Pavan Kumar Mini Project

Embed Size (px)

Citation preview

  • 7/31/2019 Pavan Kumar Mini Project

    1/53

    1

    SPEED CONTROL OF CEILING FAN USING IR

    REMOTE

    Mini-Project work submitted

    By

    Ms.K.ANUSHA (09BA1A0203)

    Mr. K.PAVAN KUMAR REDDY (09BA1A0214)

    Mr.B.RANJITHKUMAR (09BA1A0221)

    Mr. V.RAVI TEJA (09BA1A0223)

    GUIDE

    Ms.G.SIRISHA

    Assistant professor

    DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING

    Jawaharlal Nehru Institute of Technology

    [Affiliated to JNTUH, Hyderabad, Approved by AICTE, New Delhi]

    mangalpally patelguda (V), Ibrahimpatnam (M), Ranga reddy -501 510

    2012-13

  • 7/31/2019 Pavan Kumar Mini Project

    2/53

    2

    AN INDUSTRY ORIENTED MINIPROJECT REPORT

    On

    SPEED CONTROL OF CEILING FAN USING IR

    REMOTE

    BACHELOR OF TECHNOLOGY

    In

    ELECTRICAL AND ELECTRONICS ENGINEERING

    By

    Mr. K.PAVAN KUMAR REDDY (09BA1A0214)

    Under the guidance of

    Ms.G.SIRISHA

    (Assistant Professor)

    Jawaharlal Nehru Institute of Technology

    [Affiliated to JNTUH, Hyderabad, Approved by AICTE, New Delhi]

    mangalpally patelguda (V), Ibrahimpatnam (M), Ranga reddy -501510

    2012-13

  • 7/31/2019 Pavan Kumar Mini Project

    3/53

    3

    SPEED CONTROL OF CEILING FAN USING IR

    REMOTE

    Dissertation Submitted to the

    JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY

    In partial fulfillment of the requirements for the Award of the Degree of

    BACHELOR OF TECHNOLOGY

    InELECTRICAL & ELECTRONICS ENGINEERING

    By

    Mr. K.PAVAN KUMAR REDDY (09BA1A0214)

    Jawaharlal Nehru Institute of Technology

    [Affiliated to JNTUH, Hyderabad, Approved by AICTE, New Delhi]

    mangalpally patelguda (V), Ibrahimpatnam (M), Ranga reddy -501510

    2012-13

  • 7/31/2019 Pavan Kumar Mini Project

    4/53

    4

    ACKNOWLEDGEMENT

    I would like to express my gratitude to all the people behind the screen who

    helped me to transform an idea into a real application.

    I would like to express my heart-felt gratitude to my parents without whom I

    would not have been privileged to achieve and fulfill my dreams. I am grateful to our

    principal, Dr. K. SRINIVAS RAO, who most ably run the institution and had the

    major hand in enabling me to do my project.

    I profoundly thankMrs. J. KARUNA KUMARI, head of the department of

    Electrical and Electronics Engineering who has been an excellent guide and also

    great source of inspiration to my work.

    I would like to thank my internal guide Ms. G. SIRISHA, Asst. Prof, for her

    technical guidance, constant encouragement and support in carrying out my project at

    college.

    The satisfaction and euphoria that accompany the successful completion of the

    task would be great but in complete without the mention of the people who made it

    possible with their constant guidance and encouragement crowns all the efforts with

    success in this context, I would like thank all the other staff members, both teaching

    and non-teaching, who have extended their timely help and eased my task.

  • 7/31/2019 Pavan Kumar Mini Project

    5/53

    5

    INTRODUCTION

  • 7/31/2019 Pavan Kumar Mini Project

    6/53

    i

    ABSTRACT

    The main aim of this project is to control the speed of ceiling fan using TV

    remote. This project is not only limited to speed control of fan but can also be

    extended to domestic and industrial purposes as home appliances controlling using IR.

    The home/ industrial appliances can be switched on/off using IR without actually

    going near the switch boards or regulators.

    IR remote acts as the transmitter in this project. When a button is pressed in

    the remote, the signal will be passed and received by the IR receiver (TSOP

    Receiver). This signal is sent to the microcontroller which decodes the signal and

    performs the corresponding action in accordance with the button pressed in the

    remote. For example, if number 5 is pressed in the remote, the fan will start. By

    pressing the CH+, CH- in remote, we can increase or decrease the speed of the fan.

    The other tasks will be performed in the similar fashion using IR remote.

  • 7/31/2019 Pavan Kumar Mini Project

    7/53

    ii

    TABLE OF CONTENTS

    NAME OF THE CHAPTER PAGE NO.

