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PARTNER / BERLINGO 4WD Restyled versions – SERIES II (From Transformation no : 3301000 (Juin 2004) Mechanical assembly 0.001 E.C 1963B – 08/02/06 MECHANICAL ASSEMBLY PARTNER / BERLINGO SPARE PARTS CATALOGUE

PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

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Page 1: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

PARTNER / BERLINGO 4WD Restyled versions – SERIES II

(From Transformation no : 3301000 (Juin 2004)

Mechanical assembly 0.001

E.C 1963B – 08/02/06

MECHANICAL ASSEMBLY PARTNER / BERLINGO SPARE PARTS CATALOGUE

Page 2: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

PARTNER / BERLINGO 4WD Restyled versions - SERIES II

Identification 0.005

E.C 08/02/06

LOCATION OF TRANSFORMATION PLATE

The Partner/Berlingo 4WD passenger vehicles (PV) do not have the transformation no. on the PSA manufacturer’s plate. However, a transformation number is located on Dangel’s plate. For example : Label situated in the engine compartment near the manufacturer’s plate.

Automobiles DANGEL TRANSFORMATION N°

3301250

Page 3: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4WD Restyled versions - SERIES II

(From June 2004)

Exhaust DW10 (HDI)

Engine 0.010

E.C 08/02/06

1

2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17

vehicle parts99.0.14365.8099.3.14125.8033.0.14452.8034.0.15236.8099.0.13466.80

064132.0.13136.80

32.0.13793.8099.0.11337.80

vehicle parts 32.0.13443.80

vehicle parts 33.0.14833.8099.9.15241.8034.0.15240.80

vehicle parts

Catalytic converter ( cut at 837 mm) Flat washer Collar Ø 54 Intermediate pipe Silencer mounting Nut HM10 x 1.5 Contact washer Ø 10 Silencer mounting spacer (Version without trailer hitch) Silencer mounting spacer (side member) Screw HM10 x 1.5 L = 80 Collar Rear Silencer Rubber hanger Heat shield under fuel tank Cable clip Connection lug Rubber hanger

1 4 1 1 1 4 8 2

4 4 1 1 2 1 1 1 1

Page 4: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Exhaust DW8

Engine 0.020

E.C 08/02/06

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

vehicle parts 32.0.13834.8033.0.14833.8099.3.14125.8033.0.14451.8034.0.15236.8099.0.13466.80

064132.0.13136.80

32.0.13793.8099.0.11337.8032.0.13835.80

vehicle parts 99.9.15241.8034.0.15240.80

vehicle parts

Collar Catalytic converter Heat shield under fuel tank Collar Ø 54 Intermediate pipe Silencer mouting Nut HM10 x 1.5 Contact washer Ø 10 Silencer mounting spacer (Version without trailer hitch) Silencer mounting spacer (side member). Screw HM10 x 1.5 L = 80 Rear silencer Rubber hanger Cable clip Intermediate hook Rubber hanger

2 1 1 1 1 1 4 8 2

4 4 1 2 1 1 1

Page 5: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled versions - SERIES II

(From June 2004)

Exhaust DV6

Engine 0.025

08/02/06

1

2 3 4 5 6 7 8 9 10 11 12 13 14

32.0.13136.80

34.0.15236.8020.0.10017.8034.0.15240.8099.9.15241.80

vehicle parts vehicle parts

33.0.14833.8034.0.15445.8032.0.13793.80

064199.0.11337.80

vehicle parts34.0.15397.80

Silencer mounting spacer (Version without trailer hitch) Silencer mounting Collar Intermediate hook Cable clip Intermediate pipe (cut at 1310,4 mm) Rubber hanger Heat shield under fuel tank Intermediate hook Silencer mounting spacer Contact washer Ø 10 Screw HM10 x 1.5 L = 80 Collar Rear silencer

2

1 1 1 1 1 3 1 1 4 8 4 1 1

Page 6: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine mount DW8

Engine 0.030

08/02/06

1 2 3

33.0.14566.80 vehicle partsvehicle parts

Engine mount Screw Torx M10 Collar nut HM 10

1 3 1

Page 7: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine mount DW10 (HDI)

Engine 0.040

E.C 08/02/06

1 2 3

33.0.14565.80vehicle parts vehicle parts

Engine mount Screw Torx M10 Collar nut HM 10

1 3 1

Page 8: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine mount DV6

Engine 0.045

08/02/06

1 2 3 4 5 6

vehicle partsvehicle parts

99.0.15597.803862

99.3.15447.8034.0.15521.80

Engine mount Collar nut Screw CHC M10 L =120 cl 10.9 Zn Flat washer Ø 10 Pin Ø 13 L = 10 Mounting spacer

1 1 3 3 2 1

1

6

4

3

2

5

Page 9: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Lower engine mount DV6

Engine 0.046

08/02/06

1

2

3

4

5

34.0.15825.80

vehicle parts vehicle parts vehicle parts vehicle parts

Mount power unit DV6 Screw H M12-60 Collar nut M12 Screw H M10-70 Nut H M10

1

1

1

1

1

4 5 2 3 1

Page 10: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box mounting

BV / BT 0.050

E.C 08/02/06

1 2 3 4 5 6 7 8 9

Origine véhiculeOrigine véhiculeOrigine véhiculeOrigine véhiculeOrigine véhiculeOrigine véhiculeOrigine véhiculeOrigine véhicule

33.0.14590.80

Mounting fitting bolt Lock nut HM12 x 1.75 Gear box mount Nut HM8 x 1.25 Cup Battery holder bay Spacer Ø 17 Washer Gear box mounting

1 1 1 2 1 1 1 1 1

Page 11: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine accessories

BV / BT 0.060

E.C 08/02/06

1 2

3 4 5

33.0.14347.8099.3.14357.80

33.0.14375.8033.0.14376.8033.0.14342.80

DW8 & DW 10 (HDI) Water hose fitting Collar

DW10 Réducer Air fitting Heat shield Air metering unit

1 2

1 1 1

5

2

4

2

3

1

Page 12: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine accessories DV6 Without crawler gear

Engine 0.070

08/02/06

1 2 3 4 5 6 7 8 9 10 11

vehicle parts vehicle parts

34.0.15595.8034.0.15594.8034.0.15593.80

206434.0.15604.80

vehicle parts vehicle parts

99.0.15770.8034.6.15603.80

Pipe Air meter unit Pipe Pipe Air fitting Screw HRDIL M6 L = 16 Pipe mounting Pipe Screw Torx Flat washer Ø 6 x Ø 17 Air meter unit mounting

