POWER CABLE ACCESSORIES CATALOGUE...Power Accessories Catalogue Page 1 ©REPL 2019 REPL International Ltd. REPL have been designing and manufacturing CABLE ACCESSORIES for use on Energy

POWER CABLE ACCESSORIES

CATALOGUE

CABLE JOINTING - TERMINATING - SHEATH REPAIR - SEALING - BUSBAR

INSULATION - HEAT SHRINK- CABLE BREAKOUTS- CABLE END CAPS- PHASE

IDENTIFICATION - CABLE ABANDONMENT - COLD SHRINK - CABLE LOOPS -

SEPARABLE CONNECTORS - CABLE GLANDS - PUSH ON PREMOULDED -

MASTICS -TUBING -TAPES -SMART ACCESSORIES -JOINTING

REPL International Ltd.

The products shown in this catalogue represent our standard product ranges.

REPL flexible manufacturing capabilities mean we can adapt for special products to suit particular applications if required. Please contact your local REPL sales office to discuss any application.

Power Accessories Catalogue Page 1 ©REPL 2019

REPL International Ltd.

REPL have been designing and manufacturing CABLE ACCESSORIES for use on Energy Cables for over 35 years. Our products are in daily use on every continent around the world.

EVERYDAY, we push the boundaries of technology to deliver the very best products

Over 35years of continued product development …

Power Accessories Catalogue

REPL offer products using three main methods of installation technology.

Each technology has specific advantages depending on the needs of the user. We can offer impartial advice on the selection of product to ensure it meets the requirements in terms of suitability for application, environment and total cost of ownership.

Well established for use on low and medium voltage cables, heat shrinkable products are usually made from polyolefin type plastics which have been modified to give additional properties such as improved weathering and enhanced insulation levels. Delivered as an expanded product, once the correct amount of heat is applied they recover to their original shape. Heat Shrink is very versatile and the products can be made to enhance properties such as weathering or increase resistance to electrical tracking and control of electrical field.

Heat Shrink is resistant to most chemicals and will become rigid once it has been recovered making it a good option for mechanical protection. However, the rigidity prevents the product from flexing with the cable during normal operation meaning an effective environmental seal cannot be maintained without the aid of hot-melt adhesives or mastic tapes.

When stored correctly, there is unlimited shelf life for the product.

Cold Shrinkable products are made from elastomeric materials such as Silicon or EPDM rubbers, which are pre-stretched onto a tubular hold-out made from plastic tape in a tight spiral.

By unwinding the spiral tube, the material recovers to its original size.

The obvious advantage of Cold Shrink is the elimination of any heat source required for installation. In addition the rubber material will follow the normal expansion and contraction of cables without need for additional adhesives or mastics.

Care is needed to store product and there is a finite shelf life to ensure

Heat Shrink

Cold Shrink

Push On Similar to Cold Shrink, these are made from elastomeric material and

are not expanded before installation.

The product is applied by sliding onto cable cores with the use of silicone grease as a lubricant.

It has similar benefits to Cold Shrink, but with restricted application diameter range.

The shelf life is very good when stored correctly, as the product is supplied in an unexpanded state.

Installation Technologies

Page 2 ©REPL 2019


3

Cable Terminating & Switchgear Connection

Cable Jointing

Tube, Sleeves and Tape components

Moulded Components

Cable Dimension Data

Product Range



Technology Voltage Range

Part Code Description Page

Heat Shrink <3.6kV RHT-1-3 Low Voltage Cable Terminations 6

Heat Shrink >6.6 - 42kV RHT-6-42 Medium Voltage Heat Shrinkable Cable Termination System 10

Cold Shrink >6.6 - 36kV RCST-6-36 Medium Voltage Cold Shrinkable Cable Termination System 20

Push On >6.6 - 36kV RPMT-12-36 Medium Voltage Push On CableTermination System 24

Push On >12 - 24kV RPAE/RPAS Screened Elbow/Straightconnector for Interface A 30

Push On >12 - 24kV RPCT-24C Screened T body connector for interface C1 32

Push On >12 - 36kV RPCT-36A Screened T body connector for interface C1 34

Push On >12 - 42kV RPCT-42A Screened T body connector for interface C1 & C2 36

Accessories for use with Cable Termination Kits Part Code Description Page

RUSK Unscreened termination for interface C 630A bushing 39 RFCB Flexible insulating bushing boot 40

RHRB/RHSB Heat Shrinkable insulating boots ( straight/right-angled) 41 RBG Bolted cable gland for SWA or AWA cables 42

RHSCG Heat Shrink Cable Glands 43

RSAK 44 44

RINS/RBRK Pole mounted termination support bracket and insulators 46

Cable Termination & Switchgear Connections

REPL cable terminations are established in power networks worldwide up to 42kV. Using our expertise in materials technology combined with deep working knowledge of cable systems, our designers have developed a range of products for terminating power cables on to equipment and overhead lines. The installer has the choice of Heat Shrinkable, Cold Shrinkable or Push On systems for medium voltage cables from 3.8/6.6(7.2)kV up to 20.8/38(42) kV. We offer both standard unscreened cable terminations for conventional installations together with screened separable connectors for use in modern gas insulated switchgears and equipment fitted with bushing profiles to IEC standards.

RSEK Solderless Earth Kit for copper tape screens Earth connection kit for SWA/AWA cables


Low Voltage Heat Shrinkable Terminations

Using our established Heat Shrinkable tubing and mastics materials, RHT cable termination kits provide a flexible method to connect and seal power cables constructed without insulation screen (<3.6kV).

RHT – Cable Termination Designer for cables up to 3.6kVThe coding system below allows installer to specify correct termination based on application and cable type. The termination code is made up of 5 elements as follows:

Standard termination kits are supplied without cable lugs included. They can be included in the kits by adding the following suffix to the product code:-

- /MC = Electro-tinned aluminium mechanical lugs supplied in kit- /CC = Copper compression lugs supplied in kit

- /AC = Aluminium compression lugs supplied in kit

Examples: RHTA – 1X 95-185-4/ML – Heat Shrinkable cable termination for a 4 core 0.6/1 kV armoured XLPE or PVC insulated cable between 95 and 185mm2, supplied with mechanical lugs.

RHTA – 3X 185-300-3 – Heat Shrinkable cable termination for 3 core 1.9/3.3 kV armoured XLPE or PVC insulated cables between 185 and 300mm2, supplied without connectors.

Termination Type

RHTU = Unarmoured cable Termination RHTA = Armoured cable Termination

Voltage Rating

1 = max 06/1(1.2) kV 3 = max 1.9/3.3(3.6) kV

Cable Cross Section Range

mm2 - mm2 = min- max range of

joint

Cable Insulation Type

X = Plastic insulation P = Paper insulation

No. of Cores

1 = 1 Core 2 = 2 Core 3 = 3 Core 4 = 4 Core 5 = 5 core

RHTX - V - YY - nnn - nnn – N/C Cable Lug Options See information below

Cable Lug Options:


Product Code No. of Cores Cable Range Standard Tail Length

X mm2 L mm

RHTU – 1X 25-50-X 1 - 5 25 - 50 300 RHTU – 1X 70-120-X 1 - 5 70 - 120 300 RHTU – 1X 120-185-X 1 - 5 120 - 185 500 RHTU – 1X 240-400-X 1 - 5 240 - 400 500

Low Voltage Unarmoured Cable Termination

RHTU-1X

L

Unarmoured Cable Termination for 1-5 cores cables to 1.2kV

Utilising REPL Heat Shrinkable tubes, these kits are suitable for terminating voltage unarmoured fixed or flexible cables with XLPE, PVC or EPR insulation up to 1.2kV, e.g. NYY, H07RN-F types without metallic screen.

They can also be used on cables with copper wire concentric screens, or for armoured cables when a separate glanding of the armour wires arrangement is used.

Features:

Designed to comply with EN50393, CENELEC HD 623 S1 ,ENATS 09-11

Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression cable lugs

(available as an option) Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : up to 5 core unarmoured cables 25 to

400mm2

Kit Contents:

Heat Shrinkable cable breakout Medium Wall core insulation tubes Medium Wall adhesive lined tubing for lug sealing1

Thin Wall tube for screen wire take off2

Mastic sealant tapes Full Installation Instructions Option to include mechanical or compression connectors in

kit

1 = Lug sealing tubing can be colour coded or printed for phase identification 2= For cables with concentric wire screen, a thin wall tube in black or green/yellow can be supplied


0.6/1 (1.2) kV SWA cables 2-5 coreProduct Code

No. of

Cores

Cable Range

Standard Tail Length

X mm2 L mm

RHTA – 1X 25-50-X 2 - 5 25 - 50 500 RHTA – 1X 70-120-X 2 - 5 70 - 120 500 RHTA– 1X 120-185-X 2 - 5 120 - 185 600 RHTA – 1X 240-400-X 2 - 5 240 - 400 600 RHTA – 1X 400-630 1 400 - 630 300

1.9/3.3 (3.6) kV SWA cables 3 core Product Code

No. of

Cores

Cable Range

Standard Tail

Length

X mm2 L mm

RHTA – 3X-16-70-3 3 16-70 600

RHTA – 3X-95-185-3 3 95-185 600

RHTA – 3X-240-400-3 3 240-400 800

Low V oltage Armoured Cable Termination

RHTA-(1-3)X L L

RHTA-1X (0.6/1(1.2) kV

RHTA-3X (1.9/3.3(3.6) kV

Armoured Cable Termination for 1-5 core polymeric insulated cables up to 3.6kV

Utilising REPL Heat Shrinkable tubes, these termination kits are suitable for jointing armoured cables with XLPE or PVC insulation.

For cables up to 0.6/1(1.2) kV voltage level, the sealing is with standard insulating type Heat Shrinkable product. For cables up to 1.9/3.3(3.6) kV voltage level, an anti-tracking red material is used for the cable breakout and core sealing.

Features:

Designed to comply to EN50393, CENELEC HD 623S1,ENATS 09-11

Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression

cable lugs(available as an option)

Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : 2- 5 core Armoured cables 25 to 400mm2

: 1 core Armoured cables 50 to 630mm2

Kit Contents:

Heat Shrinkable cable breakout Medium Wall core insulation tubes Medium Wall adhesive lined tubing for lug sealing1

Mastic sealant tapes Armour & lead sheath take off connection (braid,

support ring and clamp)2

Installation instructions Option to include mechanical or compression

connectors in kit

1 = Lug sealing tubing can be colour coded or printed for phase identification 2= If Armoured cable is installed using a separate earthing gland , then the armour take off connection is unnecessary and a unarmoured cable termination can be used.


0.6/1 (1.2) kV PILC / SWA cables 2-4 coreProduct Code

No. of Cores

Cable Range

Standard Tail Length

X mm2 L mm

RHTA – 1P 25-50-X 2 - 4 25 - 50 500 RHTA – 1P 70-120-X 2 - 4 70 - 120 500 RHTA – 1P 120-185-X 2 - 4 120 -185 600 RHTA – 1P 240-400-X 2 - 4 240 - 400 600 RHTA – 1P 400-630 1 400 - 630 300

1.9/3.3 (3.6) kV PILC/SWA cables 3 core Product Code

No. of Cores

Cable Range

Standard Tail

Length

X mm2 L mm

RHTA – 3P-16-70-3 3 16 - 70 800

RHTA – 3P-95-185-3 3 95 - 185 600

RHTA – 3P-240-400-3 3 240 - 400 800

Low Voltage Armoured Cable Termination

RHTA-(1-3)P L L

RHTA-1P (0.6/1(1.2) kV

RHTA-3P (1.9/3.3(3.6) kV

Armoured Cable Termination for 1-4 core paper insulated cables up to 3.6kV

Utilising REPL Heat Shrinkable tubes, these termination kits are suitable for jointing armoured cables with paper insulation.

For cables up to 0.6/1(1.2) kV voltage level, the sealing is with standard insulating type Heat Shrinkable product. For cables up to 1.9/3.3(3.6) kV voltage level, an anti-tracking red material is used for the cable breakout and core sealing.

Features:

Designed to comply to CENELEC HD 623 S1,ENATS 09-11

Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water

ingress Suitable for use with mechanical or

compression cable lugs(available as an option)

Voltage Level : U0/U (U max) = 0.6/1kV ( 1.2kV ) Cable Range : up to 5 core Armoured cables

25 to 400mm2

Kit Contents:

Heat Shrinkable cable breakout Medium Wall core insulation tubes Medium Wall adhesive lined tubing for lug

sealing1

Mastic sealant tapes Armour take off connection (braid, support

ring and clamp)2

Installation instructions Option to include mechanical or compression

connectors in kit

1 = Lug sealing tubing can be colour coded or printed for phase identification 2= If Armoured cable is installed using a separate earthing gland, then the armour take off connection is unnecessary and a unarmoured cable termination can be used


Medium Voltage Heat Shrinkable Cable Termination

REPL RHT range of medium voltage cable termination kits have been successfully installed on thousands of networks across the world. Using our established heat shrinkable tubing and mastics materials. RHT cable termination kits provide a flexible method to connect and seal power cables from 7kV up to 42kV.

RHT – Cable Termination D

esigner for cables 7kV - 42kV

The coding system below allows installer to specify correct termination based on application and cable type. The termination code is made up of 5 elements as follows:




In addition, accessories can be included into the kits by adding the following suffix to the product code:-

- /e = Earthing connections for tape and armouring included

- /FB = Set of cold applied flexible insulating boots (indoor termination)- /RAB = Heat shrinkable right angle insulating boot (indoor termination)

- /SAB = Straight heat shrinkable insulating boot (indoor termination)

- /BG = Bolted gland kit for armour wires (indoor termination)

- /IB = Bracket & support insulator set (outdoor termination)- /EK = Remote Armour Earth Kit (outdoor termination

- /TF = Trifurcating set (to seal 3 core armoured cables)

Termination Type

RHTI = For indoor (dry box) environment RHT0 = For outdoor environment RHTSI = Single tube design kit for indoor environment RHTSO = Single tube design for outdoor environment



joint

Cable Insulation

Type

X = Plastic insulation P = Paper insulation

RHT(X) - V - YY - nnn - nn n - N/C Cable Lug & Accessory Options See information below

No. of Cores

1 = 1 core 3 = 3 core

Voltage Rating

7 = max 3.8/6.6(7.2) kV

12 = max 6.35/11(12) kV

17 = max 8/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV

42 = max 20/36(42) kV

Cable Lug & Accessory Options:


Technical Details for RHT/RHTS Heat Shrinkable Cable Termination System Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV 42kV Cross Section Range (mm2) 25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 50 - 1000 Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56

Voltage Rating U0/U (Um) kV

3.8/6.6 (7.2)

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

20.8/35 (42)

Basic Impulse Level (BIL) kV 60 95 95 125 194 200 Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76 >83AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5 >93.5DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114 >125

Medium Voltage Heat Shrinkable Cable Termination

RHT-(7-42)

Single core kit for Outdoor 7kV unarmoured cable, supplied with mechanical lugs

Example code: RHTO 7X 95-185-1/MC

Single core kit for Indoor 11kV unarmoured cable using one piece tube, supplied with mechanical lugs

Example code: RHTSI 12X 95-185-1/MC

Three core kit for Indoor 11kV Armoured cable, supplied with copper compression lugs

Example code: RHTI 12X 35-95-3/E/CC

Cable Terminations for 1/3 core cables from 7kV to 42kV

REPL Heat Shrinkable Cable Termination Kits are extensively tested and used worldwide for reliable cable junctions in the voltage range from 6kV to 42kV. The kits are designed for either indoor or outdoor applications and be used with polymeric or paper insulated cables using either compression or mechanical type lugs (which can be supplied in the kit if specified). The termination kits combine the anti-tracking external tubing for excellent weathering and electrical properties together with internal stress control for field control at the insulation screen cut achieved by either a separate stress control tube (RHT type , or using a special coating on the anti-track tube (single tube RHTS types).

Where applicable, sheds are included for extending the creepage distance – kits can be tailored with extra sheds for areas with high pollution or for coastal installations. For cables with armouring, a solderless earth kit is included to create a consistent connection from the cable screen and armour.


7.2

kV

12 k

V

Single Core Polymeric Termination Kits INDOOR OUTDOOR

Conductor Cross Section

(mm2)

Cable Construction

Product Code Tail Length L mm


Cable Termination for Polymeric Insulated cables rated at Um= 7.2kV

25 - 70 No armour RHTI 7X 25-70-1

450 RHTO 7X 25-70-1

600 Armoured RHTI 7X 25-70-1/E RHTO 7X 25-70-1/E

95 - 185 No armour RHTI 7X 95-185-1

450 RHTO 7X 95-185-1


185 - 300 No armour RHTI 7X 185-300-1

450 RHTO 7X 185-300-1


300 - 630 No armour RHTI 7X 300-630-1

450 RHTO 7X 300-630-1

600 Armoured RHTI 7X 300-630-1/E RHTO 7X 300-630-1/ECable Termination for Polymeric Insulated cables rated at Um= 12kV

25 - 70 No armour RHTI 12X 25-70-3

450 RHTO 12X 25-70-1


95 - 185 No armour RHTI 12X 95-185-3

450 RHTO 12X 95-185-1 600

Armoured RHTI 12X 95-185-3/E RHTO 12X 95-185-1/E

185 - 300 No armour RHTI 12X 185-300-3

450 RHTO 12X 185-300-1 600


300 - 630 No armour RHTI 12X 300-630-3

450 RHTO 12X 300-630-1 600


630 - 1000 No armour RHTI 12X 25-70-3

450 RHTO 12X 25-70-1 600


Heat Shrinkable Termination for Polymeric MV Cables

RHT-(7-42)X-1

L

Features:

Designed to comply with CENELEC HD 629.S1, IEC60502-4

Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression

cable lugs (available as an option)

Kit Contents: Standard Kits for un-armoured cables:

1. Cable phase lug (optional – supplied only ifspecified)

2. Sealing mastic for top seal / metallic screen3. Anti-tracking Heat Shrinkable tube 4. Creepage Extension Sheds – based on

voltage/type 5. Stress control Heat Shrinkable tube6. Stress control / void filling mastic

Additional screen earthing components for armoured cables (specify - /e at end of termination kit part number)

7. Constant force spring for copper tape screen8. Tinned copper braid 9. Constant force spring for armour 10. Black sealing mastic for armours

Cable Terminations for 1 core polymeric insulated cables from 7kV to 42kV


Single Core Polymeric Termination Kits INDOOR OUTDOOR


(mm2)

Cable Construction




25 - 70 No armour RHTI 17X 25-70-1

450 RHTO 17X 25-70-1


95 - 185 No armour RHTI 17X 95-185-1

450 RHTO 17X 95-185-1 600


185 - 300 No armour RHTI 17X 185-300-1

450 RHTO 17X 185-300-1 600


300 - 630 No armour RHTI 17X 300-630-1

450 RHTO 17X 300-630-1 600 Armoured RHTI 17X 300-630-1/E RHTO 17X 300-630-1/E

Cable Termination for Polymeric Insulated cables rated at Um= 24kV

25 - 70 No armour RHTI 24X 25-70-1

500 RHTO 24X 25-70-1


95 - 185 No armour RHTI 24X 95-185-1

500 RHTO 24X 95-185-1 550


185 - 300 No armour RHTI 24X 185-300-1

500 RHTO 24X 185-300-1 550


300 - 630 No armour RHTI 24X 300-630-1

500 RHTO 24X 300-630-1 550


630 - 1000 No armour RHTI 24X 630-1000-1

500 RHTO 24X 630-1000-1 550

Armoured RHTI 24X 630-1000-1/E RHTO 24X 630-1000-1/E Cable Termination for Polymeric Insulated cables rated at Um= 36kV

25 - 70 No armour RHTI 36X 25-70-1

650 RHTO 36X 25-70-1


95 - 185 No armour RHTI 36X 95-185-1

650 RHTO 36X 95-185-1 750


185 - 300 No armour RHTI 36X 185-300-1

650 RHT0 36X 185-300-1 750

Armoured RHTI 36X 185-300-1/E RHT0 36X 185-300-1/E

300 - 630 No armour RHTI 36X 300-630-1

650 RHT0 36X 300-630-1 750

Armoured RHTI 36X 300-630-1/E RHT0 36X 300-630-1/E

630 - 1000 No armour RHTI 36X 630-1000-1

650 RHTO 36X 630-1000-1 750

Armoured RHTI 36X 630-1000-1/E RHTO 36X 630-1000-1/E Cable Termination for Polymeric Insulated cables rated at Um= 42kV

25 - 70 No armour RHTI 42X 25-70-1

700 RHTO 42X 25-70-1

800 Armoured RHTI 42x 25-70-1/E RHTO 42X 25-70-1/E

95 - 185 No armour RHTI 42X 95-185-1

700 RHTO 42X 95-185-1 800


185 - 300 No armour RHTI 42X 185-300-1

700 RHTO 42X 185-300-1 800


300 - 630 No armour RHTI 42X 300-630-1

700 RHTO 42X 300-630-1 800


630 - 1000 No armour RHTI 42X 630-1000-1

700 RHTO 42X 630-1000-1 800


Heat Shrin kable Termination for Polymeric MV Cables

RHT-(7-42)X-1 17

.5 k

V 24

kV

36 k

V 42

kV

Kits are normally supplied in sets of Three phases On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length and/or additional creepage sheds can be offered


7.2

kV

12 k

V

Three Core Polymeric Termination Kits INDOOR OUTDOOR


(mm2)

Cable Construction




25-70No armour RHTI 7X 25-70-3

600 RHTO 7X 25-70-3



600 RHTO 7X 95-185-3


185-300No armour RHTI 7X 185-300-3

600 RHTO 7X 185-300-3


300 – 630 No armour RHTI 7X 300-630-3

600 RHTO 7X 300-630-3




600 RHTO 12X 25-70-3


95-185No armour RHTI 12X 95-185-3

600 RHTO 12X 95-185-3


185-300No armour RHTI 12X 185-300-3

600 RHTO 12X 185-300-3


300-630No armour RHTI 12X 300-630-3

600 RHTO 12X 300-630-3


630-1000No armour RHTI 12X 630-1000-3

600 RHTO 12X 630-1000-3



RHT-(7-42)X-3 Features:

Designed to comply with CENELEC HD 629.S1, IEC60502-4

Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression cable

lugs (available as an option)



2. Sealing mastic for top seal / metallic screen3. Anti-tracking Heat Shrinkable tube 4. Creepage Extension Sheds – based on voltage/type5. Stress Control Heat Shrinkable tube6. Stress control / void filling mastic7. Heat Shrinkable 3 core breakout

Additional screen earthing components for armoured cables (specify - /e at end of termination kit part number)

8. Constant force spring for copper tape screen9. Tinned copper braid10. Constant force spring for armour11. Black sealing mastic for armours

L*

Cable Terminations for 3 core polymeric insulated cables from 7kV to 42kV


Three Core Polymeric Termination Kits INDOOR OUTDOOR


(mm2)

