Power Cable Accessories Power Cable Accessories · WEBSITE | TEL +44 (0)20 8405 6789 3 Product Index CABLE GLANDS, THREAD REDUCERS & ADAPTORS Section 1 pg. 5 Section 2 CABLE TIES

Power Cable Accessories

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able A

ccessories

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Data Centres

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Waste to Energy

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POWER CABLE ACCESSORIES

EMAIL [email protected] | TEL +44 (0)20 8405 67892

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789 3

Product Index

CABLE GLANDS, THREAD REDUCERS & ADAPTORS

pg. 5Section 1

CABLE TIES & CLEATS pg. 39Section 2

CABLE TERMINALS, LUGS & CONNECTORS

pg. 75Section 3

CABLE INSTALLATION TOOLING pg. 103Section 4

LV JOINTING & ACCESSORIES pg. 129Section 5

MV CABLE TERMINATIONS & JOINTS

pg. 153Section 6

MV SEPARABLE CONNECTORS pg. 171Section 7

EARTHING & EXOTHERMIC WELDING

pg. 189Section 8

MARKERS, MATTING & MISCELLANEOUS

pg. 215Section 9

CABLE DATA pg. 233Section 10

Crimping & CuttingTools for Hire

See page 108 for further details.

See page 110 for further details. See page 119 for further details.

See page 113 for further details.

Ideal for use in confined spaces. Latest 18v Li-Ion battery powered crimping tools, with OLED information display and built-in LED work light. Supplied with spare battery and charger.

Standard hand held hydraulic crimp tool which accepts a wide range of LV and MV die sets.

HT131-C Handtool

ECW-H3D Head& Footpump

B-TC095 BatteryCutting Tool

B500E BatteryCrimp Tool

Larger crimping head with footpump.

14.4v battery powered hydraulic cutting tool, suitable for unarmoured cable diameters up to 95mm maximum. Supplied with spare battery and charger.

ETS offer the most comprehensive Tool Hire service within the UK.

We specialise in Cembre compression tooling, but also feature tools from Pfisterer and Klauke, as well as cable installation tools: jacks, rollers, winches, etc.

Please contact our Sales Team for preferential hire rates, sale options and repair/service of your existing tools.

Our most popular tools shown below, many others available for hire or sale. See pages 103-128.

Next-day, nationwide delivery available.


1

CONTENTS PAGE

Industrial Cable Glands 6

Polyamide Cable Gland 6

EExe Polyamide Cable Gland 6

A2 Cable Gland 7

A2D Cable Gland 8

BW Indoor Cable Gland 9

CW Outdoor Cable Gland 10

E1W Weatherproof Cable Gland 11

CWCIEL Outdoor Cable Gland 12

CWAL Aluminium Cable Gland 13

E1WAL Weatherproof Cable Gland 14

CWALCIEL Outdoor Cable Gland 15

121 Unarmoured Cable Gland 16

153/RAC Weatherproof Cable Gland 17

ZEN Cable Gland Concept 18

A324/A348 & B324/B348 ZEN Glands 18

B327/B350 Brass ZEN Cable Glands 19

ATEX Hazardous Area Cable Glands 20

A2F Unarmoured Cable Gland 20

E1WF Weatherproof Area Cable Gland 21

T3CDS Hazardous Area Cable Gland 22

TE1FU Hazardous Area SS316 Cable Gland 23

501/421 Unarmoured Cable Gland 24

501/453 Universal Cable Gland 25

Cable Gland Accessories 26

Nylon Hexagon Locknuts 26

Metallic Hexagon Locknuts 26

Metallic Earthtags 26

Ingress Protection Thread Washers 27

Neoprene Thread Washers 27

Serrated “Shake-Proof” Washers 27

CONTENTS PAGE

Cable Gland Shrouds 28

Cable Gland Spanners 28

Industrial Reducers & Adaptors 29

Industrial Round Head Plugs 29

ATEX Hazardous Area Reducers, Adaptors & Plugs 30

ATEX Metric Reducers & Adaptors 30

ATEX NPT-Metric Adaptors 30

ATEX PG-Metric Adaptors 31

ATEX Metric Recessed Stopper Plugs 31

ATEX Hazardous Area Insulated Gland Adaptors 32

ATEX Metric Insulated Adaptors 32

ATEX Metric 777-Type Insulated Adaptors 32

ATEX Metric Hexagon Head Stopper Plugs 33

ATEX Metric Dome Head Stopper Plugs 33

Single Core LV Cable Gland Selection Guide 34

Single-Core 6491B/X Cables 34

Single-Core Double-Insulated Cables 34

Single-Core BS6007 Tri-Rated Cables 34

Single-Core BS6724 AWA Cables 35

Single-Core BS6724 AWA Cables 3.3kV 35

Multi-Core BS6724 SWA Cables 36

Multiple-Cores BS6724 SWA Cables 37

Multi-Core BS7846 SWA FTP120 Cables 37

Single Core MV Cable Gland Selection Guide 38

Single-Core BS6724 AWA 11kV Cables 38



CABLE GLANDS, THREAD REDUCERS & ADAPTORS1

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heading EN 60079-0/7, EN 61241-0/1EExe Polyamide Cable Gland

ATEX certified Category 2 polyamide stuffing glands, suitable for use with all un-armoured cables within Gas Explosive atmospheres in Zones 1 & 2 and Dust Explosive atmospheres in Zones 21 & 22 on EExpII, EExeII, EExiIIA, EExiIIB & EExiIIC equipment. Features a unique clamping ring to restrain the cable and provides an IP68 environmental seal on the cable sheath. Supplied with neoprene sealing washer at the equipment entry to meet IP68.

Manufactured from Grilon 2 R40 GM Polyamide 6, being LSFZeroHalogen and exhibits self-extinguishing characteristics to UL94 Class V0. Available from stock with metric threads in RAL 9005 black, a version is also available in RAL 5012 (blue) and also with PG threads, please contact ou r Sales Team for further information. Locknuts are available to order separately.

Order Reference Black (RAL9005)

Order Reference Light Grey (RAL7035)

Cable Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Gland Length Maximum

A2PBK M12 A2PLG M12 3.5-7.0 M12 1.5 8.0 15.0 22.0

A2PBK M16 A2PLG M16 5.0-10.0 M16 1.5 8.0 19.0 27.0

A2PBK M20 A2PLG M20 7.0-13.0 M20 1.5 9.0 25.0 30.0

A2PBK M25 A2PLG M25 10.0-17.0 M25 1.5 10.0 30.0 39.0

A2PBK M32 A2PLG M32 13.0-21.0 M32 1.5 10.0 36.0 44.0

A2PBK M40 A2PLG M40 19.0-28.0 M40 1.5 10.0 46.0 45.0

A2PBK M50 A2PLG M50 27.0-35.0 M50 1.5 12.0 55.0 52.0

A2PBK M63 A2PLG M63 34.0-45.0 M63 1.5 12.0 66.0 55.0

Order Reference Black (RAL9005)

Order Reference Blue (RAL5012)


Thread Size

Thread Pitch

Thread Length


Gland Length Maximum

SIB-TEC M16L.BK SIB-TEC M16L.BE 5.0-8.0 M16 1.5 15.0 19.0 27.0

SIB-TEC M20SL.BK SIB-TEC M20SL.BE 7.0-12.0 M20 1.5 15.0 24.0 30.0

SIB-TEC M20L.BK SIB-TEC M20L.BE 10.0-14.0 M20 1.5 15.0 270 33.0






General purpose polyamide stuffing glands, suitable for use with all unarmoured cables to restrain the cable and provide an IP68 environmental seal. Each gland is supplied with a neoprene O-ring to continue the IP68 rating at the equipment entry.

Manufactured from Polyamide PA6.6 which exhibits self-extinguishing characteristics to UL94 Class V2.

Available from stock in RAL 9005 black (type BK), versions are also available in RAL 7035 light grey (LG), RAL 7001 dark grey (DG).

Locknuts are available to order separately.

Polyamide Cable Gland

➜ Specification EN 60423 & EN 50262

➜ Application Industrial In/Outdoor

➜ Temperature Range -20ºC to +90ºC

➜ Protection Rating IP66

➜ Specification EN 60079-0/7, EN 61241-0/1

➜ Application Increased Safety


➜ Protection Rating IP66/IP68

INDUSTRIAL Cable Glands

EN 60423 & EN 50262

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General purpose brass stuffing glands, suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. An IP68 version is also available to order which features an integral O-ring.

Manufactured as standard from high quality brass, other materials are available including aluminium and stainless steel, to order.

Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

ThermIn high-temperature version also available, with seal rated upto 200ºC.

Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

A2 Cable Gland


BS 6121:Part1:1989, IEC 62444, EN 62444

Order Reference


Thread Size

Thread Pitch

Thread Length


Body Length Maximum

Gland Weight grams

A2K 20S16 LSF 3.2-8.7 M20 1.5 10.0 24.0 25.1 70

A2K 20S LSF 6.1-11.7 M20 1.5 10.0 24.0 25.1 60

A2K 20 LSF 6.5-14.0 M20 1.5 10.0 27.0 27.2 70

A2K 25 LSF 11.1-20.0 M25 1.5 10.0 36.0 35.5 130

A2K 32 LSF 17.0-26.3 M32 1.5 10.0 41.0 34.2 150

A2K 40 LSF 23.5-32.2 M40 1.5 15.0 50.0 35.1 200

A2K 50S LSF 31.0-38.2 M50 1.5 15.0 55.0 32.0 260

A2K 50 LSF 35.6-44.0 M50 1.5 15.0 60.0 36.3 270

A2K 63S LSF 41.5-49.9 M63 1.5 15.0 70.0 33.5 430

A2K 63 LSF 47.2-55.9 M63 1.5 15.0 75.0 35.8 460

A2K 75S LSF 54.0-61.9 M75 1.5 15.0 80.0 34.2 520

A2K 75 LSF 61.1-67.9 M75 1.5 15.0 85.0 40.6 500

A2K 90 LSF 66.6-79.9 M90 2.0 24.0 108.0 58.3 1600

A2K 100 LSF 76.0-91.0 M100 2.0 24.0 123.0 55.2 1780

A2K 115 LSF 86.0-97.9 M115 2.0 24.0 133.4 65.2 2670

A2K 130 LSF 97.0-114.9 M130 2.0 24.0 152.4 73.9 3800

Temperature Range -60ºC to +130ºC

Cable Type All un-armoured cables

Armour Clamping None

Design Specification IEC 62444, EN 62444 & BS6121 Part 1

Application Environment Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating IP66/IP67/IP68 (10mts depth)

Sealing Area Outer sheath

Thread Ingress Protection Rating IP54 standard

Deluge Protection Compliance DTS01:91 Document: 5046 C549-D

Marine Approvals LRS: 01/00171 (E1), ABS: 16-LD1472056-PDA

London Underground APR Number 2707

Standard Material Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials Aluminium, nickel plated brass, 316 stainless steel

LUL APR Product No: 2707

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Thread Size

Standard Thread Length

Extended Thread Length


Body Length Maximum

Gland Weight grams

A2D 12 2.0-6.5 M12 6.0 10.0 16.0 22.3 20

A2D 16S 3.0-7.5 M16 6.0 10.0 20.0 23.6 30

A2D 16 5.5-10.0 M16 6.0 10.0 20.0 23.6 30

A2D 20S 5.0-9.5 M20 6.5 10.0 25.0 26.7 50

A2D 20 9.0-14.0 M20 6.5 10.0 25.0 26.7 50

A2D 25S 9.0-15.5 M25 7.0 12.0 30.0 32.0 80

A2D 25 12.5-18.0 M25 7.0 12.0 30.0 32.0 80

A2D 32S 12.5-19.0 M32 8.0 12.0 40.0 37.8 150

A2D 32 18.5-25.0 M32 8.0 12.0 40.0 37.8 150

A2D 40S 19.0-27.0 M40 8.0 15.0 50.0 44.7 260

A2D 40 24.0-32.0 M40 8.0 15.0 50.0 44.7 260

A2D 50S 24.0-34.0 M50 9.0 15.0 57.0 48.7 370

A2D 50 28.0-38.0 M50 9.0 15.0 57.0 48.7 370

A2D 63S 32.0-43.0 M63 10.0 15.0 67.0 52.2 510

A2D 63 37.0-48.0 M63 10.0 15.0 67.0 52.2 510

Dome top brass stuffing gland with unique finger-locking type seal and O-ring to the equipment entry. Suitable for use with all un-armoured cables, providing mechanical cable retention and a IP66/67/68 environmental seals onto the cable’s outer sheath and equipment entry thread.

Manufactured as standard from high quality, nickel-plated brass.

Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required.

Available with two metric thread lengths, add L to order reference if the extended length is required. An NPT threaded variant is also, please contact our Sales Team for further information.

Available end 2017.


A2D Cable Gland BS 6121:Part1:1989, IEC 62444, EN 62444






Seal Ingress Protection Rating IP66/IP67/IP68



Standard Material Nickel plated brass to EN12168 CW614N (CuZN39Pb3)

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Suitable for use with all steel wire armoured (SWA) cables within dry indoor environments, providing mechanical cable retention and electrical continuity of the cable’s armouring. Metric male threads are rated at IP54.

Manufactured as standard from high quality brass, other materials are available including aluminium and stainless steel, to order.

Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud brass earthtag and brass or BZP locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

Order Reference

Max. Outside Diameter

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter


Body Length Max.

Gland Weight grams

BWK 20S LSF 15.8 11.7 M20 1.5 10.0 0.8-1.25 22.0 18.5 52

BWK 20 LSF 21.1 14.0 M20 1.5 10.0 0.8-1.25 28.0 22.5 88

BWK 25 LSF 27.2 20.0 M25 1.5 10.0 1.25-1.6 33.0 21.5 110

BWK 32 LSF 34.1 26.3 M32 1.5 10.0 1.6-2.0 41.0 22.5 149

BWK 40 LSF 42.4 32.2 M40 1.5 15.0 1.6-2.0 50.0 30.0 316

BWK 50S LSF 50.1 38.2 M50 1.5 15.0 2.0-2.5 57.1 30.0 468

BWK 50 LSF 55.7 44.1 M50 1.5 15.0 2.0-2.5 65.0 32.0 477

BWK 63S LSF 62.4 50.0 M63 1.5 15.0 2.0-2.5 75.0 41.3 632

BWK 63 LSF 68.2 56.0 M63 1.5 15.0 2.0-2.5 79.0 41.3 890

BWK 75S LSF 76.8 62.0 M75 1.5 15.0 2.0-2.5 89.0 47.6 1268

BWK 75 LSF 82.9 68.0 M75 1.5 15.0 2.5-3.0 95.0 49.6 1400

BWLK 90 LSF 90.4 80.0 M90 2.0 24.0 3.15-4.0 114.3 66.6 2460


BS 6121:Part1:1989BW Indoor Cable Gland


Cable Type Single, steel wire armoured (SWA) cables

Armour Clamping Two-part armour lock

Design Specification BS6121 Part 1

Application Environment Indoor/Commercial/Industrial

Seal Ingress Protection Rating IP2X

Sealing Area None


GOST-R Certificate POCC GB. 05.H00187

GOST-K Certificate KZ 7500361.01.01.25266

Marine Approvals: LRS 01/00171 (E1), ABS: 01-LD234401/2-PDA



Alternative Materials Nickel plated brass


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Armour Clamping Separate armour cone and AnyWay clamping ring



Seal Ingress Protection Rating IP66 (standard)





Marine Approvals LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA



Alternative Materials Aluminium, nickel plated brass

Suitable for use with all steel wire armoured (SWA) cables for either indoor or outdoor environments, providing an IP66 environmental seal to the cable outer sheath. Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring which allows for easy removal of the gland body for testing without disturbing the clamping arrangement.

Metric male thread lengths are at least 15mm and rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud brass earthtag and brass or BZP locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

ThermIn high-temperature version also available, with seal rated upto 200ºC


BS 6121:Part1:1989, IEC 62444, EN 62444CW Outdoor Cable Gland

Order Reference

Outside Diameter Range


Thread Size

Thread Pitch

Thread Length



Body Length Max.

Gland Weight grams

CWK 20S16 LSF 6.1-13.1 8.7 M20 1.5 15.0 0.8-1.25 24.0 48.0 100

CWK 20S LSF 9.5-15.9 11.7 M20 1.5 15.0 0.8-1.25 24.0 48.0 140

CWK 20 LSF 12.5-20.9 14.0 M20 1.5 15.0 0.8-1.25 30.5 48.0 180

CWK 25S LSF 14.0-22.0 20.0 M25 1.5 15.0 1.25-1.6 37.5 56.0 257

CWK 25 LSF 18.2-26.2 20.0 M25 1.5 15.0 1.25-1.6 37.5 56.0 257

CWK 32 LSF 23.7-33.9 26.0 M32 1.5 15.0 1.6-2.0 46.0 54.0 376

CWK 40 LSF 27.9-40.4 32.2 M40 1.5 15.0 1.6-2.0 55.0 58.0 630

CWK 50S LSF 35.2-46.7 38.2 M50 1.5 15.0 2.0-2.5 60.0 61.0 757

CWK 50 LSF 40.4-53.0 44.1 M50 1.5 15.0 2.0-2.5 70.1 60.0 862

CWK 63S LSF 45.6-59.4 50.0 M63 1.5 15.0 2.0-2.5 75.0 74.0 1390

CWK 63 LSF 54.6-65.8 56.0 M63 1.5 15.0 2.0-2.5 80.0 71.0 1360

CWK 75S LSF 59.0-72.0 62.0 M75 1.5 15.0 2.0-2.5 90.0 86.0 2307

CWK 75 LSF 66.7-78.4 64.2 M75 1.5 15.0 2.5-3.0 100.0 82.0 2909

CWK 90 LSF 76.2-90.3 78.6 M90 2.0 24.0 3.15-4.0 114.3 95.0 3858

CWK 100 LSF 86.1-101.4 91.0 M100 2.0 24.0 3.15-4.0 123.0 95.0 4958

CWK 115 LSF 101.5-110.2 98.0 M115 2.0 24.0 3.15-4.0 133.4 107.5 5058

CWK 130 LSF 110.2-123.2 115.0 M130 2.0 24.0 3.15-4.0 152.4 110.0 6158


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Suitable for use with all steel wire armoured (SWA) cables within exposed outdoor environments, providing an IP66 environmental seal on the cable’s inner and outer sheaths.

Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male thread lengths are at least 15mm and supplied with ETS nylon thread washers to retain the IP66 rating. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud, nylon thread washer, brass earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

ThermIn high-temperature version also available, with seal rated upto 200ºC.





Application Environment Outdoor/Weatherproof/Commercial/Industrial

Seal Ingress Protection Rating IP66 (IP67/IP68 version also available to order)

Sealing Area Inner and Outer sheath

Thread Ingress Protection Rating IP54 standard, IP66 with supplied ETS thread washer








BS 6121:Part1:1989, IEC 62444, EN 62444E1W Weatherproof Cable Gland

Order Reference


Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length



Body Length Max.

Gland Weight grams

E1WK 20S16 LSF 6.1-13.1 3.1-8.6 M20 1.5 15.0 0.8-1.25 24.0 72.5 163

E1WK 20S LSF 9.5-15.9 6.1-11.6 M20 1.5 15.0 0.8-1.25 24.0 70.0 150

E1WK 20 LSF 12.5-20.9 6.5-13.9 M20 1.5 15.0 0.8-1.25 30.5 73.0 210

E1WK 25S LSF 14.0-22.0 11.1-19.9 M25 1.5 15.0 1.25-1.6 37.5 89.0 330

E1WK 25 LSF 18.2-26.2 11.1-19.9 M25 1.5 15.0 1.25-1.6 37.5 89.0 330

E1WK 32 LSF 23.7-33.9 17.0-26.2 M32 1.5 15.0 1.6-2.0 46.0 86.0 430

E1WK 40 LSF 27.9-40.4 22.0-32.1 M40 1.5 15.0 1.6-2.0 55.0 90.0 620

E1WK 50S LSF 35.2-46.7 29.5-38.1 M50 1.5 15.0 2.0-2.5 60.0 91.0 750

E1WK 50 LSF 40.4-53.0 35.6-44.0 M50 1.5 15.0 2.0-2.5 70.1 95.0 950

E1WK 63S LSF 45.6-59.4 40.1-49.9 M63 1.5 15.0 2.0-2.5 75.0 102.0 1340

E1WK 63 LSF 54.6-65.8 47.2-55.9 M63 1.5 15.0 2.0-2.5 80.0 104.0 1340

E1WK 75S LSF 59.0-72.0 52.8-61.9 M75 1.5 15.0 2.0-2.5 90.0 115.0 2110

E1WK 75 LSF 66.7-78.4 59.1-67.9 M75 1.5 15.0 2.5-3.0 100.0 117.0 2420

E1WK 90 LSF 76.2-90.3 66.6-78.6 M90 2.0 24.0 3.15-4.0 114.3 147.0 4210

E1WK 100 LSF 86.1-101.4 76.0-90.9 M100 2.0 24.0 3.15-4.0 123.0 140.0 4450

E1WK 115 LSF 101.5-110.2 86.0-97.9 M115 2.0 24.0 3.15-4.0 133.4 162.0 6190

E1WK 130 LSF 110.2-123.2 97.0-114.9 M130 2.0 24.0 3.15-4.0 152.4 174.0 8340


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Suitable for use with all steel wire armoured (SWA) cables for either indoor or outdoor environments, featuring a CIEL cast integral earth lug providing a permanently crimped, low-impedence connection to the cable armouring. Particularly critical on installations where high induced currents through the cable armour may be experienced, or for use with 11-42kV cables. An IP66 environmental seal is provided to the cable outer sheath. Metric male threads are rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Available in kit form which includes: gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds.

Aluminium version also available for AWA cables, type CWALCIEL.

Symmetrical Fault Current rating for 1second applicable to the CIEL range:

➜ Sizes 20S-40mm 26.0kA



BS 6121:Part1:1989, IEC 62444, EN 62444CWCIEL Outdoor Cable Gland






Seal Ingress Protection Rating IP66








Order Reference



Thread Size

Thread Pitch

Thread Length



CIEL Bolt Size

Body Length Max.

Gland Weight grams

CWCIELK 20S LSF 9.5-15.9 11.7 M20 1.5 10.0 0.8-1.25 24.0 M8 48.0 195

CWCIELK 20 LSF 12.5-20.9 14.0 M20 1.5 10.0 0.8-1.25 30.5 M8 48.0 276

CWCIELK 25S LSF 14.0-22.0 20.0 M25 1.5 10.0 1.25-1.6 37.5 M8 56.0 436

CWCIELK 25 LSF 18.2-26.2 20.0 M25 1.5 10.0 1.25-1.6 37.5 M8 56.0 435

CWCIELK 32 LSF 23.7-33.9 26.0 M32 1.5 10.0 1.6-2.0 46.0 M8 54.0 506

CWCIELK 40 LSF 27.9-40.4 32.2 M40 1.5 15.0 1.6-2.0 55.0 M10 58.0 802

CWCIELK 50S LSF 35.2-46.7 38.2 M50 1.5 15.0 2.0-2.5 60.0 M12 61.0 883

CWCIELK 50 LSF 40.4-53.0 44.1 M50 1.5 15.0 2.0-2.5 70.1 M12 60.0 1088

CWCIELK 63S LSF 45.6-59.4 50.0 M63 1.5 15.0 2.0-2.5 75.0 M12 74.0 1636

CWCIELK 63 LSF 54.6-65.8 56.0 M63 1.5 15.0 2.0-2.5 80.0 M12 71.0 1597

CWCIELK 75S LSF 59.0-72.0 62.0 M75 1.5 15.0 2.0-2.5 90.0 M12 86.0 2310

CWCIELK 75 LSF 66.7-78.4 64.2 M75 1.5 15.0 2.5-3.0 100.0 M12 82.0 2717

CWCIELK 90 LSF 76.2-90.3 78.6 M90 2.0 24.0 3.15-4.0 114.3 M12 95.0 4417

CWCIELK 100 LSF 86.1-101.4 91.0 M100 2.0 24.0 3.15-4.0 123.0 M12 95.0 4820

CWCIELK 115 LSF 101.5-110.2 98.0 M115 2.0 24.0 3.15-4.0 133.4 M12 107.5 6191

CWCIELK 130 LSF 110.2-123.2 115.0 M130 2.0 24.0 3.15-4.0 152.4 M12 110.0 8388

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Suitable for use with aluminium wire armoured (AWA) cables for either indoor or outdoor environments, providing an IP66 environmental seal to the cable’s outer sheath. A variant is also available, Type CY, to suit aluminium strip armoured (ASA) cables, to order. Mechanical armour wire retention and electrical continuity of the AWA is provided by an armour cone and separate clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Available from stock in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud, aluminium earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.


BS 6121:Part1:1989, IEC 62444, EN 62444CWAL Aluminium Cable Gland

Order Reference



Thread Size

Thread Pitch

Thread Length



Body Length Max.

Gland Weight grams

CWALK 20S LSF 9.5-15.9 11.7 M20 1.5 10.0 0.8-1.25 24.0 48.0 53

CWALK 20 LSF 12.5-20.9 14.0 M20 1.5 10.0 0.8-1.25 30.5 48.0 64

CWALK 25 LSF 18.2-26.2 20.0 M25 1.5 10.0 1.25-1.6 37.5 56.0 72

CWALK 32 LSF 23.7-33.9 26.0 M32 1.5 10.0 1.6-2.0 46.0 54.0 112

CWALK 40 LSF 27.9-40.4 32.2 M40 1.5 15.0 1.6-2.0 55.0 58.0 180

CWALK 50S LSF 35.2-46.7 38.2 M50 1.5 15.0 2.0-2.5 60.0 61.0 208

CWALK 50 LSF 40.4-53.0 44.1 M50 1.5 15.0 2.0-2.5 70.1 60.0 264

CWALK 63S LSF 45.6-59.4 50.0 M63 1.5 15.0 2.0-2.5 75.0 74.0 410

CWALK 63 LSF 54.6-65.8 56.0 M63 1.5 15.0 2.0-2.5 80.0 71.0 368

CWALK 75S LSF 59.0-72.0 62.0 M75 1.5 15.0 2.0-2.5 90.0 86.0 645

CWALK 75 LSF 66.7-78.4 64.2 M75 1.5 15.0 2.5-3.0 100.0 82.0 735

CWALK 90 LSF 76.2-90.3 78.6 M90 2.0 24.0 3.15-4.0 114.3 95.0 785


Cable Type Single, aluminium wire armoured (AWA) cables




Seal Ingress Protection Rating IP66 (standard)







Standard Material Aluminium alloy grade BS1474/1 6082/HE30


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Suitable for use with aluminium wire armoured (AWA) cables for outdoor, weatherproof environments, providing an IP66 environmental seal to both the cable’s inner and outer sheaths. A variant is also available, Type E1Y, to suit aluminium strip armoured (ASA) cables, to order.

Mechanical armour wire retention and electrical continuity of the AWA is provided by an armour cone and separate clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Available from stock in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud, aluminium earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

Order Reference



Thread Size

Thread Pitch

Thread Length



Body Length Max.

Gland Weight grams

E1WALK 20S LSF 9.5-15.9 6.1-11.6 M20 1.5 15.0 0.8-1.25 24.0 70.0 68

E1WALK 20 LSF 12.5-20.9 6.5-13.9 M20 1.5 15.0 0.8-1.25 30.5 73.0 99

E1WALK 25 LSF 18.2-26.2 11.1-19.9 M25 1.5 15.0 1.25-1.6 37.5 89.0 160

E1WALK 32 LSF 23.7-33.9 17.0-26.2 M32 1.5 15.0 1.6-2.0 46.0 86.0 218

E1WALK 40 LSF 27.9-40.4 22.0-32.1 M40 1.5 15.0 1.6-2.0 55.0 90.0 353

E1WALK 50S LSF 35.2-46.7 29.5-38.1 M50 1.5 15.0 2.0-2.5 60.0 91.0 390

E1WALK 50 LSF 40.4-53.0 35.6-44.0 M50 1.5 15.0 2.0-2.5 70.1 95.0 498

E1WALK 63S LSF 45.6-59.4 40.1-49.9 M63 1.5 15.0 2.0-2.5 75.0 102.0 713

E1WALK 63 LSF 54.6-65.8 47.2-55.9 M63 1.5 15.0 2.0-2.5 80.0 104.0 715

E1WALK 75S LSF 59.0-72.0 52.8-61.9 M75 1.5 15.0 2.0-2.5 90.0 115.0 1015

E1WALK 75 LSF 66.7-78.4 59.1-67.9 M75 1.5 15.0 2.5-3.0 100.0 117.0 1205

E1WALK 90 LSF 76.2-90.3 66.6-78.6 M90 2.0 24.0 3.15-4.0 114.3 147.0 1273

BS 6121:Part1:1989, IEC 62444, EN 62444E1WAL Weatherproof Cable Gland







Seal Ingress Protection Rating IP66 (IP67/IP68 version also available to order)


Thread Ingress Protection Rating IP54 standard, IP66 with supplied ETS thread washer







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CWALCIEL Outdoor Cable Gland

Suitable for use with all aluminium wire armoured (AWA) cables for either indoor or outdoor environments, featuring a CIEL cast integral earth lug which provides a permanently crimped, low-impedence connection to the cable armouring. Particularly critical on installations where high induced currents through the cable armour may be experienced, or for use with 11-42kV cables. An IP66 environmental seal is provided to the cable outer sheath. Metric male threads are rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Available in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud and aluminium locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Symmetrical Fault Current rating for 1second applicable to the CIEL range,

BS 6121:Part1:1989, IEC 62444, EN 62444



➜ Sizes 20S-40mm: 26.0kA

➜ Sizes 50S-130mm: 43.0kA














Order Reference



Thread Size

Thread Pitch

Thread Length



CIEL Bolt Size

Body Length Max.

Gland Weight grams

CWALCIELK 20S LSF 9.5-15.9 11.7 M20 1.5 10.0 0.8-1.25 24.0 M8 48.0 46

CWALCIELK 20 LSF 12.5-20.9 14.0 M20 1.5 10.0 0.8-1.25 30.5 M8 48.0 72


CWALCIELK 25 LSF 18.2-26.2 20.0 M25 1.5 10.0 1.25-1.6 37.5 M8 56.0 94

CWALCIELK 32 LSF 23.7-33.9 26.0 M32 1.5 10.0 1.6-2.0 46.0 M8 54.0 146

CWALCIELK 40 LSF 27.9-40.4 32.2 M40 1.5 15.0 1.6-2.0 55.0 M10 58.0 224


CWALCIELK 50 LSF 40.4-53.0 44.1 M50 1.5 15.0 2.0-2.5 70.1 M12 60.0 360


CWALCIELK 63 LSF 54.6-65.8 56.0 M63 1.5 15.0 2.0-2.5 80.0 M12 71.0 496


CWALCIELK 75 LSF 66.7-78.4 64.2 M75 1.5 15.0 2.5-3.0 100.0 M12 82.0 872

CWALCIELK 90 LSF 76.2-90.3 78.6 M90 2.0 24.0 3.15-4.0 114.3 M12 95.0 1165

CWALCIELK 100 LSF 86.1-101.4 91.0 M100 2.0 24.0 3.15-4.0 123.0 M12 95.0 1272

CWALCIELK 115 LSF 101.5-110.2 98.0 M115 2.0 24.0 3.15-4.0 133.4 M12 107.5 1635

CWALCIELK 130 LSF 110.2-123.2 115.0 M130 2.0 24.0 3.15-4.0 152.4 M12 110.0 2215

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General purpose brass stuffing glands, suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer.

Manufactured as standard from high quality brass grade, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required.


BS 6121:Part1:1989, IEC 62444, EN 62444121 Unarmoured Cable Gland







Seal Ingress Protection Rating IP66/IP67/IP68 (30metres for seven days)


Thread Ingress Protection Rating IP54 standard, IP66 when using ETS thread washer


Alternative Materials Nickel plated brass, 316 stainless steel

Order Reference


Thread Size

Thread Pitch

Thread Length


Body Length Minimum

Gland Weight grams

121/2K/M16 3.0-8.0 M16 1.5 15.0 19.0 23.5 60

121/OS/M20 3.0-8.0 M20 1.5 15.0 24.0 21.8 60

121/O/M20 7.5-11.9 M20 1.5 15.0 24.0 21.8 60

121/A/M20S 8.5-13.4 M20 1.5 15.0 30.0 22.8 70

121/A/M20 11.0-14.3 M20 1.5 15.0 30.0 22.8 70

121/B/M25S 9.5-15.4 M25 1.5 15.0 36.0 23.8 130

121/B/M25 13.0-20.2 M25 1.5 15.0 36.0 23.8 130

121/C/M32S 15.5-21.2 M32 1.5 15.0 46.0 26.2 150

121/C/M32 19.0-26.5 M32 1.5 15.0 46.0 26.2 150

121/C2/M40S 22.0-28.0 M40 1.5 15.0 55.0 27.5 200

121/C2/M40 25.0-32.5 M40 1.5 15.0 55.0 27.5 200

121/D/M50S 27.5-34.8 M50 1.5 15.0 65.0 38.5 260

121/D/M50 31.5-44.4 M50 1.5 15.0 65.0 38.5 260

121/E/M63S 39.0-46.5 M63 1.5 15.0 80.0 36.2 430

121/E/M63 42.5-56.3 M63 1.5 15.0 80.0 36.2 430

121/F/M75S 48.5-58.3 M75 1.5 15.0 95.0 38.5 520

121/F/M75 54.5-68.2 M75 1.5 15.0 95.0 38.5 520

121/G/M80 67.0-73.0 M80 2.0 20.0 106.4 41.0 1400

121/H/M90 67.0-77.6 M90 2.0 20.0 115.0 41.0 1600

121/J/M100 75.0-91.6 M100 2.0 20.0 127.0 41.0 1800

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Brass weatherproof gland providing an IP66 environmental seal on the cable inner and outer sheaths and three-part armour wire termination. This gland features a RAC Reversible Armour Clamp for use with all cable types, SWA, STA and wire braid.

IP66/67/68 seals throughout the gland construction and a uniform hexagon profile to enable easy installation. Manufactured as standard from high quality brass, other materials are available including nickel-plated brass and stainless steel, to order.

Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

153/RAC Weatherproof Cable Gland BS 6121:Part1:1989, IEC 62444, EN 62444



Cable Type SWA & STA armoured cables, wire-braided cables

Armour Clamping RAC reversible clamping ring



Seal Ingress Protection Rating IP66/IP67/IP68 (30metres for seven days)





Order Reference



Thread Size

Thread Pitch

Thread Length


Braid/Tape Thickness


Body Length Min.

Gland Weight grams

153/RAC/2K/M16 5.5-10.9 3.0-8.0 M16 1.5 15.0 0.8-1.25 0.0-0.8 24.0 64.4 150

153/RAC/OS/M20 5.5-12.0 3.0-8.0 M20 1.5 15.0 0.8-1.25 0.0-0.8 24.0 64.4 160

153/RAC/O/M20 9.5-16.0 6.5-11.9 M20 1.5 15.0 0.8-1.25 0.0-0.8 24.0 64.4 160

153/RAC/A/M20S 12.5-20.5 8.5-13.4 M20 1.5 15.0 0.8-1.25 0.0-0.8 30.0 65.4 230

153/RAC/A/M20 12.5-20.5 10.0-14.3 M20 1.5 15.0 0.8-1.25 0.0-0.8 30.0 65.4 230

153/RAC/B/M25S 16.9-26.0 9.5-15.4 M25 1.5 15.0 1.25-1.6 0.0-0.7 36.0 71.0 350

153/RAC/B/M25 16.9-26.0 12.5-20.2 M25 1.5 15.0 1.25-1.6 0.0-0.7 36.0 71.0 350

153/RAC/C/M32S 22.0-33.0 14.5-21.2 M32 1.5 15.0 1.6-2.0 0.0-0.7 46.0 76.0 550

153/RAC/C/M32 22.0-33.0 19.0-26.5 M32 1.5 15.0 1.6-2.0 0.0-0.7 46.0 76.0 550

153/RAC/C2/M40S 28.0-41.0 22.0-28.0 M40 1.5 15.0 1.6-2.0 0.0-0.7 55.0 78.1 840

153/RAC/C2/M40 28.0-41.0 25.0-32.5 M40 1.5 15.0 1.6-2.0 0.0-0.7 55.0 78.1 840

153/RAC/D/M50S 36.0-52.6 27.5-34.8 M50 1.5 15.0 1.8-2.5 0.0-1.0 65.0 93.1 1270

153/RAC/D/M50 36.0-52.6 31.5-44.4 M50 1.5 15.0 1.8-2.5 0.0-1.0 65.0 93.1 1270

153/RAC/E/M63S 46.0-65.3 39.0-46.5 M63 1.5 15.0 1.8-2.5 0.0-1.0 80.0 99.0 1840

153/RAC/E/M63 46.0-65.3 42.5-56.3 M63 1.5 15.0 1.8-2.5 0.0-1.0 80.0 99.0 1840

153/RAC/F/M75S 57.0-78.0 48.5-58.3 M75 1.5 15.0 1.8-2.5 0.0-1.0 95.0 101.9 2560

153/RAC/F/M75 57.0-78.0 54.5-68.2 M75 1.5 15.0 1.8-2.5 0.0-1.0 95.0 101.9 2560

153/RAC/G/M80 75.0-89.5 67.0-73.0 M80 2.0 20.0 2.0-3.5 0.0-1.0 106.4 90.6 3680

153/RAC/H/M90 75.0-89.5 67.0-77.6 M90 2.0 20.0 2.0-3.5 0.0-1.0 115.0 90.6 4720

153/RAC/J/M100 88.0-104.5 75.0-91.6 M100 2.0 20.0 2.5-4.0 0.0-1.0 127.0 90.6 5870

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BS 6121:Part1:1989, IEC 62444, EN 62444A324/A348 & B324/B348 ZEN Glands

ZEN Cable Gland Concept

The ZEN range of insulated cable glands enables an innovative approach for electrical installations, providing a method which permits the zoning of earth connections for earthed neutral systems of supply. The ZEN concept effectively insulates the gland and cable armouring from the equipment, eliminates circulating currents and provides high levels of protection against fault currents, particularly useful for Medium Voltage (11-33kV) cable installations. Manufactured in both aluminium (A prefix) and brass (B prefix) depending upon the armour wire material, two variants of gland are available:

➜ (A)(B)324 ZEN insulated gland with CIEL (cast integral earth lug)

➜ (A)(B)348 standard ZEN insulated gland

It is usual to install the 324-style CIEL gland at the supply end of the cable, with the 348-style being installed onto the equipment at the load end. Mechanical armour wire retention and electrical continuity is provided by a separate armour cone and clamping ring which allows for easy removal of the gland body for testing. Rather than a traditional metric thread at the equipment entry, the ZEN concept features a two-part insulated component which secures the gland onto the equipment, continuing the IP66 rating.

324-style CIEL Version Order Ref.

348-style Insulated Version Order Ref.



Fixing Hole Diameter



CIEL Bolt Size

Body Length Maximum

(A)(B)324 20S (A)(B)348 20S 9.5-15.9 11.6 20.6 0.8-1.25 24.0 M8 58.6

(A)(B)324 20 (A)(B)348 20 12.5-20.9 13.9 20.6 0.8-1.25 30.5 M8 59.9

(A)(B)324 25S (A)(B)348 25S 14.0-22.0 19.9 25.6 1.25-1.6 37.5 M8 69.1

(A)(B)324 25 (A)(B)348 25 18.2-26.2 19.9 25.6 1.25-1.6 37.5 M8 69.1

(A)(B)324 32 (A)(B)348 32 23.7-33.9 26.2 32.6 1.6-2.0 46.0 M8 67.6

(A)(B)324 40 (A)(B)348 40 27.9-40.4 32.1 40.6 1.6-2.0 55.0 M10 73.1

(A)(B)324 50S (A)(B)348 50S 35.2-46.7 38.1 50.7 2.0-2.5 60.0 M12 72.1

(A)(B)324 50 (A)(B)348 50 40.4-53.0 44.0 50.7 2.0-2.5 70.1 M12 74.2

(A)(B)324 63S (A)(B)348 63S 45.6-59.4 49.9 63.7 2.0-2.5 75.0 M12 86.2

(A)(B)324 63 (A)(B)348 63 54.6-65.8 55.9 63.7 2.0-2.5 80.0 M12 86.1

(A)(B)324 75S (A)(B)348 75S 59.0-72.0 61.9 75.7 2.0-2.5 90.0 M12 96.5

(A)(B)324 75 (A)(B)348 75 66.7-78.4 67.9 75.7 2.5-3.0 100.0 M12 95.3

(A)(B)324 90 (A)(B)348 90 76.2-90.3 79.4 90.8 3.15-4.0 115.0 M12 107.6


Cable Type Single, steel (SWA) or aluminium (AWA) wire armoured cables



Application Environment Indoor/Outdoor/Industrial/Power Generation



Thread Ingress Protection Rating IP66




Standard Materials A324/A348: Aluminium to BS1474/1 6082/HE30 B324/B348: Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials Nickel plated brass and 316 stainless steel

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ZEN insulated brass gland suitable for use with screened telecommunication and control cables with steel wire armoured (SWA). Suitable for use within indoor or outdoor environments, providing an IP66 environmental seal to the cable outer sheath. The ZEN concept effectively insulates the gland, cable armouring and screening layer from the equipment, eliminating circulating currents and cable noise and provides a single-point earthing facility, two variants available:

➜ B327 ZEN insulated gland with CIEL cast integral earth lug

➜ B350 standard ZEN insulated gland

Mechanical armour wire retention and electrical continuity is provided by a separate armour cone and clamping ring which allows for easy removal of the gland body for testing. Rather than a traditional metric thread at the equipment entry, the ZEN concept features a two-part insulated component which secures the gland onto the equipment, continuing the IP66 rating.

BS 6121:Part1:1989, IEC 62444, EN 62444B327/B350 Brass ZEN Cable Glands

ZEN Cable Gland Concept




B327 CIEL Version Order Reference

B350 Insulated Version Order Reference



Fixing Hole Diameter



CIEL Bolt Size

Body Length Max

Gland Weight grams

B327 20S B350 20S 9.5-15.9 11.6 20.6 0.8-1.25 24.0 M8 58.6 160

B327 20 B350 20 12.5-20.9 13.9 20.6 0.8-1.25 30.5 M8 59.9 220

B327 25S B350 25S 14.0-22.0 19.9 25.6 1.25-1.6 37.5 M8 69.1 340

B327 25 B350 25 18.2-26.2 19.9 25.6 1.25-1.6 37.5 M8 69.1 340

B327 32 B350 32 23.7-33.9 26.2 32.6 1.6-2.0 46.0 M8 67.6 440

B327 40 B350 40 27.9-40.4 32.1 40.6 1.6-2.0 55.0 M10 73.1 710

B327 50S B350 50S 35.2-46.7 38.1 50.7 2.0-2.5 60.0 M12 72.1 820

B327 50 B350 50 40.4-53.0 44.0 50.7 2.0-2.5 70.1 M12 74.2 1060

B327 63S B350 63S 45.6-59.4 49.9 63.7 2.0-2.5 75.0 M12 86.2 1510

B327 63 B350 63 54.6-65.8 55.9 63.7 2.0-2.5 80.0 M12 86.1 1530

B327 75S B350 75S 59.0-72.0 61.9 75.7 2.0-2.5 90.0 M12 96.5 2100

B327 75 B350 75 66.7-78.4 67.9 75.7 2.5-3.0 100.0 M12 95.3 2620

B327 90 B350 90 76.2-90.3 79.4 90.8 3.15-4.0 115.0 M12 107.6 3740


Cable Type Screened telecommunication and control SWA cables



Application Environment Indoor/Outdoor/Industrial/Power Generation



Thread Ingress Protection Rating IP66


v GOST-K Certificate KZ 7500361.01.01.25266




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ATEX certified brass stuffing glands suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 LSFZeroHalogen environmental displacement seal onto the cable’s outer sheath. Tri-Star triple certified Flameproof EExd, Increased Safety EExe and Restricted Breathing ExnR for use within hazardous areas. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer or IP68 deluge-protected with the addition of an O-ring to special order.

Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Longer metric threads are also available as well as a NPT threaded variant. The A2F gland can also be supplied rated to IP67 or IP68 to special order, please contact our Sales Team for further information.

ThermEx high-temperature version also available, with seal rated upto 200ºC.

BS 6121:Part1:1989, IEC 62444, EN 62444

ATEX HAZARDOUS AREA Cable Glands

A2F Unarmoured Cable Gland




Application Environment Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification SIRA13ATEX1068X, SIRA13ATEX4074X

IECEx Certification IECEx SIR 13.0023X, IECEx SIM 14.006X

Code of Protection Exd IIC, Exe II, ExnR II, Enclosure Type 4X Class 1, Div. 1 & Div. 2, Groups B, C & D

Seal Ingress Protection Rating IP66/IP67/IP68 (10mts depth)



Deluge Protection Compliance DTS01:91 Document: 5046 C549-D

Marine Approvals LRS: 01/00172 (E3), DNV E-13848, ABS: 14-LD234401A-4-PDA



Order Reference


Thread Size

Thread Pitch

Thread Length


Body Length Max

Gland Weight grams

A2FK 16 LSF 3.2-8.7 M16 1.5 15.0 24.0 25.1 60

A2FK 20S16 LSF 3.2-8.7 M20 1.5 15.0 24.0 25.1 70

A2FK 20S LSF 6.1-11.7 M20 1.5 15.0 24.0 25.1 60

A2FK 20 LSF 6.5-14.0 M20 1.5 15.0 27.0 27.2 70

A2FK 25 LSF 11.1-20.0 M25 1.5 15.0 36.0 35.5 130

A2FK 32 LSF 17.0-26.3 M32 1.5 15.0 41.0 34.2 150

A2FK 40 LSF 23.5-32.2 M40 1.5 15.0 50.0 35.1 200

A2FK 50S LSF 31.0-38.2 M50 1.5 15.0 55.0 32.0 260

A2FK 50 LSF 35.6-44.0 M50 1.5 15.0 60.0 36.3 270

A2FK 63S LSF 41.5-49.9 M63 1.5 15.0 70.0 33.5 430

A2FK 63 LSF 47.2-55.9 M63 1.5 15.0 75.0 35.8 460

A2FK 75S LSF 54.0-61.9 M75 1.5 15.0 80.0 34.2 520

A2FK 75 LSF 61.1-67.9 M75 1.5 15.0 85.0 40.6 500

A2FK 90 LSF 66.6-79.9 M90 2.0 24.0 108.0 58.3 1600

A2FK 100 LSF 76.0-91.0 M100 2.0 24.0 123.0 55.2 1780

A2FK 115 LSF 86.0-97.9 M115 2.0 24.0 133.4 65.2 2670

A2FK 130 LSF 97.0-114.9 M130 2.0 24.0 152.4 73.9 3800

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Flameproof ATEX hazardous area brass glands suitable for use with all steel wire armoured (SWA) cables within CAT 2 (Zone 1) and CAT 3 (Zone 2) Hazardous Areas, providing IP66 LSFZeroHalogen environmental seals onto the cable inner and outer sheaths. Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male thread lengths are at least 15mm and supplied with ETS nylon thread washers to retain the IP66 rating.

Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud, nylon thread washer, brass earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Longer metric threads are also available as well as a NPT threaded variant. The E1WF gland can also be supplied rated to IP67 or IP68 to special order, please contact our Sales Team for further information.

E1WF Weatherproof Area Cable Gland BS 6121:Part1:1989, IEC 62444, EN 62444


Order Reference



Thread Size

Thread Pitch

Thread Length



Body Length Max

Gland Weight grams

E1WFK 20S16 LSF 6.1-13.1 3.1-8.6 M20 1.5 15.0 0.8-1.25 24.0 72.5 163

E1WFK 20S LSF 9.5-15.9 6.1-11.6 M20 1.5 15.0 0.8-1.25 24.0 70.0 150

E1WFK 20 LSF 12.5-20.9 6.5-13.9 M20 1.5 15.0 0.8-1.25 30.5 73.0 210

E1WFK 25S LSF 14.0-22.0 11.1-19.9 M25 1.5 15.0 1.25-1.6 37.5 89.0 330

E1WFK 25 LSF 18.2-26.2 11.1-19.9 M25 1.5 15.0 1.25-1.6 37.5 89.0 330

E1WFK 32 LSF 23.7-33.9 17.0-26.2 M32 1.5 15.0 1.6-2.0 46.0 86.0 430

E1WFK 40 LSF 27.9-40.4 22.0-32.1 M40 1.5 15.0 1.6-2.0 55.0 90.0 620

E1WFK 50S LSF 35.2-46.7 29.5-38.1 M50 1.5 15.0 2.0-2.5 60.0 91.0 750

E1WFK 50 LSF 40.4-53.0 35.6-44.0 M50 1.5 15.0 2.0-2.5 70.1 95.0 950

E1WFK 63S LSF 45.6-59.4 40.1-49.9 M63 1.5 15.0 2.0-2.5 75.0 102.0 1340

E1WFK 63 LSF 54.6-65.8 47.2-55.9 M63 1.5 15.0 2.0-2.5 80.0 104.0 1340

E1WFK 75S LSF 59.0-72.0 52.8-61.9 M75 1.5 15.0 2.0-2.5 90.0 115.0 2110

E1WFK 75 LSF 66.7-78.4 59.1-67.9 M75 1.5 15.0 2.5-3.0 100.0 117.0 2420

E1WFK 90 LSF 76.2-90.3 66.6-78.6 M90 2.0 24.0 3.15-4.0 114.3 147.0 4210

E1WFK 100 LSF 86.1-101.4 76.0-90.9 M100 2.0 24.0 3.15-4.0 123.0 140.0 4450

E1WFK 115 LSF 101.5-110.2 86.0-97.9 M115 2.0 24.0 3.15-4.0 133.4 162.0 6190

E1WFK 130 LSF 110.2-123.2 97.0-114.9 M130 2.0 24.0 3.15-4.0 152.4 174.0 8340


Cable Type Steel wire armoured (SWA) cables






Code of Protection Exd IIC Gb, Exe II Gb, ExnR II Gc, Exta IIIC Da, Exd I Mb, Exe I Mb

Seal Ingress Protection Rating IP66 (IP67/IP68 version also available to order) Deluge-protected DTS01: 91 option available on request

Sealing Area Inner and outer sheath

Thread Ingress Protection Rating IP54 as standard, IP66 when supplied with ETS thread washer




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BS 6121:Part1:1989, IEC 62444, EN 62444

Triton Compensating Displacement Seal (CDS) glands feature a unique reversible armour cone making them suitable for steel wire (SWA), steel tape (STA) and braided armoured cables within Flameproof ATEX hazardous areas, CAT 2 (Zone 1) and CAT 3 (Zone 2).

Provides IP66 LSFZeroHalogen environmental seals onto the cable’s inner and outer sheaths and integral Deluge Protection seal to prevent corrosion of the cable’s armouring. Mechanical armour wire retention and electrical continuity is provided by the reversible armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. A variant is also available to suit Lead sheathed (Pb) cables. Longer metric threads are also available as well as a NPT threaded variant.

ThermEx high-temperature version also available, with seal rated upto 200ºC.

T3CDS Hazardous Area Cable Gland


Order Reference



Thread Size

Thread Pitch

Thread Length




Body Length Max.

Gland Weight grams

T3CDS 20S16 6.1-13.1 3.1-8.6 M20 1.5 15.0 0.8-1.25 0.3-1.0 24.0 78.7 170

T3CDS 20S 9.5-15.9 6.1-11.6 M20 1.5 15.0 0.8-1.25 0.3-1.0 24.0 78.7 170

T3CDS 20 12.5-20.9 6.5-13.9 M20 1.5 15.0 0.8-1.25 0.4-1.0 30.5 76.2 256

T3CDS 25S 14.0-22.0 11.1-19.9 M25 1.5 15.0 1.25-1.6 0.4-1.2 37.5 88.8 379

T3CDS 25 18.2-26.2 11.1-19.9 M25 1.5 15.0 1.25-1.6 0.4-1.2 37.5 88.7 379

T3CDS 32 23.7-33.9 17.0-26.2 M32 1.5 15.0 1.6-2.0 0.4-1.2 46.0 90.7 560

T3CDS 40 27.9-40.4 22.0-32.1 M40 1.5 15.0 1.6-2.0 0.4-1.6 55.0 93.2 848

T3CDS 50S 35.2-46.7 29.5-38.1 M50 1.5 15.0 2.0-2.5 0.4-1.6 60.0 100.7 1055

T3CDS 50 40.4-53.0 35.6-44.0 M50 1.5 15.0 2.0-2.5 0.6-1.6 70.1 105.8 1521

T3CDS 63S 45.6-59.4 40.1-49.9 M63 1.5 15.0 2.0-2.5 0.6-1.6 75.0 102.5 1750

T3CDS 63 54.6-65.8 47.2-55.9 M63 1.5 15.0 2.0-2.5 0.6-1.6 80.0 105.4 1685

T3CDS 75S 59.0-72.0 52.8-61.9 M75 1.5 15.0 2.0-2.5 0.6-1.6 90.0 110.6 2345

T3CDS 75 66.7-78.4 59.1-67.9 M75 1.5 15.0 2.5-3.0 0.6-1.6 100.0 120.3 3200

T3CDS 90 76.2-90.3 66.6-78.6 M90 2.0 24.0 3.15-4.0 0.8-1.6 126.5 138.9 5100

T3CDS 100 86.1-101.4 76.0-90.9 M100 2.0 24.0 3.15-4.0 0.8-1.6 139.7 128.2 5210

T3CDS 115 101.5-110.2 86.0-97.9 M115 2.0 24.0 3.15-4.0 0.8-1.6 151.8 161.3 7245

T3CDS 130 110.2-123.2 97.0-114.9 M130 2.0 24.0 3.15-4.0 0.8-1.6 172.7 173.3 9760


Cable Type Braided, steel wire (SWA) and steel tape armoured (STA)

Armour Clamping Reversible armour cone and AnyWay clamping ring






Seal Ingress Protection Rating IP66/IP67/IP68 Deluge-protected DTS01:91 as standard






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BS 6121:Part1:1989, IEC 62444, EN 62444

Globally approved 316 stainless steel cable gland, suitable for use within potentially hazardous, onerous installation environments. Featuring the Compensating Displacement Seal (CDS) and reversible armour cone making them suitable for steel wire (SWA), steel tape (STA) and braided armoured cables within Flameproof ATEX hazardous areas, CAT 2 (Zone 1) and CAT 3 (Zone 2).

Provides IP66 LSFZeroHalogen environmental seals onto the cable’s inner and outer sheaths and integral Deluge Protection seal to prevent corrosion of the cable’s armouring. Mechanical armour wire retention and electrical continuity is provided by the reversible armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. A variant is also available to suit Lead sheathed (Pb) cables.

Longer metric threads are also available as well as a NPT threaded variant.

TE1FU Hazardous Area SS316 Cable Gland


Order Reference



Thread Size

Thread Pitch

Thread Length




Body Length Max.

Gland Weight grams

TE1FU 20S16 6.1-13.1 3.1-8.6 M20 1.5 15.0 0.8-1.25 0.3-1.0 24.0 57.3 150

TE1FU 20S 9.5-15.9 6.1-11.6 M20 1.5 15.0 0.8-1.25 0.3-1.0 24.0 57.3 150

TE1FU 20 12.5-20.9 6.5-13.9 M20 1.5 15.0 0.8-1.25 0.4-1.0 30.5 61.2 230

TE1FU 25S 14.0-22.0 11.1-19.9 M25 1.5 15.0 1.25-1.6 0.4-1.2 37.5 74.0 340

TE1FU 25 18.2-26.2 11.1-19.9 M25 1.5 15.0 1.25-1.6 0.4-1.2 37.5 74.0 340

TE1FU 32 23.7-33.9 17.0-26.2 M32 1.5 15.0 1.6-2.0 0.4-1.2 46.0 78.2 550

TE1FU 40 27.9-40.4 22.0-32.1 M40 1.5 15.0 1.6-2.0 0.4-1.6 55.0 81.6 790

TE1FU 50S 35.2-46.7 29.5-38.1 M50 1.5 15.0 2.0-2.5 0.4-1.6 60.0 88.1 1000

TE1FU 50 40.4-53.0 35.6-44.0 M50 1.5 15.0 2.0-2.5 0.6-1.6 70.1 91.2 1370

TE1FU 63S 45.6-59.4 40.1-49.9 M63 1.5 15.0 2.0-2.5 0.6-1.6 75.0 90.5 1500

TE1FU 63 54.6-65.8 47.2-55.9 M63 1.5 15.0 2.0-2.5 0.6-1.6 80.0 90.3 1560

TE1FU 75S 59.0-72.0 52.8-61.9 M75 1.5 15.0 2.0-2.5 0.6-1.6 90.0 104.7 2450

TE1FU 75 66.7-78.4 59.1-67.9 M75 1.5 15.0 2.5-3.0 0.6-1.6 100.0 110.8 3150

TE1FU 90 76.2-90.3 66.6-78.6 M90 2.0 24.0 3.15-4.0 0.8-1.6 115.0 135.5 4620

TE1FU 100 86.1-101.4 76.0-90.9 M100 2.0 24.0 3.15-4.0 0.8-1.6 127.0 126.8 4950

TE1FU 115 101.5-110.2 86.0-97.9 M115 2.0 24.0 3.15-4.0 0.8-1.6 138.0 157.5 7600

TE1FU 130 110.2-123.2 97.0-114.9 M130 2.0 24.0 3.15-4.0 0.8-1.6 157.0 164.5 8730


Cable Type Braided, steel wire (SWA) and steel tape armoured (STA)

Armour Clamping Reversible armour cone and AnyWay clamping ring






Seal Ingress Protection Rating IP66/IP67/IP68 Deluge-protected DTS01:91 as standard




Standard Material 316 stainless steel

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Dual-certified ATEX/IECEx brass stuffing gland, suitable for use unarmoured cables within EExd/EExe Hazardous Areas. Provides mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer.

Manufactured as standard from high quality brass grade, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required.


501/421 Unarmoured Cable Gland BS 6121:Part1:1989, IEC 62444, EN 62444






ATEX Certification Baseefa 06ATEX0056X & IECEx BAS 06.0013X

Code of Protection ATEX Exe II 2 GD, ExtD A21

Seal Ingress Protection Rating IP66/IP67/IP68 (30mts depth for seven days)





Order Reference


Thread Size

Thread Pitch

Thread Length


Body Length Min.

Gland Weight grams

501/421/2K/M16 3.0-8.0 M16 1.5 15.0 19.0 23.5 60

501/421/OS/M20 3.0-8.0 M20 1.5 15.0 24.0 21.8 60

501/421/O/M20 7.5-11.9 M20 1.5 15.0 24.0 21.8 60

501/421/A/M20S 8.5-13.5 M20 1.5 15.0 30.0 22.8 70

501/421/A/M20 11.0-14.3 M20 1.5 15.0 30.0 22.8 70

501/421/B/M25S 9.5-15.4 M25 1.5 15.0 36.0 23.8 130

501/421/B/M25 13.0-20.2 M25 1.5 15.0 36.0 23.8 130

501/421/C/M32S 15.5-21.2 M32 1.5 15.0 46.0 26.2 150

501/421/C/M32 19.0-26.5 M32 1.5 15.0 46.0 26.2 150

501/421/C2/M40S 22.0-28.0 M40 1.5 15.0 55.0 27.5 200

501/421/C2/M40 25.0-32.5 M40 1.5 15.0 55.0 27.5 200

501/421/D/M50S 27.5-34.8 M50 1.5 15.0 65.0 38.5 260

501/421/D/M50 31.5-44.4 M50 1.5 15.0 65.0 38.5 260

501/421/E/M63S 39.0-46.5 M63 1.5 15.0 80.0 36.2 430

501/421/E/M63 42.5-56.3 M63 1.5 15.0 80.0 36.2 430

501/421/F/M75S 48.5-58.3 M75 1.5 15.0 95.0 38.5 520

501/421/F/M75 54.5-68.2 M75 1.5 15.0 95.0 38.5 520

501/421/G/M80 67.0-73.0 M80 2.0 20.0 106.4 41.0 1400

501/421/H/M90 67.0-77.6 M90 2.0 20.0 115.0 41.0 1600

501/421/J/M100 75.0-91.6 M100 2.0 20.0 127.0 41.0 1800

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Dual-certified ATEX/IECEx brass weatherproof gland providing an IP66 environmental seal on the cable inner and outer sheaths. This gland features a “RAC” reversible armour clamp for use with all cable types: SWA, STA and wire braid, and a UNIVERSAL diaphragm-type seal onto the cable inner sheath and deluge boot protecting the gland-mating thread.

IP66/67/68 seals throughout the gland construction and a uniform hexagon profile to enable easy installation.

Manufactured as standard from high quality brass, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required.


501/453 Universal Cable Gland BS 6121:Part1:1989, IEC 62444, EN 62444


Order Reference



Thread Size

Thread Pitch

Thread Length




Body Length Min.

Gland Weight grams

501/453/U/OS/M20 5.5-12.0 3.0-8.1 M20 1.5 15.0 0.8-1.25 0.0-0.8 24.0 64.4 160

501/453/U/O/M20 9.5-16.0 6.5-11.4 M20 1.5 15.0 0.8-1.25 0.0-0.8 24.0 64.4 160

501/453/U/A/M20 12.5-20.5 8.4-14.3 M20 1.5 15.0 0.8-1.25 0.0-0.8 30.0 65.4 230

501/453/U/B/M25 16.9-26.0 11.1-19.7 M25 1.5 15.0 1.25-1.6 0.0-0.7 36.0 71.0 350

501/453/U/C/M32 22.0-33.0 17.6-26.5 M32 1.5 15.0 1.6-2.0 0.0-0.7 46.0 76.0 550

501/453/U/C2/M40 28.0-41.0 23.1-32.5 M40 1.5 15.0 1.6-2.0 0.0-0.7 55.0 78.1 840

501/453/U/D/M50 36.0-52.6 28.9-44.4 M50 1.5 15.0 1.8-2.5 0.0-1.0 65.0 93.1 1270

501/453/U/E/M63 46.0-65.3 39.9-56.3 M63 1.5 15.0 1.8-2.5 0.0-1.0 80.0 99.0 1840

501/453/U/F/M75 57.0-78.0 50.5-68.2 M75 1.5 15.0 1.8-2.5 0.0-1.0 95.0 101.9 2560


Cable Type SWA & STA armoured cables, wire-braided cables

Armour Clamping RAC reversible clamping ring



ATEX Certification Baseefa 06ATEX0057X & IECEx BAS 06.0014X

Code of Protection ATEX Exe II 2 GD, ExtD A21

Seal Ingress Protection Rating IP66/IP67/IP68 (30mts depth for seven days)



Deluge Protection Compliance DTS01:91



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Black (RAL9005) Order Ref.

Light Grey (RAL7035) Order Ref.

Thread Size

Thread Pitch

Min. Thickness


NN-BK 12 NN-LG 12 M12 1.5 5.0 17.0

NN-BK 16 NN-LG 16 M16 1.5 5.0 22.0

NN-BK 20 NN-LG 20 M20 1.5 6.0 27.0

NN-BK 25 NN-LG 25 M25 1.5 6.0 32.0

NN-BK 32 NN-LG 32 M32 1.5 7.0 41.0

NN-BK 40 NN-LG 40 M40 1.5 7.0 50.0

NN-BK 50 NN-LG 50 M50 1.5 8.0 60.0

NN-BK 63 NN-LG 63 M63 1.5 8.0 75.0

Standard Brass Order Ref.

Nickel-Plated Brass Order Ref.

Thread Size

Thread Pitch

Min. Thickness


BN 16 NP-BN 16 M16 1.5 3.2 22.0

BN 20 NP-BN 20 M20 1.5 3.2 24.0

BN 25 NP-BN 25 M25 1.5 3.2 30.0

BN 32 NP-BN 32 M32 1.5 3.2 36.0

BN 40 NP-BN 40 M40 1.5 4.8 46.0

BN 50 NP-BN 50 M50 1.5 6.3 55.0

BN 63 NP-BN 63 M63 1.5 6.3 70.0

BN 75 NP-BN 75 M75 1.5 6.3 80.0

BN 90 NP-BN 90 M90 2.0 9.5 108.0

BN 100 NP-BN 100 M100 2.0 9.5 122.0

Standard Brass Order Ref.

Nickel-Plated Brass Order Ref.

Thread Size

Min. Thickness

Overall Length

Stud Hole Size

ET 16 NP-ET 16 M16 1.5 49.3 M6

ET 20 NP-ET 20 M20 1.5 53.4 M6

ET 25 NP-ET 25 M25 1.5 59.4 M10

ET 32 NP-ET 32 M32 1.5 77.0 M12

ET 40 NP-ET 40 M40 1.5 88.7 M13

ET 50 NP-ET 50 M50 1.5 111.1 M13

ET 63 NP-ET 63 M63 1.5 128.6 M13

ET 75 NP-ET 75 M75 1.5 141.1 M13

ET 90 NP-ET 90 M90 1.5 161.0 M13

ET 100 NP-ET 100 M100 1.5 194.0 M13

Also available in 316 stainless steel, aluminium and different thread types (e.g. NPT):

➜ SS-ET 316 stainless steel

➜ AL-ET Aluminium

Also available in 316 stainless steel, aluminium and different thread types (e.g. NPT):

➜ SS-LN 316 stainless steel

➜ AL-LN Aluminium

Also available in a variety of colours to compliment our polyamide Industrial gland range:

➜ NN-BE Blue (RAL5012)

➜ NN-RD Red (RAL53025)

➜ NN-WH White (RAL9003)

Metallic Earthtags

Metallic Hexagon Locknuts

Nylon Hexagon Locknuts

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Red Fibre Order Ref.

Thread Size

Min. Thickness

Nominal Diameter

ETS 16 RFW 16 M16 1.0 25.4

ETS 20 RFW 20 M20 1.0 28.6

ETS 25 RFW 25 M25 1.0 35.0

ETS 32 RFW 32 M32 1.0 44.5

ETS 40 RFW 40 M40 1.0 50.8

ETS 50 RFW 50 M50 1.0 65.0

ETS 63 RFW 63 M63 1.0 76.2

ETS 75 RFW 75 M75 1.0 95.0

ETS 90 RFW 90 M90 1.0 110.0

ETS 100 RFW 100 M100 1.0 125.0

Black (RAL9005) Order Ref.

Light Grey (RAL7035) Order Ref.

Thread Size

Minimum Thickness

Nominal Diameter

FD-M12 M12 1.2 16.0

FD-M16 3573-M16 M16 1.2 20.0

FD-M20 3573-M20 M20 1.2 24.0

FD-M25 3573-M25 M25 1.2 31.0

FD-M32 3573-M32 M32 1.5 40.0

FD-M40 M40 1.5 48.0

FD-M50 M50 1.0 55.0

FD-M63 M63 1.0 68.0

316 Stainless Steel Order Ref.

BZP Mild Steel Order Ref.

Thread Size

Min. Thickness

Nominal Diameter

SSWR M16 ZPWR M16 M16 3.3 25.4

SSWR M20 ZPWR M20 M20 3.7 32.0

SSWR M25 ZPWR M25 M25 3.7 40.0

SSWR M32 ZPWR M32 M32 3.7 44.0

SSWR M40 ZPWR M40 M40 3.7 59.0

SSWR M50 ZPWR M50 M50 3.7 80.0

SSWR M63 ZPWR M63 M63 4.5 100.0

SSWR M75 ZPWR M75 M75 5.0 112.0

SSWR M90 M90 5.0 120.0

SSWR M100 M100 6.3 150.0

Available in 316 stainless steel as standard, serrated “shake-proof” washers are fitted onto the gland’s male thread internally to the equipment, onto which the hexagon locknut is then installed. The washer acts as an antivibration device to prevent the gland and locknut inadvertently loosening in service.

Used to increase the IP (Ingress Protection) rating between the equipment our range of A2P Industrial cable glands to IP68.

➜ RAL9005 temperature range -25ºC to +100ºC

➜ RAL7035 temperature range -20ºC to +70ºC

Used to maintain the IP (Ingress Protection) rating between the equipment and cable gland or adaptor if in excess of IP54 (standard gland thread IP rating). The use of a thread washer increases the Ingress Protection rating to IP66.

Serrated “Shake-Proof” Washers

Neoprene Thread Washers

Ingress Protection Thread Washers

CABLE GLAND Accessories

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When installing CMP cable glands it is vitally important to use the correct tools to carry out the installation. This includes the use of the correct CMP Cable Gland Spanner, specifically designed to fit each individual component to minimise the potential for accidental injury caused by slippage and ensure trouble-free installation.

Bear in mind that spanners will need to be at least used in pairs, some sizes requiring three or four different-sized spanners. To complete order reference please add the size/s required to: SPANNER SP--

Although most ETS cable glands are supplied in complete kits, a full range of shrouds is also available to complement the gland ranges. Available in two materials as standard:

➜ PVC Black PVC for outdoor environments.

➜ LSF Blue/grey LSFZeroHalogen. LUL tested.

➜ LSFBK Black LSFZeroHalogen.

Also available in range of alternative colours to special order, e.g: Red, Blue and White.

Cable Gland Spanners

Cable Gland Shrouds

CABLE GLAND Accessories

Gland Size

SIB-TEC Gland

A2 CXT

BW CW CX

E1W E2W

ZEN Range

T3CDS TE1FU

16 - - - - - - 36 -

20S16 - 04 - 04 04 - 36 04

20S - 04 02 04 04 04 36 04

20 04 05 05 06 06 06 06 06

25S - - - 09 09 09 09 09

25 09 09 07 09 09 09 09 09

32 10 10 10 11 11 11 11 11

40 - 13 13 15 15 15 15 15

50S - 15 16 18 18 18 18 18

50 17 18 19 21 21 21 21 21

63S - 21 23 23 23 23 23 23

63 19 23 24 25 25 25 25 25

75S - 24 27 28 28 28 28 28

75 - 26 29 30 30 30 30 30

90 - 31 - 32 32 32 32 32

100 - 33 - 33 33 - 33 33

115 - 34 - 34 34 - 34 34

130 - 35 - 35 35 - 35 35

Gland Size

A2 CXT

BW CW CX

E1W E2W

ZEN Range

T3CDS

TE1FU

20S16 01/02 - 02 02 02 02 02

20S 01/02 01 02 02 02 02 02

20 02/03 05 04/06 04/06 04/06 04 04

25S 09 - 07/09 09 07/09 07 07

25 09 08 07/09 09 07/09 07 07

32 08 08 10/11 12 10/11 11 11

40 13 13 13/14 15 13/14 14 14

50S 14 17 18 15/18 18 16/18 16/18

50 18 19 19/20 18/19/20 19/20 18/20 18/20

63S 19/20 20/21 20/21 20/21 20/21 19/21 19/21

63 20/21 22/39 22/39 21/22/39 22/39 20/22 20/22

75S 22 23/24 24 22/24 24 22/24 22/24

75 23 24/34 25 23/25 25 23/25 23/25

90 35 - 27 27/35 27 25/27 25/27

100 27/36 - 36 36 36 20/26 29/36

20/26 29/36

115 30/37 - 30 30 30 28/30 31

28/30 31

130 38 - 38 33/38 38 32/33 38

32/33 38

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Industrial metric round-headed stopping plugs, ideal for sealing unused equipment entry holes. Please also order suitable locknuts if required.

Available as standard in RAL7035 light grey, we also offer nickel-plated brass plugs in two thread lengths. Standard ingress protection rating is IP54, which can be increased to IP66 if used with a thread washer, FD-type for nylon, ETS type for brass. Examples:

➜ EMV-32 M32 light grey plug. Also order FD-M32 thread washer to uprate to IP66.

➜ EMVS-L50 M50 nickel-plated brass plug, with 15.5mm thread length. Also order ETS 50 thread washer to uprate to IP66.

Industrial metric reducers and adaptors are a cost-effective alternative to our Hazardous Area range. Please also order suitable locknuts if required.

➜ RM Metric reducer, i.e. smaller female thread size.

➜ AM Metric adaptor, i.e. larger female thread size.

Available from stock in nickel-plated brass (add S to complete Order Reference) or RAL7035 light grey nylon (add N to complete Order Reference). Standard ingress protection rating is IP54, which can be increased to IP66 if used with a thread washer, ETS type for brass, FD-type for nylon. Examples:

➜ RM40M25S M40 to M25 nickel-plated brass thread reducer.

➜ AM40M50N M40 to M50 RAL7035 light grey nylon thread adaptor.

Industrial Round Head Plugs

Industrial Reducers & Adaptors

INDUSTRIAL Reducers, Adaptors & Plugs

FEMALE THREAD

MA

LE T

HR

EA

D

M16 M20 M25 M32 M40 M50 M63 M75

M16 - AM16M20 - - - - - -

M20 RM20M16 - AM20M25 - - - - -

M25 RM25M16 RM25M20 - AM25M32 - - - -

M32 - RM32M20 RM32M25 - AM32M40 - - -

M40 - RM40M20 RM40M25 RM40M32 - AM40M50 - -

M50 - RM50M20 RM50M25 RM50M32 RM50M40 - AM50M63 -

M63 - RM63M20 RM63M25 RM63M32 RM63M40 RM63M50 - AM63M75

M75 - - - - - RM75M50 RM75M63 -

NYLON BRASS – STANDARD BRASS – LONG

Thread Size

Order Reference

Thread Length

M16 EMV-16 6.0

M20 EMV-20 6.0

M25 EMV-25 7.0

M32 EMV-32 7.0

M40 EMV-40 9.0

M50 EMV-50 10.0

M63 EMV-63 10.0

Thread Size

Order Reference

Thread Length

M16 EMVS-16 6.0

M20 EMVS-20 6.5

M25 EMVS-25 7.0

M32 EMVS-32 8.0

M40 EMVS-40 8.5

M50 EMVS-50 9.0

M63 EMVS-63 10.0

Thread Size

Order Reference

Thread Length

M16 EMVS-L16 13.0

M20 EMVS-L20 13.0

M25 EMVS-L25 14.0

M32 EMVS-L32 14.5

M40 EMVS-L40 14.5

M50 EMVS-L50 15.5

M63 EMVS-L63 15.5

CA

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1

National Pipe Thread (NPT) to Metric thread reducers and adaptors for use when the equipment entry has tapered NPT threads, into which a Metric cable gland is to be installed. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with an ETS thread washer. Please also order suitable locknuts if required. Examples:

➜ NPTF 07520 3/4"NPT thread to M20 ATEX-rated brass thread reducer.

➜ NPTF 12550 1 1/2"NPT thread to M50 ATEX-rated brass thread adaptor.

Metric thread reducers for use when the equipment entry is greater than the cable gland being used. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with an ETS thread washer. Please also order suitable locknuts if required. Examples:

➜ REDF 4025 M40 to M25 ATEX-rated brass thread reducer.

➜ ADPF 3240 M32 to M40 ATEX-rated brass thread adaptor.

ATEX NPT-Metric Adaptors

ATEX Metric Reducers & Adaptors

ATEX HAZARDOUS AREA Reducers, Adaptors & Plugs

BS 6121:Part1:1989, IEC 62444, EN 62444

BS 6121:Part1:1989, IEC 62444, EN 62444

➜ Thread Specification ISO BS3643:1981 & ISO 965

➜ Application Hazardous Areas In/Outdoor Exe, Exd, ExnR, Exta


➜ Thread Specification ANSI/ASME:1983 (male only)



FEMALE THREAD

FEMALE THREAD

MA

LE T

HR

EA

DM

ALE T

HR

EA

D

M20 M25 M32 M40 M50 M63 M75

1/2" NPTF 05020 NPTF 05025 - - - - -3/4" NPTF 07520 NPTF 07525 NPTF 07532 NPTF 07540 - - -1" NPTF 10020 NPTF 10025 NPTF 10032 NPTF 10040 NPTF 10050 - -1 1/4" NPTF 12520 NPTF 12525 NPTF 12532 NPTF 12540 NPTF 12550 NPTF 12563 -1 1/2" NPTF 15020 NPTF 15025 NPTF 15032 NPTF 15040 NPTF 15050 NPTF 15063 NPTF 150752" NPTF 20020 NPTF 20025 NPTF 20032 NPTF 20040 NPTF 20050 NPTF 20063 NPTF 200752 1/2" NPTF 25020 NPTF 25025 NPTF 25032 NPTF 25040 NPTF 25050 NPTF 25063 NPTF 250753" NPTF 30020 NPTF 30025 NPTF 30032 NPTF 30040 NPTF 30050 NPTF 30063 NPTF 300753 1/2" NPTF 35020 NPTF 35025 NPTF 35032 NPTF 35040 NPTF 35050 NPTF 35063 NPTF 35075

M16 M20 M25 M32 M40 M50 M63 M75

M16 - ADPF 1620 - - - - - -

M20 REDF 2016 - ADPF 2025 - - - - -

M25 REDF 2516 REDF 2520 - ADPF 2532 - - - -

M32 - REDF 3220 REDF 3225 - ADPF 3240 - - -

M40 - REDF 4020 REDF 4025 REDF 4032 - ADPF 4050 - -

M50 - REDF 5020 REDF 5025 REDF 5032 REDF 5040 - ADPF 5063 -

M63 - REDF 6320 REDF 6325 REDF 6332 REDF 6340 REDF 6350 - -

M75 - - - REDF 7532 REDF 7540 REDF 7550 REDF 7563 -

M80 - - - - - - REDF 8063 REDF 8075

CA

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Metric recessed head stopper plugs for insertion into un-used equipment entries and tightened by Allen key to leave a flush finish. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Two versions available:

➜ RXP Tightened from the outside of the equipment.

➜ HXP Tightened from within the equipment to provide a tamper-proof finish.

Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads.

PG to Metric thread reducers and adaptors for use when the equipment entry has PG DIN-standard threads, into which a Metric cable gland is to be installed. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with a ETS thread washer. Please also order suitable locknuts if required. Examples:

➜ PGPF 2925 PG29 thread to M25 ATEX-rated brass thread reducer.

➜ PGPF 4250 PG42 thread to M50 ATEX-rated brass thread adaptor.

ATEX Metric Recessed Stopper Plugs

ATEX PG-Metric Adaptors

ATEX HAZARDOUS AREA Reducers, Adaptors & Plugs

BS 6121:Part1:1989, IEC 62444, EN 62444

BS 6121:Part1:1989, IEC 62444, EN 62444

➜ Thread Specification DIN 40430:1971 (male only)






FEMALE THREAD

MA

LE T

HR

EA

D

M20 M25 M32 M40 M50 M63 M75

PG9 PGPF 0920 PGPF 0925 - - - - -

PG11 PGPF 1120 PGPF 1125 PGPF 1132 - - - -

PG13.5 PGPF 13520 PGPF 13525 PGPF 13532 - - - -

PG16 PGPF 1620 PGPF 1625 PGPF 1632 PGPF 1640 - - -

PG21 PGPF 2120 PGPF 2125 PGPF 2132 PGPF 2140 PGPG 2150 - -

PG29 PGPF 2920 PGPF 2925 PGPF 2932 PGPF 2940 PGPF 2950 PGPF 2963 -

PG36 PGPF 3620 PGPF 3625 PGPF 3632 PGPF 3640 PGPF 3650 PGPF 3663 PGPF 3675



Standard Order Reference

Tamper-Proof Order Reference

Thread Size

Thread Pitch

Thread Length

Head Diameter

Allen Key Size

RXP 16 747DAM1 HXP 16 747DBM1 M16 1.5 15.0 19.0 M8

RXP 20 747DAM2 HXP 20 747DBM2 M20 1.5 15.0 23.3 M10

RXP 25 747DAM3 HXP 25 747DBM3 M25 1.5 15.0 28.0 M10

RXP 32 747DAM4 HXP 32 747DBM4 M32 1.5 15.0 37.6 M10

RXP 40 747DAM5 HXP 40 747DBM5 M40 1.5 15.0 47.2 M10

RXP 50 747DAM6 HXP 50 747DBM6 M50 1.5 15.0 55.9 M10

RXP 63 747DAM7 HXP 63 747DBM7 M63 1.5 15.0 70.0 M14

RXP 75 747DAM8 HXP 75 747DBM8 M75 1.5 15.0 80.0 M14

RXP 90 747DAM9 HXP 90 747DBM9 M90 2.0 24.0 96.0 M14

CA

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1

BS 6121:Part1:1989, IEC 62444, EN 62444

BS 6121:Part1:1989, IEC 62444, EN 62444







CMP’s 777 range of metric insulated adaptors isolate metallic cable glands from the equipment to reduce the effects of circulating currents. Essential in areas of high electromagnetic noise and used throughout the energy generation industry. Generally used in conjunction with CIEL (cast integral earth lug) glands, they can be used with any metric brass gland within our range. Certified for use within ATEX CAT 2 Exd/Exe Hazardous Areas, globally marked IECEx, ATEX & cCSAus.

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, with nylon insulating component. Other materials or special finishes are available to order.


Metric insulated adaptors provide a means to isolate the earth of the supply cable from the load equipment to reduce the effects of circulating currents. Generally used in conjunction with CIEL (cast integral earth lug) glands, they can be used with any metric brass gland within our range. Certified for use within ATEX CAT 2 Exd/Exe Hazardous Areas, can also be supplied with IECEx, INMETRO or GOST-R approvals to order.

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, with nylon insulating component. Other materials or special finishes are available to order.


ATEX Metric 777-Type Insulated Adaptors

ATEX Metric Insulated Adaptors

ATEX HAZARDOUS AREA Insulated Gland Adaptors

Order Reference

Alternative Reference

Thread Size

Thread Pitch

Thread Length

Maximum Bore

Insulated Protrusion

Insulated Diameter

Across Flats

IADP 16 DBA1111D M16 1.5 17.0 11.0 45.0 30.0 19.0

IADP 20 DBA1212D M20 1.5 17.0 14.3 45.0 42.0 23.3

IADP 25 DBA1313D M25 1.5 17.0 20.5 45.0 47.0 28.0

IADP 32 DBA1414D M32 1.5 17.0 26.8 45.0 54.0 37.6

IADP 40 DBA1515D M40 1.5 17.0 33.5 45.0 62.0 47.2

IADP 50 DBA1616D M50 1.5 17.0 44.0 45.0 77.0 55.9

IADP 63 DBA1717D M63 1.5 17.0 55.2 45.0 87.0 70.0

IADP 75 DBA1818D M75 1.5 17.0 66.7 45.0 102.0 80.0

Order Reference

Thread Size

Thread Pitch

Thread Length

Maximum Bore

Insulated Protrusion

Across Flats

777DAM2M2 M20 1.5 15.0 14.0 37.8 36.0

777DAM3M3 M25 1.5 15.0 20.0 36.2 46.0

777DAM4M4 M32 1.5 15.0 26.3 35.7 55.0

777DAM5M5 M40 1.5 15.0 32.1 35.7 70.1

777DAM6M6 M50 1.5 15.0 44.2 36.7 80.0

777DAM7M7 M63 1.5 15.0 53.0 38.2 100.0

777DAM8M8 M75 1.5 15.0 64.8 41.2 110.0

777DAM9M9 M90 1.5 24.0 79.3 52.7 132.2

CA

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1

BS 6121:Part1:1989, IEC 62444, EN 62444

BS 6121:Part1:1989, IEC 62444, EN 62444







Metric raised dome head stopper plugs for insertion into un-used equipment entries and tightened by Allen key from outside of the equipment. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order.


Metric hexagon head stopper plugs for insertion into un-used equipment entries and tightened by conventional hexagon spanner from outside of the equipment. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order.


ATEX Metric Dome Head Stopper Plugs

ATEX Metric Hexagon Head Stopper Plugs

ATEX HAZARDOUS AREA Stopping Plugs

Order Reference


Thread Size

Thread Pitch

Thread Length

Across Flats

Head Thickness

HPL 16 757DM1 M16 1.5 15.0 22.0 9.0

HPL 20 757DM2 M20 1.5 15.0 24.0 9.0

HPL 25 757DM3 M25 1.5 15.0 30.0 9.0

HPL 32 757DM4 M32 1.5 15.0 36.0 9.0

HPL 40 757DM5 M40 1.5 15.0 46.0 9.0

HPL 50 757DM6 M50 1.5 15.0 55.0 9.0

HPL 63 757DM7 M63 1.5 15.0 65.0 9.0

HPL 75 757DM8 M75 1.5 15.0 80.0 9.0

HPL 90 757DM9 M90 2.0 24.0 95.0 9.0

Order Reference


Thread Size

Thread Pitch

Thread Length

Head Diameter

Head Thickness

Allen Key Size

HXMH 16 767DM1 M16 1.5 15.0 22.0 5.5 M8

HXMH 20 767DM2 M20 1.5 15.0 27.0 5.5 M10

HXMH 25 767DM3 M25 1.5 15.0 30.0 5.5 M10

HXMH 32 767DM4 M32 1.5 15.0 36.0 5.5 M10

HXMH 40 767DM5 M40 1.5 15.0 46.0 5.5 M10

HXMH 50 767DM6 M50 1.5 15.0 55.0 5.5 M10

HXMH 63 767DM7 M63 1.5 15.0 68.0 5.5 M14

HXMH 75 767DM8 M75 1.5 15.0 80.0 5.5 M14

HXMH 90 767DM9 M90 2.0 24.0 95.0 5.5 M14

CA

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Single-Core 6491B/X Cables Single-Core Double-Insulated Cables

SINGLE CORE LV Cable Gland Selection GuideC

AB

LE G

LAN

DS

& A

CC

ESSO

RIE

S

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

10mm2 A2PBK M16 SIB-TEC M16L.BK A2K 20S16 LSF

16mm2 A2PBK M16 SIB-TEC M20L.BK A2K 20S16 LSF

25mm2 A2PBK M20 SIB-TEC M20L.BK A2K 20S LSF


50mm2 A2PBK M20 SIB-TEC M20L.BK A2K 20 LSF














A2K LSF Gland Kit












500mm2 - - A2K 63S LSF

630mm2 - - A2K 63 LSF




A2K LSF Gland Kit














800mm2 - - A2K 63S LSF

1000mm2 - - A2K 63 LSF

Single-Core BS6007 Tri-Rated Cables 1core EPR/CSP Flexible 450/750v

Disclaimer

The following cable gland guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.


1

SINGLE CORE LV Cable Gland Selection Guide

CA

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ND

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A2K LSF Gland Kit

CWALK LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

70mm2 A2PBK M32 SIB-TEC M32L.BK A2K 32 LSF CWALK 20 LSF E1WALK 20 LSF 20






300mm2 A2PBK M50 SIB-TEC M50L.BK A2K 50S LSF CWALK 40 LSF E1WALK 40 LSF 40

400mm2 A2PBK M63 SIB-TEC M50L.BK A2K 50S LSF CWALK 40 LSFCWALK 50S LSF

E1WALK 40 LSFE1WALK 50S LSF

4050S

500mm2 A2PBK M63 SIB-TEC M63L.BK A2K 50 LSF CWALK 50S LSF E1WALK 50S LSF 50S

630mm2 A2PBK M63 - A2K 63S LSF CWALK 50 LSF E1WALK 50 LSF 50

800mm2 - - A2K 63 LSF CWALK 63S LSF E1WALK 63S LSF 63S

1000mm2 - - A2K 75S LSF CWALK 63 LSF E1WALK 63 LSF 63




A2K LSF Gland Kit

CWALK LSF Gland Kit

CWALCIEL LSF Gland Kit


A324W A348W Gland

50mm2 A2PBK M32 SIB-TEC M32L.BK A2K 32 LSF CWALK 25 LSF CWALCIEL 25 E1WALK 25 LSF 25







300mm2 A2PBK M50 SIB-TEC M50L.BK A2K 50S LSF CWALK 40 LSF CWALCIEL 40 E1WALK 40 LSF 40

400mm2 A2PBK M63 SIB-TEC M50L.BK A2K 50S LSF CWALK 50S LSF CWALCIEL 50S E1WALK 50S LSF 50S

500mm2 A2PBK M63 SIB-TEC M63L.BK A2K 50 LSF CWALK 50S LSF CWALCIEL 50S E1WALK 50S LSF 50S

630mm2 A2PBK M63 - A2K 63S LSF CWALK 50 LSF CWALCIEL 50 E1WALK 50 LSF 50

800mm2 - - A2K 63 LSF CWALK 63S LSF CWALCIEL 63S E1WALK 63S LSF 63S

1000mm2 - - A2K 75S LSF CWALK 63 LSF CWALCIEL 63 E1WALK 63 LSF 63

Single-Core BS6724 AWA Cables 3.3kV

Single-Core BS6724 AWA Cables

1core XLPE/AWA/PVC or LSF 3300v

1core XLPE/AWA/PVC or LSF 600/1000v

Disclaimer

The following cable gland guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.


