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Phosphoric Acid -Wet process - Furnace process * Blast furnace (up to 1938) * Electric furnace ( produce elemental P) 40 Million tons of P2O5 after 2000 (projected) Use of H3PO4: DAP, MAP from 63% acid Phosphoric acid process can be classified according to the use of acid to decompose phosphatic rock : H2SO4, HNO3 (Nitro phosphates), HCl.

Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

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Page 1: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Phosphoric Acid

-Wet process - Furnace process

* Blast furnace (up to 1938)* Electric furnace ( produce elemental P)* Electric furnace ( produce elemental P)

• 40 Million tons of P2O5 after 2000 (projected)• Use of H3PO4: DAP, MAP from 63% acid• Phosphoric acid process can be classified according to the useof acid to decompose phosphatic rock : H2SO4, HNO3 (Nitrophosphates), HCl.

Page 2: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Wet-Process Phosphoric AcidFlourapatite

• Commercial processes:

Page 3: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Raw material

Page 4: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

• Hydrate formation is controlled by temperattemperature and acid concentration

Page 5: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 6: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Dihydrate process

Page 7: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 8: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 9: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 10: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 11: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 12: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 13: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Hemi-hydrate process

Page 14: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Hemi-Di-hydrate process

Page 15: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 16: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Super phosphoric acid• Phosphoric acid when concentrated above

54% P2O5 forms super phosphoric acid (SPA). • Advantages:

Page 17: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 18: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

PHOSPHATE FERTILIZERS

Page 19: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified

Triple super phosphate (TSP)

• Most highly concentrated straight phosphate fertilizer containing about 44-48% available P2O5 and 40-45% water soluble P2O5.

• Simplicity, low technical skill requirement and small investment (also for SSP)investment (also for SSP)

Page 20: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 21: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified
Page 22: Phosphoric Acid - Bangladesh University of …teacher.buet.ac.bd/mahammad/Phosphoric Acid.pdf• Use of H3PO4: DAP, MAP from 63% acid • Phosphoric acid process can be classified