    ABSTRACT i

    LIST OF FIGURES ii

    ABBREVATIONS iii

    1. INTRODUCTION 1

    2. BLOCK DIAGRAM 4

    2.1. power supply 5

    2.2. Transformer 5

    2.2.1.Basic principle 6

    2.2.2.Induction law 7

    2.3. Rectifier 9

    2.3.1. Full-wave Rectifier 9

    2.3.2. Bridge Rectifier 9

    2.4. Filter 12

    2.4.1. Capacitor Filter 12

    2.5. Voltage Regulator 13

    2.5.1 78XX 13

    2.5.2.Features 14

    2.6. Microcontroller 14

    2.6.1.Introduction 14

    2.6.2.Introduction To ATMEL Microcontroller 15

    2.6.3. Pin configuration 17

    2.7. TSOP 17

    2.7.1. Features 17

    2.7.2. Specification 18

    2.8. opto coupler 18

    2.9. MOC3021 (Opto isolators or TRIAC driver) 18

  • 7/31/2019 Pavan Kumar Mini Project

    8/53

    iii

    2.9.1. Introduction 19

    2.9.2Applications 19

    2.10. TRIAC 19

    2.10.1.TRIAC BT136-600D 20

    2.10.2 Features and benefits 21

    2.11. Single Phase Induction Motor Control Theory 22

    2.11.1. Capacitor Start AC Induction Motor 22

    2.11.2. PSC Starting Mechanism 23

    2.12. LCD (Liquid Cristal Display) 24

    2.12.1.Introduction 24

    2.12.2. Features 25

    2.13. CIRCUIT DIAGRAM 26

    3. SOFTWARE DESCRIPTION 27

    3.1. Introduction To Embedded C 27

    4. CODING 28

    5. CONCLUSION 38

    5.1. Application and scope 38

    OUTPUT 39

    REFERENCES 41

  • 7/31/2019 Pavan Kumar Mini Project

    9/53

    ii

    LIST OF FIGURES

    SL.NO NAME OF THE FIGURE PAGE.NO

    1 Block diagram 4

    2 Power supply circuit 5

    3 An ideal step-down transformer

    showing magnetic flux in the core 6

    4 For positive half cycle 10

    5 For negative half cycle 10

    6 Input and Output wave forms 11

    7 Internal Block Diagram 13

    8 Block Diagram 15

    9 Oscillator Connection. 16

    10 Pin Diagram 17

    11 TRIAC BT136-600D 20

    12 Total Power Dissipation 21

    13 Ceiling fan or single phase induction

    Motor 22

    13 Capacitor Start AC Induction Motor 23

    14 PSC Starting Mechanism 23

    15 Ceiling fan winding 24

    16 Circuit diagram 26

    17 Output 39

  • 7/31/2019 Pavan Kumar Mini Project

    10/53

    iii

    ABBREVATIONS

    CODE ABBREVATION

    IR Infra Red

    TV Television

    A.C Alternating current

    D.C Direct current

    mA Milli amperes

    V volts

    LCD Liquid crystal display

    GND Ground

    TX Transmitter

    RX Receiver

    RST Reset

    AT Atmel

    EMF Electromotive Force

  • 7/31/2019 Pavan Kumar Mini Project

    11/53

    iv

    LM Linear Monolithic

    CPU Central processing unit

    RAM Random access memory

    ROM Read only memory

    EEPROM Electrically erasable and programmable read only memory

    PROM Programmable read only memory

    PF Power factor

    PSC Permanent Split capacitor

  • 7/31/2019 Pavan Kumar Mini Project

    12/53

    v

  • 7/31/2019 Pavan Kumar Mini Project

    13/53

    1

    1.1 INTRODUCTION :

    There are many methods for controlling Ceiling fan like Capacitor-stepped

    wall controls, Solid State speed controls, Transformer-based controls, computerized

    wall controls, pull chains, remote controls.

    Capacitor-stepped: Many manufacturers and retailers offer 3 or 4 speed wall

    controls that are hard-wired, that is they wire in place of a wall switch and directly

    regulate the current flow to the fan. The most common and universal wall controls use

    capacitors to set 3 (or 4) distinct speeds. Most capacitor type controls can only operate

    one fan per control, so multiple fans require multiple controls. Capacitor controls are

    commonly identified by having 3 or 4 distinct speeds, instead of infinitely variable

    speed selection.

    Transformer-based controls: It is Similar to capacitor stepped controls,

    transformer-based controls offer 4 or 5 distinct fan speeds. They are compatible with

    most or all ceiling fan motors, and are quiet, although some produce an almost

    inaudible humming sound. They are most commonly found on industrial-type fans.

    They have the same advantages as capacitor-type controls, plus some are built to

    operate higher amounts of current and therefore control more than one fan. The

    disadvantage is that they usually mount on the surface of the wall rather than inside an

    outlet box, and therefore are ugly.

    Solid State speed: Some manufacturers and retailers also offer controls that,

    as opposed to having distinct separate speeds, offer an infinitely variable selection of

    speeds. These are called Solid State speed controls. Most ceiling fans sold currently

    use 16 pole spinner motors which are incompatible with solid state speed controls.

    Only fans with 18 pole motors (and other compatible designs) can be used with solid

    state controls. The advantage of solid state controls is the infinite selection of speeds,

    also solid state controls are often made to higher current ratings so that more than one

    fan can be operated by the same control. The disadvantage is that they are noisier.

    Pull chain: Most ceiling fans sold in recent years have a built in 3-speed pull

    chain for speed control. Some older fans have two speeds, or infinitely variable speed

    controls built into the fan.