1

Multi-Core BS6724 SWA Cables 2, 3, 4 & 5core XLPE/SWA/PVC or LSF 600/1000v

MULTI-CORE LV Cable Gland Selection Guide


Cores A2PBK Polyamide Gland


A2K LSF Gland Kit

BWK LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

1.5mm2 2345

A2PBK M20A2PBK M25A2PBK M25A2PBK M25

SIB-TEC M20L.BKSIB-TEC M25L.BKSIB-TEC M25L.BKSIB-TEC M25L.BK

A2K 20 LSFA2K 20 LSFA2K 25 LSFA2K 25 LSF

BWK 20S LSFBWK 20S LSFBWK 20S LSFBWK 20S LSF

CWK 20S16 LSFCWK 20S LSFCWK 20S LSFCWK 20S LSF

E1WK 20S16 LSFE1WK 20S LSFE1WK 20S LSFE1WK 20S LSF

20S20S20S20S

2.5mm2 2345




BWK 20S LSFBWK 20S LSFBWK 20S LSFBWK 20 LSF

CWK 20S LSFCWK 20S LSFCWK 20S LSFCWK 20 LSF

E1WK 20S LSFE1WK 20S LSFE1WK 20S LSFE1WK 20 LSF

20S20S20S20

4.0mm2 2345




BWK 20S LSFBWK 20S LSFBWK 20 LSFBWK 20 LSF

CWK 20S LSFCWK 20 LSFCWK 20 LSFCWK 20 LSF

E1WK 20S LSFE1WK 20 LSFE1WK 20 LSFE1WK 20 LSF

20S202020

6.0mm2 2345




BWK 20 LSFBWK 20 LSFBWK 20 LSFBWK 20 LSF

CWK 20 LSFCWK 20 LSFCWK 20 LSFCWK 20 LSF

E1WK 20 LSFE1WK 20 LSFE1WK 20 LSFE1WK 20 LSF

20202020

10mm2 2345







20252525

16mm2 2345







25252532

25mm2 2345







25323232

35mm2 2345



A2K 32 LSFA2K 40 LSFA2K 40 LSFA2K 50S LSF




32323240

50mm2 2345



A2K 32 LSFA2K 40 LSFA2K 50S LSFA2K 50 LSF

BWK 25 LSFBWK 32 LSFBWK 32 LSFBWK 50S LSF

CWK 25 LSFCWK 32 LSFCWK 32 LSFCWK 50S LSF

E1WK 25 LSFE1WK 32 LSFE1WK 32 LSFE1WK 50S LSF

25323250S

70mm2 2345


SIB-TEC M40L.BKSIB-TEC M50L.BKSIB-TEC M63L.BK-

A2K 40 LSFA2K 50S LSFA2K 50S LSFA2K 63S LSF

BWK 32 LSFBWK 32 LSFBWK 40 LSFBWK 50S LSF

CWK 32 LSFCWK 32 LSFCWK 40 LSFCWK 50S LSF

E1WK 32 LSFE1WK 32 LSFE1WK 40 LSFE1WK 50S LSF

32324050S

95mm2 2345

A2PBK M50A2PBK M63A2PBK M63-

SIB-TEC M50L.BKSIB-TEC M63L.BKSIB-TEC M63L.BK-

A2K 50S LSFA2K 50S LSFA2K 50LSFA2K 63 LSF

BWK 32 LSFBWK 40 LSFBWK 50S LSFBWK 50 LSF

CWK 32 LSFCWK 40 LSFCWK 50S LSFCWK 50 LSF

E1WK 32 LSFE1WK 40 LSFE1WK 50S LSFE1WK 50 LSF

324050S50

120mm2 2345

A2PBK M63A2PBK M63--

SIB-TEC M50L.BKSIB-TEC M63L.BK--

A2K 50S LSFA2K 50 LSFA2K 63S LSFA2K 75S LSF

BWK 40 LSFBWK 40 LSFBWK 50S LSFBWK 63S LSF

CWK 40 LSFCWK 40 LSFCWK 50S LSFCWK 63S LSF

E1WK 40 LSFE1WK 40 LSFE1WK 50S LSFE1WK 63S LSF

404050S63S

150mm2 2345

A2PBK M63---

SIB-TEC M63L.BK---

A2K 50 LSFA2K 63S LSFA2K 63 LSFA2K 75 LSF

BWK 40 LSFBWK 50S LSFBWK 50 LSFBWK 63 LSF

CWK 40 LSFCWK 50S LSFCWK 50 LSFCWK 63 LSF

E1WK 40 LSFE1WK 50S LSFE1WK 50 LSFE1WK 63 LSF

4050S5063

185mm2 2345

A2PBK M63---

SIB-TEC M63L.BK---

A2K 50 LSFA2K 63 LSFA2K 75S LSFA2K 75 LSF

BWK 50S LSFBWK 50 LSFBWK 63S LSFBWK 75S LSF

CWK 50S LSFCWK 50 LSFCWK 63S LSFCWK 75S LSF

E1WK 50S LSFE1WK 50 LSFE1WK 63S LSFE1WK 75S LSF

50S5063S75S

240mm2 2345

----

----

A2K 63S LSFA2K 63 LSFA2K 75S LSFA2K 90 LSF

BWK 50 LSFBWK 63S LSFBWK 63 LSFBWK 75 LSF

CWK 50 LSFCWK 63S LSFCWK 63 LSFCWK 75 LSF

E1WK 50 LSFE1WK 63S LSFE1WK 63 LSFE1WK 75 LSF

5063S6375

300mm2 234

---

---

A2K 63 LSFA2K 75S LSFA2K 75 LSF

BWK 50 LSFBWK 63S LSFBWK 75S LSF

CWK 50 LSFCWK 63S LSFCWK 75S LSF

E1WK 50 LSFE1WK 63S LSFE1WK 75S LSF

5063S75S

400mm2 234

---

---

A2K 63 LSFA2K 75 LSFA2K 90 LSF

BWK 63S LSFBWK 63 LSFBWK 75 LSF

CWK 63S LSFCWK 63 LSFCWK 75 LSF

E1WK 63S LSFE1WK 63 LSFE1WK 75 LSF

63S6375

CA

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7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000v

Multiple-Cores BS6724 SWA Cables

Multi-Core BS7846 SWA FTP120 Cables

MULTI-CORE LV Cable Gland Selection Guide




A2K LSF Gland Kit

BWK LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

1.5mm2 7core12core19core27core37core48core

A2PBK M25A2PBK M32A2PBK M40A2PBK M40A2PBK M50A2PBK M50

SIB-TEC M25L.BKSIB-TEC M32L.BKSIB-TEC M32L.BKSIB-TEC M40L.BKSIB-TEC M40L.BKSIB-TEC M50L.BK

A2K 25 LSFA2K 32 LSFA2K 32 LSFA2K 40 LSFA2K 40 LSFA2K 50S LSF

BWK 20S LSFBWK 20 LSFBWK 25 LSFBWK 32 LSFBWK 32 LSFBWK 40 LSF

CWK 20 LSFCWK 25 LSFCWK 25 LSFCWK 32 LSFCWK 32 LSFCWK 40 LSF

E1WK 20 LSFE1WK 25 LSFE1WK 25 LSFE1WK 32 LSFE1WK 32 LSFE1WK 40 LSF

202525323240


A2PBK M32A2PBK M40A2PBK M40A2PBK M50A2PBK M50A2PBK M63

SIB-TEC M25L.BKSIB-TEC M32L.BKSIB-TEC M40L.BKSIB-TEC M40L.BKSIB-TEC M50L.BKSIB-TEC M63L.BK

A2K 25 LSFA2K 32 LSFA2K 40 LSFA2K 40 LSFA2K 50S LSFA2K 50 LSF

BWK 20 LSFBWK 25 LSFBWK 32 LSFBWK 32 LSFBWK 40 LSFBWK 40 LSF

CWK 20 LSFCWK 25 LSFCWK 32 LSFCWK 32 LSFCWK 40 LSFCWK 50S LSF

E1WK 20 LSFE1WK 25 LSFE1WK 32 LSFE1WK 32 LSFE1WK 40 LSFE1WK 50S LSF

202532324050S


A2PBK M32A2PBK M40A2PBK M50A2PBK M63A2PBK M63-

SIB-TEC M32L.BKSIB-TEC M40L.BKSIB-TEC M40L.BKSIB-TEC M50L.BKSIB-TEC M63L.BK-

A2K 32 LSFA2K 40 LSFA2K 40 LSFA2K 50S LSFA2K 50 LSFA2K 63S LSF

BWK 25 LSFBWK 25 LSFBWK 32 LSFBWK 40 LSFBWK 40 LSFBWK 50S LSF

CWK 25 LSFCWK 32 LSFCWK 32 LSFCWK 40 LSFCWK 40 LSFCWK 50S LSF

E1WK 25 LSFE1WK 32 LSFE1WK 32 LSFE1WK 40 LSFE1WK 40 LSFE1WK 50S LSF

253232404050S




A2K LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

10mm2 234

A2PBK M40A2PBK M40A2PBK M40

SIB-TEC M32L.BKSIB-TEC M32L.BKSIB-TEC M40L.BK


CWK 25 LSFCWK 25 LSFCWK 25 LSF

E1WK 25 LSFE1WK 25 LSFE1WK 25 LSF

252525

16mm2 234





E1WK 25 LSF--

25--

25mm2 234





-E1WK 32 LSFE1WK 32 LSF

-3232

35mm2 234



A2K 40 LSFA2K 50S LSFA2K 50S LSF



323240

50mm2 234



A2K 40 LSFA2K 50S LSFA2K 50S LSF



323240

70mm2 234



A2K 50S LSFA2K 50S LSFA2K 50 LSF

CWK 32 LSFCWK 40 LSFCWK 50S LSF

E1WK 32 LSFE1WK 40 LSFE1WK 50S LSF

324050S

95mm2 234


SIB-TEC M50L.BKSIB-TEC M63L.BK-

A2K 50S LSFA2K 50 LSFA2K 63S LSF

CWK 40 LSFCWK 40 LSFCWK 50S LSF

E1WK 40 LSFE1WK 40 LSFE1WK 50S LSF

404050S

120mm2 234

A2PBK M63A2PBK M63-

SIB-TEC M63L.BKSIB-TEC M63L.BK-

A2K 50 LSFA2K 50 LSFA2K 63S LSF

CWK 40 LSFCWK 50S LSFCWK 50 LSF

E1WK 40 LSFE1WK 50S LSFE1WK 50 LSF

4050S50

150mm2 234

A2PBK M63--

SIB-TEC M63L.BK--


CWK 50S LSFCWK 50 LSFCWK 63S LSF

E1WK 50S LSFE1WK 50 LSFE1WK 63S LSF

50S5063S

185mm2 234

---

---

A2K 63S LSFA2K 63 LSFA2K 75S LSF



50S5063S

240mm2 234

---

---




5063S63

300mm2 234

---

---




63S6375S

400mm2 234

---

---

A2K 75S LSFA2K 75 LSFA2K 90 LSF



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CWK 32 LSF shown in orange also require one B30888 CMP Special Armour Cone, which is needed to accommodate the smaller armour wire diameter of the cables noted.


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A2K LSF Gland Kit

CWALK LSF Gland Kit



A324W A348W Gland







185mm2 A2PBK M63 SIB-TEC M50L.BK A2K 50S LSF CWALK 50S LSF CWALCIEL 50S E1WALK 50S LSF 50S




500mm2 - - A2K 63 LSF CWALK 50 LSF CWALCIEL 50 E1WALK 50 LSF 50





A2K LSF Gland Kit

CWALK LSF Gland Kit



A324W A348W Gland







240mm2 - - A2K 63S LSF CWALK 50S LSF CWALCIEL 50S E1WALK 50S LSF 50S








A2K LSF Gland Kit

CWALK LSF Gland Kit



A324W A348W Gland












1core XLPE/cuTS/AWA/MDPE or LSOH 36kV Umax



Single-Core BS6724 AWA 33kV Cables



SINGLE CORE MV Cable Gland Selection GuideC

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CABLE TIES & CLEATS

CONTENTS PAGE

Cable Ties For The Industrial Market 40

Nylon Cable Ties 40

Stainless Steel Cable Ties 41

London Underground Approved Cable Ties 42

Nylon LUL-Approved Cable Ties 42

Stainless Steel LUL-Approved Cable Ties 43

Banding System For The Industrial Market 44

Uncoated Stainless Steel Banding 44

PPA571 Coated Stainless Steel Banding 44

Cable Tie & Banding Installation Tools 45

DSTG Cable Tie Tool 45

SSTG Cable Tie Tool 45

MK9SST Cable Tie Tool 45

RR-T03 Band Tensioning Tool 45

BANTAM Band Tensioning Tool 45

Cleats For The Industrial Market 46

Single-Bolt LSF Nylon Cleats 46

Two-Bolt LSF Nylon Cleats 47

Single-Bolt 1A Aluminium Cleats 48

Two-Bolt 2A Aluminium Cleats 49

Cast Aluminium Cleats 50

Cleats For London Underground Applications 51

LSF Cableclamps 51

LUL-Approved LSF Cleats 52

LUL-Approved Fire Performance Cleats 53

Hangers For London Underground Applications 54

J-Type Cable Hangers 54

PEGASUS Cable Hanger System 55

No-Bolt DC Track Feeder Cable Cleats 56

Alpha Aluminium Trefoil Cleats 57

Vulcan Medium-Duty 316L Stainless Steel Trefoil/Single-Way Cleats 58

CONTENTS PAGE

Vulcan Medium-Duty 316L Stainless Steel Quadrofoil Cleats 59

Emperor Heavy-Duty 316L Stainless Steel Trefoil Cleats 60

Emperor Heavy-Duty 316L Stainless Steel Single-Way Cleats 61

Formers For Triplex Cable Applications 62

316L Stainless Steel Short-Circuit Retention Straps 63

Atlas Heavy-Duty Hot-Dip Galvanised Steel Single-Way Cleats 64

Atlas Heavy-Duty Hot-Dip Galvanised Trefoil Cleats 65

Power Generation And Utility Cable Cleats 66

Colossus Trefoil Cleats 66

Centaur Cable Saddles 67

Single-Core LV Cable Cleat Selection Guide 68

Single-Core BS5467 Unarmoured Cables 68




Multi-Core LV Cable Cleat Selection Guide 70




Single-Core MV Cable Cleat Selection Guide 72

Single-Core BS6724 cuWS 11kV, 22kV and 33kV Cables 72

Single-Core BS6724 AWA 11kV, 22kV and 33kV Cables 73

Three Core MV Cable Cleat Selection Guide 74

Three-Core IEC502 SWA 11kV, 22kV and 33kV Cables 74

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Cable Ties for the INDUSTRIAL MARKET

Specification/Standard BS EN 50146:2000, IEC 62275

Material Nylon 66

Moisture Absorption 1.0-2.0%


Melting Point +250ºC

UL Flammability Rating UL94-V2

Limited Oxygen Index 25-28% ASTMD 2863

Smoke Density Flaming 35 ASTMD 2843 Non-Flaming 13 ASTME 662

Nylon Cable Ties BS EN 50146:2000

Manufactured from UV stabilised LSFZeroHalogen black Nylon 66, this material offers a combination of engineering properties, characterised by its’ high strength and rigidity and exhibits excellent chemical, solvent and oil resistance.

Specification and testing of these cable ties has been based on the directives detailed in Military Specification SAE-AS23190, related to SAE-AS33671 and SAE-AS33681.

Available from stock in UV stabilised black as standard, natural white (LSFWH) and a limited range of coloured ties are available to order.

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 100 2.5 100.0 2.5 22.0 78N

LSF 120 2.5 120.0 2.5 30.0 78N

LSF 160 2.5 160.0 2.5 40.0 78N

LSF 200 2.5 200.0 2.5 50.0 78N

Order Reference

Overall Length

Strap Width


Tensile Strength

LSF 140 3.6 140.0 3.6 33.0 175N

LSF 200 3.6 200.0 3.6 50.0 175N

LSF 300 3.6 300.0 3.6 76.0 175N

LSF 370 3.6 370.0 3.6 100.0 175N

Order Reference

Overall Length

Strap Width


Tensile Strength

LSF 120 4.8 120.0 4.8 30.0 215N

LSF 160 4.8 160.0 4.8 40.0 215N

LSF 200 4.8 200.0 4.8 50.0 215N

LSF 250 4.8 250.0 4.8 60.0 215N

LSF 300 4.8 300.0 4.8 76.0 215N

LSF 370 4.8 370.0 4.8 100.0 215N

LSF 390 4.8 390.0 4.8 105.0 215N

LSF 430 4.8 430.0 4.8 110.0 215N

LSF 530 4.8 530.0 4.8 135.0 215N

LSF 630 4.8 630.0 4.8 180.0 215N

Order Reference

Overall Length

Strap Width


Tensile Strength

LSF 430 9.0 430.0 9.0 110.0 770N

LSF 530 9.0 530.0 9.0 135.0 770N

LSF 610 9.0 610.0 9.0 180.0 770N

LSF 710 9.0 710.0 9.0 200.0 770N

LSF 780 9.0 780.0 9.0 220.0 770N

LSF 914 9.0 914.0 9.0 260.0 770N

LSF 1020 9.0 1020.0 9.0 290.0 770N

LSF 1220 9.0 1220.0 9.0 355.0 770N

Order Reference

Overall Length

Strap Width


Tensile Strength

LSF 150 7.6 150.0 7.6 35.0 530N

LSF 300 7.6 300.0 7.6 76.0 530N

LSF 370 7.6 370.0 7.6 100.0 530N

LSF 450 7.6 450.0 7.6 115.0 530N

LSF 540 7.6 540.0 7.6 140.0 530N

LSF 750 7.6 750.0 7.6 210.0 530N

Order Reference

Overall Length

Strap Width


Tensile Strength

LSF 280 12.7 280.0 12.7 76.0 1110N

LSF 380 12.7 380.0 12.7 105.0 1110N

LSF 480 12.7 480.0 12.7 120.0 1110N

LSF 580 12.7 580.0 12.7 170.0 1110N

LSF 760 12.7 760.0 12.7 205.0 1110N

LSF 880 12.7 880.0 12.7 245.0 1110N

LSF 1030 12.7 103.0 12.7 290.0 1110N

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Specification/Standard IEC 62275:2013

UL Listing Number E227552

Material 316 Stainless Steel EN DIN 1.4401

Temperature Range (BU type) -80ºC to +500ºC

Temperature Range (BC coated type) -80ºC to +150ºC

Cable Ties for the INDUSTRIAL MARKET

Stainless Steel Cable Ties IEC 62275:2013

Rollerball cable ties feature a retained, locking, ball bearing which grips the tie strap and locks the tie as it is tensioned. Standard product is supplied uncoated, a coated version also available which features a 50-60micron black polyester coating.

Suitable for use indoor or outdoors, where resistance to corrosion is paramount and offer excellent resistance to a wide variety of chemicals.

Due to the +1200ºC melting point of 316 stainless steel, these ties are generally accepted as fire resistant.

UncoatedOrder Reference

Epoxy Coated Order Reference

OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

BU76-150 BC76-150 150.0 7.9 0.25 10.3 5.4 43.0 1070N

BU76-200 BC76-200 200.0 7.9 0.25 10.3 5.4 59.0 1070N

BU76-300 BC76-300 300.0 7.9 0.25 10.3 5.4 88.0 1070N

BU76-360 BC76-360 360.0 7.9 0.25 10.3 5.4 110.0 1070N

BU76-520 BC76-520 520.0 7.9 0.25 10.3 5.4 161.0 1070N

BU76-620 BC76-620 620.0 7.9 0.25 10.3 5.4 192.0 1070N

BU76-840 BC76-840 840.0 7.9 0.25 10.3 5.4 263.0 1070N

BU76-1000 BC76-1000 1000.0 7.9 0.25 10.3 5.4 313.0 1070N


Polyester Coated Order Reference

OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

BU46-150 BC46-150 150.0 4.6 0.25 6.3 4.0 43.0 430N

BU46-200 BC46-200 200.0 4.6 0.25 6.3 4.0 59.0 430N

BU46-300 BC46-300 300.0 4.6 0.25 6.3 4.0 88.0 430N

BU46-360 BC46-360 360.0 4.6 0.25 6.3 4.0 110.0 430N

BU46-520 BC46-520 520.0 4.6 0.25 6.3 4.0 161.0 430N

BU46-620 BC46-620 620.0 4.6 0.25 6.3 4.0 192.0 430N

BU46-840 BC46-840 840.0 4.6 0.25 6.3 4.0 263.0 430N

BU46-1000 BC46-1000 1000.0 4.6 0.25 6.3 4.0 313.0 430N



OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

BU126-150 BC126-150 150.0 12.7 0.40 15.1 5.6 43.0 2450N

BU126-200 BC126-200 200.0 12.7 0.40 15.1 5.6 59.0 2450N

BU126-300 BC126-300 300.0 12.7 0.40 15.1 5.6 88.0 2450N

BU126-360 BC126-360 360.0 12.7 0.40 15.1 5.6 110.0 2450N

BU126-520 BC126-520 520.0 12.7 0.40 15.1 5.6 161.0 2450N

BU126-620 BC126-620 620.0 12.7 0.40 15.1 5.6 192.0 2450N

BU126-840 BC126-840 840.0 12.7 0.40 15.1 5.6 263.0 2450N

BU126-1000 BC126-1000 1000.0 12.7 0.40 15.1 5.6 313.0 2450N


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Nylon LUL-Approved Cable Ties IEC62275:2013TE

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Specification/Standard IEC62275:2013


Material Polyamide Nylon 6.6 and 6.6W (UV-resistant)

Temperature Range -40ºC to +85ºC (+105 for 500ºC hours)


Limited Oxygen Index 25-28% ASTMD 2863

PA66W UV Resistance 2% Carbon Black, ASTMD 6779

Chemical Resistance Outstanding. For full details, please contact our Sales Team

London Underground Approved ties manufactured in two materials, depending upon the installation environment:

➜ PA66 LSFZeroHalogen Black polyamide 6.6. Our standard product, this material offers a combination of engineering properties, characterised by its’ high strength and rigidity and exhibits excellent chemical, solvent and oil resistance.

➜ PA66W LSFZeroHalogen Black polyamide 6.6W, this version exhibits greater UV resistance and better-suited to outdoor installations.

Please add material suffix required to complete Order Reference. These high-quality cable ties benefit from a wealth of international approvals, in addition to their LUL APR inclusion. Please refer to our Sales Team for further details.

LONDON UNDERGROUND APPROVED Cable Ties

OrderReference

OverallLength

StrapWidth


TensileStrength

T18R- 100.0 2.5 22.0 80N

T18I- 145.0 2.5 35.0 80N

T18L- 205.0 2.5 55.0 80N

T25L- 240.0 2.8 65.0 110N

OrderReference

OverallLength

StrapWidth


TensileStrength

T30R- 150.0 3.5 35.0 135N

T30L- 198.0 3.5 50.0 135N

T30LL- 290.0 3.5 80.0 135N

OrderReference

OverallLength

StrapWidth


TensileStrength

T50S- 150.0 4.6 35.0 225N

T50R- 200.0 4.6 50.0 225N

T50M- 245.0 4.6 65.0 225N

T50I- 300.0 4.6 85.0 225N

T50L- 390.0 4.6 110.0 225N

T50LL- 445.0 4.6 130.0 225N

T80R- 210.0 4.7 55.0 355N

T80I- 300.0 4.7 85.0 355N

T80L- 390.0 4.7 110.0 355N

OrderReference

OverallLength

StrapWidth


TensileStrength

T150M- 525.0 8.9 150.0 780N

T150L- 820.0 8.9 245.0 780N

T150XL- 1095.0 8.9 330.0 780N

T150XLL- 1325.0 8.9 405.0 780N

OrderReference

OverallLength

StrapWidth


TensileStrength

T120I- 300.0 7.6 80.0 535N

T150R(H)- 365.0 7.6 100.0 670N

T120R(E)- 387.0 7.6 100.0 535N

T120M- 460.0 7.6 130.0 535N

T120XM- 600.0 7.6 175.0 535N

T120L- 760.0 7.6 225.0 535N

OrderReference

OverallLength

StrapWidth


TensileStrength

T250X- 370.0 12.5 100.0 1115N

T250M- 565.0 12.5 150.0 1115N

T250L- 880.0 12.5 254.0 1115N

T250XL- 1030.0 12.5 305.0 1115N


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IEC62275:2013

Premium range of 316 stainless steel Ball-Lock cable ties have a non-releasable, ball bearing locking mechanism which grips the tie strap and locks the tie as it is tensioned. Available in bare SS316, a LSFZeroHalogen black polyester coated version also available which features a 30-50micron coating.

Widely used throughout mass-transit systems, off-shore applications and the Petro-Chemical industry, these ties also benefit from inclusion within the London Underground Product Register. Suitable for use indoor or outdoors, where resistance to corrosion is paramount and offer excellent resistance to a wide variety of chemicals.

Due to the +1200ºC melting point of 316 stainless steel, these ties are generally accepted as fire resistant.

Stainless Steel LUL-Approved Cable Ties

Specification/Standard IEC62275:2013

Material 316 Stainless Steel EN DIN 1.4401

Temperature Range (MBT type)

316 Stainless Steel EN DIN 1.4401

Temperature Range (MBTFC coated type)

-50ºC to +150ºC

Chemical Resistance Outstanding. For full details, please contact our Sales Team

LONDON UNDERGROUND APPROVED Cable Ties


Epoxy Coated Order Reference

OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

MBT8H MBT8HFC 201.0 7.9 0.25 10.3 5.4 50.0 2000N

MBT14H MBT14HFC 362.0 7.9 0.25 10.3 5.4 102.0 2000N

MBT20H MBT20HFC 521.0 7.9 0.25 10.3 5.4 152.0 2000N

MBT27H MBT27HFC 681.0 7.9 0.25 10.3 5.4 203.0 2000N

MBT33H MBT33HFC 838.0 7.9 0.25 10.3 5.4 254.0 2000N



OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

MBT5S MBT5SFC 127.0 4.6 0.25 6.3 4.0 25.0 900N

MBT8S MBT8SFC 201.0 4.6 0.25 6.3 4.0 50.0 900N

MBT14S MBT14SFC 362.0 4.6 0.25 6.3 4.0 102.0 900N

MBT20S MBT20SFC 521.0 4.6 0.25 6.3 4.0 152.0 900N

MBT27S MBT27SFC 681.0 4.6 0.25 6.3 4.0 203.0 900N

MBT33S MBT33SFC 838.0 4.6 0.25 6.3 4.0 254.0 900N



OverallLength

StrapWidth

StrapThickness

HeadWidth

HeadHeight


TensileStrength

MBT14XH MBT14XHFC 362.0 12.3 0.40 15.1 5.6 102.0 2700N

MBT20XH MBT20XHFC 521.0 12.3 0.40 15.1 5.6 152.0 2700N

MBT27XH MBT27XHFC 681.0 12.3 0.40 15.1 5.6 203.0 2700N

MBT33XH MBT33XHFC 8380 12.3 0.40 15.1 5.6 254.0 2700N



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Uncoated stainless steel banding and buckle system used in a wide variety of cable installation applications, e.g. bundling and primary retention of multicore power cables in confined environments. Three material types available depending upon the installation environment.

➜ SS201 Heavy-duty, suitable for all general industrial applications.

➜ SS304 Heavy-duty, outdoor or potentially corrosive environments.

➜ SS316 Heavy-duty, Petro-Chem or other highly corrosive environments.

Installed using RR-T03 or BANTAM installation tools.

PPA571 coated 316 stainless steel banding, suitable for installation within the most harsh of corrosive environments. PPA571 is a thermoplastic powder coating specifically designed to provide a tough, long-lasting coating to stainless and mild steels, it benefits from being LSFZeroHalogen and flame retardant with an extremely low toxicity index.

The PP571 coated 316 stainless steel banding is resistant to adverse whether conditions, detergents, salt spray and airborne pollutants making it ideal for installation within marine, Petro-Chem and mass transit environments.

Installed using RR-T03 or BANTAM installation tools.

Uncoated Stainless Steel Banding

PPA571 Coated Stainless Steel Banding

Banding System for the INDUSTRIAL MARKET

OrderReference

mm Inch mm Inch Metres Feet Newtons lbs Jaw TypeBuckles

Wing TypeBuckles

RSP06E254T 6.5 1/4 1.1 0.04 25 82.5 1490 335 RCU06EJ RCU06EWRSP09E254T 9.5 3/8 1.1 0.04 25 82.5 2250 505 RCU09EJ RCU09EWRSP12E254T 12.7 1/2 1.1 0.04 25 82.5 2980 670 RCU12EJ RCU12EWRSP16E254T 16.0 5/8 1.1 0.04 25 82.5 3740 840 RCU16EJ RCU16EWRSP19E254T 19.0 3/4 1.1 0.04 25 82.5 4450 1000 RCU19EJ RCU19EW

Band Width Band Thickness Roll Length

SS

201

OrderReference


Wing TypeBuckles

RSU06B305 6.5 1/4 0.50 0.020 30.5 100 2225 500 RCU06BJ RCU06BWRSU09B306-5C 9.5 3/8 0.65 0.026 30.5 100 4005 900 RCU09BJ RCU09BWRSU12B307-5C 12.7 1/2 0.75 0.030 30.5 100 6675 1500 RCU12BJ RCU12BWRSU16B307-5C 16.0 5/8 0.75 0.030 30.5 100 8344 1875 RCU16BJ RCU16BWRSU19B307-5C 19.0 3/4 0.75 0.030 30.5 100 10013 2250 RCU19BJ RCU19BW

Band Width Band Thickness Roll Length Breaking Strength

SS

30

4

OrderReference


Wing TypeBuckles

RSU06F305C 6.5 1/4 0.50 0.020 30.5 100 1669 375 RCU06FJ RCU06FWRSU09F306-5C 9.5 3/8 0.65 0.026 30.5 100 3115 700 RCU09FJ RCU09FWRSU12F307-5C 12.7 1/2 0.75 0.030 30.5 100 4895 1100 RCU12FJ RCU12FWRSU16F307-5C 16.0 5/8 0.75 0.030 30.5 100 6230 1400 RCU16FJ RCU16FWRSU19F307-5C 19.0 3/4 0.75 0.030 30.5 100 7565 1700 RCU19FJ RCU19FW


SS

316

OrderReference


Wing TypeBuckles

RSU06E305C 6.5 1/4 0.50 0.020 30.5 100 1780 400 RCU06EJ RCU06EWRSU09E306-5C 9.5 3/8 0.65 0.026 30.5 100 3338 750 RCU09EJ RCU09EWRSU12E307-5C 12.7 1/2 0.75 0.030 30.5 100 5340 1200 RCU12EJ RCU12EWRSU16E307-5C 16.0 5/8 0.75 0.030 30.5 100 6675 1500 RCU16EJ RCU16EWRSU19E307-5C 19.0 3/4 0.75 0.030 30.5 100 8010 1800 RCU19EJ RCU19EW


Breaking Strength

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➜ Suitable for installing nylon and medium-duty stainless steel cable ties.

➜ Automatically tensions and cuts the tie tail in one operation.

➜ Adjustable tensioning device.

➜ Spinning handle tensions the stainless steel band.

➜ Drop-forged tool with built-in band cutting jaw.

➜ Spring-loaded gripper lever improves ease of use.

➜ Quality tool installing medium and heavy-duty stainless steel cable ties.

➜ Automatically tensions and cuts the tie tail in one operation.

➜ Adjustable tensioning device.

BANTAM Band Tensioning Tool

RR-T03 Band Tensioning Tool

MK9SST Cable Tie Tool

SSTG Cable Tie Tool

DSTG Cable Tie Tool

➜ Suitable for installing medium-duty stainless steel cable ties.

➜ Ratchet system tensions the cable tie, separate cutting jaws.

Cable Tie & Banding INSTALLATION TOOLS

Order Reference

MaximumTie Width

MaximumTie Thickness

Weightgrams

DSTG 7.9 0.3 550

Order Reference

MaximumTie Width


Weightgrams

SSTG 7.9 0.3 560

Order Reference

MaximumTie Width


Weightgrams

MK9SST 16.0 0.3 600

Order Reference

MaximumTie Width


Weightgrams

RR-T03 19.0 0.75 2000

Order Reference

MaximumTie Width


Weightgrams

BANTAM 19.0 1.1 1180

➜ Quality ratchet-action, compact tool for installing all stainless steel banding.

➜ Zinc-plated for corrosion resistance.

➜ Built-in band cutting jaw.

➜ Three-way handle adjusts for one or two-handed tensioning.

➜ Designed for easy loading and removal of material.


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Single-Bolt LSF Nylon Cleats IEC BS EN 61914:2015

OrderReference

Cable OutsideDiameter Range

CleatWidth

CleatHeight

CleatDepth

FixingHole

Cleat Weightgrams

Safe WorkingLoad (kgs)

FixingSize

1LSF10 10.0-13.0 37.8 27.0 41.4 M10 19.6 95 CFK10-100

1LSF11 13.0-16.0 41.2 30.0 41.4 M10 23.0 95 CFK10-100

1LSF12 16.0-19.0 44.3 33.0 41.4 M10 26.4 95 CFK10-100

1LSF13 19.0-23.0 48.2 36.0 41.4 M10 30.2 95 CFK10-100

1LSF14 23.0-27.0 52.2 40.0 41.4 M10 34.6 85 CFK10-100

1LSF15 27.0-32.0 57.1 44.0 41.4 M10 39.0 70 CFK10-100

1LSF16 32.0-38.0 63.1 49.0 41.4 M10 46.2 70 CFK10-100

1LSF17 38.0-46.0 71.3 58.0 41.4 M10 64.0 70 CFK10-125

1LSF18 46.0-51.0 77.3 67.0 41.4 M10 73.2 70 CFK10-125

1LSF19 51.0-57.0 83.2 72.0 41.4 M10 80.4 70 CFK10-125

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Specification/Standard IEC BS EN 61914:2015

Material Nylon 6, Flame-Retardant

Cleat Type 6.1, 6.1.2, Non-metallic

Short Circuit Test Untested



Limited Oxygen Index 34% ASTMD 2863

Needle Flame Test >120seconds passed

Lateral Load Test 470N

Axial Movement Test 360N

ETS range of single-bolt fixing two-part cable cleats are suitable for all single-core or multi-core power cables up to 57.0mm.

Available as standard in LSFZeroHalogen flame retardant nylon, the product is UV stabilised, features high tensile strength and safe working loads similar to aluminium cleats.

M10 fixings are used throughout the range to enable different sizes to be easily stacked, indeed the single-bolt version can be stacked above the two-bolt cleat version, particularly useful if running a clean earth with a multi-core power cable.

A black polyethylene version is also available for outdoor, non-LSF applications.

Cleats for the INDUSTRIAL MARKET

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IEC BS EN 61914:2015TE

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Material Nylon 6, Flame-Retardant


Short Circuit Test 76kA peak (36kA RMS)



Limited Oxygen Index 34% ASTMD 2863


Lateral Load Test 18,400N

Axial Movement Test 2,000N

ETS range of two-bolt fixing two-part cable cleats are suitable for all single-core or multi-core power cables from 38.0 to 168.0mm.

Available as standard in black LSFZeroHalogen flame retardant nylon, the product is UV stabilised, features high tensile strength and safe working loads similar to aluminium cleats.

2HVR red version also available to compliment red-sheathed HV power cables from 46.0 to 135.0mm diameter.

M10 fixings can be used throughout the range and some sizes feature the same bolt-fixing centres which can enable different sizes to be easily stacked.

A black polyethylene version is also available for outdoor, non-LSF applications.

Two-Bolt LSF Nylon Cleats

OrderReference(Black)

OrderReference(Red)


CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHoles

Cleat Weightgrams


FixingSize(x 2)

2LSF07 38.0-46.0 92.0 60.0 54.0 68.0 2xM10 91.0 1500 CFK10-100

2LSF08 2HVR08 46.0-51.0 103.0 71.0 54.0 79.0 2xM10 109.9 1500 CFK10-125

2LSF09 2HVR09 51.0-57.0 103.0 76.0 54.0 79.0 2xM10 119.0 1500 CFK10-125

2LSF10 2HVR10 57.0-64.0 103.0 82.0 54.0 79.0 2xM10 122.5 2000 CFK10-125

2LSF11 2HVR11 64.0-70.0 130.0 89.0 54.0 106.0 2xM10 157.3 2000 CFK10-125

2LSF1200 2HVR1200 70.0-76.0 128.0 95.0 75.0 104.0 2xM12 190.0 2200 CFK10-150

2LSF1201 2HVR1201 76.0-83.0 135.0 100.0 75.0 111.0 2xM12 206.5 2200 CFK10-150

2LSF1202 2HVR1202 83.0-90.0 143.0 108.0 75.0 119.0 2xM12 228.6 2700 CFK10-150

2LSF131 2HVR131 90.0-97.0 165.0 115.0 100.0 138.0 2xM12 423.0 2700 CFK12-200

2LSF132 2HVR132 97.0-105.0 171.0 122.0 100.0 144.0 2xM12 440.6 2700 CFK12-200

2LSF141 2HVR141 105.0-112.0 178.0 130.0 100.0 151.0 2xM12 509.9 2700 CFK12-200

2LSF142 2HVR142 112.0-120.0 187.0 138.0 125.0 160.0 2xM12 622.0 2700 CFK12-200

2LSF151 2HVR151 120.0-128.0 196.0 148.0 125.0 168.0 2xM12 715.7 2700 CFK12-200

2LSF152 2HVR152 128.0-135.0 203.0 158.0 125.0 176.0 2xM12 771.9 2700 CFK12-200

2LSF161 135.0-144.0 222.0 168.0 150.0 190.0 2xM16 1108.4 2700 CFK16-250

2LSF162 144.0-152.0 232.0 179.0 150.0 200.0 2xM16 1203.1 2700 CFK16-250

2LSF171 152.0-160.0 242.0 190.0 150.0 210.0 2xM16 1301.6 2700 CFK16-250

2LSF172 160.0-168.0 252.0 201.0 150.0 220.0 2xM16 1402.9 2700 CFK16-250



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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingHole

Cleat Weight grams


FixingSize

1A-10N 10.0-13.0 37.8 27.0 41.4 M10 20 95 CFK10-100

1A-11N 13.0-16.0 41.2 30.0 41.4 M10 23 95 CFK10-100

1A-12N 16.0-19.0 44.3 33.0 41.4 M10 27 95 CFK10-100

1A-13N 19.0-23.0 48.2 36.0 41.4 M10 30 95 CFK10-100

1A-14N 23.0-27.0 52.2 40.0 41.4 M10 35 85 CFK10-100

1A-15N 27.0-32.0 57.1 44.0 41.4 M10 39 70 CFK10-100

1A-16N 32.0-38.0 63.1 49.0 41.4 M10 46 70 CFK10-100

1A-17N 38.0-46.0 71.3 58.0 41.4 M10 64 70 CFK10-125

1A-18N 46.0-51.0 77.3 67.0 41.4 M10 73 70 CFK10-125

1A-19N 51.0-57.0 83.2 72.0 41.4 M10 81 70 CFK10-125

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Specification/Standard BS EN 61914:2015

Material LM6 Grade Aluminium to BS1490

Cleat Type 6.1.1, Metallic

Short Circuit Test 70kA peak (33.3kA RMS)





Diecast aluminium cable cleats are short-circuit tested to 70kA peak and suitable for cables from 10mm to 57mm overall diameter.

The standard product is supplied in plain aluminium, suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protective coatings to order (e.g. polyester).

Designed for direct fixing onto ladder or channel with no additional adaptor plates or packing piece required and can be easily stacked.

CFK cleat fixing kits enable easy fixing of the cleat to cable ladder rungs or 41mm wide steel channel. Included in each kit: M10 threaded stud, hexagon nut, flat washers and plain channel nut.

IEC BS EN 61914:2015Single-Bolt 1A Aluminium Cleats

Cleats for the INDUSTRIAL MARKETS

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Cleat Type 6.1.3, Metallic






2A-N diecast aluminium cable cleats are short-circuit tested to 113kA peak and suitable for cables from 38mm to 168mm overall diameter.

The standard product is supplied in plain aluminium, suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protective coatings to order (e.g. polyester) and neoprene liners are available across the range (noted reduced diameter range shown in the table below).

The two-bolt aluminium cleat features unique flanges alongside the strengthening spine, designed for direct fixing onto ladder or channel with no additional adaptor plates or packing piece required. Some sizes feature the same bolt-fixing centres which enable different sizes to be easily stacked.

IEC BS EN 61914:2015Two-Bolt 2A Aluminium Cleats

OrderReference


Diameter RangeWith Liner

CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHoles

Cleat Weightgrams


FixingSize(x 2)

2A-07N 38.0-46.0 32.0-40.0 94.0 48.0 49.0 68.0 2xM10 166 200 CFK10-100

2A-08N 46.0-51.0 40.0-45.0 104.0 54.0 49.0 79.0 2xM10 196 200 CFK10-125

2A-09N 51.0-57.0 45.0-51.0 105.0 61.0 49.0 79.0 2xM10 210 200 CFK10-125

2A-10N 57.0-64.0 51.0-580 105.0 68.0 49.0 79.0 2xM10 226 200 CFK10-125

2A-11N 64.0-70.0 58.0-64.0 133.0 75.0 64.0 106.0 2xM10 339 200 CFK10-125

2A-1200N 70.0-76.0 64.0-70.0 133.0 80.0 64.0 106.0 2xM10 347 200 CFK10-150

2A-1201N 76.0-83.0 70.0-77.0 133.0 87.0 64.0 106.0 2xM10 342 200 CFK10-150

2A-1202N 83.0-90.0 77.0-84.0 133.0 94.0 64.0 106.0 2xM10 356 200 CFK10-150

2A-131N 90.0-97.0 82.0-89.0 154.0 101.0 76.0 126.0 2xM10 490 200 CFK10-200

2A-132N 97.0-105.0 89.0-97.0 154.0 109.0 76.0 126.0 2xM10 468 300 CFK10-200

2A-141N 105.0-112.0 97.0-104.0 165.0 118.0 76.0 135.0 2xM10 532 500 CFK10-200

2A-142N 112.0-120.0 104.0-112.0 173.0 124.0 76.0 143.0 2xM10 590 500 CFK10-200

2A-151N 120.0-128.0 100.0-118.0 196.0 148.0 125.0 168.0 2xM12 1700 500 CFK12-200

2A-152N 128.0-135.0 118.0-125.0 203.0 158.0 125.0 176.0 2xM12 1840 500 CFK12-200

2A-161N 135.0-144.0 125.0-134.0 222.0 168.0 150.0 190.0 2xM16 2633 500 CFK16-250

2A-162N 144.0-152.0 134.0-142.0 232.0 179.0 150.0 200.0 2xM16 2856 500 CFK16-250

2A-171N 152.0-160.0 142.0-150.0 242.0 190.0 150.0 210.0 2xM16 3089 500 CFK16-250

2A-172N 160.0-168.0 150.0-158.0 252.0 201.0 150.0 220.0 2xM16 3332 500 CFK16-250

To order two-bolt cleats with neoprene liner, please change the Order Reference suffix from ‘N’ to ‘L’.

Cleats for the INDUSTRIAL MARKETS


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BS EN 50368:2003Cast Aluminium Cleats




Cleat Type 6.1.1, Metallic (1ALM) 6.1.3, Metallic (2ALM)




Lateral Load Test 4,670N (1ALM) 28,000N (2ALM)

Axial Movement Test 1,170N (1ALM) 2,000N (2ALM)

Space saving, stackable cast aluminium cleats to accommodate cables from 10mm to 120mm outside diameter.

Single-bolt version designed for easy stacking atop each other, the two-bolt version features unique flanges alongside the fixing turrets to enable a firm fixing to cable ladder rungs or conventional steel channel systems, preventing the rocking feature of some competitors products.

Designed for direct fixing onto ladder or channel support structures and requiring no additional special adaptor plates or packing pieces, only being subject to environmental considerations where 91-ST Cleat Separation Washers should be used.

Available as standard in plain aluminium suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protection coatings to order, e.g. epoxy.

OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHole

Cleat Weightgrams


FixingSize

1ALM01 10.0-13.0 41.0 32.0 43.0 - M10 75.0 200 CFK10-100

1ALM02 13.0-16.0 44.0 34.0 43.0 - M10 79.8 200 CFK10-100

1ALM03 16.0-19.0 48.0 36.0 43.0 - M10 90.8 200 CFK10-100

1ALM04 19.0-22.0 50.0 38.0 43.0 - M10 98.4 200 CFK10-100

1ALM05 22.0-26.0 53.0 40.0 43.0 - M10 100.2 200 CFK10-100

1ALM06 26.0-33.0 59.0 44.0 43.0 - M10 119.6 200 CFK10-100

1ALM07 33.0-39.0 65.0 50.0 43.0 - M10 131.8 200 CFK10-100

1ALM08 39.0-45.0 71.0 56.0 43.0 - M10 151.8 200 CFK10-100

1ALM09 45.0-51.0 78.0 63.0 43.0 - M10 168.4 200 CFK10-125

1ALM10 51.0-58.0 84.0 73.0 43.0 - M10 202.2 300 CFK10-125

1ALM11 58.0-65.0 91.0 80.0 43.0 - M10 189.0 500 CFK10-125

1ALM12 65.0-71.0 97.0 89.0 43.0 - M10 252.6 500 CFK10-125

2ALM10 51.0-57.0 96.0 68.0 49.0 76.0 2xM10 207.6 200 CFK10-100

2ALM11 57.0-64.0 96.0 75.0 49.0 76.0 2xM10 220.0 200 CFK10-125

2ALM12 64.0-70.0 134.0 84.0 64.0 114.0 2xM10 375.8 200 CFK10-125

2ALM13 70.0-76.0 134.0 90.0 64.0 114.0 2xM10 392.2 200 CFK10-125

2ALM14 76.0-83.0 142.0 96.0 64.0 114.0 2xM12 450.6 200 CFK10-150

2ALM15 83.0-89.0 142.0 102.0 64.0 114.0 2xM12 550.0 200 CFK12-150

2ALM16 89.0-95.0 154.0 114.0 76.0 126.0 2xM12 650.0 200 CFK12-150

2ALM17 95.0-101.0 154.0 120.0 76.0 126.0 2xM12 750.0 200 CFK12-200

2ALM18 101.0-108.0 169.0 134.0 76.0 140.0 2xM12 1100.0 200 CFK12-200

2ALM19 108.0-114.0 169.0 140.0 76.0 140.0 2xM12 1450.0 300 CFK12-200

2ALM20 115.0-120.0 172.0 150.0 76.0 144.0 2xM12 1200.0 500 CFK12-200

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OrderReference


CleatWidth

CleatHeight

CleatDepth

Cleat Weightgrams


FixingSize

17-01LUL 10.0-15.0 27.8 17.6 12.0 3.5 18 M4 x 30

17-02LUL 12.0-17.0 32.0 20.8 14.0 5.4 24 M4 x 35

17-03LUL 15.0-20.0 37.0 25.3 16.0 8.6 32 M4 x 40

17-04LUL 18.0-24.0 41.0 29.6 18.0 12.2 39 M4 x 50

17-05LUL 22.0-29.0 52.1 35.4 20.0 18.6 52 M6 x 55

17-06LUL 26.0-34.0 58.2 40.9 22.0 27.9 66 M6 x 60

17-07LUL 32.0-42.0 69.3 49.2 25.0 42.9 79 M6 x 75

17-08LUL 39.0-51.0 81.7 58.5 26.0 60.1 93 M6 x 90

Cleats for LONDON UNDERGROUND applications


Material Nylon 6, Flame-Retardant (LUL-approved)


LUL APR Product No 365



Limited Oxygen Index (LOI) BS EN ISO 4589-2:1999

Smoke Emission Tested BS 6853:1999, Annex D.8.3

Toxic Fume Emissions FX 70-100:2008



Axial Movement Test TBC

LSFZeroHalogen flame-retardant nylon Cableclamps, suitable for all LV multicore power cables up to 51mm diameter.

Compliant with London Underground Engineering Standard 1-085 A2, “Fire Standard Performance Materials” Product Register No: 365, this product represent the highest quality nylon light-duty clamp on the market.

BS EN 50368:2003LSF Cableclamps



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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHole/s

Cleat Weightgrams


FixingSize

1F10-LUL 10.0-13.0 37.8 27.0 41.4 - M10 23.8 95 CFK10-100

1F11-LUL 13.0-16.0 41.2 30.0 41.4 - M10 27.7 95 CFK10-100

1F12-LUL 16.0-19.0 44.3 33.0 41.4 - M10 32.0 95 CFK10-100

1F13-LUL 19.0-23.0 48.2 36.0 41.4 - M10 36.5 95 CFK10-100

1F14-LUL 23.0-27.0 52.2 40.0 41.4 - M10 42.0 85 CFK10-100

1F15-LUL 27.0-32.0 57.1 44.0 41.4 - M10 47.6 70 CFK10-100

1F16-LUL 32.0-38.0 63.1 49.0 41.4 - M10 55.7 70 CFK10-100

1F17-LUL 38.0-46.0 71.3 58.0 41.4 - M10 77.9 70 CFK10-125

1F18-LUL 46.0-51.0 77.3 67.0 41.4 - M10 88.0 70 CFK10-125

1F19-LUL 51.0-57.0 83.2 72.0 41.4 - M10 96.2 70 CFK10-125

2F08-LUL 46.0-51.0 103.0 71.0 54.0 79.0 2xM10 132.0 1500 CFK10-125

2F09-LUL 51.0-57.0 103.0 76.0 54.0 79.0 2xM10 155.0 1500 CFK10-125

2F10-LUL 57.0-64.0 103.0 82.0 54.0 79.0 2xM10 156.5 2000 CFK10-125

2F11-LUL 64.0-70.0 130.0 89.0 54.0 106.0 2xM10 189.0 2000 CFK10-125

2F1200-LUL 70.0-76.0 128.0 95.0 75.0 104.0 2xM12 285.0 2200 CFK10-150

2F1201-LUL 76.0-83.0 135.0 100.0 75.0 111.0 2xM12 309.8 2200 CFK10-150

2F1202-LUL 83.0-90.0 143.0 108.0 75.0 119.0 2xM12 342.9 2700 CFK10-150

2F131-LUL 90.0-97.0 165.0 115.0 100.0 138.0 2xM12 634.5 2700 CFK12-200

2F132-LUL 97.0-105.0 171.0 122.0 100.0 144.0 2xM12 660.9 2700 CFK12-200

2F141-LUL 105.0-112.0 178.0 130.0 100.0 151.0 2xM12 764.9 2700 CFK12-200

2F142-LUL 112.0-120.0 187.0 138.0 125.0 160.0 2xM12 933.0 2700 CFK12-200

Cleat Type 1F-LUL 2F-LUL

Specification/Standard IEC BS EN 61914:2015 IEC BS EN 61914:2015

Material Nylon 6, Flame-Retardant (LUL-approved) Nylon 6, Flame-Retardant (LUL-approved)

Cleat Type 6.1, 6.1.2, Non-metallic 6.1, 6.1.3, Non-metallic

LUL APR Product No 363 364

Short Circuit Test Untested 76kA peak (36kA RMS)

Temperature Range -40ºC to +60ºC -40ºC to +60ºC

Limited Oxygen Index (LOI) BS EN ISO 4589-2:1999 BS EN ISO 4589-2:1999

Smoke Emission Tested BS 6853:1999, Annex D.8.3 BS 6853:1999, Annex D.8.3

Toxic Fume Emissions FX 70-100:2008 FX 70-100:2008

Needle Flame Test >120seconds passed >120seconds passed

Lateral Load Test 470N 18,400N

Axial Movement Test 360N 2,000N


IEC BS EN 61914:2015LUL-Approved LSF Cleats

Compliant with London Underground Engineering Standard 1-085 A2, “Fire Standard Performance Materials”. The ETS range of single and two-bolt fixing, two-part cable cleats represent the highest quality nylon cleat on the market and is suitable for all single-core or multi-core power cables up to 120.0mm.