1 1 1 1 1 2 1 1 4 4 1

3

8

7

6

42

1

11

10

9

5

Page 13: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Engine accessories DV6 With crawler gear

Engine 0.080

08/02/06

1 2 3 4 5 6 7 8 9 10 11 12

vehicle parts vehicle parts

34.0.15595.8034.0.15662.8034.0.15593.8034.0.15661.8034.0.15660.80

vehicle parts vehicle parts

99.0.15770.8034.6.15603.80

2064

Pipe Air meter unit Pipe Pipe Air fitting Air metering unit Crawler gear Mounting Pipe Screw Torx Flate washer Ø 6 x Ø 17 Air meter unitmounting Screw HRDIL M6 L = 16

1 1 1 1 1 1 1 1 4 4 1 2

Page 14: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Transfer box

BV / BT 1.001

E.C 08/02/06

A

1

2

2a

3 4 5 6 7 8

9

10

11 12 13 14

34.1.15286.9134.1.15286.92

vehicle parts

34.1.14709.8034.1.15428.80

34.1.14709.91

34.1.15428.91

99.3.11918.8099.2.14854.8099.0.12567.8099.1.15712.8099.1.15710.8099.1.13696.80

29592958

22.1.10287.802958

99.9.13414.8099.9.13415.8032.1.13122.8032.1.13123.80

New transfer box assembly Transfer box assembly (standard exchange) Screw HM8 Rear axle output housing DW8 & DW10 Rear axle output housing DV6 Assembled housing (2+3+4+15 nb) DW8 & DW10 Assembled housing 2+3+43+15 nb) DV6 Locking ring Ball bearing Ø 25 x Ø 47 x 12 Filler cap M16 x 1.5 Lip seal Ø 35 x Ø 65 x 10 Quadring seal Ø 59.92 x 3.53 Lip seal Ø 24 x Ø 47 x 7

Drain plug (according to equipment) Drain plug M16 Drain plug M18 Plug seal Ø 16 Plug seal Ø 18 Breather Breather protector Tachometer pinion 14 t-tooth Tachometer screw 18 thread

1 1

3 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

Page 15: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Transfer box DW8 (15x76) + DV6/ DW10 (17x71) Movement restart

BV / TB 1.010

E.C 08/02/06

A

1 2 3

4

5 6 7 8 9 10

34.1.15351.9134.1.15352.91

34.1.14852.8099.1.13696.8099.1.15139.80

34.1.14726.8034.1.14727.80

34.1.14729.8099.5.13652.8099.2.14754.8034.1.14728.8099.1.14752.8099.0.12567.80

Differential housing assembly DW8 (15x76) Differential housing assembly DW10 TD (17x71) Lip seal mounting Lip seal Ø 24 x Ø 47 x 7 O-ring Ø 63 x 2 Start pinion 17x71 (DW10) Start pinion 15x76 (DW8) Spacer Set of adjustings shims Ø 40 x Ø 47 Tapered bearing Ø 35 x Ø 68 x 18 Nut M35 x 1.5 Plug Ø 68 x 8 Drain plug M16 x 1.5

1 1

1 1 1

1 1

1 1 2 1 1 1

Page 16: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Front differential Engine 1.020

E.C 08/02/06

1

2

3

2 4

30.1.12382.8033.1.14378.80

34.1.15539.91

32.3.13858.80

32.3.13321.7034.1.15538.91

Ring gear DW8 (76 teeth) Ring gear DW10 /DV6 (71 teeth)

Limited slip version

Assembled differential assembly (without ring gear) Spring for LS

Free differential version Differential casing Ø 84 Sun gear assembly : (planet gear + spindle + pins + friction washers)

1 1

1 4

1 1

4

2

1

3

Page 17: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW8

GB / TB 1.030

E.C 08/02/06

1 2 3 4 5 6 7 8 9 10

9 11 12 13 14 15

33.1.13927.8033.1.14471.80

vehicle parts 33.1.14468.8032.1.13921.7034.1.14575.8033.1.14470.80

vehicle parts 33.1.14473.8032.1.14618.80

33.1.14434.8032.1.14493.8032.1.14189.8032.1.14017.8034.1.15067.8032.1.14014.80

Standard Shift lever Selector lever Selector rod Actuating lever mounting Actuating lever Shift rod Metal connector Link rod Control rod Gear lever shim

Crawler gear option Forward gear reducer control rod Adhesive cap Knob spacer Gear lever knob Bushing Shift prohibit or cable

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

1 4

3

8

2

5

9

6

121

1

10

14

7

15

Page 18: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box Cable control DW10 1st montage ( to no. 3301302)

GB / TB 1.040

E.C 08/02/06

1 2 3 4 5 6 7 8 9 10 11 12

13

14 15 16 17 18 19 20

27

22 23 24 25 26 27

vehicle parts 6631

99.0.14087.8034.1.15234.8099.1.10832.8034.1.14813.8099.0.10306.8034.1.14818.80

302699.7.14817.80

38202067

34.1.15243.7234.1.15243.73

34.1.15243.8034.1.15243.7199.3.14815.8034.1.14796.6999.0.13486.8034.1.14872.8034.1.14819.80

34.1.14811.8034.1.14869.80

32.1.14014.8032.1.14493.8032.1.14189.8032.1.14017.8034.1.15067.8034.1.15278.80

Standard Nut HM6 Flat washer Ø 6 x Ø 14 x 2 Stud M6 x 1 Gear control housing Screw Torx M8 x 1.25 L = 15 Gaiter fixing plate Screw HM5 Lg = 16 Lower gaiter Collar Cable gaiter Screw HM8 x 1.25 L =25 Washer Ø 8 x Ø 14 Selector cable Lgth = 950 Shift cable Lgth = 980 Cable bracket Actuating lever pin Saw tooth ring Ø 10 Sheat stop clip Shoulder rivet M10 x 1.5 Cable gaiter Lever gaiter Assembled gear lever (passenger vehicles) Assembled gear lever (commercial vehicles)

Crawler gear option Crawler gear 1st cable Adhesive cap Knob spacer Gear lever knob Bushing Assembled gear lever

4 6 4 1 2 1 2 1 4 2 1 4

1 1

1 1

1 1 2 1 1 1 1 1 1

1 1 1 1 1 1

Page 19: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box Cable contrôle DW10 / DV6 2nd mounting (from no. 3301303)

