PDR IR-E3 Evolution BGA Rework System - PDR IR-E3 Evolution BGA Rework System • Advanced Focused IR component heating 150W, lens based Focused

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  • PDR IR-E3 EvolutionBGA Rework System

    PDRs Focused IR SMT/BGA Rework Systemfor Ultimate Performance in BGA Rework

  • PDR IR-E3 Evolution BGA Rework Systemwww.pdr-rework.com

    Advanced features available

    FocusedIRcomponentheating PDRspatentedtool-freeIRtechnology

    QuartzIRPCBpreheater Largearea2000wIRheating Optional750w,1600wor2400w

    AdvancedPrecisioncomponent pickandplacement Liftfromcomponentnestpluslowforcelanding androtation

    Componentnest/fluxapplicationfacility Usingfluxdiptrayorcomponentprintframe

    PrecisionX/YPCBtable Macro-Micromovementandmicrometer adjustment

    Auto-profileprocesscontrolpackage WithPDRsThermoActiveV4+softwaresuite

    BGA/BGAalignment Highmagnification,CCTV/prismbasedsystem

    AuxiliaryProcessCamera(Optional) Highmagnification,CCTV/prismbasedsystem

    Non-contactcomponent temperaturesensing Realtimemeasurementofcomponent temperatures

    PrecisionPCBtemperaturesensing Contactornon-contacttemperaturesensors

    AutoLiftPick-Up(Optional) Automaticremovalofcomponent

    PCBCooling(Optional) ForfastcoolingofLED-Freeassemblies

    BGAreworkwithoutthecomplications

    ThePDRIR-E3SMT/BGAreworksystem,usingPDRspatentedFocusedIRtechnology,hasbeenspecificallydesignedtocopewiththechallengesofrepairingtodaysPCBassemblies.

    Thesystemistoolfree,gasfree,instantly/preciselycontrollable,clean,modular,upgradeableandproduces100%yieldBGAreworkwithoutanycomplications.Itprovidestheextremelyhighlevelsofprofilingandprocesscontrolnecessaryfortheeffectivereworkofeventhemostadvancedpackages,includingSMDs,BGAs,CSPs,QFNs,Flipchipsandisreadyfor0201andlead-freeapplications.

    TheIR-E3canbeeasilyconfiguredtoyourrequirements,withagoodrangeofadvancedfeaturestochoosefrom,allowingtheoperatortoquicklyandsafelyreworkalltypesofcomponentswithoutoverheatingthecomponent,adjacentsorthePCB.ItusesalltheprovenattributesofPDRsFocusedIRtechnology,firstintroducedin1987andnowusedworldwidebyover4000customers.

    SimpleBGAreworkprocedure

    BGAreworkposestheproblemofaccessinghiddeninterconnectsinahighdensityenvironment.Consequently,itrequiresasystemthatisabletoaccessthehiddenjointswithoutaffectingneighbouringcomponents.Asystemthatissafe,gentle,adaptableand,aboveall,simpletooperate.TheIR-E3issuchasystem.ItissoeasytooperatethattechniciansareabletoinstantlyachieveexcellentprocesscontrolforBGA/SMTreworkwithoutthecomplexitiesandfrustrationsnormallyassociatedwithhigh-endreworksystems.

    Paste-Place-Reflow

    Withtheaidofexcellentmechanics,opticsandcontrol,operatorscansimplypickupthefluxedBGAfromthenest,alignit,placeitontothePCBspadsandthenreflowwiththesystemsaccuratePCbased,closedloopcomponentandPCBtemperaturecontrol.

  • PDR IR-E3 Evolution BGA Rework Systemwww.pdr-rework.com

    AdvancedFocusedIRcomponentheating 150W,lensbasedFocusedIRheatingwithadjustableimagesystem PDRlensattachmentswithIRimagefrom4to70mmdiameter ReworksallSMDs/BGAsincluding0201s+leadfreeapplications

    QuartzIRPCBpreheating Highpower,mediumwavequartzIR Standard2000W,2x1000Wzones(240mmx240mmarea) Optional750W,singlezone(120mmx120mmarea) Optional1600W,2x800Wzones(240mmx240mmarea) Optional2400W,2zones,800w+1600W(240mmx360mmarea)

    PDRlensattachments F150(4-18mmspotsize)optional F200(10-28mmspotsize)optional F400(12-35mmspotsize)optional F700(25-70mmspotsize)standard