Cable Construction

Kit Number Tail Length L mm



25 - 70 No armour RHTI 17X 25-70-3

600 RHTO 17X 25-70-3


95 - 185 No armour RHTI 17X 95-185-3

600 RHTO 17X 95-185-3


185 - 300 No armour RHTI 17X 185-300-3

600 RHTO 17X 185-300-3


300 - 630 No armour RHTI 17X 300-630-3

600 RHTO 17X 300-630-3

650 Armoured RHTI 17X 300-630-3/E RHTO 17X 300-630-3/E Cable Termination for Polymeric Insulated cables rated at Um= 24kV

25 - 70 No armour RHTI 24X 25-70-13

650 RHTO 24X 25-70-3


95 - 185 No armour RHTI 24X 95-185-3

650 RHTO 24X 95-185-3


185 - 300 No armour RHTI 24X 185-300-3

650 RHTO 24X 185-300-3


300 - 630 No armour RHTI 24X 300-630-3

650 RHTO 24X 300-630-3


630 - 1000 No armour RHTI 24X 630-1000-3

650 RHTO 24X 630-1000-3



25 - 70 No armour RHTI 36X 25-70-3

650 RHTO 36X 25-70-3


95 - 185 No armour RHTI 36X 95-185-3

650 RHTO 36X 95-185-3


185 - 300 No armour RHTI 36X 185-300-3

650 RHT0 36X 185-300-3

1000 Armoured RHTI 36X 185-300-3/E RHT0 36X 185-300-3/E

300 - 630 No armour RHTI 36X 300-630-3

650 RHT0 36X 300-630-3

1000 Armoured RHTI 36X 300-630-3/E RHT0 36X 300-630-3/E

630 - 1000 No armour RHTI 36X 630-1000-3

650 RHTO 36X 630-1000-3



25 - 70 No armour RHTI 42X 25-70-3

700 RHTO 42X 25-70-3

1200 Armoured RHTI 42x 25-70-3/E RHTO 42X 25-70-3/E

95 - 185 No armour RHTI 42X 95-185-3

700 RHTO 42X 95-185-3


185 - 300 No armour RHTI 42X 185-300-3

700 RHTO 42X 185-300-3


300 - 630 No armour RHTI 42X 300-630-3

700 RHTO 42X 300-630-3


630 - 1000 No armour RHTI 42X 630-1000-3

700 RHTO 42X 630-1000-3



RHT-(7-42)X-3 17

.5 k

V 24

kV

36 k

V 42

kV

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail lengthand/or additional creepage sheds can be offered


7.2

kV

Paper Insulation Termination Kits INDOOR OUTDOOR

Conductor Cross

Section (mm2)

Cable Construction



Cable Termination for PILC cables rated at Um= 7.2kV 25 - 70

1 core PILC RHTI 7P 25-70-1 450 RHTO 7P 25-70-1 450 3c PILC/SWA RHTI 7P 25-70-3/E 600 RHTO 7P 25-70-3/E 650

95 - 185 1 core PILC RHTI 7P 95-185-1 450 RHTO 7P 95-185-1 450

3c PILC/SWA RHTI 7P 95-185-3/E 600 RHTO 7P 95-185-3/E 650





Heat Shrinkable Termination for Paper MV Cables

RHT-(7-36)P-3 Features:

Designed to comply to CENELEC HD 629.S2 Unlimited shelf life For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression



1. Cable phase lug(oponal – supplied only if specified)

2. Red sealing masc for top seal3. Lug Seal4. An-tracking Heat Shrinkable tube5. Clear insulang oil barrier tube6. Stress Control Heat Shrinkable tube7. Stress control / void filling yellow masc8. Conducve breakout (3 core version)9. Creepage extension sheds – (based o n voltage/type)10. Constant force spring11. Sealant masc for metallic screen connecon12. Armour earthing materials (if specified)

Cable Terminations for 1 or 3 core paper insulated cables from 7kV to 36kV

L*

The kits are designed for either indoor or outdoor applications for cables with paper insulation and lead sheaths. The termination kits combine the anti-tracking external tubing for excellent weathering and electrical properties together with an internal stress control tube for field control with oil barrier tubing over the paper insulation.


12 k

V

Paper Insulation Termination Kits INDOOR OUTDOOR

Conductor Cross

Section (mm2)

Cable Construction



Cable Termination for PILC cables rated at Um= 12kV 25 - 70

1 core PILC RHTI 12P 25-70-1 500 RHTO 12P 25-70-1 500 3c PILC/SWA RHTI 12P 25-70-3/E 600 RHTO 12P 25-70-3/E 650






3c PILC/SWA RHTI 12P 400-630-3/E 600 RHTO 12P 400-630-3/E 650 Cable Termination for PILC cables rated at Um= 17.5kV








3c PILC/SWA RHTI 17P 400-630-3/E 600 RHTO 17P 400-630-3/E 600 Cable Termination for PILC cables rated at Um= 24kV










3c PILC/SWA RHTI 24P 630-1000-3/E 650 RHTO 24P 630-1000-3/E 850 Cable Termination for PILC cables rated at Um= 36kV





185 - 300 1 core PILC RHTI 36P 185-300-1 650 RHT0 36P 185-300-1 750

3c PILC/SWA RHTI 36P 185-300-3/E 800 RHT0 36P 185-300-3/E 1000

400 - 630 1 core PILC RHTI 36P 300-630-1 650 RHT0 36P 300-630-1 750

3c PILC/SWA RHTI 36P 300-630-3/E 800 RHT0 36P 300-630-3/E 1000



Heat S hrinkable Termination for Paper MV Cables

RHT-(6-36)P-3 17

.5 k

V 24

kV

36 k

V

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length and/or additional creepage sheds can be offered


Single Tube Heat Shrinkable Termination

RHTS-(6-24)X Single Tube Cable Terminations for 1 or 3 core polymeric insulated cables from 7kV to 24kV

REPL range of RHTS Heat Shrinkable Terminations are suitable for installations on medium voltage extruded insulated cables (e.g. XLPE, EPR, PE…) with maximum system voltage of 24kV.

The termination has a one piece heat shrink tube with excellent electrical anti-tracking and weathering properties, and an internal coating of metal oxide material to provide void filling and electrical stress control around the screen cut area.

Kits are available for both indoor and outdoor environments using either single core or three core designs. Both compression and mechanical bolted cable lugs can be used.

Features:

Designed to comply to CENELEC HD 629.S1,IEC 60502-4

Unlimited shelf life Single Heat Shrink anti-tracking tube with internal

surface coated with metal oxide layer for stresscontrol

For use indoor or outdoor environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression




2. Sealing mastic for top seal / metallic screen3. Single piece Anti-tracking Heat Shrinkable tube

with internal stress control coating4. Creepage extension sheds – based on

voltage/type5. Stress control / void filling mastic6. Conductive breakout & core tubes (for 3 core

versions)

For cables with tape screen and armours, additional earth kits required – see termination accessories

L*L*


Single Tube Termination Kits

INDOOR OUTDOOR


(mm2)

Cable Construction



Single Tube Cable Termination for Polymeric cables rated at Um= 7.2kV 35 - 95

1 core RHTSI 7X 35-95-1 300 RHTSO 7X 35-95-1 350 3 core RHTSI 7X 35-95-3 600 RHTSO 7X 35-95-3 650

95 - 240 1 core RHTSI 7X 95-240-1 300 RHTSO 7X 95-240-1 350 3 core RHTSI 7X 95-240-3 600 RHTSO 7X 95-240-3 650


400 - 630 1 core RHTSI 7X 400-630-1 330 RHTSO 7X 400-630-1 400 3 core RHTSI 7X 400-630-3 600 RHTS0 7X 400-630-3 650

Single Tube Cable Termination for Polymeric cables rated at Um= 12kV 35 - 95




400 - 630 1 core RHTSI 12X 400-630-1 330 RHTSO 12X 400-630-1 400 3 core RHTSI 12X 400-630-3 600 RHTS0 12X 400-630-3 650

Single Tube Cable Termination for Polymeric cables rated at Um= 17.5kV 50 - 120




Single Tube Cable Termination for Polymeric cables rated at Um= 24kV




Single Tube Heat Shrinkable Termination

RHTS-(6-24)X

*On Outdoor Version, the Specific creepage is > 31mm/kV = Class IV Heavy Pollution If required, a longer tail length and/or additional creepage sheds can be offered


Cold Shrinkable Polymeric MV Cable Termination

REPL RCST range of medium voltage cable termination kits use moulded rubber body with integrated stress control and creepage extension sheds. They offer an “all cold” method of installation.

RCST – Cold Shrinkable Cable Termination Designer for cables 7kV - 36kV

The coding system below allows installer to specify correct termination based on application and cable type. The termination code is made up of 5 elements as follows:


- /MC = Electro-tinned aluminium mechanical lugs supplied in kit

- /CC = Copper compression lugs supplied in kit- /AC = Aluminium compression lugs supplied in kit



- /FB = Set of cold applied flexible insulating boots (indoor termination)

- /BG = Bolted gland kit for armour wires (indoor termination)- /IB = Bracket & support insulator set (outdoor termination)

- /EK = Remote Armour Earth Kit (outdoor termination)

Termination Type

RCSTI = For indoor (dry box) environment RCSTO = For outdoor environment



joint

Cable Insulation

Type

X = Plastic insulation

No. of Cores

1 = 1 Core 3 = 3 Core

RCST(X) - V - YY - nnn - nnn – N/C Cable Lug & Accessory Options See information below

Voltage Rating

7 = max 3.8/6.6(7.2) kV

12 = max 6.35/11(12) kV

17 = max 8/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV



Technical Details for RCST Cold Shrinkable Cable Termination System

Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV Cross Section Range (mm2) 25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 Voltage Rating U0/U (Um) kV

3.8/6.6 (7.2)

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

Basic Impulse Level (BIL) kV 60 95 95 125 194 Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114

Cold Shrinkable Polymeric MV Cable Termination

RCST-(7-36) Cable Terminations for 1/3 core cables from 7kV to 36kV

REPL range of Cold Shrinkable Terminations are suitable for installations on medium voltage cabl es with polymeric insulation up to 36kV. The termination is a one piece moulded design w ith an outer layer of highly track resistant silicone rubber and integrated conductive geometric stre ss cone.

The termination bodies are pre-expanded onto a spiral former providing a suitable diameter to allow easy locating over cables and lugs. Once correctl y located the body is collapsed by simply pulling out the spiral tape. After installation, the termination provides a reliable, void free and flexible termination suitable for both indoor and outdoor environments.

Because the RCST requires no special tools or hea t source for installation, it is ideal for areas where heat tools are not allowed or accessible.

There is a range of bodies in various lengths and moulded shed arrangements to cover indoor and outdoor terminations from 7.2kV to 36kV in single core and three core designs

Moulded body with integrated creepage sheds

Moulded body without creepage sheds for indoor

dry box


Conductor Cross Section (See Note 1)

(mm2)

Insulation Diameter

Range

Ø mm

Maximum overall

diameter of cable sheath

Ø mm

Product Code Single Core

INDOOR Termination

Tail Length

L mm


OUTDOOR Termination

Tail Length

L mm

Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 7.2kV 95 - 150 17 - 24 30 RCSTI 7X 95-150-1 320 RCSTO 7X 95-150-1 370

185 - 300 19 - 32 42 RCSTI 7X 185-400-1 320 RCSTO 7X 185-400-1 370

400 - 630 30 - 42 65 RCSTI 7X 500-630-1 320 RCSTO 7X 500-630-1 370

Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 12kV

50 - 95 17 - 24 30 RCSTI 12X 50-95-1 320 RCSTO 12X 50-95-1 370

95 - 300 19 - 32 42 RCSTI 12X 95-300-1 320 RCSTO 12X 95-300-1 370

400 - 800 30 - 42 65 RCSTI 12X 400-800-1 320 RCSTO 12X 400-800-1 370

Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 17.5kV

35 - 95 17 - 24 30 RCSTI 17X 35-95-1 320 RCSTO 17X 35-95-1 370

120 - 240 19 - 32 42 RCSTI 17X 120-240-1 320 RCSTO 17X 120-240-1 370

300 - 630 30 - 42 65 RCSTI 17X 300-630-1 320 RCSTO 17X 300-630-1 370


35 - 70 17 - 24 30 RCSTI 24X 35-70-1 350 RCSTO 24X 35-70-1 370

95 - 150 19 - 32 42 RCSTI 24X 95-185-1 350 RCSTO 24X 95-185-1 370

185 - 400 30 - 42 65 RCSTI 24X 240-500-1 350 RCSTO 24X 240-500-1 370


50 - 120 19 - 32 42 RCSTI 36X 50-120-1 370 RCSTO 36X 50-120-1 500

150 - 400 30 - 42 65 RCSTI 36X 150-400-1 370 RCSTO 36X 150-400-1 500

500 - 1000 40 - 60 78 RCSTI 36X 500-1000-1 370 RCSTO 36X 500-1000-1 500

Cold Shrinkable Polymeric MV 1C Cable Termination

RCST-(7-36)X-1 Cable Terminations for 1 core cables from 6kV to 36kV

• Tested to CENELEC HD 629.1.S2• Quick and easy installation using no heat

source or tools• One piece design with integrated stress control• Silicon Rubber material for excellent electrical

insulation and weathering properties• Can be combined with gland or earth kit for

armoured cables

L*

7.2

kV

12 k

V 17

.5 k

V 24

kV

36 k

V

*Tail length is linear length of termination body at fully recovered state.The creepage length on outdoor termination is dictated by number of sheds and normally represents >31mm /kV Class IV very Heavy according to IEC 60071-2 Note 1 = Cross section is a guide only based on standard IEC designs- the cable insulation diameter is more critical dimension to ensure body fits the cable to be terminated. For cables with tape screen and armour, additional earth kits are required.



(mm2)

Insulation Diameter

Range

Ø mm

Maximum overall

diameter of cable sheath

Ø mm

Product Code Three Core

INDOOR Termination

Tail Length

L mm


OUTDOOR Termination

Tail Length

L mm

Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 7. kV

95 - 150 17 - 24 30 RCSTI 7X 95-150-3 450 RCSTO 7X 95-150-3 600

185 - 300 19 - 32 42 RCSTI 7X 185-400-3 450 RCSTO 7X 185-400-3 600

400 - 630 30 - 42 65 RCSTI 7X 500-630-3 450 RCSTO 7X 500-630-3 600


50 - 95 17 - 24 30 RCSTI 12X 50-95-3 600 RCSTO 12X 50-95-3 600

95 - 300 19 - 32 42 RCSTI 12X 95-300-3 600 RCSTO 12X 95-300-3 600

400 - 630 30 - 42 65 RCSTI 12X 400-630-3 600 RCSTO 12X 400-630-3 600

Cold Shrinkable Termination for Polymeric Insulated single core cables rated at Um= 17.5kV

35 - 95 17 - 24 30 RCSTI 17X 35-95-3 600 RCSTO 17X 35-95-3 600

120 - 240 19 - 32 42 RCSTI 17X 120-240-3 600 RCSTO 17X 120-240-3 600

300 - 630 30 - 42 65 RCSTI 17X 300-630-3 600 RCSTO 17X 300-630-3 600


35 - 70 17 - 24 30 RCSTI 24X 35-70-3 600 RCSTO 24X 35-70-3 750

95 - 185 19 - 32 42 RCSTI 24X 95-185-3 600 RCSTO 24X 95-185-3 750

240 - 500 30 - 42 65 RCSTI 24X 240-500-3 600 RCSTO 24X 240-500-3 750


50 - 120 19 - 32 42 RCSTI 36X 50-120-3 600 RCSTO 36X 50-120-3 800

150 - 400 30 - 42 65 RCSTI 36X 150-400-3 600 RCSTO 36X 150-400-3 800

500 - 630 40 - 60 78 RCSTI 36X 500-630-3 600 RCSTO 36X 500-6303 800

Cold Shrinkable Polymeric MV 3C Cable Termination

RCST-(7-36)X-3 Cable Terminations for 3 core cables from 7kV to 36kV

• Utilising Cold Shrinkable termination body combines with additional Cold Shrinkable tubing and breakout

• Adjustable tail length• All cold installation• Can be combined with gland or earth kit for

armoured cables

L*

7.2

kV

12 k

V 17

.5 k

V 24

kV

36 k

V

Tail length is linear length of termination body at fully recover ed state. The creepage length on outdoor termination is dictated by number of sheds and normally represents >31mm /kV Class IV very Heavy according to IEC 60071-2 Note 1 = Cross section is a guide only based on standard IEC designs- the cable insulation diameter is more critical dimension to ensure body fits the cable to be terminated. For cables with tape screen and armour, additional earth kits are required.


Push On MV Cable Termination

REPL RPMT range of medium voltage cable termination kits have been successfully installed on thousands of networks across the world. Using our established Heat Shrinkable tubing and mastics materials.

RPMT – Push On Cable Ter mination Designer for cables 12kV - 36kVThe coding system below allows installer to specify correct termination based on application and cable type. The termination code is made up of 5 elements as follows:

Termination Type

RPMTI = For indoor (dry box) environment RPMTO = For outdoor environment



joint

Cable Insulation

Type

X = Plastic insulation

No. of Cores

1 = 1 Core 3 = 3 Core

RPMT(X) - V - YY - nnn - nnn - N/C Cable Lug & Accessory Options See information below

Voltage Rating

12 = max 6.35/11(12) kV

17 = max 8/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV







- /FB = Set of cold applied flexible insulating boots (indoor termination)- /BG = Bolted gland kit for armour wires (indoor termination)

- /IB = Bracket & support insulator set (outdoor termination)

- /EK = Remote Armour Earth Kit (outdoor termination)


Technical Details for RPMT Push On Cable Termination System Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV Cross Section Range (mm2) 25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 Voltage Rating U0/U (Um) kV

3.8/6.6 (7.2)

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

Basic Impulse Level (BIL) kV 60 95 95 125 194 Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114

Push On MV Cable Termination

RPMT-(12-36)X Push-on Cable Terminations for 1 or 3 core cables from 12kV to 36kV

REPL range of Push On Terminations are suitable for installations on medium voltage cables with polymeric insulation up to 36kV. The termination body has an integrated capacitive stress control system, with an outer layer of highly track resistant silicone rubber.

The termination also includes a silicon rubber lug sealing tube and core protection and for single core versions, an earthing connection sealing tube to seal the top and bottom of the completed termination.

Three core versions include core protection tubes and a cold shrink breakout for cable crutch sealing.

The moulded bodies are available in low profile sheds for indoor, and larger diameter moulded integrated shed versions for use in outdoor environments.

Installation is quick and easy by sliding the tubes over the core using grease as a lubricant.

The kits can be used with compression or mechanical type cable lugs.



(mm2)


INDOOR Termination

Tail length

L mm


OUTDOOR Termination

Tail length

L mm

Push on Termination for Polymeric Insulated single core cables rated at Um= 12kV

25 - 70 RPMTI-12X 25-70-1 320 RPMTO-12X 25-70-1 370

95 - 150 RPMTI-12X 95-150-1 320 RPMTO-12X 95-150-1 370

185 - 300 RPMTI-12X 185-300-1 320 RPMTO-12X 185-300-1 370

400 - 500 RPMTI-12X 400-500-1 320 RPMTO-12X 400-500-1 370

Push on Termination for Polymeric Insulated single core cables rated at Um= 17.5kV

35 - 70 RPMTI-17X 35-70-1 320 RPMTO-17X 35-70-1 370

95 - 150 RPMTI-17X 95-150-1 320 RPMTO-17X 95-150-1 370

185 - 300 RPMTI-17X 185-300-1 320 RPMTO-17X 185-300-1 370

400 - 500 RPMTI-17X 400-500-1 320 RPMTO-17X 400-500-1 370


25 - 70 RPMTI-24X 35-70-1 370 RPMTO-24X 35-70-1 450

95 - 150 RPMTI-24X 95-150-1 370 RPMTO-24X 95-150-1 450

150 - 240 RPMTI-24X 185-300-1 370 RPMTO-24X 185-300-1 450

300 - 400 RPMTI-24X 400-500-1 370 RPMTO-24X 400-500-1 450

500 - 630 RPMTI-24X 500-630-1 370 RPMTO-24X 500-630-1 450


25 - 70 RPMTI-36X 25-70-1 380 RPMTO-36X 25-70-1 500

95 - 150 RPMTI-36 95-150-1 380 RPMTO-36 95-150-1 500

150 - 240 RPMTI-36X 185-300-1 380 RPMTO-36X 185-300-1 500

300 - 400 RPMTI-36X 400-500-1 380 RPMTO-36X 400-500-1 500

500 - 630 RPMTI-36X 500-630-1 380 RPMTO-36X 500-630-1 500

Push On MV 1C Cable Termination

RPMT-(12-36)X-1 Push On Cable Terminations for 1 core cables from 12kV to 36kV

Conforms to CENELEC HD 629.1.S2 & IEC60502-4

Quick and easy installation using no heatsource or tools

One piece termination body with integratedcapacitive stress control

Silicon Rubber material for excellent electricalinsulation and weathering properties

Can be combined with gland or earth kit forarmoured cables

Unlimited shelf life when stored correctly

L



(mm2)


INDOOR Termination

Tail Length

L mm


OUTDOOR Termination

Tail Length

L mm


25 - 70 RPMTI-12X 25-70-3 600 RPMTO-12X 25-70-3 800

95 - 150 RPMTI-12X 95-150-3 600 RPMTO-12X 95-150-3 800

185 - 300 RPMTI-12X 185-300-3 600 RPMTO-12X 185-300-3 800

400 - 500 RPMTI-12X 400-500-3 600 RPMTO-12X 400-500-3 800

Push on Termination for Polymeric Insulated single core cables rated at Um= 17.5kV

35 - 70 RPMTI-17X 35-70-3 600 RPMTO-17X 35-70-3 800

95 - 150 RPMTI-17X 95-150-3 600 RPMTO-17X 95-150-3 800

185 - 300 RPMTI-17X 185-300-3 600 RPMTO-17X 185-300-3 800

400 - 500 RPMTI-17X 400-500-3 600 RPMTO-17X 400-500-3 800


25 - 70 RPMTI-24X 35-70-3 600 RPMTO-24X 35-70-3 800

95 - 150 RPMTI-24X 95-150-3 600 RPMTO-24X 95-150-3 800

150 - 240 RPMTI-24X 185-300-3 600 RPMTO-24X 185-300-3 800

300 - 400 RPMTI-24X 400-500-3 600 RPMTO-24X 400-500-3 800


25 - 70 RPMTI-36X 25-70-3 600 RPMTO-36X 25-70-3 800

95 - 150 RPMTI-36 95-150-3 600 RPMTO-36 95-150-3 800

150 - 240 RPMTI-36X 185-300-3 600 RPMTO-36X 185-300-3 800

300 - 400 RPMTI-36X 400-500-3 600 RPMTO-36X 400-500-3 800

Push On MV 3C Cable Termination

RPMT-(12-36)X-3 Push On Cable Terminations for 3 core cables from 12kV to 36kV

Conforms to CENELEC HD 629.1.S2 & IEC60502-4

Quick and easy installation using no heatsource or tools

One piece termination body with integratedcapacitive stress control

Silicon rubber core tubing and ColdShrinkable breakout

Can be combined with gland or earth kit forarmoured cables

L


Bushing Type (acc. To EN

50180/50181)

Max Current

A

Voltage Range

kV Description Cable Range

mm2 Product

Code

Product Code for Branch

Connector

A 250 12 - 24 Screened Elbow

Connector

16 - 120 RPAE N/A

250 12 - 24 Screened Straight

Connector 16 - 120 RPAS N/A

C1630 12 - 24

Screened Compact

Asymmetric Connector &

Branch Connector

70 - 300 RPCT-24C RPCBT-24C

630 12 - 36

Screened Asymmetric Connector &

Branch Connector

70 - 300 RPCT-36A RPCBT-36A

C2

1250 12 - 42

Screened Asymmetric Connector &

Branch Connector

300 - 630 RPCT-42A RPCBT-42A

Screened Outer Cone Cable Termination

REPL range of medium voltage screened outer cone cable termination kits are designed for connecting polymeric insulated cables to equipment with standard bushing profiles according to the standards CENELEC EN 50180 / EN 50181.