  • 7/31/2019 Pavan Kumar Mini Project

    14/53

    2

    However it is not uncommon to desire a means to control the fan from

    somewhere other than the fan body-- usually a wall switch. Here we will discuss a

    few options:

    Remote control:

    IR Remote control by which the control is very easy. These controls are

    handheld. We can use the remote for control of fan speed, we dont need any special

    remote for this the remote which we use for a TV is essential!!!

    .

  • 7/31/2019 Pavan Kumar Mini Project

    15/53

    3

    2. BLOCK DIAGRAM

  • 7/31/2019 Pavan Kumar Mini Project

    16/53

    4

    2. BLOCK DIAGRAM:

    Fig 2 (a): block diagram

  • 7/31/2019 Pavan Kumar Mini Project

    17/53

    5

    2.1. Power supply:

    The power supplies are designed to convert high voltage AC mains electricity

    to a suitable low voltage supply for electronic circuits and other devices. A power

    supply can by broken down into a series of blocks, each of which performs a

    particular function. AD.Cpower supply which maintains the output voltage constant

    irrespective of A.C mains fluctuations or load variations is known as Regulated D.C

    Power Supply

    Fig: 2.1(a) power supply circuit

    2.2. Transformer:

    A transformer is a device that transfers electrical energy from one

    circuit to another through inductively coupled electrical conductors. A changing

    current in the first circuit (the primary) creates a changing magnetic field; in turn, this

    magnetic field induces a changing voltage in the second circuit (the secondary). By

    adding a load to the secondary circuit, one can make current flow in the transformer,

    thus transferring energy from one circuit to the other.

    The secondary induced voltage VS, of an ideal transformer, is scaled from the

    primary VP by a factor equal to the ratio of the number of turns of wire in their

    respective windings:

  • 7/31/2019 Pavan Kumar Mini Project

    18/53

    6

    2.2.1 Basic principle

    The transformer is based on two principles: firstly, that an electric current can

    produce a magnetic field (electromagnetism) and secondly that a changing magnetic

    field within a coil of wire induces a voltage across the ends of the coil

    (electromagnetic induction). By changing the current in the primary coil, it changes

    the strength of its magnetic field; since the changing magnetic field extends into the

    secondary coil, a voltage is induced across the secondary.

    A simplified transformer design is shown below. A current passing

    through the primary coil creates a magnetic field. The primary and secondary coils are

    wrapped around a core of very high magnetic permeability, such as iron; this ensures

    that most of the magnetic field lines produced by the primary current are within the

    iron and pass through the secondary coil as well as the primary coil.

    Fig: 2.1(b) An ideal step-down transformer showing magnetic flux in the core

  • 7/31/2019 Pavan Kumar Mini Project

    19/53

    7

    2.2.2 Induction law

    The voltage induced across the secondary coil may be calculated from

    Faraday's law of induction, which states that:

    Where VS is the instantaneous voltage, NS is the number of turns in the

    secondary coil and equals the magnetic flux through one turn of the coil. If the

    turns of the coil are oriented perpendicular to the magnetic field lines, the flux is the

    product of the magnetic field strength B and the area A through which it cuts. The

    area is constant, being equal to the cross-sectional area of the transformer core,

    whereas the magnetic field varies with time according to the excitation of the primary.

    Since the same magnetic flux passes through both the primary and secondary coils in

    an ideal transformer, the instantaneous voltage across the primary winding equals

    Taking the ratio of the two equations for VSand VP gives the basic equationfor

    stepping up or stepping down the voltage

    If the voltage is decreased (stepped down) (Vp > Vs), then the current is

    increased (stepped up) (Ip VP), then the current is decreased

    (stepped down) (IS

  • 7/31/2019 Pavan Kumar Mini Project

    20/53

    8

    This relationship is reciprocal, so that the impedance ZP of the primary circuit

    appears to the secondary to be

    Detailed operation

    The simplified description above neglects several practical factors, in

    particular the primary current required to establish a magnetic field in the core, and

    the contribution to the field due to current in the secondary circuit.

    Models of an ideal transformer typically assume a core of negligible

    reluctance with two windings of zero resistance. When a voltage is applied to the

    primary winding, a small current flows, driving flux around the magnetic circuit of

    the core. The current required to create the flux is termed the magnetizing current;

    since the ideal core has been assumed to have near-zero reluctance, the magnetizing

    current is negligible, although still required to create the magnetic field.

    The changing magnetic field induces an electromotive force (EMF) across

    each winding. Since the ideal windings have no impedance, they have no associated

    voltage drop, and so the voltages VP and VS measured at the terminals of the

    transformer, are equal to the corresponding EMFs. The primary EMF, acting as it

    does in opposition to the primary voltage, is sometimes termed the "back EMF". This

    is due to Lenz's law which states that the induction of EMF would always be such that

    it will oppose development of any such change in magnetic field.

