PARTS MANUAL For FIRE BOSS AT-802 CONVERSION ?· PARTS MANUAL . For . FIRE BOSS . AT-802 CONVERSION…

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  • 1002179 Rev G

    PARTS MANUAL

    For FIRE BOSS

    AT-802 CONVERSION

    1700 Henry Ave. - Fleming Field

    South St. Paul, MN 55075 U.S.A.

    PHONE: (651) 209-7185 Fax: (651) 294-0050

    EMAIL: info@firebossllc.com www.firebossllc.com

    mailto:info@firebossllc.com

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    WIPLINE MODEL 10000 FLOATS PARTS MANUAL

    TABLE OF CONTENTS SECTION PAGE TABLE OF CONTENTS ............................................................................................................................................ 3

    LOG OF REVISIONS ................................................................................................................................................. 5

    LIST OF EFFECTIVE PAGES ................................................................................................................................. 6 FLOAT PART SALES DEPT. OPERATIONS ........................................................................................................ 8

    NEW CUSTOMER INFORMATION ..................................................................................................................... 10

    HULL ASSEMBLY ................................................................................................................................................... 11

    HULL ASSEMBLY TOP SKIN ............................................................................................................................ 23

    HULL WHEEL WELL AREA TOP SKIN .......................................................................................................... 27

    EXTRUSIONS HULL ............................................................................................................................................... 31 PUMPER TUBE INSTALLATION ......................................................................................................................... 33

    INSTALLATION STRUTS, FRONT AND STEPS ............................................................................................... 35

    INSTALLATION STRUTS, REAR ......................................................................................................................... 39

    MAIN GEAR WHEEL ASSEMBLY ....................................................................................................................... 43

    MAIN GEAR AXLE ASSEMBLY ........................................................................................................................... 47

    OLEO SHOCK STRUT ASSEMBLY (T-SEALS INSTALLED) ......................................................................... 51 OLEO SHOCK STRUT ASSEMBLY (O-RINGS INSTALLED) ......................................................................... 55

    MAIN GEAR RETRACTION (T-SEALS INSTALLED) ..................................................................................... 59

    MAIN GEAR RETRACTION (O-RINGS INSTALLED) ..................................................................................... 63

    NOSE GEAR LOWER END ASSEMBLY ............................................................................................................. 67

    NOSE GEAR RETRACTION ASSEMBLY (T-SEALS INSTALLED) ............................................................... 71 NOSE GEAR RETRACTION ASSEMBLY (T-SEALS INSTALLED) ............................................................... 72

    NOSE GEAR RETRACTION ASSEMBLY (O-RINGS INSTALLED) .............................................................. 75

    HYDRAULICS SCHEMATIC ................................................................................................................................. 79

    INSTALLATION HYDRAULIC PUMP ................................................................................................................. 83

    HYDRAULIC PUMP ASSEMBLY ......................................................................................................................... 85

    INSTALLATION HYDRAULIC HAND PUMP .................................................................................................... 93 INSTALLATION BRAKE LINES........................................................................................................................... 95

    ELECTRICAL SCHEMATIC ................................................................................................................................. 97

    INSTALL MISC. FUSELAGE ITEMS ................................................................................................................. 103

    SCOOP SYSTEM .................................................................................................................................................... 105

    SCOOP TUNNEL .................................................................................................................................................... 111

    FOAM SYSTEM...................................................................................................................................................... 113 BILDGE PUMP SYSTEM ...................................................................................................................................... 117

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    WATER RUDDER STEERING, FUSELAGE ..................................................................................................... 134

    WATER RUDDER RETRACT, FUSELAGE ...................................................................................................... 136

    WATER RUDDER PULLEY BRACKETS FLOAT HULL ............................................................................. 138 INSTALLATION FILL SENSOR ......................................................................................................................... 142

    ANGLE OF ATTACK SYSTEM ........................................................................................................................... 144

    AUXILLIARY INSTRUMENT PANEL ............................................................................................................... 146

    REAR INSTRUMENT PANEL SCOOPING CONFIGURATION ................................................................. 150

    SCOOP SENSOR LOGIC POSITION .................................................................................................................. 158

    AUXILLIARY FIN.................................................................................................................................................. 160 VENTRAL FIN ........................................................................................................................................................ 162

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    Log of Revisions

    Revision Description Date A INITIAL RELEASE 3/9/07 B New figure 7 per kicker strut upgrade,

    Item 9, 11, & 14 9/27/07

    C Nose gear retraction and Main gear retraction have been revised being replaced by T-seals.

