Pipe Express Ideal for pipeline installations in ...c.ymcdn.com/sites/ for pipeline installations in environmentally sensitive areas. Herrenknecht AG. ... EPB Shield Gripper TBM Single

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  • Pipe Express -

    Ideal for pipeline installations in environmentally

    sensitive areas.

    Herrenknecht AG.

    Dr. Gerhard Lang Business Development Manager UT Division

  • Herrenknecht. Pioneering Underground Technologies

    Founded in 1977

    Conversion to Herrenknecht AG in 1998

    Today around 4,600 employees worldwide, 2,000 in Schwanau,

    around 200 young people in training

    HERRENKNECHT

    IN SCHWANAU

  • Herrenknecht. Pioneering Underground Technologies

    Herrenknecht worldwide.

    Headquarter Schwanau, Germany

    Subsidiaries

    Representativess

  • Herrenknecht. Pioneering Underground Technologies

    Changsha

    Fuzhou

    Liaoning

    Shaanxi Province

    Changsha

    Fuzhou

    Liaoning

    Shaanxi Province

    HERRENKNECHT

    IN CHINA

  • Herrenknecht. Pioneering Underground Technologies

    Road Railway Metro

    EPB Shield Gripper TBM Single Shield TBM Double Shield TBM Mixshield

    APPLICATIONS.

    MACHINE RANGE.

    All Around Tunnelling Solutions.

    Our core products for Traffic Tunnelling.

  • Herrenknecht. Pioneering Underground Technologies

    New diameter world record.

    Hong Kong: Tuen Mun Chek Lap Kok Link (TM-CLKL).

    Mixshield, shield- 17.6m (57.8 ft)

    2 parallel road tunnels with two road levels each

  • Herrenknecht. Pioneering Underground Technologies

    HERRENKNECHT

    EXPLORATION

    Vertical drilling rigs for the exploration

    of new energy deposits

  • Herrenknecht. Pioneering Underground Technologies

    Geothermal energy.

    Potential for a clean and stable energy supply.

    3,000 5,000m deep

    80 200m deep

    Near-surface

    geothermal energy

    Deep geothermal

    energy

    9843 16,405ft deep

    262 656ft deep

  • Herrenknecht. Pioneering Underground Technologies

    HERRENKNECHT

    MINING

    Innovative tunnelling technology for infrastructures in mining

  • Herrenknecht. Pioneering Underground Technologies

    Herrenknecht Mining.

    Product portfolio.

    Raise Boring Rig

    Gripper TBM Multi-service vehicles Boxhole Boring Machine

    Shaft Drilling Jumbo Shaft Sinking Machines

  • Herrenknecht. Pioneering Underground Technologies

    HERRENKNECHT GROUP | UTILITY TUNNELLING.

    BUSINESS SEGMENTS.

    Utility Tunnels & Shafts Pipeline Energy

    Auger Boring

    Machine VSM

    HDD Rig Direct Pipe

    Pipe Express

    AVN & AVND Partial-face Excavation Machine

    EPB Shield Gripper TBM Single Shield Double Shield

    MACHINE RANGE.

  • Herrenknecht. Pioneering Underground Technologies

    Trailer Rigs, e.g. HK250T (550,000lbs) Crawler Rigs, e.g. HK150C (330,000lbs)

    Frame Rigs, e.g. HK250F (550,000lbs) Modular Rigs, e.g. HK400M (880,000lbs)

    UTILITY TUNNELLING | PIPELINE.

    RANGE OF MAXI AND MEGA HDD RIGS.

  • Herrenknecht. Pioneering Underground Technologies

    AMU DARJA RIVER CROSSING | TURKMENISTAN |

    LARGEST HDD EVER REALIZED WITH HK TECHNOLOGY |

    56 GAS PIPELINE | LENGTH: 1,705m (5,594 ft).

  • Herrenknecht. Pioneering Underground Technologies

    UTILITY TUNNELLING | PIPELINE.

    SLANTED DRILLING | HK250C-SDD | ENTRY ANGLE: 7- 90.

    .

    Application fields: oil & gas exploration

    Oil-Sands

    Coal-Seam-Gas

    Shale Gas

    Shallow Oil

    Gas Cavern Storage

    .

  • Herrenknecht. Pioneering Underground Technologies

    Slant Directional Drilling.

    SDD-Rig | HK250C-SDD | up to 45 drilling angle.

  • Herrenknecht. Pioneering Underground Technologies

    Herrenknecht New Fullface Hole-Opener Technology.

    From Pilotebore to final diameter in one step.

  • Herrenknecht. Pioneering Underground Technologies

    PIPE THRUSTER TECHNOLOGY as key innovation:

    POWERFUL TOOL FOR 5 DIFFERENT APPLICATIONS.

    1. PIPE ASSIST TOOL FOR HDD DURING PIPE PULL-IN.

    2. RECOVERY OF STUCK OR DAMAGED PIPELINE.

    3. INSERTION OF PRODUCT PIPELINE IN EXISTING TUNNEL.

    4. THE DIRECT PIPE -METHOD.

    5. PIPE EXPRESS

  • Herrenknecht. Pioneering Underground Technologies

    PIPE THRUSTER as Pipe Assist Tool.