  • 7/31/2019 Pavan Kumar Mini Project

    21/53

    9

    2.3. RECTIFIER:

    A circuit which is used to convert A.C to D.C is known as RECTIFIER. The

    process of conversion A.C to D.C is called rectification

    TYPES OF RECTIFIERS:

    Half wave Rectifier Full wave rectifier

    1. Centre tap full wave rectifier.

    2. Bridge type full bridge rectifier.

    2.3.1. full-wave Rectifier:From the comparison we came to know that full wave bridge rectifier have

    more advantages than the other two rectifiers. So, in our project we are using full

    wave bridge rectifier circuit.

    2.3.2. Bridge Rectifier:

    A diode bridge or bridge rectifier is an arrangement of four diodes in a bridge

    configuration that provides the same polarity of output voltage for any polarity of

    input voltage. When used in its most common application, for conversion of

    alternating current (AC) input into direct current (DC) output, it is known as a bridge

    rectifier. A bridge rectifier provides full-wave rectification from a two-wire AC input,

    resulting in lower cost and weight as compared to a center-tapped transformer design,

    but has two diode drops rather than one, thus exhibiting reduced efficiency over a

    center-tapped design for the same output voltage.

  • 7/31/2019 Pavan Kumar Mini Project

    22/53

    10

    Basic Operation

    When the input connected at the left corner of the diamond is positive with

    respect to the one connected at the right hand corner, current flows to the right along

    the upper colored path to the output, and returns to the input supply via the lower one.

    Fig: 2.3(a) For positive half cycle

    When the right hand corner is positive relative to the left hand corner, current

    flows along the upper colored path and returns to the supply via the lower colored

    path.

    Fig: 2.3(b) For negative half cycle

    http://en.wikipedia.org/wiki/Image:Diode_bridge_alt_1.svghttp://en.wikipedia.org/wiki/Image:Diode_bridge_alt_1.svg
  • 7/31/2019 Pavan Kumar Mini Project

    23/53

    11

    In each case, the upper right output remains positive with respect to the lower

    right one. Since this is true whether the input is AC or DC, this circuit not only

    produces DC power when supplied with AC power: it also can provide what is

    sometimes called "reverse polarity protection". That is, it permits normal functioning

    when batteries are installed backwards or DC input-power supply wiring "has its

    wires crossed" (and protects the circuitry it powers against damage that might occur

    without this circuit in place).

    Prior to availability of integrated electronics, such a bridge rectifier was

    always constructed from discrete components. Since about 1950, a single four-

    terminal component containing the four diodes connected in the bridge configuration

    became a standard commercial component and is now available with various voltage

    and current ratings.

    Fig: 2.3 (c) Input and Output wave forms

  • 7/31/2019 Pavan Kumar Mini Project

    24/53

    12

    2.4. Filter:

    A Filter is a device which removes the A.C component of rectifier output but

    allows the D.C component to reach the load

    2.4.1. Capacitor Filter:

    We have seen that the ripple content in the rectified output of half wave

    rectifier is 121% or that of full-wave or bridge rectifier or bridge rectifier is 48%

    such high percentages of ripples is not acceptable for most of the applications. Ripples

    can be removed by one of the following methods of filtering.

    (a) A capacitor, in parallel to the load, provides an easier bypass for the ripplesvoltage though it due to low impedance. At ripple frequency and leave the d.c.to

    appears the load.

    (b) An inductor, in series with the load, prevents the passage of the ripple current

    (due to high impedance at ripple frequency) while allowing the D.C (due to low

    resistance to D.C)

    (c) Various combinations of capacitor and inductor, such as L-section filter

    section filter, multiple section filter etc. which make use of both the propertiesmentioned in (a) and (b) above. Two cases of capacitor filter, one applied on half

    wave rectifier and another with full wave rectifier.

    Filtering is performed by a large value electrolytic capacitor connected across

    the DC supply to act as a reservoir, supplying current to the output when the varying

    DC voltage from the rectifier is falling. The capacitor charges quickly near the peak

    of the varying DC, and then discharges as it supplies current to the output. Filtering

    significantly increases the average DC voltage to almost the peak value (1.4 RMS

    value).

  • 7/31/2019 Pavan Kumar Mini Project

    25/53

    13

    2.5. voltage Regulator:

    A voltage regulator is an electrical regulator designed to automatically

    maintain a constant voltage level.

    Fig: 2.5 (a) Internal Block Diagram

    Voltage regulator ICs is available with fixed (typically 5, 12 and 15V) or

    variable output voltages. The maximum current they can pass also rates them.

    Negative voltage regulators are available, mainly for use in dual supplies. Most

    regulators include some automatic protection from excessive current ('overload

    protection') and overheating ('thermal protection'). Many of the fixed voltage regulator

    ICs have 3 leads and look like power transistors, such as the 7805 +5V 1A regulator

    shown on the right. The LM7805 is simple to use. You simply connect the positive

    lead of your unregulated DC power supply (anything from 9VDC to 24VDC) to the

    Input pin, connect the negative lead to the Common pin and then when you turn on

    the power, you get a 5 volt supply from the output pin.

    2.5.1 78XX:

    The Bay Linear LM78XX is integrated linear positive regulator with three

    terminals. The LM78XX offer several fixed output voltages making them useful in

    wide range of applications. When used as a zener diode/resistor combination

    replacement, the LM78XX usually results in an effective output impedance

    improvement of two orders of magnitude, lower quiescent current. The LM78XX is

    available in the TO-252, TO-220 & TO-263packages.