GB / TB 1.045

08/02/06

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15

16 17 18 19 20 21 22 23 29

24 26 27 28 29

vehicle parts 6631

99.0.14087.8034.1.15234.8099.1.10832.8034.1.14813.8099.0.10306.8034.1.14818.80

302699.7.14817.8034.1.15273.8099.0.10692.80

39854242

34.1.15243.7234.1.15243.73

34.1.15235.8099.0.15328.8034.1.15243.6934.1.15282.8034.1.15243.7199.3.14815.8034.1.15318.8034.1.14819.8034.1.15277.80

32.1.14014.8034.1.15566.8032.1.14017.8034.1.15067.8034.1.15278.80

Standard Nut HM6 Flat washer Ø 6 x Ø 14 x 2 Pin M6 x 1 Gear control housing Screw Torx M8 x 1.25 L = 15 Gaiter fixing plate Screw HM5 L = 16 Lower gaiter Collar Cable gaiter Closing plate Screw THRDL M6 L = 12 Screw CHC M8 x 1.25 L = 16 Washer Ø 8 x Ø 14 Selector cable L = 950 Selector cable L = 980 sheath stop mounting Shoulder rivet M8 x 1.25 sheath stop clip Modified selection transfert Actuating lever pin Saw tooth ring Ø 10 Outer gaiter plate Lever gaiter Assembled gear lever

Crawler gear option Crawler gear 1st cable Gear grid with lever Gear lever knob Bushing Assembled gear lever

4 6 4 1 2 1 2 1 4 2 1 4 1 1

1 1

1 1 2 1 1 1 1 1 1

1 1 1 1 1

Page 20: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW8

GB / TB 1.050

E.C 08/02/06

1

2 3 4 5 6

7

8

9

34.1.15347.9134.1.15348.9134.1.15349.9134.1.15350.91

34.1.15347.9234.1.15348.9234.1.15349.9234.1.15350.92

99.0.13637.8033.1.14470.80

086099.0.14938.8099.0.14939.80

34.1.14849.80

vehicle parts

33.9.14458.80+99.6.14757.80

New GB DW8B (axle 15x76) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip

GB standard exchange DW8B (axle 15x76) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip Pin M7 /100 32-12-20 Metal connector Onduflex washer Ø 10 Screw HM10 x 1.5 L = 55 Screw HM10 x 1.5 L = 110 Differential (please give GB no when ordering) Nut HM7 x 1

Crawler gear option (until : 12/2004) Reverse switch

1 1 1 1

1 1 1 1

2 1 2 1 1

1

2

1

9

Page 21: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW10 1st mounting (to no. 3301302)

GB / TB 1.060

E.C 08/02/06

1

2 3 4 5 6

7

8 9 10 11

12

34.1.15343.91 34.1.15344.9134.1.15345.9134.1.15346.91

34.1.15343.92 34.1.15344.9234.1.15345.9234.1.15346.92

99.0.13637.8034.1.15244.80

086099.0.14938.8099.0.14939.80

34.1.14849.80

vehicle parts 34.1.15281.80

48064846

33.9.14458.80 +99.6.14757.80

New GB DW10TD (axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip

GB standard exchange DW10TD (axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip Stud M7 /100 32-12-20 Metal connector Onduflex washer Ø 10 Screw HM10 x 1.5 L = 55 Screw HM10 x 1.5 L = 110 Differential housing (please give GB no when ordering) Nut HM7 x 1 Selector rof Washer Ø 8 Screw HM8 x 1.25 L = 30

Crawler gear option (until : 12/2004) Reverse switch

1 1 1 1

1 1 1 1

2 1 2 1 1

1

2 1 1 1

1

3

2

12

109

11

Page 22: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW10 2ème montage (A partir de N° 3301303)

GB / TB 1.070

08/02/06

1

2 3 4 5 6

7

8 9 10 11

34.1.15741.91 34.1.15742.9134.1.15743.9134.1.15744.91

34.1.15741.92 34.1.15742.9234.1.15743.9234.1.15743.92

99.0.13637.8034.1.15244.80

086099.0.14938.8099.0.14939.80

34.1.14849.80

vehicle parts 34.1.15281.80

48064846

New GB DW10 (Drive axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip

GB standard exchange DW10 (Drive axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip Pin M7 /100 32-12-20 Metal connector Onduflex Washer Ø 10 Screw HM10 x 1.5 L = 55 Screw HM10 x 1.5 L = 110 Differential housing (Please give GB no. when ordering) Nut HM7 x 1 Selector rod Washer Ø 8 Screw HM8 x 1.25 L = 30

1 1 1 1

1 1 1 1

2 1 2 1 1

1

2 1 1 1

109

3

11

Page 23: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DV6

GB / TB 1.075

08/02/06

1

2 3 4 5 6

7

8 9 10 11

34.1.15745.91 34.1.15746.9134.1.15747.9134.1.15748.91

34.1.15745.92 34.1.15746.9234.1.15747.9234.1.15748.92

99.0.13637.8034.1.15244.80

086099.0.14938.8099.0.14939.80

34.1.14849.80

vehicle parts 34.1.15281.80

48064846

New GB DV6 (axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip

GB standard exchange DV6 (axle 17x71) Free differential Limited slip Crawler gear + free differential Crawler gear + limited slip Pin M7 /100 32-12-20 Metal connector Onduflex washer Ø 10 Screw HM10 x 1.5 L = 55 Screw HM10 x 1.5 L = 110 Differential housing (please give GB N° when ordering) Nut HM7 x 1 Selector rod Washer Ø 8 Screw HM8 x 1.25 L = 30

1 1 1 1

1 1 1 1

2 1 2 1 1

1

2 1 1 1

1

109

3

11

Page 24: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DV6 Restriction for crawler gear engagement From N°3301303

GB / TB 1.080

08/02/06

1 2 3 4 5

34.1.15283.8032.1.14013.8034.1.15650.8034.1.15293.8034.1.15284.80

Modified selector lever Control mount Mount screw Mount spacer Mount screw

1 1 2 2 1

5

1

2 3

4

Page 25: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW8 Restriction for crawler gear engagement From N°3301303

GB / TB 1.085

08/02/06

1 2 3 4 5 6

34.1.15283.8032.1.14013.8023.5.12663.80

480634.1.15293.8034.1.15284.80

Modified selector lever Control mounting Screw HM8x125 L 35 Flat washer 8x16 size 2 Spacer mounting Mount

1 1 2 2 2 1

1 3 42 5

6

Page 26: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Gear box DW10 Restriction for crawler gear engagement From N°3301303

GB / TB 1.090

08/02/06

1 2 3 4 5

34.1.15283.8032.1.14013.8034.1.15650.8034.1.15293.8034.1.15354.80

Modified gear lever Control mounting Mount screw Mount spacer Mounting DW10

1 1 2 2 1

5

1

2 3

4

Page 27: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Front lateral transmission Limited slip version DW8 all types version DW10 / DV6

Transmission 2.001

E.C 08/02/06

N° spare part PSA: 3272.FP

N°spare part PSA : 3272.LP

Left front transmission : origin Partner / Berlingo for 29 thoot tachometer pinion and 5.3 ABS sensor Left front transmission : origin Partner / Berlingo for 29 thoot tachometer pinion and 5.3 ABS sensor Note : Vehicle original right front transmission in all cases.

