Pmc Drill Pipe Catalogue Rev6

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  • 1Drill Pipe

  • 21. Features of PetroMaterials Corporation

    Experienced Technology PetroMaterials Corporation (PMC) was established in 1994, having its experienced training technology of OCTG pipe & tubes and long term experienced production technology of OCTG and Drill Pipes. Head Quarter is located in Tokyo, Japan . PMC have two(2) major facilities , one in Wakayama, Japan and the other in CangZhou , China . Sales areas are China, Japan, Middle-East, South Asian area and North America.

    Wide range OCTG and Drilling materials available Trading department is trading 50,000 tons OCTG materials annually to export Japanese products. API OCTG, Sour Service OCTG, Drill Pipe, Drill Collar, HWDP and Premium Connection are available for wide range size.

    Two Production LocationsTwo major Production location are in Japan and China. Threading OCTG, Drill Pipes, Drill Collar and HWDP are manufactured to use Japanese high quality raw materials and high quality production technology.Wakayama Works in JapanWakayama Works is located in the west of Japan closed to Sumitomo Metal Industries, Ltd. (SMI) and is equipped with Upset machine, Walking beam type Heat-Treatment furnace with internal Quenching System, Friction Welding for drill pipe, Threading lathe and NDI system.

    Short deliver time can be available, since Mother pipe are being kept in stock which shall be supplied from SMI and Nippon Steel Corporation (NSC).CangZhou Works in China CangZhou Works is located in south of Beijing which manufacture high quality Drill Pipe , HWDP and Drill Collar supported by both experienced Japanese technology and Japan- made equipments. Its mother upset pipe and Tool Joint Blank and Solid Bar for Drill Collar and HWDP are supplied from Wakayama Works , Japan or US steel manufacturer . It has been equipped with Drill pipe manufacturing Line (Friction welding, boring and turning lathe and NDI), Tool Joints line (Heat-treatment furnace and threading) and Drill Collar and HWDP Line (Heat-Treatment, BTA, Turning lathe, Threading) and so on .

    Line-up of Products

    CASING and TUBING PMC represent SMI (Sumitomo Metal Industries Ltd) and carry SMIs Casing and Tubing in stocksTubing: 2-3/8 to 4-1/2 Casing: 4-1/2 to 1618-5/8 and 20 Casing with Buttress threads : PMC to buy ERW plain end pipes from JFE Steel & NSC (Nippon Steel co.) and to cut threads at Wakayama Works , Japan to make finished Casing

    Drill PipesProduction range cover 2-3/8 to 6-5/8PMC to purchase Green Tube from SMI and NSC and to perform Upset and Heat Treatment at Wakayama Works followed by the Friction Welding to be performed at both Wakayama and CangZhou Works to customers preference.High Torque Drill Pipe and Sour Service Drill Pipes are available.Start production of Tool Joint in July 2009.

    HWDP (Heavy Wall Drill Pipe)Both Friction welding and Integral Type are availableFriction welding Type : 4137H Materials and AISI 1340/G105 for Central part to be used for middle joints are used.Integral Type : Quenched and tempered 4145H materials are used

    Drill Collar Slick and Spiral)2-3/8 to 11 OD Drill Collar to AISI 4145HM are available.Non Magnetic Drill Collar is also available.

  • 32. Quality and Manufacturing of Drill Pipe

    Note) Green Pipes supplied from Japanese Seamless Manufacturers Sumitomo Metal Industries Ltd. andNippon Steel Co. shall be used as mother pipes.Forged Tool Joint materials mainly made in Japan shall be used.

    Drill Pipe Manufacturing Process

    Pipe Body Tool JointSteel Making Forged Materials

    I IPipe Hot Rolling Mother Pipe Turning & Boring

    I IInspection Heat Treatment

    I IUpsetting Hardness test

    I Mechanical TestInspection I

    I ThreadingHeat Treatment Inspection

    I INDT Inspection Cold Work(Option)

    I IUpset End Machining Die Stamping

    ISurface Treatment

    IHard Facing(Option)

    IBreak in (Option)

    IFriction Welding

    IRemove Bead and Burr on ID Boring and OD Turning

    IHeat Treatment

    IInspection

    IMeasuring of Length and WeightMarking

    IRack Packing (Option)