    AdvancedProfessionalvacuumplacementsystem Withprecisepickandplaceaction,Y/Zaxismovementand rotationsoftcomponentlandingandZ-axisstopforplacement inpaste Interchangeablepick-upheadsfordifferentapplications

    Componentnestforprecisioncomponentpick upandFluxapplication Withcomponentprintframe,diptray,orministencilpaste-head facilityforfluxandsolderpasteapplication

    Precisionmacro-microX/YPCBtable Precisionmicrometer(micro)X/Yandmicrorotationcontrol +/-10microns(.0004)movementinX/Ydirections MacrooverridefacilityinX/Ydirections Upto12X18(300mmX450mm)capacitywith lockableX/Yaxis

    Componenttemperaturesensing Non-contact,IRsensor Manuallyadjustable,K-typenon-contactIRsensor Realtimemonitoringofcomponenttemperature throughoutprocess

    PCBtemperaturesensing Contactoroptionalnon-contactsensors Manuallyattached,K-typethermocouplecontactprobe,or manuallyadjustable,K-typenon-contactIRsensor RealtimemonitoringofPCBtemperaturethroughoutprocess

    Detailsandspecificationsofadvancedfeaturesavailable

    Autoprofileprocesscontrolwith PDRThermoActivesoftwaresuite Type5,digitalcontrollerwithmultifunctionalfeatures Advanced,WindowsXP/Vista/NTThermoActiveV4+softwaresuite Twochannel,realtime,closedloopcomponentandPCB temperaturecontrol Auto-profiletemperatureprofilinganddatalogging MultiK-typethermocouple(x4)capacityfortemp/timetesting

    CCTV/prismbasedBGA/uBGAalignmentsystem Splitbeamprismsystemforsimultaneous PCB/componentviewing BGA,CSPandleadlesscomponentalignment IntegralLEDlightingsystemwithilluminationlevelcontrol Fullcolour1/2CCTVcameraand17TFT/LCDFlatscreen colourmonitor HighqualityzoomlenswithuptoX50magnification PreciseX/Yaxismountingsystem

    Auxiliaryprocessobservationcamera(optional) IntegralLEDlightingsystemwithilluminationlevelcontrol Fullcolour1/2CCTVcameraand17TFT/LCDFlatscreen colourmonitor HighqualityzoomlenswithuptoX40magnification

    BenchTopRequirementsTopheatpower 150WIR

    Backheaterpower 750W,1600W,2000Wor2400WIR

    Voltage/frequency 220-240volts50/60Hz,upto2.6KW

    Typicalcomponents CSPs,BGAs,uBGAs,QFNs,QFPs,PLCCs,SOICs,smallSMDs

    Bencharea 1400mm(w)x600mm(d)

    Weight 65Kg

    Theabovefeaturesaremostlyoptionalandalso,PDRreservestherighttoimproveorchangespecificationswithoutgivingnotice.

  • PDR IR-E3 Evolution BGA Rework Systemwww.pdr-rework.com

    PDRPioneersofFocusedIRtechnology

    In1986,PDRpioneeredtheuseofFocusedInfra-

    Redtechnologyforreworkapplications.Today,

    over4000systemshavebeeninstalledaroundthe

    worldatOEMsandEMSprovidersactiveinthe

    defence,aerospace,automotive,avionics,telecoms

    andcomputerindustries.Companiessuchas

    NASA,Boeing,Nokia,Alcatel,Sony,Motorola,

    Philips,Dell,IBMandEADS,tonamebutafew,

    relyeverydayonPDRsFocusedIRtechnology

    todeliversimple,safeandrepeatablerework.

    Withtheevolutionofincreasinglycomplex

    boards,theongoingminiaturisationof

    componentsandlead-freesolders,PDRsFocused

    IRtechnologyisrapidlysupersedinghotgas

    astheplatformofchoiceforOEMsandEMS

    providers.Highlevelsofprofilingandprocess

    controlmakeFocusedIRtheperfectchoiceto

    handlethenarrowerprocesswindowoflead-

    freeanddeliverthe100%yieldmanufacturers

    demand.