RP – Outer Cone Cable Term ination Designer for cables 12kV - 42kV

The coding system below allows installer to specify correct outer cone termination based on application and cable type.


Technical Details for RP Outer Cone Cable Termination System Voltage Class: 12kV 17.5kV 24kV 36kV 42kV Cross Section Range (mm2) 16 - 630 16 - 630 16 - 630 70 - 630 70 - 630 Cable Insulation Diameter (mm) 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56 Voltage Rating U0/U (Um) kV

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

20.8/35 (42)

Basic Impulse Level (BIL) kV 95 95 125 194 200 Partial Discharge at 1.73U0 (pC) <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >25.5 >35 >51 >76 >83AC Voltage Withstand , 5 min (kV) >28.5 >39 >57 >85.5 >93.5DC Voltage Withstand , 15min (kV) >38 >52 >76 >114 >125


RPXX Outer Cone Cable Terminations for 1/3 core cables from 12kV to 42kV

REPL range of RP Outer Cone Terminations are suitable for installations on medium voltage cables with polymeric insulation up to 42kV. The termination is a fully screened version suitable for connection to equipment which has bushing profiles according to the CENELEC standard EN 50180/50181.

The EPDM moulded body has an outer conductive layer which is connected to the system earth. The inner layer has a Faraday Cage around the conductor lug.

A range of cable adaptors which are parked over the end of the cable screen provide the field control at the end of the insulation screen.

The range has connectors suitable for the following bushings:

Interface A (250A spring contact pin) Interface C1 (630A M16 bolted contact) Interface C2 (1250A M16 bolted contact)

RPAS RPAE

RPCT-24C

RPCT-36A

RPCT-42A

RPCBT-24C

RPCBT-36A

RPCBT-42A


RPAE – Selection Table using bimetallic compression lugCable Insulation Diameter Range

Ø mmBody Code

Adaptor Code

A

Cable Cross Section

mm2

Bimetallic Compression Lug Code

L 13.5 - 17.4 RPAE - B Not needed 25 CDE250-025U 16.3 - 20.8 RPAE - D Not needed 35 CDE250-035U 19.6 - 24.1 RPAE - F Not needed 50 CDE250-050U 23.1 - 28.7 RPAE - H Not needed 70 CDE250-070U

27.9 - 33.5 RPAE - J Not needed 95 CDE250-095U

120 CDE250-120U

RPAE – Selection Table using mechanical lugCable Insulation Diameter Range

Ø mmBody Code

Adaptor Code

A

Cable Cross Section

mm2

Mechanical Lug Code

L 16.3 - 20.8 RPAE – J D

25 - 50 RMVL-A250 25-50 19.6 - 24.1 RPAE – J F 23.1 - 28.7 RPAE – H Not needed 70 - 120 RMVL-A250 70-120 27.9 - 33.5 RPAE - J Not needed


RPAE Suitable for connecting all types of polymeric insulated cables to equipment with bushings Type A according to EN 50180 and EN 50181.

For Voltage Range up to 12/20 (24)kV Impulse Voltage 125kV Continuous current 250 A (300 A overload for 8

hours) Meets the requirements of IEC 60502-4 and

CENELEC HD 629.1 S2 No minimum phase clearance requirements Suitable for Copper or Aluminium Conductors from

25-120mm2 Conductor connection by bimetallic compression

type lug or mechanical lug EPDM moulded body with semi-conductive outer

layer Built-in capacitive test point to determine the circuit

status Easy to install with comprehensive instructions

included in each kit Each connector body is factory tested for partial

discharge and AC withstand to ensure 100%reliability

Unlimited shelf life at normal storage temperatures

Screened Elbow 250A up to 24kV Interface A

226

145

85160*

100

*add 55mm to fully disconnect

Stainless Steel Bail

All dimensions in mm

Standard Kit Contents: Set of 3 separable elbow connector bodies Set of 3 cable lugs and connecting pin Set of 3 stainless steel wire retaining bails Earthing connections and mastic sealants Installation materials and instructions

How to select correct connector for cable size: 1/Select Body code according to the cable insulation diameter range in tables above 2/Select Adaptor Code (if needed) to the cable insulation diameter range in table above 3/Select the Mechanical Lug or Bimetallic compression lug to suit cable conductor cross section according to the tables above :

Full Product Code = Body Code/ Adaptor Code/ Lug Code e.g. RPAE-J/D/RMVL-A250 25-50


RPAS – Selection Table using bimetallic compression lugCable Insulation diameter range

Ø mmBody Code

Adaptor Code

A

Cable Cross Section

mm2

Bimetallic Compression Lug Code

L 13.5 - 17.4 RPAS - B Not needed 25 CDS250-025U 16.3 - 20.8 RPAS - D Not needed 35 CDS250-035U 19.6 - 24.1 RPAS - F Not needed 50 CDS250-050U 23.1 - 28.7 RPAS - H Not needed 70 CDS250-070U

27.9 - 33.5 RPAS - J Not needed 95 CDS250-095U

120 CDS250-120U

RPAS – Selection Table using mechanical lugCable Insulation diameter Range

Ø mmBody Code Adaptor Code Cable Cross Section

mm2 Mechanical Lug Code

16.3 - 20.8 RPAS - J D 25 - 50 RMVL-A250S 25-50

19.6 - 24.1 RPAS - J F 23.1 - 28.7 RPAS -H Not needed

70 - 120 RMVL-A250S 70-120 27.9 - 33.5 RPAS - J Not needed


RPAS Suitable for connecting all types of polymeric insulated cables to equipment with bushings Type A according to EN 50180 and EN 50181.

For Voltage Range up to 12/20 (24)kV Impulse Voltage 125kV Continuous current 250 A (300 A overload for 8

hours) Meets the requirements of IEC 60502-4 and

CENELEC HD 629.1 S2 No minimum phase clearance requirements Suitable for Copper or Aluminium Conductors from

25-120mm2 Conductor connection by bimetallic compression

type lug or mechanical lug EPDM moulded body with semi-conductive outer

layer Built-in capacitive test point to determine the circuit

status Easy to install with comprehensive instructions



Unlimited shelf life at normal storage temperatures

Screened Straight Connector 250A up to 24kV Interface A

253 * Add 55mm to disconnect

100

110

All dimensions in mm

Standard Kit Contents: Set of 3 separable straight connector bodies Set of 3 cable lugs and connecting pin Set of 3 stainless steel wire retaining bails Earthing connections and mastic sealants Installation materials and instructions

How to select correct connector for cable size: 1/Select Body code according to the cable insulation diameter range in tables above 2/Select Adaptor Code (if needed) to the cable insulation diameter range in table above 3/Select the Mechanical Lug or Bimetallic compression lug to suit cable conductor cross section according to the tables above

Full Product Code = Body Code/ Adaptor Code/ Lug Code e.g. RPAS-J/D/RMVL-A250S 25-50


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCT 24C

16.3 - 19.3 A 18.3 - 21.0 B 20 - 24.1 C 23.1 - 27 D 25.6 - 29 E

27.7 - 32.6 F 30.9 - 36.2 G 34 - 39.5 H

Cable Cross Section mm2

70 RMVL-C 70-95/29 95

120 RMVL-C 95-150/29 150

185 RMVL-C 150-240/29 240

RMVL-C 240-300/29 300


RPCT-24C Screened Asymmetrical Compact Connector 630A up to 24kV Interface C1

For Voltage Range up to 12/20 (24)kV Continuous current 630 A (900 A overload for

8 hours) Conforms to HD 629.1 S2 and IEC60502-4 No minimum phase clearance requirements Compact design – asymmetrical body allows

minimum depth of connection – especiallywhen multiple connections are used

Mounting can be vertical, horizontal, or anyangle in between

Suitable for Copper or Aluminium Conductorsfrom 70-300mm2

Integrated mechanical screw type lug EPDM moulded body with conductive outer

layer Easy to install with comprehensive

instructions included in each kit Each connector body is factory tested for

partial discharge and AC withstand to ensure 100% reliability

277 207

109

183

Standard Kit Contents:

Set of 3 separable connector bodies and insulating backplug

Set of 3 silicon stress control elements Set of 3 mechanical type lug and connecting stud Earthing connections and mastic sealants Installation materials and instructions

Full Product Code = Body Code/ Adaptor Code/ Lug Code:

e.g. RPCT 24C/D/RMVL-C 95-150/29 (kits are normally sets of 3 phases)

Mechanical Lug code


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCBT 24C

16.3 - 19.3 A 18.3 - 21.0 B 20 - 24.1 C 23.1 - 27 D 25.6 - 29 E

27.7 - 32.6 F 30.9 - 36.2 G 34 - 39.5 H

Cable Cross Section

mm2

Mechanical Lug Code

70 RMVL-C 70-95/29 95

120 RMVL-C 95-150/29

150

185 RMVL-C 150-240/29 240

RMVL-C 240-300/29 300


RPCBT-24C Screened Asymmetrical Compact Connector 630A up to 24kV Interface C1


Set of 3 separable branch connector bodies Set of 3 silicon stress control elements Set of 3 screw type lug and extension stud Earthing connections and mastic sealant Installation materials and instructions

Use in combination with RPCT-24C for parallel connection of up to 3 cables to one Type C1 bushing

For Voltage Range up to 12/20 (24)kV Continuous current 630 A Conforms to HD 629.1 S2 and IEC60502-4

109

172

207277

108

109

172

207277

106106

1 X RPCBT-24C installed in back of RPCT-24C 2 X RPCBT-24C installed in back of RPCT-24C


e.g. RPCBT 24C/D/RMVL -C 95-150/29(kits are normally sets of 3 phases) The RPCBT-24C can only be used in conjunction with a RPCT-24C connector


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCT 36A

16.3 - 19.3 A 18.3 - 21.0 B 20 - 24.1 C 23.1 - 27 D 25.6 - 29 E

27.7 - 32.6 F 30.9 - 36.2 G 34 - 39.5 H

Cable Cross Section

mm2

Mechanical Lug Code

70 RMVL-C 70-95/35

95 120

RMVL-C 120-300/35 150

185 240 300


RPCT-36A Screened Asymmetrical Compact Connector 630A up to 36kV Interface C1

Suitable for connecting all types of polymeric insulated cables to equipment with bushings Type C1 according to EN 50180 and EN 50181.

For Voltage Range up to 19/33 (36)kV Continuous current 630 A (900 A overload for 8

hours) Conforms to HD 629.1 S2 and IEC60502-4 No minimum phase clearance requirements Compact design – asymmetrical body allows

minimum depth of connection – especially when multiple connections are used

Mounting can be vertical, horizontal, or any anglein between

Suitable for Copper or Aluminium Conductorsfrom 70-300mm2

Integrated mechanical screw type lug EPDM moulded body with semi-conductive outer

layer Easy to install with comprehensive instructions




Set of 3 separable connector bodies andinsulating back plug

Set of 3 silicon stress control elements Set of 3 mechanical type lug and connecting stud Earthing connections and mastic sealants Installation materials and instructions

310 262

109

183


e.g. RPCT 36A/F/RMVL-C 120-300/35 (kits are normally sets of 3 phases)


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCBT 36A

16.3 - 19.3 A 18.3 - 21.0 B 20 - 24.1 C 23.1 - 27 D 25.6 - 29 E

27.7 - 32.6 F 30.9 - 36.2 G 34 - 39.5 H

Cable Cross Section

mm2

Mechanical Lug Code

70 RMVL-C 70-95/35

95 120

RMVL-C 120-300/35 150

185 240 300



Use in combination with RPCT-36A for parallel connection of up to 3 cables to one Type C1 bushing


Set of 3 separable branch connector bodies Set of 3 Silicon Stress Control Elements Set of 3 screw type lug and extension stud Earthing connections and mastic sealant Installation materials and instructions

For Voltage Range up to 19/33 (36)kV Continuous current 630 A Conforms to HD 629.1 S2 and IEC60502-4

109

181115117

262310

109

181117

262310

1 X RPCBT-36A installed in back of RPCT-36A 2 X RPCBT-36A installed in back of

RPCT-36A

Full Product Code = Body Code/ Adaptor Code/ Lug Code: e.g. RPCBT 36A/F/RMVL-C 120-300/35 (Kits are normally sets of 3 phases) The RPCBT-36A can only be used in conjunction with a RPCT-36A connector


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCT 42A

28.2 - 32.3 A 31.1 - 35.7 B 35.0 - 39.1 C 37.2 - 41.6 D 40.1 - 44.8 E 42.9 - 47.9 F 46.5 - 51.9 G 50.0 - 56.0 H

Cable Cross Section mm2 Mechanical Lug Code

300

RMVL-C 300-630/35 400 500

630



Suitable for connecting all types of polymeric insulated cables to equipment with bushings Type C2 according to EN 50180 and EN 50181.

1. For Voltage Range up to 20.8/36 (42)kV 2. Continuous current 1250 A 3. Conforms to HD 629.1 S2 and IEC60502-44. No minimum phase clearance requirements5. Compact design – asymmetrical body allows

minimum depth of connection – especially when multiple connections are used

6. Mounting can be vertical, horizontal, or any angle in between

7. Suitable for Copper or Aluminium Conductors from 300-630mm2

8. Integrated mechanical screw type lug9. EPDM moulded body with semi-conductive outer

layer10. Easy to install with comprehensive instructions

included in each kit11. Each connector body is factory tested for partial



Set of 3 separable connector bodies and insulating back plug

Set of 3 Silicon Stress Control Elements Set of 3 mechanical type lug and connecting stud Earthing connections and mastic sealants Installation materials and instructions


e.g. RPCT 42A/F/RMVL-C 300-630/35 (kits are normally sets of 3 phases) The RPCBT-36A can only be used in conjunction with a RPCT-36A connector

404

350

109

205


Body Code

Insulation Diameter

Range Ø mm

Adaptor Code

RPCBT 42A

28.2 - 32.3 A 31.1 - 35.7 B 35.0 - 39.1 C 37.2 - 41.6 D 40.1 - 44.8 E 42.9 - 47.9 F 46.5 - 51.9 G 50.0 - 56.0 H

Cable Cross Section mm2

Mechanical Lug Code

300

RMVL-C 300-630/35 400 500 630


RPCBT-42A Screened Asymmetrical Branch Connector 1250A up to 42kV Interface C2

Use in combination with RPCT-42A for parallel connection of 2 cables to one Type C2 bushing


Set of 3 separable branch connector bodies Set of 3 Silicon Stress Control Elements Set of 3 screw type lug and extension stud Earthing connections and mastic sealant Installation materials and instructions

For Voltage Range up to 20.8/36 (42)kV Continuous current 1250 A Conforms to HD 629.1 S2 and IEC60502-4

137

342 240


e.g. RPCBT 42A/F/RMVL-C 300-630/35 (Kits are normally sets of 3 phases) The RPCBT-42A can only be used in conjunction with a RPCT-42A connector


Notes


RUSK – Unscreened Separable Connector

Product Code Cable Cross

Section mm2

Voltage

kV RUSK-1

(set of 3) 70 - 300 12 - 24

Cable Termination Accessories

RUSK Unscreened cable adaptor for Type C bushing up to 24kV

The REPL unscreened connector system is a right angled adapter designed to fit over standard MV cable terminations when used with equipment bushings to Type C according to EN 50180 and EN 50181.

It provides insulation enhancement and can be easily disconnected for testing and then reconnected with standard tooling under dead break conditions. The body is made from Silicon rubber based material with excellent anti-tracking properties. The body and termination are not screened and therefore during operation the surfaces will be considered live and must not be touched.

For Voltage Range 6/10(12)kV up to12/20(24)kV

For connection to C type bushings accordingto EN 50180 and EN 50181

Tested to CENELEC HD 629.1 One size is suitable for all cable types from 70

- 300mm2

Easy to install with comprehensiveinstructions included in each kit

Unlimited shelf life at normal storagetemperatures

180mm

200m

m


RCFB – Flexible Bushing BootProduct

Code Product Bushing Diameter Range

Maximum Voltage kV

Cable Size Range mm2

RCFB-2 Set of 3 boots 46 - 70mm 24 185 - 630

RCFB-1 Set of 3 boots 46 - 70mm 17.5 35 - 400

24 35 - 300

RCFB-0 Set of 3 bushing adaptors 30 - 45mm 17.5 35 - 400


RCFB Flexible Insulating Bushing Boot Kit to provide insulation enhancement for MV cable termination installed in in dry air filled cable boxes up to 24kV

The RCFB flexible insulating boot is a cold applied system to provide increased insulation for medium voltage cable terminations. They are used in switchgear and transformer cable boxes where the air clearances are not sufficient to prevent electrical flashover due to high humidity or rodents. The boots are manufactured from a highly insulating and anti-track material with excellent weathering properties for a durable long life installation. The boot allows for either a straight or right angled configuration and will fit over standard Heat Shrinkable or cold applied terminations. The boots are installed easily without special tooling and can be removed for testing and then reinstalled

Unlimited shelf life Fully tested in accordance to HD629.1-S1, IEC

60502-4 Kits designed to cover a wide range of cable

sizes and bushing diameters (smaller bushingsrequire RCFB-0 adaptor

Works with standard Heat Shrinkable or ColdShrinkable terminations

Kit Contents (RFCB-1 / RCFB-2) Set of 3 Elastomeric flexible bushing boots Silicone Grease Installation InstructionsKit Contents (RFCB-0 reducing adaptor) Set of 3 Elastomeric bushing adaptors Silicone Grease Installation Instructions

RCFB-0 (Reducing Adaptor for

smaller bushings 30-45mm diameter)

RCFB-1 / RCFB-2 flexible boot


RHSB – Straight Heat Shrinkable Boot

Product Code Voltage kV


ØD (E-S) mm

Ød (E-S) mm

L (S)

mm RHSB-1 Up to 17.5 35 - 185mm2 80 - 33 34 - 20 225RHSB-2 Up to 17.5 90 - 400mm2 80 - 33 58 - 20 225

RHSB-2 24kV 24 50 - 300mm2 80 - 33 58 - 20 225RHSB-3 36kV 36 50 - 630mm2 80 - 50 98 - 50 350

RHRB – Right Angled Heat Shrinkable Boot

Product Code Voltage kV


ØD (E-S) mm

Ød (E-S) mm

S (S)

mm

R (S)

mm RHRB-1 Up to 17.5 35 - 185 70 - 37 36 - 20 100 130 RHRB-2 Up to 17.5 90 - 400 70 - 37 50 - 27 110 140

RHRB-2 24kV 24 50 - 300 95 - 37 67 - 27 120 140 RHRB-3 36kV 36 50 - 630 145 - 72 65 - 34 155 150


RHSB/RHRB Heat Shrinkable Straight and Right Angle Insulating Bushing Boot Kits

Heat Shrinkable Insulating Boots can be used to insulate bushings in medium voltage cable boxes up to 36kV, particularly where the normal clearance between phase to phase and phase to earth is less than the required value. These boots provide protection against flashover in the event of any surge impulse, high humidity or rodent menace contact. The boots are made from thermally stabilised cross linked material for excellent insulation and weather resistant properties. The boots are internally coated with a hot melt adhesive.

Unlimited shelf life Kits designed to cover a wide range of cable

sizes and bushing diameters Works with standard Heat Shrinkable

terminations

RHRB Right Angled Heat Shrinkable Boot

RHSB Straight Heat Shrinkable Boot

ØD Ø d

L

ØD

S

R

Ø d


RBG – S (Bolted gland kit for 3core SWA cables)

Product Code Sealing Tube Type

Stud Spacing mm x mm


7.2kV 12kV 24kV 36kV

RBG-S1 Heat Shrink Type X 66 x 66 16 - 95 16 - 95 35 - 150 -

RBG-CS1 Cold Shrink

RBG-S2 Heat Shrink Type Y 86 x 95 95 - 400 95 - 400 50 - 240 35 - 150

RBG-CS2 Cold Shrink

RBG – A (Bolted gland kit for 1core AWA cables – Set of 3)

Product Code Sealing TubeType



7.2kV 12kV 24kV 36kV

RBG-A Heat Shrink Type X 66 x 66

95 - 630 70 - 630 50 - 630 70 - 630

RBG-CSA Cold Shrink 400 - 630 300 - 630 185 - 630 70 - 630

RBG – T (Bolted gland kit for 3x1core triplex cables)

Product Code Breakout Type



12kV 24kV

RBG-T1 Heat Shrink Type X 66 x 66 3 - 95 35 - 50

RBG-T2 Heat Shrink Type Y 86 x 95 95 - 300 50 - 240


RBG Bolted “Top Hat” Cable Armour Gland for MV cable boxes The RBG range of glands are designed for use in conjunction with medium voltage terminations in cable boxes with entry hole flange stud spacing’s to BS2562. They provide a moisture tight seal and an earth take off point and connection for the cable armour wires. All kits are supplied with the metallic gland body, sealing tubing’s or breakout, all hose clips and bolts, nuts, washers and full installation instructions. The sealing tubing can be either Heat Shrinkable or Cold Shrinkable depending upon the installation method to be used.

The gland body is made of galvanised steel for 3 core versions, and non-ferrous aluminium for single core versions. The gland kits are available with either Heat Shrinkable sealing tubes or Cold Shrinkable.