The LUL-approved material is LSFZeroHalogen flame retardant nylon, testing has been carried out according to the following parameters for electro-technical components:

➜ Limited Oxygen Index (LOI) to BS EN ISO 4589-2:1999.

➜ Smoke Emission to BS 6853:1999, Annex D.8.3.

➜ Toxic Fume Emission to NFX 70-100:2008.LUL APR Product No: 363 & 364

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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingHole

Cleat Weightgrams


FixingSize

1FP-10SS 10.0-13.0 36.0 21.0 40.0 M10 91.0 250 CFK10-100

1FP-11SS 13.0-16.0 40.0 24.0 40.0 M10 106.0 250 CFK10-100

1FP-12SS 16.0-19.0 43.0 27.0 40.0 M10 114.0 250 CFK10-100

1FP-13SS 19.0-22.0 47.0 31.0 40.0 M10 126.0 250 CFK10-100

1FP-14SS 22.0-26.0 51.0 35.0 40.0 M10 140.0 250 CFK10-100

1FP-15SS 26.0-33.0 56.0 40.0 40.0 M10 155.0 250 CFK10-100

1FP-16SS 33.0-39.0 62.0 46.0 40.0 M10 176.0 250 CFK10-100

1FP-17SS 39.0-45.0 70.0 54.0 40.0 M10 202.0 250 CFK10-125

1FP-18SS 45.0-51.0 75.0 59.0 40.0 M10 225.0 250 CFK10-125

1FP-19SS 51.0-58.0 84.0 64.0 40.0 M10 245.0 250 CFK10-125

1FP-20SS 58.0-65.0 91.0 73.0 40.0 M10 265.0 250 CFK10-125

1FP-21SS 65.0-74.0 98.0 82.0 40.0 M10 293.0 250 CFK10-125


Material 316L Stainless Steel EN DIN 1.4435

Cleat Type 6.1, 6.1.1, Metallic




Fire Performance Test BS 8491:2008 F120



IEC BS EN 61914:2015


LUL-Approved Fire Performance Cleats

Designed for use with FP600, FP600S and Draka Firetuf PowerPlus cables, Phoenix cleats are intended for use within installations which require vital circuits to continue operation in the event of a fire outbreak.

Independently tested to BS 8491:2008 (F120) by the prestigious BRE Global test facility in Watford UK for a period of 120minutes at an average temperature of 839ºC. To fully comply with this test, we recommend A4 316 stainless steel fixings studs and accessories are used when installing the Phoenix cleat range. The full test report is available upon application. Manufactured from 40x2mm 316L stainless steel, providing high strength without brittleness and superb abrasion and corrosion resistance, the product is equally suitable for use within extremely onerous environmental conditions: power stations, petro-chemical plants, mass transit systems etc.LUL APR Product No: 1661


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OrderReference

InternalDiameter

OverallWidth

OverallHeight

OverallDepth

FixingHole

MaterialSize

Weightgrams


SHA 1 50.0 68.0 105.0 40.0 M10 40.0x6.0 340 200

SHA 2 75.0 96.0 120.0 50.0 M12 50.0x6.0 570 250

SHA 3 100.0 120.0 155.0 50.0 M12 50.0x6.0 820 250

OrderReference

WeldedHooks

InternalDiameter

OverallWidth

OverallHeight

OverallDepth

FixingCentres

FixingHole

MaterialSize

Weightgrams


CH1W1 1 50.0 74.0 145.0 40.0 105.0 2xM10 40.0x6.0 500 200

CH2W1 2 50.0 74.0 235.0 40.0 195.0 2xM10 40.0x6.0 900 200

CH3W1 3 50.0 74.0 325.0 40.0 285.0 2xM10 40.0x6.0 1300 200

CH4W1 4 50.0 74.0 415.0 40.0 375.0 2xM10 40.0x6.0 1700 200

CH5W1 5 50.0 74.0 505.0 40.0 465.0 2xM10 40.0x6.0 2100 200

CH6W1 6 50.0 74.0 595.0 40.0 555.0 2xM10 40.0x6.0 2500 200

OrderReference

WeldedHooks

InternalDiameter

OverallWidth

OverallHeight

OverallDepth

FixingCentres

FixingHole

MaterialSize

Weightgrams


CH1W2 1 75.0 100.0 170.0 50.0 130.0 2xM12 50.0x6.0 820 250

CH2W2 2 75.0 100.0 295.0 50.0 255.0 2xM12 50.0x6.0 1480 250

CH3W2 3 75.0 100.0 420.0 50.0 380.0 2xM12 50.0x6.0 2240 250

CH4W2 4 75.0 100.0 545.0 50.0 505.0 2xM12 50.0x6.0 2980 250

CH5W2 5 75.0 100.0 670.0 50.0 630.0 2xM12 50.0x6.0 3710 250

CH6W2 6 75.0 100.0 795.0 50.0 755.0 2xM12 50.0x6.0 4440 250

OrderReference

WeldedHooks

InternalDiameter

OverallWidth

OverallHeight

OverallDepth

FixingCentres

FixingHole

MaterialSize

Weightgrams


CH1W3 1 100.0 124.0 185.0 50.0 145.0 2xM12 50.0x6.0 980 250

CH2W3 2 100.0 124.0 345.0 50.0 305.0 2xM12 50.0x6.0 1900 250

CH3W3 3 100.0 124.0 505.0 50.0 465.0 2xM12 50.0x6.0 2820 250

CH4W3 4 100.0 124.0 665.0 50.0 625.0 2xM12 50.0x6.0 3600 250

CH5W3 5 100.0 124.0 825.0 50.0 785.0 2xM12 50.0x6.0 4660 250

CH6W3 6 100.0 124.0 985.0 50.0 945. 2xM12 50.0x6.0 5600 250

BS EN 10025-2:2004J-Type Cable Hangers

Hangers for LONDON UNDERGROUND applications

➜ Material Steel BS EN 10025-2:2004

➜ Cleat Type Metallic

➜ LUL APR Product No Not Applicable


J-Hangers are ideal for installing multi-core or bundled communications cables on long horizontal runs, e.g. tunnel installations. Widely used within Public Mass Transit systems throughout the World.

Fabricated from mild steel bar (S275JR+AR grade) each product is hot-dip spin galvanised after manufacture to BS EN ISO 1461:1999. Standard products are shown below, but special designs are available upon request, e.g: for girder hanging, 90º twist, extended arms etc.

The recommended safe working load (SWL) for each hook is detailed below. Brackets with multiple hook configurations are designed to operate with all hooks carrying their maximum load.

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OrderReference

HookQuantity

InternalDiameter

OverallWidth

OverallHeight

FixingCentres

FixingHole

Weightgrams


PG50-1 1 50.0 92.0 197.0 121.0 2xM12 300 45

PG50-2 2 50.0 92.0 276.0 200.0 2xM12 460 90

PG50-3 3 50.0 92.0 355.0 279.0 2xM12 620 135

PG50-4 4 50.0 92.0 434.0 358.0 2xM12 780 180

PG50-5 5 50.0 92.0 513.0 437.0 2xM12 940 225

PG50-6 6 50.0 92.0 592.0 516.0 2xM12 1100 270

OrderReference

HookQuantity

InternalDiameter

OverallWidth

OverallHeight

FixingCentres

FixingHole

Weightgrams


PG75-1 1 75.0 108.0 237.0 161.0 2xM12 390 45

PG75-2 2 75.0 108.0 357.0 281.0 2xM12 640 90

PG75-3 3 75.0 108.0 476.0 400.0 2xM12 890 135

PG75-4 4 75.0 108.0 595.0 519.0 2xM12 1140 180

PG75-5 5 75.0 108.0 714.0 638.0 2xM12 1390 225

PG75-6 6 75.0 108.0 834.0 758.0 2xM12 1640 270

OrderReference

HookQuantity

InternalDiameter

OverallWidth

OverallHeight

FixingCentres

FixingHole

Weightgrams


PG100-1 1 100.0 122.0 279.0 203.0 2xM12 550 60

PG100-2 2 100.0 122.0 440.0 364.0 2xM12 960 120

PG100-3 3 100.0 122.0 600.0 524.0 2xM12 1370 180

PG100-4 4 100.0 122.0 760.0 684.0 2xM12 1780 240

PG100-5 5 100.0 122.0 921.0 845.0 2xM12 2190 300

PG100-6 6 100.0 122.0 1085.0 1009.0 2xM12 2600 360

OrderReference

HookQuantity

InternalDiameter

OverallWidth

OverallHeight

FixingCentres

FixingHole

Weightgrams


PGCC-1 1 107.0 x 55.0 57.0 279.0 203.0 2xM12 450 25

PGCC-2 2 107.0 x 55.0 57.0 440.0 364.0 2xM12 760 50

PGCC-3 3 107.0 x 55.0 57.0 600.0 524.0 2xM12 1070 75

PGCC-4 4 107.0 x 55.0 57.0 760.0 684.0 2xM12 1380 100

PGCC-5 5 107.0 x 55.0 57.0 921.0 845.0 2xM12 1690 125

PGCC-6 6 107.0 x 55.0 57.0 1085.0 1009.0 2xM12 2000 150

PEGASUS Cable Hanger System

Hangers for LONDON UNDERGROUND applications

➜ Material Aluminium/LUL-Approved Nylon Hybrid

➜ Cleat Type Composite

➜ LUL APR Product No 3153


The PEGASUS is a modular, non-metallic J hanger system featuring high strength nylon hangers especially formulated to meet the requirements of the London Underground 1-085 specification.

The strengthening spine is a marine-grade aluminium extrusion onto which the hangers are fixed, the specially shaped profile exhibiting superb strength and rigidity. Resistance to “self-corrosion” and “bi-metallic corrosion” are considered in the design and the non-metallic nature of the materials ensures that corrosion will not occur, even in the harshest of environments.

Up to 50% lighter than an equivalent galvanised steel J hanger and fully modular, PEGASUS can be custom-manufactured to suit unique requirements.


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NO-BOLT DC TRACK FEEDER Cable Cleat

M8 Standard Fixing Order Reference

“Twist-Fit” Mounting Order Reference


Cleat Width

Cleat Height

Cleat Depth

Weight grams

NBC18-22-M8 NBC18-22-TF 18.0-22.0 109 91 90 830

NBC20-26-M8 NBC20-26-TF 20.0-26.0 109 91 90 815

NBC24-30-M8 NBC24-30-TF 24.0-30.0 109 91 90 808

NBC28-34-M8 NBC28-34-TF 28.0-34.0 109 91 90 801

NBC32-39-M8 NBC32-39-TF 32.0-39.0 109 91 90 792

NBC37-47-M8 NBC37-47-TF 37.0-47.0 109 91 90 758

NBC45-55-M8 NBC45-55-TF 45.0-55.0 109 91 85 675

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Material LSFZeroHalogen Nylon (LUL 1-085 approved)


Short Circuit Tests Stacked Horizontal

71.7kA peak (34.1kA RMS) 75mm phase spacing, 300mm centres 101kA peak (48.0kA RMS) 110mm phase spacing, 300mm centres

Temperature Range -40˚C to +60˚C


Lateral Load Test TBC


No-Bolt Cable Cleat

Unique cleat closure splines

No-Bolt cleat with insert moulding and “Twist-Fit” mounting

Ultimately stackable

IEC BS EN 61914:2015

The No-Bolt cleat is a fully polymeric cable cleat designed for fast installation of DC track feeder cables within difficult, line-side applications.

Manufactured from a high-strength nylon polymer specifically formulated to meet the London Underground 1-085 specification. Due to its non-metallic design the cleat is impervious to bi-metallic corrosion and suitable for use within the harshest of environments.

➜ Stackable design for multiple cable runs.

➜ No risk of damaging cable.

➜ Range suits Ø18-Ø55mm single cables.

➜ Fast installation.

Available with M8 single-bolt fixing or unique “Twist-Fit” mounting foot which eliminates the need for any metallic fixings and enables the stackable feature. Standard size of 109.0 x 91.0 x 90.0mm, with the exception of the NBC45-55 each cleat is supplied with an insert moulding to hold and restrain the cable.

Easy, time-saving installation procedure

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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingHole

Cleat Weightgrams

FixingSize

ALP01 23.2-25.1 76.0 93.0 48.5 M10 168 TFK10-25

ALP02 25.1-27.1 79.0 96.0 48.5 M10 178 TFK10-25

ALP03 27.1-29.3 82.0 101.0 48.5 M10 185 TFK10-25

ALP04 29.3-31.7 86.0 105.0 48.5 M10 195 TFK10-25

ALP05 31.7-34.2 91.0 110.0 48.5 M10 205 TFK10-25

ALP06 34.2-37.0 96.0 116.0 48.5 M10 217 TFK10-25

ALP07 37.0-40.0 101.0 121.0 48.5 M10 229 TFK10-25

ALP08 40.0-43.2 106.0 127.0 48.5 M10 241 TFK10-25

ALP09 43.2-46.7 113.0 134.0 48.5 M10 255 TFK10-25

ALP10 46.7-50.5 119.0 141.0 48.5 M10 272 TFK10-25

ALP11 50.5-54.6 127.0 148.0 48.5 M10 288 TFK10-25

ALP12 54.6-59.0 135.0 156.0 48.5 M10 307 TFK10-25

ALP13 59.0-63.8 144.0 165.0 48.5 M10 327 TFK10-25

ALP14 63.8-69.0 153.0 175.0 48.5 M10 348 TFK10-25

ALP15 69.0-74.6 163.0 186.0 48.5 M10 372 TFK10-25

IEC BS EN 61914:2015Alpha Aluminium Trefoil Cleats



Material 5000-Series aluminium

Cleat Type 6.1, 6.1.1, Metallic/Composite


Short Circuit Test 72.4kA peak (31.4kA RMS)


Fire Performance Test >120seconds passed



Designed for use within industrial/commercial installations where light to moderate levels of short-circuit withstand are required, the Alpha provides a strong, robust and light solution for cleating single-core cables in trefoil formation. The preferred option with installers due to it’s unique features.

➜ Accepts cable diameters up to 74.6mm in trefoil formation.

➜ All aluminium construction, no hinge pins to corrode.

➜ Internal grip ridges to eliminate cable slippage.

➜ Resists brittleness failures, no hidden defects from any casting process.

➜ Greater range-taking ability, when compared to cast trefoil cleats.

M10 fixings are used throughout the range. Aluminium base pad has ridges to sit directly onto steel framing channels and cable ladder rungs easily.

ALUMINIUM Trefoil Cleats

ALPOH version:Also available with LSFZeroHalogen nylon base with reduced temperature range of -40ºC to +60ºC



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Single Cable OutsideDiameter Range

CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHole/s

Cleat Weight grams

FixingSize

VRT+00 19.0-24.0 33.0-42.0 60.0 93.0 59.0 - M10 251 TFK10-25

VRT+01 23.0-28.0 38.0-50.0 63.0 98.0 59.0 - M10 258 TFK10-25

VRT+02 27.0-32.0 43.0-58.0 72.0 106.0 59.0 - M10 269 TFK10-25

VRT+03 30.0-35.0 49.0-64.0 79.0 112.0 59.0 - M10 279 TFK10-25

VRT+04 33.0-38.0 55.0-70.0 85.0 118.0 59.0 - M10 284 TFK10-25

VRT+05 36.0-42.0 58.0-75.0 96.0 125.0 59.0 - M10 319 TFK10-25

VRT+06 40.0-46.0 63.0-84.0 105.0 133.0 59.0 - M10 331 TFK10-25

VRT+07 44.0-50.0 73.0-90.0 112.0 140.0 59.0 - M10 391 TFK10-25

VRT+08 48.0-55.0 83.0-100.0 121.0 149.0 59.0 - M10 405 TFK10-25

VRT+09 51.0-58.0 86.0-104.0 126.0 154.0 59.0 - M10 411 TFK10-25

VRT+10 55.0-62.0 88.0-110.0 134.0 162.0 59.0 50.0 3xM10 442 TFK10-25

VRT+11 59.0-66.0 90.0-115.0 143.0 170.0 59.0 50.0 3xM10 453 TFK10-25

VRT+12 63.0-70.0 100.0-125.0 152.0 177.0 59.0 75.0 3xM10 450 TFK10-25

VRT+13 67.0-74.0 107.0-132.0 161.0 185.0 59.0 75.0 3xM10 524 TFK10-25

VRT+14 71.0-78.0 120.0-145.0 169.0 192.0 59.0 75.0 3xM10 536 TFK10-25

VRT+15 74.0-82.0 125.0-150.0 176.0 199.0 59.0 75.0 3xM10 542 TFK10-25

VRT+16 77.0-85.0 132.0-153.0 183.0 205.0 59.0 75.0 3xM10 544 TFK10-25

VRT+17 81.0-89.0 136.0-156.0 190.0 216.0 59.0 75.0 3xM10 618 TFK10-25

VRT+18 85.0-93.0 139.0-159.0 200.0 225.0 59.0 75.0 3xM10 628 TFK10-25

VRT+19 89.0-97.0 142.0-162.0 200.0 235.0 59.0 75.0 3xM10 637 TFK10-25

VRT+20 93.0-101.0 150.0-170.0 215.0 240.0 59.0 75.0 3xM10 646 TFK10-25




Cleat Type 6.1, 6.1.3, Composite





Lateral Load Test 3,000N (Trefoil) 5,830N (Single-Way)


Suitable for both cables in trefoil formation or single cables, the Vulcan+ is a robust, versatile and economical product. The unique compact design allows easy installation where space is limited.

Manufactured from 316L stainless steel they offer the ultimate protection against the harshest environmental conditions, where moderate to high levels of short-circuit withstand are required.

➜ LSFZeroHalogen protection liner included within standard product.

➜ Accepts cable diameters up to 101.0mm in Trefoil formation.

➜ Accepts cable diameters up to 170.0mm in Single-Way formation.

M10 fixings are used throughout the range, VRT+00 to VRT+09 being singlebolt fixing, sizes from VRT+10 feature a base pad that provides either single or two-bolt fixing options.

IEC BS EN 61914:2015Vulcan Trefoil/Single-Way Cleats

Medium-Duty 316L STAINLESS STEEL Trefoil/Single-Way Cleats


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CleatWidth

CleatHeight

CleatDepth

FixingCentres

FixingHole/s

Cleat Weightgrams

FixingSize

VRQ+X03 19.0-23.0 77.0 110.0 59.0 - M10 290 TFK10-25

VRQ+01 23.0-25.0 68.0 110.0 59.0 - M10 284 TFK10-25

VRQ+02 26.0-27.0 70.0 113.0 59.0 - M10 286 TFK10-25

VRQ+03 28.0-31.0 80.0 128.0 59.0 - M10 318 TFK10-25

VRQ+03A 31.0-35.0 90.0 138.0 59.0 - M10 350 TFK10-25

VRQ+04 35.0-42.0 103.0 148.0 59.0 - M10 378 TFK10-25

VRQ+05 43.0-47.0 120.0 165.0 59.0 - M10 452 TFK10-25

VRQ+06 48.0-50.0 121.0 170.0 59.0 - M10 467 TFK10-25

VRQ+07 51.0-57.0 140.0 190.0 59.0 50.0 3xM10 486 TFK10-25

VRQ+08 58.0-63.0 150.0 200.0 59.0 50.0 3xM10 499 TFK10-25

VRQ+09 64.0-70.0 170.0 218.0 59.0 75.0 3xM10 581 TFK10-25

IEC BS EN 61914:2015Vulcan Quadrofoil Cleats











The Vulcan+ QUADROFOIL version has been developed specifically for installations that require the three phases and each neutral conductor to be grouped together to form a TPN circuit. The unique compact design allows easy installation where space is limited.

Manufactured from stainless steel they offer the ultimate protection against the harshest environmental conditions, where moderate to high levels of shortcircuit withstand are required.


➜ Accepts cable diameters up to 70.0mm in Quadrofoil formation.

M10 fixings are used throughout the range, VRQ+01 to VRQ+06 being singlebolt fixing, sizes from VRQ+07 feature a base pad that provides either single or two-bolt fixing options.

Medium-Duty 316L STAINLESS STEEL Quadrofoil Cleats



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IEC BS EN 61914:2015TE

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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingCentres

Fixing HolesOption 1

Fixing HoleOption 2

Cleat Weightgrams

ER 19-23 19.0-23.0 96.0 83.0 54.0 25.0 2xM10 M12 425

ER 23-28 23.0-28.0 96.0 83.0 54.0 25.0 2xM10 M12 425

ER 27-32 27.0-32.0 97.0 88.0 54.0 25.0 2xM10 M12 440

ER 30-35 30.0-35.0 99.0 91.0 54.0 25.0 2xM10 M12 445

ER 33-38 33.0-38.0 103.0 95.0 54.0 25.0 2xM10 M12 460

ER 36-42 36.0-42.0 124.0 100.0 54.0 50.0 2xM10 M12 600

ER 40-46 40.0-46.0 125.0 106.0 54.0 50.0 2xM10 M12 605

ER 44-50 44.0-50.0 130.0 117.0 54.0 50.0 2xM10 M12 630

ER 48-55 48.0-55.0 132.0 121.0 54.0 50.0 2xM10 M12 640

ER 51-58 51.0-58.0 136.0 128.0 54.0 50.0 2xM10 M12 650

ER 55-62 55.0-62.0 160.0 135.0 54.0 75.0 2xM10 M12 810

ER 59-66 59.0-66.0 163.0 143.0 54.0 75.0 2xM10 M12 825

ER 63-70 63.0-70.0 166.0 151.0 54.0 75.0 2xM10 M12 850

ER 67-74 67.0-74.0 169.0 158.0 54.0 75.0 2xM10 M12 850

ER 71-78 71.0-78.0 172.0 165.0 54.0 75.0 2xM10 M12 890

ER 74-82 74.0-82.0 177.0 171.0 54.0 75.0 2xM10 M12 890

ER 77-85 77.0-85.0 183.0 177.0 54.0 75.0 2xM10 M12 905

ER 82-88 82.0-88.0 191.0 187.0 54.0 75.0 2xM10 M12 805

ER 88-96 88.0-96.0 207.0 203.0 54.0 75.0 2xM10 M12 850

ER 96-103 96.0-103.0 221.0 218.0 54.0 75.0 2xM10 M12 940

ER 103-111 103.0-111.0 237.0 235.0 54.0 75.0 2xM10 M12 950

ER 111-119 111.0-119.0 253.0 250.0 54.0 75.0 2xM10 M12 1010

ER 119-128 119.0-128.0 265.0 275.0 54.0 75.0 2xM10 M12 1220











Heavy-Duty 316L STAINLESS STEEL TREFOIL CLEATS

Emperor Trefoil Cleats

The Emperor range is an exceptionally strong, high specification trefoil cleat, suitable for instances where the highest levels of short-circuit withstand are required.

Designed for installation within the most harsh and demanding environments, used throughout the Petro-Chemical industry, the product is manufactured from 316L stainless steel with M12 A4 closure assembly to BS 3692:2001.


➜ Accepts cable diameters up to 128.0mm in Trefoil formation.

➜ Superb range-taking ability.

The Emperor range features a wide opening hinge enabling easy cable installation and has a dual-fixing option, each cleat is supplied drilled with two M10 and one M12 stud hole to allow either single or double bolt fixing.


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Heavy-Duty 316L STAINLESS STEEL SINGLE-WAY CLEATS

TEC

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OrderReference


CleatWidth

CleatHeight

CleatDepth

FixingCentres


Fixing HoleOption 2

Cleat Weightgrams

ES 32-39 32.0-39.0 91.0 89.0 54.0 25.0 2xM10 M12 450

ES 37-45 37.0-45.0 96.0 93.0 54.0 25.0 2xM10 M12 470

ES 44-52 44.0-52.0 99.0 98.0 54.0 25.0 2xM10 M12 480

ES 51-59 51.0-59.0 103.0 102.0 54.0 25.0 2xM10 M12 490

ES 58-66 58.0-66.0 109.0 101.0 54.0 25.0 2xM10 M12 500

ES 65-73 65.0-73.0 111.0 103.0 54.0 25.0 2xM10 M12 510

ES 73-85 73.0-85.0 135.0 112.0 54.0 50.0 2xM10 M12 640

ES 84-94 84.0-94.0 135.0 135.0 54.0 50.0 2xM10 M12 660

ES 94-118 94.0-118.0 160.0 150.0 54.0 75.0 2xM10 M12 710

ES 118-130 118.0-130.0 175.0 160.0 54.0 75.0 2xM10 M12 900

ES 127-150 127.0-150.0 180.0 180.0 54.0 75.0 2xM10 M12 940











IEC BS EN 61914:2015Emperor Single-Way Cleats

The Emperor single-way cleat is an exceptionally strong, high specification 316L stainless steel cleat, suitable for instances where the highest levels of short-circuit withstand are required.

Designed for installation within the most harsh and demanding environments, used throughout the Petro-Chemical industry, the product is manufactured from 316L stainless steel with M12 A4 closure assembly to BS 3692:2001.


➜ Accepts cable diameters up to 150.0mm in single-way formation.

➜ Superb range-taking ability.

The Emperor range features a wide opening hinge enabling easy cable installation and has a dual-fixing option, each cleat is supplied drilled with two M10 and one M12 stud hole to allow either single or double bolt fixing.



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Specifically developed for Distribution Network Operator companies using single-core cables in Triplex twisted formation. The former overcomes the twist in the cable, allowing it to be cleated at any point along its length.

The SFT/SFT2F Triplex former is manufactured from LSFZeroHalogen Megalon with impressive range-taking ability. Can be used in conjunction with several products to create a variety of trefoil cleats:

➜ VRT+ Vulcan+ stainless steel trefoil cleats. Short circuit withstand test: 104kA peak (49.5kA RMS).

➜ ES Emperor stainless steel trefoil cleats. Short circuit withstand test: 156kA peak (74kA RMS).

➜ 2LSF range of nylon cleats to create an all-insulated trefoil cleat. Short circuit withstand test: 76kA peak (36kA RMS).

➜ 2A range of aluminium cleats. Short circuit withstand test: 113kA peak (51.6kA RMS).

BS EN 50368:2003Triplex Former System

Formers for TRIPLEX CABLE applications

SFT Standard Former SFT2F Additional Width Former

Core OutsideDiameter

SFT LinerReference

Vulcan CleatReference

Emperor CleatReference

2LSF CleatReference

2A CleatReference

SFT2F LinerReference

2LSF CleatReference

2A CleatReference

24.0 SFT26 VRT+03 ES 51-59 2LSF09 2A-09N

25.0 SFT26 VRT+03 ES 51-59 2LSF10 2A-10N

26.0 SFT26 VRT+03 ES 51-59 2LSF10 2A-10N

27.0 SFT26 VRT+04 ES 58-66 2LSF10 2A-10N

28.0 SFT26 VRT+04 ES 58-66 2LSF10 2A-10N

29.0 SFT31 VRT+05 ES 65-73 2LSF11 SFT2F31 2LSF1200 2A-11N

30.0 SFT31 VRT+05 ES 65-73 2LSF11 SFT2F31 2LSF1200 2A-11N

31.0 SFT31 VRT+06 ES 65-73 SFT2F31 2LSF1200 2A-1200N

























➜ Standard BS EN 50368:2003

➜ Material Nylon 6, Flame-Retardant


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To augment the Vulcan and Emperor trefoil cleat ranges, we also offer FlexiStrap intermediate short-circuit tested retention straps. Designed to retain the trefoil or quad formation, FlexiStrap enables greater fixing distances between cleats.

Suitable for installation within the harshest of environments, FlexiStrap is supplied with a LSFZeroHalogen protection liner to cushion and protect the cables in the event of a short-circuit.

➜ SD standard-duty double-wrap design to be used with the Vulcan+ trefoil or quadrofoil cleats and FlexiCleat ranges.

➜ HD heavy-duty triple-wrap design to be used with the Emperor trefoil cleats and FlexiCleat ranges.

➜ FS-T0019-4 Special 1/4" drive socket required to tension each FlexiCleat. One supplied free of charge within each carton of cleats.

316L STAINLESS STEEL Short-Circuit Retention Straps

IEC BS EN 61914:2015FlexiStrap Retention Straps

Standard-DutyOrder Reference

Heavy-DutyOrder Reference

TREFOIL Cable Outside Diameter Range

QUADROFOIL Cable Outside Diameter Range

StrapWidth

Standard-DutyWeight grams

Heavy-DutyWeight grams

FS24-34SDL FS24-34HDL 24.0-34.0 21.0-26.0 50.0 131 165

FS30-41SDL FS30-41HDL 30.0-41.0 26.0-35.0 50.0 144 185

FS37-47SDL FS37-47HDL 37.0-47.0 32.0-40.0 50.0 155 195

FS43-54SDL FS43-54HDL 43.0-54.0 37.0-46.0 50.0 168 210

FS50-60SDL FS50-60HDL 50.0-60.0 43.0-51.0 50.0 180 225

FS56-67SDL FS56-67HDL 56.0-67.0 49.0-57.0 50.0 193 245

FS63-73SDL FS63-73HDL 63.0-73.0 55.0-62.0 50.0 204 255

FS69-80SDL FS69-80HDL 69.0-80.0 60.0-68.0 50.0 217 275

FS72-85SDL FS72-85HDL 72.0-85.0 62.0-73.0 50.0 226 285

FS82-95SDL FS82-95HDL 82.0-95.0 71.0-81.0 50.0 245 306

FS92-105SDL FS92-105HDL 92.0-105.0 80.0-90.0 50.0 264 330

FS102-115SDL FS102-115HDL 102.0-115.0 88.0-98.0 50.0 282 355

FS112-125SDL FS112-125HDL 112.0-125.0 97.0-107.0 50.0 301 376

FS122-135SDL FS122-135HDL 122.0-135.0 105.0-116.0 50.0 319 398

FS132-145SDL FS132-145HDL 132.0-145.0 114.0-124.0 50.0 338 423

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SD Short Circuit Test 105kA peak (47.5kA RMS)

HD Short Circuit Test 156kA peak (74kA RMS)





BS EN 50368:2003ProTect Retention Straps

ProTect retention straps are available for trefoil cable applications where the highest levels of short circuit withstand are required.

Manufactured for known cable diameters only, please contact our Sales Team for further information.

➜ Standard BS EN 50368:2003

➜ Material 316L S-Steel EN DIN 1.4435

➜ Cleat Type 6.1, 6.1.3, Composite

➜ Short Circuit Test 135kA peak (49.5kA RMS)


➜ Fire Performance Test >120seconds passed

➜ Axial Movement Test 650N


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BS EN 50368:2003Atlas Single-Way Cable Cleats

Heavy-Duty HOT-DIP GALVANISED STEEL Single-Way Cleats


Standard Material Mild Steel BS EN 10025-2:2004

Alternative Material 316L Stainless Steel EN DIN 1.4435







Atlas is suitable for applications where high levels of short-circuit withstand are required, this version being suitable for large diameter cables in single-way formation.

Offering significant mechanical protection, the Atlas cable cleat range represents the strongest cable cleating solution available within the market. Manufactured as standard from hot-dipped galvanised steel, a 316L stainless steel variant is also available for use within the most onerous of environments. LSFZeroHalogen protection liners are provided to cushion and protect the cables in the event of a short-circuit and provide the main cable retention feature.

Three fixing options are available to suit your specific application: conventional single-bolt (type SB), two-bolt (type TB) and a variant designed for installation onto 41mm wide channel framing system.

Single-WayOrder Reference


CleatWidth

CleatHeight

FixingHole

CleatWidth

CleatHeight

FixingHoles

CleatDepth

Cleat Weightgrams

AR2-A11- 38.0-41.0 144.0 136.0 M10 170.0 128.0 2xM10 54.0 950

AR2-A12- 41.0-54.0 144.0 136.0 M10 170.0 129.0 2xM10 54.0 930

AR2-A13- 47.0-55.0 157.0 147.0 M10 170.0 140.0 2xM10 54.0 940

AR2-A14- 55.0-63.0 158.0 148.0 M10 170.0 141.0 2xM10 54.0 930

AR3-A15- 63.0-70.0 185.0 172.0 M10 198.0 164.0 2xM10 54.0 1200

AR3-A16- 70.0-79.0 187.0 173.0 M10 198.0 166.0 2xM10 54.0 1200

AR4-A17- 79.0-87.0 204.0 188.0 M12 214.0 180.0 2xM10 54.0 1300

AR4-A18- 87.0-95.0 210.0 193.0 M12 214.0 186.0 2xM10 54.0 1300

AR4-A19- 95.0-104.0 217.0 199.0 M12 214.0 192.0 2xM10 54.0 1300

AR5-A51- 104.0-112.0 254.0 231.0 M12 250.0 231.0 2xM10 54.0 1700

AR5-A52- 112.0-120.0 255.0 232.0 M12 250.0 232.0 2xM10 54.0 1700

AR5-A53- 120.0-130.0 260.0 237.0 M12 250.0 237.0 2xM10 54.0 1700

SB Single-Bolt Fixing TB Two-Bolt Fixing

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Heavy-Duty HOT-DIP GALVANISED STEEL Treoil Cleats


Standard Material Mild Steel BS EN 10025-2:2004

Alternative Material 316L Stainless Steel EN DIN 1.4435







Atlas is suitable for applications where high levels of short-circuit withstand are required. Trefoil version suitable for cable diameters up to 102.0mm in trefoil formation. Quadrofoil version also available to special order.

Offering significant mechanical protection, the Atlas cable cleat range represents the strongest cable cleating solution available within the market. Manufactured as standard from hot-dipped galvanised steel, a 316L stainless steel variant is also available for use within the most onerous of environments. LSFZeroHalogen protection liners are provided to cushion and protect the cables in the event of a short-circuit and provide the main cable retention feature.

Three fixing options are available to suit your specific application: conventional single-bolt (type SB), two-bolt (type TB) and a variant designed for installation onto 41mm wide channel framing system.

BS EN 50368:2003Atlas Trefoil Cable Cleats

SB Single-Bolt Fixing TB Two-Bolt Fixing

Trefoil OrderReference


CleatWidth

CleatHeight

FixingHole

CleatWidth

CleatHeight

FixingHoles

CleatDepth

Cleat Weightgrams

AR2-A31- 24.0-26.0 144.0 130.0 M10 170.0 121.0 2xM10 54.0 930

AR2-A32- 26.0-30.0 144.0 130.0 M10 170.0 122.0 2xM10 54.0 930

AR2-A33- 30.0-35.0 157.0 141.0 M10 170.0 133.0 2xM10 54.0 970

AR2-A34- 35.0-40.0 158.0 142.0 M10 170.0 134.0 2xM10 54.0 930

AR3-A35- 40.0-45.0 185.0 165.0 M10 198.0 158.0 2xM10 54.0 1200

AR3-A36- 45.0-50.0 187.0 167.0 M10 198.0 160.0 2xM10 54.0 1200

AR4-A37- 50.0-55.0 204.0 182.0 M12 214.0 174.0 2xM10 54.0 1300

AR4-A38- 55.0-60.0 210.0 187.0 M12 214.0 179.0 2xM10 54.0 1300

AR4-A39- 60.0-66.0 217.0 193.0 M12 214.0 185.0 2xM10 54.0 1300

AR5-A61- 66.0-71.0 254.0 225.0 M12 250.0 225.0 2xM10 54.0 1800

AR5-A62- 71.0-76.0 255.0 226.0 M12 250.0 226.0 2xM10 54.0 1800

AR5-A63- 76.0-82.0 260.0 230.0 M12 250.0 230.0 2xM10 54.0 1800

AR8-A64- 82.0-92.0 TBC TBC TBC 285.0 250.0 2xM10 54.0 2100

AR8-A65- 92.0-102.0 TBC TBC TBC 285.0 250.0 2xM10 54.0 1900


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IEC BS EN 61914:2015Colossus Trefoil Cleats

POWER GENERATION and UTILITY Cable Cleats


Standard Material 316L Stainless Steel EN DIN 1.4435/Nylon 6 Hybrid







Colossus hybrid cable cleats have a unique design incorporating a LSFZeroHalogen protection clamp and the strength of a 316L stainless steel frame. Superb range-taking capability to suit up to 170mm diameter cables in trefoil formation.

With its depth increasing the greater the cable diameter, the Colossus cleat is designed to be mounted at greater centres than similar products and is better-suited to large diameter, heavier cables where support is of paramount consideration.

We recommend fixing the Colossus cleats using either 10mm or 12mm bolts (not supplied, but available as extra items). Alternative bolt recommendations on request.

Saddled, 300mm depth version available for greater weight-handling capability.

Standard Order Reference


CleatWidth

CleatHeight

CleatDepth

FixingCentres


Fixing HoleOption 2

Cleat Weightgrams

COL24-29 24.0-29.0 128.0 87.0 60.0 25.0 2xM10 M12 604

COL27-32 27.0-32.0 133.0 92.0 60.0 25.0 2xM10 M12 623

COL30-36 30.0-36.0 137.0 101.0 60.0 25.0 2xM10 M12 639

COL34-41 34.0-41.0 146.0 110.0 60.0 25.0 2xM10 M12 690

COL39-47 39.0-47.0 157.0 122.0 60.0 25.0 2xM10 M12 734

COL45-54 45.0-54.0 171.0 141.0 70.0 50.0 2xM10 - 913

COL52-62 52.0-62.0 185.0 156.0 70.0 50.0 2xM10 - 974

COL60-72 60.0-72.0 204.0 176.0 70.0 50.0 2xM10 - 1063

COL69-83 69.0-83.0 225.0 202.0 100.0 75.0 2 x M12 - 1590

COL79-95 79.0-95.0 247.0 225.0 100.0 75.0 2 x M12 - 1700

COL91-109 91.0-109.0 273.0 253.0 100.0 120.0 2 x M12 - 1900

COL105-126 105.0-126.0 306.0 286.0 150.0 120.0 2 x M12 - 3030

COL122-146 122.0-146.0 345.0 324.0 150.0 150.0 2 x M12 - 3270

COL142-170 142.0-170.0 390.0 371.0 150.0 150.0 2 x M12 - 3680

Saddled VersionOrder Reference


CleatWidth

CleatHeight

CleatDepth

FixingCentres


Cleat Weightgrams

COL69-83SC 69.0-83.0 225.0 202.0 300.0 75.0 2 x M12 1750

COL79-95SC 79.0-95.0 247.0 225.0 300.0 75.0 2 x M12 1870

COL91-109SC 91.0-109.0 273.0 253.0 300.0 120.0 2 x M12 2090

COL105-126SC 105.0-126.0 306.0 286.0 300.0 120.0 2 x M12 3400

COL122-146SC 122.0-146.0 345.0 324.0 300.0 150.0 2 x M12 3600

COL142-170SC 142.0-170.0 390.0 371.0 300.0 150.0 2 x M12 4050

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POWER GENERATION and UTILITY Cable Cleats

Centaur Cable Saddles have been designed as a solution for cleating large diameter HV power transmission cables, typically 275kV or 400kV. Generally installed within tunnels and affixed to supporting steel-work, the Centaur Cable Saddle accommodates cables from 100mm, up to 162mm outside diameter.

Centaur is the only solution that has been put through, and passed, the most rigorous of testing procedures. Using cable manufactured by ABB Sweden, the Centaur Saddle Cleats were tested to 162kA peak (63kA RMS) for one second, in both three-phase and phase-to-phase fault installations. A full test report from KEMA is available upon request.

Centaur consists of an extruded and pressed aluminium saddle and hinged aluminium over-strap. The curvature of the saddle accommodates the thermal expansion of the cable and the ends of the saddle are flared so that the cable never comes into contact with a sharp edge under any circumstances. The overstrap incorporates a LSFZeroHalogen polymeric liner, which cushions the cable in the event of a short-circuit.

All the fixing bolts are in Type 316L stainless steel. To eliminate the possibility of galvanic corrosion, all dissimilar metals are isolated from each other by injection moulded separation washers.

The saddles are available in lengths of either 400mm, 600mm and 800mm to allow for different mounting centres. Intermediate short-circuit straps are also available as part of the system, as well as a roller system for easy cable installation.

Centaur has also been successfully tested for corrosion resistance having been subjected to an independent salt-spray test carried out in accordance with BS EN 9227:2006 corrosion test in artificial atmospheres.

Centaur Cable Saddles

➜ Short Circuit Test 163kA peak (64kA RMS) 8.4 metre saddle spacing

Please contact our Sales Team for further information or assistance with this product range.


400mm LengthCable Saddle Order Reference



100.0-112.0 CS100-112/400 CS100-112/600 CS100-112/800

108.0-122.0 CS108-122/400 CS108-122/600 CS108-122/800

120.0-132.0 CS120-132/400 CS120-132/600 CS120-132/800

128.0-142.0 CS128-142/400 CS128-142/600 CS128-142/800

140.0-152.0 CS140-152/400 CS140-152/600 CS140-152/800

148.0-162.0 CS148-162/400 CS148-162/600 CS148-162/800


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Single-Core BS6007 Tri-Rated Cables 1core EPR/CSP Flexible 450/750v

Single-Core BS5467 Unarmoured Cables

SINGLE-CORE LV Cable Cleat Selection Guide

1core XLPE/PVC or LSF “Double-Insulated” 600/1000v

CrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat

One-Bolt1A Alum.Cleat

Two-Bolt2A Alum.Cleat

VulcanSingle-WayCleat

EmperorSingle-WayCleat

AlphaTrefoilCleat

VulcanTrefoilCleat

VulcanQuadrofoilCleat

EmperorTrefoilCleat

25mm2 1LSF10 - 1A-10N - - - - - - -

35mm2 1LSF10 - 1A-10N - - - - - - -

50mm2 1LSF11 - 1A-11N - - - - - - -

70mm2 1LSF11 - 1A-11N - - - - - - -

95mm2 1LSF12 - 1A-12N - - - - - - -

120mm2 1LSF12 - 1A-12N - - - - - - -

150mm2 1LSF13 - 1A-13N - - - - VRT+00 VRQ+X03 -

185mm2 1LSF13 - 1A-13N - - - - VRT+00 VRQ+X03 -

240mm2 1LSF14 - 1A-14N - - - ALP02 VRT+01 VRQ+01 ER 23-28


400mm2 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+02 VRQ+03A ER 30-35

500mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP06 VRT+04 VRQ+03A ER 33-38

630mm2 1LSF17 2LSF07 1A-17N 2A-07N VRT+00 ES 37-45 ALP07 VRT+05 VRQ+04 ER 36-42



CrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat





AlphaTrefoilCleat

VulcanTrefoilCleat


EmperorTrefoilCleat

25mm2 1LSF11 - 1A-11N - - - - - - -

35mm2 1LSF12 - 1A-12N - - - - - - -

50mm2 1LSF12 - 1A-12N - - - - - - -

70mm2 1LSF13 - 1A-13N - - - - VRT+00 VRQ+X03 -




185mm2 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+02 VRQ+03 ER 27-32

240mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP06 VRT+03 VRQ+03A ER 30-35

300mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP07 VRT+04 VRQ+04 ER 33-38




DisclaimerThe following cable cleat guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

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Single-Core BS6724 AWA Cables 3.3kV 1core XLPE/AWA/PVC or LSF 3300v


SINGLE-CORE LV Cable Cleat Selection Guide


CrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat





AlphaTrefoilCleat

VulcanTrefoilCleat


EmperorTrefoilCleat

70mm2 1LSF13 - 1A-13N - - - - VRT+00 VRQ+X03 -

95mm2 1LSF13 - 1A-13N - - - - VRT+00 VRQ+X03 -




240mm2 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+02 VRQ+03 ER 27-32

300mm2 1LSF16 - 1A-16N - VRT+00 - ALP05 VRT+03 VRQ+03A ER 30-35

400mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP07 VRT+04 VRQ+04 ER 33-38




1000mm2 - 2LSF10 - 2A-10N VRT+03 ES 51-59 ALP12 VRT+09 VRQ+08 ER 55-62

CrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat





AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat

70mm2 1LSF13 - 1A-13N - - - - VRT+00 -

95mm2 1LSF14 - 1A-14N - - - - VRT+00 ER 23-28

120mm2 1LSF14 - 1A-14N - - - ALP02 VRT+01 ER 23-28



240mm2 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+02 ER 27-32

300mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP05 VRT+03 ER 30-35

400mm2 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP07 VRT+04 ER 33-38

500mm2 1LSF17 2LSF07 1A-17N 2A-07N VRT+00 ES 37-45 ALP08 VRT+05 ER 36-42



1000mm2 - 2LSF10 - 2A-10N VRT+03 ES 51-59 ALP12 VRT+09 ER 55-62

DisclaimerThe following cable cleat guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.


