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DDC Dolphin LtdThe Fulcrum, Vantage WayPoole, Dorset BH12 4NUtel: 01202 731555 | fax: 01202 [email protected]
www.sluice.co.uk
Panamatic®
Midi & Mini
Installation instructions
2 Issue D 01/08/2010
Caution: Steam discharge
Caution: Racks and goods maybe hot
Caution:When handling process chemicals use gloves
Caution: Always isolate machine before opening
front Panel - Risk of Electric Shock
Panamatic® Midi & Mini Installation instructions
August 2010
EC DECLARATION OF CONFORMITY
Business Name:
DDC Dolphin Ltd
Declares that the machinery described:
DDC Dolphin Ltd
The Fulcrum, Vantage Way, Poole, Dorset BH12 4NU
telephone: 01202 731555 | fax: 01202 731666
email: [email protected] | www.sluice.co.uk
BS EN 60204-1:2006+A1:2009 BS EN 61000-3-2: 1995BS EN 953:1997+A1:2009 BS EN 61000-3-3: 1995BS EN ISO 12100-1:2003+A1:2009 BS EN 61000-6-1: 2001BS EN ISO 12100-2:2003+A1:2009 BS EN 61000-6-3: 2001BS EN ISO 13849-2:2008BS EN ISO 14121-1:2007BS EN 954-1:1997PD 5304:2005
Use the following standards:
and complies with the relevant essential health and safety requirements
Type: Panamatic
Conforms to the following Directives:
98/37/EC Machinery
2006/95/EC Low Voltage
2004/108/EC EMC
93/112/EC Specific Information
Mini, Midi, Maxi, Maxi Plus, Merit, Optima Models
3 Issue D 01/08/2010
4 Issue D 01/08/2010
Handle the unit with care, to avoid scuffs and scratchesduring installation.
Do not over-tighten plumbing or any other mechanicalfixtures.
Do not drop mortar, plaster or similar substances into oronto the unit.
This appliance must not be cleaned with a water jet.
DO NOT ATTEMPT TO START THE MACHINE
PRIOR TO COMMISSIONING AS DAMAGE MAY OCCUR.
USE OF THE MACHINE WITHOUT SUCCESSFUL COMMISSIONING
WILL INVALIDATE YOUR WARRANTY.
WARNING
FAILURE TO READ THIS INSTALLATION BOOK
MAY RESULT IN THE INCORRECT INSTALLATION OF
THE EQUIPMENT.
INCORRECT INSTALLATION WILL CAUSE
ABORTIVE COMMISSIONING AND RESULT IN A SUBSEQUENT
ABORTIVE COMMISSIONING CHARGE.
5 Issue D 01/08/2010
Unpacking
Remove all packaging & Vinyl Coating material carefully and dispose of appropriately.Temporarily plug machine in to mains, press grey foot pedal to open lid to remove jackingfeet & leveling screws from within chamber prior to installation. The installation kit and/oraccessories, if ordered, are also located within the chamber.
SafetyWhenever working on the machine, ensure that the power is
switched off.
Removing the front panelEnsure there is a minimum of 800mm
clearance at the front of the machine.
Remove the panel by unscrewing the two hex head bolts using a
10mm spanner. Lift the panel upwards and pull the panel gently
forward. Carefully place the front panel to one side.
Positioning the unitWe recommend that the floor below the machine is fully sealed to ensure that any leaks are
obvious.
Ensure that the unit is sited to give easy access from the front, both for operators and for
maintenance.
Ensure that the machine is level, use jacking feet if necessary.
Connecting to the soil pipeThe Panamatic requires five 3” elbows to make up a complete “P”
trap. The 3” trap should connect immediately to a 4” swept tee or
swept bend via a 3”-4” reducer. Under no circumstances shouldshort or 90o elbows be used. Ensure that the 110mm swept tee orswept bend has a reasonable gravity fall. The 4” soil pipe must be a
nominal height of 260mm high (floor to mid-point of soil).
The waste should take the most direct route to the soil stack or drain. Do not use 90o elbows.Use swept bends only. Ensure that adequate rodding access points are provided and that the
pipe work is fully supported throughout with a minimum gravity fall of 1:40.
Fitting an air admittance valveIf the soil stack is more than 2 meters away from the machine, an air admittance valve should
be fitted upstream of the unit. The air admittance valve should rise to at least 900mm.
Diagram 1
1. 2” Waste Trap2. 4”-2” Reducer3. 4” Swept Tee4. Air Admittance Valve
4
4
3
3
2
2
11
6 Issue D 01/08/2010
Connecting to the water supplyThe Panamatic requires a cold water supply only and incorporates
its own water storage tank with a WRAS approved Class ‘A’ air gap
and water solenoid valve.
Ideally, the machine should operate directly from the rising water
mains supply. However, it may be connected to a suitable header
tank providing that a minimum flow rate is:
Water Pressure required = 1 bar minimum – 6 bar maximumMinimum Water Flow required = Cold Feed – 18L/min at 1 bar
An approved double check valve should be fitted prior to the connection of the isolator.This is to prevent any risk of chemicals/contaminates from the flexible hose entering the
water supply.