  • 7/31/2019 Pavan Kumar Mini Project

    26/53

    14

    2.5.2. Features:

    Output Current of 1.5A

    Output Voltage Tolerance of 5%

    Internal thermal overload protection Internal Short-Circuit Limited

    No External Component

    Output Voltage 5.0V, 6V, 8V, 9V, 10V, 12V, 15V, 18V, 24V

    Offer in plastic TO-252, TO-220 & TO-263

    Direct Replacement for LM78XX

    2.6. Microcontroller:

    2.6.1 Introduction:

    A Micro controller consists of a powerful CPU tightly coupled with memory

    RAM, ROM or EPROM), various I/O features such as Serial ports, Parallel Ports,

    Timer/Counters, Interrupt Controller, Data Acquisition interfaces-Analog to Digital

    Converter (ADC), Digital to Analog Converter (ADC), everything integrated onto a

    single Silicon Chip.

    It does not mean that any micro controller should have all the above said

    features on chip, Depending on the need and area of application for which it is

    designed, The ON-CHIP features present in it may or may not include all the

    individual section said above.

    Any microcomputer system requires memory to store a sequence of

    instructions making up a program, parallel port or serial port for communicating with

    an external system, timer / counter for control purposes like generating time delays,

    Baud rate for the serial port, apart from the controlling unit called the Central

    Processing Unit.

  • 7/31/2019 Pavan Kumar Mini Project

    27/53

    15

    2.6.2. Introduction To ATMEL Microcontroller

    Block Diagram :

    Fig:2.6 (a) Block Diagram

    ON-CHIP

    RAM

    COUNTER

    INPUTS

    EXTERNAL

    INTERRUPT

    INTERRUPT

    CONTROL

    ON-CHIP

    FLASHON-CHIP

    RAM

    TIMER 1

    TIMER 0

    CPU

    OSC BUS

    CONTROL

    4 I/O

    PORTS

    SERIAL

    PORT

    PO P2 P1 P3 TXD RXD

  • 7/31/2019 Pavan Kumar Mini Project

    28/53

    16

    Fig: 2.6 (b)Oscillator Connection.

    The AT89S52 provides the following standard features: 4K bytes of Flash,

    128 bytes of RAM, 32 I/O lines, two 16-bit timer/counters, five vector two-level

    interrupt architecture, a full duplex serial port, and on-chip oscillator and clock

    circuitry. In addition, the AT89S52 is designed with static logic for operation down to

    zero frequency and supports two software selectable power saving modes. The Idle

    Mode stops the CPU while allowing the RAM, timer/counters, serial port and

    interrupt system to continue functioning. The Power-down Mode saves the RAM

    contents but freezes the oscillator disabling all other chip functions until the next

    hardware reset.

  • 7/31/2019 Pavan Kumar Mini Project

    29/53

    17

    2.6.3. PIN Configuration:

    Fig 2.6(c) Pin Diagram

    2.7. TSOP

    The TSOP17 series are miniaturized receivers for infrared remote control

    systems. PIN diode and preamplifier are assembled on lead frame, the epoxy package

    is designed as IR filter. The demodulated output signal can directly be decoded by a

    microprocessor. TSOP17 is the standard IR remote control receiver series, supporting

    all major transmission codes.

    2.7.1.Features

    Photo detector and preamplifier in one package Internal filter for PCM frequency Improved shielding against electrical field disturbance TTL and CMOS compatibility Output active low Low power consumption High immunity against ambient light Continuous data transmission possible(up to 2400 bps)

  • 7/31/2019 Pavan Kumar Mini Project

    30/53

    18

    2.7.2. Specifications:

    Supply Voltage:0.3...6.0 V. Supply Current: 5 mA. Output Voltage:0.3...6.0 V. Output Current: 5 mA. Storage Temperature Range:25...+85 C Operating Temperature Range:25...+85C

    2.8. opto-coupler:

    An Opto-coupler is used to transmit either analog or digital information fromone voltage potential to another while maintaining isolation of potentials. It is

    used for low voltages.

    The output of the Opto-coupler is used to trigger the MonostableMultivibrator.

    2.9. MOC3021 (Opto isolators or TRIAC driver) :

    2.9.1. introduction: The MOC3020 Series consists of gallium arsenide infrared emitting diodes An Opto isolator is used to transmit either analog or digital information from

    one voltage potential to another while maintaining isolation of the potentials.

    Its operating voltage is higher than that of an Opto coupler.

    The output of the Opto isolator is used to drive the TRIAC Optically coupled to a silicon bilateral switch.

    This opto isolator should not be used to drive a load directly. It is intended to be a trigger device only

  • 7/31/2019 Pavan Kumar Mini Project

    31/53

    19

    2.9.2.Applications:

    Recommended for 115/240 Vac(rms) Solenoid/Valve Controls Static AC Power Switch Lamp Ballasts Solid State Relays Interfacing Microprocessors to 115 Vac Peripherals Incandescent Lamp Dimmers Motor Controls

    2.10. TRIAC :

    TRIAC, from Triode for Alternating Current, is a generalized trade name foran electronic component that can conduct current in either direction when it is

    triggered (turned on), and is formally called a bidirectional triode thyristor or

    bilateral triode thyristor.