1

Page 28: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear drive axle 1st mounting (to no.3301748)

Rear crossmember 3.001

E.C 08/02/06

1

1

2 3 4 5 6 7

34.3.14925.9134.3.14926.91

34.3.14927.9134.3.14928.91

34.3.14929.91

34.3.14930.91

34.3.14925.9234.3.14926.92

34.3.14927.9234.3.14928.92

34.3.14929.92

34.3.14930.92

99.1.12911.8099.0.12567.8022.1.10287.80

295999.9.13414.8099.9.13415.80

NEW REAR DRIVE AXLE ASSEMBLY WITH Free differential rear drive axle 11x45 DW8 B Free differential rear drive axle 8x27 DW10TD Limited slip 11x45 DW8B Limited slip 8x27 DW10TD Limited slip & locking 11x45 DW8B Limited slip & locking 8x27 DW10 TD STANDARD EXCH. REAR DRIVE AXLE ASSEMBLY WITH Free differential 11x45 DW8 B Free differential 8x27 DW10TD Limited slip 11x45 DW8B Limited slip 8x27 DW10TD Limited slip & locking 11x45 DW8B Limited slip & locking 8x27 DW10 TD Lip seal Ø 48 x Ø 58 x 10 Filler cap M16 Lip seal Ø 16 (not visible) Drain plug (not visible) Breather Breather protector

1 1

1 1

1

1

1 1

1 1

1

1

2 1 1 1 1 1

Page 29: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear drive axle 2nd mounting (from nb. 3301749)

Rear transmission 3.005

08/02/06

1

1

2 3 4 5 6 7

34.3.14925.9134.3.14926.91

34.3.14927.9134.3.14928.91

34.3.15821.9134.3.15822.91

34.3.14925.9234.3.14926.92

34.3.14927.9234.3.14928.92

34.3.15821.92

34.3.15822.92

34.3.15441.802026

99.1.12911.8099.0.12567.8022.1.10287.80

295999.9.13414.8099.9.13415.80

NEW REAR DRIVE AXLE ASSEMBLY WITH Free differential 11x45 DW8 Free differential 8x27 DW10 / DV6 Limited slip 11x45 DW8 Limited slip 8x27 DW10 / DV6 Limited slip & locking 11x45 DW8 Limited slip & locking 8x27 DW10 / DV6 STANDARD EXCHANGE REAR DRIVE AXLE ASSEMBLY WITH Free differential 11x45 DW8 Free differential 8x27 DW10 / DV6 Limited slip 11x45 DW8 Limited slip 8x27 DW10 / DV6 Limited slip & locking 11x45 DW8 Limited slip & locking 8x27 DW10 / DV6 From N°3301749 To N°3302084 Additional parts required (see page 3.015) Mounting for vacuum tank Flat washer Ø10 Lip seal Ø 48 x Ø 58 x 10 Filler cap M16 Seal Ø 16 (not visible) Drain plug (not visible) Breather Breather protector

1 1

1 1

1

1

1 1

1 1

1

1

1 1

2 1 1 1 1 1

Page 30: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear drive axle differential locking control 1st mounting (to nb. 3301748)

Rear crossmember 3.010

E.C 08/02/06

1 2 3 4 5 6 7 8 9 10 11 12 13 14

508332.3.13660.7699.0.13973.8099.3.13853.8099.2.13481.8032.3.13660.7599.4.11178.80

806433.3.14395.80

81848049

32.1.14044.7036932026

Lock nut HM6 x 1 Lower lever Screw CHC M6 x 1 L = 35 Pin Ø 4 L = 30 Bearing Upper lever Ball joint cage Ø 13 Boot Stopper Trust collar RA 120 O-ring Ø 12.42 x 1.78 Vaccum tank Screw HM10 x 1.5 L = 20 cl 8.8 Washer Ø 10 x Ø 20

1 1 1 2 2 1 1 2 1 1 1 1 4 4

View position latch

Page 31: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear drive axle Rear differential locking control 2nd mounting (from nb 3301749)

Rear crossmember 3.015

08/02/06

1 2 3 4

4

5 6 7

8 8

9 10 11 12 13 14 15 16

32.1.13658.803812

32.3.13987.8034.3.15255.8034.3.15440.80

99.1.13968.8099.9.15237.8099.9.15375.80

34.3.15254.8034.3.15441.80

8049806081848064806920263820

99.0.13484.80

Control fork Screw HM8 Lg =20 cl8.8 Stopper Locking or rear drive axle Rear differential (at 3301749 to 3302083) Rear differential (from nb. 3302084) O-ring Ø 14 x 2 Spring Ø 22 Boot Ø 32 Mounting for vacuum tank (at 3301749 to 3302084) Mounting for vacuum tank (from nb. 3302084) O-ring Ø 12.42 Vacuum tank Thrust collar Ra 12.32 Gaiter Thrust collar Ra 9 Flat washer Ø 10 Screw HM8 L = 25 cl 8.8 Flat washer Ø 8

1 1 1 1

1

2 1 1

1 1

1 1 1 1 1 1 2 2

1112

1314

10

98765

4 321

15

16

Page 32: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear lateral transmission

Rear crossmember 3.020

E.C 08/02/06

1

2

2

32.3.13350.8032.3.13351.80

32.3.13353.8032.3.13354.80

34.3.15750.9134.3.15751.91

662066106621

Without ABS New right lateral transmission New left lateral transmission

With ABS (29 tooth tachometer pinion) New right lareral transmission New left lateral transmission

With ABS (48 tooth tachometer pinion) New right lareral transmission New left lateral transmission

+ Transmission nut retainer Pin Transmission nut (see view 6.020 and 6.030)

1 1

1 1

Page 33: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Suspension Front suspension/Stearing