Stud Spacing


RHSCG – Heat Shrinkable Cable Gland

Product Code

After Recovered

Length

L

As Supplied Tube

Diameter

De

Fully Recovered Tube Diameter

Dr

Body/Nut Internal Diameter

Dn Drill Size

Ø

Overall Diameter

of Body/Nut

mm min max mm mm mm RHSCG-4 112 + 5 45 19 41 51 70 RHSCG-5 175 + 5 70 36 74 90 105


RHSCG Heat Shrinkable Cable Gland for unarmoured MV cable sealing

Heat Shrinkable Cable Sealing Glands provide an excellent watertight and fume tight seal where cables enter connection boxes or pass through bulkheads. The gland kit consists of a three-part assembly- a rigid plastic nut, O-ring seal, and threaded body with a Heat Shrinkable seal to shrink onto the cable sheath. The nut is tightened onto the body to create a seal between the walls of the box / bulkhead and the Heat Shrinkable tube is shrunk onto the sheath to complete the installation. To ensure a moisture tight seal, the heat shrink tube has an inner coating of hot melt adhesive.

Two sizes are available to suit a range of cables with overall diameters from 19mm to 69mm.

Pressure sealing up to 170kPa (1.7 bar) Range taking – 2 sizes cover cables from 19mm to

69mm diameter Continuous operating temperature : -55°C to

+90°C

Materials:- Moulded body : flame retardant polyolefin Heat

Shrinkable Nut : Nylon O-Ring : RubberL

De/Dr

Dn

Nut

O-RingSeal

Body



RSEK

RHTK

Solderless earth kit for copper tape screen

RSEK solderless earth connection kits provide a quick and safe connection point from copper tape screens on medium voltage cables up to 42kV. The kits use non-ferrous constant force springs to clamp a tinned copper braid which has a lug at the other end which can then be connected to the equipment earth point. They can be used in conjunction with Heat or Cold Shrinkable terminations on cables with a copper tape screen. They are supplied in sets of 3 phases. For armoured cables, the braids can be used in conjunction with a bolted cable gland for indoor cable boxes, or with a remote earth kit on outdoor pole mounted application.

RSAKEarth connection kit for SWA/AWA cables

RSAK Armour earthing kits provide a method of taking a connection from the armour wires of MV cables. The kit includes a non-ferrous support ring and stainless worm drive clamp with a tinned copper braid, mastic sealing tape and a heavy wall adhesive lined Heat Shrinkable tube to seal the connection. The kits can be used with aluminium wire armours on single core cables, or galvanised steel armour wires on 3 core cables.

Trifurcating sealing for 3 core MV cables

RHTK is a method to seal and protect the crutch and exposed cores of 3 core medium voltage cables using Heat Shrinkable breakout and tubing. It can be used in conjunction with terminations or separable connectors. For indoor applications, the components are insulating types: RHTK-(I)For outdoor applications, or where required, the material used is a semi-conductive type: RHTK-(O)

Metallic Screen/Armour connection and sealing solutions


RSEK Solderless Earth Kit for copper tape screen

Product Code

Core Diameter

Range Ø mm

Braid Area

mm2


7.2kV 12kV 17.5kV 24kV 36kV

RSEK-1 14 - 22 16 35 - 95 35 - 70 50 - 95 50 -

RSEK-2 18 - 29 25 95 - 400 95 - 300 95 - 240 70 - 150 50 - 95

RSEK-3 31 - 50 25 500 - 630 300 - 630 300 - 630 185 - 630 120 - 400

RSEK-4 45 - 76 25 - 800 - 1000 800 - 1000 800 - 1000 500 - 630

RSAK Solderless Earth Kit for AWA 1 core polymeric cables

Product Code

Armour Support

Diameter Ø mm

Braid Area

mm2

Cable Size Range 1 x mm2

7.2kV 12kV 17.5kV 24kV 36kV

RSAK-1 35mm 25 50 - 300 50 - 185 50 - 120 50 - 120 -

RSAK-2 50mm 35 400 - 630 240 - 630 150 - 500 150 - 400 50 - 240

RSAK-3 70mm 50 - 800 - 1000 630 - 1000 400 - 1000 300 - 1000

RSAK Solderless Earth Kit for SWA 3 core polymeric cables

Product Code

Armour Support

diameter Ø mm

Braid area

mm2


7.2kV 12kV 17.5kV 24kV 36kV

RSAK-2 50mm 35 50 - 120 50 - 120 50 - 70 - -

RSAK-3 70mm 50 150 - 400 150 - 300 95 - 185 50 - 120 50 - 95

RSAK-4 90mm 50 - 400 240 - 400 150 - 400 120 - 300


RSEK

RSAK

RHTK RHTK Trifurcating Sealing for 3 core cables

Product Code Material type for Breakout & core

Tubing


7.2kV 12kV 17.5kV 24kV 36kV

RHTK-S (I) Insulating 35 - 120 35 - 95 35 - 95 50 - 95 -

RHTK-S (O) Semi-conductive 35 - 120 35 - 95 35 - 95 50 - 95 -

RHTK-M (I) Insulating 150 - 300 120 - 240 120 - 240 125 - 185 50 - 95

RHTK-M (O) Semi-conductive 150 - 300 120 - 240 120 - 240 125 - 185 50 - 95

RHTK-L (I) Insulating 400 300 - 400 300 - 400 240 - 400 185 - 300

RHTK-L (O) Semi-conductive 400 300 - 400 300 - 400 240 - 400 185 - 300


RINS Stand Off Insulator (Set of 3)

Product Code Maximum

System Voltage

Length L mm

Creepage C mm

RINS 12 12kV 240 405

RINS 24 24kV 265 720

RINS 36 36kV 410 1320


RINS/ISB Stand-off support insulator and support bracket for mounting of MV cable terminations

The RINS and ISB are used to mount outdoor cable terminations onto poles or other suitable structures for connection onto overhead lines.

RINS consist of a fibreglass core covered by a weatherproof silicone sleeve with alternative length sheds and mild steel caps at both ends with threaded mounting bars. Three versions are available based on voltage levels of 12kV, 24kV and 36kV and are used in conjunction with the ISB galvanised steel mounting bracket to provide suitable clearance between the termination cable lug and grounded metal. The composite insulator design offers significant advantage over glass or porcelain alternatives as it is better suited to highly polluted areas and has good resistance to UV radiation and damage from vandals.

Appr

ox. 4

60m

m

Approx. 330mm

L

C


Notes


Notes


Technology Voltage Range Part Code Description Page

Heat Shrink < 3.6kV RHJ-(1-3) Low Voltage Cable Jointing System 51

Heat Shrink >6.6 - 42kV RHJ-(7-42)Medium Voltage Heat

Shrinkable Straight Cable Jointing System

60

Cold Shrink >6.6 - 36kV RCSJ-(7-36) Medium Voltage Cold Shrinkable Jointing System 68

Push On > Jointing System12- 36kV RPMJ-(12-36) Medium Voltage Pus

h On 72

Cable Jointing

REPL Cable Joints are established in power networks worldwide up to 42kV.

Using our expertise in materials technology combined with deep working knowledge of cable systems, our designers have developed a range of products for jointing and sealing power cables using a variety of methods for reinstating the cable insulation layers and providing outer protection.

For low voltage cables up to 1.9/3.3(3.6)kV, our Heat Shri nkable cable system offers options for different cable types and also includes pot end kits for sealing cables under voltage and cable shorting kits for cable abandonment where out

of commission cables have to be left in a safe de-energised status.

The installer has the choice of Heat Shrinkable, Cold Shrinkable or Push On systems for medium voltage cables from 3.8/6.6(7.2)kV up to 20.8/38(42)kV.

The joints can be configured for different cable configurat ions such as transitions from paper insulated to polymeric cables, three core to single core, armoured to unarmoured etc.

Cable joint kits can be supplied complete with either com pression or mechanical type connectors to suit installer preference.

The details in following section cover the most common cable configurations to be jointed, but our flexible design and

supply chain allow us to easily modify the kits to specific c ustomer requirements if necessary.


Low Voltage Heat Shrinkable Jointing System

RHJ joints provide a flexible method to connect and seal power cables constructed without insulation screen (<3.6kV). Using established Heat Shrinkable tubing and mastics, the joints are easily and quickly installed in buried or above ground installations at any orientation up to fully vertical cable runs.

RHJ – Joint Designer for cables up to 3.6kV The coding system below allows installer to specify correct joint based on application and cable type. The joint code is made up of 5 elements as follows:

XXXXX - V - YY - nnn -

nnn - N/C

Joint Type

RHJU = Unarmoured cable Straight Joint RHJA = Armoured cable Straight Joint RHUES= Live End Seal for unarmoured cables RHAES = Live End Seal for armoured cables RHEK = Shorting Kit for cable abandonment


mm2 - mm2 = min- max range of joint


X = Plastic insulation P = Paper insulation PX = Plastic to paper

Voltage Rating

1 = max 06/1(1.2) kV 3 = max 1.9/3.3(3.6) kV

No. of Cores

1 = 1 Core 2 = 2 Core3 = 3 Core 4 = 4 Core 5 = 5 Core

Connector Options

The standard joints are supplied without connectors. (except 1.5-2.5mm2 which have pre-insulated crimped connectors included as standard.) For other sizes, they can be included in the kits by adding the following suffix to the product code:-

- MC = Mechanical connectors supplied in kit

- CC = Copper compression ferrules supplied in kit

- AC = Aluminium compression ferrules supplied in kit

Examples: RHJU – 1X 95-185-1 – Heat Shrinkable Straight Joint for singl e core 0.6/1 kV unarmoured XLPE or PVC insulated cables between 95 and 185mm2 , supplied without connectors.

RHJA – 3X 185-300-3-MC - Heat Shrinkable Straight Joint for three core 0.6/1 kV armoured XLPE or PVC insulated cables between 185 and 300mm2 , supplied with mechanical connectors.

RHJA – 3PX 185-300-3-CC - Heat Shrinkable Transition Straig ht joint for three core 1.9/3.3 kV armoured XLPE or PVC insulated cable to Paper insulated armoured cables between 185 and 300mm2,, supplied without copper compression ferrules.

RHAES – 1X 185-300-4 - Heat Shrinkable voltage proof end seal for four core 0.6/1 kV armoured XLPE or PVC insulated cable 185 and 300mm2

Connector Options See information below


Product Code No. of Cores Cable Range Overall Length Connector Options

X mm2 mm

RHJU – 1X 1.5-2.5-X 2 - 37 1.5 - 2.5 200 - 330 Insulated compression connectors included

RHJU – 1X 4-6-X 1 - 5 4 - 6 250 Compression or mechanical optional RHJU – 1X 10-16-X 1 - 5 10 - 16 500 Compression or mechanical optional RHJU – 1X 25-50-X 1 - 5 25 - 50 600 Compression or mechanical optional RHJU – 1X 70-120-X 1 - 5 70 - 120 600 Compression or mechanical optional RHJU – 1X 120-185-X 1 - 5 120 - 185 800 Compression or mechanical optional RHJU – 1X 240-400-X 1 - 5 240 - 400 1000 Compression or mechanical optional

Low Voltage Unarmoured Cable Joint

RHJU

Unarmoured Cable Straight Joint

Utilising REPL Heat Shrinkable tubes, these joint kits are suitable for jointing low voltage unarmoured fixed or flexible cables with XLPE, PVC or EPR insulation up to 1.2kV, e.g. NYY, H07RN-F types.

Suitable for direct burial or cable trays either horizontal or vertical.

Features:

Designed to comply to EN50393, CENELEC HD 623 S1 Unlimited shelf life Mechanical durability equal to the cable sheath For use indoor, outdoor and buried environments Resistant to chemicals, UV light and water ingress Suitable for use with both mechanical or compression connectors

(available as an option) Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : up to 37 core unarmoured cables 1.5 to 2.5mm2

up to 5 core unarmoured cables 4 to 400mm2

Kit Contents:

Heat Shrinkable protection tube with adhesive sealing Medium wall core insulation tubes Mastic sealant tapes Installation instructions Option to include mechanical or compression connectors in kit


AWA cables 1 core Product Code

No. of cores

Cable Range

Overall Length Armour Continuity

Method Connector Options

X mm2 mm RHJA – 1X 50-95-1 1 50 - 95 500 Tinned copper mesh/braid Insulated compression connectors included

RHJA – 1X 120-185-1 1 120 - 185 600 Aluminium Cage Compression or mechanical optional



SWA cables 2 -37 core Product Code

No. of Cores

Cable Range



X mm2 mm RHJA – 1X 1.5-2.5-X 2 - 37 1.5 - 2.5 200 - 330 Tinned copper mesh/braid Insulated compression connectors included

RHJA – 1X 4-6-X 2 - 5 4 - 6 250 Tinned copper mesh/braid Compression or mechanical optional



RHJA – 1X 70-120-X 2 - 5 70 - 120 600 Aluminium Cage Compression or mechanical optional

RHJA – 1X 120-185-X 2 - 5 120 -185 800 Aluminium Cage Compression or mechanical optional

RHJA – 1X 240-400-X 2 - 5 240 - 400 1000 Aluminium Cage Compression or mechanical optional

Low Voltage Armoured Cable Joint

RHJA-1

Armoured Cable Straight Joint up to 0.6/1(1.2)kV

Utilising REPL Heat Shrinkable tubes, these joint kits are suitable for jointing low voltage wire armoured cables with XLPE or PVC insulation up to 1.2kV.

Suitable for direct burial or cable trays either horizontal or vertical.

Features:

Designed to comply to EN50393, CENELEC HD 623 S1 Unlimited shelf life

Mechanical durability equal to the cable sheath For use indoor, outdoor and buried environments Resistant to chemicals, UV light and water ingress Suitable for use with mechanical or compression connectors

(available as an option) Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : 1 core AWA cables 50 - 630mm2

up to 37 core SWA cables 1.5 to 2.5mm2 up to 5 core SWA cables 4 to 400mm2

Kit Contents:

Thick Wall outer protection tube with adhesive sealing Medium Wall core insulation tubes Mastic sealant tapes Earth Continuity material (braid or aluminium cage

depending upon size) Constant force springs/worm drive clamps & armour Support

Rings Installation instructions Option to include mechanical or compression connectors in

kit


SWA cables 3 core Up to 3.6kV Product Code

No. of Cores

Cable Range



X mm2 mm RHJA – 3X 16-50-3 3 16 - 50 600 Aluminium Cage Compression or mechanical optional




AWA cables 1 core Up to 3.6kV Product Code

No. of Cores

Cable Range



X mm2 mm RHJA – 3X 120-185-1 1 120 - 185 600 Aluminium Cage Compression or mechanical optional



Low Voltage Armoured Cable Joint

RHJA-3

Armoured Cable Straight Joint up to 1.9/3.3(3.6)kV Heat Shrinkable Straight Joints for system voltages up to 3.6kV follow the same construction as the 1.2kV design, but include enhanced insulation level around the core conductors by adding mastic insulating tapes.

Features:

Designed to comply to EN50393, CENELEC HD 623 S1 Unlimited shelf life Mechanical durability equal to the cable sheath For use indoor , outdoor and buried environments Resistant to chemicals , UV light and water ingress Suitable for use with mechanical or compression connectors

(available as an option) Voltage Level : U0/U (U max) = 1.9/3.3kV (3.6kV) Cable Range : 1 core AWA cables 120 to 630mm2

3 core SWA cables 16 to 400mm2

Kit Contents:

Thick Wall outer protection tube with adhesive sealing Red Medium Wall core insulation tubes/red mastic rated up

to 3.6kV Mastic sealant tapes Earth Continuity components (aluminium cage) Constant force springs/worm drive clamps & armour support

rings Installation instructions Option to include mechanical or compression connectors in

kit


SWA cables 1 - 4 core Product Code

No. of Cores

Cable Range

Overall Length

Armour Continuity


X mm2 mm

RHLJA – 1PX 25-50-X 1 - 4 25 - 50 800 Aluminium Cage Compression or mechanical optional




Low Voltage Transition Straight Cable Joint

RHJA-1PX

Cable Straight Joint for Transition (PILC/SWA to Plastic/SWA)

These joint kits are suitable for jointing low voltage polymeric insulated wire armoured cables onto paper insulated, lead sheathed and wire armoured cables (PILC/SWA).

Features:

Unlimited shelf life Mechanical durability equal to the cable sheath For use indoor , outdoor and buried environments Resistant to chemicals , UV light and water ingress Suitable for use with mechanical or compression connectors

(available as an option) Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : 1 - 4 core SWA cables 25 to 400mm2

Kit Contents:

Thick Wall outer protection tube with adhesive sealing Medium Wall core insulation tubes and connector insulation

tubes Heat Shrinkable cable breakout (for 2 -4 core cables) Mastic sealant tapes Earth continuity material (aluminium cage) Constant force springs/worm drive clamps & armour support

rings Installation instructions Option to include mechanical or compression connectors in kit


Unarmoured cable (without metallic screen) Product Code

No. of Cores Cable Range

X mm2

RHUES – 1X 10-16-X 1 - 5 10 - 16 RHUES – 1X 25-50-X 1 - 5 25 - 50 RHUES – 1X 70-120-X 1 - 5 70 - 120 RHUES – 1X 120-185-X 1 - 5 120 - 185 RHUES – 1X 240-400-X 1 - 5 240 - 400 RHUES – 1X 400-630- 1 1 400 - 630

Armoured cable (with metallic screen) Product Code

No. of Cores Cable Range

X mm2

RHAES – 1X 10-16-X 1 - 5 10 - 16 RHAES – 1X 25-50-X 1 - 5 25 - 50 RHAES – 1X 70-120-X 1 - 5 70 - 120 RHAES – 1X 120-185-X 1 - 5 120 - 185 RHAES – 1X 240-400-X 1 - 5 240 - 400 RHAES – 1X 400-630-1 1 400 - 630

Voltage Proof End Seal for LV Cables

RHES Low Voltage Cable End Seal (Voltage Resistant)

RHES kits provide a method to seal and insulate cables rated up to 1.2kV which may be temporary out of commission, or newly laid and requiring testing before final connection. The end seals can be safely buried and the cables energised.

The kits are made up of Heat Shrinkable End Caps for core insulation and a larger overall end cap to seal and protect. The outer cap is marked with a “lightning flash” for indication the cable may be energised. The cable is screened with tinned copper mesh to provide an earthed metallic layer. The kits are configured for a wide range of cable types.

Features:

Unlimited shelf life Mechanical durability equal to the cable sheath For use indoor, outdoor and buried environments Resistant to chemicals, UV light and water ingress Voltage Level : U0/U (U max) = 0.6/1kV (1.2kV) Cable Range : 1 - 5core SWA cables 1.5 to

630mm2

Kit Contents:

Heat Shrinkable end caps for conductor cores Heat Shrinkable end cap for outer protection ( flash

marked) Mastic sealant tapes Earth continuity material Installation instructions


Product Code No. of Cores Cable

Diameter Range

X mm

RHEK – MC1 2 - 5 30 - 60 RHEK – MC2 2 - 5 55 - 80 RHEK – SC3 1* 27 - 49 RHEK – SC4 1* 41 - 70

Cable Abandonment Shorting Kits

RHEK

Cable Shorting Kit for abandoning cables

RHEK kits provide a method to seal the end of power cables which are no longer in use. In addition to providing protection of the end of the cable from moisture and dust, the kit includes materials to connect all conductors and metallic screens/armours together.

Any accidental energisation of the cables will immediately activate the circuit protective device and prevent electrical shock. The kits are provided with tinned copper braid to provide a fault current rating up to 600Amps for 1 second.

The kits include a green Heat Shrinkable sleeve to indicate the cable is in an earthed state.

Kit Contents:

Heat Shrinkable end cap for outerprotection

Green Heat Shrinkable sleeve Tinned copper braid and clout nails Installation instructions

Features:

Unlimited shelf life For use indoor, outdoor and buried environments Can be used on cables up to 36kV Cable Range : 2 - 5 core cables 16 to 400mm2

1 core cables 70 to 1000mm2

See selection chart opposite for typical range of cable types

1 2 3

*kit is for 3 x 1 core cables


Cable TypesVoltage Grade

Cable Conductor Cross Sections

Approx. Cable Diameter Shorting Kit to use

kV mm2 Sq. inch Ø mmRHEK - MC1

RHEK - MC2

RHEK - SC3

RHEK - SC4

WAVEFORM / CONSAC

1

3x95 - 35

3x185 - 46 3x240 - 51

3x300 - 55

4x95 - 38

4x185 - 53

4x240 - 58

4x300 - 63

PILCSSTA PILCSWA

1

(4x70) 4 x 0.1” 41

(4 x 95) 4 x 0.15” 45

(4x120) 4 x 0.2” 50

(4x150) 4 x 0.25” 54

(4x185) 4 x 0.3” 59

(4x240) 4 x 0.4” 65

(4x300) 4 x 0.5” 70

11kV PICAS / PIAS

12

3x95 - 49

3x185 - 60

3x300 - 72

11kV PILCSWA 11kV PILCSTA

12

(3x70) 3 x 0.1” 50

(3x95) 3 x 0.15” 53

(3x185) 3X 0.3 63

(3 x 240) 3 x 0.4” 68

(3x300) 3 x 0.5” 72

11kV XLPE Triplex

12

3x1x95 - 27

3x1x185 - 33

3x1x300 - 38

11kV XLPE Single Core

12

1x400 - 43

1x500 - 46

1x630 - 51

1x800 - 56

1x1000 - 60

33kV Single Core XLPE/CWS XLPE/Lead

36

1 x 95 - 39

1x185 - 44

1x240 - 46

1x300 - 49

1x400 - 52

1x500 - 56

1x630 - 60

1x800 - 65

1x1000 - 70

Cable Abandonment Shorting Kits


v

Medium Voltage Heat Shrinkable Jointing System

RHJ Heat Shrinkable medium voltage joints provide a flexi ble method to connect power cables with system voltages up to 42kV. Using established Heat Shrinkable tubing and mastic materials developed specifically for the application, the joints are easily and quickly installed in buried or above ground i nstallation. The system of reinstating the insulation is common to all types leading to a modular system approach. Depending on the cables to be jointed, the earth continuity and outer pr otection materials are customised to suit the cable joint configurations.

RHJ – Joint Designer for cables 7kV to 42kV

The coding system below allows installer to specify corre ct joint based on application and cable type. The joint code is made up of 5 elements plus options suff ix as follows:

Joint Type

RHSJU = Unarmoured cable straight joint RHSJA = Armoured cable straight joint RHTJU= Unarmoured trifurcating joint RHTJA = Armoured trifurcating joint

Voltage Rating

7 = max 3.8/6.6(7.2) kV

12 = max 6.35/11(12) kV

17 = max 8.7/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV

42 = max 20/36(42) kV

Cable cross section range



X = Plastic insulation P = Paper insulation PX = Plastic to paper (transition) HX = Plastic to paper (transition to HSL type paper cable)

No. of Cores

1 = 1 Core3 = 3 Core

RHXXX - V - YY - nnn - nnn - C / (O) Options See information below

Joint Options the following suffix codes indicate options:

- /MC = Mechanical connectors supplied in kit (default)

- /CC = Copper compression ferrules supplied in kit

- /AC = Aluminium compression ferrules supplied in kit

- /R = Joint is supplied with horizontal split plastic shell for resin encapsulation outer protection

Examples:RHSJU – 12X 95-185-1 – Heat Shrinkable Straight Joint for singl e core 6/10 kV or 6.35/11 kV unarmoured XLPE or EPR insulated cables between 95 and 185mm2, supplied without connectors.