    TRIACs belong to the thyristor family and are closely related to Silicon-controlled rectifiers (SCR). However, unlike SCRs, which are unidirectional

    devices (i.e. can conduct current only in one direction).

    TRIACs are bidirectional and so current can flow through them in eitherdirection.

    Another difference from SCRs is that TRIACs can be triggered by either apositive or a negative current applied to its gate electrode, whereas SCRs can

    be triggered only by currents going into the gate.

    In order to create a triggering current, a positive or negative voltage has to beapplied to the gate with respect to the A1 terminal (otherwise known as

    MT1).

    Once triggered, the device continues to conduct until the current drops belowa certain threshold, called the holding current.

  • 7/31/2019 Pavan Kumar Mini Project

    32/53

    20

    2.10.1 TRIAC BT136-600D:

    Planar passivated very sensitive gate four quadrant triac in a SOT78 plasticpackage intended for use in general purpose bidirectional switching and phase control

    applications, where high sensitivity is required in all four quadrants. This verysensitive gate "series D" triac is intended to be interfaced directly to microcontrollers,

    logic integrated circuits and other low power gate trigger circuits.

    A Triac changes its state when its gate receives a current pulse. It is a Thyristor with a firing angle of nearly 450 The variations in the firing angle affect the voltage and thus the speed of the

    fan is varied.

    Fig 2.10.1:TRIAC BT136-600D

  • 7/31/2019 Pavan Kumar Mini Project

    33/53

    21

    2.10.2 Features and benefits

    Direct triggering from low power drivers and logic ICs High blocking voltage capability Low holding current for low current loads and lowest EMI at commutation Planar passivated for voltage ruggedness and reliability Triggering in all four quadrants Very sensitive gate.

    Fig 2.10.2 (a) Total Power Dissipation

  • 7/31/2019 Pavan Kumar Mini Project

    34/53

    22

    2.11. Single Phase Induction Motor Control Theory:

    Fig 2.11: ceiling fan or single phase induction motor

    2.11.1. Capacitor Start AC Induction Motor:

    Single-phase induction motors are the most used. These motors have only one

    stator winding, operate with a single-phase power supply, and are also squirrel cage.

    Because of the single phase, the motor is not self-started when connected to a power

    supply. The necessary torque is not generated therefore causing the motor to only

    vibrate and not rotate. To provide the starting torque most single-phase motors have a

    main and auxiliary winding, both in quadrature to help generate the phase-shifted

    magnetic field.

  • 7/31/2019 Pavan Kumar Mini Project

    35/53

    23

    Fig:2.11.1 (a)Capacitor Start AC Induction Motor

    The auxiliary winding current from the main winding is phase-shifted.

    Connecting a capacitor in series with the auxiliary winding causes the motor to start

    rotating. Using a centrifugal switch disconnects the capacitor and the auxiliary

    winding at 75% of the motor nominal speed. This topology is used if high torque is

    required.

    2.11.2. PSC Starting Mechanism:

    In most fan motors, the capacitor and the auxiliary winding remain connected.This configuration is called permanent split capacitor (PSC) AC induction motor. No

    centrifugal switch is used and is considered to be the most reliable single-phase

    motors. At rated load, they can be designed for optimum efficiency and high power

    factor (PF).

    Fig: 2.11.2 (a). PSC Starting Mechanism

  • 7/31/2019 Pavan Kumar Mini Project

    36/53

    24

    Motors commonly used in ceiling fans are single-phase induction motors with

    a PSC starting mechanism. Most of them have three different speeds that are

    mechanically selected by pulling a chain. Every time the chain is pulled, the motor

    circuit changes to a predefined coil winding that cause the speed to vary. It is

    recommended that the fan be set at maximum speed. Considering that the load of the

    motor is proportional to the consumed current it is not the same range of speed

    variation with the load then without it. The range of speed variation needs to be

    recalculated.

    2.11.2.(b) Fig: ceiling fan winding

    2.12. LCD (Liquid Cristal Display):

    2.12.1. Introduction:

    A liquid crystal display (LCD) is a thin, flat display device made up of any

    number of color or monochrome pixels arrayed in front of a light source or reflector.

    Each pixel consists of a column of liquid crystal molecules suspended between two

    transparent electrodes, and two polarizing filters, the axes of polarity of which are

    perpendicular to each other. Without the liquid crystals between them, light passing

    through one would be blocked by the other. The liquid crystal twists the polarization

    of light entering one filter to allow it to pass through the other.

  • 7/31/2019 Pavan Kumar Mini Project

    37/53

    25

    A program must interact with the outside world using input and output devices

    that communicate directly with a human being. One of the most common devices

    attached to an controller is an LCD display. Some of the most common LCDs

    connected to the controllers are 16X1, 16x2 and 20x2 displays. This means 16

    characters per line by 1 line 16 characters per line by 2 lines and 20 characters per line

    by 2 lines, respectively.