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MULTI-CORE LV Cable Cleat Selection Guide

CrossSectionalArea

Cores One-BoltLSFCleat

Two-BoltLSFCleat

One-BoltAluminiumCleat

Two-BoltAluminiumCleat

One-BoltAluminium1A Cleat

Two-BoltAluminium2A Cleat



1.5mm² 2345

1LSF101LSF111LSF111LSF11

----

1ALM011ALM021ALM021ALM02

----

1A-10N1A-11N1A-11N1A-11N

----

----

----

2.5mm² 2345


----


----

1A-11N1A-11N1A-11N1A-12N

----

----

----

4.0mm² 2345


----


----

1A-11N1A-11N1A-12N1A-12N

----

----

----

6.0mm² 2345


----


----

1A-12N1A-12N1A-12N1A-13N

----

----

----

10mm² 2345


----


----

1A-12N1A-13N1A-13N1A-14N

----

----

----

16mm² 2345


----


----

1A-13N1A-13N1A-14N1A-15N

----

----

----

25mm² 2345


----


----

1A-13N1A-14N1A-15N1A-15N

----

---VRT+00

----

35mm² 2345


----


----

1A-13N1A-15N1A-15N1A-16N

----

--VRT+00VRT+00

--- ES 32-39

50mm² 2345


----


----

1A-14N1A-15N1A-16N1A-16N

----

--VRT+00VRT+00

- - ES 32-39ES 32-39

70mm² 2345


---2LSF07


----

1A-15N1A-16N1A-16N1A-17N

---2A-07N

-VRT+00VRT+00VRT+01

- ES 32-39ES 32-39ES 37-45

95mm² 2345


--2LSF072LSF09


---2ALM10

1A-16N1A-16N1A-17N1A-19N

--2A-07N2A-09N

VRT+00VRT+00VRT+01VRT+02

ES 32-39ES 32-39ES 37-45ES 51-59

120mm² 2345


-2LSF072LSF082LSF09


---2ALM10

1A-16N1A-17N1A-18N1A-19N

-2A-07N2A-08N2A-09N


ES 32-39ES 37-45ES 44-52ES 51-59

150mm² 2345

1LSF161LSF171LSF18-

-2LSF072LSF092LSF11


--2ALM102ALM11

1A-16N1A-17N1A-18N-

-2A-07N2A-09N2A-11N


ES 32-39ES 44-52ES 44-52ES 58-66

185mm² 2345

1LSF171LSF181LSF19-



--2ALM102ALM11

1A-17N1A-18N1A-19N-

2A-07N2A-08N2A-09N2A-11N


ES 37-45ES 44-52ES 51-59ES 58-66

240mm² 2345

1LSF181LSF19--


1ALM091ALM101ALM11-

-2ALM102ALM112ALM13

1A-18N1A-19N--

2A-08N2A-09N2A-10N2A-12N


ES 44-52ES 51-59ES 58-66ES 65-73

300mm² 234

1LSF18--

2LSF082LSF102LSF11

1ALM091ALM111ALM12

-2ALM112ALM12

1A-18N--

2A-08N2A-10N2A-11N

VRT+02VRT+03VRT+04

ES 44-52ES 58-66ES 65-73

400mm² 234

1LSF19--

2LSF092LSF112LSF1200

1ALM101ALM12-

2ALM102ALM122ALM13

1A-19N--

2A-09N2A-11N2A-1200N

VRT+02VRT+04VRT+06

ES 51-59ES 58-66ES 73-85

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Multiple-Cores BS6724 SWA Cables 7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

CrossSectional Area

Cores One-BoltLSF Cleat

One-BoltAluminium Cleat

One-BoltAluminium 1A Cleat

1.5mm² 7core12core19core27core37core48core

1LSF111LSF131LSF131LSF151LSF151LSF16

1ALM021ALM041ALM051ALM061ALM061ALM07

1A-11N1A-13N1A-13N1A-15N1A-15N1A-16N




1A-12N1A-13N1A-14N1A-15N1A-16N1A-17N




1A-13N1A-14N1A-15N1A-16N1A-17N1A-17N

MULTI-CORE LV Cable Cleat Selection Guide

CrossSectionalArea

Cores One-BoltAluminiumCleat


One-BoltAluminium1A Cleat


PhoenixFire Survival1FP Cleat



10mm² 234

1ALM051ALM051ALM05

---

1A-13N1A-14N1A-14N

---

1FP-14SS1FP-14SS1FP-14SS

---

---

16mm² 234

1ALM051ALM051ALM06

---

1A-14N1A-14N1A-15N

---


---

---

25mm² 234

1ALM061ALM061ALM06

---

1A-15N1A-15N1A-15N

---


--VRT+00

---

35mm² 234

1ALM061ALM061ALM07

---

1A-15N1A-15N1A-16N

---


VRT+00VRT+00VRT+00

--ES 32-39

50mm² 234

1ALM061ALM061ALM07

---

1A-15N1A-15N1A-16N

---


VRT+00VRT+00VRT+00

--ES 32-39

70mm² 234

1ALM061ALM071ALM08

---

1A-15N1A-16N1A-17N

--2A07-N


VRT+00VRT+00VRT+00

-ES 32-39ES 37-45

95mm² 234

1ALM071ALM071ALM08

---

1A-16N1A-17N1A-17N

-2A-07N2A-07N


VRT+00VRT+00VRT+01

ES 32-39ES 37-45ES 37-45

120mm² 234

1ALM071ALM081ALM09

---

1A-16N1A-17N1A-18N

-2A-07N2A-08N


VRT+00VRT+01VRT+01

ES 32-39ES 37-45ES 44-52

150mm² 234

1ALM081ALM091ALM10

--2ALM10

1A-17N1A-18N1A-19N

2A-07N2A-08N2A-09N


VRT+01VRT+01VRT+02

ES 37-45ES 44-52ES 51-59

185mm² 234

1ALM091ALM101ALM10

-2ALM102ALM10

1A-17N1A-19N-

2A-07N2A-09N2A-10N


VRT+01VRT+02VRT+03

ES 44-52ES 44-52ES 51-59

240mm² 234

1ALM091ALM101ALM11

-2ALM102ALM11

1A-18N1A-19N-

2A-08N2A-09N2A-10N


VRT+02VRT+02VRT+04

ES 44-52ES 51-59ES 58-66

300mm² 234

1ALM101ALM111ALM12

2ALM102ALM112ALM12

1A-19N--

2A-09N2A-10N2A-11N


VRT+02VRT+03VRT+04

ES 51-59ES 58-66ES 65-73

400mm² 234

1ALM111ALM12-

2ALM112ALM122ALM14

---

2A-10N2A-11N2A-1201N

1FP-20SS1FP-21SS-

VRT+03VRT+04VRT+06

ES 58-66ES 65-73ES 73-85

Multi-Core BS7846 SWA FTP120 Cables 2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000v


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SINGLE-CORE MV Cable Cleat Selection Guide

1core XLPE/cuWS/unarmoured/MDPE or LSOH 12kV UmaxSingle-Core BS7870 cuWS 11kV CablesCrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat




EmperorSingle -WayCleat

AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat

35mm² 1LSF13 - 1A-13N - - - - VRT+00 -

50mm² 1LSF14 - 1A-14N - - - ALP01 VRT+00 ER 23-28




150mm² 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+02 ER 27-32

185mm² 1LSF16 - 1A-16N - VRT+00 ES 32-39 ALP05 VRT+03 ER 30-35



400mm² 1LSF17 2LSF07 1A-17N 2A-07N VRT+00 ES 37-45 ALP08 VRT+05 ER 36-42




One-BoltLSFCleat

Two-BoltLSFCleat

Two-BoltRED LSFCleat



VulcanSingle-Way Cleat

EmperorSingle-Way Cleat

AlphaTrefoilCleatt

VulcanTrefoilCleat

EmperorTrefoilCleat

50mm² 1LSF15 - - 1A-15N - - - ALP03 VRT+02 ER 27-32

70mm² 1LSF15 - - 1A-15N - VRT+00 - ALP04 VRT+02 ER 27-32

95mm² 1LSF16 - - 1A-16N - VRT+00 ES 32-39 ALP05 VRT+03 ER 30-35




240mm² 1LSF17 2LSF07 - 1A-17N 2A-07N VRT+00 ES 37-45 ALP07 VRT+05 ER 36-42



500mm² 1LSF18 2LSF08 2HVR08 1A-18N 2A-08N VRT+01 ES 44-52 ALP10 VRT+07 ER 44-50



One-BoltLSFCleat

Two-BoltLSFCleat





EmperorSingle -Way Cleat

AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat











630mm² - 2LSF10 2HVR10 - 2A-10N VRT+03 ES 51-59 ALP12 VRT+10 ER 55-62

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1core XLPE/cuTS/AWA/MDPE or LSOH 12kV UmaxSingle-Core BS6724 AWA 11kV CablesCrossSectionalArea

One-BoltLSFCleat

Two-BoltLSFCleat




EmperorSingle -WayCleat

AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat




95mm² 1LSF15 - 1A-15N - VRT+00 - ALP04 VRT+03 ER 27-32










One-BoltLSFCleat

Two-BoltLSFCleat






AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat













One-BoltLSFCleat

Two-BoltLSFCleat






AlphaTrefoilCleat

VulcanTrefoilCleat

EmperorTrefoilCleat












SINGLE-CORE MV Cable Cleat Selection Guide


CA

BLE

TIE

S &

CLE

ATS

2

3core XLPE/cuTS/SWA/MDPE or LSOH 12kV Umax

CrossSectionalArea

Two-BoltLSFCleat








25mm² 2LSF08 2HVR08 1ALM09 - 2A-08N 1FP-18SS VRT+01 ES 44-52

35mm² 2LSF08 2HVR08 1ALM09 - 2A-08N 1FP-18SS VRT+02 ES 44-52

50mm² 2LSF09 2HVR09 1ALM10 2ALM10 2A-09N 1FP-19SS VRT+02 ES 51-59





185mm² 2LSF1200 2HVR1200 - 2ALM13 2A-1200N - VRT+05 ES 65-73




Three-Core IEC502 SWA 11kV Cables


CrossSectionalArea

Two-BoltLSFCleat











95mm² 2LSF1200 2HVR1200 - 2ALM13 2A-1200N 1FP-21SS VRT+05 ES 65-73




240mm² 2LSF1202 2HVR1202 - 2ALM15/16 2A-1202N - VRT+08 ES 84-94






CrossSectionalArea

Two-BoltLSFCleat






35mm² 2LSF1200 2HVR1200 2ALM13 2A-1200N VRT+06 ES 73-85








300mm² 2LSF141 2HVR141 2ALM18/19 2A-141N VRT+10 ES 94-118

400mm² 2LSF142 2HVR142 2ALM19/20 2A-141N VRT+12 ES 94-118


THREE CORE MV Cable Cleat Selection Guide

3 CABLE TERMINALS, LUGS & CONNECTORS

CONTENTS PAGE

PVC Insulated Terminals 76

Cembre Pre-Insulated Ring Terminals 76

Cembre Pre-Insulated Fork Terminals 77

Cembre Pre-Insulated Blade Terminals 78

Cembre Pre-Insulated Hooked Terminals 78

Cembre Pre-Insulated Pin Terminals 79

Cembre Pre-Insulated Disconnects 79

Cembre Single-Entry Cord End Ferrules 80

Cembre Twin-Entry Cord End Ferrules 81

Copper LV Cable Lugs 82

LV Copper Cable Lugs 82

Cembre LV Copper Cable Lugs 84

Klauke LV Copper Cable Lugs 86

Cembre LV Copper Two-Bolt Fixing Lugs 88

Cembre LV Copper Reduced Palm Lugs 89

LV Copper Solid Pin Lugs 90

LV Copper Cable Splices 90

Cembre LV Copper Transformer Lugs 91

Copper MV Cable Lugs 92

Cembre MV Copper Cable Lugs 92

Cembre MV Copper Cable Lugs 93

Cembre MV Copper Two-Bolt Fixing Lugs 94

CONTENTS PAGE

Aluminium MV Cable Lugs 95

Cembre MV Aluminium Cable Lugs 95

Cembre MV Bi-Metallic Cable Lugs 96

Cembre Copper C-Tap Connectors 97

Mechanical LV Cable Connectors 98

Mechanical LV Straight Connectors 98

Mechanical LV Brass Connectors 98

Mechanical LV Branch Connectors 99

Mechanical LV Service Connectors 99

Mechanical MV Cable Lugs & Connectors 100

Pfisterer SICON MV Cable Lugs 100

Pfisterer SICON MV Connectors 100

Nexans-GPH MV Cable Lugs 101

Nexans-GPH MV Connectors 102

Nexans-GPH MV Split-Bolt Connectors 103


CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S

3


CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S

3

OrderReference

InsulationColour

MetricConductorSize

AmericanWireGauge

MetricStudSize

ImperialStudSize

StudHoled

PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

CrimpingTools

RF-M2*

RF-M3

RF-M3.5

RF-M3.5/1

RF-M4

RF-M4/3*

RF-M5

RF-M6

RF-M6/1

RF-M7

RF-M8

RF-M10

RF-M12

Red

0.5mm2

-1.5mm2

22-16

AWG

M2

M3

M3.5

M3.5

M4

M4

M5

M6

M6

M7

M8

M10

M12

No:2

No:4

No:6

No:6

No:8

No:8

No:10

No:12

No:12

-

5/16"

3/8"

1/2"

2.2

3.2

3.7

3.7

4.3

4.3

5.3

6.4

6.4

7.2

8.4

10.5

13.0

5.6

5.6

5.6

6.2

7.0

7.8

7.8

9.4

12.0

9.4

12.0

15.5

18.0

4.5

4.5

4.5

7.1

6.5

7.1

7.1

8.1

10.3

8.1

10.3

13.0

15.5

2.8

2.8

2.8

3.1

3.5

3.9

3.9

4.7

6.0

4.7

6.0

7.7

9.0

17.4

17.4

17.4

20.3

20.1

21.1

21.1

22.9

26.4

22.9

26.4

30.9

34.6

HP1

HP3

HP4-R

BF-M2*

BF-M3

BF-M3.5

BF-M3.5/1

BF-M4

BF-M5

BF-M6

BF-M6/1

BF-M6/2*

BF-M7

BF-M8

BF-M10

BF-M12

Blue

1.5mm²

-2.5mm²

16-14

AWG

M2

M3

M3.5

M3.5

M4

M5

M6

M6

M6

M7

M8

M10

M12

No:2

No:4

No:6

No:6

No:8

No:10

No:12

No:12

No:12

-

5/16"

3/8"

1/2"

2.2

3.2

3.7

3.7

4.3

5.3

6.4

6.4

6.4

7.2

8.4

10.5

13.0

5.6

5.6

5.6

6.2

8.0

8.0

9.4

12.0

8.4

10.0

12.0

15.5

18.0

5.0

5.0

5.0

6.5

6.5

7.5

8.6

10.3

5.4

7.8

10.3

13.0

15.5

2.8

2.8

2.8

3.1

4.0

4.0

4.7

6.0

4.2

5.0

6.0

7.7

9.0

17.9

17.9

17.9

19.7

20.6

21.6

23.4

26.4

19.7

22.9

26.4

30.9

34.6

HP1

HP3

HP4-B

GF-M3

GF-M3.5

GF-M4

GF-M5

GF-M6

GF-M6/1

GF-M7

GF-M8

GF-M8/1*

GF-M10

GF-M10/1

GF-M12

GF-M14

GF-M16

Yellow

4.0mm2

-6.0mm²

12-10

AWG

M3

M3.5

M4

M5

M6

M6

M7

M8

M8

M10

M10

M12

M14

M16

No:4

No:6

No:8

No:10

No:12

No:12

-

5/16"

5/16"

3/8"

3/8"

1/2"

9/16"

5/8"

3.2

3.7

4.3

5.3

6.4

6.4

7.2

8.4

8.4

10.5

10.5

13.0

15.0

17.0

8.0

8.0

9.0

9.0

11.0

11.0

11.0

13.6

11.0

13.6

15.5

19.0

21.0

24.0

8.1

8.1

8.1

8.1

11.1

8.1

11.1

12.1

8.1

12.1

13.8

15.1

16.1

17.1

4.0

4.0

4.5

4.5

5.5

5.5

5.5

6.8

5.5

6.8

7.7

9.5

10.5

12.0

26.3

26.3

26.8

26.8

30.8

27.8

30.8

33.1

27.8

33.1

35.8

38.8

40.8

43.3

HP3

HP4-G

Cembre pre-insulated ring terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available, compression tool.

➜ Chamfered conductor entry.

➜ High-grade PVC insulation.

➜ UL approved, number: E125401. Items noted * are outside the UL approval.

Cembre Pre-Insulated Ring Terminals

PVC INSULATED Terminals

CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S


3

Cembre pre-insulated fork/spade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available, compression tool.




OrderReference

InsulationColour

MetricConductorSize

AmericanWireGauge

MetricStudSize

ImperialStudSize

Stud Holed

PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

CrimpingTools

RF-U3

RF-U3.5

RF-U3.5/1

RF-U3.5/2*

RF-U4

RF-U4/1

RF-U4/2

RF-U5

RF-U5/1*

RF-U6

RF-U6/1

RF-U8

RF-U10

RF-U12

Red

0.5mm2

-1.5mm2

22-16

AWG

M3

M3.5

M3.5

M3.5

M4

M4

M4

M5

M5

M6

M6

M8

M10

M12

No:4

No:6

No:6

No:6

No:8

No:8

No:8

No:10

No:10

No:12

No:12

5/16"

3/8"

1/2"

3.2

3.7

3.7

3.7

4.3

4.3

4.3

5.3

5.3

6.4

6.4

8.4

10.5

13.0

5.5

6.0

7.2

6.4

6.5

8.5

7.5

8.5

9.4

9.4

12.0

14.0

17.5

20.0

5.5

6.5

6.5

6.5

7.5

7.5

7.5

7.5

7.5

8.1

9.2

10.0

13.0

15.5

4.0

3.8

3.8

3.8

3.7

3.7

3.7

3.7

3.7

4.7

7.1

6.3

7.7

9.0

19.6

20.4

20.4

20.4

21.3

21.3

21.3

21.3

21.3

22.9

26.4

26.4

30.9

34.6

HP1

HP3

HP4-R

BF-U3

BF-U3.5

BF-U3.5/1

BF-U4

BF-U4/1

BF-U4/2

BF-U5

BF-U5/2*

BF-U6

BF-U6/1

BF-U8

BF-U10

BF-U12

Blue

1.5mm2

-2.5mm2

16-14

AWG

M3

M3.5

M3.5

M4

M4

M4

M5

M5

M6

M6

M8

M10

M12

No:4

No:6

No:6

No:8

No:8

No:8

No:10

No:10

No:12

No:12

5/16"

3/8"

1/2"

3.2

3.7

3.7

4.3

4.3

4.3

5.3

5.3

6.4

6.4

8.4

10.5

13.0

5.5

6.4

7.2

6.5

8.5

7.5

8.5

12.0

9.4

12.0

14.0

17.5

20.0

5.5

6.5

6.5

7.5

7.5

7.5

7.5

11.3

8.1

9.2

10.0

13.0

15.5

4.0

3.8

3.8

3.7

3.7

3.7

3.7

5.0

4.7

7.1

6.3

7.7

9.0

19.6

20.4

20.4

21.3

21.3

21.3

21.3

26.3

22.9

26.4

26.4

30.9

34.6

HP1

HP3

HP4-B

GF-U3.5

GF-U4

GF-U5

GF-U6

GF-U8

GF-U10

GF-U10/1

GF-U12

GF-U14

GF-U16

Yellow

4.0mm2

-6.0mm2

12-10

AWG

M3.5

M4

M5

M6

M8

M10

M10

M12

M14

M16

No:6

No:8

No:10

No:12

5/16"

3/8"

3/8"

1/2"

9/16"

5/8"

3.7

4.3

5.3

6.4

8.4

10.5

10.5

13.0

15.0

17.0

7.5

7.5

9.5

10.0

13.5

15.5

17.5

21.0

23.0

26.0

8.5

8.0

8.0

11.0

12.0

13.0

13.8

15.1

16.1

17.1

3.9

4.4

4.4

5.5

8.0

8.0

7.7

9.5

10.5

11.5

26.6

26.6

26.6

30.7

34.2

35.2

35.8

38.8

40.8

42.8

HP3

HP4-G


Cembre Pre-Insulated Fork Terminals


CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S

3

OrderReference

InsulationColour

MetricConductorSize

AmericanWireGauge

BladeWidthB

BladeLengthP

OverallLengthL

CrimpingTools

RF-PP12

RF-PP12/1

RF-PP12/19

RF-PP12/23

RF-PP14

RF-PP16

Red

0.5mm2

-1.5mm2

22-16

AWG

3.0

3.0

1.9

2.3

3.0

2.3

12.8

11.3

13.2

13.2

14.8

17.2

22.9

21.4

23.3

23.3

24.9

27.3

HP1

HP3

HP4-R

BF-PP12

BF-PP12/25

BF-PP12/29*

BF-PP16-25

Blue

1.5mm2

-2.5mm2

16-14

AWG

3.5

2.5

2.9

2.5

12.8

13.3

13.3

17.2

22.9

23.4

23.4

27.3

HP1

HP3

HP4-B

GF-PP12

GF-PP17

Yellow4.0mm2

-6.0mm2

12-10

AWG

4.0

4.0

13.3

19.2

27.5

33.4

HP3

HP4-G

OrderReference

InsulationColour

MetricConductorSize

AmericanWireGauge

BladeWidthB

BladeLengthP

HookHeightX

OverallLengthL

CrimpingTools

RF-PPL30

RF-PPL46

Red

0.5mm²

-1.5mm²

22-16

AWG

3.0

4.6

17.5

17.5

1.7

1.7

28.4

28.4

HP1

HP3

HP4-R

BF-PPL30

BF-PPL46

Blue

1.5mm²

-2.5mm²

16-14

AWG

3.0

4.6

17.5

17.5

1.7

1.7

28.4

28.4

HP1

HP3

HP4-B

GF-PPL46 Yellow

4.0mm²

-6.0mm²

12-10

AWG

4.6 17.5 1.9 32.7 HP3

HP4-G

Cembre pre-insulated hooked blade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.



➜ UL approved, number: E125401.

Cembre pre-insulated blade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.




Cembre Pre-Insulated Hooked Terminals

Cembre Pre-Insulated Blade Terminals


CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S


3

FEMALE MALE

InsulationColour

MetricConductorSize

AmericanWireGauge

CrimpingTools

OrderReference

TabSize

OrderReference

TabSize

Red

0.5mm²

-1.5mm²

22-16

AWG

HP1, HP3, HP4-R

RF-F305

RF-F308

RF-F405

RF-F408

RF-F608

2.8x0.5

2.8x0.8

4.8x0.5

4.8x0.8

6.35x0.8

RF-M608 6.35 x 0.8

Blue

1.5mm²

-2.5mm²

16-14

AWG

HP1, HP3, HP4-B

BF-F405

BF-F408

BF-F608

4.8x0.5

4.8 x0.8

6.35 x 0.8

BF-M608 6.35 x 0.8

Yellow

4.0mm2

-6.0mm2

12-10

AWG

HP3, HP4-G

GF-F608 6.35 x 0.8 GF-M608 6.35 x 0.8

OrderReference

InsulationColour

MetricConductorSize

AmericanWireGauge

BladeWidthB

BladeLengthP

OverallLengthL

CrimpingTools

RF-P8

RF-P10

RF-P12

Red

0.5mm2

-1.5mm2

22-16

AWG

1.6

1.6

1.6

8.0

10.0

12.0

17.9

19.9

22.1

HP1

HP3

HP4-R

BF-P8

BF-P10

BF-P12

Blue

1.5mm2

-2.5mm2

16-14

AWG

1.7

1.8

1.8

8.0

10.0

12.0

17.9

19.9

22.9

HP1

HP3

HP4-B

GF-P8

GF-P10

GF-P14

Yellow

4.0mm2

-6.0mm2

12-10

AWG

2.2

2.2

2.2

8.0

10.0

14.0

24.6

26.8

28.8

HP3

HP4-G

Cembre pre-insulated male/female disconnect terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.




Cembre pre-insulated pin terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.




Cembre Pre-Insulated Disconnects

Cembre Pre-Insulated Pin Terminals



CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S

3

FrenchOrderReference

FrenchInsulationColour

GermanOrderReference

GermanInsulationColour

MetricConductorSize

AmericanWireGauge

BarrelLength(P)

OverallLength(L)

PKE308

Yellow

PKC306

PKC308

Light Blue

0.25mm²

-0.3mm²

27AWG

-22AWG

6.0

8.0

10.4

12.4

PKE508 White

PKC508

PKC510

Orange

0.5mm² 20AWG 8.0

10.0

14.0

16.0

PKE7508 Blue

PKC7508

PKC7512

White

0.75mm² 18AWG 8.2

12.0

14.6

14.6

PKE108 Red

PKC108

PKC112

Yellow

1.0mm² 17AWG 8.2

12.0

14.6

18.4

PKE1508

PKE1518

Black

PKC1508

PKC1518

Red

1.5mm² 15AWG 8.2

18.0

14.6

24.4

PKE2508

PKE2518

Grey

PKC2508

PKC2518

Blue

2.5mm² 13AWG 8.2

18.0

15.2

25.0

PKE409

PKE418

Orange

PKC409

PKC418

Grey

4.0mm² 11AWG 9.0

18.0

16.0

25.0

PKE612

PKE618

Green

PKC612

PKC618

Black

6.0mm² 10AWG 12.0

18.0

20.0

26.0

PKE1012

PKE1018

Brown

PKC1012

PKC1018

Ivory

10mm² 7AWG 12.0

18.0

21.5

27.5

PKE1612

PKE1618

White

PKC1612

PKC1618

Green

16mm² 5AWG 12.0

18.0

22.7

28.6

PKE25016

PKE25022

Black

PKC25016

PKC25022

Brown

25mm² 3AWG 16.0

22.0

29.0

35.0

PKC35016

PKC35025

Beige

35mm² 2AWG 16.0

25.0

30.0

39.0

PKC50020

PKC50030

Olive

50mm² 1/0 20.0

30.0

36.0

46.0

PKC70022 Yellow

70mm² 2/0 22.0 38.0

PKC95025 Red

95mm² 3/0 25.0 44.0

PKC120027 Blue

120mm² 4/0 27.0 48.0

Cembre pre-insulated single-entry cord end ferrules manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation aids conductor insertion, crimped using any suitable, commercially available, compression tool.

Designed for use when terminating flexible copper conductors to BS EN 60228:2005 Class 5 into tunnel terminals, the copper sleeve protecting the conductor from being damaged by the terminal screws.

Available in two colour options, French (EDF-standard) and German (DIN).

Cembre Single-Entry Cord End Ferrules


CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

S


3

Cembre pre-insulated twin-entry cord end ferrules manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation aids insertion of two conductors in to the barrel. Crimped using any suitable commercially available, compression tool, but note the different crimp position due to the two conductors within the barrel.

Designed for use when terminating flexible copper conductors to BS EN 60228:2005 Class 5 into tunnel terminals, the copper sleeve protecting the conductor from being damaged by the terminal screws.

Available in two colour options, French (EDF-standard) and German (DIN).

FrenchOrderReference

FrenchInsulationColour

GermanOrderReference

GermanInsulationColour

MetricConductorSize

AmericanWireGauge

BarrelLength(P)

OverallLength(L)

CrimpPosition

PKET508 White

PKCT508 Orange

0.5mm² 20AWG 8.0 15.0 1.0mm²

PKET7508

PKET7512

Blue

PKCT7508

PKCT7512

White

0.75mm² 18AWG 8.0

12.0

15.0

19.0

1.5mm²

PKET108

PKET112

Red

PKCT108

PKCT112

Yellow

1.0mm² 17AWG 8.0

12.0

16.0

20.0

2.5mm²

PKET1508

PKET1512

Black

PKCT1508

PKCT1518

Red

1.5mm² 15AWG 8.0

12.0

16.0

20.0

2.5mm²

PKET2510

PKET2512

Grey

PKCT2510

PKCT2512

Blue

2.5mm² 13AWG 10.0

12.0

18.0

21.0

4.0mm²

PKET412 Orange

PKCT412 Grey

4.0mm² 11AWG 12.0 23.0 6.0mm²

PKET614 Green

PKCT614 Black

6.0mm² 10AWG 14.0 26.0 10mm²

PKET1014 Brown

PKCT1014 Ivory

10mm² 7AWG 14.0 26.0 16mm²

PKET1616 White

PKCT1616 Green

16mm² 5AWG 16.0 30.0 35mm²


Cembre Twin-Entry Cord End Ferrules


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ConductorSize

StudSized

BarrelInternalDiameter

BarrelExternalDiameter

PalmWidthB

HoleCentreM

HoleCentreN

BarrelLength

OverallLengthL

DieSet

NumberofCrimps

CT 10 C5CT 10 C6CT 10 C8CT 10 C10CT 10 C12

10mm² M5M6M8M10M12

4.74.74.74.44.4

6.66.66.66.96.9

10.810.813.516.018.0

5.65.68.012.012.0

5.25.27.010.010.0

8.08.09.510.010.0

26.026.029.539.039.0

10HX 1


16mm² M5M6M8M10M12

5.55.55.55.55.6

7.57.57.57.58.0

10.810.813.515.018.0

8.88.88.010.912.0

6.26.27.09.610.0

9.59.59.59.511.0

30.030.030.035.542.0

16HX 1


25mm² M5M6M8M10M12

7.07.07.07.07.0

9.49.49.49.49.4

13.813.813.816.018.0

8.88.88.010.910.5

6.26.27.09.610.0

12.012.012.012.012.0

32.532.532.538.038.0

25HX 1

CT 35 C6CT 35 C8CT 35 C10CT 35 C12

35mm² M6M8M10M12

8.28.28.28.2

10.610.610.610.6

15.315.315.318.0

8.88.010.910.5

6.27.09.610.0

14.014.014.014.0

35.035.040.540.5

35HX 1

CT 50 C6CT 50 C8CT 50 C10CT 50 C12

50mm² M6M8M10M12

9.59.59.59.5

11.911.911.911.9

17.417.417.417.4

8.88.010.910.5

6.27.09.610.0

14.914.914.914.9

37.037.042.542.5

50HX 1

CT 70 C6CT 70 C8CT 70 C10CT 70 C12CT 70 C14CT 70 C16

70mm² M6M8M10M12M14M16

11.511.511.511.511.511.5

14.514.514.514.514.514.5

20.920.920.920.920.920.9

8.88.010.910.513.013.0

6.27.09.610.013.013.0

17.017.017.017.017.017.0

40.540.546.046.050.050.0

70HX 1


95mm² M6M8M10M12M14M16

13.513.513.513.513.513.5

16.716.716.716.716.716.7

24.324.324.324.324.324.3

10.910.910.910.513.013.0

9.69.69.610.013.013.0

19.019.019.019.019.019.0

49.549.549.549.556.056.0

95HX 1


120mm² M8M10M12M14M16M20

15.015.015.015.015.015.0

19.019.019.019.019.019.0

27.327.327.327.327.327.2

14.414.414.013.213.018.7

9.69.610.010.813.014.3

20.020.020.020.020.027.0

55.555.555.555.560.075.0

120HX 1

BS4579-3:1976LV Copper Cable Lugs

COPPER LV Cable Lugs

ETS copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2 for all LV applications up to 3300v. Manufactured from highconductivity seamless copper tube with a purity greater than 99.5%.

For standard applications, the manufacturer recommends that a single crimp with a compatible die set is sufficient for electrical conductivity purposes. Further consideration should be made for installations which experience excessive vibration or other mechanical stresses. Please contact our Technical Sales Team for further assistance if necessary.

➜ Bell-mouth conductor entry up to 400mm2.

➜ Chamfered conductor entry from 500mm2 to 1000mm2.

➜ All terminals feature a visual inspection hole.

➜ Standard finish is bright-electro tin plated to BS1872.

➜ Specification/Standard BS4579-3:1976

➜ Material Copper Tube to EN 12735


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ConductorSize

StudSized


BarrelExternalDiameter

PalmWidthB

HoleCentreM

HoleCentreN

BarrelLength

OverallLengthL

DieSet

NumberofCrimps


150mm² M8M10M12M14M16M20

16.516.516.516.516.516.5

21.021.021.021.021.021.0

30.230.230.230.230.230.0

14.014.014.013.213.017.0

10.010.010.010.813.016.0

23.023.023.023.023.027.0

61.061.061.061.065.078.0

150HX 1


185mm² M8M10M12M14M16M20

18.518.518.518.518.518.5

23.023.023.023.023.023.0

33.333.333.333.333.533.5

14.014.014.013.216.517.0

10.010.010.010.816.516.0

26.026.026.026.030.030.0

66.566.566.566.582.082.0

185HX 1


240mm² M8M10M12M14M16M20

21.021.021.021.021.021.0

26.026.026.026.026.026.0

37.737.737.737.737.737.7

18.018.018.018.018.018.0

17.017.017.017.017.017.0

32.032.032.032.032.032.0

88.088.088.088.088.088.0

240HX 1


300mm² M10M12M14M16M20

23.023.023.023.023.0

28.028.028.028.028.0

41.041.041.041.041.0

18.018.018.018.018.0

17.017.017.017.017.0

37.037.037.037.037.0

97.097.097.097.097.0

300HX 1


400mm² M10M12M14M16M20

27.027.027.027.027.0

32.032.032.032.032.0

47.347.347.347.347.3

20.020.020.020.020.0

20.020.020.020.020.0

38.038.038.038.038.0

103.0103.0103.0103.0103.0

400HX 1


500mm² M10M12M14M16M18M20

30.030.030.030.030.030.0

36.036.036.036.036.036.0

53.053.053.053.053.053.0

20.020.020.020.020.020.0

20.020.020.020.020.020.0

43.043.043.043.043.043.0

105.0105.0105.0105.0105.0105.0

ME100-3D

1


630mm² M10M12M14M16M20M22

33.833.833.833.833.833.8

44.044.044.044.044.044.0

63.063.063.063.063.063.0

24.024.024.024.024.024.0

24.024.024.024.024.024.0

46.046.046.046.046.046.0

125.0125.0125.0125.0125.0125.0

ME120-3D

1

CT 800 C10CT 800 C12CT 800 C14CT 800 C16CT 800 C18CT 800 C20CT 800 C22

800mm² M10M12M14M16M18M20M22

38.038.038.038.038.038.038.0

49.049.049.049.049.049.049.0

70.070.070.070.070.070.070.0

36.036.036.036.036.036.036.0

36.036.036.036.036.036.036.0

56.056.056.056.056.056.056.0

169.0169.0169.0169.0169.0169.0169.0

MK50P-500

1

CT 1000 C10CT 1000 C12CT 1000 C14CT 1000 C16CT 1000 C18CT 1000 C20CT 1000 C22

1000mm² M10M12M14M16M18M20M22

42.542.542.542.542.542.542.5

53.053.053.053.053.053.053.0

77.077.077.077.077.077.077.0

33.533.533.533.533.533.533.5

33.533.533.533.533.533.533.5

56.056.056.056.056.056.056.0

170.0170.0170.0170.0170.0170.0170.0

MK52-500

1

BS4579-3:1976LV Copper Cable Lugs



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ConductorSize(Class 2)


StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

HandtoolorDie Set

NumberofCrimps

A1-M3.5A1-M4A1-M5A1-M6A1-M8A1-M10

4.0mm²to6.0mm²

- M3.5M4M5M6M8M10

3.63.63.63.63.63.6

7.58.09.011.014.016.5

4.55.06.57.09.011.0

3.54.06.06.08.010.0

20.521.525.025.529.533.5

HN1ME1ME1-50

111

A2-M4A2-M5A2-M6A2-M8A2-M10A2-M12A2-M16

10mm² - M4M5M6M8M10M12M16

4.64.64.64.64.64.64.6

10.010.011.015.018.019.024.7

5.06.57.09.011.014.022.0

4.06.06.08.010.012.016.0

22.526.026.530.534.539.555.6

HN5HN-A25ME2ME2-50ME2-C

11111

A3-M4A3-M5A3-M6A3-M8A3-M10A3-M12A3-M16

16mm² - M4M5M6M8M10M12M16

5.85.85.85.85.85.85.8

11.511.511.515.018.020.025.9

5.06.57.09.011.014.023.5

4.06.06.08.010.012.016.1

25.529.029.533.537.542.557.8

HN5HN-A25ME3ME3-50ME3-C

11111

A5-M4A5-M5A5-M6A5-M8A5-M10A5-M12A5-M16

25mm² - M4M5M6M8M10M12M16

7.07.07.07.07.07.07.0

14.014.014.015.018.021.025.3

5.06.57.09.011.014.024.0

4.06.06.08.010.012.016.0

28.031.532.036.040.045.060.3

HN-A25ME5ME5-50ME5-C

1111

A7-M5A7-M6A7-M8A7-M10A7-M12A7-M14A7-M16

35mm² 25mm2

35mm2M5M6M8M10M12M14M16

8.98.98.98.98.98.98.9

17.017.017.019.021.023.826.2

6.57.09.011.014.023.016.0

6.06.08.010.012.015.519.4

34.034.538.542.547.561.055.7

ME7ME7-50ME7-C

111

A10-M6A10-M8A10-M10A10-M12A10-M14A10-M16

50mm² 35mm²50mm2

M6M8M10M12M14M16

10.010.010.010.010.010.0

19.019.020.021.025.026.0

8.09.011.014.016.018.0

7.08.010.012.014.016.0

40.542.546.551.555.559.5

ME10ME10-50ME10-C

221

A14-M6A14-M8A14-M10A14-M12A14-M14A14-M16

70mm² 50mm²70mm2

M6M8M10M12M14M16

11.311.311.311.311.311.3

21.021.021.022.025.026.0

8.09.011.014.016.018.0

7.08.010.012.014.016.0

44.046.050.055.059.063.0

ME14ME14-50ME14-C

221

BS EN61238-1:2003Cembre LV Copper Cable Lugs


Cembre copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination.

Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜ Chamfered conductor entry for all sizes.



➜ Specification/Standard BS EN61238-1:2003



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StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

A19-M6A19-M8A19-M10A19-M12A19-M14A19-M16A19-M20

95mm² 70mm2

95mm2

M6M8M10M12M14M16M20

13.513.513.513.513.513.513.5

25.025.025.025.025.027.029.5

8.09.011.014.016.018.022.0

7.08.010.012.014.016.020.0

50.552.556.561.565.569.577.5

ME19ME19-50ME19-C

221

A24-M8A24-M10A24-M12A24-M14A24-M16A24-M20

120mm² 95mm²120mm2

M8M10M12M14M16M20

15.215.215.215.215.215.2

28.528.528.528.528.530.0

9.011.014.016.018.022.0

8.010.012.014.016.020.0

54.058.063.067.071.079.0

ME24ME24LME24-50ME24-C

2221

A30-M8A30-M10A30-M12A30-M14A30-M16A30-M20

150mm² 120mm²150mm2

M8M10M12M14M16M20

16.716.716.716.716.716.7

31.531.531.531.531.531.5

13.013.016.018.019.022.0

11.011.014.016.017.020.0

69.069.075.079.081.087.0

ME30ME30LME30-50ME30-C

3331

A37-M8A37-M10A37-M12A37-M14A37-M16A37-M20

185mm² 150mm²185mm2

M8M10M12M14M16M20

19.219.219.219.219.219.2

35.535.535.535.535.535.5

13.013.016.018.019.022.0

11.011.014.016.017.020.0

76.076.082.086.088.094.0

ME37-50ME37-C

31

A48-M8A48-M10A48-M12A48-M14A48-M16A48-M20

240mm² 185mm²240mm2

M8M10M12M14M16M20

21.121.121.121.121.121.1

39.039.039.039.039.039.0

13.013.016.018.019.022.0

11.011.014.016.017.020.0

82.082.088.092.094.0100.0

ME48-50ME48-C

32

A60-M10A60-M12A60-M14A60-M16A60-M20

300mm² 240mm²300mm2

M10M12M14M16M20

23.723.723.723.723.7

44.044.044.044.044.0

20.020.022.022.024.0

11.014.016.019.023.0

96.099.0103.0106.0112.0

ME60-C 3

A80-M10A80-M12A80-M14A80-M16A80-M20

400mm² 300mm²400mm2

M10M12M14M16M20

27.027.027.027.027.0

51.051.051.051.051.0

22.022.022.022.024.0

19.019.019.019.023.0

113.0113.0113.0113.0119.0

ME80-CME80-3DME80-520

322

A100-M10A100-M12A100-M14A100-M16A100-M20

500mm² 400mm²500mm2

M10M12M14M16M20

30.330.330.330.330.3

56.556.556.556.556.5

22.022.022.022.024.0

19.019.019.019.023.0

117.0117.0117.0117.0123.0

ME100-3DME100-520

2

2

A120-M10A120-M12A120-M14A120-M16A120-M20

630mm² 500mm²630mm2

M10M12M14M16M20

33.433.433.433.433.4

61.661.661.661.661.6

22.022.022.022.024.0

19.019.019.019.023.0

128.0128.0128.0128.0123.0

ME120-3DME120-520

2

2

A160-M14A160-M16A160-M20

800mm² 630mm² M14M16M20

38.038.038.0

72.072.072.0

24.024.024.0

19.019.023.0

141.0141.0145.0

ME160-520

2

A200-M16A200-M20

1000mm² 800mm² M16M20

44.044.0

80.080.0

24.024.0

19.023.0

158.0162.0

ME200-520

2

BS EN61238-1:2003Cembre LV Copper Cable Lugs



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OrderReference


StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSets

NumberofCrimps

L1.53MSL1.54MSL1.55MSL1.56MS

1.5mm² M3M4M5M6

1.81.81.81.8

6.56.57.59.0

4.05.05.56.5

3.34.04.86.5

15.317.018.822.5

R501 1

L2.53MSL2.54MSL2.55MSL2.56MSL2.58MS

2.5mm² M3M4M5M6M8

2.32.32.32.32.3

7.57.58.59.513.0

4.05.05.57.09.5

3.34.04.86.578

15.317.518.822.527.8

R501 1

L44MSL45MSL46MSL48MS

4.0mm² M4M5M6M8

3.03.03.03.0

8.59.010.013.0

5.56.07.09.5

4.84.86.58.5

21.821.825.530.5

R502 1


6.0mm² M4M5M6M8

4.04.04.04.0

9.59.510.014.0

5.56.56.58.5

5.06.57.08.5

23.025.526.030.5

R502HL46L226HL136

1111


10mm² M4M5M6M8

4.44.44.44.4

10.010.010.013.0

5.56.57.08.5

5.06.37.08.5

25.027.328.032.5

R502HL410L2210L1310

1111

L165MSL166MSL168MSL1610MSL1612MS

16mm² M5M6M8M10M12

5.55.55.55.55.5

11.511.514.017.019.0

6.57.59.511.513.0

5.56.38.510.512.0

29.530.335.539.543.0

L501625HL416L2216HL1316HL2516

21111

L255MSL256MSL258MSL2510MSL2512MS

25mm² M5M6M8M10M12

6.86.86.86.86.8

13.013.014.017.019.0

7.57.510.012.013.0

7.57.510.012.013.0

33.533.538.043.045.0

L501625HL425L2225HL1325HL2525

22211

L356MSL358MSL3510MSL3512MSL3514MSL3516MS

35mm² M6M8M10M12M14M16

8.28.28.28.28.28.2

16.016.018.019.021.026.0

7.510.012.013.014.514.5

7.510.012.013.014.514.5

37.542.047.049.052.552.5

HL435HL5635L2235HL1335HL2535

22211

L506MSL508MSL5010MSL5012MSL5014MSL5016MS

50mm² M6M8M10M12M14M16

9.59.59.59.59.59.5

18.018.018.021.021.026.0

7.510.012.013.014.516.0

7.510.012.013.014.516.0

43.546.050.052.056.559.0

HL450HL51050L2250HL1350HL2550

22211

BS EN61238-1:2003Klauke LV Copper Cable Lugs


Klauke L-Series copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2. Suitable for all LV applications.








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StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSets

NumberofCrimps

L706MS

L708MS

L7010MS

L7012MS

L7014MS

L7016MS

70mm² M6

M8

M10

M12

M14

M16

11.2

11.2

11.2

11.2

11.2

11.2

21.0

21.0

21.0

22.0

23.0

26.0

10.0

10.0

12.0

13.0

14.5

16.0

10.0

10.0

12.0

13.0

14.5

16.0

49.0

49.0

53.0

55.0

59.5

62.0

HL470

HL51670

L2270

HL1370

HL2570

2

2

2

1

1

L956MS

L958MS

L9510MS

L9512MS

L9514MS

L9516MS

L9520MS

95mm² M6

M8

M10

M12

M14

M16

M20

13.4

13.4

13.4

13.4

13.4

13.4

13.4

25.0

25.0

25.0

25.0

27.0

27.0

30.0

10.0

10.0

12.0

13.0

14.5

16.0

16.0

10.0

10.0

12.0

13.0

14.5

16.0

16.0

55.0

55.0

57.0

60.0

63.5

67.0

73.0

HL495

HL52595

L2295

HL1395

HL2595

2

2

2

1

1

L1208MS

L12010MS

L12012MS

L12014MS

L12016MS

L12020MS

120mm² M8

M10

M12

M14

M16

M20

15.0

15.0

15.0

15.0

15.0

15.0

28.0

28.0

28.0

28.0

30.0

36.0

14.0

14.0

14.0

15.0

16.0

22.0

14.0

14.0

14.0

15.0

16.0

22.0

65.0

65.0

65.0

67.0

70.0

85.0

HL4120

HL5120

L22120

HL13120

HL25120

2

2

2

1

1

L1508MS

L15010MS

L15012MS

L15014MS

L15016MS

L15020MS

150mm² M8

M10

M12

M14

M16

M20

16.5

16.5

16.5

16.5

16.5

16.5

31.0

31.0

31.0

31.0

31.0

36.0

14.0

14.0

15.0

15.0

16.0

22.0

14.0

14.0

15.0

15.0

16.0

22.0

70.0

70.0

72.0

72.0

74.0

88.0

HL4150

HL5150

L22150

HL13150

HL25150

2

2

2

1

1

L18510MS

L18512MS

L18514MS

L18516MS

L18520MS

185mm² M10

M12

M14

M16

M20

19.0

19.0

19.0

19.0

19.0

35.0

35.0

35.0

35.0

39.0

18.0

18.0

18.0

18.0

22.0

18.0

18.0

18.0

18.0

22.0

83.0

83.0

83.0

83.0

91.0

HL5185

L22185

HL13185

HL25185

2

2

1

1

L24010MS

L24012MS

L24014MS

L24016MS

L24020MS

240mm² M10

M12

M14

M16

M20

21.0

21.0

21.0

21.0

21.0

39.0

39.0

39.0

39.0

39.0

19.0

19.0

19.0

19.0

19.0

21.5

21.5

21.5

21.5

22.0

93.5

93.5

93.5

93.5

94.0

L22240

HL13240

HL25240

4

2

2

L30012MS

L30014MS

L30016MS

L30020MS

300mm² M12

M14

M16

M20

23.5

23.5

23.5

23.5

43.0

43.0

43.0

43.0

24.0

24.0

24.0

24.0

24.0

24.0

24.0

24.0

111.0

111.0

111.0

111.0

L22300

HL13300

HL25300

4

2

2

L40012MS

L40014MS

L40016MS

L40020MS

400mm² M12

M14

M16

M20

27.0

27.0

27.0

27.0

49.0

49.0

49.0

49.0

24.0

24.0

24.0

24.0

24.0

24.0

24.0

24.0

114.0

114.0

114.0

114.0

HL13400

HL25400

2

2

L50016MS

L50020MS

500mm² M16

M20

31.0

31.0

56.0

56.0

24.0

24.0

24.0

24.0

144.0

144.0

HL15500

HL25500

4

4

L63016MS

L63020MS

630mm² M16

M20

34.0

34.0

59.0

59.0

24.0

24.0

24.0

24.0

144.0

144.0

HL15630

HL25630

4

4

BS EN61238-1:2003Klauke LV Copper Cable Lugs



CA

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OrderReference



StudSized


PalmWidthB

HoleCentreM

HoleCentreE

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

A5-2M8A5-2M10A5-2M12

25mm² - 2 x M82 x M102 x M12

7.07.07.0

18.018.021.0

13.013.016.0

44.544.544.5

11.011.014.0

88.588.588.5

ME5-50ME5-C

11

A7-2M8A7-2M10A7-2M12

35mm² 25mm2

35mm2

2 x M82 x M102 x M12

8.98.98.9

21.019.021.0

13.011.016.0

44.544.544.5

11.010.014.0

90.087.096.0

ME7-50ME7-C

11

A10-2M8A10-2M10A10-2M12

50mm² 35mm²50mm2

2 x M82 x M102 x M12

10.010.010.0

19.020.021.0

11.013.016.0

44.544.544.5

11.011.014.0

92.094.0100.0

ME10-50ME10-C

21

A14-2M8A14-2M10A14-2M12A14-2M14

70mm² 50mm²70mm2

2 x M82 x M102 x M122 x M14

11.311.311.311.3

21.021.022.025.0

11.013.016.018.0

44.544.544.544.5

11.011.014.016.0

95.597.5103.5107.5

ME14-50ME14-C

21

A19-2M10A19-2M12A19-2M14A19-2M16

95mm² 70mm²95mm2

2 x M102 x M122 x M142 x M16

13.513.513.513.5

25.025.025.025.0

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

104.0110.0114.0116.0

ME19-50ME19-C

21

A24-2M10A24-2M12A24-2M14A24-2M16

120mm² 95mm²120mm2

2 x M102 x M122 x M142 x M16

15.215.215.215.2

28.528.528.528.5

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

105.5113.0116.5119.0

ME24-50ME24-C

21

A30-2M10A30-2M12A30-2M14A30-2M16

150mm² 120mm²150mm2

2 x M102 x M122 x M142 x M16

16.716.716.716.7

31.531.531.531.5

13.016.016.019.0

44.544.544.544.5

11.014.016.017.0

113.5119.5123.5125.5

ME30-50ME30-C

31

A37-2M10A37-2M12A37-2M14A37-2M16

185mm² 150mm²185mm2

2 x M102 x M122 x M142 x M16

19.219.219.219.2

35.535.535.535.5

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

120.5126.5130.5132.5

ME37-50ME37-C

31

A48-2M10A48-2M12A48-2M14A48-2M16

240mm² 185mm²240mm2

2 x M102 x M122 x M142 x M16

21.121.121.121.1

39.039.039.039.0

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

126.5132.5136.5138.5

ME48-50ME48-C

32

A60-2M10A60-2M12A60-2M14A60-2M16

300mm² 240mm²300mm2

2 x M102 x M122 x M142 x M16

23.723.723.723.7

44.044.044.044.0

13.020.022.022.0

44.544.544.544.5

11.014.016.017.0

133.5143.5147.5148.5

ME60-C 3

A80-2M12A80-2M14A80-2M16

400mm² 300mm²400mm2

2 x M122 x M142 x M16

27.027.027.0

51.051.051.0

22.022.022.0

44.544.544.5

14.016.014.0

152.5154.5157.5

ME80-CME80-3DME80-520

322

A100-2M12A100-2M16

500mm² 400mm²500mm²

2 x M142 x M16

30.330.3

56.556.5

17.019.0

44.544.5

14.019.0

151.5158.5

ME100-3DME100-520

22

A120-2M12A120-2M16

630mm² 500mm²630mm²

2 x M122 x M16

33.433.4

61.661.6

22.022.0

44.544.5

14.019.0

167.5172.5

ME120-3DME120-520

22


➜ Application Copper Tube to EN 12735


Cembre A-2M series lugs feature two stud holes at standard 44.5mm centres. Designed for use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible copper cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.