5.001 E.C 08/02/06

1 2 3 4 5 6 7 8 9

vehicle parts 99.0.14694.8099.0.12300.8099.0.12779.8099.0.13466.8030.5.11520.8099.0.12781.8032.5.13895.80

2105

Front cradle Washer Ø 12 Screw HM12 x 1.75 L = 120 cl 10.9 Screw HM10 L = 65 cl 10.9 Nut HM10 Suspension raiser Screw HM4 L = 16 Stabilizer bar connecting rod Flanged nut HM10

1 6 6 2 2 2 2 2 2

Page 34: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Longitudinal transmission Transmission 4.001

E.C 08/02/06

1

2 3 4 5 6 7

99.1.15709.8099.115707.80

34.4.15180.8099.1.13570.8034.4.15320.9199.0.13467.8099.0.12429.80

O-ring Ø 23 2 FKM 80 O-ring Ø 65 2.5 FKM 80 Assembled flange O-ring Ø 43 x 6 Assembled complete transmission Grower washer W10 Screw CHC M10 Lg = 30

1 2 1 2 1 8 8

Page 35: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Visco -coupleur Transmission 4.010

E.C 08/02/06

A

1 2 3 4 5 6 7 8 9 10 11 12

34.4.15070.91

99.2.14907.8034.4.15316.8034.4.15233.8034.4.15070.8099.1.12549.8099.1.14840.8034.4.14878.7099.0.10119.8099.0.13117.8034.4.14911.7299.0.13467.80

6996

Visco-coupleur frame assembly Ball bearing Ø 50 x Ø 72 x 12 Stopper Visco-coupleur Visco-coupleur frame Plug Ø 22 x 7 Lip deal Ø33 x Ø 55 x 10 Thrust washer Grower washer Ø 6 Screw CHC M6 x 1 Lg = 30 Bushing Grower washer Ø 10 Screw CHC M10 x 1.5 Lg = 35

1

1 1 1 1 1 1 1 2 2 1 4 4

Page 36: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Steering lock stop Front suspension/Stearing

5.010 E.C 08/02/06

1 2 3 4 5 6

7

8

9

10

11

12 13

14

32.5.14115.8099.0.12772.8033.5.14462.80

vehicle parts vehicle parts vehicle parts

vehicle parts vehicle parts

99.0.11337.8099.0.15116.80

32.5.13825.80

32.5.14114.8032.5.14129.80

34.5.15353.91

33.0.14372.802064

33.5.14247.8033.5.14248.80

Front body panel plug Rivet Ø 4 x 16 Steering extension Steering screw Nut HM8 x 1.25 Metal clip Washer Ø 10 (DW8B) Washer Ø 12 (DW10TD Screw HM10 x 1.5 L = 80 (DW8B) Screw HM12 x 1.5 L = 85 (DW10TD) Rack spacer Rack DW8B (left-hand drive) Rack DW10 /DV6 (left-hand drive) High pressure pipe DW8et DW10 High pressure pipe DV6 Raiser plate Screw HM6 L = 16

Crawler gear only version

Steering lock stop DW8B Steering lock stop DW10TD

1 4 1 2 2 2

2 2

2 2

2

1 1

1

1 1

1 1

11

Page 37: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear end 1/2 1 st mounting to nb.3301870

Rear suspension 6.001

E.C 08/02/06

1 2 3 4 5 6 7 8 9 10 11

12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

33.6.14876.80 vehicle partsvehicle partsvehicle parts

30.6.11898.8099.0.12857.80

vehicle parts vehicle parts vehicle partsvehicle parts vehicle parts

32.3.13318.8032.3.13799.80

vehicle parts 32.6.13083.80

vehicle parts 32.3.13403.8099.0.13472.8099.0.10276.8099.0.13466.80

20263817

vehicle parts vehicle parts

30.6.12319.8032.3.13404.80

381032.3.13825.8034.3.15267.8030.3.12804.80

Rear crossmember Anti-roll bar Right torsion bar Front fixing plate Cap Ø 70 Screw HM10 x 1.5 L = 45 cl 10.9 Screw Torx M8 x 1.25 Eccentric washer Brake compensator Spring Left torsion bar Rear axle mounting Lockable rear axle mounting (Option) Washer Ø 8 Compensator bracket Screw HM8 x 1.25 Axle mounting yoke Washer Ø 12 x Ø 24 Nut HM12 x 1.5 Nut HM 10 x 1.5 Washer Ø10 x Ø 20 Screw HM10 x 1.5 Screw HM 10 x 1.5 + washer Ø 10 Screw HM 8 x 1.00 + washer Ø 8 Rubber mounting Drive axle mounting bracket Screw HM12 x 1.5 L = 106 Spacer Plastic washer Flexible joint

1 1 1 2 2 1 4 4 1 1 1

1 1

2 1 2 2 2 2 4 4 4 2 4 2 2 2 4 2 4

Page 38: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear end 2/2 1st mounting from nb. 3301870

Rear suspension 6.010

E.C 08/20/06

See previous plate : PLANCHE 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

99.0.12786.80vehicle parts vehicle partsvehicle parts

99.0.10117.8099.0.10559.8030.6.12571.8099.0.10063.8099.0.13807.80

vehicle parts vehicle partsvehicle parts vehicle partsvehicle parts

34.6.15313.80

Screw CHC M10 x 1.5 L = 45 cl 10.9 Shock absorber Handbrake clip Screw HM16 x 1.5 l = 125 Washer Ø 16 x Ø 32 x 3.5 Nut HM16 x 1.5 Screw CHC M16 x 1.5 L = 106 Nut HM8 Screw HM8 L = 45 Mounting bolt Screw Torx M10 L = 43 Front joint Washer Lock nut HM12 x 1.25 Rear flexible mount

1 2 2 2 4 4 2 2 2 2 4 4 2 2 2

Page 39: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear end 1/2 2nd mounting from nb 3301871

Rear suspension 6.011

08/02/06

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

33.6.14876.80vehicle parts vehicle partsvehicle parts

30.6.11898.8099.0.12857.80

vehicle parts vehicle partsvehicle parts vehicle partsvehicle parts

34.3.15142.80vehicle parts

32.6.13083.80vehicle parts

99.0.13472.8099.0.10276.80

vehicle parts 30.6.12319.80

vehicle parts 34.6.15144.8099.0.15420.8034.3.15369.8099.4.15374.8032.3.13825.80

Rear crossmember Anti –roll bar Right torsion bar Front fixing plate Cap Ø 70 Screw HM10 x 1.5 L = 45 cl 10.9 Screw Torx M8 x 1.25 Eccentric washer Brake compensator Spring Left torsion bar Rear axle mounting Washer Ø 8 Compensator bracket Screw HM8 x 1.25 Washer Ø 12 x Ø 24 Nut HM12 x 1.5 Screw HM 10 x 1.5 + washer Ø 10 Rubber mount Screw HM 8 x 1.00 + washer Ø 8 Joint mounting Screw HM12 x 1.5 L = 100 Spacer size 5.5 Bushing Spacer size 10