RHSJA – 17X 185-300-3/MC - Heat Shrinkable Straight Joint fo r three core 8.7/15 kV armoured XLPE or EPR insulated cables between 185 and 300mm2, supplied with mechanical connectors.

RHTJA – 33HX 185-300-3/CC/R - Heat Shrinkable Trifurcatin g Joint for jointing a three core 19/33 kV PILC type HSL cable to 3 single core armoured polymeric insulated cables between 185 a nd 300mm2 , supplied with copper compression connectors and plastic shell for resin encapsulation.

RHTJU – 33PX 185-300-3/MC - Heat Shrinkable Trifurcating Joint for jointing a three core 19/33 kV PILC/SWA cable to 3 single core unarmoured polymeric insulated cables between 185 and 300mm2 , supplied with mechanical connectors.


Technical Details for RHJ Heat Shrinkable Jointing System

Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV 42kV Cross Section Range (mm2) 25 - 630 25 - 1000 35 - 1000 35 - 1000 50 - 1000 50 - 1000 Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 25 - 56 Voltage Rating U0/U (Um) kV

3.8/6.6 (7.2)

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

20.8/35 (42)

Basic Impulse Level (BIL) kV 60 95 95 125 194 200 Partial Discharge at 1.73U° (pC) <10 <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76 >83AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5 >93.5DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114 >125

Heat Shrinkable Polymeric MV Cable Joint Kits

Features:

Unlimited shelf life of kits Fully Tested to HD629, IEC 60 502-4 specifications Extensive reference of reliable usage in climates all over the world

Kits designed to cover a wide r ange of cable sizes and types Mechanical durability equal to the cable sheath

Resistant to chemicals, UV light and water ingress For use indoor, outdoor and b uried environments

Mechanical shear bolted connectors available as an option in kits Easy to install with installation instructions included i n all kitsKey ComponentsEach kit is tailored to suit the specific cable types and envi ronment. The key components in the jointare:

1. Connector System: to provide a low resistance connection between the phase conductors. REPL RHJ joints canaccommodate both compression and mechanical bolt ed connector systems to the preference of the installer

2. Insulation System: to reinstate the respective layers of the cable insulation. Using a combination of HeatShrinkable tubes with differing electrical properties t o ensure the joint can withstand the operating and overload

voltage conditions.Depending on the maximum rated voltage level of th e joint, a number of tubes are shrunk over the connector in a

pre-determined order. This is complemented with mastics to ensure a void free, reliable insulation reinstatement.

3. Earth Screen/Armour Continuity: depending on the c able construction, metallic components are included to

connect the cables screens and armouring across the joint to ensure the short circuit fault rating of the cable ismaintained and provide mechanical protection equiv alent to the cable armouring

4. Outer Protection: to provide mechanical impact, corr osion and moisture protection to the joint. The standardsystem is using heavy wall Heat Shrinkable tubing.


7.2

kV

12 k

V

Straight Cable Joint for Polymeric Insulated cables rated at Um= 7.2kV Conductor Cross

Section (mm2)

Cable Construction Kit Number Single Core Joint

Kit Number Three Core Joint

*Diameterover Insulation

(mm)

25 - 70 No armour RHSJU 7X 25-70-1 RHSJU 7X 25-70-3

13.5 - 16.8 Armoured RHSJA 7X 25-70-1 RHSJA 7X 25-70-3

95 - 185 No armour RHSJU 7X 95-185 -1 RHSJU 7X 95-185-3 16.8 - 21.3 Armoured RHSJA 7X 95-185 -1 RHSJA 7X 95-185-3

185 - 300 No armour RHSJU 7X 185-300-1 RHSJU 7X 185-300-3 21.3 - 25.8

Armoured RHSJA 7X 185-300-1 RHSJA 7X 185-300-3

300 - 630* No armour RHSJU 7X 300-630-1 RHSJU 7X 300-400-3 25.8 - 35.8 Armoured RHSJA 7X 300-630-1 RHSJA 7X 300-400-3

Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV



95 - 185 No armour RHSJU 12X 95-185-1 RHSJU 12X 95-185-3 18.6 - 23.1 Armoured RHSJA 12X 95-185-1 RHSJA 12X 95-185-3




630 - 1000 No armour RHSJU 12X 630-1000-1 - 37.6 - 45.6 Armoured RHSJA 12X 630-1000-1 -


For Single & Three Core Polymeric Insulated cables (XLPE / EPR)

Medium Voltage Straight Joints for Polymeric Insulated Cables up to 42kV

The RHJ-X range of ki ts are designed for jointing either single or three core cable designs with polymeric (XLPE or EP R) insulation and can be used with both compr ession and mechanical type connectors.

RHSJU – Suitable for unarmoured cable types RHSJA – Suitable for armoured cable types

Fully tested to the following specifications

HD629.1.S2 IEC 60502-4

RHJ

-(7-42)X

Typical Kit Contents (actual components will depend on specific joint type)

Heat Shrinkable insulation tubing1

Heat Shrinkable stress control tubing Stress control void filling mastic Earth / armour screen continuity materials Heavy Wall Heat Shrinkable corrosion protection

tubing Mastic sealing tapes

Phase conductor connector2

1 – Number and type of tubes depends on insulation level

2 – Optional, type specified at order


Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV

Conductor Cross Section (mm2)



*Diameterover Insulation

(mm)




185 - 300 No armour 26.5 - 31.1 Armoured


630 - 1000 No armour RHSJU 17X 630-1000-1 -

41 - 47.1 No armour RHSJA 17X 630-1000-1 -

Straight Cable Joint for Polymeric Insulated cables rated at Um= 24kV 35 - 95

No armour RHSJU 24X 35-95-1 RHSJU 24X 35-95-3 18 - 22.8 Armoured RHSJA 24X 35-95-1 RHSJA 24X 35-95-3



300 - 630* No armour RHSJU 24X 300 - 630-1 RHJU 24X 300-400-3 31.8 - 41.8 Armoured RHSJA 24X 300 - 630-1 RHJA 24X 300-400-3

630 - 1000 No armour RHSJU 24X 630 -1000-1 - 41.8 - 49.8 Armoured RHSJA 24X 630- 1000-1 -



24 - 27.8 Armoured RHSJA 36X 50-95-1 RHSJA 36X 50-95-3







18 - 22.8 Armoured RHSJA 42X 50-95-1 RHSJA 42X 50-95-3







17.5

kV

24 k

V 36

kV

42 k

V

For full product code selection, see Page 58

*3 core cables up to 400m2 only

For a transition joint between Armoured cable to Unarmoured cable type, use the RHSJA version

RHSJU 17X 185-300-1 RHSJA 17X 185-300-1

RHSJU 17X 185-300-3 RHSJA 17X 185-300-3

RHSJU 24X 185-300-1 RHSJA 24X 185-300-1

RHSJU 24X 185-300-3 RHSJA 24X 185-300-3

RHSJU 36X 185-300-1 RHSJA 36X 185-300-1

RHSJU 36X 185-300-3 RHSJA 36X 185-300-3


7.2

kV

12 k

V

Straight Cable Joint for Paper Insulated cables rated at Um= 7.2kV Conductor Cross

Section (mm2)



*Diameterover insulation

(mm)

25 - 70 No armour RHSJU 7P 25-70-1 RHSJU 7P 25-70-3

13.5 - 16.8 Armoured RHSJA 7P 25-70-1 RHSJA 7P 25-70-3

95 - 185 No armour RHSJU 7P 95-185-1 RHSJU 7P 95-185-3 16.8 - 21.3 Armoured RHSJA 7P 95-185-1 RHSJA 7P 95-185-3

185 - 300 No armour RHSJU 7P 185-300-1 RHSJU 7P 185-300-3 21.3 - 25.8

Armoured RHSJA 7P 185-300-1 RHSJA 7P 185-300-3

300 - 630* No armour RHSJU 7P 300-630-1 RHSJU 7P 300-400-3 25.8 - 35.8 Armoured RHSJA 7P 300-630-1 RHSJA 7P 300-400-3

Straight Cable Joint for Paper Insulated cables rated at Um= 12kV







630 - 1000 No armour RHSJU 12P 630-1000-1 - 37.6 - 45.6 Armoured RHSJA 12P 630-1000-1 -

Heat Shrinkable Paper Insulated MV Cable Joint

RHJ -(7-36)P For Single & Three Core Paper Insulated cables

Medium Voltage Straight Joints for Paper Insulated Cables up to 36kV

The RHJ-P range of kits are designed for jointing either single or three core cable designs with paper insulation and can be used with both compression and mechanical type connectors.

RHSJU – Suitable for unarmoured cable types RHJSA – Suitable for armoured cable types


HD629.2 IEC 60502-4 IEEE-48



Heat Shrinkable stress control tubing Stress control void filling mastic Oil Barrier Heat Shrinkable tubing Conductive Heat Shrinkable tubing Conductive Heat Shrinkable 3 core breakout Earth / armour screen continuity materials Heavy Wall Heat Shrinkable corrosion protection tubing Mastic sealing tapes Phase conductor connector2

1 – Number and type of tubes depends on insulation level2 – Optional, type specified at order


Straight Cable Joint for Paper Insulated cables rated at Um= 17.5kV





(mm)



95 - 185 No armour RHSJU 17P 95-185-1 RHSJU 17P 95-185-3 22.1 - 26.5 Armoured RHJA 17P 95-185-1 RHSJA 17P 95-185-3



630 - 1000 No armour RHSJU 17P 630-1000-1 -

41 - 47.1 No armour RHSJA 17P 630-1000-1 -

Straight Cable Joint for Paper Insulated cables rated at Um= 24kV 35 - 95

No armour RHSJU 24P 35-95-1 RHSJU 24P 35-95-3 18 - 22.8 Armoured RHSJA 24P 35-95-1 RHSJA 24P 35-95-3





Straight Cable Joint for Paper Insulated cables rated at Um= 36kV


24 - 27.8 Armoured RHSJA 36P 50-95-1 RHSJA 36P 50-95-3


185 - 300 No armour RHSJU 36P 185-300-1 RHSJU 36P 185 -300-3 32.3 - 36.8 Armoured RHSJA 36P 185-300-1 RHSJA 36P 185 -300-3



Heat Shrink able Paper Insulated MV Cable Joint

RHJ-(7-36)P 17

.5 k

V 24

kV

36 k

V



RHSJU 24P 185-300-1 RHSJA 24P 185-300-1

RHJU 17P 185-300-1 RHJA 17P 185-300-1

RHSJU 17P 185-300-3 RHSJA 17P 185-300-3

RHSJU 24P 185-300-3 RHSJA 24P 185-300-3


7.2

kV

12 k

V

Straight Transition Cable Joint for cables rated at Um= 7.2kV Conductor Cross

Section (mm2)




(mm)

25 - 70 No armour RHSJU 7PX 25-70-1 RHSJU 7PX 25-70-3 13.5 - 16.8 Armoured RHSJA 7PX 25-70-1 RHSJA 7PX 25-70-3

95 - 185 No armour RHSJU 7PX 95-185-1 RHSJU 7PX 95-185-3 16.8 - 21.3 Armoured RHSJA 7PX 95-185-1 RHSJA 7PX 95-185 -3


300 - 630* No armour 25.8 - 35.8 Armoured

Straight Transition Cable Joint for cables rated at Um= 12kV



185 - 300 No armour RHJU 12PX 185-300-3 23.1 - 27.6 Armoured RHSJA 12PX 185-300-3

300 - 630* No armour RHSJU 12PX 300-630-1 RHSJU 12PX 300-400-3 27.6 - 37.6 Armoured RHSJA 12PX 300-630-1 RHSJA 12PX 300-400-3

630 - 1000 No armour RHSJU 12PX 630-1000-1 - 37.6 - 45.6 Armoured RHSJA 12PX 630-1000-1 -

Heat Shrinkable Transition MV Cable Joint

RHJ

-(7-36)PX For Single & Three Core cables

Medium Voltage Straight Joints for Transition between Paper Insulated Cables and Polymeric Cables up to 36kV

The RHJ-PX range of kits are designed for jointing three core armoured cables to three separate single core cables with polymeric (XLPE or EPR) insulation. They can be used with both compression and mechanical type connectors.

RHSJU – Suitable for unarmoured cable types RHSJA – Suitable for armoured cable types


HD629.1.S2 IEC 60502-4



Heat Shrinkable stress control tubing Stress control void filling mastic Oil Barrier Heat Shrinkable tubing Conductive Heat Shrinkable tubing Conductive Heat Shrink 3 core breakout Earth / armour screen continuity materials Heavy Wall Heat Shrinkable corrosion protection tubing Mastic sealing tapes Phase conductor connector2


RHSJU 7PX 300-630-1 RHSJA 7PX 300-630-1

RHSJU 7PX 300-400-3 RHSJA 7PX 300-400-3

RHSJU 12PX 185-300-1 RHSJA 12PX 185-300-1

RHSJA 12PX 25-70-1 RHSJU 12PX 25-70-1

RHSJA 12PX 25-70-3 RHSJU 12PX 25-70-3


Straight Transition Cable Joint for cables rated at Um= 17.5kV





(mm)





630 - 1000 No armour RHSJU 17PX 630-1000-1 -

41 - 47.1 Armoured RHSJA 17PX 630-1000-1 -

Straight Transition Cable Joint for cables rated at Um= 24kV 35 - 95 No armour 18 - 22.8 Armoured





Straight Transition Cable Joint for cables rated at Um= 36kV

50 - 95 No armour RHSJU 36PX 50-95-1 RHSJU 36PX 50-95-3

24 - 27.8 Armoured RHSJA 36PX 50-95-1 RHSJA 36PX 50-95-3





Heat Shrinkable Transition MV Cable Joint

RHJ-(7-36)PX 17

.5 k

V 24

kV

36 k

V



RHSJU 17PX 95-185-3 RHSJA 17PX 95-185-3 RHSJU 17PX 185-300-3 RHSJA 17PX 185-300-3

RHSJU 17PX 95-185-1 RHSJA 17PX 95-185-1 RHSJU 17PX 185-300-1 RHSJA 17PX 185-300-1

RHSJA 24PX 35-95-1 RHSJU 24PX 35-95-1

RHSJA 24PX 35-95-3 RHSJU 24PX 35-95-3

RHSJU 24PX 185-300-1 RHSJA 24PX 185-300-1

RHSJU 24PX 185-300-3 RHSJA 24PX 185-300-3

RHSJU 36PX 185-300-1 RHSJA 36PX 185-300-1

RHSJU 36PX 185-300-3 RHSJA 36PX 185-300-3


Heat Shrinkable Trifurcating MV Cable Joint

RHTJ -(7-36) For jointing three core to 3 x single core cables

Medium Voltage Joints for Transition between 3 core Pap er or Polymeric Insulated Cables to three single core Polymeric Cables up to 36kV The most common configuration is a 3 core PILC type cable connecting to XLPE or EPR single core cables – RHTJ-PX For 3 core cables with individual lead sheath, the product code is RHTJ- HX

RHTJU – Suitable for unarmoured cable types RHTJA – Suitable for armoured cable types


HD629.1 IEC 60502-4



Heat Shrinkable stress control tubing Stress control void filling mastic Oil Barrier Heat Shrinkable tubing Conductive Heat Shrinkable tubing Conductive Heat Shrinkable 3 core breakout Earth / armour screen continuity materials Heavy Wall Heat Shrinkable corrosion protection tubing Heat Shrinkable 3 core breakout Mastic sealing tapes Phase conductor connector2


Typical Arrangement for a 3 core armoured and tape screen polymeric cable jointed to three single core un-armoured, copper wire screened cables.

Example Product Code: RHTJU-12X 95-185

Typical Arrangement for a 3 core armoured PILC cable jointed to three single core un-armoured, copper wire screened cables. Example Product Code: RHTJU-12PX 95-185


Straight Trifurcating Cable Joint for cables rated at Um= 7.2kV Conductor

Cross Section (mm2)

Single Core Polymeric Cable

Construction

Kit Number Transition from

3c Polymeric cable

Kit Number Transition from

3c PILC cable

Kit Number Transition from 3c PILC /

HSL cable

25 - 70 No armour RHTJU 7X 25-70 RHTJU 7PX 25-70 - Armoured RHTJA 7X 25-70 RHTJA 7PX 25-70 -




Straight Trifurcating Cable Joint for cables rated at Um= 1 kV

25 - 70 No armour RHTJU 12X 25-70 RHTJU 12X 25-70 - Armoured RHTJA 12X 25-70 RHTJA 12X 25-70 -




Straight Trifurcating Cable Joint for cables rated at Um= 17.5kV





Straight Trifurcating Cable Joint for cables rated at Um= 24kV

35 - 70 No armour RHTJU 24X 35-95 RHTJU 24PX 35-95 RHTJU 24HX 35-95 Armoured RHTJA 24X 35-95 RHTJA 24PX 35-95 RHTJA 24HX 35-95




Straight Trifurcating Cable Joint for cables rated at Um= 36kV





Heat Shrinkable Trifurcating MV Cable Joint

RHTJ-(7-36) 7.

2 kV

12 k

V 17

.5 k

V 24

kV

36 k

V



Cold Shrinkable MV Jointing System

RCSJ RCSJ Cold Shrinkable medium voltage joints provide a method to connect power cables with system voltages up to 36kV using a silicon moulded body which houses a central Faraday cage and stress cones at either end.

The joint body is installed without the need for any heat or special tools.

RCSJ – Cold Shrink Joint Designer for cables 7kV to 36kV The coding system below allows installer to specify correct joint based on application and cable type. The joint code is made up of 5 elements plus options suffix as follows:

Joint Type

RCSJU = Unarmoured able Straight Joint RCSJA = Armoured cable Straight Joint RCSTJU = Trifurcating Joint from 3core to 3x1 core cables

Voltage Rating

7 = max 3.8/6.6(7.2) kV

12 = max 6.35/11(12) kV

17 = max 8/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV

Cable cross section range

mm2 - mm2 = min- max range

of joint


X = Plastic insulation P = Paper insulation PX = Plastic to paper (transition)

No. of Cores

1 = 1 Core 3 = 3 Core (3x1) = Triplex Joint

RCSJX - V - YY - nnn - nnn - C / (O)



- /H = Joint is supplied with a heavy wall Heat Shrink outer protection tube- /C = Joint is supplied with a EPDM Cold Shrink outer protection tube


- /COM = ‘Compact’ one piece design with screen and outer tube incorporated into one piece over the joint body

Examples: RCSJU – 12X 95-185-1/MC/H – Cold Shrinkable Straight Joint for single core 12kV unarmoured XLPE or EPR insulated cables between 95 and 185mm2, supplied with mechanical connector and heavy wall Heat Shrinkable outer tube.

RCSJA – 17X 185-300-3/R/MC - Cold Shrinkable Straight Joint for three core 17.5kV armoured XLPE or EPR insulated cables between 185 and 300mm2, supplied with mechanical connectors and plastic shell for resin encapsulation.

Options See information below

Depending on the cables to be jointed, the earth continuity and outer protection materials can be customised to suit the cable joint configurations.


Technical Details for RCSJ Cold Shrinkable Jointing System Voltage Class: 7.2kV 12kV 17.5kV 24kV 36kV Cross Section Range (mm2) 95 - 630 50 - 1000 50 - 1000 35 - 1000 50 - 1000 Cable Insulation Diameter (mm) 13 - 36 15 - 46 17 - 48 18 - 50 24 - 55 Voltage Rating U0/U (Um) kV

3.8/6.6 (7.2)

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

Basic Impulse Level (BIL) kV 60 95 95 125 194 Partial Discharge at 1.73U° (pC) <10 <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >15 >25.5 >35 >51 >76AC Voltage Withstand , 5 min (kV) >17 >28.5 >39 >57 >85.5DC Voltage Withstand , 15min (kV) >23 >38 >52 >76 >114


RCSJ REPL range of RCSJ Cold Shrinkable Joints are suitable for installations on medium voltage cables up to 36kV. The Joint consists of a moulded silicon rubber body with integrated central Faraday Cage, geometric stress control, and a conductive outer layer which reinstates the key layers of the cable being jointed. The joint bodies are pre-expanded onto a spiral former providing a suitable diameter clearance to allow easy location over cables and connectors. Once correctly located the body in position, the body is shrunk down by simply pulling out the spiral tape former.

To complete the joint, the cable metallic screens are connected using an appropriate method. There is a range of options available for the outer protection such as Cold Shrinkable or Heat Shrinkable tubing, or resin encapsulation using plastic shell. Because the RCSJ requires no special tools or heat source for installation, it is ideal for areas where heat tools are not allowed or accessible. A range of bodies to cover cables up to 36kV in single core, three core designs and trifurcating with either extruded or paper insulation.

Features:

Tested to CENELEC HD 629.1.S2 Quick and easy installation using no heat source or special tools One piece design with integrated central Faraday cage and screen stress control cones Short parking distance required means compact joint bay area Silicon Rubber material for excellent electrical insulation properties Suitable for a wide range of mechanical cable connectors Kits for armoured and unarmoured type cables can be supplied Choice of outer protection materials

The pre-moulded silicon rubber joint bodies integrate the key components to reinstate the insulation system for a medium voltage cable. The inner Faraday cage is at same potential as the phase connector and provides a smoothing layer onto the insulation – this means any sharp edge on the connector does not affect the performance. The geometric stress cones at either end provide field control at the end of the insulation screens.



RCS

J-(7-36)X For Single & Three Core Polymeric Insulated cables (XLPE / EPR)

Medium Voltage Straight Joints for Polymeric Insulated Cables up to 36kV

The RCSJ-X range of kits are designed for jointing either single or three core cable designs with polymeric (XLPE or EPR) insulation and to be used with mechanical type connectors.

