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Performance Perfect

Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

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Page 1: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

Page 2: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

It Is our pleasure that we have got several recognitions from both local and international organization as the best business enterprise through sustainable growth.

CEO of PRAN-RFL Group Receiving the Trophy fromformer Commerce Minister of Pepoles Republic of Bangladesh.

DMD of Pran-RFL Group receiving the Award fromHonorable Prime Minister of Pepoles Republic of Bangladesh

01

Factory is situated at Olipur, Shaistaganj, Habiganj on the Dhaka Sylhet highway Factory shade is around 1lac SFT, this is the largest MS & GI plant in Bangladesh The factory consists of two mills –One with the production range of !” to 2”

and other one is from 2” to 4” Using all modern technology First time in Bangladesh fully automated GI mill The factory has its own power generation system

OUR CREDENTIALS

ABOUT US

Page 3: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

Japanese Industrial Standards (JIS) maintain for RM sourcingFirst time in Bangladesh fully automated GI mill ensures high qualityAccurate thickness & lengthHigh pressure resistanceHigher durability and longevityBest quality product ever in Bangladesh due to fully automatedSuperior bendability, ease of cutting and threadingWeld consistency and integrity

Greater resistance to corrosion

02

Features

Widely used inIndustrial sectorsOil and Gas transmissionsWater & Sewerage pipesCommercial /Residential BuildingBoringStructural purposes

Page 4: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

03

Consistent with the group purpose, we are committed to create value for all our stakeholders by continuously improving the e"ectiveness of Quality System and Process through innovations, involving all our employees.

We shall constantly strive to improve the quality of lives of the communities it serve through excellence in all facets of its activities. Our objectives shall be to:

A) Produce and deliver products as per customer’s expectations, conforming to national / international standards.

B) Enhance the knowledge and skills of employees for e"ective implementation of Quality Management System (QMS).

Quality Policy

Page 5: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

04

Our Factory & Its State of Art Technology

Page 6: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

05

Where,OD= Pipe Outer DiameterID = Pipe Inner DiameterT =Thickness ID= OD-2xT

OD

Thickness

ID

MS PipeMild Steel PipeCarbon containmaximum 0.25%

GI PipeGalvanized Iron PipeZink contain 40gm/m2 thickness up to 6mm(BDS 1031:2006)

Basic Information of Circular Pipe

MS & GI Pipe

Page 7: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

06

Process Flow Diagram of MS & GI Pipe

Page 8: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

07

AND GALVANIZED PIPES/ TUBESOF HIGH FREQUENCY INDUCTION WELDED /MANUFACTURING AND TESTING FLOW DIAGRAM

ELECTRIC RESISTANCE WELDED BLACK

STRIP EDGEPREPARATION

(MILLING)

PREFORMING FORMING PILOT LINEMARKING HFI WELDING

AUTOMATICTEMPERATURE CONTROL

REMOVAL OFINTERNAL AND

EXTERNAL WELD BEAD

INDUCTIONANNEALING OF

WELD SEAM

NORMAL WATERCOOLING

METALLOGRAPHICEXAMINATION

SHIPPINGSTACKINGBUNDLINGACCEPTANCE ANDRELEASE FOR

DESPATCH

MARKING ANDSTAMPING

FINALINSPECTION

ULTRASONICTEST OF

PIPE END

ULTRASONICTEST OF

WELD SEAM

FULL BODYNORMALIZING

STRAIGHTENING FULL BODYEDDY CURRENT

HYDROSTATICTESTING

THREADINGVISUALINSPECTION

PASSIVATION(DICHROMATING)

STEAM BLOWINGHOT DIPZINC COATING

DRYINGFURNACE

PICKLING &FLUXING

IDENTITY ANDANALYSIS CHECK

END SHEAR STRIPACCUMULATOR

LOOP PIT

FOR BOILER TUBES

FOR GALVANIZED TUBES

BUTT WELD ULTRASONICTESTING OF

STRIP

HYDROSTATICTESTING

PIPE ENDBEVELLING/

FACING

WELD SEAMTEST

DIMENSIONALCHECKS

IDENTIFICATIONCUTTING TO

LENGTH

EDDY CURRENTTESTING

SIZING

DECOILER SLITTING

MANUFACTURING AND TESTING FLOW DIAGRAMELECTRIC RESISTANCE WELDED BLACK

STRIP EDGEPREPARATION

(MILLING)