Cembre LV Copper Two-Bolt Fixing Lugs


BS EN61238-1:2003

CA

BLE

TER

MIN

ALS

, LU

GS

& C

ON

NEC

TOR

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3


OrderReference



StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

A10B-M6-11.5 50mm² 35/50mm² M6 10.0 11.5 8.0 7.0 40.5 ME10-50 2

A14B-M6-11.5 70mm² 50/70mm² M6 11.3 11.5 8.0 7.0 44.0 ME14-50 2

A19B-M8-15.5 95mm² 70/95mm² M8 13.5 15.5 9.0 8.0 52.5 ME19-50 2

A24B-M8-19

A24B-M10-19

120mm² 95mm²

120mm²

M8

M10

15.2

15.2

19.0

19.0

14.0

14.0

9.0

9.0

60.0

60.0

ME24-50

ME24-C

2

1

A30B-M8-19

A30B-M10-19

150mm² 120mm²

150mm²

M8

M10

15.2

15.2

19.0

19.0

18.0

18.0

9.0

9.0

70.0

70.0

ME30-50

ME30-C

3

1

A37B-M10-24.5

A37B-M12-31

185mm² 150mm²

185mm²

M10

M12

19.2

19.2

24.5

31.0

18.0

19.0

9.0

12.0

77.0

80.0

ME37-50

ME37-C

3

1

A48B-M10-31

A48B-M12-31

A48B-M16-31

240mm² 185mm²

120mm²

M10

M12

M16

21.1

21.1

21.1

31.0

31.0

31.0

13.0

16.0

19.0

9.0

12.0

17.0

80.0

86.0

94.0

ME48-50

ME48-C

3

2

A60B-M10-31

A60B-M12-31

300mm² 240mm²

300mm²

M10

M12

23.7

23.7

31.0

31.0

16.0

16.0

12.0

12.0

95.0

95.0

ME60-C 3

Cembre copper cable lugs featuring reduced palm width, designed for installation within LV circuit breakers, the narrowed palm allows for easier installation than our range of standard copper lugs. For use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.







Cembre LV Copper Reduced Palm Lugs BS EN61238-1:2003


CA

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OrderReference

Conductor Size(Class 2)

Handtool orDie Set

Numberof Crimps

10 CS 10mm² 10HX 1+1

16 CS 16mm² 16HX 1+1

25 CS 25mm² 25HX 1+1

35 CS 35mm² 35HX 1+1

50 CS 50mm² 50HX 1+1

70 CS 70mm² 70HX 1+1

95 CS 95mm² 95HX 1+1

OrderReference

Conductor Size(Class 2)

Die Set

Numberof Crimps

120 CS 120mm2 120HX 1+1

150 CS 150mm2 150HX 1+1

185 CS 185mm2 185HX 1+1

240 CS 240mm2 ME48-3D 1+1

300 CS 300mm2 ME60-3D 1+1

400 CS 400mm2 ME80-3D 1+1

500 CS 500mm2 ME100-3D 1+1

630 CS 630mm2 ME120-3D 1+1

OrderReference

Conductor Size (Class 2)

PinDiameter

PinLength

Barrel InternalDiameter

Barrel ExternalDiameter

Overall LengthL

Handtoolor Die Set

Numberof Crimps

DSP 10 10mm² 3.8 10.0 4.45 6.25 23.0 HN5 1DSP 16 16mm² 3.8 13.5 5.35 7.0 29.9 HN5 1DSP 25 25mm² 4.5 19.0 7.0 9.0 38.0 25HX 1DSP 35 35mm² 5.0 19.0 8.0 10.7 40.0 35HX 1DSP 50 50mm² 7.5 19.0 9.7 12.3 41.0 50HX 1DSP 70 70mm² 8.0 19.5 11.5 15.8 45.0 70HX 1DSP 95 95mm² 8.0 19.5 13.5 17.0 45.0 95HX 1DSP 120 120mm² 10.0 24.0 15.0 19.0 54.0 120HX 1DSP 150 150mm² 10.0 24.0 16.5 22.0 56.0 150HX 1DSP 185 185mm² 12.0 25.0 18.5 25.0 60.0 185HX 1DSP 240 240mm² 14.0 25.0 21.0 25.0 62.0 240HX 1DSP 300 300mm² 16.0 32.0 23.0 28.0 82.0 300HX 1DSP 400 400mm² 16.0 32.0 27.0 33.0 85.0 400HX 1







ETS copper cable splices are designed for use with Class 2 stranded copper conductors to BS EN 60228:2005. Suitable for all LV applications up to 1000v.

Manufactured from high-conductivity copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS4579-3:1976 when used with the appropriate die set/compression tool combination.

➜ Bell-mouth conductor entry up to 400mm2.

➜ Chamfered conductor entry from 500mm² to 630mm².


ETS solid copper cable pin lugs are designed for use with both stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible copper cables. Suitable for all LV applications up to 3300v. Manufactured from high-conductivity copper with a purity greater than 99.5%, each product is designed to meet the requirements of BS4579-3: 1976 when used with the appropriate die set/compression tool combination.



➜ Specific pin diameters can be manufactured to your precise requirements.

BS4579-3:1976

BS4579-3:1976

LV Copper Cable Splices

LV Copper Solid Pin Lugs


CA

BLE

TER

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ALS

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& C

ON

NEC

TOR

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3

OrderReference



StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

A37-4ESI 185mm² 150/185mm² 4 x M8 19.2 61.0 20.0 15.0 124.0 ME37-C 1

A48-4ESI 240mm² 185/240mm² 4 x M8 21.1 61.0 20.0 15.0 128.0 ME48-C 2

A60-4ESI 300mm² 240/300mm² 4 x M8 23.7 61.0 20.0 15.0 133.0 ME60-C 3

A80-4ESI 400mm² 300/400mm² 4 x M8 27.0 61.0 20.0 15.0 134.0 ME80-C 3

A100-4ESI 500mm² 400/500mm² 4 x M8 30.3 61.0 20.0 15.0 139.0 ME100-3D 2

A120-4ESI 630mm² 500/630mm² 4 x M8 33.4 61.0 20.0 15.0 144.0 ME120-3D 2

A160-4ESI 800mm² 630mm² 4 x M8 38.0 61.0 20.0 15.0 158.0 ME160-520 2

A200-4ESI 1000mm² 800mm² 4 x M8 44.0 61.0 20.0 15.0 175.0 ME200-520 2

Cembre copper cable lugs designed to fit most common transformer fixings to ESI standards with M8 studs (25.0 x 35.0mm). For use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.







Cembre LV Copper Transformer Lugs BS EN61238-1:2003



CA

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BS EN61238-1:2003




Cembre long-barrelled copper cable lugs are ideal for a variety of Medium Voltage applications. Suitable for use within indoor termination applications up to 36kV, providing they are installed using the cable size/die set combination listed below within a suitably calibrated Cembre compression tool. Designed for use with stranded copper conductors to BS EN 60228:2005 Class 2. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.



Cembre MV Copper Cable Lugs

OrderReference


StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

2A3-M82A3-M10

16mm² M8M10

5.85.8

15.018.0

9.011.0

8.010.0

43.547.5

ME3-50ME3-C

11

2A5-M82A5-M102A5-M12

25mm² M8M10M12

7.07.07.0

15.018.021.0

9.011.014.0

8.010.012.0

51.055.060.0

ME5-50ME5-C

11

2A7-M82A7-M102A7-M12

35mm² M8M10M12

8.98.98.9

17.019.021.0

9.011.014.0

8.010.012.0

53.057.062.0

ME7-50ME7-C

11

2A10-M102A10-M122A10-M142A10-M16

50mm² M10M12M14M16

10.010.010.010.0

20.021.025.026.0

11.014.016.018.0

10.012.014.016.0

63.068.072.076.0

ME10-50ME10-C

21

2A14-M102A14-M122A14-M142A14-M16

63mm²&70mm²

M10M12M14M16

11.311.311.311.3

21.022.025.026.0

11.014.016.018.0

10.012.014.016.0

70.075.079.083.0

ME14-50ME14-C

21

2A19-M102A19-M122A19-M142A19-M162A19-M20

95mm² M10M12M14M16M20

13.513.513.513.513.5

25.025.025.027.029.5

11.014.016.018.022.0

11.014.016.018.022.0

76.581.585.590.597.5

ME19-50ME19-C

21

2A24-M102A24-M122A24-M142A24-M162A24-M20

120mm²&125mm²

M10M12M14M16M20

15.215.215.215.215.2

28.528.528.528.530.0

11.014.016.018.022.0

10.012.014.016.020.0

82.087.091.095.0103.0

ME24-50ME24-C

21

2A30-M102A30-M122A30-M142A30-M162A30-M20

150mm² M10M12M14M16M20

16.716.716.716.716.7

31.531.531.531.531.5

13.016.018.019.022.0

11.014.016.017.020.0

92.098.0102.0104.0110.0

ME30-50ME30-C

31

2A37-M122A37-M142A37-M162A37-M20

185mm² M12M14M16M20

19.219.219.219.2

35.535.535.535.5

16.018.019.022.0

14.016.017.020.0

108.0112.0114.0120.0

ME37-50ME37-C

31

2A48-M122A48-M142A48-M162A48-M20

240mm² M12M14M16M20

21.121.121.121.1

39.039.039.039.0

16.018.019.022.0

14.016.017.020.0

109.0113.0115.0121.0

ME48-50ME48-C

32

2A60-M122A60-M142A60-M162A60-M20

300mm² M12M14M16M20

23.723.723.723.7

44.044.044.044.0

20.022.022.024.0

14.016.019.023.0

129.5133.5136.5142.5

ME60-C 3

COPPER MV Cable Lugs

CA

BLE

TER

MIN

ALS

, LU

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& C

ON

NEC

TOR

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3

BS EN61238-1:2003




Cembre CA/2A range copper cable lugs are designed for all Medium Voltage applications up to 36kV. Designed for use with circular stranded copper conductors to BS EN 60228:2005 Class 2. The absence of an inspection hole makes the CA/2A range ideal for outdoor applications. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.



➜ CA range, die compression positions are marked on the lug barrel.

Cembre MV Copper Cable Lugs

OrderReference


StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

CA25-M10CA25-M12

25mm² M10M12

6.86.8

18.021.0

13.016.0

11.014.0

72.078.0

MMT25-C Marked on barrel

CA35-M10CA35-M12CA35-M16

35mm² M10M12M16

8.258.258.25

21.021.026.0

13.016.019.0

11.014.017.0

73.079.085.0


CA50-M10CA50-M12CA50-M14CA50-M16

50mm² M10M12M14M16

9.59.59.59.5

21.021.025.026.0

13.016.018.019.0

11.014.016.017.0

73.079.083.085.0


CA70S-M10CA70S-M12CA70S-M14CA70S-M16

70mm² M10M12M14M16

11.011.011.011.0

26.028.028.030.0

13.016.018.019.0

11.014.016.017.0

75.281.285.287.2


CA95-M10CA95-M12CA95-M16

95mm² M10M12M16

13.513.513.5

28.029.030.0

16.018.020.0

14.016.017.0

91.094.597.0


CA120-M12CA120-M16

120mm² M12M16

15.015.0

31.031.0

16.019.0

14.017.0

97.0103.0


CA150-M12CA150-M16

150mm² M12M16

16.516.5

31.031.0

16.019.0

14.017.0

97.0103.0


CA185-M12CA185-M16

185mm² M12M16

18.018.0

33.533.5

16.019.0

14.017.0

97.0103.0


CA240-M12CA240-M16CA240-M20

240mm² M12M16M20

20.520.520.5

42.042.042.0

16.019.022.0

14.017.020.0

103.0109.0115.0


CA300-M12CA300-M16CA300-M20

300mm² M12M16M20

23.023.023.0

43.543.543.5

16.019.022.0

14.017.020.0

109.5115.5121.5


2A80-M122A80-M142A80-M162A80-M20

400mm² M12M14M16M20

27.027.027.027.0

51.051.051.051.0

22.022.022.024.0

19.019.019.023.0

140.0140.0140.0146.0

ME80-CME80-3D

32

2A100-M122A100-M162A100-M20

500mm² M12M16M20

30.330.330.3

56.556.556.5

22.022.024.0

19.019.023.0

147.0147.0153.0

ME100-3D 2

2A120-M122A120-M162A120-M20

630mm² M12M16M20

33.433.433.4

61.561.561.5

22.022.024.0

19.019.023.0

159.0159.0165.0

ME120-3D 2

2A160-M162A160-M20

800mm² M16M20

38.038.0

72.072.0

24.024.0

23.023.0

187.0187.0

ME160-520MK50P-520

22

2A200-M162A200-M20

1000mm² M16M20

44.044.0

80.080.0

24.024.0

23.023.0

202.0202.0

ME200-520MK52-520

22



CA

BLE

TER

MIN

ALS

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& C

ON

NEC

TOR

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3

BS EN61238-1:2003

OrderReference


StudSized


PalmWidthB

HoleCentreM

HoleCentreE

HoleCentreN

OverallLengthL

DieSet

NumberofCrimps

2A10-2M12 50mm² 2 x M12 10.0 21.0 14.0 44.5 12.0 112.5 ME10-50ME10-C

32

2A14-2M122A14-2M14

70mm² 2 x M122 x M14

11.311.3

22.025.0

16.018.0

44.544.5

14.016.0

123.5127.5

ME14-50ME14-C

32

2A19-2M102A19-2M122A19-2M16

95mm² 2 x M102 x M122 x M16

13.513.513.5

25.025.025.0

13.016.019.0

44.544.544.5

11.014.017.0

124.0130.0136.0

ME19-50ME19-C

32

2A24-2M102A24-2M122A24-2M142A24-2M16

120mm² 2 x M102 x M122 x M142 x M16

15.215.215.215.2

28.528.528.528.5

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

129.5137.0140.5143.0

ME24-50ME24-C

32

2A30-2M102A30-2M122A30-2M14

150mm² 2 x M102 x M122 x M14

16.716.716.7

31.531.531.5

16.016.018.0

44.544.544.5

11.014.016.0

136.5142.5146.5

ME30-50ME30-C

32

2A37-2M102A37-2M122A37-2M14

185mm² 2 x M102 x M122 x M14

19.219.219.2

35.535.535.5

13.016.018.0

44.544.544.5

11.014.016.0

146.5152.5156.5

ME37-50ME37-C

32

2A48-2M102A48-2M122A48-2M142A48-2M16

240mm² 2 x M102 x M122 x M142 x M16

21.121.121.121.1

39.039.039.039.0

13.016.018.019.0

44.544.544.544.5

11.014.016.017.0

156.0162.0166.0168.0

ME48-50ME48-C

32

2A60-2M102A60-2M122A60-2M142A60-2M16

300mm² 2 x M102 x M122 x M142 x M16

23.723.723.723.7

44.044.044.044.0

13.020.022.022.0

44.544.544.544.5

11.014.016.017.0

164.0174.0178.0179.0

ME60-C 3

2A80-2M122A80-2M142A80-2M16

400mm² 2 x M122 x M142 x M16

27.027.027.0

51.051.051.0

22.022.022.0

44.544.544.5

14.016.014.0

177.5181.5184.5

ME80-CME80-3DME80-520

322

2A100-2M142A100-2M16

500mm² 2 x M142 x M16

30.330.3

56.556.5

17.019.0

44.544.5

16.019.0

182.5185.5

ME100-3DME100-520

22

2A120-2M142A120-2M16

630mm² 2 x M122 x M16

33.433.4

61.661.6

22.022.0

44.544.5

14.019.0

200.5202.5

ME120-3DME120-520

22

2A160-2M122A160-2M142A160-2M16

800mm² 2 x M122 x M142 x M16

38.038.038.0

72.072.072.0

20.022.024.0

44.544.544.5

14.019.019.0

218.5225.5227.5

ME160-520 2

2A200-2M122A200-2M142A200-2M162A200-2M20

1000mm² 2 x M122 x M142 x M162 x M20

44.044.044.044.0

80.080.080.080.0

20.022.022.024.0

44.544.544.544.5

14.016.019.023.0

233.5237.5240.5246.5

ME200-520 2




Cembre 2A range two-bolt fixing copper cable lugs are designed for all Medium Voltage applications up to 36kV and feature an extended palm with two fixing holes at 44.5mm centres. Designed for use with circular stranded copper conductors to BS EN 60228:2005 Class 2, shaped conductors may require prerounding prior to cable lug installation.




Other configurations are available upon request.

Cembre MV Copper Two-Bolt Fixing Lugs


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BS EN61238-1:2003

OrderReference


StudSized


PalmWidthB

HoleCentreM

HoleCentreN

OverallLengthL

DieSet

RoundingDie Set

AA16-M8 16mm² M8 5.5 21.0 13.0 11.0 77.0 MK16-C -

AA25-M8 25mm² M8 6.5 21.0 13.0 11.0 77.0 MK16-C UP130-6.3C

AA35-M8

AA35-M10

35mm² M8

M10

8.0

8.0

23.0

23.0

13.0

13.0

11.0

11.0

77.5

77.5

MK20-C UP130-7.5C

AA50-M12

AA50-M14

50mm² M12

M14

9.0

9.0

26.0

26.0

16.0

18.0

14.0

16.0

91.0

95.0

MK20-C UP130-7.5C

AA70-M12

AA70-M14

70mm² M12

M14

11.0

11.0

27.0

27.0

16.0

18.0

14.0

16.0

91.0

95.0

MK20-C UP130-9.0C

AA95-M12

AA95-M14

95mm² M12

M14

12.5

12.5

27.0

27.0

16.0

18.0

14.0

16.0

91.0

95.0

MK20-C UP130-10.5C

AA150-M12

AA150-M14

150mm² M12

M14

15.5

15.5

34.0

34.0

16.0

18.0

14.0

16.0

115.0

119.0

MK25-C UP130-14.0C

AA185-M12

AA185-M14

185mm² M12

M14

17.0

17.0

42.0

42.0

20.0

22.0

14.0

16.0

122.0

126.0

MK32L-C UP130-15.7C

AA240-M12

AA240-M14

240mm² M12

M14

19.5

19.5

44.0

44.0

20.0

22.0

14.0

16.0

122.0

126.0

MK32L-C UP130-17.5C

AA300-34-M12

AA300-34-M14

AA300-34-M16

AA300-M16

300mm² M12

M14

M16

M16

22.5

22.5

22.5

23.3

47.0

47.0

47.0

54.0

22.0

22.0

22.0

19.0

14.0

16.0

17.0

17.0

130.0

132.0

133.0

172.0

MK34L-C

MK34L-C

MK34L-C

MK38-3D

UP130-20.2C

UP130-20.2C

UP130-20.2C

UP130-20.2C

AA400-M16 400mm² M16 26.0 56.0 19.0 17.0 172.0 MK38-3D -

AA500-40-M16 500mm² M16 29.1 57.0 22.0 19.0 177.0 MK38-3D -

AA630-M16 630mm² M16 32.5 70.0 22.0 19.0 177.0 MK46-3D -


➜ Material Aluminium Tube


Cembre aluminium cable lugs are designed for Medium Voltage applications up to 36kV, for use with all manner of aluminium conductors to BS EN 60228:2005. The absence of an inspection hole makes the AA range suitable for both indoor and outdoor applications.Manufactured from aluminium tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination. Barrels are supplied capped and filled with grease to avoid oxidisation of the aluminium.

➜ Stranded Class 2 conductors may be crimped with the appropriate die set.

➜ Tin-plated version also available. Please add ST to Order Reference.

➜ Solid Class 1 conductors will require pre-rounding prior to lug installation Please select appropriate UP130-C pre-rounding die set.

Cembre MV Aluminium Cable Lugs

ALUMINIUM MV Cable Lugs

Die compression positions are marked on the lug barrel.


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➜ Material Aluminium Tube/Copper


Consisting of aluminium barrels friction welded to copper palms, the Cembre bi-metallic cable lugs are designed for Medium Voltage applications up to 36kV, for use with all manner of aluminium conductors to BS EN 60228:2005. The absence of an inspection hole makes the CAA range suitable for both indoor and outdoor applications. Barrels are supplied capped and filled with grease to avoid oxidisation of the aluminium.

➜ Stranded Class 2 conductors may be crimped with the appropriate die set.

➜ Solid Class 1 conductors will require pre-rounding prior to lug installation.Please select appropriate UP130-C pre-rounding die set.

BS EN61238-1:2003Cembre MV Bi-Metallic Cable Lugs

OrderReference


StudSized


PalmWidthB

OverallLengthL

DieSet

RoundingDie Set

CAA10-M12 10mm² M12 4.3 24.0 87.0 MK16-C -

CAA16-M12 16mm² M12 5.5 24.0 87.0 MK16-C -

CAA25-M12 25mm² M12 6.5 24.0 87.0 MK16-C UP130-6.3C

CAA35-M12 35mm² M12 8.0 24.0 87.0 MK20-C UP130-7.5C

CAA50-M12 50mm² M12 9.0 24.0 87.0 MK20-C UP130-7.5C

CAA70-M12 70mm² M12 11.0 24.0 87.0 MK20-C UP130-9.0C

CAA95-M12 95mm² M12 12.5 24.0 87.0 MK20-C UP130-10.5C

CAA120-M12 120mm² M12 13.7 31.0 111.0 MK25-C UP130-12.5C

CAA150-M12 150mm² M12 15.5 31.0 111.0 MK25-C UP130-14.0C

CAA185-M12 185mm² M12 17.0 35.0 116.0 MK32L-C UP130-15.7C

CAA240-M12 240mm² M12 19.5 35.0 116.0 MK32L-C UP130-17.5C

CAA300-34-M12

CAA300-34-M16

CAA300-M16

300mm² M12

M16

M16

22.5

22.5

23.3

35.0

35.0

35.0

120.0

120.0

152.5

MK34L-C

MK34L-C

MK38-3D

UP130-20.2C

UP130-20.2C

-

CAA400-M16 400mm² M16 26.0 35.0 152.5 MK38-3D -

CAA500-M16TNBD 500mm² M16 29.1 35.0 152.5 MK38-3D -

CAA630-4M8* 630mm² 4 x M8 32.5 60.0 192.0 MK46-3D -

ALUMINIUM MV Cable Lugs

CAA630-4M8* has four 9.0mm diameter holes on 30.0 x 30.0mm centres.

Die compression positions are marked on the lug barrel.

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Cembre C-tap connectors are manufactured from high-conductivity copper section with a purity greater than 99.5%. Suitable for a variety of uses, either to create an earthing network or tapping off from LV overhead-line distribution networks.

Standard product is supplied in bare copper with bright surface finish, a tin-plated version is also available, the C- ST range. Please specify which type is required when ordering.

COPPER C-Tap Connectors

Bare CopperOrder Reference

Tinned CopperOrder Reference

Main ConductorSize Range

Tap ConductorSize Range

External Width A

ExternalHeight B

ExternalDepth C

DieSet

C6-C6 C6-C6-ST 2.5-6.0mm² 1.5-6.0mm² 9.0 9.8 6.4 MC6-50

C10-C10 C10-C10-ST 10mm² 1.5-10mm² 12.0 12.6 8.4 MC10-C

C16-C16 C16-C16-ST 16mm² 1.5-16mm² 17.0 19.4 12.0 MC25-C

C25-C10 C25-C10-ST 16-25mm² 1.5-10mm² 17.0 19.8 13.0 MC25-C

C25-C25 C25-C25-ST 25mm² 16-25mm² 17.0 21.4 13.0 MC25-C

C35-C16 C35-C16-ST 35mm² 1.5-16mm² 21.0 24.6 15.4 MC35-C

C35-C35 C35-C35-ST 35mm²

50mm²

25-35mm²

10-25mm²

21.0 26.6 15.6 MC35-C

C50-C25 C50-C25-ST 50mm² 4.0-25mm² 25.0 32.9 21.0 MC70-C

C50-C50 C50-C50-ST 50mm² 35-50mm² 26.0 33.0 21.0 MC70-C

C70-C25N C70-C25N-ST 70mm² 1.5-25mm² 21.0 26.4 17.5 MC35-C

C70-C35 C70-C35-ST 50-70mm² 4.0-35mm² 28.0 33.0 21.0 MC70-C

C70-C70 C70-C70-ST 50-70mm² 50-70mm² 28.0 34.0 21.0 MC70-C

C95-C35 C95-C35-ST 95mm² 4.0-35mm² 29.0 40.6 26.0 MC95-C

C95-C70 C95-C70-ST 95mm² 35-70mm² 29.0 41.0 26.0 MC95-C

C95-C95 C95-C95-ST 70-95mm² 70-95mm² 29.0 41.0 26.0 MC95-C

C120-C120 C120-C120-ST 120mm² 25-120mm² 30.0 45.0 28.0 MC185-C

C150-C120 C150-C120-ST 150mm² 25-120mm² 31.0 45.0 28.0 MC185-C

C150-C150 C150-C150-ST 150mm² 70-150mm² 30.0 45.0 28.0 MC185-C

C185-C95 C185-C95-ST 185mm² 16-95mm² 31.0 45.0 28.0 MC185-C

C185-C185 C185-C185-ST 120-185mm² 120-185mm² 22.6 68.0 34.0 MC185-3D

C240-C120 C240-C120-ST 150-240mm² 95-120mm² 22.6 68.0 34.0 MC240-3D

YC240C YC240CTN 150-240mm² 150-240mm² 32.0 74.0 34.0 1011

BS EN61238-1:2003Cembre Copper C-Tap Connectors





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OrderReference

StandardConductorSize Range

MinimumConductorSize

Width Height OverallLength

SocketSize(across flats)

MC70 35-70mm² 25mm² 22.0 31.0 80.0 13.0

MC95 50-95mm² 35mm² 28.0 33.0 90.0 17.0

MC120 70-120mm² 50mm² 28.0 39.0 90.0 17.0

MC185 95-185mm² 70mm² 35.0 43.0 100.0 17.0

MC300 120-300mm² 95mm² 41.0 45.0 130.0 170

MC400 120-400mm² 95mm² 41.0 45.0 130.0 17.0

OrderReference


InternalBore


Allen-KeySize(across flats)

MCB25 4.0-25mm² 7.0 11.0 13.0 35.0 3.0

MCB35 4.0-35mm² 9.0 11.0 13.0 35.0 3.0

MCB50 4.0-50mm² 11.0 16.0 17.0 45.0 3.0

MCB70 4.0-70mm² 13.0 19.0 19.0 55.0 3.0


➜ Material Aluminium Alloy

➜ Temperature Range 25,800A (270ºC)

Manufactured from high-quality brass throughout, the MCB range is suitable for most LV jointing applications up to 70mm².

➜ Allen-key type grub screws secure conductors.

➜ Serrated tunnel bore to ensure excellent electrical connection.

Aluminium alloy mechanical connectors suitable for straight jointing cut low voltage cables within our ranges of LV straight joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finely-stranded. The shear bolt system also allows additional service cables to be installed alongside the main, cut conductors, providing the combined cross-sectional area of the cables is within the range of the connector being used.

➜ Supplied with plastic insulation shield.

➜ Aluminium shear-head bolts, shear when correct torque is reached.

➜ Brass gauze supplied with connector to maximise electrical conductivity.

➜ Tensile tested to 18,200Nm.

➜ Smaller conductors can be accommodated using additional pressure pad.

Mechanical LV Brass Connectors

Mechanical LV Straight Connectors BS EN61238-1:2003

MECHANICAL LV Cable Connectors

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OrderReference





BC70 35-70mm² 25mm² 40.0 31.0 40.0 13.0

BC120 70-120mm² 35mm² 49.0 32.0 45.0 17.0

BC185 95-185mm² 70mm² 62.0 42.0 50.0 17.0

BC300 120-300mm² 95mm² 74.0 45.0 65.0 170

BC400 120-400mm² 95mm² 74.0 45.0 65.0 17.0

DMBC120 70-120mm² 35mm² 49.0 32.0 90.0 17.0

DMBC185 95-185mm² 70mm² 62.0 42.0 100.0 17.0

DMBC300 120-300mm² 95mm² 74.0 45.0 130.0 170

DMBC400 120-400mm² 95mm² 74.0 45.0 130.0 17.0

OrderReference





SC50 16-50mm2 4.0-16mm² 24.0 32.0 20.0 13.0

SC70 35-70mm² 4.0-35mm² 28.0 33.0 25.0 17.0

SC120 70-120mm² 4.0-35mm² 26.0 38.0 25.0 17.0

SC185 95-185mm² 4.0-35mm² 35.0 43.0 30.0 17.0

SC300 120-300mm² 4.0-35mm² 41.0 45.0 40.0 170

SC400 120-400mm² 4.0-35mm² 41.0 45.0 40.0 17.0


➜ Application Aluminium Alloy


➜ Material Aluminium Alloy

Aluminium alloy mechanical connectors suitable for jointing service cables to UNCUT low voltage mains cables within our ranges of LV joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finely-stranded.





Aluminium alloy mechanical connectors suitable for UNCUT mains branch low voltage cables within our ranges of LV straight joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finely-stranded. Note, not suitable for instances where the main cable has been cut, please use DMBC connectors for this application.





➜ Smaller conductors can be accommodated using additional pressure pad.

BS EN61238-1:2003Mechanical LV Service Connectors

Mechanical LV Branch Connectors BS EN61238-1:2003

MECHANICAL LV Cable Connectors


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Pfisterer SICON MV Cable Lugs

Pfisterer SICON mechanical screw connectors to suit all ColdShrink and heatshrink cable joints up to 42kV . Blocked design provides an oil or water barrier between jointed cables.

BS EN61238-1:2003

BS EN61238-1:2003

The Pfisterer SICON range of mechanical screw lugs and connectors are suitable for use with all cables up to 42kV. The specially designed step-less shear bolt feature enables the maximum clamping force onto the conductor be achieved, making SICON superior to other mechanical connectors on the market.

➜ Suitable for solid or stranded, aluminium or copper conductors, including Mineral Insulated (MICC) solid-copper cables.

➜ 4 Compact design with rounded edges, suitable for all types of ColdShrink and heatshrink products.

➜ Smooth breakage of the shear bolt simplifies the tightening process.

➜ Shear bolt breaks off flush with the terminal body, no need for port hole filing.

➜ Superior compressive force, even suitable for Class 5 fine-stranded or 90º sector-shaped conductors.

➜ Internally grooved to aid electrical connection and protect against oxidisation.

➜ Blocked design to provide an oil or water barrier.

OrderReference

StrandedCircular ConductorSize Range

SolidCircular ConductorSize Range

CU/AL Solid90º Sector ConductorSize Range

Numberof Bolts

BarrelDiameter

OverallLength

PADSNumber

332/601/010 10-95mm² 10-95mm² 35-70mm² 2 24.0 65.0 054/212155

332/607/010 25-150mm² 25-150mm² 35-120mm² 2 28.0 68.0 -

332/593/010 25-150mm² 25-150mm² 50-120mm² 4 28.0 102.0 054/010281

332/592/010 50-185mm² 50-240mm² 50-150mm² 4 33.0 126.0 054/010282

332/614/010 50-240mm² 50-240mm² 50-240mm² 4 35.0 126.0 -

332/602/010 95-300mm² 95-400mm² 95-240mm² 4 38.0 140.0 054/212156

332/617/010 185-400mm² 185-500mm² 185-240mm² 6 42.0 170.0 -

332/603/010 300-630mm² 300-800mm² 300-400mm² 6 50.0 230.0 054/212168

OrderReference

Stranded CircularConductorSize Range

Solid CircularConductorSize Range

CU/AL Solid 90º Sector ConductorSize Range

StudSize

Numberof Bolts

BarrelDiameterPalm Width

OverallLength

PADSNumber

332/604/010 10-95mm² 10-95mm² 50-95mm² M12 1 24.0 70.0 054/212161

332/599/010 25-150mm² 25-150mm² 35-120mm² M12 1 28.0 91.0 054/039337

332/595/010332/595/011

50-185mm² 50-240mm² 50-185mm² M12M16

22

33.033.0

115.0115.0

054/039338054/212162

332/605/010332/605/011

95-300mm² 95-400mm² 95-240mm² M12M16

22

38.038.0

120.0120.0

054/212163054/212164

332/625/010332/625/011

185-400mm² 185-500mm² 185-240mm² M12M16

33

42.042.0

138.0138.0

--

332/606/010 300-630mm² 300-800mm² - M16 3 50.0 180.0 054/212151

MECHANICAL MV Cable Lugs & Connectors

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Nexans-GPH MV Cable Lugs BS EN61238-1:2003

High-strength, tin-plated, aluminium alloy shear-head mechanical cable lugs suitable for use with all cables up to 36kV.

➜ Suitable for solid or stranded, aluminium or copper conductors.

➜ Suitable for all types of ColdShrink and heatshrink products.

➜ Centering rings are enclosed for centric conductor positing.



OrderReference

CU StrandedCircular ConductorSize Range

AL StrandedCircular ConductorSize Range

CU/AL Stranded90º Sector ConductorSize Range

StudSize

Numberof Bolts

CableDepth

BarrelDiameterPalm Width

FixingLength

OverallLength

C16-95X12

C16-95X16

16-95mm² 16-95mm² 25-70mm² M12

M16

1

1

32.0

32.0

24.0

24.0

60.0

60.0

72.0

72.0

C50-150X12

C50-150X16

35-120mm² 50-150mm² 50-120mm² M12

M16

1

1

35.0

35.0

30.0

30.0

79.0

79.0

94.0

94.0

C70-240X12

C70-240X16

70-240mm² 70-240mm² 70-240mm² M12

M16

2

2

56.0

56.0

35.0

35.0

93.5

93.5

111.0

111.0

C95-240X12

C95-240X16

95-240mm² 95-240mm² 95-185mm² M12

M16

2

2

56.0

56.0

33.0

33.0

95.0

95.0

111.5

111.5

C120-300X12

C120-300X16

120-300mm² 120-300mm² 120-240mm² M12

M16

2

2

67.0

67.0

38.0

38.0

105.0

105.0

124.0

124.0

C185-400X12

C185-400X16

185-400mm² 185-400mm² 185-300mm² M12

M16

3

3

82.0

82.0

42.0

42.0

120.0

120.0

141.0

141.0

C400-630X12

C400-630X16

C400-630X20

400-630mm² 400-630mm² 400-500mm² M12

M16

M20

3

3

3

94.0

94.0

94.0

52.0

52.0

52.0

130.0

130.0

130.0

156.0

156.0

156.0

C630-1000X20 630-800mm² 630-1000mm² - M20 4 105.0 65.0 165.0 197.5



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High-strength, tin-plated, aluminium alloy shear-head mechanical connectors with split-bolt feature. Two-piece connector and joining bolt enables easier core laying in confined spaces. Suitable for use with all cables up to 36kV.

➜ Suitable for solid or stranded, aluminium or copper conductors.

➜ Suitable for all types of ColdShrink and heatshrink products.

➜ Centering rings are enclosed for centric conductor positing.



Nexans-GPH MV Split-Bolt Connectors


OrderReference



AL SolidCircular ConductorSize Range

CU/AL Stranded90o Sector ConductorSize Range

Numberof Bolts

CableDepth

BarrelDiameter

OverallLength

SB70-240 70-240mm² 70-240mm² 70-240mm² 70-240mm² 4 56.0 35.0 144.0

SB120-300 120-300mm2 120-300mm² 120-300mm² 120-240mm² 4 67.0 38.0 170.0

SB185-400 185-400mm² 185-400mm² 185-400mm² 185-300mm² 6 82.0 42.0 200.0

Nexans-GPH MV Connectors

High-strength, tin-plated, aluminium alloy shear-head mechanical connectors suitable for use with all cables up to 52kV.

BS EN61238-1:2003

OrderReference



AL SolidCircular ConductorSize Range

CU/AL Stranded90º Sector ConductorSize Range

Numberof Bolts

CableDepth

BarrelDiameter

OverallLength

M16-95 16-95mm² 16-95mm² 16-95mm² 25-70mm² 2 32.0 24.0 70.0

M50-150 25-120mm² 25-150mm² 25-150mm² 35-120mm² 2 35.0 30.0 85.0

M70-240 70-240mm² 70-240mm² 70-240mm² 70-240mm² 4 56.0 35.0 120.0

M70-240/33 70-240mm² 70-240mm² 70-185mm² 70-240mm² 4 56.0 33.0 120.0

M95-240 95-240mm² 95-240mm² 95-240mm² 95-185mm² 4 56.0 33.0 120.0

M120-300 120-300mm² 120-300mm² 120-300mm² 120-240mm² 4 67.0 38.0 142.0

M185-400 185-400mm² 185-400mm² 185-400mm² 185-300mm² 6 82.0 42.0 170.0

M300-500 300-500mm² 300-500mm² 300-500mm² 300-400mm² 6 94.0 52.0 200.0

M400-630 400-630mm² 400-630mm² 400-630mm² 400-500mm² 6 94.0 52.0 200.0

M630-1000 630-1000mm² 630-1000mm² 630-1000mm² - 8 105.0 65.0 220.0

M800 800mm² 800mm² 800mm² - 8 105.0 60.0 220.0

M1000 - 1000mm² 1000mm² - 8 105.0 60.0 220.0

M800-1200 630-1000mm² 800-1200mm² 630-1200mm² - 8 105.0 72.0 220.0

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4 CABLE INSTALLATION TOOLING

CONTENTS PAGE

Mechanical And Ratchet Crimping Tools 104

Cembre HP Ratchet Crimpers 104

Cembre MLS Cord End Ferrule Crimpers 104

Cembre HNKE Ratchet Crimpers 104

Cembre ND Cord End Ferrule Crimpers 104

Cembre HN Ratchet Crimpers 105

Cembre HN-A25 Ratchet Crimpers 105

Klauke Mechanical Crimpers 105

Klauke Ratchet Crimpers 105

Cembre KT Ratchet Cutting Tools 106

Cembre MCC Shear-Type Cutting Tools 106

1000v Insulated Ratchet Cutting Tools 106

1000v Insulated Shear-Type Cutting Tools 106

Hydraulic Crimping Tools 107

Cembre 50kN Hydraulic Crimpers 107

Cembre HT131-C Hydraulic Crimper 108

Cembre RHC131 Hydraulic Crimp Head 108

Cembre HT131-UC Hydraulic Crimper 109

Cembre RHU131-C Hydraulic Crimp Head 109

Cembre ECW-H3D Hydraulic Crimp Head 110

Cembre RHU520 Hydraulic Crimp Head 111

Electro-Hydraulic Crimping Tools 112

Cembre 50kN Battery Crimpers 112

Cembre B500E Battery Crimper 113

Cembre B1350-CE Battery Tool 114

Cembre B1350L-CE Battery Tool 114

Cembre B1350L-CE Battery Tool 115

Hydraulic Pump Units 116

Cembre PO7000 Footpump 116

Cembre B70M-P24 Battery Pump 116

Cembre CPE-1 Mains-Powered Pump 116

Cembre CPE-0-P12N 116

CONTENTS PAGE

Hydraulic Cutting Tools 117

Cembre HTTC0851 Hand Cutter 117

Cembre TC096 Cutting Head 117

Cembre TC120 Cutting Head 118

Cembre CP1120 Insulated Cutting Head 118

Electro-Hydraulic Cutting Tools 119

Cable Installation Equipment 120

Conduit Rods 120

Cable Rollers 121

Triple Corner Roller 121

Cable Drum Rotators 122

Screw-Type Cable Drum Jacks 122

Hydraulic Cable Drum Jacks 122

Cable Stockings 123

Pulling Lubricants 123

Cable Preparation Knives 124

Cable Sheath Stripping Tools 125

MV Cable Preparation Tools 126

OUT SCP Easy-Peel Screen Removal Tool 126

OUT SCNP Bonded Screen Removal Tool 126

OUT SCPNP Dual Screen Removal Tool 126

POLY SCP Easy-Peel Multi-Purpose Tool 127

POLY SCNP Bonded Multi-Purpose Tool 127

CHANFREIN-DT Chamfering Tool 127

Composite Electrical Gloves 128



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Cembre ND Cord End Ferrule Crimpers

Cembre HNKE Ratchet Crimpers

Cembre MLS Cord End Ferrule Crimpers

Cembre HP Ratchet Crimpers

MECHANICAL and RATCHET Crimping Tools

OrderReference

ConductorMinimum

ConductorMaximum

Length Width Height Weightgrams

HP1 0.2mm2 2.5mm2 234.5 73.0 18.3 512

HP3 0.25mm2 6.0mm2 234.5 73.0 18.3 498

➜ Suitable for PVC & PA6.6 vinyl insulated terminals & connectors.

➜ Ratchet control to ensure consistent pressure & emergency release lever.

➜ Indent-style crimp.

➜ Automatic handle opening upon completion of the crimping operation.

OrderReference

ConductorMinimum

ConductorMaximum


HNKE4 0.5mm² 4.0mm2 236.0 73.0 18.3 516

HNKE16 4.0mm2 16mm2 236.0 73.0 18.3 491

HNKE50 25mm2 50mm2 234.5 73.0 18.3 590

➜ Suitable for both insulated and un-insulated cord end ferrules.


➜ Trapezoid-shaped crimp.


OrderReference

ConductorMinimum

ConductorMaximum


ND1 0.3mm2 1.5mm2 190.0 72.0 21.0 470

ND2 1.0mm2 6.0mm2 190.0 72.0 21.0 470

ND3 6.0mm2 16mm2 190.0 72.0 21.0 470

ND4 0.5mm2 4.0mm2 190.0 72.0 21.0 470




OrderReference

ConductorMinimum

ConductorMaximum


MLS1 0.25mm2 6.0mm2 198.0 77.0 18.0 350

MLS2 6.0mm2 16mm2 198.0 77.0 18.0 350




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Cembre HN Ratchet Crimpers

Cembre HN-A25 Ratchet Crimpers

Klauke Mechanical Crimpers

Klauke Ratchet Crimpers


OrderReference

ConductorMinimum

ConductorMaximum


K05 6.0mm2 50mm2 390.0 140.0 40.0 1100

K08 16mm2 95mm2 530.0 120.0 40.0 1800

K06 10mm2 120mm2 650.0 120.0 40.0 2900

K09 25mm2 150mm2 650.0 120.0 40.0 2900

OrderReference

ConductorMinimum

ConductorMaximum


K05SP 6.0mm2 50mm2 390.0 140.0 40.0 1100

K08SP 16mm2 95mm2 530.0 120.0 40.0 1800

K06SP 10mm2 120mm2 650.0 120.0 40.0 2900

K09SP 25mm2 150mm2 650.0 120.0 40.0 2900

➜ Suitable for un-insulated Klauke terminals.

➜ Revolving die, hexagon-style crimp.

➜ Cross-section marked on terminal barrel during the crimping process.

➜ Ratchet version, effort-saving and ensures consistent crimp results.

➜ Suitable for un-insulated Klauke terminals.

➜ Revolving die, hexagon-style crimp.

➜ Cross-section marked on terminal barrel during the crimping process.

OrderReference

ConductorMinimum

ConductorMaximum


HN1 0.25mm2 10mm2 234.5 73.0 18.3 480

HN5 10mm2 16mm2 234.5 73.0 18.3 489

➜ Suitable for UN-insulated terminals & connectors.




OrderReference

ConductorMinimum

ConductorMaximum


HN-A25 10mm2 25mm2 229.0 78.6 18.3 500

➜ Suitable for UN-insulated terminals & connectors.





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1000v Insulated Shear-Type Cutting Tools

1000v Insulated Ratchet Cutting Tools

Cembre MCC Shear-Type Cutting Tools

Cembre KT Ratchet Cutting Tools


OrderReference

MaximumDiameter

CU ConductorMaximum

AL ConductorMaximum

Length Weightgrams

KT3 32mm 185mm2 240mm2 255.0 590

KT4 52mm 400mm2 630mm2 310.0 890

➜ High-precision cast jaws for copper (CU) or aluminium (AL) cores only.

➜ Not suitable for AWA or SWA cables.

➜ Ratchet control to ensure precise, consistent pressure.