    Many microcontroller devices use 'smart LCD' displays to output visual

    information. LCD displays designed around LCD NT-C1611 module, are

    inexpensive, easy to use, and it is even possible to produce a readout using the 5X7

    dots plus cursor of the display. They have a standard ASCII set of characters and

    mathematical symbols. For an 8-bit data bus, the display requires a +5V supply plus

    10 I/O lines (RS RW D7 D6 D5 D4 D3 D2 D1 D0). For a 4-bit data bus it only

    requires the supply lines plus 6 extra lines (RS RW D7 D6 D5 D4). When the LCD

    display is not enabled, data lines are tri-state and they do not interfere with the

    operation of the microcontroller.

    2.12.2. Features:

    Interface with either 4-bit or 8-bit microprocessor. Display data RAM Character generator ROM -matrix character patterns. Character generator RAM -matrix patterns. Display data RAM and character generator RAM may

    be accessed by the microprocessor.

    Numerous instructions Clear Display, Cursor Home, Display ON/OFF, Cursor ON/OFF,

    blink Character, Cursor Shift, Display Shift.

    Built-in reset circuit is triggered at power ON. Built-in oscillator.

  • 7/31/2019 Pavan Kumar Mini Project

    38/53

    26

    2.13. CIRCUIT DIAGRAM:

    Fig :circuit diagram

  • 7/31/2019 Pavan Kumar Mini Project

    39/53

    27

    3. SOFTWARE DESCRIPTION

    3.1.Introduction To Embedded C:

    Ex: Hitecc, Keilc

    KEIL Software makes industrial-strength software development tools and C

    compilers that help software developers write compact, efficient embedded processor

    code.

    For over two decades Keil Software has delivered the industry's most reliable

    embedded software development tools and compilers for writing efficient and

    compact code to run on the most popular embedded processors. Used by tens of

    thousands of customers including General Motors, Whirlpool, Qualcomm, John Deere

    and many others, HI-TECH's reliable development tools and C compilers, combined

    with world-class support have helped serious embedded software programmers to

    create hundreds of breakthrough new solutions.

    Whichever embedded processor family you are targeting with your software,

    whether it is the ATMEL, PICC or 8051 series, Keil tools and C compilers can help

    you write better code and bring it to market faster.

    KEIL PICC is a high-performance C compiler for the Microchip PIC micro

    10/12/14/16/17 series of micro controllers. Keil PICC is an industrial-strength ANSI

    C compiler - not a subset implementation like some other PIC compilers. The PICC

    compiler implements full ISO/ANSI C, with the exception of recursion.

    All data types are supported including 24 and 32-bit IEEE standard floating

    point. Keil PICC makes full use of specific PIC features and using an intelligent

    optimizer, can generate high-quality code easily rivaling hand-written assembler.

    Automatic handling of page and bank selection frees the programmer from the trivial

    details of assembler code.

  • 7/31/2019 Pavan Kumar Mini Project

    40/53

    28

    CODING

    #include

    sbit fan = P1^5;

    sbit led= P3^7;

    bit fanon,l1,l2,l3,l4,l5,l6,power,powercount,l1t,l2t,l3t,l4t,l5t,l6t;

    unsigned char speed,newkey,id[4];

    unsigned char key1,count=0,ledon,zc=0,jj,timecount;

    unsigned int kkk,rise,x,z,ont,offt;

    void ir_build_bytes(void) interrupt 0

    {

    if(ledon==0)

    {

    TR0=0;

    count=count++;

    x=TL0;

    z=TH0;

    z=z1800)&&(rise

  • 7/31/2019 Pavan Kumar Mini Project

    41/53

    29

    if((rise>750)&&(rise1;

    }

    else

    {

    if(count>2)

    count=0;

    }

    if(count!=0)

    {

    TH0=0;

    TL0=0;

    TR0=1;

    }

    }

    }

    void timer0(void) interrupt 1

    TR0=0;

    count=0;

    TH0=0;

  • 7/31/2019 Pavan Kumar Mini Project

    42/53

    30

    TL0=0;

    led=0;

    ledon=0;

    }

    void timer1(void) interrupt 3

    {

    TR1=0;

    fan=~fan;

    timecount=timecount+1;

    if(timecount>8;

    TL1=(offt&0x00ff);

    }

    else

    {

    TH1=(ont&0xff00)>>8;

    TL1=(ont&0x00ff);

    }

    TR1=1;

    }

    //else

    //led=0;

    }

    void pulse (void) interrupt 2

    {

    timecount=0;

    TR1=0;

    fan=1;

    if(count==0)

    {

    switch(speed)

  • 7/31/2019 Pavan Kumar Mini Project

    43/53

    31

    {

    case 9:

    {

    ont=0xe69b;

    offt=0xf447;

    break;

    }

    case 8:

    {

    ont=0xea83;

    offt=0xf05f;

    break;

    }

    case 7:

    {

    ont=0xec77;

    offt=0xee6b;

    break;

    }

    case 6:

    {

    ont=0xee6b;

    offt=0xec77;

    break;

    }

    case 5:

    {

    ont=0xf05f;

    offt=0xea83;

    break;

    }

    case 4:

    {

    ont=0xf253;