1 1 1 2 2 1 4 4 1 1 1 1 2 1 2 2 2 2 2 4 2 2 2 4 2

Page 40: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear end 2/2 2nd mounting: from nb. 3301871

Rear suspension 6.012

08/02/06

TOP VIEW: SEE PREVIOUS PLATE1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14

99.0.12786.80vehicle parts vehicle parts vehicle parts

99.0.10117.8099.0.10559.8030.6.12571.8099.0.10063.8099.0.13807.80

vehicle parts vehicle partsvehicle parts vehicle partsvehicle parts

Screw CHC M10 x 1.5 L = 45 cl 10.9 Shock absorber Handbrake clip Screw HM16 x 1.5 l = 125 Washer Ø 16 x Ø 32 x 3.5 Nut HM16 x 1.5 Screw CHC M16 x 1.5 L = 106 Nut HM8 Screw HM8 L = 45 Mounting bolt Screw Torx M10 L = 43 Front joint Washer Lock nut HM12 x 1.25

1 2 2 2 4 4 2 2 2 2 4 4 2 2

Page 41: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Bear arm Without ABS

Rear Suspension 6.020

E.C 08/02/06

1 2 3 4 5 6 7 8 9 10 11 12 13

15 16 17 18

30.6.11659.8030.6.11699.8099.0.15567.80

66116806662066106621

30.6.12411.8030.6.11585.80

66146996

99.0.13467.80

30.6.11889.8030.6.11726.8099.0.10117.8099.0.10559.80

30.6.14606.91

34.6.15784.91

32.6.14157.9132.6.14158.91

Arm screw Arm spacer Screw CHC M10 x 1.5 Lg = 16 Wheel bearing Wheel hub Transmission nut retainer pin Transmission nut Centering bushing Rear hub seat Locking ring Ø 82 Screw CHC M10 Lg = 35 Grower washer W10 Protective tube Needle bearing Washer Ø 16 x Ø 32 x 3.5 Lock nut HM16 x 1.5 Joint bearing kit : to 31/01/06 Rep 1 ; 2 ; 15 ; 16 (x2) ; 17 ; 18 Pre-mounted rear arm kit : from 01/02/06 Rep 1 ; 2 ; 16 (x2) ; 17 ; 18 Pre-mounted rear arm kit Rep 1 ; 2 ; 14 ; 15 ; 16 (x2) ; 17 ; 18 Right arm Left arm

2 2 6 2 2 2 2 2 2 2 2 8 8

1 1

2 4 2 2

1

1

1 1

Page 42: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Bear arm With ABS

Rear suspension 6.030

E.C 08/02/06

1 2 3 4 5 6 7 8 9

10

11 12 13

15 16 17 18

30.6.11659.8030.6.11699.8099.0.11672.80

66116806662066106621

30.6.12411.80

32.6.13607.8032.6.13606.80

66146996

99.0.13467.80

30.6.11889.8030.6.11726.8099.0.10117.8099.0.10559.80

30.6.14606.91

34.6.15784.91

32.6.13579.9132.6.13580.91

Arm screw Arm spacer Screw CHC M10 x 1.5 L = 16 Wheel bearing Wheel hub Transmission nut retainer Pin Transmission nut Centering bushing Left rear hub seat ABS Right rear hub seat ABS Locking ring Ø 82 Screw CHC M10 L = 35 Grower washer W10 Protective tube Needle bearing Washer Ø 16 x Ø 32 x 3.5 Lock nut HM16 x 1.5 Joint bearing kit to 31/01/06 Rep 1 ; 2 ; 15 ; 16 (x2) ; 17 ; 18 Joint bearing kit from 01/02/06 Rep 1 ; 2 ; 16 (x2) ; 17 ; 18 Pre-mounted rear arm kit : Rep 1 ; 2 ; 14 ; 15 ; 16 (x2) ; 17 ; 18 Right arm Left arm

2 2 6 2 2 2 2 2 2

1 1

2 8 8

2 4 2 2

1

1 1

Page 43: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Bottoming stop mounting

Rear suspension 6.040

E.C 08/02/06

1 2 3 4 5

6

7 8 9 10 11

12 13

379399.0.13486.80

480638208557

32.6.14078.8032.6.14079.80

vehicle partsvehicle parts vehicle parts

38172026

40.7.13898.80652

Shoulder rivet M10 x 1.5 Shoulder rivet M8 x 1.25 Washer Ø 8 x Ø 16 x 2 Screw HM8 x 1.25 L = 25 cl 8.8 Screw CHC M8 x 1.25 L = 25 cl 8.8 Left stop raiser Right stop raiser Stopper cup Travel stopper Screw THRDL M8 x 1.25 L = 16 cl 8.8 Screw HM10 x 1.5 L = 25 cl 8.8 Washer Ø 10 x Ø 20 x 2

Version with ABS Rear pipe lug ABS Blind rivet 6.4

2 4 4 2 2

1 1

2 2 2 2 2

2 2

Page 44: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear brake Without ABS

Braking 7.001

E.C 08/02/06

1 2 3 4

5 6 7 8

9

10 11 12 13 14 15 16 17 18 19

32.7.13223.80 vehicle parts vehicle parts vehicle parts

vehicle parts 30.7.12568.8032.7.13953.8030.7.12494.80

30.7.12495.8030.7.12496.8030.7.12497.80

vehicle partsvehicle partsvehicle parts

32.7.13955.8032.7.13954.8032.7.13952.80

vehicle parts 32.7.13224.8030.7.11597.8030.7.11596.80

Right arm rigid pipe Brake hose clip Nut HM8 Right brake hose attachment

Rear flexible brake hose Brake hose PSA 4806.86 Flexible brake sping Right rigid pipe (compensator / hose) Compensator control pin

Friction washer : Ø 19 Ø 20 Ø 21 Anti-roll bar Screw THRDL M8 x 1.25 L = 20 Brake compensator Rigid brake line M12 (body / compensator) Rigid brake line M10 (body / compensator) Rigid brake line (compensator / hose) Left brake hose attachment Left arm rigid pipe Right brake plate Left brake plate