RCSJU – Suitable for unarmoured cable types RCSJA – Suitable for armoured cable types RCSTJU – Suitable for transition of 3 core cable to (3X) single core unarmoured type

Fully tested to the following specifications:

CENELEC HD629.1


1. Cold Shrinkable moulded joint body2. Earth / armour screen continuity materials

(dependant on cable design) 3. Mastic sealing tapes4. Phase conductor connector1

5. Outer Protection materials , either : Heavy Wall Heat Shrinkable tube

(Hybrid joint where heat is allowed) EPDM rubber Cold Shrinkable tubing

(“ALL COLD” joint where no heat is allowed) Plastic moulded shell for resin encapsulation

1 – Optional, type specified at order

1

2

4

5

3



(mm2)

Insulation Diameter

Range

Ø mm

Maximum overall

Diameter of Cable Sheath (See Note 2)

Ø mm

Cable Construction

Kit Number Single Core Joint


Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 7.2kV

95 - 150 17 - 24 30 No armour RCSJU 7X 95-150-1 RCSJU 7X 95-150-3 Armoured RCSJA 7X 95-150-1 RCSJA 7X 95-150-3


400 - 630* 30 - 42 65 No armour RCSJU 7X 400-630-1 RCSJU 7X 300-400-3 Armoured RCSJA 7X 400-630-1 RCSJA 7X 300-400-3

Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV



400 - 630* 30 - 42 65 No armour RCSJU 12X 400-630-1 RCSJU 12X 300-400-3 Armoured RCSJA 12X 400-630-1 RCSJA 12X 300-400-3

630 - 1000 40 - 60 78 No armour RCSJU 12X 630-1000-1 - Armoured RCSJA 12X 630-1000-1 -

Cold Shrinkable Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV















7.2

kV12

kV

17.5

kV

24 k

V 36

kV



Note 1 – the conductor cross sections shown are for general guidance only – the more important parameter is the insulation diameter range to ensure the moulded joint body fits correctly.

Note 2 – for single core cables, the maximum diameter of the cable is important as the moulded joint body has to slide over the joint and have adequate room for the spiral tape to be pulled out – therefore for cables with armour where diameter is on the top end of the range, it might be better to select next size up.

RCSJ-(7-36)X


Medium Voltage Push On Jointing System

RPMJ RPMJ Push On medium voltage joints provide a method to connect power cables with system voltages up to 36kV using a pre-moulded rubber joint body with integrated Faraday Cage.

RPMJ – Push On Joint Designer for cables 12kV to 36kVThe coding system below allows installer to specify correct joint based on application and cable type. The joint code is made up of 5 elements plus options suffix as follows:

Joint Type

RPMJU = Unarmoured cable Straight Joint RPMJA = Armoured cable Straight Joint RPMTJU = Trifurcating Joint from 3 core to 3x1 core cables

Voltage Rating

12 = max 6.35/11(12) kV

17 = max 8.7/15(17.5) kV

24 = max 12/22(24) kV

36 = max 19/33(36) kV




X = Plastic insulation PX = Plastic to paper (transition)

No. of Cores

1 = 1 Core3 = 3 Core

(3x1) = Triplex Joint

RPMJX - V - YY - nnn - nnn - C / (O) Options See information below



- /CC = Copper compression ferrules supplied in kit- /AC = Aluminium compression ferrules supplied in kit

- /H = Joint is supplied with a Heavy Wall Heat Shrinkable outer protection tube

- /C = Joint is supplied with a EPDM Cold Shrinkable outer protection tube


Examples: RPMJU – 12X 95-240-1/MC/H – Push On straight joint for single core 6/10 kV or 6.35/11 kV unarmoured XLPE or EPR insulated cables between 95 and 185mm2, supplied with connectors.

RPMJA – 17X 185-300-3/R/CC – Push On joint for three core 8.7/15 kV armoured XLPE or EPR insulated cables between 185 and 300mm2 , supplied with compression connectors and plastic shells for resin encapsulation.


Technical Details for RPMJ Cold Shrinkable Jointing System Voltage Class: 12kV 17.5kV 24kV 36kV Cross Section Range (mm2) 50 - 1000 50 - 1000 35 - 1000 50 - 1000 Cable Insulation Diameter (mm) 15 - 46 17 - 48 18 - 50 24 - 55 Voltage Rating U0/U (Um) kV

6.35/11 (12)

8.7/15 (17.5)

12.7/22 (24)

19/33 (36)

Basic Impulse Level (BIL) kV 95 95 125 194 Partial Discharge at 1.73U° (pC) <10 <10 <10 <10 AC Voltage Withstand , 1 min (kV) >25.5 >35 >51 >76AC Voltage Withstand , 5 min (kV) >28.5 >39 >57 >85.5DC Voltage Withstand , 15min (kV) >38 >52 >76 >114


RPMJ-(12-36)X REPL range of RPMJ Joints are suitable for installations on medium voltage cables up to 36kV. The Joint consists of a moulded silicon rubber body with integrated central Faraday Cage, and a conductive outer layer which reinstates the

Features:

Tested to CENELEC HD 629.1.S2, IEC 60502-4 Quick and easy installation using no heat source or special tools No shelf life restrictions when stored at correct temperature One piece design with integrated central Faraday cage, insulation and outer screening Short parking distance required means compact joint bay area Silicon Rubber material for excellent electrical insulation properties Kits for armoured and unarmoured type cables can be supplied Choice of outer protection materials

1 core armoured and tape screen polymeric cable joint for 12kV with heat shrink outer protection tube Example Product Code: RPMJA-12X 95-185-1/H

3 core armoured and tape screen polymeric cable joint for 12kV with resin encapsulation outer protection Example Product Code: RPMJA-12X 95-185-3/R

key layers of the cable being jointed. The joint bodies are installed onto the cables using grease to ensure a tight fit over the critical layers of the cable insulation. The joints can be configured for a range of single and three core cable type and are available with a number of outer protection options.



(mm2)

Cable Construction

Kit Number Single Core Joint


Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 12kV

25 - 70 No armour RPMJU-12X 25-70-1 RPMJU-12X 25-70-3 Armoured RPMJA-12X 25-70-1 RPMJA-12X 25-70-3




500 No armour RPMJU-12X 500-1 - Armoured RPMJA-12X 500-1 -

Push On Straight Cable Joint for Polymeric Insulated cables rated at Um= 17.5kV





400 - 630 No armour RPMJU-17X 400-630-1 - Armoured RPMJA-17X 400-630-1 -














RPMJ-(12-36)X 12

kV

17.5

kV

24 k

V 36

kV



Notes


Notes


Part Code Description Page RITT Thin Wall Heat Shrinkable Tubing –

Adhesive Lined / Unlined 78

RIMT Medium Wall Heat Shrinkable Tubing – Adhesive Lined/ Unlined 82

RIHT Heavy Wall Heat Shrinkable Tubing – Adhesive Lined/ Unlined 84

SCST Silicon Rubber Cold Shrinkable Tubing 86

ECST EPDM Rubber Cold Shrinkable Tubing 87

RIBT Bus-Bar Insulation Heat Shrinkable Tubing 88

RTBM Bus-Bar Insulation Heat Shrinkable Tape 91

RMBK Black Sealing/Contouring Mastic 93 RMRD Red Sealing/Anti-tracking Mastic 93 RWRS Wraparound Heat Shrinkable Repair

Sleeve 94

RTSF Reinforced Wraparound Heat Shrinkable Repair Sleeve 95

REPL manufacture a wide range of tube components for Cable applications.

Heat Shrinkable Tubes are a popular choice for protection, harnessing, identification and general sealing applications. REPL offer a range of tube thickness in standard insulating grades. In addition, we offer Cold Shrinkable Tubes for insulation and protection as alternative for areas where no heat can be used.

Heat Shrinkable Wraparound Sleeves can be used for cable sheath repair, or general joint protection when it is not possible to use a tube.

Heat Shrinkable Bus-Bar insulation tubes and tapes provide insulation enhancement for live metal when there are reduced clearances where flashover is possible.

Our range of mastic tapes can be used for various sealing and insulating applications within cable joints and terminations.

Tube, Sleeves and Tape Components


Material Properties Value Test Method Minimum Shrink Temperature 125°C - Density 1 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505 Water Absorption <0.2% IEC 60684-2 /ASTM D-570 Tensile Strength >15 MPa IEC 60684-2 /ASTM D-412 Ultimate Elongation >300% IEC 60684-2 /ASTM D-412 Low Temperature Flexibility No cracking after 4h @- 40°C IEC 60684-2 Tensile Strength after heat ageing (1500C for 168hrs) >10 MPa IEC 60684-2 / ASTM D-412

Ultimate Elongation after heat ageing (1500C for 168hrs) >200% IEC 60684-2 / ASTM D-412

Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength >20Kv/mm IEC 60243 / ASTM D-149 Dielectric Constant >5 IEC 60250/ ASTM D-150

Tube, Sleeves and Tape Components

RITT is designed for all general purpose applications where thick or medium wall tubing is not required. Typical applications include cable marking, colour coding, insulation and light weight harness jacketing.

RITTU

Product Types:

RITTU 2:1 - Unlined , Shrink Ratio of 2:1 RITTU 3:1 - Unlined , Shrink Ratio of 3:1 RITTA 3:1 - Hot melt adhesive lining , Shrink Ratio of 3:1 RITTA 4:1 - Hot melt adhesive lining , Shrink Ratio of 4:1

ØE Expanded I.D. (As supplied)

ØR Recovered I.D.

T Recovered Wall Thickness = 0.3 to 1.5mm

Features:

Unlimited shelf life Flame Retardant Excellent resistance to chemicals and solvents Excellent electrical properties Continuous operating temperature: 50°C to 125°C Available in long spool lengths Various colours available for unlined versions Conforms to specifications: IEC 60684-3, ENATS 09-11, RoHS

2011/65/EU & 2015/863/EU Compliant


Product Code ØE

Expanded ØR

Recovered

T Thickness Recovered

Standard Reel Length

mm mm mm +/-20% m

RITTU 2:1 0.6/0.3 0.6 0.3 0.3 200 RITTU 2:1 0.8/0.4 0.8 0.4 0.3 200 RITTU 2:1 1.0/0.5 1.0 0.5 0.3 200 RITTU 2:1 2.0/1.0 2.0 1.0 0.3 200 RITTU 2:1 3.0/1.50 3.0 1.5 0.4 200 RITTU 2:1 4.0/2.0 4.0 2.0 0.5 200 RITTU 2:1 5.0/2.5 5.0 3.5 0.5 100 RITTU 2:1 6.0/3.0 6.0 3.0 0.5 100 RITTU 2:1 7.0/3.5 7.0 3.5 0.5 100 RITTU 2:1 8.0/4.0 8.0 4.0 0.5 100 RITTU 2:1 9.0/4.5 9.0 4.5 0.6 100 RITTU 2:1 10.0/5.0 10.0 5.0 0.6 100 RITTU 2:1 11.0/5.5 11.0 5.5 0.6 100 RITTU 2:1 12.0/6.0 12.0 6.0 0.6 100 RITTU 2:1 13.0/6.5 13.0 6.5 0.7 100 RITTU 2:1 14.0/7.0 14.0 7.0 0.7 100 RITTU 2:1 15.0/7.5 15.0 7.5 0.7 100 RITTU 2:1 16.0/8.0 16.0 8.0 0.7 100 RITTU 2:1 17/8.5 17.0 8.5 0.7 100 RITTU 2:1 18.0/9.0 18.0 9.0 0.7 100 RITTU 2:1 20.0/10.0 20.0 10.0 0.8 100 RITTU 2:1 22.0/11.0 22.0 11.0 0.8 100 RITTU 2:1 25.0/12.5 25.0 12.5 0.9 50 RITTU 2:1 28/14 28.0 14.0 0.9 50 RITTU 2:1 30/15 30.0 15.0 1.0 50 RITTU 2:1 35/17.5 35.0 17.5 1.0 50 RITTU 2:1 38/19 38.0 19.5 1.0 50 RITTU 2:1 45.0/22.5 45.0 22.5 1.1 25 RITTU 2:1 50.0/25.0 50.0 25.0 1.2 25 RITTU 2:1 60.0/30.0 60.0 30.0 1.2 25 RITTU 2:1 70.0/35.0 70.0 35.0 1.3 25 RITTU 2:1 80.0/40.0 80.0 40.0 1.3 25 RITTU 2:1 90.0/45.0 90.0 45.0 1.3 25 RITTU 2:1 100/50 100.0 50.0 1.4 25 RITTU 2:1 120/60 120.0 60.0 1.5 25

RITTU 2:1 Shrink Ratio - Unlined

Colour Options: BK = Black (standard) CL = Clear GY = Green/Yellow BR = Brown

BL = Blue GR = Grey GN = Green RD = Red

Thin Wall Heat Shrinkable Tubing 2:1 Unlined

RITTU 2:1

Y = Yellow *other colours are available


Product Code ØE

Expanded ØR

Recovered



mm mm mm +/-20% m

RITTU 3:1 1.5/0.5 1.5 0.5 0.3 200 RITTU 3:1 3.0/1.0 3.0 1.0 0.4 200 RITTU 3:1 4.5/1.5 4.5 1.5 0.5 100 RITTU 3:1 6.0/2.0 6.0 2.0 0.6 100 RITTU 3:1 9/3 9.0 3.0 0.7 50 RITTU 3:1 12/4 12.0 4.0 0.8 50 RITTU 3:1 15/5 15.0 5.0 0.8 50 RITTU 3:1 18/6 18.0 6.0 0.9 50 RITTU 3:1 24/8 24.0 8.0 1.2 25 RITTU 3:1 28/10 28.0 10.0 1.2 25 RITTU 3:1 30/10 30.0 10.0 1.25 25 RITTU 3:1 39/13 39.0 13.0 1.25 25 RITTU 3:1 50/16 50.0 16.0 1.3 1.22/pc RITTU 3:1 60/20 60.0 20.0 1.3 1.22/pc RITTU 3:1 70/23 70.0 23.0 1.4 1.22/pc RITTU 3:1 80/26 80.0 26.0 1.4 1.22/pc RITTU 3:1 90/30 90.0 30.0 1.5 1.22/pc RITTU 3:1 100/33 100.0 33.0 1.5 1.22/pc

RITTU 3:1 Shrink Ratio - Unlined The 3:1 shrink ratio means it is ideal for irregular shapes with widely varying dimensions.

Thin Wall Heat Shrinkable Tubing 3:1 Unlined

RITTU 3:1

Colour Options: BK = Black (standard) CL = Clear GY = Green/Yellow BR = Brown

BL = Blue GR = Grey GN = Green RD = Red

Y = Yellow *other colours are available


Product Code ØE

Expanded ØR

Recovered



mm mm mm +/-20% m

RITTA 3:1 03/01 3 1 0.5 200 RITTA 3:1 4.8/1.5 4.8 1.5 0.5 100 RITTA 3:1 6/2 6 2 0.5 100 RITTA 3:1 9/3 9 3 0.5 50 RITTA 3:1 12/04 12 4 0.8 25/1.22pc RITTA 3:1 15/5 15 5 0.8 25/1.22pc RITTA 3:1 19/06 19 6 0.8 25/1.22pc RITTA 3:1 25/08 25 8 1.0 25/1.22pc RITTA 3:1 30/10 30 10 1.0 25/1.22pc RITTA 3:1 39/13 39 13 1.0 25/1.22pc

Product Code ØE

Expanded ØR

Recovered



mm mm mm +/-20% m

RITTA 4:1 04/01 4 1 0.5 200 RITTA 4:1 6/1.5 6 1.5 0.5 100 RITTA 4:1 8/2 8 2 0.5 100 RITTA 4:1 12/3 12 3 0.6 25/1.22pc RITTA 4:1 16/4 16 4 0.8 25/1.22pc RITTA 4:1 20/5 20 5 0.8 25/1.22pc RITTA 4:1 24/6 24 6 1.0 25/1.22pc RITTA 4:1 32/8 32 8 1.0 25/1.22pc RITTA 4:1 52/13 52 13 1.0 25/1.22pc

RITTA 3:1 Shrink Ratio Hot Melt Adhesive Lined For applications requiring moisture tight environmental sealing, the adhesive will flow during shrinking and fill all voids to form a water tight seal.

RITTA 4:1 RITTA 4:1 Shrink Ratio Hot Melt Adhesive Lined Ideal for applications with irregular shapes or widely varying dimensions.

Colour Options: BK = Black (standard)

Colour Options: BK = Black (standard)

Thin Wall Heat Shrinkable Tubing Adhesive Lined

RITTA 3:1


Material Properties Value Test Method Minimum Shrink Temperature 120oC - Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505 Water Absorption <0.5% IEC 60684-2 /ASTM D-570 Tensile Strength >14.5 MPa IEC 60684-2 /ASTM D-412 Ultimate Elongation >500% IEC 60684-2 /ASTM D-412 Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2 Tensile Strength after heat ageing (1500C for 168hrs) >12 MPa IEC 60684-2 / ASTM D-412


Hardness 43 +/-3 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149 Dielectric Constant 5 IEC 60250/ ASTM D-150

REPL Heat Shrinkable Medium Wall Heat Shrinkable Tubes (RIMT) provide environmental protection to the cable cores of plastic and paper insulated cable terminations, and the primary insulation over the connector area in cable joints rated up to 1.2kV. The insulating tubes are made from thermally stabilized, cross linked, weather resistant polymeric material.

Features:

Unlimited shelf life Excellent resistance to chemicals and solvents Excellent electrical properties Continuous operating temperature: -50°C to 125°C Available in long spool lengths (RIMTU version only) Conforms to specifications: IEC 60684-3, ENATS 09-11, RoHS 2011/65/EU &

2015/863/EU Compliant

Product Types: RIMTU - Unlined , Shrink Ratio of 3:1 RIMTA - Lined with Hot Melt Adhesive , Shrink Ratio of 3:1


ØR Recovered I.D.

T Recovered Wall Thickness = 1.9 – 3.6mm

RIMT

Medium Wall Heat Shrinkable Tubing

RIMT


Product Code ØE

Expanded ØR

Recovered


Standard Lengths

mm mm mm +/-20% m

RIMTU 09/03 9 3 1.90 100 RIMTU 12/04 12 4 2.20 50 RIMTU 22/06 22 6 2.50 50 RIMTU 30/08 30 8 2.60 50 RIMTU 40/12 40 12 2.80 25 / 1.0 / 1.2 pc RIMTU 52/16 52 16 3.00 25 / 1.0 / 1.2 pc RIMTU 63/19 63 19 3.20 25 / 1.0 / 1.2pc RIMTU 80/22 80 22 3.20 25 / 1.0 / 1.2 pc RIMTU 100/30 100 30 3.30 1.0 or 1.2 pc RIMTU 120/34 120 34 3.30 1.0 or 1.2 pc RIMTU 140/40 140 40 3.40 1.0 or 1.2 pc RIMTU 160/50 160 50 3.60 1.0 or 1.2 pc RIMTU 180/60 180 60 3.60 1.0 or 1.2 pc

Product Code ØE

Expanded ØR

Recovered


Coating Type

Standard Lengths

mm mm mm +/-20% m

RIMTA 09/03 9 3 1.90 Smooth 1.0 or 1.2 pc RIMTA 12/04 12 4 2.20 Smooth 1.0 or 1.2 pc RIMTA 22/06 22 6 2.50 Smooth 1.0 or 1.2 pc RIMTA 30/08 30 8 2.60 Smooth 1.0 or 1.2 pc RIMTA 40/12 40 12 2.80 Smooth 1.0 or 1.2 pc RIMTA 52/16 52 16 3.00 Smooth 1.0 or 1.2 pc RIMTA 63/19 63 19 3.20 Smooth 1.0 or 1.2 pc RIMTA 80/22 80 22 3.20 Spiral 1.0 or 1.2 pc RIMTA 100/30 100 30 3.30 Spiral 1.0 or 1.2 pc RIMTA 120/34 120 34 3.30 Spiral 1.0 or 1.2 pc RIMTA 140/40 140 40 3.40 Spiral 1.0 or 1.2 pc RIMTA 160/50 160 50 3.60 Spiral 1.0 or 1.2 pc RIMTA 180/60 180 60 3.60 Spiral 1.0 or 1.2 pc

RIMTU 3:1 Shrink Ratio - Unlined For applications such as environmental protection of cable cores in terminations, or insulation of low voltage connectors.

RIMTA 3:1 Shrink Ratio Hot Melt Adhesive Lined For applications requiring a moisture tight seal

Colour Options: BK = Black

Medium Wall Heat Shrinkable Tubing

RIMTU

RIMTA


Material Properties Value Test Method Minimum Shrink Temperature 120°C Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505 Water Absorption <0.5% IEC 60684-2 /ASTM D-570 Tensile Strength >14.5 MPa IEC 60684-2 /ASTM D-412 Ultimate Elongation >500% IEC 60684-2 /ASTM D-412 Low Temperature Flexibility No cracking after 4h @ -40°C IEC 60684-2 Tensile Strength after heat ageing (1500C for 168hrs) >12 MPa IEC 60684-2 / ASTM D-412


Hardness 43 +/-3 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149 Dielectric Constant 5 IEC 60250/ ASTM D-150 Fungus Resistance No Growth ASTM G-21

Chemical Resistance Good ISO 175 24hrs immersion at room temperature in NaOH 40% strength, Toluene, Acetone and H2SO4 3% strength

Product Types: RIHTU - Unlined , Shrink Ratio of 3:1 RIHTA - Lined with Hot Melt Adhesive , Shrink Ratio of 3:1

REPL Heat Shrinkable Heavy Wall Heat Shrinkable Tubes (RIHT) provide environmental protection for power cable joints up to 42kV and insulating medium for use up to 1.2kV. The insulating tubes are made from thermally stabilized, cross linked, weather resistant polymeric material.

Features:

Unlimited shelf life Excellent resistance to chemicals and solvents Excellent electrical properties Continuous operating temperature: 50°C to 125°C Conforms to specifications: IEC 60684-3, ENATS 09-11,

RoHS 2011/65/EU & 2015/863/EU Compliant


ØR Recovered I.D.