We recommend using a minimum of 15mm copper pipe throughout the water supply line to
provide adequate supply rates. Connect the water supply to the unit using a 2.5 metre
flexible hose (which is supplied with the unit), one end will be connected to the water
solenoid valve and the other end to be connected by installer to the isolator valve.
In case of emergency, please ensure that operators have easy access to switch off thewater supply.
Fitting the overflowThe Panamatic is supplied with a 22mm compression fitting for
the overflow pipe. Ideally, the pipe should go directly to the soil
pipe via a sight glass. Ensure that the overflow has a naturalgravity fall.
Alternatively, the overflow may empty into a visible floor drain or
through an outside wall.
Connecting to the electrical supplyThe unit is Single Phase (230-240 VAC 50 HZ) and is supplied with a 2.5 meter length of 3
core 4mm2 cable. The cable should be connected to an approved 13amp fused neonswitched spur isolator with RCD and over current protection.
In case of emergency, please ensure that operators have easy access to the electrical.
Earth bonding the machineEarth bonding must be in accordance with current IEE Regulations. An earth stud is fitted
to the rear of the machine for this purpose.
Boxing inWhere it has not been possible to fit the machine up tight against the rear wall, we
recommend that the gap between the rear of the machine and the wall is boxed in. This will
prevent items from falling down behind in areas that may be difficult to reach.
Fitting a scalematic scale inhibitorPlease follow the instructions included with the Scalematic unit. Scalematics are connected
to incoming cold water supply. Ensure the directional arrow on the fitting is correct.
22
7 Issue D 01/08/2010
Fitting a detergent systemWhere a detergent system has been ordered, the pump will have been fitted to the
Panamatic at the factory before dispatch and the initial supply of detergent (usually 5 litres)
will have been placed inside the chamber.
If a wire basket (or storage cupboard) has been supplied to hold the 5 litre chemical
container, please screw this to a wall within 1 metre of the sluice. The basket/storage
cupboard should be in full view of the person responsible for keeping the detergent topped
up and at a convenient height for easy removal of the container. Care should be taken to
ensure that the lid of the Panamatic is able to open fully and freely.
An Installation Kit is available from the manufacturers at an extra charge.This kit comprises of:
Drain system1 x 600mm length of 80mm/3” pipe
5 x 3” Elbow (65-08-014)
1 x 3”- 4” Reducer (65-08-017)
1 x 3” Female Connector (65-08-015)
Cold water supply1 x 15mm isolator tap
1 x 15mm double check non-return valve
Power supply1 x white 13amp safety isolating switch
2 metres 6mm earth cable, crimped one end for ease of connection
1 x earth clamp
The kit if ordered is stored in the chamber.
Typical ColdWater
Termination Valve
Typical DoubleCheck Valve
PA
NA
MA
TIC
WA
ST
E H
EIG
HT
S3
60
mm
MA
X26
0m
m N
OM
160
mm
MIN
60
0
958
1038
WA
TE
R IN
LE
T P
IPE
W
RA
S A
PP
.N
O.0
40
150
1 0
2/0
5/0
75
55
68
HY
DR
AL
EC
TR
IC H
YD
RA
VE
ND
34
0
766
360 MAX
260 NOM
160 MIN
22
50
0
TA
NK
OV
ER
FIL
LØ
22 P
IPE
34
0 (
LE
FT
– R
IGH
T)
8 Issue D 01/08/2010
9 Issue D 01/08/2010
Commissioning once installed
Once the Panamatic has been installed, please complete the Pre-Commissioning Check List
below in black ink and Fax back on 01202 724855. Our team will then contact you to
arrange commissioning.
*Please note that you will be charged for abortive commissioning visits at our standard
call-out rate in the event that the information given below is incorrect.
PanamaticPre-Commissioning check list
Please give 5 days notice of commissioning
Site Name
Location of Unit
Is the water pressure & flow rate correct?
Is the P or S trap finally connected to a 110mm/4” soil pipe?
Is the unit earth bonded?
If the Panamatic is connected to the mains water supply, has a
non-return valve been fitted?
Is the water supply connected to the unit via a flexible hose?
Do staff have easy access to switch the water supply off?
Has the correct RCD & over current protection been fitted?
Does the electrical supply terminate in a switched neon fused spur
and do staff have access to the isolator?
Has the overflow been connected correctly?
Is the unit level?
If a Scalematic system has been fitted, is there an isolator valve
upstream for easy cartridge change?
Signed
Print Name
Company/Position
Contact Telephone Number
Date
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
�
10 Issue D 01/08/2010
DDC Dolphin Product Range:
• Incomatic macerators, for clinical waste disposal
• Pulpmatic macerator, for pulp product disposal
• Nappimatic macerators, for children’s nappy disposal
• Panamatic sluicer-disinfectors, for washing and disinfecting
bedpans, commode pots, urine bottles and similar utensils
• Hygenex stainless steel sluices and disposal hopper
• Sluiceroom accessories
“The Sluiceroom Company”
The Fulcrum, Vantage Way Poole BH12 4NU United Kingdom
Tel: +44 (0) 1202 731555
Fax: +44 (0) 1202 731666
www.sluice.co.uk