IDENTITY ANDANALYSIS CHECK

END SHEAR STRIPACCUMULATOR

LOOP PIT

FOR BOILER TUBES

FOR GALVANIZED TUBES

BUTT WELD

HYDROSTATICTESTING

PIPE ENDBEVELLING/

FACING

WELD SEAMTEST

DIMENSIONALCHECKS

IDENTIFICATIONCUTTING TO

LENGTH

EDDY CURRENTTESTING

SIZING

DECOILER SLITTING

AND GALVANIZED PIPES/ TUBESOF HIGH FREQUENCY INDUCTION WELDED /

PREFORMING FORMING PILOT LINEMARKING HFI WELDING

AUTOMATICTEMPERATURE CONTROL

REMOVAL OFINTERNAL AND

EXTERNAL WELD BEAD

INDUCTIONANNEALING OF

WELD SEAM

NORMAL WATERCOOLING

METALLOGRAPHICEXAMINATION

SHIPPINGSTACKINGBUNDLINGACCEPTANCE ANDRELEASE FOR

DESPATCH

MARKING ANDSTAMPING

FINALINSPECTION

ULTRASONICTEST OF

PIPE END

ULTRASONICTEST OF

WELD SEAM

FULL BODYNORMALIZING

STRAIGHTENING FULL BODYEDDY CURRENT

HYDROSTATICTESTING

THREADINGVISUALINSPECTION

PASSIVATION(DICHROMATING)

STEAM BLOWINGHOT DIPZINC COATING

DRYINGFURNACE

PICKLING &FLUXING

ULTRASONICTESTING OF

STRIP

Page 9: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

08

Process

Chemical Compositon (%)

Production process

End Finish

Pipe grade

Electric Resistance Welding (ERW) Process, galvanized by automatic hot dip galvanizing process

GI Pipe are taper threaded and Black Pipe are eitherplane ended or beveled

Falcon Silver, Falcon Gold, Falcon Diamond, Falcon Ruby, Falcon Special

Designation

SPHT 1

Carbon 0.10Silicon 0.35

Manganese 0.50Phosphorus 0.040

Sulphur 0.040Mechanical Properties

Tensil Strength kgf/mm2 (N/mm2) 28(275)

Elongation (%)Thickness (mm) 1.2 t 1.6 30Thickness (mm) 1.6 t 2.0 32Thickness (mm) 3.0 t 6.0 35

Bending Angle Degree 180°

Page 10: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

09

LIGHTNominal Bore Out Side Dia Thickness Weight of Black Tube

mm inch mm mm mm Kg/m Kg/m15 !” 21.4 21.00 2.00 0.952 0.961 20 "” 26.9 26.4 2.35 1.410 1.420 25 1” 33.8 33.2 2.65 2.010 2.030

32 1 #” 42.5 41.9 2.65 2.580 2.610 40 1 !” 48.4 47.8 2.9 3.250 3.290 50 2” 60.2 59.6 2.9 4.110 4.180

65 2 !” 76.00 75.20 3.25 5.800 5.920 80 3” 88.70 87.90 3.25 6.810 6.980 100 4” 113.90 113.00 3.65 9.890 10.20

MS & GI Pipe Product Lists

BS-1387:1990, ISO 4200, IS 1239 (P1) and BDS 1031:2006 standards

Page 11: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

10

MEDIUMNominal Bore Out Side Dia Thickness Weight of Black Tube

mm inch mm mm mm Kg/m Kg/m15 !" 21.80 21 2.65 1.22 1.23 20 #" 27.30 26.50 2.65 1.58 1.59 25 1" 34.20 33.30 3.25 2.44 2.46

32 1 $" 42.90 42.00 3.25 3.14 3.17 40 1 !" 48.80 47.90 3.25 3.61 3.65 50 2" 60.80 59.70 3.65 5.10 5.17

65 2 !" 76.60 75.30 3.65 6.51 6.63 80 3" 89.50 88.00 4.05 8.47 8.64 100 4" 115.00 113.10 4.50 12.10 12.40

HEAVYNominal Bore Out Side Dia Wall thick-

ness Weight of Black Tube

mm inch mm mm mm Kg/m Kg/m15 !" 21.80 21.00 3.25 1.45 1.46 20 #" 27.30 26.50 3.25 1.90 1.91 25 1" 34.20 33.30 4.05 2.97 2.99

32 1 $" 42.90 42.00 4.05 3.84 3.87 40 1 !" 48.80 47.90 4.05 4.43 4.47 50 2" 60.80 59.70 4.50 6.17 6.24

65 2 !" 76.60 75.30 4.50 7.90 8.02 80 3" 89.50 88.00 4.85 10.10 10.30 100 4" 115.00 113.10 5.40 14.40 14.70

