible, to regain directionalmple, if you feel the back of to slide to your right, steer to

ed areas in areas with brush or trees,on both sides and above theacles such as branches thatht hit, causing an accident. that might enter the vehicle strike you or the passenger. the cage/frame. The passen-ys hold onto the passengeroth hands. other engine parts becomeuring operation and remainine has stopped. To reduce

ring operation or after leavingot let brush, grass and other

t under the vehicle, near the


7-20

Wet brakes may have reduced effectiveness.After leaving the water, test your brakes. Ifnecessary, apply the brakes several times tolet friction dry out the linings.

NOTICEECB02170

After driving your vehicle in water, be sureto drain the trapped water by removing thecheck hoses at the bottom of the air filtercase and air duct and the V-belt case drainplug. Wash the vehicle in fresh water if ithas been operated in salt water or muddyconditions.

Loose terrain/slippery terrainWhen driving on slippery terrain, includingwet, muddy, or icy conditions, as well asloose gravel, be aware that you could beginskidding or sliding. To avoid loss of control,slow down and put the vehicle in four-wheeldrive before driving on a slippery surface andplan your path to avoid making abrupt ma-neuvers.

If you feel the veor fishtail duringof the slide if pcontrol. For exathe vehicle startthe right.

Brush or woodWhen operatingwatch carefully vehicle for obstthe vehicle migWatch for brushas you pass andNever hold ontoger should alwahandhold with bThe muffler andextremely hot dhot after the engthe risk of fire duthe vehicle, do nmaterials collec

estion about your ability toy over the obstacle, yound if the ground is flat andm or back up until you find a.


7-21

7

muffler or exhaust pipe, or next to other hotparts. Check under the vehicle after operatingin areas where combustible materials mayhave collected. Do not idle or park the vehiclein long dry grass or other dry ground cover.

Encountering obstaclesIf you cannot go around an obstacle, such asa fallen tree or a ditch, stop the vehicle whereit is safe to do so. Set the parking brake andget out to inspect the area thoroughly. Lookfrom both your approach side and exit side. Ifyou believe you can continue safely, choosethe path that will allow you to get over the ob-stacle and at as close to a right angle as pos-sible to minimize vehicle tipping. Go only fastenough to maintain your momentum but stillgive yourself plenty of time to react to chang-es in conditions.

If there is any qumaneuver safelshould turn arouyou have the rooless difficult path

8

ine when performing main- otherwise specified.gine has moving parts that body parts or clothing andts that can cause shocks or

engine while servicing canjury, burns, fire, or carbonisoning - possibly leading page 2-5 for more informa-rbon monoxide.

alipers, drums, and liningsry hot during use. To avoid let brake components cool them.


8-1

EBU32000

PERIODIC MAINTENANCE AND ADJUSTMENT

EBU32010

Periodic inspection, adjustment, and lubrica-tion will keep your vehicle in the safest andmost efficient condition possible. Safety is anobligation of the vehicle owner/operator. Themost important points of vehicle inspection,adjustment, and lubrication are explained onthe following pages.

WARNINGEWB01842

Failure to properly maintain the vehicle orperforming maintenance activities incor-rectly may increase your risk of injury ordeath during service or while using the ve-hicle. If you are not familiar with vehicleservice, have a Yamaha dealer perform theservice.

WARNINGEWB02563

Turn off the engtenance unlessA running en

can catch onelectrical parfires.

Running the lead to eye inmonoxide poto death. Seetion about ca

WARNINGEWB02691

Brake discs, ccan become vepossible burns,before touching

EBU33560

mation included in this man- provide you, the owner, withinformation for completingtive maintenance and minor

d in the owner’s tool kit areis purpose, except that a also necessary to properlybolts.

12


8-2

8

Owner’s manual and tool kitYou are recommended to put this owner’smanual in the vinyl bag and always carry it inthe glove compartment as shown. Put theowner’s tool kit and tire pressure gauge underthe passenger seat.

The service inforual is intended tothe necessary your own prevenrepairs.The tools providesufficient for thtorque wrench istighten nuts and

1. Owner’s manual

11. Owner’s tool kit2. Tire pressure gauge

8


8-3

If you do not have a torque wrench availableduring a service operation requiring one, takeyour vehicle to a Yamaha dealer to check thetorque settings and adjust them as neces-sary.

EBU32030

m the month maintenance in-

the km (mi) or hours mainte-ed for a long period of time,

ealer as they require special

INITIAL EVERY

3 6 6 12

0 0)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

0 75 150 150 300

√ √ √

√ √ √

√ √ √ √

√ √ √


8-4

8

Periodic maintenance chart for the emission control systeFor vehicles not equipped with an odometer or hour meter, follow

tervals.For vehicles equipped with an odometer or an hour meter, follow

nance intervals. However, keep in mind that if the vehicle isn’t usthe month maintenance intervals should still be followed.

Items marked with an asterisk should be performed by a Yamaha dtools, data and technical skills.

NO. ITEM ROUTINEWhichev-er comes

first

month 1

km (mi)

32(20

hours 2

1 * Fuel line •Check fuel hose for cracks or damage.•Replace if necessary.

2 * Valves •Check valve clearance.•Adjust if necessary. √

3 Spark plug•Check condition.•Adjust gap and clean.•Replace if necessary.

√

4 * Crankcase breather system

•Check breather hose for cracks or damage.•Replace if necessary.

8

√ √ √

√ √ √

√ √ √ √ √

INITIAL EVERY

1 3 6 6 12

20 00)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

0 75 150 150 300


8-5

5 * Exhaust system•Check for leakage.•Tighten if necessary.•Replace gasket(s) if necessary.

6 Spark arrester •Clean.

7 * Air induction sys-tem

•Check the air cut-off valve, reed valve, and hose for damage.

•Replace any damaged parts if necessary.


first

month

km (mi)

3(2

hours 2

EBU32110

INITIAL EVERY

3 6 6 12

0 0)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

0 75 150 150 300

√ √ √ √

Every 2 years

very 20–40 hours (more often in wet or dusty areas)

√ √ √

√ √

√

√ √ √ √

√ √ √ √


8-6

8

General maintenance and lubrication chart


first

month 1

km (mi)

32(20

hours 2

1 * Cooling system•Check coolant leakage.•Repair if necessary. √

•Replace coolant.

2 Air filter element •Clean.•Replace if necessary.

E

3 Engine oil •Replace (warm engine before draining). √

4 Engine oil filter cartridge •Replace. √

5 Final gear oil/Dif-ferential gear oil

•Check oil level/oil leakage.•Replace. √

6 * Front brake

•Check operation/brake pad wear/fluid leak-age/see page 8-8.

•Correct if necessary. Replace pads if worn to the limit.

√

7 * Rear brake

•Check operation/brake pad wear/fluid leak-age/see page 8-8.

•Correct if necessary. Replace pads if worn to the limit.

√

8

√ √ √ √ √

Every 2 years

√ √ √ √ √

√ √ √

√ √ √ √

√ √ √ √

√ √

√ √ √ √ √

√ √ √

√ √ √

INITIAL EVERY

1 3 6 6 12

20 00)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

0 75 150 150 300


8-7

8 * Parking brake •Check operation and adjust if necessary.

9 * Brake fluid •Replace.

10 * Accelerator pedal •Check operation and free play.

11 * V-belt •Check operation.•Check for wear, cracks, or damage.

12 * Wheels •Check balance/damage/runout.•Repair if necessary.

13 * Wheel bearings•Check bearing assemblies for loose-

ness/damage.•Replace if damaged.

14 * Front and rear suspension

•Check operation and for leakage.•Correct if necessary.

15 * Steering system•Check operation and for looseness/Replace

if damaged.•Check toe-in/Adjust if necessary.

16 * Stabilizer bushes •Check for cracks or other damage, and re-place if necessary.

17 *Rear upper and lower knuckle pivots

•Lubricate with lithium-soap-based grease.


first

month

km (mi)

3(2

hours 2

iding in unusually wet, dusty,

aster cylinder and calipers,

√ √ √

√ √ √

√

√ √ √ √

INITIAL EVERY

3 6 6 12

0 0)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

0 75 150 150 300


8-8

8 EBU32330

TIPSome maintenance items need more frequent service if you are r

sandy or muddy areas, or at full throttle.Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.• Every two years replace the internal components of the brake m

and change the brake fluid.

18 * Drive shaft uni-versal joint •Lubricate with lithium-soap-based grease.

19 * Engine mount •Check for cracks or damage.•Check bolt tightness.

20 * Front and rear axle boots

•Check for cracks or other damage, and re-place if necessary. √

21 * Fittings and fas-teners

•Check all chassis fittings and fasteners.•Correct if necessary. √


first

month 1

km (mi)

32(20

hours 2

8

maged.


8-9

• Replace the brake hoses every four years and if cracked or da

EBU32340

hood.

2

1


8-10

8

Hood

To remove1. Pull the tab on each hood lock up, and

then turn the hood locks 1/4 turn clock-wise.