    PDRsFocusedIRdelivers100%yieldBGArework

    PDRsFocusedIRreworksystemsprovide

    highqualityresultsonbothstandardand

    fine-pitchcomponents,arraypackagesand

    alllead-freedevices.FocusedIRisable

    topinpointthesmallestcomponentina

    high-densityenvironmentandprovidethe

    operatorwithaclearviewofboththe

    PCBandthecomponentthroughoutthe

    process,makingthisthebestchoiceforall

    reworkapplications.

    PDRsprocessinvolvespre-heatingthePCBfrombelowwithaback

    heaterandthenheatingthecomponentfromabove.Thisreducesthe

    timeandenergyrequiredfortopsideheating,therebyminimisingthe

    potentialfordamagetothecomponent,thePCBoradjacentdevices.

    PDRsclosedlooptemperaturemonitoringsystem,withanon-contact

    IRsensor,makestheprocesshighlycontrollableandrepeatable,

    producinghighqualitysolderjointseverytime.

    PDRsystems-flexible,modularandupgradeable

    PDRsversatilesystemsrangefromaFocused

    IRhandtoolrightthroughtosemi-automated,

    advancedreworkstations.Theyalsoinclude

    systemsdesignedspecificallyforsmalltolarge

    applications.EachFocusedIRsystemoffers

    anexcellentlevelofstandardfeatures,plus

    optionstosuiteverybudget.PDRssystems

    aremodularandeasilyupgraded,allowingyou

    toaddtheextrafunctionalityyouneedasyour

    requirementschange.

  • PDR IR-E3 Evolution BGA Rework Systemwww.pdr-rework.com

    TheadvantagesofFocusedIR

    FocusedIRcomponentheatingPrecisecomponentheatingeliminatestheriskofdamagetothePCB/adjacents

    Nonozzles,focushoodsorshieldsAsimpleturnofthelensallowsforeasyreworkofanysize/shapecomponent

    LowcostofownershipCompetitivesystempricingandnearlyzerofollow-oncosts

    ModularandupgradeablesystemsEasilyconfiguredtomeetanyrequirementsasyourdemandsexpand

    ExcellentcontrolsoftwareNon-contact,componenttemperaturesensingandautomaticthermalprofiling

    Easytoset-upanduseClean,simpleandsafe.Easeofusedelivers100%yield

    ThebestBGAreworksystemsintheworld

    Forovertwentyyearswehavecontinuallypushedtheboundariesofrefinedreworksystems.Ourcleanandintuitiveheatingtechnologycombineswithitsunmatchedcontrolandsolderingability,tobecomeoneofthemosteffectiveinnovationsinourindustry.

    AnotherdevelopmentfromPDRisourhighresolutionCCTV/splitbeamprism-basedBGAalignmentoption,whichallowstheoperatortoviewthePCBandcomponentsimultaneouslywithacolourvideomonitorandzoomlens.

    AddtothisPDRssuperbprecisionmechanics,whichprovideoperatorswithvacuum-operatedpickup,macro-microZaxis,360componentrotationandmicrometercontrolforsoftcomponentlanding,andyouhaveunbeatablereworksystemsthatprovide100%yieldonallSMT/BGAreworkapplications.

    Leading-edgecontrolsoftware

    AmajoradvantageinchoosingPDRsFocusedIRreworksystemsistheThermoActiveV4+autoprofilingsoftwaresuite.Ithasbeendesignedtobeasuser-friendlyaspossible,withexcellentgraphicsandsimple,logicalcontrols.

    TheoperatorsetsthetemperaturetargetandtheThermoActiveV4+softwaremanagestheheatingprocess,ensuringthattheheatappliedtothePCBandcomponentisprecise.Particularlybeneficialforthedemandsoflead-free,thermalprofilesfordifferentassembliescanbeautomaticallycreatedwithinminutesandstoredforfutureuse.

  • PDR

    PDR-DesignandManufacturingUnit3StanleyCentre,KelvinWayCrawley,WestSussex,RH109SE,England

    T:+44(0)1293614000F:+44(0)1293613600E:sales@pdr.co.uk

    PDR America - Sales/Support Center

    3869DividendDrive,ShingleSprings,CA95682,USAT:(530)6766262F:(530)6766265E:sales@pdr-america.com

    PDRsproductsareavailableworldwideviaourinternationaldistributors,allofferingprofessionalsalesandsupport.Forcontact,productandcompanydetailspleasevisitwww.pdr-rework.com

    www.pdr-rework.com

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