Page 12: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

11

FALCON SILVERNominal Dia Wall Thick-

ness Out Side Dia (mm) Weight of Black Tube

Min Max M.S G.Imm inch mm mm mm Kg/m Kg/m15 !" 1.5 21 21.4 0.74 0.80 20 "" 1.5 26.4 26.9 0.98 1.05 25 1" 1.7 33.2 33.8 1.35 1.45 32 1 #" 1.7 41.9 42.5 1.71 1.84 40 1 !" 1.8 47.8 48.4 2.09 2.25 50 2" 1.8 59.6 60.2 2.59 2.78 65 2 !" 2 75.2 76 3.67 3.95 80 3" 2 87.9 88.7 4.32 4.64

100 4" 2 112.25 112.55 5.57 5.99 100 4" 2.35 112.55 112.85 6.55 7.04 100 4" 3 113 113.9 8.36 8.99

FALCON GOLDNominal Dia Wall Thick-

ness Out Side Dia (mm) Weight (kg/meter)

Min Max M.S G.Imm inch mm mm mm Kg/m Kg/m15 !" 2 21 21.4 0.98 1.05 20 "" 2 26.4 26.9 1.30 1.39 25 1" 2.35 33.2 33.8 1.85 1.99 32 1 #" 2.35 41.9 42.5 2.35 2.53 40 1 !" 2.65 47.8 48.4 3.07 3.30 50 2" 2.65 59.6 60.2 3.80 4.08

65 2 !" 2.9 75.2 76 5.32 5.71 80 3" 2.9 87.9 88.7 6.25 6.72

100 4" 3.65 113 113.9 10.14 10.90

Market Standards

Page 13: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

12

FALCON DIAMONDNominal Dia Wall Thick-

ness Out Side Dia (mm) Weight (kg/meter)

Min Max M.S G.Imm inch mm mm mm Kg/m Kg/m15 !" 2.35 21 21.4 1.14 1.23 20 #" 2.35 26.4 26.9 1.51 1.63 25 1" 2.65 33.2 33.8 2.08 2.24 32 1 $" 2.65 41.9 42.5 2.64 2.84 40 1 !" 2.9 47.8 48.4 3.35 3.60 50 2" 2.9 59.6 60.2 4.13 4.44

65 2 !" 3.25 75.2 76 5.94 6.39 80 3" 3.25 87.9 88.7 6.99 7.51

100 4" 4 113 133.9 11.08 11.92

FALCON RUBYNominal Dia Wall Thick-

ness Out Side Dia (mm) Weight (kg/meter)

Min Max M.S G.Imm inch mm mm mm Kg/m Kg/m15 !" 2.65 21 21.4 1.29 1.39 20 #" 2.65 26.4 26.9 1.71 1.83 25 1" 2.90 33.2 33.8 2.25 2.42 32 1 $" 2.90 41.9 42.5 2.89 3.11 40 1 !" 3.25 47.8 48.4 3.75 4.03 50 2" 3.25 59.6 60.2 4.64 4.99

65 2 !" 4 75.2 76 7.32 7.86 80 3" 3.65 87.9 88.7 7.85 8.44

Page 14: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

13

FALCON SPECIAL

Nominal DiaWall

Thickness Out Side Dia (mm) Weight (kg/meter)

Min Max M.S G.Imm inch mm mm mm Kg/m Kg/m25 1" 3.25 33.20 33.80 2.53 2.72 25 1" 3.65 33.20 33.80 2.84 3.05 40 1 !" 3.65 47.80 48.40 4.21 4.53 40 2 !" 4.00 47.80 48.40 4.62 4.96 50 2" 3.65 59.60 60.20 5.21 5.61 50 2" 4.00 59.60 60.20 5.71 6.14

65 2 !" 3.65 75.20 76.00 6.68 7.18 80 3" 4.00 87.70 88.50 8.60 9.25 80 3" 3.65 87.9 88.7 7.85 8.44

Customized Product

We produce customized pipe between 1.5” to 4”if condition is !lled up.

Page 15: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

Performance Perfect

14

MS & GI Laboratory Arrangement

Universal Testing machine, (Tensile & Compressive)

Bend Test Machine

Hydraulic Test

Flattering Test

Page 16: Performance Perfect · PDF file · 2017-07-29maximum 0.25% GI Pipe Galvanized Iron Pipe ... 80 3Ó 88.70 87.90 3.25 6.810 6.980 ... Nominal Bore Out Side Dia Wall thick - ness Weight

PRAN-RFL Center, 105 Pragati Sarani, Middle Badda, Dhaka 1212, Bangladesh Phone : 88-02-9881792,88-02-8835546, Fax : 88-02-8837464

Our Credential