2. Remove the

1. Tab

1

1. Tab2. Hood lock

1. Hood

1

8

ft panel bolts.

river door, and then removesteners.

1


8-11

To install1. Insert the projections on the hood into the

slots in the front grill, and then place thehood in the original position.

2. Turn the hood locks 1/4 turn counter-clockwise, and then push the tab on eachhood lock down so that it is pointing rear-ward. Make sure that the hood is securelyinstalled.

NOTICEECB02180

Do not drive the vehicle with the hoodopen, unlatched, or removed.

EBU33601

Panels

Left panel

To remove the le1. Remove the

2. Open the dthe quick fa

1. Bolt2. Left panel

2

ssenger door, and then re-ick fasteners.

2


8-12

8

3. Pull the panel outward.4. Close the driver door.

To install the left panelOpen the driver door, place the panel in theoriginal position, and then install the bolts andquick fasteners.

Right panel

To remove the right panel1. Remove the bolts.

2. Open the pamove the qu

1. Quick fastener

1

1

1. Bolt2. Right panel

1

8

l

ight rear panel right panel. quick fasteners, and thenel off.

ht rear panelanel in the original position,tall the quick fasteners.ht panel.

2

1


8-13

3. Remove the fuel tank cap. (See page4-14.)

4. Pull the panel outward.5. Install the fuel tank cap.6. Close the passenger door.

To install the right panel1. Remove the fuel tank cap.2. Open the passenger door, place the pan-

el in the original position, and then installthe bolts and quick fasteners.

3. Install the fuel tank cap.

Right rear pane

To remove the r1. Remove the2. Remove the

take the pan

To install the rig1. Place the p

and then ins2. Install the rig

1. Quick fastener

1

1

1. Right rear panel2. Quick fastener

2

EBU33702

engine oil dipstick and wipen rag.

1


8-14

8

Engine oil and oil filter cartridgeCheck engine oil level before each operation.In addition, change the oil and the oil filter car-tridge at the intervals specified in the periodicmaintenance and lubrication chart.

To check the engine oil level1. Park the vehicle on a level surface.2. Check the engine oil level on a cold en-

gine.

TIPIf the engine was started before checking theoil level, be sure to warm up the engine suffi-ciently, and then wait at least 10 minutes untilthe oil settles for an accurate reading.

3. Remove the passenger seat cushion (seepage 4-15 for more information).

4. Remove the rubber cover.

5. Remove the it with a clea

1. Rubber cover

1. Engine oil dipstick

1

8hould be between the mini-um level marks.

e oil is at or below the mini-ark, add sufficient oil of the

ed type to raise it to the cor-

pstick with the arrow pointingion shown.

rkk

23

1


8-15

6. With the arrow mark pointing in the direc-tion shown, insert the dipstick completelyinto the oil filler hole and then remove itagain to check the oil level.

TIPThe engine oil smum and maxim

7. If the enginmum level mrecommendrect level.

8. Install the diin the direct

1. Engine oil dipstick2. Arrow mark

1

2 1. Engine oil dipstick2. Maximum level ma3. Minimum level mar

1

engine oil dipstick.pan under the engine to col- oil.

engine oil drain bolt and itsain the oil from the crank-

1


8-16

8

9. Install the rubber cover.10. Install the passenger seat cushion.

To change the engine oil (with or withoutoil filter cartridge replacement)1. Park the vehicle on a level surface.2. Start the engine, warm it up for several

minutes, and then turn it off.3. Remove the passenger seat cushion (see

page 4-15 for more information).4. Remove the rubber cover.

5. Remove the 6. Place an oil

lect the used7. Remove the

gasket to drcase.


1

2

1. Rubber cover

8

h is available from a Yamaha

t coat of clean engine oil tof the new oil filter cartridge.

he O-ring is properly seated.

2 1


8-17

TIPSkip steps 8–10 if the oil filter cartridge is notbeing replaced.

8. Remove the oil filter cartridge with an oilfilter wrench. Make sure that the O-ring isremoved together with the oil filter car-tridge. If the O-ring remains attached tothe crankcase, oil leakage may occur.

TIPAn oil filter wrencdealer.

9. Apply a lighthe O-ring o

TIPMake sure that t

1. Engine oil drain bolt2. Gasket

1

2

1. Oil filter cartridge2. Oil filter wrench

gine oil drain bolt and its newthen tighten the bolt to theque.

specified amount of recom-ine oil into the oil filler hole.stick with the arrow pointing

on shown.

e:in bolt:m·kgf, 16 ft·lbf)


8-18

8

10. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to thespecified torque with a torque wrench.

11. Install the engasket, and specified tor

12. Refill with themended eng

13. Install the dipin the directi

1. O-ring

Tightening torque:Oil filter cartridge:

15 Nm (1.5 m·kgf, 11 ft·lbf)

1

1. Torque wrench

Tightening torquEngine oil dra

22 Nm (2.2

1

8

off spilled oil on any parts af-and exhaust system have

vent clutch slippage (sincel also lubricates the clutch),ny chemical additives. Doith a diesel specification of of a higher quality thanaddition, do not use oils la-GY CONSERVING II” or

at no foreign material en-case.

gine, and then let it idle forutes while checking it for oilil is leaking, immediately turnff and check for the cause.


8-19

TIPBe sure to wipe ter the engine cooled down.

NOTICEECB00301

In order to prethe engine oido not mix anot use oils w“CD” or oilsspecified. In beled “ENERhigher.

Make sure thters the crank

14. Start the enseveral minleakage. If othe engine o


Recommended engine oil:See page 10-1.

Oil quantity:Without oil filter cartridge replacement:

2.20 L (2.33 US qt, 1.94 Imp.qt)With oil filter cartridge replacement:

2.30 L (2.43 US qt, 2.02 Imp.qt)

1

2

low the brim of the filler hole,t oil of the recommendede it to the correct level. sure no foreign materialnal gear case. [ECB00422]

asket for damage, and re-essary.

filler bolt and its gasket, and the bolt to the specified

olt

2

4

31


8-20

8

15. Turn the engine off, wait at least 10 min-utes, and then check the oil level and cor-rect it if necessary.

16. Install the rubber cover.17. Install the passenger seat cushion.

EBU32370

Final gear oil

Checking the final gear oil level1. Park the vehicle on a level surface.2. Remove the final gear oil filler bolt and its

gasket, and then check the oil level in thefinal gear case. The oil level should be atthe brim of the filler hole. 3. If the oil is be

add sufficientype to raisNOTICE: Beenters the fi

4. Check the gplace it if nec

5. Install the oilthen tightentorque.

1. Final gear oil2. Gasket3. Final gear oil filler b4. Correct oil level

8

rain bolt and its new gasket,hten the bolt to the specified

e recommended final gear oilim of the filler hole. NOTICE: foreign material enters thease. [ECB00422]

il filler bolt gasket for dam-lace it if necessary.

l filler bolt and its gasket, and the bolt to the specified

ue:drain bolt: m·kgf, 16 ft·lbf)

ed oil:I GL-4 Hypoid gear oil

2 US qt, 0.35 Imp.qt)


8-21

Changing the final gear oil1. Park the vehicle on a level surface.2. Place an oil pan under the final gear case

to collect the used oil.3. Remove the final gear oil filler bolt, the fi-

nal gear oil drain bolt and their gasket todrain the oil.

4. Install the dand then tigtorque.

5. Refill with thup to the brBe sure nofinal gear c

6. Check the oage, and rep

7. Install the oithen tightentorque.

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Final gear oil drain bolt2. Gasket

2 1

Tightening torqFinal gear oil

22 Nm (2.2

RecommendSAE 80 AP

Oil quantity:0.40 L (0.4

low, add sufficient oil of thed type to raise it to the

el. NOTICE: Be sure no for-ial enters the differentialCB00412]

asket for damage, and re-essary.

ifferential gear oil filler boltet, and then tighten the boltied torque.

filler bolt

12

3

4


8-22

8

8. Check for oil leakage. If oil leakage isfound, check for the cause.

EBU32380

Differential gear oil

Checking the differential gear oil level1. Park the vehicle on a level surface.2. Remove the differential gear oil filler bolt

and its gasket, and then check the oil lev-el. It should be up to the brim of the fillerhole.

3. If the level isrecommendespecified leveign matergear case. [E

4. Check the gplace it if nec

5. Install the dand its gaskto the specif

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Differential gear oil 2. Gasket3. Differential gear oil4. Correct oil level

8

ifferential gear oil drain bolt gasket, and then tighten thepecified torque.

fferential gear case with theed oil. NOTICE: Be sure noterial enters the differentialECB00412]

il filler bolt gasket for dam-lace it if necessary.ifferential gear oil filler boltet, and then tighten the bolt

fied torque.

ue:ar oil drain bolt:8 m·kgf, 7.1 ft·lbf)

ed oil:I GL-4 Hypoid gear oil



8-23

Changing the differential gear oil1. Park the vehicle on a level surface.2. Place an oil pan under the differential

gear case to collect the used oil.3. Remove the differential gear oil filler bolt,

the differential gear oil drain bolt and theirgasket to drain the oil.