    4/1/08

    D Item 2, handle changed part number. 5/10/08

    E Updated part numbers and drawings as needed. Returned info. regarding O-rings on retraction and oleo figures. Hydraulic

    schematic updated. Revised various parts on pages throughout. Added customer service & warranty pages. Updated TOC & pg

    numbers.

    9/15/09

    F Updated hardware, added list of effective pages, corrected clerical errors in part numbers and quantities, replaced figure 22a and BOM, updated figure 19, added rear panel figures and BOM,

    added nose bumper spacer to hull assembly, removed max. operating altitude placard (Canada) 7A3-4403, updated

    maneuvering speed placards.

    3/1/15

    G Removed warranty page, removed placards, updated page 1 and 164 contact information

    3/31/2016

    You may also look at the latest parts manual at www.wipaire.com.

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    LIST OF EFFECTIVE PAGESPage Revision Level Page Revision Level Page Revision Level

    1 ............................ G 2 ............................ G 3 ............................ G 4 ............................ G 5 ............................ G 6 ............................ G 7 ............................ G 8 ............................ G 9 ............................ G 10 ........................... G 11 ........................... G 12 ........................... G 13 ........................... G 14 ........................... G 15 ........................... G 16 ........................... G 17 ........................... G 18 ........................... G 19 ........................... G 20 ........................... G 21 ........................... G 22 ........................... G 23 ........................... G 24 ........................... G 25 ........................... G 26 ........................... G 27 ........................... G 28 ........................... G 29 ........................... G 30 ........................... G 31 ........................... G 32 ........................... G 33 ........................... G 34 ........................... G 35 ........................... G 36 ........................... G 37 ........................... G 38 ........................... G 39 ........................... G 40 ........................... G 41 ........................... G 42 ........................... G 43 ........................... G 44 ........................... G 45 ........................... G 46 ........................... G 47 ........................... G 48 ........................... G 49 ........................... G 50 ........................... G 51 ........................... G 52 ........................... G 53 ........................... G

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    107 ......................... G 108 ......................... G 109 ......................... G 110 ......................... G 111 ......................... G 112 ......................... G 113 ......................... G 114 ......................... G 115 ......................... G 116 ......................... G 117 ......................... G 118 ......................... G 119 ......................... G 120 ......................... G 121 ......................... G 122 ......................... G 123 ......................... G 124 ......................... G 125 ......................... G 126 ......................... G 127 ......................... G 128 ......................... G 129 ......................... G 130 ......................... G 131 ......................... G 132 ......................... G 133 ......................... G 134 ......................... G 135 ......................... G 136 ......................... G 137 ......................... G 138 ......................... G 139 ......................... G 140 ......................... G 141 ......................... G 142 ......................... G 143 ......................... G 144 ......................... G 145 ......................... G 146 ......................... G 147 ......................... G 148 ......................... G 149 ......................... G 150 ......................... G 151 ......................... G 152 ......................... G 153 ......................... G 154 ......................... G 155 ......................... G 156 ......................... G 157 ......................... G 158 ......................... G 159 ......................... G

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    160 ......................... G 161 ......................... G 162 ......................... G 163 ......................... G 164 ......................... G

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    FLOAT PART SALES DEPT. OPERATIONS Hours: 7:00 AM - 6:00 PM, Monday through Friday Central U.S. Time Phone: 651-306-0459 Fax: 651-306-0666 Email: customerservice@wipaire.com Website: www.wipaire.com SHIPPING SCHEDULE: In-Stock orders received before 3 PM CST ship the same day. Orders received after this time may be assessed and AOG fee for special priority handling. As we are primarily a manufacturer, our stocks can be rapidly depleted by production requirements. Therefore, prices and availability are subject to change at any time. It is our intent to provide courteous and prompt service of your needs. Please let us know of any problems or concerns so that changes in these procedures can be a benefit for all. A. PARTS ORDERING Purchase orders should include: 1) P.O. Number 2) Name of person placing order 3) Invoicing information: a) Customer name - company or individual b) Address c) Phone and fax number 4) Shipping information: a) Address (if different from invoice address) b) Method of shipment/preferred carrier 5) Aircraft model, float model and serial numbers 6) Wipaire part numb...

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