    IShipping

    Optional Specification is available upon requiredHard FacingBreak-in (Make & Break)Cold WorkInternal Coating

  • 4Upset 2-3/8 to 6-5/8 Heat Treatment 2-3/8 to 7

    Hot Rotary Straightening Ultra Sonic Inspection

    Rotary Friction Welder Friction Welding

    IH(Induction Heating) Heat Treatment Ultrasonic Inspection on weld zone

  • 5API and ISO Qualification Certificate

    Specification Registration NumberISO 9001:2008 0709API Specification Q1 Q1-0449ISO/TS 29001 TS-0262API-Spec 7-1 7-1-0574API Spec 5CT 5CT-0818API Spec 5DP 5DP-0081

    API Q1, ISO-9001, API-Spec 5D, API-Spec 7-1, API Spec 5CT and latest API-Spec5DP are Certified.

  • 63. Technical Properties and Drill Pipe SpecificationGrades, Specifications and Availability

    Drill Pipe and Tool Joint Mechanical Properties and Chemical Composition

    Drill Pipe Mechanical PropertiesSPEC Yield Strength Tensile Strength Elongation Hardness HRC Impact

    Min Max Min Max Min Ave. Each Value SSCpsi (Mpa)psi (Mpa) psi (Mpa) psi (Mpa) % Max Max/Min ft-lbs(J)

    API 5DP Group 1 E75 75,000 517 105,000 723 100,000 689 -- API formula -- 40 (54) --Group 3 X95 95,000 655 125,000 862 105,000 724 -- API formula -- 40 (54) --

    G105 105,000 724 135,000 931 115,000 793 -- API formula -- 40 (54) --S135 135,000 931 165,000 1,138 145,000 1,000 -- API formula -- 40 (54) --

    IRP Sour SS75 75,000 517 95,000 655 95,000 655 115,000 793 API formula 22 24 50 (70) 85%SMYSSS95 95,000 655 110,000 758 105,000 724 130,000 896 API formula 25 27/18 59 (80) 85%SMYSSS105 105,000 724 120,000 827 115,000 793 140,000 965 API formula 28 29/21 59 (80) 85%SMYS

    PMC Mild MS75 75,000 517 95,000 655 95,000 655 -- API formula 22 24 50 (70) NASour MS95 95,000 655 110,000 758 105,000 724 -- API formula 25 27 59 (80) NA

    MS105 105,000 724 120,000 827 115,000 793 -- API formula 29 31 59 (80) NAPMC Sour SS75 75,000 517 95,000 655 95,000 655 115,000 793 API formula 22 24 50 (70) 85%SMYS

    SS95 95,000 655 110,000 758 105,000 724 130,000 896 API formula 25 27 59 (80) 85%SMYSSS105 105,000 724 120,000 827 115,000 793 140,000 965 API formula 29 31 59 (80) 85%SMYS

    Note) NA : Not Applicable

    Tool Joint Mecahnical PropertiesSPEC Yield Strength Tensile Strength Elongation Hardness Impact

    Min Max Min Max Min Value SSCpsi (Mpa)ksi(Mpa) ksi(Mpa) ksi(Mpa) % HB(HRC) ft-lbs(J)

    API 5DP PSL1 120,000 827 165,000 1,137 140,000 965 -- 13Min 285 40(54) --

    5DP PSL3 120,000 827 150,000 1,033 140,000 965 -- 13 285 to 341 40(54) @-20IRP Sour

    SS-110 110,000 758 125,000 861 125,000 862 145,000 1,000 15 Max 32 66 (90) 65%SMYSPMC Mild

    Sour MS-120 120,000 827 --- 140,000 965 -- 15 Max 32 66 (90) NAPMC Sour

    PMC-110 110,000 758 125,000 861 120,000 827 140,000 965 15 Max 32 66 (90) 65%SMYS

    Chemical Composition of Drill Pipes and Tool Joints

    Spec Grade C Si Mn P S Cr MoAPI E75 Max 0.030 Max 0.0205DP X95

    G105 Max MaxS135 -- -- -- 0.020 0.015 -- --

    PMC E75X95G105 Max Max Max Max MaxS135 0.31 0.35 1.00 0.015 0.08 0.85/1.10 0.15/0.40