T Recovered Wall Thickness = 2.5 – 4.5mm

RIHT

Heavy Wall Heat Shrinkable Tubing

RIHT


Product Code ØE

Expanded ØR

Recovered


Standard Lengths

mm mm mm +/-20% m

RIHTU 12/04 12 4 2.50 1.0 or 1.2 pc RIHTU 16/05 16 5 2.80 1.0 or 1.2 pc RIHTU 20/06 20 6 3.20 1.0 or 1.2 pc RIHTU 30/08 30 8 3.20 1.0 or 1.2 pc RIHTU 40/12 40 12 4.00 1.0 or 1.2 pc RIHTU 55/16 55 16 4.10 1.0 or 1.2 pc RIHTU 80/22 80 22 4.20 1.0 or 1.2 pc RIHTU 100/30 100 30 4.40 1.0 or 1.2 pc RIHTU 120/34 120 34 4.40 1.0 or 1.2 pc RIHTU 140/37 140 37 4.50 1.0 or 1.2 pc RIHTU 160/50 160 50 4.50 1.0 or 1.2 pc RIHTU 180/60 180 60 4.50 1.0 or 1.2 pc

Product Code ØE

Expanded ØR

Recovered


Coating Type

Standard Lengths

mm mm mm +/-20% m

RIHTA 12/04 12 4 2.50 Smooth 1.0 or 1.2 pc RIHTA 16/05 16 5 2.80 Smooth 1.0 or 1.2 pc RIHTA 20/06 20 6 3.20 Smooth 1.0 or 1.2 pc RIHTA 30/08 30 8 3.20 Smooth 1.0 or 1.2 pc RIHTA 40/12 40 12 4.00 Spiral 1.0 or 1.2 pc RIHTA 55/16 55 16 4.10 Spiral 1.0 or 1.2 pc RIHTA 80/22 80 22 4.20 Spiral 1.0 or 1.2 pc RIHTA 100/30 100 30 4.40 Spiral 1.0 or 1.2 pc RIHTA 120/34 120 34 4.40 Spiral 1.0 or 1.2 pc RIHTA 140/37 140 37 4.50 Spiral 1.0 or 1.2 pc RIHTA 160/50 160 50 4.50 Spiral 1.0 or 1.2 pc RIHTA 180/60 180 60 4.50 Spiral 1.0 or 1.2 pc

RIHTU 3:1 Shrink Ratio - Unlined

RIHTA 3:1 Shrink Ratio Hot Melt Adhesive Lined For applications requiring a moisture tight seal

Colour Options: BK = Black

Heavy Wall Heat Shrinkable Tubing

RIHTU

RIHTA


*Other lengths available upon request

Product Code Application Range

ØØE

Expanded ØR

Recovered


Standard Lengths* Colour

mm mm mm mm +/-20% mm m

SCST 25/12 13 - 20 25 12 2.5 220 Grey SCST 40/15 20 - 30 40 15 3.0 220 / 450 Grey SCST 50/20 25 - 40 50 20 3.0 220/ 450 Grey SCST 65/20 25 - 55 65 20 4.5 600 / 700 Black SCST 80/24 25 - 70 80 24 4.5 600 / 700 Black SCST 90/27 30 - 80 90 27 4.5 600 / 700 Black SCST 150/50 55 - 140 150 50 4.5 650 Black

Material Properties Value Test Method Hardness >45 Shore A ASTM D 2240 Tensile Strength >8 MPa ASTM D 412 / BS 903ptA2 Elongation at Break 700% ASTM D 412 / BS 903ptA2 Dielectric Strength >20MV/m ASTM D 149 / BS 2918pt2 Weather Resistance (5000hr) Pass ASTM G 154

SCSTThe REPL SCST range of Cold Shrinkable tubing is made from silicon rubber material and can be used for a number of applications such as core or connector insulation in low voltage cable joints, moisture sealing, diameter build up or outer joint protection. The tubes are pre-expanded onto a plastic spiral core and can be easily shrunk onto cables / pipes etc. by simply pulling out the spiral tape – no heat or tools are necessary.

Su itable for indoor and outdoor applicaons. Good mechanical strength W eatherproof Ex cellent electrical insulaon properes Ozone and UV resistant Re sistant to acids and alkalis Good Thermal stability – operang range of -50°C to 250°C Resists fire – will not support flame Range covers applicaon diameters from 13mm to 140mm

L ØR

ØE Expanded Tube

(As supplied)

Recovered Tube

T

Silicon Rubber Cold Shrinkable Tubing


*Other lengths available upon request

Product Code Application Range

ØØE

Expanded ØR

Recovered


Standard Lengths*

mm mm mm mm +/-20% mm

ECST 70/35 32 - 63 70 35 3.5 600 ECST 90/45 43 - 80 90 45 3.5 600 ECST 104/45 43 - 94 100 45 3.5 250 / 600 ECST 120/52 54 - 110 120 52 3.5 250 / 600

Material Properties Value Test Method Colour Black - Hardness >38 Shore A ASTM D 2240 Tensile Strength 8MPa ASTM D 412 / BS 903ptA2 Elongation at Break 700% ASTM D 412 / BS 903ptA2 Tear Strength 32KN/m ASTM D 624C / BS 903ptA26 Dielectric Strength 19MV/m ASTM D 149 / BS 2918pt2 Weather Resistance (5000hr) Pass ASTM G 154

ECSTThe REPL ECST range of Cold Shrinkable tubing is made from EPDM rubber material and can be used for a number of applications such as providing a tough, weatherproof seal over cable joints. The tubes are pre-expanded onto a plastic spiral core and can be easily shrunk onto cables / pipes etc. by simply pulling out the spiral tape – no heat or tools are necessary.

Suitable for indoor, outdoor and direct buried applications. Good mechanical strength to withstand backfill operations Waterproof Excellent electrical insulation properties Ozone and UV resistant Resistant to acids and alkalis Good Thermal stability Range covers application diameters from 32mm to 110mm

L Recovered Tube

Expanded Tube (as received)

T

ØR

ØE

EPDM Rubber Cold Shrinkable Tubing


Material Properties Value Test Method Minimum Shrink Temperature 120°C - Density 1.19 g/cm3 +/-10% IEC 60684-2 / ASTM D-1505 Water Absorption <01% IEC 60684-2 /ASTM D-570 Tensile Strength >14 MPa IEC 60684-2 /ASTM D-412 Ultimate Elongation >300% IEC 60684-2 /ASTM D-412 Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2 Heat Shock No cracking or flow IEC 60684-2 Tensile Strength after heat ageing (1500C for 168hrs) >10 MPa IEC 60684-2 / ASTM D-412


Hardness 45 +/-3 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149 Dielectric Constant <3.5 IEC 60250 / ASTM D-150 Fungus Resistance No Growth ASTM G-21


The REPL RIBT Heat Shrinkable Bus-Bar Insulation Tubing is used to insulate copper and aluminium bus-bars, preventing flashovers and accidentally induced discharge. It can be used in confined spaces to reduce the clearance necessary between bus-bar phases. The tubes are made from thermally stabilized, cross linked, weather resistant polymeric material with a nominal shrink ratio of 3:1 and an unlimited shelf life when stored at normal warehouse temperatures. It is available in two grades of wall thickness and can be used on all bus-bar systems, as long as minimum clearances are maintained as shown in the accompanying tables.

Unlimited shelf life Halogen free UV & weather resistant Shrink ratio: 3:1 Continuous operating temperature: 50°C to 125°C Conforms to specifications: IEC 60684-3 / ENATS 09-13, RoHS

2011/65/EU & 2015/863/EU Compliant Colour: Flame red (RAL 3000)

Product Types: RIBT - Medium Wall thickness, Shrink Ratio of 3:1 R IBT-T - Heavy Wall thickness, Shrink Ratio of 3:1

IMPORTANT – Please refer to the information on the following pages regarding the recommended minimum clearances to be used for distance between each phases and phase to earth.

Bus-Bar Insulation Heat Shrinkable Tubing

RIBT


Product Code ØE

Expanded ØR

Recovered


Standard Reel Lengths

mm mm mm +/-20% m

RIBT 015/006 15 6 2.5 30 RIBT 020/008 20 8 2.5 30 RIBT 025/010 25 10 2.5 30 RIBT 030/012 30 12 2.5 30 RIBT 040/016 40 16 2.5 30 RIBT 050/020 50 20 2.8 15 RIBT 060/024 60 24 2.8 15 RIBT 070/028 70 28 2.8 15 RIBT 080/032 80 32 2.8 15 RIBT 100/040 100 40 2.8 15 RIBT 120/048 120 48 2.8 15

Product Code ØE

Expanded ØR

Recovered


Standard Reel Lengths

mm mm mm +/-20% m

RIBT-T 030/012 30 12 4.0 30 RIBT-T 040/016 40 16 4.0 30 RIBT-T 050/020 50 20 4.0 15 RIBT-T 060/024 60 24 4.0 15 RIBT-T 070/028 70 28 4.0 15 RIBT-T 080/032 80 32 4.0 15 RIBT-T 100/040 100 40 4.0 15 RIBT-T 120/048 120 48 4.0 15


ØR Recovered I.D.

T = Recovered Wall Thickness = 2.5-2.8mm for RIBT

Recovered Wall Thickness = 4.00mm for RIBT-T

RIBT

RIBT 3:1 Shrink Ratio Medium Wall Bus-Bar insulating Tubing

RIBT-T 3:1 Shrink Ratio Thick Wall Bus-Bar insulating Tubing


RIBT


Product Code

Rectangular Section Bus-Bar

Round Section Bus-Bar

(Height + Width) (Diameter Range)

Min (mm)

Max (mm)

Min (mm)

Max (mm)

RIBT 015/006 12 18 6.5 12 RIBT 020/008 15 24 9 16 RIBT 025/010 19 31 11 20 RIBT-(T) 030/012 22 38 13.5 25 RIBT-(T) 040/016 29 50 18 34 RIBT-(T) 050/020 36 63 22 42 RIBT-(T) 060/024 43 76 26 51 RIBT-(T) 070/028 50 89 31 60 RIBT-(T) 080/032 57 102 35 69 RIBT-(T) 100/040 70 130 44 86 RIBT-(T) 120/048 70 156 44 100

Rectangular Section Bus-Bar System Voltage

Without (Air Clearance)

IEC 60071.2 With one layer of RIBT With one layer of RIBT-T

kV Phase-Phase Phase-Phase Phase-Earth Phase-Phase Phase-Earth

12 120mm 65mm 75mm 35mm 45mm 17.5 160mm 85mm 105mm 55mm 55mm 24 220mm 115mm 150mm 70mm 70mm 36 320mm 200mm 285mm 140mm 140mm

Round Section Bus-Bar System Voltage


IEC 60071-2 With one layer of RIBT With one layer of RIBT-T


12 120mm 30mm 40mm 30mm 40mm 17.5 160mm 45mm 60mm 45mm 60mm 24 220mm 60mm 90mm 60mm 90mm 36 320mm 100mm 160mm 100mm 160mm


RIBT Application Range Guidance REPL RIBT Heat Shrinkable Bus-Bar Insulating Tubing is suitable for round or rectangular section Bus-Bars. The table below gives a guide to the application range for each size of tube. For rectangular sections, add the bus-bar height and width together – for round sections use diameter of Bus-Bar – the values in the table indicate the tube to use based on the Bus-Bar dimensions

*Note – for rectangular sectionbus-bar it is recommended thatthe edges have a minimumrounded edge of 0.8mm

Clearance Reduction Guidance The table below gives recommendations on the potential reduction in clearances that can be achieved by using the RIBT or RIBT-T tubing on bus-bar sections. However, they are intended for guidance only and the user should satisfy themselves through testing of the suitability for a specific application.

*R = 0.8mmWidth

Heig

ht


Value Test Method Minimum Shrink Temperature 120°C - Density 1.1g/cm3 +/-10% IEC 60684-2 / ASTM D-1505 Water Absorption <1% IEC 60684-2 / ASTM D-570 Tensile Strength >11 MPa IEC 60684-2 / ASTM D-412 Ultimate Elongation >500% IEC 60684-2 / ASTM D-412 Low Temperature Flexibility No cracking after 4h @40°C IEC 60684-2 Heat Shock No cracking or flow IEC 60684-2 Tensile Strength after heat ageing (1500C for 168hrs) >10 MPa IEC 60684-2 / ASTM D-412


Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength >20kV/mm IEC 60243 / ASTM D-149 Dielectric Constant <3 IEC 60250 / ASTM D-150 Fungus Resistance No Growth ASTM G-21


Product Code

As Supplied

Width

As Supplied Wall

Thickness

Pack Size 5 metre Roll

Pack Size 10 metre Roll

mm mm Roll dimensions Ø x W (mm)

Roll weight (kgs)

Roll dimensions Ø x W (mm)

Roll weight (kgs)

RTBM-25 25 1.0 +/-0.1 78 x 25 0.15 110 x 25 0.29 RTBM-50 50 1.0 +/-0.1 78 x 50 0.29 115 x 50 0.60 RTBM-100 100 1.0 +/-0.1 80 x 100 0.30 Not Available

REPL Bus-Bar Insulating Tape RTBM is a dual layer tape combining a heat shrinkable outer tape with excellent insulating and weathering properties with an inner hot melt adhesive layer, to provide moisture tight sealing.

It is used to provide insulation enhancement and protection for copper or aluminium bus-bar sections where tube products cannot easily be applied such as junctions and bends.

When installed, the outer tape shrinks and the inner adhesive layer forms a tight bond between the layers. A single layer of RTBM applied at ⅔ overlap will provide AC withstand of a flashover up to 17.5kV. Double layers will increase withstand level up to 36kV. It is suitable for both indoor and outdoor applications.

Material Properties

Bu s-Bar Insulation Heat Shrinkable Tape

RTBM

Continuous operating temperature up to 90°C Can be used in ambient temperatures down to -40°C Suitable for indoor and outdoor use Unlimited shelf life when stored at <50°C Available in rolls of 25/50 and 100mm width Colour: Flame Red RAL 3000


Product Code

Rectangular Section Bus-Bar Round Section Bus-Bar

Diameter Range Length of Tape per metre of

bus-bar section to be covered @ 2/3 overlap

Diameter Range Length of Tape per metre of

bus-bar section to be covered @ 2/3 overlap

(mm) m (mm) m

RTBM-25 8 - 15 5 <25 10 RTBM-50 15 - 50 5 - 10 25 - 100 5 - 15 RTBM-100 50 - 100 5 - 10 100 - 200 5 - 15

System Voltage


IEC 60071.2

Rectangular Section Bus-Bar

Round section Bus-Bar

With one layer of RBTM at 2/3 overlap

With one layer of RBTM at 2/3 overlap


12 120mm 65 75 55 65 17.5 160mm 85 105 70 85 24 220mm 115 150 95 125 36 320mm 200 285 150 205

Application Range Guidance REPL RTBM Heat Shrinkable Bus-Bar Insulating Tape is suitable for round or rectangular section Bus-Bars. It should be applied around the Bus-Bar with an overlap of 2/3 tape width for optimum performance.

Clearance Reduction Guidance The table below gives recommendations on the potential reduction in clearances that can be achieved by using the RTBM tape on bus-bar sections. However, they are intended for guidance only and the user should satisfy themselves through testing of the suitability for a specific application.

It should be noted that any sharp edges and unusual geometries will affect the performance of the tape.

Select the required tape width according to the diameter or width of bus-bar section in the table below.

Bu s-Bar Insulation Heat Shrinkable Tape

RTBM

WTape Width

⅓ W ⅓ W ⅓ W


Product Code

Thickness Length Width mm mm mm

RMBK2 1.9 200 34 RMBK4 1.9 400 34 RMBK5 1.9 500 34

Material Properties Value Test Method Colour Black - Operating Temperature Range 0°C - 100°C - Density 1.2g/cm3 ISO 1183 Water Absorption <0.5% ISO 62 Tensile Strength >2.0MPa ASTM D-638 Ultimate Elongation >200% ASTM D-638 Volume Resistivity ≥1x1014 Ωcm IEC 60093 Dielectric Strength >13kV/mm IEC 60243 Permittivity 3.0 - 4.0 IEC 60250

Product Code

Thickness Length Width mm mm mm

RMRD3 0.8 300 25 RMRD25 0.8 25m roll 25

Material Properties Value Test Method Colour Red - Operating Temperature Range 0°C - 120°C - Density 1.18g/cm3 ISO 1183 Water Absorption <0.1% ISO 62 Tensile Strength >0.1MPa ASTM D-638 Ultimate Elongation >300% ASTM D-638 Volume Resistivity ≥1x1014 Ωcm IEC 60093 Dielectric Strength >15kV/mm IEC 60243 Permittivity 2.5 - 5.0 IEC 60250

Mastic Sealing Tapes

RMBK

RMRD

Black Mastic Contouring/Sealing Tape RMBK is a black mastic sealing tape of approx. 2mm thickness which can be used to fill voids and cover irregular shapes and sharp edges of armour and other metallic parts and provide a smoothing cushion for Heat Shrinkable materials. It can also be used for moisture/dust sealing and corrosion protection in cable joints. It offers excellent adhesion and sealing characteristics to metals, rubbers, polymeric cable insulations and sheaths. It is supplied in short lengths interleaved with release paper.

Red Mastic Anti-Track Sealing Tape RMRD is a red tracking resistant mastic sealing tape. It can be used between Heat Shrinkable components and cable sheaths in terminations. It is supplied in short lengths or 25m rolls interleaved with release paper.


Product Code

Application Range

ØD

Thickness T

Width W

Overlap H

Length* L

mm mm mm mm mm

RWRS 43/08 12 - 25 1.2 145+/-5 20 1000/1200 RWRS 52/10 15 - 35 1.2 175+/-5 20 1000/1200 RWRS 82/22 20 - 50 1.2 260+/-5 20 1000/1200 RWRS 100/30 30 - 70 1.2 350+/-5 30 1000/1200 RWRS 139/38 40 - 90 1.2 460+/-5 30 1000/1200 RWRS 185/55 60 - 120 1.2 576+/-5 30 1000/1200 RWRS 210/55 80 - 150 1.2 630+/-5 30 1000/1200

Material Properties Value Test Method Density 1.19 g/cm3 +/-10% ISO 1183 Method A Water Absorption <0.1% ISO 62 Method 1 Tensile Strength >17.5 MPa ISO 37 / ASTM D-412 Ultimate Elongation >300% ISO 37 / ASTM D-412 Low Temperature Flexibility No cracking after 4h @ -40°C ASTM D2671 Procedure C Tensile Strength after heat ageing (1500C for 168hrs) >15 MPa ISO 37 / ASTM D-412

Ultimate Elongation after heat ageing (1500C for 168hrs) >200% ISO 37 / ASTM D-412

Dielectric Strength >12kV/mm IEC 60243 / ASTM D-149


REPL RWRS Heat Shrinkable Wrap-Around Sleeves are mainly used for repairing outer/inner sheath of cables. These sleeves are also used for providing corrosion protection to the metallic screens of cables that are exposed to polluted environment and for telecommunication cable joints outer protection The Wrap-Around Sleeve is made from a thermally stabilised, cross linked, weather resistant, polymeric material. The Sleeves are coated internally with hot melt adhesive to ensure moisture tight sealing. The sleeve is held whilst shrinking with a stainless steel rail system. The outer surface of the sleeves have the option of being coated with thermos-chromatic paint.

Features:

Unlimited shelf life Excellent resistance to chemicals and solvents Continuous operating temperature: 50°C to 90°C Available in a range of sizes to cover diameters from 12 to

150mm Conforms to specifications: IEC 60684-3, ENATS 09-11,

RoHS 2011/65/EU & 2015/863/EU Compliant

*other lengths can be supplied upon request

Wraparound Heat Shrinkable Repair Sleeve

RWRS

H

W

L T


Product Code

Application Range

ØD

Thickness T

Width W

Overlap H

Length* L

mm mm mm mm mm

RTSF 42/08 12 - 25 1.5 180 ± 10 12 Up to 1500 RTSF 75/15 20 - 50 1.5 275 ± 10 12 Up to 1500 RTSF 92/25 30 - 60 1.5 330 ± 10 20 Up to 1500 RTSF 122/30 40 - 80 1.5 430 ± 15 20 Up to 1500 RTSF 160/42 60 - 100 1.5 560 ± 15 20 Up to 1500 RTSF 200/50 70 - 140 1.5 685 ± 15 20 Up to 1500

Material Properties Value Test Method Water Absorption <0.1% ISO 62 Method 1 Bursting Strength >1800 N ISO 3303 Corrosion Effect No Cracks ASTM D-2671 Low Temperature Flexibility No cracking after 4h -40°C ASTM D2671 Procedure C Dielectric Strength >12kV/mm IEC 60243 / ASTM D-149

Chemical Resistance Good

ISO 175 24hrs immersion at room temperature in NaOH 40% strength, Toluene, Acetone and H2SO4 3% strength

Temperature Indicating Paint Colour Conversion Range 150°C for 30 Minutes

No Change in colour Visual

250°C for 5 Minutes Change in colour Visual

REPL’s Reinforced Heat Shrinkable Splice Closure System (RTSF) is designed to provide excellent split resistance, and environmental and mechanical protection for telecom and power cable joints. The RTSF sleeves are made from a composite laminate material consisting of reinforcing glass fibres, polyethylene layers, an aluminium layer for moisture vapour transmission and hot melt adhesive on the inner surface. The sleeves are supplied in wraparound form along with stainless steel channels to make the sleeves cylindrical prior to shrinking. The outer surface of the sleeves are coated with thermos-chromatic paint which changes colour to indicate optimum shrinking. On application of heat, the inner adhesive layer melts and bonds to the cable surface to provide a waterproof seal.

*lengths can be customised upon request

L

W

H

Reinforced Wraparound Heat Shrinkable Repair Sleeve

RTSF


Notes


Part Code Description Page

EC Heat Shrinkable Cable End Cap 98

ECC Conductive Heat Shrinkable Cable

End Cap 99

CSEC Cold Shrinkable Cable End Cap 100

EB Heat Shrinkable Cable Breakout 101

REPL manufacture a wide range of moulded components for Cable applications.

Cable End caps in both Heat Shrinkable and Cold Shrinkable are available for quick and convenient end sealing of cables ends after cutting to prevent moisture ingress.

Cable Breakouts provide a seal at the crutch position of multicore cables.

Moulded Components


Product Code

Ø max-minApplication

Range

ØE Expanded

ØR Recovered


L Length

Recovered* mm mm mm mm +/-20% mm +/-10%

EC/008/03/025 3 - 6 8 3 2.0 25 EC/012/03/038 3 - 10 12 3 2.3 38 EC/016/06/045 6 - 14 16 6 2.5 45 EC/042/15/105 15 - 38 42 15 3.2 105 EC/062/25/105 25 - 58 62 25 4.2 105 EC/075/34/105 34 - 70 75 34 3.5 105 EC/100/59/160 59 - 95 100 59 4.0 110 EC/170/59/200 59 - 165 170 59 4.0 200

Material Properties Value Test Method Minimum Shrink Temperature 125°C -

Density 1 g/cm3 +/-10% IEC 62329-2/ ASTM D-1505

Water Absorption <0.2% IEC 62329-2 / ASTM D-570 Tensile Strength >21 MPa IEC 62329-2 / ASTM D-412 Ultimate Elongation 500% IEC 62329-2 / ASTM D-412 Low Temperature Flexibility No cracking after 4h @ -40°C IEC 62329-2 Tensile Strength after heat ageing (150°C for 168hrs) >18 MPa IEC 62329-2 / ASTM D-412

Ultimate Elongation after heat ageing (150°C for 168hrs)

>200% IEC 62329-2 / ASTM D-412

Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength ≥12kV/mm IEC 60243 / ASTM D-149 Dielectric Constant >5 IEC 60250 / ASTM D-150

Heat Shrinkable End Caps are used to provide a moisture tight seal on all types of cables or cylin drical pipes.

The ca ps are lined with a hot melt adhesive to provide a moisture tight seal. The end cap is made from thermally stabilised, cross linked polymer and are suitable for use in temperatures between -30°C and +110°C, and with internal pressures up to 0.05MPa.