4. Install the dand its newbolt to the s

5. Refill the direcommendforeign magear case. [

6. Check the oage, and rep

7. Install the dand its gaskto the speci

Tightening torque:Differential gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Differential gear oil drain bolt2. Gasket

1

2

Tightening torqDifferential ge

9.8 Nm (0.9

RecommendSAE 80 AP

Oil quantity:0.18 L (0.1

t is at or below the minimumemove the coolant reservoirolant to the maximum levelstall the reservoir cap.

pk

ir capacity (up to the maxi-):S qt, 0.25 Imp.qt)

1

2

3


8-24

8

8. Check for oil leakage. If oil leakage isfound, check for the cause.

EBU33660

CoolantThe coolant level should be checked beforeeach ride. In addition, the coolant must bechanged at the intervals specified in the peri-odic maintenance and lubrication chart.

Checking the coolant level1. Park the vehicle on a level surface.2. Check the coolant level in the coolant

reservoir when the engine is cold as thecoolant level varies with engine tempera-ture.

TIPThe coolant should be between the minimumand maximum level marks.

3. If the coolanlevel mark, rcap, add comark, and in

Tightening torque:Differential gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Coolant reservoir ca2. Maximum level mar3. Minimum level mark

Coolant reservomum level mark

0.28 L (0.30 U

8

coolant drain bolt and itsrain the coolant from the en-iator.

1


8-25

Changing the coolant

WARNINGEWB01891

Wait for the engine and radiator to cool be-fore removing the radiator cap. You couldbe burned by hot fluid and steam blownout under pressure. Always place a thickrag over the cap when opening. Allow anyremaining pressure to escape before com-pletely removing the cap.

1. Park the vehicle on a level surface.2. Remove the hood. (See page 8-10 for

hood removal and installation proce-dures.)

3. Place a container under the engine to col-lect the used coolant.

4. Remove the radiator cap.

5. Remove thegasket to dgine and rad

1. Radiator cap

the coolant reservoir hose,in the coolant from the cool-.g the coolant, thoroughly

oling system with clean tap

olant drain bolt and its newthen tighten the bolt to theque.

pse


8-26

8

6. Place a container under the coolant res-ervoir to collect the used coolant.

7. Remove the coolant reservoir cap.

8. Disconnect and then draant reservoir

9. After draininflush the cowater.

10. Install the cogasket and specified tor

1. Coolant drain bolt2. Gasket

1

2

1. Coolant reservoir ca2. Coolant reservoir ho

1

2

8

right panel and right rearpage 8-11 for right panel andnel removal and installation

) water pump air bleed bolt,oving it, to allow all of the airom the air bleed bolt hole.

r mixture ratio:

antifreeze:thylene glycol antifreeze con-ion inhibitors for aluminum

y:uding all routes):1 US qt, 2.51 Imp.qt)voir (up to the maximum level



8-27

11. Connect the coolant reservoir hose.12. Pour the recommended coolant into the

radiator until it is full.13. Pour the recommended coolant into the

reservoir to the maximum level mark, andthen install the reservoir cap.

NOTICEECB02190

Mix antifreeze with distilled water only.However, if distilled water is not available,soft water may be used for refilling. Do notuse hard water or salt water since they areharmful to the engine.

14. Remove thepanel. (See right rear paprocedures.

15. Loosen thewithout remto escape fr

Tightening torque:Coolant drain bolt:

8 Nm (0.8 m·kgf, 5.8 ft·lbf)

Antifreeze/wate1:1

RecommendedHigh-quality etaining corrosengines

Coolant quantitRadiator (incl

2.85 L (3.0Coolant resermark):

0.28 L (0.3

nt begins to flow out of thehten the cylinder head air

the specified torque.

ine and let it idle for ten min-

ne five times.nal coolant into the radiator

eed bolt

e: air bleed bolt:m·kgf, 7.2 ft·lbf)


8-28

8

16. When coolant begins to flow out of thebolt hole, tighten the water pump airbleed bolt to the specified torque.

17. Loosen the cylinder head air bleed bolt,without removing it, to allow all of the airto escape from the air bleed bolt hole.

18. When coolabolt hole, tigbleed bolt to

19. Start the engutes.

20. Rev the engi21. Pour additio

until it is full.

1. Water pump air bleed bolt

Tightening torque:Water pump air bleed bolt:

8 Nm (0.8 m·kgf, 5.8 ft·lbf)

1

1. Cylinder head air bl

Tightening torquCylinder head

10 Nm (1.0

1

8

1

1


8-29

22. Stop the engine and allow it to cool. If thecoolant level has dropped after the en-gine has cooled, add sufficient coolantuntil it reaches the top of the radiator, andthen install the radiator cap.

23. Check the coolant level in the reservoir. Ifnecessary, remove the coolant reservoircap, add coolant to the maximum levelmark, and then install the cap.

24. Start the engine, and then check for cool-ant leakage.

TIPIf any leakage is found, have a Yamaha dealercheck the cooling system.

25. Install the panels and the hood.

EBU32400

Axle bootsCheck the axle boots for holes or tears.If any damage is found, have them replacedby a Yamaha dealer.

1. Front axle boot

1. Rear axle boot

1

1

EBU33570

s an important engine com-sy to inspect. The condition can indicate the condition of

of the porcelain insulatorr electrode is a medium-to-icle that is being ridden nor-

dically remove and inspectcause heat and deposits will plug to slowly break down


8-30

8

Spark plug inspection

Removal1. Remove the spark plug cap.

2. Use the spark plug wrench in the tool kitto remove the spark plug as shown.

InspectionThe spark plug iponent and is eaof the spark plugthe engine.The ideal coloraround the centelight tan for a vehmally.You should periothe spark plug because the spark

1. Spark plug cap

1

1. Spark plug wrench

1

8

rface of the spark plug gas-ating surface, and then wipe

ime from the spark plug

ark plug and tighten it to theque. If a torque wrench is nothen you are installing thea good estimate of the cor-s one-quarter to one-half turntight. Have the spark plug the specified torque as soon

ark plug cap.

:0.031–0.035 in)

ue:

m·kgf, 8.0 ft·lbf)


8-31

and erode. If electrode erosion becomes ex-cessive, or if carbon and other deposits areexcessive, you should replace the spark plugwith the specified plug.

Measure the spark plug gap with a wire thick-ness gauge and, if necessary, adjust the gapto specification.

Installation1. Clean the su

ket and its moff any grthreads.

2. Install the spspecified toravailable wspark plug, rect torque ipast finger tightened toas possible.

3. Install the sp

Specified spark plug:NGK/CPR7EA-9

1. Spark plug gap

1

Spark plug gap0.8–0.9 mm (

Tightening torqSpark plug:

11 Nm (1.1

EBU33580 storage compartment locat-the driver seat and the pas-as shown.

air filter case cover by un-holders.

nt

1


8-32

8

Cleaning the air filter elementThe air filter element should be cleaned every20–40 hours. It should be cleaned and lubri-cated more often if the vehicle is operated inextremely dusty areas. Each time air filter ele-ment maintenance is performed, check the airinlet to the air filter case for obstructions.Check the air filter element rubber joint to thethrottle body and manifold fittings for an air-tight seal. Tighten all fittings securely to avoidthe possibility of unfiltered air entering the en-gine.

NOTICEECB02270

Never operate the engine with the air filterelement removed. Doing so would allowunfiltered air to enter, causing rapid en-gine wear and possible engine damage.Additionally, the fuel injection systemwould be affected, resulting in poor engineperformance and possible overheating.

1. Remove the ed between senger seat

2. Remove thehooking the

1. Storage compartme

8

ng the projections on the airward, remove the air filter el-r.

sponge material from the air

lder

1


8-33

3. Remove the air filter element.

4. While pushifilter frame inement holde

5. Remove thefilter frame.

1. Air filter case cover2. Air filter case cover holder

1. Air filter element

1

2

2

1

1. Air filter element ho2. Projection

2

onge material in warm soapyove remaining solvent, thenhly with plain warm water.ess water out of the spongeTICE: Do not twist the

terial when squeezing it.

onge material to dry thor-ect the sponge material andamaged.


8-34

86. Wash the sponge material gently but

thoroughly in parts cleaning solvent.WARNING! Using gasoline or otherflammable solvents to clean the air fil-ter element can cause a fire or explo-sion, which could lead to seriousinjury. [EWB03360]

7. Squeeze the excess solvent out of thesponge material. NOTICE: Do not twistthe sponge material when squeezingit. [ECB00442]

8. Wash the spwater to remrinse thoroug

9. Squeeze excmaterial. NOsponge ma[ECB00442]

10. Allow the spoughly. Inspreplace it if d

1. Air filter element holder2. Sponge material3. Air filter frame

321

8

storage compartment as

ir filter case/air duct

hose at the bottom of the airt the bottom of the air duct.s can be accessed under theor water collects in a check hose and clean the air filterfilter case.