➜ Emergency release lever.

OrderReference

MaximumDiameter

CU ConductorMaximum

AL ConductorMaximum

Length Weightgrams

MCC240 27mm 185mm2 240mm2 600.0 1500

MCC500 40mm 300mm2 500mm2 800.0 3000

➜ High-precision, replaceable jaws for copper (CU) or aluminium (AL) cores only.


➜ Cast aluminium handles.

OrderReference

MaximumDiameter

CU ConductorMaximum

AL ConductorMaximum

Length Weightgrams

M600 35mm 185mm2 240mm2 600.0 2110

M800 44mm 300mm2 500mm2 830.0 3690

➜ 1000v orange-insulated handles to IEC/EN 60-900.



OrderReference

MaximumDiameter

CU ConductorMaximum

AL ConductorMaximum

Length Weightgrams

KT361 36mm 185mm2 240mm2 250.0 830

KT471 45mm 300mm2 500mm2 265.0 800

KT521 52mm 400mm2 630mm2 280.0 980

KT551 55mm 400mm2 630mm2 310.0 1550

➜ 1000v orange-insulated handles to IEC/EN 60-900.



➜ Ratchet control to ensure precise, consistent pressure.

IEC/EN 60-900

IEC/EN 60-900

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Cembre 50kN Hydraulic Crimpers

Light-weight and compact, these tools are ideal for the compression of LV lugs and splices and some overhead-line and earthing applications.

Featuring wide-opening jaws, each head can be placed around the conductor and closed prior to the compression process. For ease of operation and operator comfort, the tool heads can be also rotated through 180º.

Having the benefit of spring-loaded handles, the ram can be advanced with only one hand, leaving the other hand free for positioning of the connector. The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process.

Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P1 polypropylene protection case, suitable for the tool storage and twenty die sets. Wide range of die sets available, to be ordered separately.

➜ 50kN compressive force. ➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

HYDRAULIC Crimping Tools

Order Reference Conductor Minimum Conductor Maximum Length Width Weight kgs

HT45-E 4.0mm2 150mm2 346.0 130.0 2.0

HT51 4.0mm2 240mm2 380.0 130.0 2.7

Conductor Size A/HT Range Copper Terminals Flexible Copper Terminals Cord End Ferrules

4.0mm2 ME1-50 - -

6.0mm2 ME1-50 - -

10mm2 ME2-50 - -

16mm2 ME3-50 - MTT16-50

25mm2 ME5-50 - MTT25-50

35mm2 ME7-50 ME9-50 MTT35-50

50mm2 ME10-50 ME12-50 MTT50-50

70mm2 ME14-50 ME17-50 MTT70-50

95mm2 ME19-50 ME20-50 MTT95-50

120mm2 ME24-50 ME29-50 MTT120-50

150mm2 ME30-50 ME35-50 -

185mm2 ME37-50 ME40-50 -

240mm2 ME48-50 - -

Conductor Size A/HT Range Copper Terminals Flexible Copper Terminals

4.0mm2 ME1 -

6.0mm2 ME1 -

10mm2 ME2 -

16mm2 ME3 -

25mm2 ME5 -

35mm2 ME7 ME9

50mm2 ME10 ME12

70mm2 ME14 ME17

95mm2 ME19 ME20

120mm2 ME24 ME29

150mm2 ME30 -

HT4

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Quality hand tool with classic “G” head, now the industry standard for most crimping requirements up to 400mm2. Robust and sturdy, two-speed hydraulic tool which accepts a wide variety of C-shaped die sets.

Suitable for the compression of lugs up to 400mm2 and splices up to 185mm2, the tool is also suitable for insulated terminals, overhead-line and earthing applications. For ease of operation and operator comfort, the tool head can be also rotated through 180º.

Featuring two-speed ram advance enabling easy positioning of the connector.

The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process.

Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P3 polypropylene protection case, suitable for the tool storage and fourteen die sets.

Wide range of die sets available, to be ordered separately.


“G” shaped hydraulic crimper head complete with male Quick-fit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar.

Each tool is sold with a twelve month warranty and calibration certificate. VAL P8 polypropylene protection case also available, suitable for the tool storage and fourteen die sets. Accepts the same C-type dies as HT131-C hydraulic hand tool.


Cembre HT131-C Hydraulic Crimper

Cembre RHC131 Hydraulic Crimp Head


OrderReference

ConductorMinimum

ConductorMaximum

Length Width Weightkgs

HT131-C 10mm2 400mm2 473.0 144.0 5.5

OrderReference

ConductorMinimum

ConductorMaximum


RHC131 10mm2 400mm2 232.0 124.0 3.8

ConductorSize

ETS CT RangeCopper Terminals

A/HT RangeCopper Terminals

FlexibleCopper Terminals

ANE Range Nylon Insulated Terminals

CA RangeCopper Terminals

BTHW RangeCopper Terminals

AA/CAA RangeBimetallic Terminals

10mm2 10HX ME2-C - MN2RF-C - - -

16mm2 16HX ME3-C - MN3RF-C - U25H MK16-C

25mm2 25HX ME5-C - MN5RF-C MMT25-C U25H MK16-C

35mm2 35HX ME7-C ME9-C MN7RF-C MMT50-C U50H MK16-C






185mm2 185HX ME37-C ME40-C - MMT200-C U185H MK32L-C

240mm2 240HX ME48-C - - MMT315-C U300H MK32L-C


400mm2 400HX ME80-C - - ME80-C - -

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Quality hand tool with removable die-holder, suitable for the compression of lugs and splices up to 400mm², the tool is also suitable for insulated terminals, overhead-line and earthing applications.

Robust and sturdy, two-speed hydraulic tool which accepts a wide variety of C-shaped die sets. For ease of operation and operator comfort, the tool head can be also rotated through 180º.

Featuring two-speed ram advance enabling easy positioning of the connector.





Hydraulic crimper head with removable die-holder, complete with male Quickfit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar.

Each tool is sold with a twelve month warranty and calibration certificate. VAL P8 polypropylene protection case also available, suitable for the tool storage and fourteen die sets. Accepts the same C-type dies as HT131-UC hydraulic hand tool.


Cembre HT131-UC Hydraulic Crimper

Cembre RHU131-C Hydraulic Crimp Head


Die

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ConductorMinimum

ConductorMaximum


HT131-UC 10mm2 400mm2 488.0 149.0 5.4

ConductorSize

ETS CT RangeCopperTerminals

A/HT RangeCopperTerminals

FlexibleCopperTerminals

ANE RangeNylon InsulatedTerminals

CA RangeCopperTerminals

BTHW RangeCopperTerminals

AA/CAA RangeBimetallicTerminals

10mm2 10HX ME2-C - MN2RF-C - - -












400mm2 400HX ME80-C - - ME80-C - -

OrderReference

ConductorMinimum

ConductorMaximum


RHU131-C 10mm2 400mm2 245.0 89.0 3.7


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Foot-operated two-speed pump. Portable 24v electro-hydraulic pump.

Hydraulic crimper head with removable die-holder, complete with male Quickfit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar.

Suitable for the compression of lugs and splices up to 630mm2, the tool is also suitable for insulated terminals, overhead-line and earthing applications.

An adaptor die (AU230-130D) is available to accept C-shape die sets common to most 130kN tools, as well as a cutting die (WT2-3D) suitable for up to 20mm diameter. Supplied as standard with a quick-fit automatic coupler, can also be supplied with Imperial 3/4" BSP connector is available if preferred.

Each tool is sold with a twelve month warranty and calibration certificate. VALECW-H3D steel case is available, suitable for the tool storage and ten die sets.

Wide range of die sets available, to be ordered separately. Die sets shown in italics require insertion into a AU230-130D adaptor die to enable use within the ECW-H3D crimper head.


Cembre ECW-H3D Hydraulic Crimp Head


OrderReference

ConductorMinimum

ConductorMaximum


ECW-H3D 10mm2 630mm2 290.0 120.0 5.5

ConductorSize








10mm2 10HX ME2-C - MN2RF-C - - -












400mm2 ME80-3D ME80-3D - - ME80-3D - -

500mm2 ME100-3D ME100-3D - - ME100-3D - -

630mm2 ME120-3D ME120-3D - - ME120-3D - -

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O7

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B7

0M

-P2

4

Further details of our range of hydraulic power units are shown on page 116.

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Robust hydraulic crimper head with removable top die, complete with male Quick-fit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar.

Generally used for the compression of lugs and splices between 400mm2 and 1000mm2, the tool is also suitable for overhead-line and earthing applications.

An adaptor die (AU520-130D) is available to accept C-shape die sets common to most 130kN tools. Supplied as standard with a quick-fit automatic coupler, can also be supplied with Imperial 3/4" BSP connector is available if preferred.

Each tool is sold with a twelve month warranty and calibration certificate. VAL-520 steel case is available for the tool storage. Die case VALMAT-520 also available for the storage of ten die sets.

Wide range of die sets available, to be ordered separately. Die sets shown in italics require insertion into a AU520-130D adaptor die to enable use within the RHU520 crimper head.



Cembre RHU520 Hydraulic Crimp Head


PO

70

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B7

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ConductorSize








10mm2 10HX ME2-C - MN2RF-C - - -












400mm2 ME80-520 ME80-520 - - ME80-520 - -

500mm2 ME100-520 ME100-520 - - ME100-520 - -

630mm2 ME120-520 ME120-520 - - ME120-520 - -

800mm2 MK50P-520 MK50P-520 - - MK50P-520 - -

1000mm2 MK52-520 MK52-520 - - MK52-520 - -

OrderReference

ConductorMinimum

ConductorMaximum


RHU520 10mm2 1200mm2 306.0 200.0 18.0



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New design, 18V Li-Ion battery-powered cordless hydraulic tools. Light-weight and compact, these tools are ideal for working in confined spaces. Suitable for the compression of LV lugs and splices up to 150mm², the tools are also suitable for some Medium Voltage and earthing applications.

Featuring wide-opening jaws, the heads can be placed around conductors and closed prior to the compression process. For ease of operation and operator comfort, tool heads can be also rotated through 180º.

Durable moulded bodies offering high resistance to wear and damage in all operating conditions. Each tool is supplied with one spare battery and 240v AC charger, all within a robust carry case and suitable for the storage of nine die sets (purchased separately).


Each tool is sold with a twelve month warranty and calibration certificate.



ELECTRO-HYDRAULIC Crimping Tools

OrderReference

ConductorMinimum

ConductorMaximum

BatteryCurrent


B35-45MD 4.0mm2 150mm2 2Ah 354.0 133.0 2.19

B35-50MD 4.0mm2 150mm2 2Ah 387.0 133.0 2.6

Conductor Size A/HT Range Copper Terminals Flexible Copper Terminals Cord End Ferrules

4.0mm2 ME1-50 - -

6.0mm2 ME1-50 - -

10mm2 ME2-50 - -

16mm2 ME3-50 - MTT16-50

25mm2 ME5-50 - MTT25-50

35mm2 ME7-50 ME9-50 MTT35-50

50mm2 ME10-50 ME12-50 MTT50-50

70mm2 ME14-50 ME17-50 MTT70-50

95mm2 ME19-50 ME20-50 MTT95-50

120mm2 ME24L-50 ME29-50 MTT120-50

150mm2 ME30L-50 - -

Conductor Size A/HT Range Copper Terminals Flexible Copper Terminals

4.0mm2 ME1 -

6.0mm2 ME1 -

10mm2 ME2 -

16mm2 ME3 -

25mm2 ME5 -

35mm2 ME7 ME9

50mm2 ME10 ME12

70mm2 ME14 ME17

95mm2 ME19 ME20

120mm2 ME24L ME29

150mm2 ME30L -

B3

5-5

0M

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-45

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Latest generation 18v Li-Ion battery-powered cordless hydraulic tool, suitable for the compression of LV terminals up to 300mm², as well as a variety of MV and earthing applications.

Light-weight and compact, these tools are ideal for working in confined spaces. Featuring wide-opening jaws, the head can be placed around conductors and closed prior to the compression process. For ease of operation and operator comfort, tool heads can be also rotated through 180º.

Faster compression and greater crimping force result from the new two-speed ram advance enabling easy positioning of the connector, prior to the powerful crimping process.

Fitted with a maximum pressure sensor for enhanced precision and repeatability of the maximum pressure cycle, a pressure relief valve providing additional safety for the operator.

OLED display provides essential real-time data, including:

➜ Crimping force generated, verifying accordance with best practice.

➜ Battery charge status and general operating information.

➜ The number of work cycles completed and remaining before maintenance.





OrderReference

ConductorMinimum

ConductorMaximum

BatteryCurrent


B500E 4.0mm2 300mm2 4Ah 300.0 83.0 4.2

ConductorSize

A/HT RangeCopper Terminals

Cord EndFerrules

FlexibleCopper Terminals

CA RangeCopper Terminals

4.0mm2 ME1-50 - - -

6.0mm2 ME1-50 - - -

10mm2 ME2-50 - - -

16mm2 ME3-50 MTT16-50 - -

25mm2 ME5-50 MTT25-50 - MMT25-50

35mm2 ME7-50 MTT35-50 ME9-50 MMT50-50

50mm2 ME10-50 MTT50-50 ME12-50 MMT50-50

70mm2 ME14-50 MTT70-50 ME17-50 MMT95-50

95mm2 ME19-50 MTT95-50 ME20-50 MMT95-50

120mm2 ME24-50 MTT120-50 ME29-50 MMT200-50

150mm2 ME30-50 - ME35-50 MMT200-50

185mm2 ME37-50 - ME40-50 MMT200-50

240mm2 ME48-50 - - -

300mm2 ME60-50 - - -

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Each tool is sold with a spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP36 polypropylene protection case, suitable for the tool storage, accessories and seven die sets.

➜ 132kN compressive force.

The next generation of Cembre cordless hydraulic tools represents a significantly advantageous evolution from current models. Born of the renowned B135-C type crimping tool, first into the market is the 132kN B1350-CE, suitable for a wide range of connectors up to 400mm² using a variety of die sets common to the Cembre 130kN tooling range.

New Li-Ion 18V 4Ah batteries offer a higher capacity than 14.4V 3Ah, while greater crimping speed and crimping force result from a revitalised hydraulic system with double-speed action: a rapid approach of the dies to the connector then a slower, more powerful speed for crimping. A maximum pressure sensor and security valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety.

The OLED display provides essential real time tool operating information data including crimping force being generated. Crimping cycle data (up to 200,000 events) is automatically stored on a memory card for transfer to PC by USB interface.

Designed with less weight and improved balance, B1350-CE is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area.



Cembre B1350L-CE Battery Tool

Cembre B1350-CE Battery Tool


OrderReference

ConductorMinimum

ConductorMaximum

BatteryCurrent


B1350-CE 4.0mm2 400mm2 4Ah 338.0 83.0 6.4

OrderReference

ConductorMinimum

ConductorMaximum

BatteryCurrent


B1350L-CE 4.0mm2 400mm2 4Ah 395.0 83.0 8.2

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Born of the renowned B135-UC type crimping tool, the 132kN B1350-UCE features a removable top die holder, ideal for use with both splices and lugs up to 400mm² the tool also accepts a wide variety of die sets common to the Cembre 130kN tooling range.




Cembre B1350-UCE Battery Tool

ConductorSize








10mm2 10HX ME2-C - MN2RF-C - - -












400mm2 400HX ME80-C - - ME80-C - -

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ConductorMinimum

ConductorMaximum

BatteryCurrent


B1350-UCE 4.0mm2 400mm2 4Ah 351.0 83.0 5.9


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Cembre CPE-0-P12N

Cembre CPE-1 Mains-Powered Pump

Cembre B70M-P24 Battery Pump

Cembre PO7000 Footpump

HYDRAULIC Pump Units

Foot-operated double-speed pump developing a maximum pressure of 700bar. Pressure release mechanism allows the fitted crimp or cutting head to be withdrawn at any time.

Supplied with 3.0mtr hose, within VALP21 polypropylene protection case.

➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

Portable electro-hydraulic pump powered by a powerful 24v Ni-MH battery and developing 700bar pressure. Can also be powered by an external 24v source if required. Hand-held remote controller with pressure release, allowing the fitted crimp or cutting head to be withdrawn at any time.

Supplied complete with 3.0mtr hose, remote control, shoulder strap, external battery charger and canvas accessory bag.


Electrically driven hydraulic pump unit powered by 230v 50-60Hz single-phase motor, with remote hand-operated controller and emergency mechanically-actuated button located on the pump arrangement which can release pressure at any stage in the crimping process. CPE-1-110, 110v version also available.

Supplied complete with 3.0mtr hose, remote control and power lead, fitted with 16A industrial plug.

Portable electro-hydraulic pump powered by an internal 12v battery and developing 700bar pressure. Can also be powered by an external 12v source if required. Hand-held remote controller with pressure release, allowing the fitted crimp or cutting head to be withdrawn at any time.

Supplied complete with 3.0mtr hose, remote control, spare internal battery charger for 240v AC supply and canvas accessory bag.

OrderReference

OperatingPressure

Length Width Height Weightkgs

PO7000 700bar 600.0 200.0 163.0 9.8

OrderReference

OperatingPressure


B70M-P24 700bar 390.0 163.0 323.0 9.2

OrderReference

OperatingPressure


CPE-1 700bar 372.0 223.0 482.0 21.0

OrderReference

OperatingPressure


CPE-0-P12N 700bar 343.0 162.0 353.0 19.5

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Quality hand-operated cutting tool designed to cut un-armoured cables with a maximum diameter of 85mm, also suitable for steel SWA cables up to 150mm² 4core (51mm diameter).

Robust and sturdy, the tool features high-strength, heat-treated steel blades and double-speed action, fast advancing the moving blade to the cable and a slower, more powerful speed for cutting. For ease of operation and operator comfort, the tool head can be easily opened to allow the cutting of running cables and can be fully rotated through 180º.

The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the cutting process.

Each tool is sold with a twelve month warranty and supplied within a VAL P7 polypropylene protection case.



Cembre HTTC0851 Hand Cutter

HYDRAULIC Cutting Tools

PO

70

00

B7

0M

-P2

4

OrderReference

MaximumDiameter


HTTC0851 85.0 652.5 175.0 6.6

OrderReference

MaximumDiameter


TC096 96.0 397.0 249.0 7.9

Robust scissor-design cutting head designed to cut un-armoured cables with a maximum diameter of 96mm, also suitable for steel SWA cables up to 185mm² 4core (56mm diameter).

Featuring high-strength, heat-treated steel blades, the head has a Quick-Fit coupler designed for connection to any hydraulic pump unit developing 700bar (10,000psi) pressure.

Each tool is sold with a twelve month warranty and supplied within a VAL 096 steel carry-case.

Cembre TC096 Cutting Head



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Hydraulic cutting head designed to cut un-armoured cables with a maximum diameter of 120mm, also suitable for steel SWA cables up to 400mm² 4core (80mm diameter).

Featuring high-strength, heat-treated steel blades, the head has a Quick-Fit coupler designed for connection to any hydraulic pump unit developing 700bar (10,000psi) pressure.

Each tool is sold with a twelve month warranty and supplied within a VAL TC120 steel carry-case.


Insulated hydraulic cutting head and footpump assembly designed to cut potentially live LV/MV cables up to 36kV maximum operating voltage.

Suitable for cables with a maximum diameter of 120mm, also suitable for steel SWA cables up to 400mm2 4core (80mm diameter).

Featuring high-strength, heat-treated steel blades, the head has a earthing facility for connection to EK500P grounding kit (optional accessory).

Supplied with a specially-designed, Quick-Fit coupler system, 10mtr insulated high-pressure hose and featuring a 700bar footpump, fitted with a manometer for inspection of the oil pressure at any stage in the cutting process. The footpump can also be earthed by using the EK100 grounding kit (not supplied).

Each tool/pump unit is sold with a twelve month warranty and supplied within a VAL CP096-W steel carry-case.

Optional accessories:

➜ EK100 earthing cable for footpump (1mtr length).

➜ EK500P earthing cable for cutting head (5mtr length), supplied c/w earthing rod and canvas bag.

HYDRAULIC Cutting Tools

PO

70

00

B7

0M

-P2

4

OrderReference

MaximumDiameter


TC120 120.0 536.0 175.0 9.5

Cembre TC120 Cutting Head

Cembre CP1120 Insulated Cutting Head

OrderReference

MaximumDiameter


CP1120-W-1000-KV

120.0 536.0

(head only)

185.0

(head only)

10.0

(head only)


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Next generation of 18V cordless hydraulic cutting tool specifically designed to cut copper, aluminium and telecommunication cable having a maximum overall diameter of 50mm. The blades are manufactured from high-strength special steel, heat-treated to ensure a long service life. New Li-Ion 18V 4Ah batteries offer a higher capacity than 14.4V 3Ah, while greater cutting speed and cutting force result from a revitalised hydraulic system with double speed action. The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.

The head can rotate through 90º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve.

Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP37 polypropylene protection case.

Suitable for copper, aluminium and telecommunication cable having a maximum overall diameter of 65mm and featuring the new Li-Ion 18V 4Ah batteries, offering a higher capacity and greater cutting speed than the previous 14.4V 3Ah version. Battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.

The head can rotate through 335º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve. LED lighting provided to illuminate the working area.

Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP37 polypropylene protection case.


Suitable for copper, aluminium and telecommunication cable having a maximum overall diameter of 95mm and featuring the new Li-Ion 18V 4Ah batteries, offering a higher capacity and greater cutting speed than the previous 14.4V 3Ah version. Battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.

The head can rotate through 335º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve. LED lighting provided to illuminate the working area.

Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALB-TC095 steel protection case.


ELECTRO-HYDRAULIC Cutting Tools

Cembre B-TC500E Battery Cutter



OrderReference

MaximumDiameter


B-TC500E 50.0 405.0 83.0 5.8

OrderReference

MaximumDiameter


B-TC650E 65.0 429.0 83.0 6.4

OrderReference

MaximumDiameter


B-TC950E 95.0 518.0 83.0 7.8


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Conduit Rods

CABLE INSTALLATION Equipment

Conduit rods are an ideal way of running-in cable draw ropes into ducts or along cable support structures, they can also be used for directly installing small power or data cables.

Featuring a high-quality glass-fibre reinforced epoxy rod, helically wound metallic layer and outer polyethylene coating, giving excellent bending elasticity, these products are ideal for both short and long installation routes.

Four rod diameters available;

➜ LCR4 4.0mm diameter rod, light-duty applications.

➜ LCR6 6.0mm diameter rod, light/medium-duty applications.

➜ LCR9 9.0mm diameter rod, medium/heavy-duty applications.

➜ LCR11 11.0mm diameter rod, very heavy-duty applications.

Each rod is supplied on a free-standing, zinc-coated reel frame with guide tip and end connector.

OrderReference

Rod Diameter

Rod Length(metres)

Reel Diameter

Weightkgs

LCR9/60R 9.0 60 1040.0 26.0

LCR9/80R 9.0 80 1040.0 28.0

LCR9/100R 9.0 100 1040.0 30.0

LCR9/120R 9.0 120 1040.0 32.0

LCR9/150R 9.0 150 1040.0 35.0

OrderReference

Rod Diameter

Rod Length(metres)

Reel Diameter

Weightkgs

LCR4/40R 4.0 40 480.0 5.0

LCR4/60R 4.0 60 480.0 6.0

LCR4/80R 4.0 80 480.0 7.0

LCR4/100R 4.0 100 480.0 8.0

OrderReference

Rod Diameter

Rod Length(metres)

Reel Diameter

Weightkgs

LCR6/60R 6.0 60 590.0 10.0

LCR6/80R 6.0 80 590.0 11.0

LCR6/100R 6.0 100 590.0 12.0

LCR6/150R 6.0 150 590.0 13.0

OrderReference

Rod Diameter

Rod Length(metres)

Reel Diameter

Weightkgs

LCR11/100R 11.0 100 1160.0 39.0

LCR11/150R 11.0 150 1160.0 47.0

LCR11/200R 11.0 200 1160.0 54.0

LCR11/250R 11.0 250 1160.0 61.0

LCR11/300R 11.0 300 1160.0 69.0

LCR4

LCR9

LCR6

LCR11

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Triple Corner Roller

The BR3 is an heavy-duty triple corner cable roller for use in most cable laying applications. These can be used singularly or linked together using link-pins to form a full bend.

➜ Heavy-duty corner roller from tubular sections.

➜ Sealed roller bearing fitted.

➜ Zinc-plated finish.

➜ Universal link-pin mount positions.

An extensive range of zinc-plated steel rollers designed to ease cable installation and handling on site. Products available to suit trench, open-route or cable tray installations.

Various sizes and types available, depending upon installation environment,as well as multiple corner rollers, duct rollers etc.

Please contact our Sales Team for further information.

➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Our standard hire fleet product consists of the SLR4.

Cable Rollers


OrderReference

Description MaximumCable Diameter

RollerDiameter

BaseArea

Height Weightkgs

SLR1 Light-duty compact roller for use in narrow trenches or confined spaces.

90.0 76.0 275.0 x 150.0 150.0 2.5

SLR2 Light-duty bridge-style roller. Can be placed over existing cables in the trench.

90.0 76.0 275.0 x 150.0 180.0 2.6

SLR3 Compact cable roller which can be bolted to cable tray/ladder systems.

90.0 76.0 200.0 x 160.0 100.0 2.0

SLR4 Standard-duty 110.0mm diameter roller to suit larger power cables.

130.0 110.0 300.0 x 225.0 225.0 3.8

SLR5 Standard bridge-style roller. Can be placed over existing cables in the trench.

130.0 110.0 300.0 x 225.0 250.0 3.9

SLR6 Compact cable roller which can be bolted to cable tray/ladder systems.

130.0 110.0 200.0 x 160.0 100.0 2.0

SLR7 Heavy-duty 110.0mm diameter roller to suit larger power cables.

130.0 110.0 410.0 x 205.0 220.0 3.5

SLR8 Heavy-duty, bridge-style roller. Can be placed over existing multiple cables.

130.0 110.0 400.0 x 360.0 340.0 4.3

SLR9 Heavy-duty 110.0mm diameter roller and solid base for soft ground.

130.0 110.0 300.0 x 215.0 230.0 4.3

SLR10 Heavy-duty to suit power cables up to 205mm in diameter.

205.0 110.0 300.0 x 350.0 300.0 4.9

SLR11 Heavy-duty 110.0mm diameter roller, designed to fit onto cable ladder rungs.

130.0 110.0 400.0 x 225.0 225.0 4.0

HR1 Heavy-duty 110.0mm diameter roller with hinged gate and hanging eye.

130.0 110.0 340.0 240.0 5.0

Order Reference Maximum Cable Diameter Roller Diameter Base Area Height Weight kgs

BR3 130.0 110.0 360.0 x 300.0 320.0 8.5


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Cable drum rotator plates are ideal for smaller, lighter cable drums and supremely portable around sites and office buildings, when conventional cable jacks might be cumbersome.

Plate type available in two sizes and finished in hot-dip galvanised finish the DR1 can be supplied with anti-skid feet for use on slippery or decorative flooring.

The DR3 is more heavy duty than the rotator plates and supplied as a pair of roller skids, one for each drum flange. Any drum width can be accommodated.

Robust, heavy-duty steel screw-type cable jack sets. Finished in hot-dip galvanised finish and supplied c/w spindle. Large, welded delta-shaped bases, designed for excellent stability even on soft ground. Accessories also available:

➜ JP368 plinth base designed to raise each cable jacks by an additional 300mm.

➜ DS3 spare spindle, 50 x 1200mm.



➜ LC50 locking collar to suit 50mm diameter spindles.



The hydraulic drum jack range is ideal for use in cable yards and on site alike. With a large drum range, the jacks are very flexible and raising of the drum is effortless.

With health and safety being paramount, a secondary automatic mechanical lift lock further enhances the product. Finished in hot-dip galvanised finish and supplied c/w spindle, locking collars are also available if required. Accessories:






Cable Drum Rotators

Screw-Type Cable Drum Jacks

Hydraulic Cable Drum Jacks


OrderReference

Max. Drum Weight kgs

Max. Drum Diameter

Max. Drum Width

BaseArea

Weightkgs

DR1 200 800.0 550.0 620.0 x 650.0 14.0

DR2 750 1200.0 580.0 620.0 x 650.0 14.0

DR3 1,500 2200.0 NA 1160.0 x 130.0 17.5

OrderReference


Max. Drum Diameter

OpenHeight

BaseArea

Set Weightkgs

SJ3C 3,000 1200.0 840.0 300.0 x 300.0 56.0

SJ6C 6,000 1900.0 990.0 460.0 x 300.0 73.0

SJ8C 8,000 2200.0 1140.0 600.0 x 300.0 129.0

OrderReference


Min. Drum Diameter

Max. Drum Diameter

BaseArea

Set Weightkgs

HDJ3C 3,000 725.0 2500.0 700.0 x 450.0 133.0

HDJ6C 6,500 750.0 3000.0 900.0 x 450.0 195.0

HDJ10C 10,000 800.0 3500.0 900.0 x 450.0 268.0

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Pulling Lubricants

Slow drying, friction reducing cable pulling lubricant from 3M. The LUB range of pulling lube is a polymer gel, enabling easier cable pulling and reduced risk of damage to wires and cable insulation from high pulling forces.

LUB Suitable for smaller wires in conduits and trunking.

LUBP Slightly more viscose blend, better-suited to installing power cables.

The easy to apply lubricants are a non-flammable, non-staining, water soluble polymer producing low residue.

Manufactured from galvanised high-tensile steel wire, bunched and wound into a collapsible/expandable latticed tube which securely grips the cable during the pulling/installation process. Also available in 316 stainless steel on request.

Three different versions available;

➜ SOC 1 - type, with single pulling eye and only for use at the cable’s travelling end.

➜ SOC 2 - type, with double pulling eye. Can be used at the cable’s travelling end or slid down the cable if necessary.

➜ SOC 3 - type, supplied open and then laced together around the cable circumference. Can be installed anywhere along the cable length.

Cable Stockings


Single-Eye VersionOrder Reference

Double-Eye Version Order Reference

Open-Laced VersionOrder Reference


LatticeWeave

LatticeLength

OverallLength

BreakingStrength kgs

SOC 11 SOC 21 SOC 31 6.0-13.0 Single 230.0 305.0 750

SOC 12 SOC 22 SOC 32 13.0-19.0 Single 355.0 430.0 1,000



SOC 15 SOC 25 SOC 35 38.0-50.0 Double 535.0 735.0 5,000




Heavy-duty, double cable socks designed to suit larger diameter cables.

➜ Lattice strand diameter: 2.67mm.

➜ Strand detail: 19 x 0.12 strands.

OrderReference


LatticeWeave

LatticeLength

OverallLength

BreakingStrength kgs

DEM 90 90.0-110.0 Double 900.0 1100.0 11,500

DEM 110 110.0-130.0 Double 900.0 1100.0 11,600

DEM 120 120.0-150.0 Double 1550.0 1750.0 12,500

DEM 140 140.0-180.0 Double 1550.0 1750.0 12,500

➜ UL File Number 842F

➜ Application -5ºC to +45ºC

Order Reference Volume

LUB0.20 200ml

LUB095 950ml

LUB3.78 3.78ltr

LUB18.92 18.92ltr

Order Reference Volume

LUBP095 950ml

LUBP3.78 3.78ltr

LUBP18.92 18.92ltr

➜ Temperature stable.

➜ Colourless, non-staining and is easy to cleanup.

➜ Low coefficient of friction.

➜ Does not contain any wax, grease or silicone.


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Straight-Bladed Cable Knife

Hook-Bladed Cable Knife

Curved, Long-Bladed Cable Knife

Curved, Short-Bladed Cable Knives

CABLE PREPARATION Knives

IEC EN 60 900

IEC EN 60 900

IEC EN 60 900

IEC EN 60 900

Curved short-bladed electrician’s knives with the added benefit of being insulated up to 1000v.

➜ High-quality stainless steel blade. ➜ 1000v insulated to IEC/EN 60-900.

Curved long-bladed electrician’s knife with the added benefit of being insulated up to 1000v.


Hook-bladed electrician’s knife with the added benefit of being insulated up to 1000v.


Straight-bladed electrician’s knife with the added benefit of being insulated up to 1000v.


OrderReference

Description BladeLength

OverallLength

CL Standard blunt-ended blade 40.0 165.0

CL-P Pointed blade 40.0 165.0

OrderReference

BladeLength

OverallLength

D1001 60.0 205.0

OrderReference

BladeLength

OverallLength

TPIM 20.0 160.0

OrderReference

BladeLength

OverallLength

C1 45.0 170.0

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POLY Cable Sheath Stripping Tool

ALROC PG Cable Sheath Stripping Pliers

PAD-B Cable Sheath Stripping Pliers

PAD-A Cable Sheath Stripping Pliers

CABLE PREPARATION Tools

Suitable for longitudinal and circumferential cutting of the outer sheaths of both

Low and Medium Voltage cables between 10-45mm diameter.

➜ Three circular cutting blades which meet at 120º around the cable.

➜ One longitudinal blade and roller guide.

Suitable for longitudinal and circumferential cutting of the outer sheaths of both Low and Medium Voltage cables between 20-54mm diameter.

➜ Four circular cutting blades which meet at 90º around the cable.

➜ One longitudinal blade and roller guide.

Suitable for longitudinal and circumferential cutting of the outer sheaths of both Low and Medium Voltage cables.

Two-position blade allows for helical stripping and circumferential finishing operations, providing fast, accurate, easy and safe removal of both cable sheaths and polymeric insulation of Medium Voltage cables.

High-precision blade is specially designed to lift the material being cut to minimise any chance of damaging the conductor or screen wires.

➜ Cuts helically and circumferentially.

➜ Adjustable insulation stripping length stop guide, 20-110mm range.

➜ Cuts both cable outer sheath and primary insulation.

Order Reference Circumferential Depth Longitudinal Depth

PAD 16-20A 1.6 2.0

PAD 20-24A 2.0 2.4

PAD 24-28A 2.4 2.8

PAD 28-32A 2.8 3.2

Order Reference Circumferential Depth Longitudinal Depth

PAD 20-20B 2.0 2.0

PAD 20-24B 2.0 2.4

PAD 24-28B 2.4 2.8

PAD 28-32B 2.8 3.2

Order Reference Diameter Range Circumferential Depth Longitudinal Depth

8YRO-PG1 8.0-21.0 1.8 1.8

8YRO-PG2 21.0-35.0 2.0 2.0

8YRO-PG3 26.0-52.0 2.8 2.8

8YRO-PG4 47.0-75.0 3.0 3.3

8YRO-PG5 65.0-95.0 3.5 3.5

8YRO-PG6 80.0-125.0 3.5 3.3

Order Reference Diameter Range Maximum Cutting Depth

POLY 25.0-55.0 12.0


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OUT SCP Easy-Peel Screen Removal Tool

OUT SCNP Bonded Screen Removal Tool

OUT SCPNP Dual Screen Removal Tool

MV CABLE PREPARATION Tools

Suitable for scoring of the Easy-Peel semi-conductive layer around the core insulation of Medium Voltage cables, enabling easy stripping prior to installation of termination and jointing materials.

Due to the high-quality construction of the tool scoring speed is automatic, providing a consistent, faultless surface finish to the primary insulation.

Order Reference Cable Diameter Range Scoring Depth Range

OUT SCP 15.0-55.0 0.1-1.2

Order Reference Cable Diameter Range Shaving Depth Range

OUT SCNP 15.0-55.0 0.1-1.2

Order Reference Cable Diameter Range Scoring/Shaving Depth Range

OUT SCPNP 25.0-55.0 0.1-1.2

Cables sizes possible with this tool All single-core cables

11kV 185-630mm2

22kV 95-630mm2

33kV 35-630mm2


11kV 185-630mm2

22kV 95-630mm2

33kV 35-630mm2


11kV 185-630mm2

22kV 95-630mm2

33kV 35-630mm2

Suitable for shaving of the BONDED semi-conductive layer around the core insulation of Medium Voltage cables, prior to installation of termination and jointing materials.

Due to the high-quality construction of the tool shaving speed is automatic, providing a consistent, faultless surface finish to the primary insulation.

Dual-purpose tool suitable for both Easy-Peel and BONDED semi-conductive layers of Medium Voltage cables.

Due to the high-quality construction of the tool stripping speed is automatic, providing a consistent, faultless surface

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MV CABLE PREPARATION Tools

POLY SCP Easy-Peel Multi-Purpose Tool

POLY SCNP Bonded Multi-Purpose Tool

CHANFREIN-DT Chamfering Tool

Cables sizes possible with this tool

Single-core unarmoured cables

Single-core AWA armoured cables

11kV 185-630mm2 185-630mm2

22kV 95-630mm2 95-500mm2

33kV 35-500mm2 35-300mm2

Cables sizes possible with this tool

Single-core unarmoured cables

Single-core AWA armoured cables

11kV 185-630mm2 185-630mm2

22kV 95-630mm2 95-500mm2

33kV 35-500mm2 35-300mm2


11kV 185-630mm2

22kV 95-630mm2

33kV 35-630mm2

Multi-purpose tool which is suitable for all processes when preparing Easy-Peel semi-conductive screened MV cables for termination or jointing. Two-position blade allows for helical stripping and circumferential finishing of both the cable sheath and polymeric insulation.

A separate blade enables the helical scoring and removing of the Easy-Peel semi-conductive layer.

Multi-purpose tool which is suitable for all processes when preparing BONDED semi-conductive screened MV cables for termination or jointing. Two-position blade allows for helical stripping and circumferential finishing of both the cable sheath and polymeric insulation.

A separate blade enables the helical shaving of the BONDED semi-conductive layer.

Tool designed to provide a consistent 30º angled chamfer to the end of polymeric cable insulation, as stipulated within the installation instructions of some cable termination and jointing procedures, e.g. Euromold (M)430TB range of separable tee connectors.

Order Reference

CHANFREIN-DT

Order Reference Cable Diameter Range Cutting Depth Maximum Scoring Depth Range

POLY SCP 25.0-55.0 12.0 0.1-1.2

Order Reference Cable Diameter Range Cutting Depth Maximum Shaving Depth Range

POLY SCNP 25.0-55.0 12.0 0.1-1.2


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Composite Electrical Gloves

Specially treated composite insulating gloves to obtain high dielectric characteristics for working in complete safety without leather overgloves. The composite material confers on the gloves great flexibility, despite the required thickness for guaranteeing real protection against mechanical hazards. Moreover, the chemical formula of the outer coating gives the gloves an exceptional “grip”, even in damp conditions.

To lessen the effects of perspiration, each pair of gloves is sold with a pair of lining mitt-type gloves. Separate from the gloves, the lining gloves can be replaced regularly thus limiting bacteriological problems linked to residual humidity due to perspiration.

In choosing a voltage class, it is important choose from the grid the recommended Operating Voltage use.

➜ For multiple phased grids, the nominal grid voltage is the voltage between phases.

➜ The proof voltage is the voltage applied to the gloves during individual duplicate tests.

➜ The withstand voltage is the voltage applied during validation tests after conditioning the gloves for 16 hours in water and after a 3-minute test at the testing voltage.

A glove has a limited lifetime, the NF EN CEI 60903 standards indicate:

Class 0

For class 0 gloves, checking for air leaks and a visual check may be deemed sufficient. However, an individual dielectric test can be carried out at the request of the owner if required.

Classes 1, 2, 3 or 4

Periodic inspection: No glove of class 1, 2, 3 or 4 even stored, can be used without having first been tested and then re-tested at least every 6 months. The tests consist of: an inflation test to detect leaks, a visual check when the glove is inflated and then a dielectric test.

INSULATED ELECTRICAL Gloves

IEC EN 60 900

Order Reference Proof Voltage Withstand Voltage Operating Voltage Size Length

R1260T08 5,000v 10,000v 1,000v 8 410.0

R1260T09 5,000v 10,000v 1,000v 9 410.0

R1260T10 5,000v 10,000v 1,000v 10 410.0

R1260T11 5,000v 10,000v 1,000v 11 410.0

Cla

ss 0

R1261T08 10,000v 20,000v 7,500v 8 410.0

R1261T09 10,000v 20,000v 7,500v 9 410.0

R1261T10 10,000v 20,000v 7,500v 10 410.0

R1261T11 10,000v 20,000v 7,500v 11 410.0

Cla

ss 1

R1262T08 20,000v 30,000v 17,000v 8 410.0

R1262T09 20,000v 30,000v 17,000v 9 410.0

R1262T10 20,000v 30,000v 17,000v 10 410.0

R1262T11 20,000v 30,000v 17,000v 11 410.0

Cla

ss 2

R1263T08 30,000v 40,000v 26,500v 8 410.0

R1263T09 30,000v 40,000v 26,500v 9 410.0

R1263T10 30,000v 40,000v 26,500v 10 410.0

R1263T11 30,000v 40,000v 26,500v 11 410.0

Cla

ss 3

R1264T08 40,000v 50,000v 36,000v 8 410.0

R1264T09 40,000v 50,000v 36,000v 9 410.0

R1264T10 40,000v 50,000v 36,000v 10 410.0

R1264T11 40,000v 50,000v 36,000v 11 410.0

Cla

ss 4

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5 LV JOINTING & ACCESSORIES

CONTENTS PAGE

Resin-Filled Jointing Kits 130

Birkett Resin Straight Joint Kits 130

Birkett Resin LSOH Straight Joint Kits 130

Birkett Resin Branch Joint Kits 131

Birkett Resin Multi-Service Joint Kits 131

3M LVI-1 Straight Joint Kits 132

3M LVI-1/PT Pilot Cable Joint Kits 132

3M LVI-3 ATEX Straight Joint Kits 133

3M LVI-3/IC ATEX Pilot Cable Joint Kits 133

Coldshrink Tubing & Cable Accessories 134

ColdShrinkTM PST Tubes 134

ColdShrinkTM Cable End Caps 134

ColdShrinkTM Cable Abandonment Kits 135

Constant Force Springs 135

3M Scotch Tapes 136

TemflexTM 1500 Tape 136

Scotch 22 Tape 136

Scotch 2228 Tape 136

Scotch 33+ Tape 136

Scotch 35 Tape 137

Scotch Super 88 Tape 137

ScotchfilTM Putty Tape 137

Scotch VM Tape 137

Scotch 13 Tape 138

Scotch 23 Tape 138

Scotch 24 Tape 138

Scotch 25 Tape 138

CONTENTS PAGE

Scotch 69 Tape 139

Scotch 70 Tape 139

Scotch 77 Tape 139


ScotchrapTM 50 Tape 140

ScotchrapTM 51 Tape 140

Scotch Repair Tape 140


Prysmian Compound, Putty & Paste 141

R391 Weatherproof Sealing Compound 141

BICASEAL Putty 141

BX1 Oxide Inhibiting Paste 141

Scotch Aerosol Sprays & Cleaning Wipes 142

Heatshrink Tubing & Cable Accessories 143

ZHCTW Heatshrink Sleeving 143

Medium/Thick Wall Heatshrink Tubings 144

Heatshrink Cable End Caps 145

Heatshrink Cable Breakouts 146

Heatshrink Sheath Repair Sleeves 147

Heatshrink Multi-Core SWA Joint Kits 148

Powersafe LV Connectors 149

SPS Panel Source Socket Connectors 150

SLD Line Drain Plug Connectors 150

SPD Panel Drain Connectors 151

SLS Line Source Coupler Connectors 151



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BS EN 50393

LSFZeroHalogen variant manufactured from transparent modified polyester, suitable for installation in Commercial or Industrial areas with high levels of public traffic or Mass Transit networks.

➜ No toxic fumes or odours on combustion.

➜ Very low smoke density and toxicity.

➜ No flaring droplets given off. Fire retardant to DIN4102.

Birkett Resin LSOH Straight Joint Kits

Birkett’s premium range of LV straight joints with transparent 2-part polyurethane resin mixing system which ensures safe handling, as tested by the Health & Safety Executive. The largest and most versatile joint shells on the market, these joints are designed to enable core cross-over and can be used with both compression splices or mechanical core connectors, available as separate items. High-performance 2-part polyurethane Swishpak resin system. Supplied with armour wire continuity, suitable for use with the following LV cable types:

➜ EPR, XLPE, PVC or LSOH outer sheath types.

➜ Lead (Pb) sheathed & PILC cables (additional earthing required).

➜ Wire armour, waveform or braided armour cables.

Each kit comprises: two-part transparent mould, Swishpak resin pack/s, armour continuity braid, under-armour support rings, worm-drive clips, mastic tape and full installation instructions. S95-S300 joints are also able to accept one service cable up to 35mm² 4core, although additional armour bonding will be required. S400 can accept two such cables.

BS EN 50393Birkett Resin Straight Joint Kits

RESIN-FILLED Jointing Kits

OrderReference

MaximumDiameter

ExternalLength

ExternalWidth

Single CoreXLPE/AWA/LSF

Two CoreXLPE/SWA/LSF

Three CoreXLPE/SWA/LSF

Four CoreXLPE/SWA/LSF

S6 27.0 195.0 45.0 - 1.5-10mm² 1.5-6.0mm² 1.5-6.0mm²

S10 33.0 210.0 61.0 25-50mm² 16mm² 10mm² 10mm²

S16 39.0 226.0 71.0 50-70mm² 25mm² 16mm² 16mm²

S25 39.0 256.0 71.0 70-95mm² 35mm² 25mm² 25mm²

S35 39.0 325.0 80.0 120-185mm² 50mm² 35-50mm² 35mm²

S50 48.0 400.0 90.0 240-400mm² 70mm² 70mm² 50mm²

S95 45.0 575.0 165.0 400-630mm² 95-120mm² 95mm² 70-95mm²

S120 53.0 630.0 190.0 800-1000mm² 150-185mm² 120-150mm² 120mm²

S185 62.0 735.0 210.0 - 240-300mm² 185mm² 150-185mm²

S300 73.0 885.0 235.0 - 400mm² 240-400mm² 240-300mm²

S400 80.0 960.0 295.0 - - - 400mm²

OrderReference

MaximumDiameter

ExternalLength

ExternalWidth





MS25-LSOH 28.0 260.0 120.0 70-95mm² 1.5-16mm² 1.5-16mm² 1.5-16mm²

MS35-LSOH 32.0 390.0 165.0 120-185mm² 25-35mm² 25-35mm² 25-35mm²

MS50-LSOH 45.0 390.0 165.0 240-400mm² 50mm² 50mm² 50mm²

S95-LSOH 45.0 575.0 165.0 400-630mm² 70-95mm² 70-95mm² 70-95mm²

S120-LSOH 53.0 630.0 190.0 800-1000mm² 120mm² 120mm² 120mm²

S185-LSOH 62.0 735.0 210.0 - 150-185mm² 150-185mm² 150-185mm²

S300-LSOH 73.0 885.0 235.0 - 240-300mm² 240-300mm² 240-300mm²

S400-LSOH 80.0 960.0 295.0 - 400mm² 400mm² 400mm²

Test Mark Result

Maximum temperature of smoke from ignition 120ºC 113ºC

Time of maximum smoke opacity after ignition 10mins 9:49mins

Duration of flame before self-extinguishing 20secs 14.8secs

Flame droplets given off None None

Smoke intensity <1.5% <1%

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LV multi-service joints with transparent 2-part polyurethane resin mixing system which ensures safe handling, as tested by the Health & Safety Executive.