1 4 2 1

2 2 1 1

1 1 1

1 1 1 1 1 1 1 1 1 1

Page 45: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Rear brake With ABS

Braking 7.010

E.C 08/02/06

1 2 3 4

5 6 7 8 9 10 11 12 13

14 15 16 17

32.7.13223.80vehicle parts vehicle partsvehicle parts

vehicle parts 30.7.12568.8099.6.14519.80

vehicle parts 32.7.13224.8032.7.14094.8032.7.14093.80

vehicle parts 32.7.13663.80

34.7.15355.80

32.7.14091.805042

99.4.12504.8099.4.12503.80

Right arm rigid pipe Bracke hose clip Nut HM8 Right brake hose attachment

Rear flexible brake hose Ref PSA 4806.86 Flexible brake sping Clip Ø 6.5 Left brake hose attachment Left arm rigid pipe Right brake plate Left brake plate Screw CHC M6 x 1 Rear sensor ABS (29 tooth tachometer pinion) (ABS BOSCH 5.3) Rear sensor ABS (48 tooth tachometer pinion) (ABS BOSCH 5.3) Sensor bracket Screw CHC M6 x 1 L = 20 Spacer Ø 8/9 Spacer Ø 5

1 4 2 1

2 2 2 1 1 1 1 2 2 2 2 4 4

Page 46: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Front brake

Braking 7.020

E.C 08/02/06

1 2 3 4 5

Vehicle original33.7.14650.80

65230.7.11947.8030.7.11946.80

Trapezoidal clip Front brake hose attachment Blind rivet Ø 6.4 x 12 Left front flexible hose bracket Right front flexible hose bracket

2 2 4 1 1

Page 47: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Front subframe Body / Chassis 8.001

E.C 08/02/06

1 2 3 4 5 6 7

33.8.14714.8033.8.14713.8099.0.14694.8099.0.12300.80

38202067

99.0.13486.80

Left cradler raiser Right cradler raiser Flat washer Ø 12 x Ø 24 x 2.5 Screw HM12 x 1.75 L = 120 cl 10.9 Screw HM8 x 1.25 L = 25 cl 8.8 Washer Ø 8 x Ø 22 x 2.5 Shoulder rivet M8 x 1.25

1 1 6 6 4 4 4

Page 48: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Bumpers and Lights Body / Chassis 8.010

E.C 08/02/06

1

2

3 4 5 6 7 8

30.8.12375.8030.8.12376.8030.8.12377.8030.8.12378.80

30.8.12407.8030.8.12408.80

33.8.14461.8030.8.12440.8099.0.15643.8099.0.12774.8033.8.14362.8030.8.12261.80

Left rear light for vehicles with hinged doors Right rear light for vehicles with hinged doors Left rear light for vehicles with hatchback Right rear light for vehicles with hatchback Rear bumper (without chrome-plated bead) Rear bumper (with chrome-plated bead) Reflector holder Reflector Black rivet Screw RLX 4.8 x 16 Mud flap attachment bracket Modified mud flap kit

1 1 1 1

1 1

2 2 2 6 2 1

Page 49: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Lower front guard All types

Guard 8.020

E.C 08/02/06

1 2 3 4 5 6 7

33.8.14793.8033.8.14826.8033.8.14825.80

20674846

99.0.12774.8099.0.12913.80

Power unit protective cover plate Left guard Belt guard Flat washer Ø 8 x Ø 22 Screw HM8 x 1.25 L = 30 Screw RLX 4.8 x 16 Shoulder rivet M8 x 1.25

1 1 1 5 5 4 5

Page 50: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Tank All types

body / Chassis 8.030

E.C 08/02/06

1 2 3

33.8.14822.8020674846

Tank strap Flat washer Ø 8 x Ø 22 Screw HM8 x 1.25 L 30

1 2 2

Page 51: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Spare wheel bracket Commercial vehicle 1st possibility : on tubular load separator

Other 9.001

E.C 08/02/06

1 2

3&4 5 6 7

32.9.13174.8099.7.13928.8099.3.13930.8022.9.11350.8099.0.14202.8032.9.14204.80

Spare wheel bracket Stopper Collar Ø 22 + collar screw M5 x 0.7 Wheel flange Wing nut Hook

1 2 4 1 1 1

Page 52: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Spare wheel bracket Commercial vehicle 2nd possibility : on plate –type load separator

Other 9.005

E.C 01/10/04

1 2 3 4 5 6

33.8.14453.8099.0.14943.8033.8.14170.8099.0.13480.8099.0.12983.8022.9.11350.80

Backing plate Screw FHC M6 x 1.00 L = 14 Spare wheel bracket Flat washer Ø 10 x Ø 27 Screw HM10 x 1.5 L = 120 Wheel flange

1 3 1 1 1 1

Page 53: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Spare wheel bracket Passenger vehicles Right rear vertical mounting

Other 9.006

E.C 08/02/06

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

33.9.15083.8033.9.15084.8033.9.15085.8033.9.15086.8099.0.13486.80

484620673818

99.3.15113.8099.3.15112.8033.9.15049.8033.9.15087.8033.9.15088.8034.9.15435.8099.7.13928.8034.9.15367.8033.9.15046.80

33.9.15083.9233.9.15083.91

Front mounting Rear mounting Front fastener Rear fastener Shoulder rivet M8 x 1.25 Screw HM8 x 1.25 L = 30 Washer Ø 8 x Ø 22 Screw HM8 x 1.25 L =55 Pin Ø 5 L = 40 Saw tooth ring Adjustable lower strap Fixed upper strap Adjustable lower strap Black fabric cover Finned end piece Plastic belt trim Load cover Vertical spare weed kit Vertical spare without load cover

1 1 1 1 5 5 4 1 3 3 1 1 1 1 1 1 1

1 1

15

hems 16 et 17 : drawing pending

Page 54: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Spare wheel bracket Passenger vehicles Standard mounting

Other 9.007

E.C 08/02/06

1 2 3 4 5 6 7

99.0.12983.8099.0.13480.8022.9.11350.8033.9.14457.8099.9.12866.80

381734.9.15435.80

Screw HM10 x 1.5 L = 120 Flat washer Ø 10 x Ø 27 Wheel flange Threaded stud M10 x 1.5 Washer Ø 10 x Ø 50 Screw HM10 x 1.5 L 30 Black fabric cover