8-35

11. Thoroughly apply Yamaha foam air filteroil or other quality liquid foam air filter oil(not spray type) to the sponge material.The sponge material should be wet butnot dripping.

12. Pull the sponge material over its frame.13. Install the air filter element holder.14. Install the air filter element.15. Fit the holders on the air filter case cover

onto the projections on the air filter case,and then install the air filter case cover byhooking the holders onto the cover.

16. Install the shown.

EBU33672

Cleaning the acheck hoseThere is a checkfilter case and aThe check hosevehicle. If dust hose, empty theelement and air

1. Holder2. Projection

1

2

park arrester

tem may cause burns. Tores, make sure that the en- and the exhaust system isning the spark arrester. Dogine while cleaning the ex-

tailpipe bolts.

ug

1


8-36

8

EBU33690

V-belt case drain plugThe V-belt case drain plug is located behindthe left panel. (See page 8-11 for left panel re-moval and installation procedures.)After riding in water deep enough to allow wa-ter to enter the V-belt case, remove the drainplug to drain any water from the case.If water drains from the V-belt case after re-moving the drain plug, have a Yamaha dealerinspect the vehicle, as the water may affectother engine parts.

EBU32450

Cleaning the s

WARNINGEWB03370

Hot exhaust sysavoid burns or figine is stoppedcool before cleanot start the enhaust system.

1. Remove the

1. Air duct check hose2. Air filter case check hose

2

1

1. V-belt case drain pl

8sket, and then insert the tail-e muffler and align the bolt

olts and tighten them to therque.

ue:

m·kgf, 7.2 ft·lbf)

32


8-37

2. Remove the tailpipe by pulling it out ofthe muffler, and then remove the gasket.

3. Tap the tailpipe lightly, and then use awire brush to remove any carbon depos-its from the spark arrester portion of thetailpipe and inside of the tailpipe housing.

4. Install the gapipe into thholes.

5. Install the bspecified to

1. Tailpipe bolt

1

11. Gasket2. Spark arrester3. Tailpipe

Tightening torqTailpipe bolt:

10 Nm (1.0

1

EBU32460 EBU32480

ront and rear brake padsis provided with wear indica-ich allow you to check thewithout having to disassem- check the brake pad wear,

indicator grooves. If a brake the point that the wear indi-ve almost disappeared, have replace the brake pads as a

to be removed to check the pages 8-44, 8-46 for wheelallation procedures.)


8-38

8

Valve clearanceThe correct valve clearance changes withuse, resulting in improper fuel/air supply orengine noise. To prevent this, the valve clear-ance must be adjusted regularly. This adjust-ment however, should be left to aprofessional Yamaha service technician.

EBU32470

BrakesReplacement of brake components requiresprofessional knowledge. Brake serviceshould be performed by a Yamaha dealer.

WARNINGEWB02572

Operating with improperly serviced or ad-justed brakes could lead to a loss in brak-ing ability and an accident.

Checking the fEach brake pad tor grooves, whbrake pad wear ble the brake. Tocheck the wear pad has worn tocator grooves haa Yamaha dealerset.The wheels needbrake pads. (Seeremoval and inst

8

enance can result in loss of. Observe these precau-

rake fluid may allow air toke system, reducing brak-nce.

k

fluid: DOT 4

1


8-39

EBU32500

Checking the brake fluid levelBefore riding, check that the brake fluid isabove the minimum level mark. Check thebrake fluid level with the top of the reservoirlevel. Replenish the brake fluid if necessary.

WARNINGEWB02721

Improper maintbraking abilitytions: Insufficient b

enter the braing performa

1. Brake pad wear indicator groove

1

1. Minimum level mar

Specified brake

ds wear, it is normal for theto gradually go down. A lowl may indicate worn brakee system leakage; therefore, the brake pads for wear and for leakage. If the brake fluid suddenly, have a Yamaha cause before further riding.

lacementeplacement should be doneYamaha service personnel.dealer replace the followinging periodic maintenance ormaged or leaking.

l seals every two years.ake hoses every four years.

rake pedal dealer check the brakes atcified in the periodic mainte-ation chart. There should be


8-40

8

Clean the filler cap before removing. Useonly DOT 4 brake fluid from a sealedcontainer.

Use only the specified brake fluid; other-wise, the rubber seals may deteriorate,causing leakage.

Refill with the same type of brake fluid.Adding a brake fluid other than DOT 4may result in a harmful chemical reac-tion.

Be careful that water does not enter thebrake fluid reservoir when refilling. Wa-ter will significantly lower the boilingpoint of the fluid and may result in vaporlock.

NOTICEECB01161

Brake fluid may damage painted surfacesor plastic parts. Always clean up spilledfluid immediately.

As the brake pabrake fluid level brake fluid levepads and/or brakbe sure to checkthe brake systemlevel goes downdealer check the

EBU32520

Brake fluid repComplete fluid ronly by trained Have a Yamaha components durwhen they are daReplace the oiReplace the br

EBU32530

Checking the bHave a Yamahathe intervals spenance and lubric

8

ake is weak. In addition, haver check and adjust the park-intervals specified in the peri-e and lubrication chart.

itch adjustmentswitch, which is activated byl, is properly adjusted whenomes on just before brakingnecessary, adjust the brakellows.g nut while holding the brake

lace. To make the brake light, turn the adjusting nut in di-ake the brake light come onjusting nut in direction (b).


8-41

no free play in the brake pedal. The brakesshould operate smoothly and there should beno brake drag. If the brakes feel soft orspongy, this could indicate air in the brakesystem. Have a Yamaha dealer check thebrake system if necessary.

EBU33710

Parking brakePull the parking brake lever rearward com-pletely. If the parking brake lever clicks eighttimes or more, have a Yamaha dealer adjustthe parking brake because the braking force

of the parking bra Yamaha dealeing brake at the odic maintenanc

EBU32550

Brake light swThe brake light the brake pedathe brake light ctakes effect. If light switch as foTurn the adjustinlight switch in pcome on earlierrection (a). To mlater, turn the ad1. Brake pedal

2. No brake pedal free play

1

2

le ends. If the cables do not, ask a Yamaha dealer to re-

d accelerator pedal lu-

oting parts.

lubricant: lubricant or other suitable t

lubricant:based grease


8-42

8

EBU32560

Cable inspection and lubrication

WARNINGEWB03380

Damaged cables could restrict operation,which may cause an accident or injury. In-spect control cables frequently and re-place damaged cables. Corrosion canresult when the outer covering of controlcables becomes damaged. Cables canalso become frayed or kinked.

Lubricate the caboperate smoothlyplace them.

EBU32570

Brake pedal anbricationLubricate the piv

1. Brake light switch2. Adjusting nut

(a)

(b)

1 2

Recommended Yamaha cablecable lubrican

Recommended Lithium-soap-

8

upper and lower pivot lu-and right)uckle upper and lower pivotsn.


8-43

EBU32580

Checking the stabilizer bushesThe stabilizer bushes must be checked forcracks or damage at the intervals specified inthe periodic maintenance and lubricationchart.Have a Yamaha dealer replace the stabilizerbushes if necessary.

EBU32590

Rear knuckle brication (left Lubricate the knwith a grease gu

lheel nuts.ehicle and place a suitable

the frame.nuts from the wheel.wheel.


8-44

8 EBU32600

Steering shaft lubricationLubricate the pivot points.

EBU32610

Wheel remova1. Loosen the w2. Elevate the v

stand under 3. Remove the 4. Remove the

Recommended lubricant:Lithium-soap-based grease

Recommended lubricant:Lithium-soap-based grease

8

ar) with tires of the same size originals. Never replace just

per tires on your Yamahaffect handling and stability.

a loss of control.

elow have been approved byanufacturing Corporation of

model.

HS/model:U09

NHS/model:U10


8-45

EBU32620

Tire replacementAlways use the same size and type of tiresrecommended in this owner’s manual. Thetires that came with your Yamaha Wolverinewere designed to match the performance ca-pabilities and to provide the best combinationof handling, braking, and comfort. It is best toreplace all four tires at the same time. If that isnot possible, you must replace the tires in

pairs (front or reand type as theone tire.

WARNINGEWB03390

Installing improWolverine can aThis can cause

The tires listed bYamaha Motor MAmerica for this

1. Wheel nut

1

1

Front tire:Size:

26 x 8-12NManufacturer

MAXXIS/MRear tire:

Size:26 x 10-12

ManufacturerMAXXIS/M

EBU32630 EWB03400

the rims on your Yamahaen the track width. Install-

operly increases the risk ofd accidents.

cated under the hood. (Seeod removal and installation

uipped with a VRLA (Valve Acid) battery. There is noe electrolyte or to add dis-ever, the battery lead con-to be checked and, if

ned.

es:ut:m·kgf, 54 ft·lbf)t:m·kgf, 54 ft·lbf)


8-46

8

Wheel installation1. Install the wheel and the nuts.

TIPTapered nuts are used for both the front andrear wheels. Install the nuts with their taperedside towards the wheel.