    PMC MS75 Max Max Max MaxSour SS75 0.38 -- 0.90 0.015 0.10 -- --

    MS95 Max MaxSS95 0.25/0.35 -- 0.40/1.00 0.015 0.10 0.90/1.30 0.30/0.60MS105 Max MaxSS105 0.25/0.35 -- 0.40/1.00 0.015 0.10 0.90/1.30 0.30/0.60

    API 5DP Max Max(Spec7) -- -- -- 0.020 0.015 -- --

    PMC Tool Joint Max Max Max MaxSpec 7 0.35/0.40 0.35 1.20 0.020 0.015 0.80/1.20 0.20/0.40Mild Sour Max Max Max MaxMS-120 0.30/0.40 0.35 1.20 0.020 0.010 0.80/1.20 0.25/0.80

    PMC Sour Max Max Max MaxPMC-110 0.25/0.40 0.35 1.00 0.015 0.010 0.70/1.30 0.40/0.70

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    Chemical Composition (Weight %)

  • 7Available Size and Grade

    Available Sizes and GradesDrill Pipe Tool Joint

    Size Nominal API 5D or 5DP API PMDSOD Weight Upset Group 1 Group 3in lb/ft in mm E X G S2-3/8" 6.65 0.280 7.11 EU A A NC26 PMDS NC26

    2-7/8" 10.40 0.362 9.19 IU A AEU A A NC31 PMDS NC31

    3-1/2" 9.50 0.254 6.45 IU AEU A NC38 PMDS NC38

    13.30 0.368 9.35 IU A AEU A A NC38 PMDS NC38

    15.50 0.449 11.40 IU AEU A A NC38 PMDS NC38IEU A NC40 PMDS NC40

    4" 14.00 0.330 8.38 IU A A NC40 PMDS NC40EU A A NC46 PMDS NC46

    4-1/2" 13.75 0.271 6.88 IU A NC46 PMDS NC46EU A NC50 PMDS NC50

    16.60 0.337 8.56 EU A A NC50 PMDS NC50

    IEU A A NC464 1/2FH

    PMDS NC46

    20.00 0.430 10.92 IU A A NC50 PMDS NC50

    EU A A NC464 1/2FH

    PMDS NC46

    5" 16.25 0.296 7.52 IU A19.50 0.362 9.19 EU A

    IEU A A NC505-1/2FH

    PMDS NC50PMDS 55FH

    25.60 0.500 12.70 EU A

    IEU A A NC505-1/2FH

    PMDS NC50PMDS 55FH

    5-1/2" 21.90 0.361 9.17 IEU A A 5 1/2FH PMDS 55FH24.70 0.415 10.54 IEU A A 5 1/2FH PMDS 55FH

    5-7/8" 23.40 0.361 9.17 IEU PMDS-58HT26.30 0.415 10.54 IEU PMDS-58HT

    6-5/8" 25.20 0.330 8.38 IEU A A 6-5/8FH PMDS 65FH27.70 0.362 9.19 IEU A A 6-5/8FH PMDS 65FH

    Note) A : Applicable

    ThicknessWall

  • 8New Drill Pipe Torsional, Tensile and Internal Pressure (1)

    SizeOD

    NominalWeight

    PlainEndWeight

    WallThickness

    IDWallThickness

    IDSectionAreaPipe Body

    PolarSectionalModulas

    in lb/ft lb/ft in in mm mm sq.in cu.in E75 X95 G105 S1352-3/8" 2.375 4.83 4.43 0.190 1.995 4.83 50.67 1.3042 1.321 4,760 6,030 6,670 8,570

    2.375 6.65 6.26 0.280 1.815 7.11 46.10 1.8429 1.733 6,250 7,920 8,750 11,250

    2-7/8" 2.875 6.85 6.16 0.217 2.441 5.51 62.00 1.8120 2.241 8,080 10,240 11,320 14,5502.875 10.40 9.72 0.362 2.151 9.19 54.64 2.8579 3.204 11,550 14,640 16,180 20,800

    3-1/2" 3.500 9.50 8.81 0.254 2.992 6.45 76.00 2.5902 3.923 14,150 17,920 19,800 25,4603.500 13.30 12.31 0.368 2.764 9.