1 2 1 1 1 1 1

Page 55: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Hitch all types

Other 9.010

E.C 08/02/06

1&2

30.9.13040.8030.8.12318.80

Hitch kit + screws Wiring harness

1 1

Page 56: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Badges all types

Other 9.020

E.C 08/02/06

1 2

99.9.12852.8099.9.12853.80

Chrome-plated Large (rear door) Small (front wings & engine cover)

1 3

Page 57: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Weight plate All types

Other 9.030

E.C 08/02/06

33.9.14351.8033.9.14352.80

33.9.14353.8033.9.14354.80

34.9.15737.8034.9.15738.80

DW8 600Kg DW8 800Kg DW10 600Kg DW10 800Kg DV6 600Kg DV6 800 Kg

1 1

1 1

1 1

Page 58: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Wheels All types

Other 9.040

E.C 08/02/06

1

2

33.9.14233.80 33.9.14235.8033.9.14234.80

30.9.12391.8033.9.14880.80

vehicle parts

20.9.10491.80

Wheels Complete wheel 195/70 R15 92 H Michelin Synchrone 4x4 Steel rim 6J15 H2-4-18 Synchrone Michelin tyre 195/70 R15 92H

Hub caps Commercial vehicles : Hub caps 15” PARTNER type QUARTZ Hub caps 15” BERLINGO Passenger vehicles : Hub caps 15” Jack chock

5 5 5

4 4

4

2

Page 59: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4

Restyled version - series II (From June 2004)

Locking of rear drive axle without ABS With dashboard switch 1er mounting (from nb.3301748)

Other 9.050

E.C 08/02/06

DW10 crawler gear DW10 standard DW8

1

2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

33.9.14406.8033.9.14407.8032.9.14047.8030.9.12735.80

29817175

99.6.14523.8099.6.14524.8034.9.15371.80

206420.9.12281.8020.9.12274.8099.0.12937.8099.6.12438.8030.9.12743.8030.9.12299.80

373921065084

Harness Rear drive axle locking dashboard bindle Performance reduction bundle Solenoid valve link bundle Pneumatic bundle Flexible pneumatic pipe (in 4 metre lengths) Plastic T-fitting 9 channel relay Plastic casing Switch Screw HRDL M6 x 1 L = 20 Guard External control mounting Nut HM5 x 0.8 Solenoid valve Filter Control panel Vacuum tank Collar nut M6 x 1 Flat washer Ø 6 x Ø 18

1

1 1

1 2

1 1 6 1 1 4 2 2 1 1 5 3

1

1 1

1 2 1 1 1 6 1 1 4 2 2 1 1 5 3

1 1 1 1

1 3 1 1 1 6 1 1 4 3 3 1 1 5 3

Page 60: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Versions

restylées - sér ie I I (A partir de Juin 2004)

Locking of rear drive axle without ABS With dashboard switch 2nd mounting to nb. 3301749)

Other 9.055

08/02/06

DW10 / DV6 crawler gear DW10 / DV6 standard DW8

1

2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

33.9.14406.8033.9.14407.8032.9.14047.8034.9.15239.80

29817175

99.6.14523.8099.6.14524.8034.9.15371.80

206420.9.12281.8020.9.12274.8099.0.12937.8099.6.12438.8030.9.12743.8030.9.12299.80

373921065084

Harness Rear drive axle locking dashboard bindle Performance reduction bundle Solenoid valve link bundle Pneumatic bundle Flexible pneumatic pipe (in 4 metre lengths) Plastic T-fitting 9 channel relay Plastic casing Switch Screw HRDL M6 x 1 L = 20 Guard External control mounting Nut HM5 x 0.8 Solenoid valve Filter Control panel Vacuum tank Collar nut M6 x 1 Flat washer Ø 6 x Ø 18

1

1 1

1 1

1 1 6 1 1 4 1 1 1 1 5 3

1

1 1

1 1 1 1 1 6 1 1 4 1 1 1 1 5 3

1 1 1 1

1 2 1 1 1 6 1 1 4 2 2 1 1 5 3

Page 61: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Locking of rear drive axle With ABS 1st mounting to nb. 3301748)

Other 9.060

E.C 08/02/06

1 2 3

4 5 6 7 8 9 10 11 12 13 14 15

33.9.14407.8033.9.15275.8034.9.15239.80

298171752064

20.9.12281.8020.9.12274.8099.0.12937.8099.6.12438.8030.9.12743.8030.9.12299.80

373921065084

Harness Performance reduction bundle Solenoid valve link bindle Pneumatic bundle Flexible pneumatic pipe (in 4 metre lengths) Plastic T-fitting Screw HRDL M6 x 1 L = 20 Guard External control mounting Nut HM5 x 0.8 Solenoid valve Filter Control panel Vacuum tank Collar nut M6 x 1 Flat washer Ø 6 x Ø 18

1 1 1

1 2 6 1 1 4 2 2 1 1 5 3

Page 62: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

Partner / Berlingo 4x4 Restyled version - series II

(From June 2004)

Locking of rear drive axle With ABS 2nd mounting (from nb 3301749)

Other 9.065

08/02/06

1 2 3

4 5 6 7 8 9 10 11 12 13 14 15

33.9.14407.8033.9.15275.8034.9.15239.80

298171752064

20.9.12281.8020.9.12274.8099.0.12937.8099.6.12438.8030.9.12743.8030.9.12299.80

373921065084

Harness Performance reduction bundle Solenoid valve link bindle Pneumatic bundle Flexible pneumatic pipe (in 4 metre lengths) Plastic T-fitting Screw HRDL M6 x 1 L = 20 Guard External control mounting Nut HM5 x 0.8 Solenoid valve Filter Control panel Vacuum tank Collar nut M6 x 1 Flat washer Ø 6 x Ø 18

1 1 1

1 2 6 1 1 4 1 1 1 1 5 3

Page 63: PARTNER / BERLINGO 4WD Mechanical ... - PEUGEOT …intern.peugeot.se/servicemarknad/TBH/Dangel.pdf · Partner / Berlingo 4x4 Restyled versions - SERIES II (From June 2004) Exhaust

AUTOMOBILES DANGEL S.A.

5 RUE DU CANAL - BP 01 - 68780 SENTHEIM - FRANCE TEL. : 33 (0)3 89 38 57 00 - FAX : 33 (0)3 89 82 59 13

INTERNET : www.dangel.com - E-mail : [email protected] Public limited compagny with capital of 1.039.080 €

Siren no R.C. Mulhouse B 950 058 644

Reproduction or translation, even partial, forbidden without the written permission of the

Compagny Automobiles DANGEL SA

The manufacturer reserves the right to modify its products without being obliged to leaflet.