2. Lower the vehicle so that the wheel is onthe ground.

3. Tighten the wheel nuts in a crisscrosspattern to the specified torque.

WARNINGDo not reverse Wolverine to widing wheels imprwheel failure an

EBU32640

BatteryThe battery is lopage 8-10 for hoprocedures.)This model is eqRegulated Leadneed to check thtilled water. Hownections need necessary, tighte

1. Tapered nut

1

Tightening torquFront wheel n

75 Nm (7.5 Rear wheel nu

75 Nm (7.5

8

produce explosive gases. charging or using in aKeep batteries away from cigarettes, or other sourc-

battery to “ ” (off). hood. (See page 8-10 forval and installation proce-

air intake duct panel by re-quick fastener screws.


8-47

WARNINGEWB03410

Avoid battery contact with skin, eyes, orclothing. Shield eyes when working nearbatteries. Keep out of reach of children.You could be poisoned or severely burnedby the sulfuric acid in battery electrolyte. Incase of accidental contact with batteryelectrolyte:EXTERNAL: Flush with water.INTERNAL: Drink large quantities of wateror milk. Follow with milk of magnesia,beaten egg, or vegetable oil. Get promptmedical attention.EYES: Flush with water for 15 minutes andget prompt medical attention.

WARNINGEWB03420

Batteries may Ventilate whenclosed space. sparks, flames,es of ignition.

To remove the 1. Turn the key2. Remove the

hood remodures.)

3. Remove themoving the

ry out of its compartment.

atterydealer charge the battery asle if it seems to have dis- mind that the battery tendsre quickly if the vehicle istional electrical accessories.

(red)

d (black)

2

3


8-48

8

4. Unhook the battery bands.5. Disconnect the negative battery lead first,

then the positive battery lead by remov-ing their bolt. NOTICE: When removingthe battery, the main switch must beoff, and the negative lead must be dis-connected before the positive lead.[ECB01002]

6. Pull the batte

To charge the bHave a Yamaha soon as possibcharged. Keep into discharge moequipped with op

1. Quick fastener screw2. Air intake duct panel

2

1

1. Positive battery lead2. Battery band3. Negative battery lea

1

8

ttery

ery is fully charged.

ttery in its compartment.e positive battery lead first,ative battery lead by install-

lt. NOTICE: When installing, the main switch must be positive lead must be con-re the negative lead. [ECB01111]

d (red)

ad (black)

2

3


8-49

NOTICEECB00932

To charge a VRLA (Valve Regulated LeadAcid) battery, a special (constant-voltage)battery charger is required. Using a con-ventional battery charger will damage thebattery.

To store the battery If the vehicle will not be used for more than

one month, remove the battery, fully chargeit, and then place it in a cool, dry place.

If the battery will be stored for more thantwo months, check it at least once a monthand fully charge it if necessary.

NOTICEECB00941

Always keep the battery charged. Storinga discharged battery can cause perma-nent battery damage.

To install the ba

TIPBe sure the batt

1. Place the ba2. Connect th

then the neging their bothe batteryoff, and thenected befo

1. Positive battery lea2. Battery band3. Negative battery le

1

to “ ” (off). hood. (See page 8-10 foral and installation proce-

ged 12-volt battery, connectlead of the jumper cable toterminal of the battery in thethe other end of the positive positive terminal of theery.

ive lead

1


8-50

8

3. Hook the battery bands.4. Install the air intake duct panel by install-

ing the quick fastener screws.5. Install the hood.

EBU32650

Jump-startingJump-starting the vehicle should be avoided.The battery should be removed and chargedinstead.

WARNINGEWB03430

To avoid battery explosion and/or seriousdamage to the electrical system:Do not connect the negative lead of the

jumper cable to the negative terminal ofthe battery.

Do not touch the positive lead of thejumper cable to the negative lead.

Do not reverse the polarity of the jumpercables when connecting to the batteries.

However, if the vehicle must be jump-started,proceed as follows.

1. Turn the key2. Remove the

hood removdures.)

3. Using a charthe positive the positive vehicle and lead to thecharged batt

1. Jumper cable posit

8

the positive lead of the jump- the charged battery and the

e vehicle.od.

enthe fuel injection system fuse,nd the fuse box are located (See page 8-10 for hood re-llation procedures.)


8-51

4. Connect the negative lead of the jumpercable to the negative terminal of thecharged battery and the other end of thenegative lead to an unpainted metal sur-face of the frame of the vehicle to bestarted.

5. Start the engine. (Refer to “Starting theengine” on page 6-2.)

6. After the engine starts, disconnect thenegative lead of the jumper cable fromthe frame and charged battery, and then

disconnect er cable frombattery in th

7. Install the ho

EBU33100

Fuse replacemThe main fuse, tthe EPS fuse, aunder the hood.moval and insta

1. Jumper cable negative lead

1

, replace it as follows. to “ ” (off) and turn off theuit in question.

UP” (for clock)ION”otor fuse “DIFF”se “TERMINAL”se “SIGNAL”D”

fuse “FAN”

3 4 5 6

8 7


8-52

8

If a fuse is blown1. Turn the key

electrical circ

1. Fuse box2. Main fuse3. EPS fuse4. Fuel injection system fuse5. Fuel injection system spare fuse

1 32 4

5

1. Backup fuse “BACK2. Ignition fuse “IGNIT3. Four-wheel-drive m4. Auxiliary DC jack fu5. Signaling system fu6. Headlight fuse “HEA7. Spare fuse8. Radiator fan motor

1 2

7

8

:

system fuse:

e:

jack fuse:

tem fuse:

rive motor fuse:

motor fuse:


8-53

NOTICEECB00641

To prevent accidental short-circuiting,turn off the main switch when checking orreplacing a fuse.

2. Remove the hood. (See page 8-10 forhood removal and installation proce-dures.)

3. Remove the blown fuse, and then install anew fuse of the specified amperage.WARNING! Always use a fuse of thespecified amperage. Never use anymaterial in place of the proper fuse.Using an improper fuse can causedamage to the electrical system andmay lead to a fire. [EWB03440]

Specified fusesMain fuse:

40.0 AFuel injection

10.0 AHeadlight fus

15.0 AIgnition fuse:

10.0 AAuxiliary DC

10.0 ASignaling sys

10.0 AFour-wheel-d

10.0 ARadiator fan

25.0 ABackup fuse:

10.0 AEPS fuse:

40.0 A

headlight bulb cover by pull-

he headlight coupler.

r

1


8-54

8

4. Turn the key to “ ” (on) and turn on theelectrical circuit in question to check ifthe device operates. If the fuse blowsagain immediately, have a Yamaha dealercheck the electrical system.

5. Install the hood.

EBU32670

Replacing a headlight bulbIf a headlight bulb burns out, replace it as fol-lows.1. Remove the cover at the rear of the head-

light by pulling it off.

2. Remove the ing it off.

3. Disconnect t

1. Cover at the rear of the headlight

1

1. Headlight bulb cove

8

headlight bulb to cool before removing it. Remove thelb by pulling it out. headlight bulb into position,cure it with the bulb holder. not touch the glass part of

ht bulb to keep it free fromse the transparency of theuminosity of the bulb, and will be adversely affected. clean off any dirt and fin-n the headlight bulb using aened with alcohol or thin-


8-55

4. Unhook the headlight bulb holder.

5. Wait for the touching orburnt-out bu

6. Place a newand then seNOTICE: Dothe headligoil, otherwiglass, the lthe bulb lifeThoroughlygerprints ocloth moistner. [ECB00652]

1. Headlight coupler

1. Headlight bulb holder

1

1

EBU32680

adjustment

to have a Yamaha dealertment.

m, turn the headlight beamn direction (a).m, turn the headlight beamn direction (b).

usting screw

1

(b)


8-56

8

7. Connect the headlight coupler.8. Install the bulb cover and the cover at the

rear of the headlight. NOTICE: Makesure the headlight bulb cover is se-curely fitted over the bulb holder andseated properly. [ECB02210]

9. Adjust the headlight beam if necessary.

Headlight beam

NOTICEECB00691

It is advisable make this adjus

To raise the beaadjusting screw iTo lower the beaadjusting screw i1. Do not touch the glass part of the bulb.

1

1. Headlight beam adj

(a)

8

ulb holder (together with theing it clockwise.

nga vehicles receive an inspec-ent from the factory, trouble

g operation. Any problem inssion, or ignition systems canting and loss of power. Thechart describes a quick, easyaking checks. If your vehicleair, take it to a Yamaha deal-

nicians at a Yamaha dealer-ols, experience, and know-

service your vehicle. Use only parts on your vehicle. Imita-look like Yamaha parts, butinferior. Consequently, theyervice life and can lead to ex-ills.


8-57

EBU33590

Tail/brake light bulb replacementIf a tail/brake light bulb burns out, replace it asfollows:1. Remove the tail/brake light bulb holder

(together with the bulb) by turning itcounterclockwise.