    Long or difficult HDD CROSSINGS.

    HDD-RIG ON RIG-SIDE

    PIPE THRUSTER ON

    PIPE-SIDE

  • Herrenknecht. Pioneering Underground Technologies

    Amudarja River Crossing in Turkmenistan.

    The ultimate pipeline crossing.

    Pipeline length 1,705m (5,594ft); pipeline diameter 56 and 8

    2 x HDD Rig + Pipe Thruster

  • Herrenknecht. Pioneering Underground Technologies

    DIRECT PIPE Technology.

  • Herrenknecht. Pioneering Underground Technologies

    HDD vs. DIRECT PIPE Downhole pressure with HDD.

  • Herrenknecht. Pioneering Underground Technologies

    THE DIRECT PIPE METHOD - Advantages

    Applicable in almost all geological conditions.

    Borehole is supported at all times.

    One pass installation from one side.

    Slurry discharge through the pipeline.

    High alignment accuracy compared to HDD.

    Minimum frac-out risk.

  • Herrenknecht. Pioneering Underground Technologies

    REFERENCE LIST OF DIRECT PIPE PROJECTS. 42 Projects to date.

  • Herrenknecht. Pioneering Underground Technologies

    PROJECT DETAILS.

    42 Direct Pipe Crossings in the USA

    Project: Aquashicola Creek Crossing, Northeast Supply Link Project

    Location: Palmerton, Pennsylvania, USA

    Constr. Company: Laney Directional Drilling co.

    Client: Williams Pipeline

    Machine: AVN1000XB Direct Pipe

    Geology: Clay with Stones, Gravel, Shale

    Pipeline length: 410m (1,345 feet)

    Pipeline-: 42 (1,067mm)

    Coating: FBE

    Purpose: Gas Pipeline

    Breakthrough: June 21, 2013

  • Herrenknecht. Pioneering Underground Technologies

    410m (1,345ft) LONG ALIGNMENT UNDER A CREEK & A STREET.

    410m

    1,345ft

  • Herrenknecht. Pioneering Underground Technologies

    Casing with

    inner coating

    THE LAUNCH SITUATION.

  • Herrenknecht. Pioneering Underground Technologies

    Crossing Rio Grand into Mexico with Direct Pipe .

    Michels Directional Crossings July 2014.

  • Herrenknecht. Pioneering Underground Technologies

    Crossing Rio Grand into Mexico with Direct Pipe .

    Michels Directional Crossings July 2014.

  • Herrenknecht. Pioneering Underground Technologies

    Crossing Rio Grand into Mexico with Direct Pipe .

    Power Modul System for longer crossing distances.

  • Herrenknecht. Pioneering Underground Technologies

    Pipe Express Technology.

    Equipment components.

    Operator vehicle Launch pit

    with

    Pipe Thruster

    Excavation unit

  • Herrenknecht. Pioneering Underground Technologies

    Pipe Express technology.

    Excavation process dry excavation

  • Herrenknecht. Pioneering Underground Technologies

    Pipe Express Technology.

    Installation methods.

  • Herrenknecht. Pioneering Underground Technologies

    conventional

    100%

    Pipe Express

    ~30%

    Pipe Express Technology.

    Benefits - Minimum right of way.

  • Herrenknecht. Pioneering Underground Technologies

    Environmentally sensitive areas

    Swampy areas with high groundwater level

    Areas with unstable ground conditions

    Areas with water-bearing layers

    Page

    36

    Pipe Express Technology.

    Further Benefits Application in wetlands

  • Herrenknecht. Pioneering Underground Technologies

    Crane for

    supply lines

    Power pack,

    Lubrication

    bentonite tank

    Operator cabin

    Pipe Express Technology.

    Components of equipment operator vehicle.

  • Herrenknecht. Pioneering Underground Technologies

    Cutterhead

    Articulation joint

    Trench cutter

    Screw conveyor

    Conveyor Belt

    Buggy

    TBM

    Trenching unit

    Pipe Express Technology.

    Components of equipment excavation unit.

  • Herrenknecht. Pioneering Underground Technologies

    Reduction of friction between borehole and pipeline

    Protection of pipeline coating

    Bentonite lubrication ring

    Pipe Express Technology.

    Components of equipment lubrication.

  • Herrenknecht. Pioneering Underground Technologies

    MAX

    2.50m

    STANDARD

    1.50m

    MIN

    0.50m

    PIPE EXPRESS TECHNOLOGY.

    Components of Equipment | EXCAVATION UNIT.

    Trench cutter hydraulically adjustable -> variable overburden

    (8.2 ft)

    (4.9 ft) (1.6 ft)

  • Herrenknecht. Pioneering Underground Technologies

    Optical guidance system (Total station)

    Fuzzy logic control for automatic steering (Autopilot)

    Pipe Express Technology.

    Components of equipment navigation.

  • Herrenknecht. Pioneering Underground Technologies

    Pipe Express Technology.

    Trench Compacting unit.

  • Herrenknecht. Pioneering Underground Technologies

    Requirements:

    Soil compaction simultaneous to advance

    Overburden of min. 0,5 m (1.6ft)

    Compaction on machine section.

    Reutilization of the excavated ground

    Pipe Express Technology.

    Trench Comp