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Presentation to 2008 OIPMAC annual conference on supply chain innovation with several case studies
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Supply Chain Innovation
OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
Nicholas SeiersenNicholas Seiersen
KPMGKPMG
O:416777 8391c:647 299 8360O:416777 8391c:647 299 8360
2OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
Today’s SessionToday’s Session
About KPMG
Recent Trends and Events in the Supply Chain
Defining Supply Chain and Innovation
What it Takes to Innovate in Your Supply Chain
3OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
What Is Happening In The Supply Chain WorldWhat Is Happening In The Supply Chain World
Pressure for Predictability
Security & Legislation
Sustainability
Critical Infrastructure & Systems
Increasing Volatility
Price & Demand Volatility
Longer and More Complex Supply Chains
Cash-to-Cash Cycles Lengthening
Politically Motivated Fiscal Changes
Supply Chain Disruptions
Low Cost and Premium Polarization
Talent Crunch
4OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
What is the Supply Chain?What is the Supply Chain?
“Long viewed as an operational function, supply chain management has become more strategic to
companies along with the trend of globalisation and the growth of information technology. During the 90’s, it moved from a logistics-focus dealing with primarily
warehousing, inventory, and transportation management to an integrated approach that considers the management of goods flows and conversions from raw material suppliers to consumer and product users”
Source: Linking Supply Chain Practices to Operational and Financial Performance. MIT Supply Chain 2020 Project working Paper. August 2005
5OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
Order Processing and Order Processing and FulfillmentFulfillment
Inventory Inventory ReplenishmentReplenishment
Purchasing, Purchasing, Freight, Duties & Freight, Duties & Security, Contract Security, Contract
& Supplier & Supplier ManagementManagement
The Supply ChainThe Supply Chain
Materials & Components Materials & Components ProcurementProcurement
ManufacturingManufacturing Warehousing & DeliveryWarehousing & Delivery ConsumersConsumers
IdeationIdeation
DevelopmentDevelopment
IntroductionIntroduction
IdeationIdeation
DevelopmentDevelopment
IntroductionIntroduction
Inbound Inbound LogisticsLogistics
Distribution & Distribution & Network DesignNetwork DesignManufacturing Planning & Manufacturing Planning &
Control Systems, Overall Control Systems, Overall Equipment EffectivenessEquipment Effectiveness
Procurement & Procurement & Strategic Strategic SourcingSourcing
Plant SchedulingPlant Scheduling
Inventory Inventory ManagementManagement
ForecastingForecasting
Sales & Operations PlanningSales & Operations Planning
Trade Spend Trade Spend ManagementManagement
PromotionPromotionss
OutsourcingOutsourcing:: Selection, Implementation, Management, Governance, Renewal,…
New Products & ServicesNew Products & Services
6OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
InnovationInnovation
“The creation, development, and implementation of a new product, process, or service with the goal of improving efficiency, effectiveness, or competitive advantage.
Innovation may apply to products, services, manufacturing processes, managerial processes, or the design of an organization.
It is most often viewed at a product or process level, where product innovation satisfies a customer’s needs, and process innovation improves efficiency and effectiveness.
Innovation is linked with creativity, and involves taking new ideas and turning them into reality through invention, research, and new product development.”Source: BNET online dictionary
7OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
What is Innovation?Ideation, New Product/Process Development, Introduction, LaunchWhat is Innovation?Ideation, New Product/Process Development, Introduction, Launch
DetailedBusiness Case
Develop & Test
Launch
Gate
Develop Concept
Evaluate Opportunity
Gate
Gate
Triage
Ideation:Get more ideas
Feedback
Manage Portfolio of Qualified Opportunities
Store for
potential future use
Core Engineering develops new
processes
Application Engineering develops industrial
processes
Production Engineering establishes “Capability”
range
Production Engineering extends “Capability”
range, improves manufacturing processes and
economics
Gate
There is a market
The market size and price/functionality is
known
Channels are being readied
Sales, channel & support training,
collateral, advertising, initial and
replenishment inventory,…
Operations Marketing
8OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
So, What is Supply Chain Innovation?So, What is Supply Chain Innovation?
To do something new that brings new capabilities, services, or cost structures to your supply chain
Cardinal & Credit Valley Hospital: 30 - 40% reduction in supply chain costs
“Just for you” computers from Dell
“Power by the hour” aircraft engines from GE
“Just-in-Time” deliveries to the OEM auto assembly line
ZipCar rentals by the hour
9OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
AidmatrixAidmatrix
45% US residents do not have health care – ER congestion
2,000 free clinics – volunteer health care professionals
Spend $170m/year on medication, yet
Over $6.25B medical equipment and supplies to landfill
PAP paperwork nightmare
$500K savings through consolidation and EDI buying
$50m donated equipment & supplies
10OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
MinuteClinicMinuteClinic
Minor Health problems difficult to treat – Congested ERs, expensive MDs
Mall outlets, open 7 days, minimum 72 hours
Posted list of verifiable, quickly identifiable ailments
Nurse administered cures
500,000 customers
11OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
FlowerBuyerFlowerBuyer
Dutch auctions for imported flowers
Qualify good growers, buy on the stem
Online QA
Forward sale until reserve price is reached – guaranteed supply at a known price
“Everything must go” sales of product in the warehouse
Consolidated delivery
12OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
On demand eProcurementOn demand eProcurement
Companies that use eProcurement save 4.8%
…but, too expensive, tough to enable suppliers, hassle to implement system,…
Coupa Freeware and hosted ePO
2,300 suppliers enabled
3 releases and 6 updates/year
Spend doubling every 25 days
Why Abe Free RFx, Reverse auctions, contract management, …
Omprompt Systems connectivity – anything to anything
13OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
Approaches to Implementing InnovationApproaches to Implementing Innovation
IntegratorDo everything inhouse
Highest Risk
Work well together internally
Strong talent across organization
Speed to market non-critical
Proven technology
Stable customer requirements
Incremental innovation
OrchestratorFocus on key steps, link with partners for the rest
Lower capital risk, lower returns
Collaborate with many
Complex Project Management
Customer insight
Brand power
Defined core competencies
Agility/nimbleness
Mature partner base
Intense competition
Strong substitutes
Early stage technology
LicensorLicense to another company to take to market
Lowest risk and returns
Manage Intellectual Property
Basic Research
Contracting
Influence standards
Strong IP protection exists
Low brand importance
New market for innovation
Infrastructure not developed
14OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
What do they have in common?What do they have in common?
A problem that was a hassle for others
Broke the bubble – found a better way to get the job done
A genuine desire to make their customers’ lives better
A tireless search for operational improvement
15OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
What Does it Take?What Does it Take?
Learn to innovate
Learn from others’ mistakes
Know and enhance your core capabilities
Recognize non-core, develop partner base, learn to work with them
Get out and meet others
16OIPMAC Annual Conference, 24 October 2008.OIPMAC Annual Conference, 24 October 2008.
Supply Chain Innovation
KPMG’s Operations Cost Management helps clients align the right goods and services in the right place at the right time, at the
right terms- at every stage of the supply chain.
Learn how to innovate
Find a problem worth solving
Devise a better way
Engage the right team
Execute ruthlessly