Pneumatic conveying Products

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    Pneumatic conveyingProducts/Systems for Mineralsn us r es

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    Criteria for material classification forPneumatic mode of selection/Flowr

    Air Retention Properties

    Cohesive property

    22-Jul-11Title 2

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    Typical pneumatic conveying flow regimes

    material

    Dilute phase

    ow

    Dilute Phase Up to 18

    psig

    3000-5000

    ft./min.

    -

    More than

    6000 ft/min

    Up to 22:1

    Conveying

    Modes

    Operating

    Pressure

    Pick-up Velocity Terminal

    Velocity

    Material to Air

    Ratio

    material

    .

    bar)

    M/S)

    Mixed phase

    flowMedium Phase 15-35 psig

    (1.02 2.38

    bar)

    1800 3500

    ft./min.

    (9 18 M/S)

    3000-5000

    ft./min.

    (15 25 M/S)

    15:1 30:1

    material

    flow

    Dense phaseDense Phase 30-65 psig

    (2.04 4.42

    bar)

    400-1800 ft./min.

    (2.5 9 M/S)

    Less than 4000

    ft./min.

    (Less than 20M/S)

    25:1 200:1

    3

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    Typical Flow Diagram of Pelletizing plant

    with Pneumatic conveying application

    Pneumatic conveying Pneumaticconveying

    Pneumatic

    conveying

    5

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    Typical Flow Diagram of Sinter plant with Pneumatic conveying application

    Pneumatic

    conveying

    Pneumatic

    conveying

    6

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    Typical Flow Diagram of BULKER Un loading with Ful-

    Title 7

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    Applications

    Raw Material Receiving

    In plant Transfers

    Process In ection s stems

    Product Blending systems

    Product Storage & Load out

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    Pressure System

    Airveyor System

    FK-Pump System

    Pressure Tank System

    Vacuum System

    Vacuum cum Pressure system

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    Applications In Plant Transfer

    Pressure System

    Airslide System

    1

    3

    4 5 7

    8

    2 6 9

    11

    13

    1 Positive Displacement Blower

    2 Fan

    3 Rotary Cutoff Valve

    10

    5 Rotary Metering Flow Gate6 Side Discharge Valve

    7 Turn box

    8 Discharge Box

    9 Airslide Swivel Assembly

    10 Telescopic Loading Spout

    11 Fuller-KinyonTM Pump

    12 Aerated Bin Bottom

    13 Unit Aeration Package

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    Pressure System

    Airveyor System

    Shorter distance, Lower capacity systems

    Multiple discharge points

    SK Diver ter Valve

    Aerated

    BinBottom

    Hard Iron Elbow s

    Feeder Ceramic Lined Design

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    Pressure System

    FK Pum S stem

    Thousand in operation High capacities

    Most economical and reliable long-distance, high capacitytechnology

    Operational simplicity

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    discharge body

    Components of F.K.Pump

    pump hopper

    inletdrive end

    bearing assembly

    motor

    screw

    barrel

    sc arge en

    bearing assembly

    flapper valve

    external lever

    base frame air inlet

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    Fuller-Kinyon Pumpalso known as FK pump

    crew ype vo ume r c ne c arger

    Material seal

    Continuous operation

    A dual or two-phase conveyingsys em

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    Pressure System

    Pressure Tank s stem

    Single or dual tank systems Batch operation

    Automated operation

    Reduces plugging (modulatingvalve eliminates need forboosters for most materials)

    Low velocity

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    pp cat ons n ant rans er Vacuum System

    , -

    range capacities Single discharge point

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    pp cat ons rocess n ect on

    Continuous conveying

    Low headroom requirements

    Simple operation

    Simple controls

    Rugged, heavy-duty design

    Ful-Pak

    Compressor

    TM

    Metric

    Feeder

    In ection Tu re

    Airslide

    Conveyor

    TM

    Full er-Ki nyon

    Pump

    TM

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    pp cat ons n ant rans er Vacuum cum Pressure System

    ,

    capacity Multiple pickup points

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    MLLER VALVEValve features

    Inflatable seal

    Monitoring of the sealoperational pressure andossible leaka e throu h

    built in microchip controldevice - stopping valveoperation and creating

    alarm signal

    All instruments (solenoidvalves, limit switches,controls, key switch forlocal mode, LEDs etc.)

    box IP65

    Designed to operate(open /close) under

    conditions

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    M LLER VALVE

    closed open

    fpp.0020e.ppt

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    Typical System Flow Diagram:

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    Types of CompressorsTypes of Compressors

    Reciprocating Rotating

    Positive Displacement Dynamicng e

    ActingLobe Vane Radial

    DoubleActing

    AxialScrew

    Liquid Ring

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    How Does the Sliding Vane Compressor Work?

    Three Moving Parts

    Constant Efficiency

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    Double Ball Check Valves

    on all New and Recon Robust Cylinder

    as ng a ows or up

    to 5 rebores

    Locked rotor design on

    all compressors

    ackshafts not needed

    Oil quills included

    where needed for

    better lube injection

    Protective coating on

    inlet & discharge ports

    Mechanical seal with single springand large seal face- cartridge type

    single & double seals.Cooling water inlets

    dri lled & ta ed bothDouble lip bearing seals on

    vacuum pumps

    Rotors can be re-slotted

    and thicker vanes are

    available

    sides for greater

    packaging flexibility

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    What Does an Air Compressor Package LookLike?

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    u - r

    Pressure Service

    Single Stage 10 to 45 PSIG (0.7 to 3.1 Bar G)

    100 to 3,000 SCFM (2.8 to 85 cubic meter / min)

    Two Stage 60 to 150 PSIG (4.0 to 10.3 Bar G)

    100 to 1,800 SCFM (2.8 to 51 cubic meter / min)

    Vacuum Service

    Single Stage 15 to 26 Inches of Mercury (-0.5 to -0.88 Bar G)

    100 to 1,800 SCFM (2.8 to 51 cubic meter / min)

    Two Stage 15 to 29.8 Inches of Mercury (-0.5 to -1.0 Bar G)

    100 to 1,800 SCFM (2.8 to 51 cubic meter / min)

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    y u - y

    More Compression with Less Energy

    Competitive Capital Cost

    Lower Ownership Cost

    11-07-22

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    India Installations in Minerals Industries(Bentonite/Limestone)

    SI . ConsultantRate

    FK Pump

    NoH

    Model

    1

    Kudremukh Ironore

    Co. Karnataka Bentonite transfer 20 1988 M200 2

    -

    3 BRPL Mecon Orissa Bentonite transfer 20

    Under

    commissioning M200 2

    4 Jaypee Bela Cement M.P

    Limestone

    Handling 40 2000 M200 1

    5 Svedala/Kudremukh Karnataka Bentonite 30 1996 M250 1

    6 Essar Steel Limited Essar Vizag Bentonite transfer 55 2006 M250 2

    7 Essar Steel Limited Essar Vizag

    Bentonite

    Conveying 55,50 2006 M250 1

    8 Vale Essar

    Oman-

    UAE

    LS/Bentonite/Oga

    nic binder 15/8

    Under

    commissioning M150/M200 2

    9 Essar Steel Limited Essar Paradeep Bentonite transfer 40 Under installation M250 2

    Limestone

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    - -

    11-07-22

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    -

    11-07-22

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    Essar Paradeep Installations

    31

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    Feedback from Essar Steel

    22-Jul-11Title 32

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    If you have any queries or face any problems in your Plants

    Kindly contact us, to serve you

    [email protected] or [email protected]

    22-Jul-11Title 33

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