2. Push the burnt-out bulb in and turn itcounterclockwise to remove it from thebulb holder.

3. Push a new bulb in and turn it clockwiseto install in the bulb holder.

4. Install the bbulb) by turn

EBU32700

TroubleshootiAlthough Yamahtion before shipmmay occur durinthe fuel, comprecause poor startroubleshooting procedure for mrequires any reper.The skilled techship have the tohow to properly genuine Yamahation parts may they are often have a shorter spensive repair b

1. Tail/brake light bulb holder

1

EWB03450


8-58

8

WARNINGWhen checking the fuel system, do notsmoke and make sure there are no openflames or sparks in the area, including pilotlights from water heaters or furnaces.Gasoline or gasoline vapors can ignite orexplode, causing severe injury or propertydamage.

8

does not start. attery.

e vehicle.

e vehicle.

The engine does not start.Check the compression.

Operate the electric starter.

s,

The engine does not start.Check the ignition.


8-59

EBU32710

Troubleshooting charts

Starting problems or poor engine performance

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the battery.

Supply fuel. The engine Check the b


4. CompressionThere is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check th

Have a Yamaha dealer check th

Remove the spark plugand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.


2. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Dry

Wet

Check the battery lead connectionand have a Yamaha dealer chargethe battery if necessary.

NING! If the engine is notd blow out under pressuree cap slowly to allow any re-

ed temporarily, provided that

kage.

kage.Ask a Yamaha dealer to inspect and repair the cooling system.

Add coolant. (See TIP.)

gine. If the engine overheats again, ask a r to inspect and/or repair the cooling system.


8-60

8

Engine overheatingWait for the engine to cool before removing the radiator cap. WARcool when removing the radiator cap, hot fluid and steam couland burn you. [EWB03460] Place a thick rag over the cap and remove thmaining pressure to escape.

TIPIf it is difficult to get the recommended coolant, tap water can be usit is changed to the recommended coolant as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the coolant reservoir and/or radiator.

Level is OK.

Level is low, check the cooling system for leakage.

Nolea

Lea

Restart the enYamaha deale

9

y have reduced stoppingasing the chance of an ac-

470] NOTICE: Excessive wa- may cause water seepageration of wheel bearings,smission seals and electri-

s. Many expensive repairsulted from improper high-

etergent applications suchailable in coin-operated carB00712]

be removed to make it easiergo bed. To separate the tail-rgo bed, unhook the latches, the tailgate. (See page 4-20oval and installation proce-


9-1

EBU32720

CLEANING AND STORAGEEBU33680

CleaningFrequent, thorough cleaning of your vehiclewill not only enhance its appearance but willimprove its general performance and extendthe useful life of many components.1. Before cleaning the vehicle:

a. Block off the end of the exhaust pipeto prevent water entry. A plastic bagand strong rubber band may be used.

b. Make sure the spark plug and all fillercaps are properly installed.

2. If the engine case is excessively greasy,apply degreaser with a paint brush. Donot apply degreaser to the wheel axles.

3. Rinse the dirt and degreaser off with agarden hose. Use only enough pressureto do the job. WARNING! Test thebrakes after washing. Apply thebrakes several times at slow speeds tolet friction dry out the linings. Wet

brakes maability, increcident. [EWB03

ter pressureand deteriobrakes, trancal devicebills have repressure das those avwashers. [EC

TIPThe tailgate canto clean the cargate from the caand then pull upfor tailgate remdures.)

EBU32740

e (60 days or more) of yourire some preventive proce-against deterioration. Makepairs before storing the vehi-

cleaning the vehicle, preparellows:ank with fresh fuel and addd amount of Yamaha Fueld Conditioner or equivalentrate the vehicle for at least 5

istribute treated fuel throughm.

spark plug, pour about oneof SAE 10W-40 or 20W-50he spark plug hole and install

t:er to each gallon of fuel (or ilizer to each liter of fuel)


9-2

9

4. Once the majority of the dirt has beenhosed off, wash all surfaces with warmwater and mild, detergent-type soap. Anold toothbrush or bottle brush is handyfor hard-to-get-at places.

5. Rinse the vehicle off immediately withclean water and dry all surfaces with aclean chamois towel or soft, absorbentcloth.

6. Clean the seats with a vinyl upholsterycleaner to keep the covers pliable andglossy.

7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.Avoid combination cleaner-waxes. Manycontain abrasives which may scratch thepaint or protective finish. When finished,start the engine and let it idle for severalminutes.

StorageLong term storagvehicle will requdures to guard any necessary recle.After thoroughly for storage as fo1. Fill the fuel t

the specifieStabilizer anproduct. Opeminutes to dthe fuel syste

2. Remove thetablespoon motor oil in t

Specified amoun1 oz of stabiliz7.5 ml of stab

9


9-3

the spark plug. Ground the spark plugwire and turn the engine over severaltimes to coat the cylinder wall with oil.

3. Lubricate all control cables.4. Block up the frame to raise all wheels off

the ground.5. Tie a plastic bag over the exhaust pipe

outlet to prevent moisture from entering.6. If storing in a humid or salt-air atmo-

sphere, coat all exposed metal surfaceswith a light film of oil. Do not apply oil toany rubber parts or the seat covers.

7. Remove the battery and charge it. Storeit in a dry place and recharge it once amonth. Do not store the battery in an ex-cessively warm or cold place [less than 0°C (30 °F) or more than 30 °C (90 °F)].

Use of fuel stabilizer and conditioner elimi-nates the need to drain the fuel system. Con-sult a Yamaha dealer if the fuel system needsto be drained.

EBU32750

d:

-30, 10W-40, 15W-40, 20W-40 or 20W-

ine oil grade:pe or higher, JASO standard MA

artridge replacement:S qt, 1.94 Imp.qt)

50 70 90 110 130 ̊ F

10 20 30 40 50 ̊ C

0W-30

SAE 10W-40

SAE 15W-40

SAE 20W-40

SAE 20W-50


10-1

10

SPECIFICATIONSDimensions:

Overall length:2970 mm (116.9 in)

Overall width:1540 mm (60.6 in)

Overall height:1885 mm (74.2 in)

Wheelbase:2065 mm (81.3 in)

Ground clearance:290 mm (11.4 in)

Minimum turning radius:4600 mm (181 in)

Weight:Curb weight:

595.0 kg (1312 lb)Engine:

Engine type:Liquid cooled 4-stroke, DOHC

Cylinder arrangement:Single cylinder

Displacement:708 cm³

Bore × stroke:103.0 × 85.0 mm (4.06 × 3.35 in)

Compression ratio:10.1 : 1

Starting system:Electric starter

Lubrication system:Wet sump

Engine oil:Recommended bran

YAMALUBEType:

SAE 5W-30, 10W50

Recommended engAPI service SG ty

Engine oil quantity:Without oil filter c

2.20 L (2.33 U

0 10 30

–20 –10 0

SAE 5W-30

SAE 1

10

l:

31–0.035 in)

automatic

n system:

n ratio:33/9 (10.636)

ation

.000)

)


10-2

With oil filter cartridge replacement:2.30 L (2.43 US qt, 2.02 Imp.qt)

Final gear oil:Type:

SAE 80 API GL-4 Hypoid gear oilQuantity:

0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:

Type:SAE 80 API GL-4 Hypoid gear oil

Quantity:0.18 L (0.19 US qt, 0.16 Imp.qt)

Coolant quantity:Coolant reservoir (up to the maximum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)Radiator (including all routes):

2.85 L (3.01 US qt, 2.51 Imp.qt)Air filter:

Air filter element:Wet element

Fuel:Recommended fuel:

Regular unleaded gasoline onlyFuel tank capacity:

37.0 L (9.77 US gal, 8.14 Imp.gal)Fuel injection:

Throttle body:ID mark:

2MB1 00

Spark plug (s):Manufacturer/mode

NGK/CPR7EA-9Spark plug gap:

0.8–0.9 mm (0.0Clutch:

Clutch type:Wet, centrifugal

Transmission:Secondary reductio

Shaft driveSecondary reductio

43/21 × 17/12 × Transmission type:

V-belt automaticOperation:

Right hand operReverse gear:

23/14 × 28/23 (2Low range:

31/16 (1.938)High range:

30/22 (1.364)Chassis:

Frame type:Steel tube frame

Caster angle:3.7 °

Trail:19.0 mm (0.75 in

Front:0 kgf/cm², 10 psi)

0 kgf/cm², 10 psi)

:

:


10-3

10

Front tire:Type:

TubelessSize:

26 x 8-12NHSManufacturer/model:

MAXXIS/MU09Rear tire:

Type:Tubeless

Size:26 x 10-12NHS

Manufacturer/model:MAXXIS/MU10

Loading:Maximum loading limit:

327.0 kg (721 lb)(Total weight of operator, passengers, cargo, accessories, and tongue)

Tire air pressure (measured on cold tires):Recommended:

Vehicle load:0 - maximum

Front:75.0 kPa (0.750 kgf/cm², 11 psi)