  • 7/31/2019 Pavan Kumar Mini Project

    44/53

    32

    offt=0xe88f;

    break;

    }

    case 3:

    {

    ont=0xf447;

    offt=0xe69b;

    break;

    }

    case 2:

    {

    ont=0xf63b;

    offt=0xe4a7;

    break;

    }

    case 1:

    {

    ont=0xf82f;

    offt=0xe2b3;

    break;

    }

    }

    }

    TH1=(offt&0xff00)>>8;

    TL1=offt&0x00ff;

    TR1=1;

    }

    void main()

    {

    power=0;

    fanon=0;

    fan=1;

    led=0;

  • 7/31/2019 Pavan Kumar Mini Project

    45/53

    33

    speed=5;

    key1=0;

    TMOD=0X11;

    l1=l2=l4=l5=1;

    l3=1;

    l6=0;

    ledon=0;

    powercount=0;

    EA=1;

    EX0=1;

    ET0=1;

    ET1=1;

    PX0=1;

    PT0=1;

    IT0=1;

    IT1=1;

    count=0;

    newkey=0;

    //

    while(1)

    {

    while(!newkey);

    newkey=0;

    switch(id[3])

    {

    case 87: //5

    {

    fanon=~fanon;

    l6=fanon;

    if(fanon)

    {

    EX1=1;

    zc=0;

    }

  • 7/31/2019 Pavan Kumar Mini Project

    46/53

    34

    else

    {

    fan=1;

    EX1=0;

    TR1=0;

    }

    id[3]=0;

    led=1;

    ledon=1;

    break;

    }

    case 11: //up

    {

    if(speed1)

    {

    led=1;

    speed=speed-1;

    ledon=1;

    zc=0;

  • 7/31/2019 Pavan Kumar Mini Project

    47/53

    35

    }

    else

    speed=1;

    id[3]=0;

    break;

    }

    case 7: //power

    {

    power=~power;

    if((power)||(powercount==0))

    {

    EX1=0;

    TR1=0;

    fan=1;

    fanon=0;

    l1t=l1;

    l2t=l2;

    l3t=l3;

    l4t=l4;

    l5t=l5;

    l6t=l6;

    l1=l2=l4=l5=1;

    l3=1;

    l6=0;

    zc=0;

    }

    else

    {

    fanon=l6t;

    if(fanon)

    {

    zc=0;

    EX1=1;

    }

  • 7/31/2019 Pavan Kumar Mini Project

    48/53

    36

    }

    id[3]=0;

    led=1;

    ledon=1;

    break;

    }

    default:

    break;

    }

    if(ledon)

    {

    count=0; //newchange

    TH0=0;

    TL0=0;

    TR0=1;

    /*if(fanon==1)

    {

    ledon=0;

    }*/

    }

    }

    }

  • 7/31/2019 Pavan Kumar Mini Project

    49/53

    37

    CONCLUSION

  • 7/31/2019 Pavan Kumar Mini Project

    50/53

    38

    5. Conclusion:

    The speed of fan & intensity of light can be controlled in various levels fromoff position to maximum intensity possible. So it finds its use as night lamp by

    keeping the intensity of lamp in low level.

    The circuit also finds its use for switching ON and OFF any electronic circuitry. Our normal T.V. remote can be used for this purpose. Remote operating distance up to 30 ft / 10 mts. Provision for switching ON/OFF all lights & Fan instantly.

    Spark less switching increases switches life.

    Prevents us from risk of electrical shock and short circuit. No alteration required while installing our unit.

    5.1. Application and scope:

    This project is not only limited to speed control of fan but can also be

    extended to domestic and industrial purposes as home appliances controlling using IR.

    The home/ industrial appliances can be switched on/off and can be controlled using

    IR remote without actually going near the switch boards or regulators.

  • 7/31/2019 Pavan Kumar Mini Project

    51/53

    39

    OUTPUT:

    IMAGE 1: speed control of ceiling fan using tv remote kit,load in OFF condition

    IMAGE 2: kit in ON condition with minimum speed

  • 7/31/2019 Pavan Kumar Mini Project

    52/53

    40

    IMAGE 3: kit in ON condition with medium speed

    IMAGE 4: kit in ON condition with maximum speed

  • 7/31/2019 Pavan Kumar Mini Project

    53/53

    References:

    The following are the references made during the development of this

    project work.

    BOOKS REFERRED

    1. Electrical and Electronic Measurements & Measurements

    By A.K.SAWHNEY

    2. Principles of Electronics

    By V.K. MEHTA

    3. Principles of Electronics

    By B.V. NARAYANA RAO

    4. Basic Electronics

    By GROB

    5. Communication Systems

    By Simon Haykin

    6. Electronic and Radio Engineering

    By Kennedy

    7. Instrumentation Devices and Systems

    By Rangan and Sarma

    Journals:

    (1) Electronic Design.

    (2) Electronics for you.

    (3) Electronics Text.

    (4) Practical Electronics.

    WEBSITES REFERRED:

    1. www.electrosofts.com

    2. www.nataionalsemiconductors.com

    3. www.controlanything.com

    4 www electroguys com