Can be fitted over all types of plastic, metal and other materials Resistant to moisture UV resistant - Unlimited Shelf life Quick and easy installation Standard Colour: Black Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &


L

Recovered

Expanded (as supplied)

Hot melt adhesive

ØR

T

ØE

*Due to REPL flexible manufacturing process, we can offer variations in the standard lengths, or other sizes of caps – please contact your local sales office

Heat Shrinkable Cable End Cap

EC


Product Code


Range

ØE Expanded

ØR Recovered


L Length

Recovered* mm mm mm mm +/-20% mm +/-10%

ECC/042/15/105 15 - 38 42 15 3.2 105 ECC/055/25/145 25 - 50 55 25 4.2 145 ECC/075/34/160 34 - 70 75 34 3.5 160 ECC/105/45/160 45 - 100 105 45 3.5 160

Material Properties Value Test Method Minimum Shrink Temperature 125°C - Density 1 g/cm3 +/-10% IEC 62329-2/ ASTM D-1505 Water Absorption <1 % IEC 62329-2 / ASTM D-570 Tensile Strength > 18 MPa IEC 62329-2 / ASTM D-412 Ultimate Elongation 300% IEC 62329-2 / ASTM D-412 Low Temperature Flexibility No cracking after 4h @- 40°C IEC 62329-2 Tensile Strength after heat ageing (150°C for 168hrs)

>15 MPa IEC 62329-2 / ASTM D-412


>250% IEC 62329-2 / ASTM D-412

Hardness 40 +/-5 Shore D ISO 868 / ASTM D-2240 Volume Resistivity <1x106 Ωcm ISO 3915 / ASTM D-229

Conducve End Caps perform the same funcon as a standard Heat Shrinkable End Cap, bu t with added feature of neutralising any potenal induced voltages from nearby live power cables or stac charges within the cable cores. The caps are lined with a hot melt adhesive to provide a moisture ght seal and also have a conducve masc coang in the base of the cap to ensure contact with the cable metallic parts. The end caps are made from thermally stabilised, cross linked conducve polymer and is s uitable for use in temperatures between -30°C and +110°C, and internal pressures up to 0.05MPa. They can be fied over all types of plasc, metal and other materi als

Resistant to moisture UV resistant - unlimited shelf life Quick and easy installation Standard colour: Black Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &


Expanded (as supplied)

L

Recovered

Hot melt adhesive

ØR

T

ØE

Conductive Mastic *Due to REPL flexible manufacturing process, we can offer variations in the standard lengths, or other sizes of caps –

please contact your local sales office

Conductive Heat Shrinkable Cable End Cap

ECC


Product Code


Range

ØE Expanded

ØM Moulded

T Thickness Moulded

L Length

Moulded* mm mm mm mm +/-20% mm +/-10%

CSEC 20/12 12 - 17 20 12 2.5 100 CSEC 28/16 18 - 24 28 16 2.5 100 CSEC 55/23 25 - 45 55 23 2.5 100 CSEC 80/46 46 - 76 80 46 2.8 100

Cold Shrinkable End Caps are a convenient method to provide a moisture tight seal o n all types of cable or conduits without the use of a heat source or special tools. The caps are supplied pre-expanded on a removable core which is easily remov ed when the cap is placed in position by pulling out the spiral core and allowing the elastomeric end cap to shrink down to its original memor y.

Can be fitted over all types of plastic, metal and other materials Resistant to moisture UV resistant Quick and easy installation using no heat source or tools Easily removed Standard Colour : Black Range of sizes covers diameters between 12mm and 75mm Conforms to specifications: RoHS 2011/65/EU & 2015/863/EU

Compliant

L

Moulded Dimension Expanded (as supplied)

ØM

T

ØE

CSEC

Cold Shrinkable Cable End Cap

Material Properties Value Test Method Density 1.1 g/cm3 +/-10% ISO 2781 / ASTM D-1505 Water Absorption <2% ISO 62 / ASTM D-570 Tensile Strength >9 MPa ISO 37 / ASTM D-412 87 Ultimate Elongation 750% ISO 37 / ASTM D-412 87 Tensile Strength after heat ageing (150°C for 168hrs)

>6 MPa ISO 37 / ASTM D-412


>600% ISO 37 / ASTM D-412

Hardness 40 +/-5 Shore C ISO 48 / ASTM D-2240 Volume Resistivity ≥1x1010 Ωcm ISO 60093 / ASTM-D-229 Dielectric Strength ≥10kV/mm ISO 60243 / ASTM-D-149 Dielectric Constant >4 ISO 60250 / ASTM-D-150


FOR PRODUCT DIMENSIONS, SEE TABLES OVERLEAF

Material Properties Value Test Method Minimum Shrink Temperature 125°C - Density 1 g/cm3 +/-10% IEC 62329-2 / ASTM D-1505 Water Absorption <0.2% IEC 62329-2 / ASTM D-570 Tensile Strength >21 MPa IEC 62329-2 / ASTM D-412 Ultimate Elongation 500% IEC 62329-2 / ASTM D-412 Low Temperature Flexibility No cracking after 4h @ -40°C IEC 62329-2 Tensile Strength after heat ageing (150°C for 168hrs)

>18 MPa IEC 62329-2 / ASTM D-412

Ultimate Elongation after heat ageing (150°C for 168hrs) >200% IEC 62329-2 / ASTM D-412

Hardness 43 +/-5 Shore D ISO 868 / ASTM D-2240 Volume Resistivity ≥1x1014 Ωcm IEC 60093 / ASTM D-229 Dielectric Strength ≥12kV/mm IEC 60243 / ASTM D-149 Dielectric Constant >5 IEC 60250 / ASTM D-150

Heat Shrinkable Cable Breakouts provide an environmental and mechanical seal to the crutch of plastic and paper insulated cables, rated up to 1.2kV. The Breakout is made from thermally stabilised, cross linked, polymeric material and are internally coated with hot melt adhesive for a weathertight seal between cable sheaths and the insulated cores. The breakouts are available in 2 - 5 core versions for power cables with or without armouring and also as a special 6 way type for cables with 3 main cores and 3 smaller control or auxiliary cores.

Can be fitted over all types of cable Resistant to moisture UV resistant - Unlimited Shelf life Quick and easy installation Standard Colour: Black Conforms to specifications: IEC 62329-3, ENATS 09-11, RoHS 2011/65/EU &


EB2 2-way breakout

EB3 3-way breakout

EB4 4-way breakout

EB5 5-way breakout

EB6 6-way breakout

Heat Shrinkable Cable Breakouts

EB


2 – way Product Code

*CableConductor

Main Body Cable Finger L

ØE ØR TB ØE ØR TF F

mm2 mm mm mm +/-20% mm mm mm

+/-20% mm

+/-10% mm

+/-10%

EB2/030/08 4 - 25 30 8 1.5 12 3 1.0 17 90 EB2/050/24 35 - 150 50 24 3.0 21 7 2.5 27 121 EB2/090/45 185 - 300 90 45 2.2 43 15 2.2 65 195 EB2/115/40 >300 115 40 2.5 53 15 2.5 70 185


*CableConductor




+/-20% mm

+/-10% mm

+/-10%

EB3/028/09 4 - 25 28 9 2.5 9 3 1.8 16 72 EB3/035/15 35 - 70 35 15 2.5 13 4 1.8 21 102 EB3/055/23 70 - 95 55 23 3.3 25 8 2.5 36 177 EB3/075/28 120 - 150 75 28 3.5 35 13 3.0 45 215 EB3/110/35 185 - 300 110 35 4.0 50 17 3.5 52 210 EB3/135/56 400 135 56 4.0 70 21 3.5 52 220 EB3/170/56 >400 170 56 3.8 81 27 2.8 58 220


*CableConductor




+/-20% mm

+/-10% mm

+/-10%

EB4/028/09 4 - 35 28 9 2.2 8 2 1.7 16 80 EB4/035/15 50 -70 35 15 2.5 13 4 1.8 22 100 EB4/047/23 70 -120 47 23 3.0 20 8 3.0 36 170 EB4/060/25 120 - 150 60 25 4.2 20 8 3.0 43 190 EB4/078/36 185 - 240 78 36 3.9 30 12 3.0 50 220 EB4/095/36 240 - 300 95 36 3.5 35 14 3.0 50 220 EB4/150/55 400 150 55 3.0 46 14 3.0 50 220

Hot melt adhesive

L

TB

Ø E = Expanded (As supplied)Ø R = After free recovery

F

TF

Hot melt adhesive

Ø Finger


EB



*CableConductor




+/-20% mm

+/-10% mm

+/-20%

EB5/035/15 4 - 50 35 15 2.5 20 4 1.8 20 90 EB5/070/15 70 - 150 70 15 2.0 20 4 2.0 24 100


Main Body Main Cable Finger Small Finger L

ØE ØR TB ØE ØR TF F ØE ØR mm mm mm +/-

20% mm mm mm +/-20%

mm +/-10% mm mm mm

+/-10%

EB6/115/54 115 54 4.3 54 20 3.0 60 31 13 190

*Cable Conductor diameter is guide only – check actual cable OD with armour etc. to ensure correct selection

All dimensions in the tables are based on full free recovery of moulding, except for Ø E

6 Way Version

This version has three larger diameter fingers for main power cores, and three smaller diameter fingers equally spaced to accommodate control/pilot cables.


EB


Notes


The tables in the following pages give dimensional data on typical cable constructions to enable selection of the correct accessory. However, it must be stressed that this can only be used as a general guide – cable constructions can vary considerably in different territories and networks and between manufacturers.

The types and number of layers of screen, the arrangement and material of conductor and the general thickness of respective layers will all affect the dimensions of the cable. Therefore, the final selection of accessory should be based on the actual cables to be sure of correct selection.

The main information which is needed when selecting accessories:

Øcond = Overall diameter of conductor This is needed to ensure any connector or lug will correctly fit – the tables are based on typical Class 2 stranded conductors – but variations such as solid conductor or water-blocking materials can influence the dimensions. (Normally the cable cross sectional area is quoted rather than the conductor diameter).

Øins = Overall diameter of insulation This is very important in medium voltage systems (>3.6kV), as the accessory needs to be a very tight fit around the critical parts at the screen cut. The information in the tables is based on cables with insulation thickness based on CENELEC HD620.A3, however it should be noted that there are regional variations in insulation wall thickness and also some manufacturer’s tolerance can affect the actual values.

ØUA = Diameter under armour When making a good connection from cable armours , it is necessary to use a support ring under the armour and therefore the diameter which the support collar needs to fit over is important.

ØOD = Diameter over the outer jacket The overall diameter of cables can dictate if tubing or other materials can be used without problems with clearances.

Single Core with wire screen

(Unarmoured)

Single Core with tape screen and armour screen

Three Core with tape screen and armour screen

Three Core with wire screen

(Unarmoured)

Øcond

Øins

ØUA

ØOD ØOD

ØUA

Cable Data


Single Core Armoured

Two Core Armoured

Three Core Armoured

Four Core Armoured

Five Core Armoured


Ø UA

Ø OD

Ø UA

Ø OD

Ø UA

Ø OD

Ø UA

Ø OD

Ø UA

Ø OD

mm2 mm mm mm mm mm mm mm mm mm mm 2.5 - - 8.5 13.6 9.1 14.1 10.0 15.0 11.7 16.1 4 - - 9.7 11.6 10.4 15.3 11.5 16.4 13.0 17.8 6 - - 10.7 12.6 11.5 16.6 12.7 18.7 14.5 20.0

10 - - 12.7 18.0 13.7 19.5 15.1 21.1 17.2 22.916 - - 14.5 20.0 15.5 21.2 17.2 22.9 20.0 26.625 - - 18.4 24.1 20.1 26.7 22.3 28.9 24.7 31.535 - - 21.3 28.0 22.8 29.6 25.3 32.1 27.8 34.850 - - 19.0 25.8 21.7 28.5 25.0 32.0 32.4 40.470 14.7 20.0 22.0 29.0 25.2 32.2 29.5 37.7 - - 95 16.3 21.6 25.1 33.1 28.8 37.0 33.3 41.7 - -

120 17.9 23.2 27.9 36.1 32.0 40.4 37.5 47.1 - - 150 19.8 25.8 30.9 39.3 35.9 45.5 41.6 51.4 - - 185 22.0 28.0 34.9 44.7 40.0 49.8 46.4 56.6 - - 240 24.5 30.5 39.0 59.0 44.9 55.1 52.6 63.0 - - 300 27.3 33.5 43.3 53.5 49.8 60.2 58.0 68.8 - - 400 30.2 37.4 48.4 59.0 55.4 66.6 64.8 78.1 - - 500 33.3 40.7 - - - - - - -630 37.3 44.9 - - - - - - - - 800 45.8 54.8 - - - - - - - -

1000 49.2 58.4 - - - - - - - -

Single Core Armoured Three Core ArmouredConductor Cross Section Ø UA Ø OD Ø UA Ø OD

mm2 mm mm mm mm 16 - - 22.1 29.0 25 - - 25.4 32.2 35 - - 28.0 35.0 50 12.7 17.5 26.7 34.7 70 14.7 20.2 29.8 38.0 95 16.6 22.3 33.0 41.4

120 18.5 24.2 36.1 45.7 150 20.8 27.4 38.7 48.5 185 23.2 30.0 41.9 51.9 240 26.0 32.8 46.7 56.9 300 28.6 35.6 50.8 61.2 400 32.4 40.4 55.8 66.6 500 36.0 44.2 - - 630 40.4 48.8 - - 800 45.6 55.4 - -

1000 50.6 60.6 - -

0.6/1 (1.2) kV IEC 60502-1 Part1

1.9/3.3 (3.6) kV IEC 60502-1 Part1

Cable Data


Single Core Unarmoured


Three Core Unarmoured

Three Core Armoured

Conductor Cross

Section Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD

mm2 mm mm mm mm mm mm mm mm 50 8.4 14.4 20.0 18.9 25.7 40.5 38.8 49.0 70 9.9 15.9 22.0 20.7 27.5 44.0 42.5 52.5 95 11.6 17.6 23.7 22.4 29.4 48.0 46.2 56.5

120 13.0 19 25.5 23.9 30.9 51.0 49.6 60.0 150 14.5 20.5 26.8 25.2 32.4 54.5 53.0 63.5 185 16.1 22.1 28.8 27.0 35.0 58.0 56.0 67.0 240 18.4 24.4 31.2 29.4 37.6 64.0 61.4 73.0 300 20.6 26.6 34.2 32.4 40.8 70.0 68.0 81.0 400 23.7 29.7 37.7 35.5 44.1 78.0 75.1 89.0 500 26.6 32.6 41.3 39.0 49.0 - - - 630 29.8 35.8 44.9 42.6 52.8 - - - 800 33.6 39.6 49.0 45.0 56.0 - - -

1000 37.6 43.6 52.8 49.9 60.0 - - -




Three Core Armoured

Conductor Cross

Section

Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD


120 13.0 22.0 29.2 30.1 33.1 53.5 51.0 65.0 150 14.5 23.3 30.5 32.4 35.4 56.5 54.0 68.0 185 16.1 25.1 32.5 34.2 37.2 60.8 58.3 72.3 240 18.4 27.3 34.9 36.8 39.8 66.0 63.0 79.0 300 20.6 29.6 37.2 39.3 42.3 71.5 68.5 84.5 400 23.7 32.3 40.1 42.2 45.2 77.9 74.9 90.9 500 26.6 35.2 43.2 46.5 49.5 - - - 630 29.8 38.6 46.9 50.3 53.3 - - - 800 33.6 37.9 45.9 48.1 51.1 - - -

1000 37.6 41.9 50.1 52.5 55.5 - - -

6/10 (12) kV 6.35/11 (12) kV CENELECHD620 A33.4mm nominal insulation thickness

3.6/6 (7.2) kV 3.8/6.6 (7.2) kV CENELEC HD620 A32.5–3.2mm nominal insulation thickness

Cable Data





Three Core Armoured

Conductor Cross



120 13.0 22.8 32.5 33.7 39.0 62.4 59.4 70.6 150 14.5 24.3 34.0 35.2 41.0 65.4 62.2 73.6 185 16.1 25.9 35.5 36.7 42.0 69.5 66.3 79.4 240 18.4 28.2 38.0 39.2 45.0 74.6 71.2 84.7 300 20.6 30.4 40.5 41.7 47.0 80.1 76.4 90.1 400 23.7 33.5 44.0 45.2 52.0 86.3 82.4 96.7 500 26.6 36.4 47.4 48.6 57.0 - - - 630 29.8 39.6 50.2 51.4 59.0 - - - 800 33.6 43.4 54.2 55.4 66.0 - - -

1000 37.6 47.4 58.4 59.6 71.0 - - -



Three Core Unarmoured Three Core Armoured

Conductor Cross

Section

Ø Cond Ø Ins Ø OD Ø UA Ø OD Ø OD Ø UA Ø OD


120 13.0 26.6 32.5 33.8 41.0 70.0 67.6 80.0 150 14.5 27.9 34.0 35.8 43.0 74.0 72.2 83.0 185 16.1 31.9 35.5 37.8 45.0 78.0 77.2 88.0 240 18.4 34.2 37.3 39.4 47.0 84.0 80.8 94.0 300 20.6 36.9 39.7 43.4 51.0 89.0 85.8 99.0 400 23.7 39.8 42.2 46.4 54.0 95.0 92.8 106.0 500 26.6 43.2 45.6 49.4 57.0 - - - 630 29.8 45.8 48.5 53.4 61.0 - - - 800 33.6 50.0 53.2 60.4 68.0 - - -

1000 37.6 54.1 57.3 65.4 73.0 - - -

8.7/15 (17.5) kV CENELEC HD620 A34.5mm nominal insulation thickness

12/20 (24) kV12.7/22 (24) kVCENELEC HD620 A35.5mm nominal insulation thickness

Cable Data




Three Core Unarmoured Three Core Armoured

Conductor Cross



120 13.0 30.0 40.0 38.5 47.0 85.0 78.7 93.0 150 14.5 31.5 41.0 41.5 50.0 89.0 81.7 96.0 185 16.1 33.1 43.0 43.5 52.0 93.0 85.7 100.0 240 18.4 35.4 46.0 45.5 54.0 98.0 91.7 106.0 300 20.6 37.6 48.0 48.5 57.0 104.0 97.7 112.0 400 23.7 40.7 51.0 51.5 60.0 111.0 103.7 118.0 500 26.6 43.6 54.0 54.5 63.0 - - - 630 29.8 46.8 58.0 58.5 67.0 - - - 800 33.6 50.6 65.0 65.5 74.0 - - -

1000 37.6 54.6 70.0 70.5 79.0 - - -

Single Core Unarmoured Single Core Armoured Conductor

Cross Section

Ø Cond Ø Ins Ø OD Ø UA Ø OD

mm2 mm mm mm mm mm 50 8.4 26.4 35.6 34.8 43.8 70 9.9 27.9 37.6 35.8 44.8 95 11.6 29.6 39.6 37.8 46.8

120 13.0 31.0 41.6 39.8 48.8 150 14.5 32.5 42.6 42.8 51.8 185 16.1 34.1 44.6 44.8 53.8 240 18.4 36.4 47.6 45.8 55.8 300 20.6 38.6 49.6 48.8 58.8 400 23.7 41.7 52.6 51.8 61.8 500 26.6 44.6 55.6 54.8 64.8 630 29.8 47.8 59.6 58.8 68.8 800 33.6 51.6 66.6 65.8 75.8

1000 37.6 55.6 71.6 70.8 80.8

18/30 (36) kV 19/33 (36) kV CENELEC HD620 A38.0mm nominal insulation thickness

20.8/36 (42) kV CENELEC HD620 A38.8mm nominal insulation thickness

Cable Data


Notes

Section Product Code Description Page No.

Cabl

e Te

rmin

atin

g RHT - (1-3) Low Voltage Termination For Cables 6

RHT - (6-42) Medium Voltage Termination For Cables 10

RCST - (6-36) Medium Voltage Cold Shrinkable Terminations 20

RPMT - (12-36) Medium Voltage Push On Terminations 24

RPAE Plug-In Screened Elbow For Interface A 250A Bushing 30

RPAS Plug-In Screened Straight Connector For Interface A 250A Bushing 31

RPCT Bolted Screened Connector For Interface C 630/1250A Bushing 32

RUSK Unscreened Termination For Interface C 630A Bushing 39

RFCB Flexible Insulating Bushing Boot 40

RHRB/RHSB Heat Shrink Insulating Boots (Straight/Right-Angled) 41

RBG Bolted Cable Glands 42

RHSCG Heat Shrink Cable Glands 43

RSEK Solderless Earth Kit For Copper Tape Screens 44

RSAK Earth Connection Kit For SWA/AWA Cables 44

RHTK Trifurcating Sealing Kit For 3 Core MV Cables 44

RINS/ISB Pole Mounted Termination Support Bracket And Insulators 46

Cabl

e Jo

intin

g RHJ - (1-3) Low Voltage Heat Shrinkable Cable Joint System 51 RHES Voltage Proof End Seal For LV Cables 55

RHEK Low Voltage Heat Shrink Cable Shorting Kit (For Cable Abandonment) 56

RHJ - (6-42) Medium Voltage Heat Shrinkable Cable Joint System 60

RHTJ Medium Voltage Heat Shrinkable Trifurcating Joint 66

RCSJ Medium Voltage Cold Shrinkable Joint System 68

RPMJ Medium Voltage Push On Joint System 72

Tubi

ng T

apes

and

Sl

eeve

s

RITT Thin Wall Heat Shrinkable Tubing – Adhesive Lined / Unlined 78 RIMT Medium Wall Heat Shrinkable Tubing – Adhesive Lined / Unlined 82

RIHT Heavy Wall Heat Shrinkable Tubing – Adhesive Lined/ Unlined 84

SCST Silicon Rubber Cold Shrinkable Tubing 86

ECST Epdm Rubber Cold Shrinkable Tubing 87

RIBT Bus-Bar Insulation Heat Shrinkable Tubing 88

RTBM Bus-Bar Insulation Heat Shrinkable Tape 91

RMBK Black Sealing/Contouring Mastic 93

RMRD Red Sealing/Anti-Tracking Mastic 93

RWRS Wraparound Heat Shrinkable Sheath Repair Sleeve 94

RTSF Reinforced Wraparound Heat Shrinkable Sleeve 95

Moulded Components

EC Heat Shrinkable Cable End Cap 98

ECC Conductive Heat Shrinkable End Cap 99

CSEC Cold Shrinkable Cable End Cap 100

EB Heat Shrinkable Cable Breakouts 101

Product Index

REPL reserve the right to update the information contained in this document at any time without notice. It is the user’s responsibility to ensure it is suitable for the intended application. Any implied warranty relating to fitness for a particular purpose are explicitly excluded unless agreed in writing by REPL.

©REPL 2019

REPL International Ltd. www.repl.com

The products shown in this catalogue represent our standard product ranges.

REPL flexible manufacturing capabilities mean we can adapt for special products to suit particular applications if required. Please contact your local REPL sales office to discuss any

application.

V2

Documents

POWER CABLE ACCESSORIES CATALOGUE...Power Accessories Catalogue Page 1 ©REPL 2019 REPL International Ltd. REPL have been designing and manufacturing CABLE ACCESSORIES for use on Energy