Rear:75.0 kPa (0.750 kgf/cm², 11 psi)

Minimum:Vehicle load:

0 - maximum

70.0 kPa (0.70Rear:

70.0 kPa (0.70Front wheel:

Wheel type:Panel wheel

Rim size:12 x 6.0AT

Rear wheel:Wheel type:

Panel wheelRim size:

12 x 7.5ATFront brake:

Type:Disc brake

Operation:Unified brake

Specified brake fluidDOT 4

Rear brake:Type:

Disc brakeOperation:

Unified brakeSpecified brake fluid

DOT 4Front suspension:

Type:Double wishbone

10

ght:

e warning light:

ing light:

ator light:

-wheel-drive/differential gear lock

r light:

r light:

k indicator light:

dicator light:

m fuse:

se:


10-4

Spring/shock absorber type:Coil spring/gas-oil damper

Wheel travel:246 mm (9.7 in)

Rear suspension:Type:

Double wishboneSpring/shock absorber type:

Coil spring/gas-oil damperWheel travel:

269 mm (10.6 in)Electrical system:

Ignition system:TCI

Charging system:AC magneto

Battery:Model:

U1-H11LVoltage, capacity:

12 V, 28.0 AhHeadlight:

Bulb type:Halogen bulb

Bulb voltage, wattage × quantity:Headlight:

12 V, 35.0/35.0 W × 2Tail/brake light:

12 V, 5.0/21.0 W × 2Neutral indicator light:

LED

Reverse indicator liLED

Coolant temperaturLED

Engine trouble warnLED

Parking brake indicLED

On-Command fourindicator:

LCDHigh-range indicato

LEDLow-range indicato

LEDDifferential gear loc

LEDEPS warning light:

LEDHelmet/Seat belt in

14 V, 0.85 W × 2Fuses:

Main fuse:40.0 A

Fuel injection syste10.0 A

EPS fuse:40.0 A

Headlight fuse:15.0 A

Signaling system fu10.0 A

Ignition fuse:


10-5

10

10.0 AAuxiliary DC jack fuse:

10.0 ABackup fuse:

10.0 AFour-wheel-drive motor fuse:

10.0 ARadiator fan motor fuse:

25.0 A

11

on numberation number is stamped onn in the following illustration. be used for ordering a new

ation numbertification number is stamped

umber


11-1

EBU32770

CONSUMER INFORMATIONEBU32780

Identification number recordsRecord the key identification number, vehicleidentification number, and model label infor-mation in the spaces provided for assistancewhen ordering spare parts from a Yamahadealer or for reference, in case the vehicle isstolen.

KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:

EBU32790

Key identificatiThe key identificthe key, as showThis number cankey.

EBU32800

Vehicle identificThe vehicle ideninto the frame.

1. Key identification n

1

n Control Information labelsion Control Information la-

he location in the illustration. specifications related to ex- as required by federal law,vironment Canada.

1


11-2

11

The vehicle identification number is used toidentify your vehicle.

EBU33330

Model labelThe model label is affixed to the frame underthe driver seat. Record the information on thislabel in the space provided. This informationwill be needed to order spare parts from yourYamaha dealer.

EBU32820

Vehicle EmissioThe Vehicle Emisbel is affixed at tThis label showshaust emissionsstate law and En

1. Vehicle identification number

11. Model label

11


11-3

1. Vehicle Emission Control Information label

1

EBU33150

POLICY

This warranty does not apply unless:The SSV has been fully assembled and set to the MANUFACTURER’S operating specifications by a DEALER prior to DELIVERY to the CUSTOMER;

a)

The CUSTOMER has followed the break-in, maintenance and storage instructions contained in the Owner’s Manual and all other instructions shown in the Owner’s Manual;

b)

The CUSTOMER can provide record of maintenance having been performed as recommended in the Owner’s Manual;

c)

Requests for repairs under warranty have been made as prescribed in Section C.

d)

This warranty does not cover the repair of damage resulting from abuse or neglect of the SSV. Examples of abuse and neglect include, but are not limited to:

racing, competition, modification of original parts or abnormal strain;

a)

use of lubricants, oils, fuel and additives other than those recommended in the Owner’s Manual, improperly installed accessories or use of parts or accessories that are not equivalent in design and quality to genuine Yamaha parts;

b)

ction D — Exclusions

Give notice to a DEALER of any and all apparent defects immediately upon discovery, and make the entire SSV available at that time for inspection and repair at the DEALER’S place of business;Provide proof of warranty coverage to such DEALER (CUSTOMER’S copy of the New Vehicle Information Statement, N.V.I.S.);Authorize the DEALER to tear down the SSV for diagnostic evaluation should it be required.warranty repairs must be done by a DEALER and final roval of any repairs rests with YAMAHA. All parts laced become the property of YAMAHA.

damage as a result of accidents, collisions, contact with foreign materials, impact, submersion or use of the SSV after discovery of a defect;

c)

appearance related damages of body parts. Examples of such damages include but are not limited to: scratches, dents, fading, flaking, peeling.

d)


11-4

11

YAMAHA SIDE BY SIDE OFF-ROAD VEHICLE WARRANTYCongratulations on the purchase of your new Yamaha Side-by-Side Off-Road Vehicle. You have chosen a quality product designed and manufactured to bring you years of enjoyment.This information explains Yamaha’s warranty policy. You will find the answers to most of your questions by reading it through.If you require further assistance, see your Yamaha dealer. Their qualified personnel will be pleased to meet all your service requirements, both during and after the warranty period.Keep in mind that Yamaha manufactures many other quality products too. For further information on our complete line-up, contact your dealer or visit our web site.For a product brochure, or a dealer near you, go to our web site.Yamaha Motor Canada Ltd. 480 Gordon Baker Road, Toronto, Ontario M2H 3B4(416) 498-1911 www.yamaha-motor.ca

In this warranty, the term ‘SSV’ shall refer to a new side-by-side off-road vehicle manufactured by YAMAHA MOTOR COMPANY, LTD. (‘MANUFACTURER’) under the trade name of Yamaha, distributed by YAMAHA MOTOR CANADA LTD. (‘YAMAHA’), sold at retail by an authorized Yamaha dealer (‘DEALER’). The term ‘CUSTOMER’ shall refer to the owner or lessee of record of the SSV registered with YAMAHA and to any subsequent owner, and the term ‘DELIVERY’ shall refer to the date of delivery of the SSV from the DEALER to the CUSTOMER.

Period of Warranty:1.

1.

Pleasure Use (including government use)a)

Any part defective by reason of the MANUFACTURER’S faulty workmanship or material will be replaced or repaired free of charge;

a)

the complete model and serial number as shown on the original warranty document;

1.

the name of the previous owner;2.the original delivery date of the SSV;3.the complete name and address of the subsequent owner;

4.

the indication that the subsequent owner has received and read the Owner’s Manual and this warranty policy.

5.

Any repairs or adjustments made necessary by reason of the MANUFACTURER’S faulty workmanship or material will be performed free of charge.

b)

The period of warranty shall be one year commencing on DELIVERY on all models purchased for pleasure or government use;

Yamaha Side-By-Side Off-Road Vehicle Warranty Policy

Subject to Section D, YAMAHA offers the following warranty coverage to the CUSTOMER:

Section A — Warranty

During these periods of warranty:2.

Commercial Useb)

The MANUFACTURER reserves the right to change the design of any model without obligation to modify any model previously manufactured.

The warranty set forth in Section A may be transferred to any subsequent owner provided that the period of warranty has not expired and that the CUSTOMER has complied with all terms and conditions of this warranty.The subsequent owner has the responsibility for ensuring that a change of registration is sent to YAMAHA at the time of such transfer of ownership.This transfer MUST be done by contacting the DEALER who will forward the following information to YAMAHA:

Section B — Subsequent Owner

2.

Se

Ensure that the SSV is properly operated, maintained and stored as specified in the Owner’s Manual;

1.

2.

3.

4.

To obtain repairs under warranty, the CUSTOMER must:

Section C — Obtaining Repairs Under Warranty

All apprep

The period of warranty shall be six months commencing on DELIVERY on any SSV which has been identified as being used for commercial applications.

11

BrakesClutchFluid LevelsDrive SystemCooling SystemFuel / Throttle SystemWheels / Tires / SuspensionSteering and ControlsElectrical SystemReplacing damaged or missing partsTest Ride

e DEALER has assembled, inspected and tested the V according to the Yamaha SSV Pre-delivery

spection Checklist prior to DELIVERY to the USTOMER (some items may not be applicable to all odels). These items include:

e Yamaha SSV Pre-delivery Inspection Checklist has en provided to the CUSTOMER at the time of

ELIVERY.

re-delivery Inspection Checklist

you should move after you have purchased your SSV, ease contact the DEALER who will forward the required formation to YAMAHA. Provide the DEALER with the odel name and serial number as shown on the N.V.I.S., ong with your new mailing address (or other formation). This will ensure that YAMAHA has an up-to-te registration record.

hange of Address or Other Owner formation


11-5

This warranty does not extend to:3.

•••••••••••

SSV’s which have been modified in any way from the standard specifications as shown in the Owner’s Manual, including any SSV whose odometer has been altered;

a)

normal wear and tear, corrosion and routine maintenance, such as the recommended service inspections;

b)

pre-delivery inspection and assembly;c)SSV’s from which the MANUFACTURER’S identification numbers have been removed or whose identification numbers have been altered or mutilated;

d)

wear and tear and/or maintenance parts such as drive chains, clutch plates and facings, oils and lubricants, spark plugs, high-tension cables, batteries, generator brushes, sealed beams and light bulbs, tires, filters, brake pads, drive belts and fuses;

e)

inconvenience, loss of time, loss of income or loss of use of the SSV or any consequential damage of any kind;

f)

damages from theft, fire, vandalism, explosion, water or acts of God;

g)

storage costs, or transportation and shipping costs related to the performance of this warranty;

h)

damage due to “flat towing” (see your DEALER for explanation).

i)

YAMAHA warrants to the CUSTOMER of an SSV covered by this warranty that the SSV is designed, built and equipped so as to conform at the time of DELIVERY with all federal emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within a thirty-month period. Failures other than those resulting from defects in material or workmanship, which arise solely as a result of owner abuse and/or lack of proper maintenance, are not covered by this warranty.

Section E — Emissions Control System Warranty

This warranty is in addition to, and not a modification of, any warranty required by the laws of any province of Canada.Subject to any applicable sales or consumer legislation, the above warranty is in lieu of any warranty or representation, expressed or implied, including any warranty of performance, merchantability or fitness for a particular purpose on the part of YAMAHA, and any other obligation or liability on behalf of YAMAHA, and the above warranty constitutes your sole remedy and the full liability of YAMAHA. In no event shall YAMAHA be liable for special, incidental or consequential damages howsoever caused, whether by negligence or otherwise resulting directly or indirectly from the use of the SSV, or the SSV having replacement parts or the unavailability of replacement parts.YAMAHA does not assume, or authorize any person to create or assume for YAMAHA, any obligation or liability in connection with the SSV or any part thereof distributed by YAMAHA.

Section F

Tires supplied as original equipment on your SSV are warranted separately by the individual tire manufacturer or its representatives. Generally speaking, this warranty covers defects in workmanship or material.

Original Equipment Tires

If your SSV is not to be used for 60 days or more, it must be properly stored to ensure against deterioration. You should consult your Owner’s Manual for storage details, but WE RECOMMEND THAT YOU HAVE AN AUTHORIZED YAMAHA SSV DEALER PREPARE YOUR SSV FOR STORAGE. Their highly-trained staff have the experience and the qualifications to do the job right.YAMAHA cannot accept responsibility for damage to your vehicle or personal injury resulting from negligence or lack of experience in the preparation of your SSV for storage.

Storing Your SSV

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Differential gear oil, Pre-operation check ......................5-7.....................................................4-14.....................................................4-16.....................................................4-13ration and reverse driving ............6-3

.......................................................6-1r cartridge, Periodic .....................................................8-14tion check .....................................5-5ng light ..........................................4-4.......................................................4-5

ic maintenance ............................8-20eration check ................................5-6s, Pre-operation check ..................5-8 pads, checking ...........................8-38heck ..............................................5-3.....................................................4-14.....................................................8-51

.....................................................4-17

sting ...........................................8-56cing .............................................8-54t .....................................................4-5 light ..............................................4-2.....................................................8-10

r records ......................................11-1arning lights .................................4-2


12-1

12

INDEXA

Accelerator pedal .........................................................4-12Accelerator pedal, Pre-operation check ........................5-7Air filter case/air duct check hose, cleaning ................8-35Air filter element, cleaning ............................................8-32Auxiliary DC jack ..........................................................4-32Axle boots ....................................................................8-29

BBasic guide for safe use .................................................7-1Battery, Periodic maintenance .....................................8-46Brake fluid level, checking ...........................................8-39Brake fluid, replacing ...................................................8-40Brake light switch, adjusting ........................................8-41Brake pedal ..................................................................4-12Brake pedal and accelerator pedal, lubrication ...........8-42Brake pedal, checking .................................................8-40Brakes, Periodic maintenance .....................................8-38Brakes, Pre-operation check .........................................5-3

CCable, inspecting and lubrication ................................8-42Cargo bed ....................................................................4-20Cleaning .........................................................................9-1Control cables, Pre-operation check .............................5-8Coolant, Periodic maintenance ....................................8-24Coolant, Pre-operation check ........................................5-6Coolant temperature warning light .................................4-4Cup holders ..................................................................4-19

DDifferential gear oil, Periodic maintenance ..................8-22

Doors ......................Driver seat position .Drive select lever .....Drive select lever ope

EEngine break-in .......Engine oil and oil filte

maintenance .........Engine oil, Pre-operaEngine trouble warniEPS warning light ....

FFinal gear oil, PeriodFinal gear oil, Pre-opFittings and fastenerFront and rear brakeFuel, Pre-operation cFuel tank cap ..........Fuse, replacing ........

GGlove compartment

HHeadlight beam, adjuHeadlight bulb, replaHelmet indicator lighHigh-range indicatorHood .......................

IIdentification numbeIndicator lights and w

12

, Pre-operation check ................... 5-8

and lower pivot, lubrication ......... 8-43ht ................................................... 4-3

........................................................ 2-1ght .................................................. 4-5...................................................... 4-17ation check .................................... 5-7...................................................... 4-15emblies, adjusting the front ......... 4-22emblies, adjusting the rear .......... 4-27ing ............................................... 8-36

ng ................................................. 8-30...................................................... 10-1ecking ......................................... 8-43

........................................................ 6-2tion check ....................................... 5-8ation ............................................ 8-44........................................................ 9-2nts ................................................ 4-18

, replacing .................................... 8-57...................................................... 8-45 check ............................................ 5-8 and receiver ................................ 4-32...................................................... 8-57rts ................................................ 8-59

...................................................... 8-38g .................................................. 8-36


12-2

Instruments, lights and switches, Pre-operation check ........................................................................... 5-8

JJump-starting .............................................................. 8-50

KKey identification number ............................................ 11-1

LLabel locations ............................................................... 1-1Light switch .................................................................. 4-10Loading .......................................................................... 6-7Low-range indicator light ............................................... 4-2

MMain switch .................................................................... 4-1Maintenance and lubrication chart ................................ 8-6Maintenance chart, emission control system ................ 8-4Model label .................................................................. 11-2Multi-function meter unit ............................................... 4-6

NNeutral indicator light ..................................................... 4-3

OOn-Command drive knob ............................................ 4-11On-Command drive knob, operation ............................. 6-5On-Command four-wheel-drive/differential gear lock

indicator ....................................................................... 4-3Owner’s manual and tool kit .......................................... 8-2

PPanels .......................................................................... 8-11Parking ........................................................................... 6-7Parking brake ............................................................... 8-41Parking brake indicator light .......................................... 4-3Parking brake lever ...................................................... 4-13

Passenger handholdR

Rear knuckle upper Reverse indicator lig

SSafety information ..Seat belt indicator liSeat belts ...............Seat belts, Pre-operSeats ......................Shock absorber assShock absorber assSpark arrester, cleanSpark plug, inspectiSpecifications ........Stabilizer bushes, chStarting the engine Steering, Pre-operaSteering shaft, lubricStorage ..................Storage compartme

TTail/brake light bulbTire, replacing ........Tires, Pre-operationTrailer hitch bracketTroubleshooting .....Troubleshooting cha

VValve clearance ......V-belt case drain plu

Vehicle Emission Control Information label .................11-2


12-3

12

Vehicle identification number .......................................11-1W

Warranty .......................................................................11-4Wheel installation .........................................................8-46Wheel removal .............................................................8-44

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or your best ownership experience, think Genuine Yamaha!

enuine Yamaha Parts – Genuine Yamaha replacement parts are the exaciginally equipped on your vehicle, providing you with the performance and expect. Why settle for aftermarket parts that may not provide full confiden

enuine Yamaha Accessories – Yamaha only offers accessories that meeality and performance. Buy with confidence, knowing your Genuine Yamahd perform right – right out of the box.

amalube – Take care of your Yamaha with legendary Yamalube oils, lubricahey’re formulated and approved by the toughest judges we know: the Yamaat know your Yamaha from the inside out.

enuine Yamaha Service Manuals – Get the same factory manual for youchnicians at your authorized Yamaha dealer use. Service manuals are avamaha dealer or you can order them directly through yamahapubs.com (fo

enuine Yamaha products are available only from your Yamaha dealer.

ind out more at:or US consumers, please visit yamaha-motor.comor Canadian consumers, please visit yamaha-motor.ca


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OWNER’S MANUAL - Tinken · OWNER’S MANUAL READ THIS MANUAL CAREFULLY! It contains important safety information. ... 2015 8:54 AM. EBU31080 IMPORTANT MANUAL INFORMATION EBU31070