➜ MS25, MS35 and MS50 accept two service cables.

➜ MS70-MS300 are capable of accepting up to six service cables from 1.5mm²-35mm² and ideally suited for un-cut mains cables only.

BS EN 50393Birkett Resin Multi-Service Joint Kits

BS EN 50393

Birkett’s premium range of LV branch joint kits are suitable for both cut and uncut mains cables with transparent 2-part polyurethane resin mixing system, as tested by the Health & Safety Executive.

The largest and most versatile joint shells on the market, these joints are designed to enable core cross-over and are suitable for use with a variety of mechanical branch or core connectors, available as separate items. High-performance 2-part polyurethane Swishpak resin system. Supplied with armour wire continuity, suitable for use with the following LV cable types:


➜ Lead (Pb) sheathed & PILC cables (additional earthing required).

➜ Wire armour, waveform or braided armour cables.

Each kit comprises: two-part transparent mould, Swishpak resin pack/s, armour continuity braid, under-armour support rings, worm-drive clips, mastic tape and full installation instructions.

Birkett Resin Branch Joint Kits

OrderReference

MaximumDiameter

ExternalLength

ExternalWidth

Maximum MAIN CableXLPE/SWA/LSF

Maximum Service CableXLPE/SWA/LSF

MS25 33.0 260.0 120.0 16mm² 4core 6.0mm² 4core

MS35 39.0 390.0 165.0 35mm² 4core 10mm² 4core

MS50 32.0 390.0 165.0 50mm² 4core 16mm² 4core

MS70 40.0 360.0 195.0 70mm² 4core 16mm² 4core

MS120 40.0 405.0 215.0 120mm² 4core 16mm² 4core

MS185 50.0 435.0 230.0 185mm² 4core 16mm² 4core

MS300 60.0 570.0 260.0 300mm² 4core 16mm² 4core

OrderReference

MaximumDiameter

ExternalLength

ExternalWidth





B10 33.0 210.0 120.0 50-120mm² 1.5-16mm² 1.5-10mm² 1.5-6.0mm²

B25 39.0 256.0 156.0 150mm² 16-25mm² 16-25mm² -

B35 32.0 395.0 190.0 185mm² 35mm² 35mm² 10-35mm²

B50 40.0 395.0 190.0 240-300mm² 50mm² 50mm² -

B70 40.0 470.0 192.0 400mm² 70mm² 70mm² 50-70mm²

B120 50.0 540.0 215.0 500-630mm² 95-120mm² 95-120mm² 95-120mm²

B185 60.0 585.0 245.0 800-1000mm² 150-185mm² 150-185mm² 150-185mm²

B300 70.0 800.0 290.0 - 300mm² 300mm² 300mm²

B400 80.0 980.0 290.0 - 400mm² 400mm² 400mm²


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OrderReference

DiameterRange

ExternalLength

ExternalWidth





LVI-1/2C 12.0-25.0 230.0 42.0 - 1.5-6.0mm² 1.5-6.0mm² 1.5-6.0mm²

LVI-1/3C 13.0-32.0 270.0 59.0 50-70mm² 10-25mm² 10mm² 10mm²

LVI-1/4 18.0-36.0 319.0 67.0 95-150mm² 35mm² 16-25mm² 16-25mm²

LVI-1/5 19.0-45.0 369.0 80.0 185-240mm² 50-70mm² 35-50mm² 35-50mm²

LVI-1/6 27.0-54.0 479.0 105.0 300-400mm² 95-150mm² 70-95mm² 70mm²

LVI-1/7 29.0-64.0 643.0 134.0 500-1000mm² 185-240mm² 120-185mm² 95-150mm²

LVI-1/8 60.0-90.0 890.0 144.0 - 300-400mm² 240-300mm² 185-300mm²

BS EN 503933M LVI-1/PT Pilot Cable Joint Kits

3M ScotchcastTM resin joints are designed for use with multi-core armoured LV power cables. This new product features a unique hinged mould body and totally enclosed resin mixing system which significantly reduces the chances of spillage, skin contact and vapour inhalation.

The LVI-1/ range replaces the traditional LA-range and is designed for use with both compression splices or mechanical connectors, the two smallest joints LVI- 1/2C and LVI-1/3C being supplied with mechanical connectors to suit multi-core cables.

➜ One-piece, hinged mould body with foam sealing at cable entrance.

➜ High-performance 2-part polyurethane 470W resin system.

➜ Suitable for use with wire armour (AWA and SWA) cables.

Each kit comprises: one-part transparent, hinged mould, 470W resin pack/s, armour continuity braids, constant force springs, Scotch T2319 self-amalgamating tape and full installation instructions.

BS EN 503933M LVI-1 Straight Joint Kits


OrderReference

DiameterRange

ExternalLength

ExternalWidth

0.9mm² Multi-PairPE/SWA

0.9mm² Multi-PairPVC/SWA

1.5mm² Multi-CorePVC/SWA


LVI-1/2-PT 12.0-25.0 230.0 42.0 - 2pairs - -

LVI-1/3-PT 13.0-32.0 270.0 59.0 4-7pairs 5-15pairs 2-4cores 2-4cores

LVI-1/4-PT 18.0-36.0 319.0 67.0 19pairs 20-30pairs 7-19cores 7-19cores

LVI-1/5-PT 19.0-45.0 369.0 80.0 37pairs 40-50pairs 27-37cores 27-37cores

LVI-1/6-PT 27.0-54.0 479.0 105.0 61pairs 60-100pairs - -

3M ScotchcastTM resin joints are designed for use with multi-pair/cored and armoured Pilot and Telecom cables. Featuring a unique hinged mould body and totally enclosed resin mixing system which significantly reduces the chances of spillage, skin contact and vapour inhalation.

The LVI-1/-PT range replaces the former 91-B range and is designed for use with

both compression splices or insulation displacement connectors (IDCs), which are supplied as separate items.

➜ One-piece, hinged mould body with foam sealing at cable entrance.

➜ High-performance 2-part polyurethane 470W resin system.

➜ Suitable for use with steel wire armoured (SWA) Pilot & Telecom cables.

Each kit comprises: one-part transparent, hinged mould, 470W resin pack/s, armour continuity braids, constant force springs, Scotch T2319 self-amalgamating tape and full installation instructions.

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BS EN 50393

OrderReference

DiameterRange

ExternalLength

ExternalWidth





LVI-3/2C 14.0-30.0 276.0 49.0 50mm² 1.5-6.0mm² 1.5-6.0mm² 1.5-6.0mm²

LVI-3/3C 23.0-35.0 360.0 54.0 70-95mm² 10-25mm² 10-16mm² 10-16mm²

LVI-3/4 28.0-47.0 400.0 69.0 120-185mm² 35-70mm² 25-50mm² 25-35mm²

LVI-3/5 45.0-60.0 580.0 105.0 240-500mm² 95-120mm² 70-95mm² 50-70mm²

LVI-3/6 48.0-70.0 700.0 126.0 630-800mm² 150-185mm² 120mm² 95-120mm²

LVI-3/7 50.0-90.0 890.0 140.0 1000mm² 240-400mm² 150-300mm² 150-185mm²

LVI-3/8 55.0-100.0 1210.0 140.0 - - 400mm² 240-400mm²

3M ScotchcastTM Hazardous Area joint kits include the new flame-retardant,

hydrocarbon resistant, halogen-free 1402FR resin packs. Designed for use with multi-core or multi-paired armoured control and instrumentation cables, this new product features a totally enclosed resin mixing system which is suitable for use in areas of high soil contamination and ATEX-rated Hazardous Areas.

The LVI-3/-IC range replaces the former LR-range and is designed for use with

both compression splices or insulation displacement connectors (IDCs), which are supplied as separate items.

➜ High-performance 2-part polyurethane 1402F-R Hazardous Area resin system.


Each kit comprises: two-part transparent mould, 1402FR resin pack/s, armour

continuity stocking, constant force springs, Scotch T2319 self-amalgamating tape,

phase spacer web and full instructions

3M LVI-3/IC ATEX Pilot Cable Joint Kits

BS EN 50393

3M ScotchcastTM Hazardous Area joint kits include the new flame-retardant,

hydrocarbon resistant, halogen-free 1402FR resin packs. Designed for use with both single-core and multi-core armoured power cables up to 3.3kV, this new product features a totally enclosed resin mixing system which is suitable for use in areas of high soil contamination and ATEX-rated Hazardous Areas.

The LVI-3/ range replaces the traditional LR-range and is designed for use with both compression splices or mechanical connectors, the two smallest joints LVI-3/2C and LVI-3/3C being supplied with mechanical connectors to suit multi-core cables.

➜ High-performance 2-part polyurethane 1402F-R Hazardous Area resin system.


Each kit comprises: two-part transparent mould, 1402FR resin pack/s, armour

continuity stocking, constant force springs, Scotch T2319 self-amalgamating tape,

phase spacer web and full instructions.

3M LVI-3 ATEX Straight Joint Kits


OrderReference

DiameterRange

ExternalLength

ExternalWidth

0.9mm² Multi-PairPE/SWA



LVI-3/2-IC 14.0-30.0 276.0 49.0 1-2pairs 2-6cores 2-6cores

LVI-3/3-IC 23.0-35.0 360.0 54.0 5pairs 7-12cores 7-12cores

LVI-3/4-IC 28.0-47.0 400.0 69.0 10pairs 14-21cores 14-21cores

LVI-3/5-IC 45.0-60.0 580.0 105.0 15-20pairs 24-37cores 24-37cores

LVI-3/6-IC 48.0-70.0 700.0 126.0 30-50pairs - -


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3M ColdShrinkTM end caps feature the same material specification used within the Permanent Sealing Tubes and provide a permanent radial seal for un-energised cables at all voltages.

Positioned over the end of the cable, the core is removed by hand. The live memory action of the EPDM material shrinks the end cap into position, providing a reliable, durable seal and protecting the cable ends from environmental damage.

➜ Resists moisture, acids, alkalis, ozone and UV light.

➜ Thick walled material to resist puncture.

➜ No heat required.

➜ Retain their resiliency and pressure throughout years of ageing and exposure.

3M ColdShrinkTM Permanent Sealing Tubes are ideal for insulation and protection of LV cables and approved for use by Network Rail for live rail terminations and in-line joints for DC track feeder applications. The ColdShrinkTM material provides a permanent radial seal, expanding and contracting with the cable under load conditions.

Manufactured in EPDM rubber, the tubes are factory assembled, expanded onto a removable supporting plastic core. As the core is unwound, the insulating sleeve shrinks to form a tight seal around the terminal or splice providing a rugged environmental seal.


➜ Thick walled material to resist puncture.



ColdShrinkTM Cable End Caps

ColdShrinkTM PST Tubes

COLDSHRINK Tubing & Cable Accessories

OrderReference

DiameterRange

Length Feeder CableMinimum

Feeder CableMaximum

Primary Use PADSNumber

LO41 24.4-98.2 234.0 300mm² 1000mm² Track feeder cable PST end terminal seal 055/121353

LO42 15.2-61.0 191.0 150mm² 240mm² Track feeder cable PST end terminal seal 055/121351

LA11 38.1-114.0 457.0 300mm² 1000mm² Track feeder cable PST in-line joint seal 055/121352

OrderReference

DiameterRange

Length Single CoreXLPE/AWA/LSF




Three Core 3.3kVXLPE/SWA/LSF

EC1 11.6-20.9 55.0 - 1.5-10mm² 1.5-6.0mm² 1.5-6.0mm² -

EC2 15.9-30.1 60.0 70-150mm² 10-70mm² 10-35mm² 6.0-25mm² -

EC3 26.0-49.2 60.0 185-630mm² 70-240mm² 50-150mm² 25-120mm² 25-150mm²

EC4 45.5-84.3 65.0 800-1000mm² 300-400mm² 185-400mm² 150-400mm² 120-400mm²

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Stainless steel 301/302 constant force springs are suitable for a range of solderless mechanical earthing applications:

➜ Screen connections on MV/HV cables.

➜ Lead (Pb) or corrugated aluminium (CAS) sheath earthing.

➜ Earthing of steel (SWA) or aluminium (AWA) armour wires at any voltage.

Using constant force springs is an easy and reliable way to earth terminations and cable joints as they constantly exert pressure on the earth braid to achieve a reliable continuity. Manufactured from Stainless Steel to BS EN 10151, Grade 1.4310, we offer both 3M and Filoform versions from stock.

3M ColdShrinkTM components, supplied in a complete kit form to enable abandonment of live, unscreened armoured power cables up to 3.3kV (LV), either permanently or temporarily.

Each kit comprises: ColdShrinkTM end cap and PST tube, copper braid, tinned copper mesh tape, constant force spring, Scotch 2228 mastic tape, ScotchfilTM putty, Scotch 23 self-amalgamating tape and full installation instructions. Suitable for use with the following LV cable types:


➜ Lead (Pb) sheathed cables.

➜ Wire armour or braided armour cables.

➜ Tested for use in Zone 1 & Zone 2 Hazardous Areas.


Constant Force Springs

ColdShrinkTM Cable Abandonment Kits

COLDSHRINK Tubing & Cable Accessories

OrderReference

DiameterRange





Three Core 3.3kVXLPE/SWA/LSF

CSCAK/1 12.0-18.0 - 1.5-6.0mm² 1.5-6.0mm² 1.5-4.0mm² -

CSCAK/2 18.0-25.0 70-120mm² 10-35mm² 10-16mm² 6.0-16mm² -

CSCAK/3 25.0-42.0 150-500mm² 50-150mm² 25-120mm² 25-95mm² 25-95mm²

CSCAK/4 42.0-55.0 500-630mm² 185-400mm² 150-185mm² 120-150mm² 120-185mm²

CSCAK/5 56.0-81.0 800-1000mm² - 240-400mm² 185-400mm² 240-400mm²

3M Type Filoform Type

OrderReference

DiameterRange

SpringWidth

SpringLength

InternalDiameter

P59 4.0-10.0 9.0 80.0 3.5

P60 9.0-15.0 10.0 175.0 7.5

P61 14.0-22.0 16.0 225.0 11.0

P62 18.5-29.0 16.0 295.0 14.5

P63 23.5-37.0 16.0 375.0 18.5

P64 31.0-50.0 16.0 505.0 25.0

P65 44.0-70.0 20.0 710.0 32.0

P66 58.0-94.0 20.0 935.0 44.0

P67 70.0-110.0 20.0 1250.0 57.0

OrderReference

DiameterRange

SpringWidth

SpringLength

InternalDiameter

CFS00 5.0-10.0 6.35 75.0 4.5

CFS0 9.0-15.0 10.0 175.0 7.5

CFS1 14.0-22.0 16.0 210.0 11.0

CFS2 18.5-29.0 19.0 230.0 15.0

CFS3 23.5-37.0 19.0 370.0 18.0

CFS4 31.0-50.0 19.0 500.0 25.0

CFS5 44.0-70.0 19.0 650.0 31.0

CFS6 58.0-94.0 19.0 900.0 42.0


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Please add suffix for colour required:

BE Blue BK Black BR BrownGE Grey GY Green-Yellow OR OrangeRD Red WH White YW Yellow

➜ Temperature rating up to 90ºC.

➜ Highly conformable EPR material.

➜ Moisture resistance to UL486D.

➜ Compatible with solid dielectric cable insulations.

➜ Suitable for busbar insulation up to 35kV.

Description: Black, premium grade PVC insulation tape.

Application: Primary electrical insulation for all wire, cable joints and repairs and busbar insulation up to 600v, moisture-tight electrical and mechanical protection. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 105ºC. Excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including UV.

➜ Temperature rating -18ºC to 105ºC.

➜ Highly conformable.

➜ Flame retardant.

➜ High resistance to corrosion, UV moisture and chemicals.

➜ Excellent abrasion resistance.

➜ Conforms to BS3924 & UL510.

Application: Primary electrical insulation for all cables and wire up to 1000v. Can be used as a busbar insulation tape up to 35kV. Moisture sealing for a variety of applications: cable jackets, conduit entries, earth conductor sealing in ambient temperatures up to 90ºC, with an emergency overload rating of 130ºC. Excellent resistance to moisture, alkalis, acids, corrosion and varying weather conditions, including ultra-violet exposure.

Description: Black, exceptionally thick, self-amalgamating EPR mastic.

Description: Black, heavy duty, premium grade PVC insulation tape.

Application: Suitable for heavy duty applications, cable and busbar insulation up to 600v, cable harnessing, cable sheath repair and sealing connectors. Designed to perform continuously in ambient temperatures up to +80ºC, the tape is conformable and suitable for cold weather applications down to -10ºC. 22 tape has excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions.


➜ High elastic memory.



➜ Superb abrasion resistance.


Order Ref. Width Thickness Length Voltage Class

T2212 12.0 0.254 33mts 600v

T2219 19.0 0.254 33mts 600v

T2225 25.0 0.254 33mts 600v

T2238 38.0 0.254 33mts 600v

T2250 50.0 0.254 33mts 600v


➜ High dielectric strength.

➜ Good resistance to corrosion, UV moisture and chemicals.

➜ Good abrasion resistance.

➜ Conforms to IEC60454-3-1-5/F.

➜ VDE Approved.

Application: Primary electrical insulation for all wire, cable joints and repairs, busbar insulation, phase identification and cable harnessing. Designed to perform continuously in ambient temperatures up to 90ºC, not suitable for use at exceedingly cold temperatures. Good resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure.

Description: General use PVC tape, available in all popular colours.

Scotch 33+ Tape

Scotch 2228 Tape

Scotch 22 Tape

TemflexTM 1500 Tape

3M SCOTCH Tapes


T1500- 19.0 0.15 25mts 440v


T33P 19.0 0.178 20mts 600v


T2228 50.0 1.65 3.03mts 1000v

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Please add suffix for colour required:

BE Blue BR Brown GE GreyGY Green-Yellow OR Orange RD RedWH White YW Yellow


➜ Excellent resistance to corrosion, UV, moisture and chemicals.

➜ Available in tape and pad form.


➜ Excellent electrical properties.

Description: Black, self-fusing rubber, PVC backed insulating tape and pads with mastic.

Application: Designed to insulate and moisture seal all connections up to 600v, e.g. traffic and lighting cable connections and transformer bushing protection. Suitable for cable end sealing, terminal protection or general void filling tasks in both indoor and outdoor environments. Excellent resistance to abrasion, moisture, alkalis, acids, copper corrosion and varying weather and UV conditions.

Application: UL recognised as a joint insulation for electrical conductors up to 600v, when over-wrapped with either Super 33+ or Super 88 PVC tape. Designed for a variety of void filling or padding applications, from low voltage cable splices to bolted connections on high voltage busbars or bushings. The tape is highly conformable and suitable for moisture sealing within cable joints and multiple cable connections.

Description: Black, electrical insulation putty in a convenient tape form.


➜ 3.175mm thick putty in tape form.

➜ Non-corrosive, synthetic rubber.

➜ Excellent electrical properties.

➜ Excellent aging properties.

➜ UL recognised Category OCOT2.

Description: Premium use PVC tape, available in all popular colours.

Application: Insulation, phase identification and cable harnessing. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 80ºC. Good resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure.


➜ High elastic memory.



➜ Superb abrasion resistance.


Scotch 35 Tape

Scotch Super 88 Tape

ScotchfilTM Putty Tape

Scotch VM Tape

3M SCOTCH Tapes


T35 19.0 0.178 20mts 600v


Scotchfil 38.0 3.175 1.5mts 600v


VM19 19.0 0.815 6mts 600v

VM38 38.0 0.815 6mts 600v

VM101 101.0 1.18 3mts 600v

VMP-10 114.0 3.2 165.0 600v

Application: Primary electrical insulation for all wire, cable joints and repairs and busbar insulation up to 600v, moisture-tight electrical and mechanical protection. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 105ºC. Excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including UV.

Description: Black PVC, all-weather heavy duty insulation tape.


➜ Highly conformable.



➜ Excellent abrasion resistance.



T8819 19.0 0.216 20mts 600v

T8825 25.0 0.216 33mts 600v

T8838 38.0 0.216 33mts 600v


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➜ Temperature rating 0ºC to 90ºC.

➜ 240 strands of 30AWG tinned copper wire in tape form.

➜ High current-carrying capacity.

➜ Fire, oil & corrosion resistant.

➜ Excellent resistance to solvents moisture, UV and weathering.

Application: Current path across shielded cable joints or grounding in high voltage joints, terminations etc.

25 tape is highly conformable due to it’s woven construction of 240 strands of 30AWG tinned copper wires.

Description: Tinned copper wire braid, in flat tape form. 16mm² cross-sectional area.

Application: Provides additional shielding for cable joints or terminations on shielded data cables or high voltage screened power cables. Because of it’s construction, the tape inter-locks with the previous layer, thereby assuring a tighter wrap.

Compatible with all high voltage splicing and terminating materials and cable insulation types.

Description: Conformable tinned copper wire braid, in a flat tape form.


➜ Inter-locking open-weave 36AWG tinned copper wires in tape form.

➜ Fire, oil & corrosion resistant.

➜ Excellent resistance to solvents moisture, UV and weathering.

Application: Designed as a high-voltage insulation tape, for use up to 69kV. 23 tape is also suitable for use in replacing damaged cable jackets, moisture sealing electrical connections and busbar insulation up to 600v. 23 tape is non-vulcanising with stable conductivity over a wide range of temperatures up to 90ºC, with an emergency overload rating of 130ºC.

Description: Black, highly-conformable, self-fusing EPR MV/HV insulation tape.



➜ Self amalgamating EPR.

➜ Excellent electrical insulation properties, used as primary insulation up to 35kV.

Application: Designed for use within polymeric high voltage cable terminations and joints, rounding-off the cable terminals to minimise electrical stress. Also used to replicate the semi-conductive layer of polymeric high voltage cables within joints and terminations or for constructing geometric stress cones. The tape is not oil resistant and should not be used with paper insulated cables.

Description: Highly-conformable, semi-conductive MV/HV splicing tape.

➜ Semi-conductive EPR formulation.


➜ Emergency overload rating 130ºC.


➜ Meets the requirements of ASTM D4388, Type IV.

3M SCOTCH Tapes

Scotch 25 Tape

Scotch 24 Tape

Scotch 23 Tape

Scotch 13 Tape

Order Reference Width Thickness Length

T2319-1.5 19.0 0.76 1.5mts

T2319 19.0 0.76 9.15mts

T2325 25.0 0.76 9.15mts

T2338 38.0 0.76 9.15mts

T2350 50.0 0.76 9.15mts


T1319 19.0 0.76 4.5mts


T2425 25.0 0.406 4.5mts


T2512 12.0 2.38 4.5mts

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➜ Self extinguishing to UL94-V0.

➜ Heat activated intumescent characteristics.


➜ Excellent insulating properties.

Application: The unique formulation of 77 tape creates an intumescent elastomer which expands in fire to form a thick char build-up between the flame and cable. This insulating barrier acts as a heat shield and flame barrier, protecting the cables and accessories. Extremely conformable, 77 tape should be used in conjunction with 69 tape to form an excellent arc and fire-proofing barrier.

Description: Black, fire and electric arc proofing tape.

Scotch 77 Tape


T7738 38.0 0.76 6mts

T7776 76.0 0.76 6mts

Description: Grey, highly-conformable, self-amalgamating, anti-tracking insulation tape.

Application: Used as an over-wrap for protection of high voltage cables against arcing and tracking.

70 tape features instantaneous fusion, self-amalgamating upon contact and benefits from the inherent LSFZeroHalogen characteristics of the silicone rubber material, making it ideal for use in confined areas. Capable of continuous operation at 180ºC.

➜ Inorganic silicone formulation.

➜ Class “H” material, capable of continuous operation at 180ºC.

➜ High dielectric strength.

➜ Excellent arc and track resistance.


3M SCOTCH Tapes

Scotch 70 Tape


T7025 25.0 0.3 9mts

Application: Designed for insulating electric and induction type furnace power supply leads, 69 tape is equally suitable for most high temperature protection uses, or as a LSFZeroHalogen over-wrap for cables, joints, terminations etc. Offers protection against fire in confined areas such as tunnels when used in conjunction with 77 tape for arc and fire-proofing applications.

Description: White, glass cloth tape with high temperature adhesive.

➜ High temperature rated: +200ºC.

➜ Conforms to Military Specification No: MIL-I-19166C.


➜ Good resistance to corrosion, UV moisture and chemicals

➜ Excellent insulating properties.

Scotch 69 Tape


T6915 15.0 0.177 33mts 600v

T6919 19.0 0.177 33mts 600v

T6925 25.0 0.177 33mts 600v

T6938 38.0 0.177 33mts 600v

T6950 50.0 0.177 33mts 600v

➜ Resistive stress control formula.


➜ Emergency overload rating 130ºC.


Application: Provides stress relief for all high voltage cable joints and terminations, reduces the stress concentration to values found within continuous cables.

Changes the voltage distribution in the electrical field surrounding a high voltage termination or joint.

Description: Black mastic, resistive stress control tape.

Scotch 2220 Tape


T2220 19.0 0.762 4.5mts


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Scotch 2000 Tape

Scotch Repair Tape

ScotchrapTM 51 Tape

ScotchrapTM 50 Tape

➜ Non-cloth vinyl duct tape, does not absorb moisture.

➜ Easy tear.

➜ Clean removal, minimal residue.

➜ Water resistant.

Application: Designed for general purpose cable bundling or harnessing applications, 2000 has a myriad of industrial/commercial taping uses.

Description: Grey, vinyl-based water resistant duct tape.

➜ Ideal for on-site, quick, universal cable sheath repairs.

➜ Durable and flexible.


➜ Water resistant.

➜ Self healing.


Application: Highly flexible and easy to install, providing a durable, abrasion and weather resistant cable protection layer with self-healing capabilities.

Wraps and conforms well over a wide range of ambient temperatures up to 105ºC.

Description: Ideal for quick, long-lasting repairs to cable outer sheaths damaged during installation.


➜ Excellent resistance to abrasion moisture, corrosion, acids, salts alkalis, UV and weathering.

➜ Resistant to impact and punctures.

➜ Excellent electrical strength and insulating properties.

Application: The ScotchrapTM adhesive is formulated to resist corrosion of metal piping systems above and below ground, fittings and joints on mill-coated pipe and electrical conduit systems. Excellent resistance to abrasion, impact, punctures, moisture, alkalis, acids, corrosion and varying weather conditions, including ultra-violet exposure. Can be used as a build-up compound on highly irregular surfaces, providing a smooth waterproof taping surface.

Description: Black, extra-thick PVC tape with special high-tack adhesive.

Application: The ScotchrapTM adhesive is formulated to resist corrosion of metal piping systems above and below ground, fittings and joints on mill-coated pipe and electrical conduit systems. Excellent resistance to abrasion, impact, punctures, moisture, alkalis, acids, corrosion and varying weather conditions, including ultra-violet exposure. Can be used as a build-up compound on highly irregular surfaces, providing a smooth waterproof taping surface.


➜ Excellent resistance to abrasion moisture, corrosion, acids, salts alkalis, UV and weathering.

➜ Resistant to impact and punctures.

➜ Excellent electrical strength and insulating properties.

Description: Black, thick PVC tape with special high-tack adhesive.

3M SCOTCH Tapes


T5025 25.0 0.254 30.5mts

T5050 50.0 0.254 30.5mts

T50101 101.0 0.254 30.5mts

T50152 152.0 0.254 30.5mts


T5125 25.0 0.508 30.5mts

T5150 50.0 0.508 30.5mts

T51101 101.0 0.508 30.5mts

T51152 152.0 0.508 30.5mts


T2000 51.0 0.152 46mts


T2234 50.8 1.6 1.82mts

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R391 Weatherproof Sealing Compound

Non-hardening plastic weatherproof compound which can be applied to protect electrical connections from moisture and corrosive vapours. Has the consistency of putty and good insulation properties, being rated at 1000v AC.

May be moulded around cable terminals and connections or used to mechanically seal any form of enclosure, conduit box or cable gland. Being soft enough to mould around intricate contours or pressed into fine cavities, it has the ability to resist the dislodging effects of vibration and prevent moisture creepage. Does not harden on exposure to air or sunlight, making it very easy to remove and therefore ideal for use in maintenance purposes where cables may have to be removed and replaced at regular intervals.

Suitable for use to prevent electrical leakage on short circuits and protection of electrical contacts against corrosion. It is a useful filler for junction or conduit boxes and the sealing of irregular opening screw threads and cable entries.

Two-part, hardening putty that can be used for sealing, repairing, jointing, insulation and waterproofing a variety of materials including metal, wood, glass, ceramics and some plastics.

The putty consists of resin and hardener which, when mixed in equal parts (until a uniform colour is formed), may be moulded around terminals and connections or used to mechanically seal any form of enclosure, conduit box or cable gland. The resultant compound then hardens to form a tough, resilient bond onto the worked material which can be drilled, tapped, filed or cut.

Bicaseal solid setting putty resists water permeation and is unaffected by dilute acids and alkalis in liquid or vapour form. It has no deleterious effects on metals, plastic, natural or synthetic rubber, PVC or most other polymeric cable insulation.

Suitable for capping the ends of metal or PVC sheath cables and for sealing the interstices of multi-core cables, thus providing a moisture barrier.

BICASEAL Putty

BX1 Oxide Inhibiting Paste

The Prysmian BICON X1 oxide inhibiting, electrical joint compound are designed to prevent galvanic corrosion and to enhance the connections within electrical joints. Can be used at any interface between different metals to prevent oxide build up.

The inhibiting paste has a natural petroleum grease base. Especially effective at preventing oxide build up when used on copper to aluminium and aluminium to aluminium cable joints.

PRYSMIAN Compound, Putty & Paste

Order Reference Pack Size

R391 500g

R392 3.0kg


F70612-52 500g


BX1-225 225g

BX1-BUCKET 3.0kgs


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3M cable cleaning and degreasing wipes are lint free, high strength wipes impregnated with an environmentally friendly chemical solvent.

The cable wipes, available in 75, 250 and 500 wipe containers, are suitable for removing grease, oil, tar, bitumen and many other impurities from cables before jointing and switchgear. May also be used for degreasing overhead rail powerlines.

3M wipes are able to remove both old and heavy deposits with easy, without hazard to the user, equipment or environment. Uses:

➜ Cable cleaning prior to jointing.

➜ Removal of protective greases and jelly from switchgear.

➜ Sub-station cleaning and maintenance.

➜ Degreasing overhead power lines or rails.

The 3M ScotchTM Spray product range consists of a number of different insulating, cleaning, protective and preventative maintenance sprays.

These products should form a major part of any maintenance programme, from preventative action to repairing damage in all electrical and electronic environments. By safeguarding the quality and function of technical equipment and accessories, service life can be considerably increased.

All of these ScotchTM Sprays are comply with all European legal requirements, including safety instructions printed on all spray cans. Alternatively this information on material and safety data sheets can be obtained from our website if required.

➜ All products are CFC free. ➜ Supplied in 400ml cans.

Cable Cleaning Wipes

3M Aerosol Sprays

SCOTCH Aerosol Sprays & Cleaning Wipes

Order Reference Number of Wipes Per Tub Volume

WIPE1 75 1ltr

WIPE3 250 3ltr

WIPE12 500 12ltr

OrderReference

Description Application TemperatureRating

Colour

1600 Anti Corrosion Spray Protects against moisture, salt water spray, corrosive media and impacts.

80ºC Black

1601 Clear Protective Insulation Spray Hardens into a flexible film, resistant to UV rays, acids, oils and alkalis.

120ºC Clear

1602 Red Protective Insulation Spray Hardens into a flexible film, resistant to UV rays, acids, oils and alkalis.

120ºC Red

1605 Dehumidifier Spray For preventative maintenance, penetrates and displaces moisture.

-75ºC

+175ºC

Beige

1609 Silicone Spray For preventative maintenance, protection and lubrication.

-32ºC

177ºC

Clear

1617 Zinc Spray Cold galvanising for mild steel products, primer for metal constructions.

500ºC Grey

1625 Contact Cleaner Ideal for general cleaning. Loosens dirt, light oxide layers and impurities.

NA Clear

1626 Degreasing Cleaner Ideal for dissolving greases, oils, resins and tar.

NA Clear

1633 Rust Remover Is a moisture barrier to inhibit rust and corrosion. Displaces moisture.

NA Clear

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BS4G-198 Pt.3 Type 15

Commercial-grade LSFZeroHalogen, self-extinguishing heatshrink polyolefin sleeving, generally used for phase identification or additional insulation for Low Voltage power cables.

Available as standard in phase colours to IEC 60446, special colours are available to order.

Can be supplied on standard spool lengths, or cut to order in multiples of 1 metre.

➜ Highly flexible.

➜ Self-extinguishing & flame retardant.

➜ Shrinking temperature: 100ºC.

ZHCTW Heatshrink Sleeving

HEATSHRINK Tubing & Cable Accessories

Standard colours, please add suffix required:

BE Blue BK Black BR Brown GE Grey GY Green-Yellow RD Red

Special colours available on request, subject to MOQs:

GN Green CL Clear WH White YW Yellow

OrderReference

ExpandedDiameter

RecoveredDiameter

WallThickness

600/1000vSuggested Core Size

Spool Length(mts)

ZHCTW 16 1.6 0.8 0.43 - 150/200

ZHCTW 24 2.4 1.2 0.51 0.5mm² 150/200

ZHCTW 32 3.2 1.6 0.51 0.75-1.0mm² 150/200

ZHCTW 48 4.8 2.4 0.51 1.5-2.5mm² 75/100

ZHCTW 64 6.4 3.2 0.65 2.5-6.0mm² 75/100

ZHCTW 95 9.5 4.8 0.65 6.0-16mm² 75/100

ZHCTW 127 12.7 6.4 0.65 10-35mm² 75/100

ZHCTW 190 19.0 9.5 0.75 25-95mm² 60/100

ZHCTW 254 25.4 12.7 0.90 50-150mm² 60/50

ZHCTW 380 38.1 19.1 1.00 150-300mm² 30/50

ZHCTW 510 50.8 25.4 1.15 240-630mm² 30/25

ZHCTW 762 76.2 38.1 1.25 630-1000mm² 30

Test Method Value

Specification/Standard BS4G-198 Pt.3 Type 15

Continuous Temperature Range - -30ºC to +125ºC

Shrinking Temperature - +100ºC

Tensile Strength ISO 37 7MPa (min.)

Ultimate Elongation ISO 37 200% (min.)

Dielectric Strength IEC 243 15kV/mm

Oxygen Index (at ambient) ISO 4589-2 32 (max.)

Smoke Index IEC 60684-2 20 (max.)

Toxicity Index (per 100grams) IEC 60684-2 5 (max.)

Heat Shock Pass ASTM D2671 4hrs @ +175ºC

Heat Ageing ISO 188 168hrs @ +135ºC

Low Temperature Flexibility ASTM D2671 4hrs @ -30ºC

Corrosion (Copper Contact & Mirror) ASTM D2671 Zero


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Heat-shrinkable tubings suitable for low voltage insulation or environmental protection to all polymeric or paper insulated cables. Used as the primary insulation for cable splices/joints up to 1000v or the re-jacketing of damaged cable sheaths at all voltages.

Manufactured from thermally-stabilised, cross-linked, weather-resistant polyolefin material. Supplied as standard internally coated with a co-extruded hot-melt adhesive, each product can also be supplied uncoated.

Supplied as standard in 1000mm lengths, cut lengths and bulk spools can also be supplied to special order.


➜ Offers mechanical durability.

➜ Provides a water-tight seal upon recovery.

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Medium/Thick Wall Heatshrink Tubings


Medium-Wall Thick-Wall

OrderReference

ExpandedDiameter

RecoveredDiameter

WallThickness

MWT 9/3/1000 9.0 3.0 2.0

MWT 12/3/1000 12.0 4.0 2.0

MWT 22/6/1000 22.0 6.0 2.5

MWT 30/8/1000 30.0 8.0 2.6

MWT 40/12/1000 40.0 12.0 2.6

MWT 55/16/1000 55.0 16.0 2.7

MWT 80/22/1000 80.0 22.0 3.0

MWT 120/34/1000 120.0 34.0 3.0

MWT 140/40/1000 140.0 40.0 3.2

MWT 160/50/1000 160.0 50.0 3.3

MWT 180/60/1000 180.0 60.0 3.3

OrderReference

ExpandedDiameter

RecoveredDiameter

WallThickness

TWT 12/4/1000 12.0 4.0 2.6

TWT 20/6/1000 20.0 6.0 2.7

TWT 30/8/1000 30.0 8.0 3.0

TWT 40/12/1000 40.0 12.0 3.2

TWT 55/16/1000 55.0 16.0 3.2

TWT 80/22/1000 80.0 21.0 3.5

TWT 120/34/1000 120.0 34.0 4.0

TWT 140/40/1000 140.0 40.0 4.0

TWT 160/50/1000 160.0 50.0 4.0

TWT 180/60/1000 180.0 60.0 4.0

Test Method Value

Specific Gravity ASTM D – 1505 1.25 + 0.2

Water Absorption ASTM D – 570/ISO 62 0.2% (max.)

Tensile Strength ASTM D – 412/ISO 37 10 N/mm² (min.)

Ultimate Elongation ASTM D – 412/ISO 37 350% (min.)

Hardness ASTM D 2240 45 +/- 3 Shore D

Volume Resistivity ASTM D – 257/ISO 93 1x1012 Ohm-cm (min.)

Dielectric Strength ASTM D – 149/ISO 243 8kV/mm (min.)

Dielectric Constant ASTM D – 150/ISO 250 3.5 (max.)

Fungus Resistance ASTM G – 21 <1

Salt Spray Test ASTM B – 117 No pitting/No corrosion

Chemical Resistance: Immersion in following liquids for 24 hours at room temperature: NAOH (40%), H2So4 (3%), Toluene and Acetone

ISO 175 Good No visual defects

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Heatshrinkable cable end caps used for sealing all un-energised cables to prevent moisture ingress.

Manufactured from semi-rigid, self-extinguishing, thermally-stabilised crosslinked polyolefin material with hot-melt adhesive lining. Longitudinal change up to 10% on shrinkage.

Valve fitting for pressurised cables can also be accommodated.

➜ Resistant to UV light, common fluids and solvents.

➜ Suitable for un-energised sealing cables at all voltages.



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Heatshrink Cable End Caps


OrderReference

ExpandedDiameter

RecoveredDiameter

WallThickness

Overall Length(up to +10%)

Hot Melt AdhesiveCoating Length

CEC 14/4 14.0 4.5 2.5 60.0 15.0

CEC 24/8 24.0 8.0 2.8 65.0 15.0

CEC 40/17 40.0 17.0 3.2 105.0 35.0

CEC 55/25 55.0 25.0 4.2 105.0 70.0

CEC 75/34 75.0 34.0 3.5 105.0 70.0

CEC 100/59 100.0 59.0 3.5 110.0 70.0

CEC 120/59 120.0 59.0 3.5 110.0 70.0

CEC 145/71 145.0 71.0 4.6 120.0 70.0

CEC 158/59 158.0 59.0 4.6 190.0 70.0

Test Method Value


Water Absorption ASTM D – 570/ISO 62 1% (max.)



Hardness ASTM D 2240 45 + 3 Shore D





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Heatshrinkable cable breakout range, suitable for environmental sealing of cable interstices and crutch area when breaking formation. Suitable for use with all polymeric or paper insulated cables at any voltage.

Manufactured from semi-rigid, self-extinguishing, thermally-stabilised cross-linked polyolefin material with hot-melt adhesive lining.




Heatshrink Cable Breakouts


Order Reference Outside Diameter Range Core Diameter Range Wall Thickness 600/1000v Suggested Core Size Recovered Length Range

EB2 3210 10.0-30.0 4.0-12.0 1.5 4.0-35mm² 87.0-90.0

EB2 5024 24.0-50.0 7.0-21.0 3.0 50-95mm² 118.0-121.0

EB2 8025 25.0-80.0 15.0-35.0 2.2 120-300mm² 185.0-195.0

Two-Core Breakouts

EB3 2509 9.0-25.0 3.0-9.0 2.5 4.0-35mm² 70.0-72.0

EB3 5523 23.0-55.0 8.0-25.0 3.3 70-185mm² 165.0-177.0

EB3 7528 28.0-75.0 13.0-35.0 3.5 185-300mm² 211.0-215.0

EB3 11025 25.0-110.0 17.0-50.0 4.0 400-630mm² 210.0-220.0

Three-Core Breakouts

EB4 2809 9.0-28.0 2.0-8.0 2.2 4.0-25mm² 77.0-80.0

EB4 3512 12.0-35.0 4.0-13.0 2.5 16-70mm² 102.0-105.0

EB4 6025 25.0-60.0 8.0-25.0 4.2 50-150mm² 186.0-194.0

EB4 9536 36.0-95.0 14.0-35.0 3.5 150-400mm² 220.0-222.0

Four-Core Breakouts

EB5 7015 15.0-70.0 3.0-20.0 4.0 16-95mm² 95.0-105.0

Five-Core Breakouts

To suit three-core cables with three fibre-optic or earth cables

EB6 11554 54.0-115.0 20.0-54.0

13.0-30.0

4.3 185-630mm²

70-240mm²

180.0-190.0

Six-Core Breakouts

Test Method Value

Density ASTM D – 1505 1.05 + 0.2g/cm2




Hardness ASTM D 2240 45 + 3 Shore D



Dielectric Constant ASTM D – 150/ISO 250 5 (max.)


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Adhesive-lined, heatshrinkable wraparound sleeves with stainless steel self-locking channel, primarily used for outer sheath repair for power cables any voltage. Provides corrosion protection to the cable’s armouring and a watertight seal around the sheath.

Manufactured from semi-rigid, self-extinguishing, thermally-stabilised cross-linked polyolefin material with hot-melt adhesive lining.

Supplied as standard in 1000mm lengths, other lengths can also be supplied to special order, up to 1500mm.




➜ Thermochromatic paint changes at correct shrinkage temperature (250ºC).

Heatshrink Sheath Repair Sleeves


Test Method Value


Tensile Strength ASTM D – 412/ISO 37 17.5 N/mm² (min.)


Torchability TE 201 AOL No Split

ESCR 48hours @ 50ºC ASTM D – 1693 No Cracks

Dielectric Strength ASTM D – 149 128kV/mm (min.)



OrderReference

ExpandedDiameter

RecoveredDiameter

WallThickness

Sleeve Width(when flat)

OverlapWidth

SWRS 52/10/1000 52.0 10.0 0.9 175.0 ± 5.0 18.0

SWRS 76/22/1000 76.0 22.0 0.9 260.0 ± 10.0 18.0

SWRS 100/30/1000 100.0 30.0 0.9 355.0 ± 15.0 30.0

SWRS 139/38/1000 139.0 38.0 0.9 450.0 ± 15.0 30.0

SWRS 185/55/1000 185.0 55.0 0.9 590.0 ± 15.0 30.0

SWRS 210/60/1000 210.0 60.0 0.9 720.0 ± 25.0 30.0


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Utilising components from our heatshrink tubing range and suitable for use with mechanical connectors, standard joints are available to suit XLPE/SWA/ PVC or LSF low voltage cables up to 1000v. Custom variants are also available to accommodate virtually any cable configuration, to special order.

Suitable for installation in confined areas such as cable trays due to their small profile.

➜ Slimline profile and ideal for vertical jointing.

➜ Allows for immediate back-fill and/or energisation.

➜ Mechanical durability equal to the cable.

➜ Suitable for use with mechanical core connectors, available separately.

➜ Custom variants available for transitional or trifurcating jointing.

Heatshrink Multi-Core SWA Joint Kits

Heatshrink Single-Core AWA Joint Kits


Order Reference Cable Range Overall Length Earth Continuity Method Suggested Connector

RHLAJ 1.5-2.5-4 1.5-2.5mm² 300.0 Tinned Copper Mesh -

RHLAJ 4-6-4 4.0-6.0mm² 400.0 Tinned Copper Mesh -

RHLAJ 10-16-4 10-16mm² 550.0 Tinned Copper Mesh MF 4-1

RHLAJ 25-50-4 25-50mm² 600.0 Aluminium Cage MF 4-2

RHLAJ 70-95-4 70-95mm² 700.0 Aluminium Cage 332/601/010



Order Reference Cable Range Overall Length Earth Continuity Method Suggested Connector

RHLAJ 50-95-1 50-95mm² 500.0 Tinned Copper Mesh 332/601/010




Test Method Value





Hardness ASTM D 2240 45 +/- 3 Shore D




Fungus Resistance ASTM G – 21 <1

Salt Spray Test ASTM B – 117 No pitting/No corrosion



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POWERSAFE high-current connectors are used throughout the Low Voltage temporary power generation industry to connect LV generators to load (drain) equipment.

The compact design and high-current capacity has now led to these products being adopted by the Military, vessel wiring, rail, dockside, data centre and entertainment industries, anywhere where a high-current and reliable, locked LV equipment connection is required.

The POWERSAFE range is inter-mateable with the original VEAM PowerLock product, but a redesign of the active contact element and superior materials and construction has led to a range of products with up-rated current carrying capacity and higher short-circuit capability. This makes the POWERSAFE product range the highest current-rated connector system of its type available on the market today.

➜ Available colour-coded to European, US and Australian directives.

➜ Mechanically keyed to prevent connection errors.

➜ Locking mechanism to prevent accidental disconnection under load.

➜ IP2X finger-proof contacts for both male and female genders.

➜ Multi-point, self-wiping contact area.

➜ Silver-plated, low-resistance contacts.

➜ Permanent identification marking.

➜ Metric, EN-compliant cable gland entry with strain relief.

➜ No special tools required for assembly.

➜ Bayonet-lock mating method

➜ Increased electrical performance.

➜ Mechanical Allen-key contact used between: 16-150mm² (500A version).

➜ Compression-type contacts used between: 150-300mm² (800A version).

➜ Exceptional continuous current-carrying capacity, up to 800A.

➜ High temperature-resistant materials used through the range.

➜ Superior short-circuit capability, up to 35.5kA.

➜ Surge current rating: 75kA.

➜ In accordance with EN 605269, IP68 ingress-protection rated.

➜ Reduced insertion force.

➜ High impact and abrasion resistance.

➜ Flame retardant to UL94-VO. Zero Oxygen Index.

➜ Rubber protective caps to protect against moisture, dirt and abrasion.

➜ RoHs Compliant.

➜ CE Compliant.

➜ Mating cycles greater than 500 operations.

POWERSAFE High-Current ConnectorsP

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EN 605269

POWERSAFE LV Connectors

A. Panel Source Socket B. Line Source Coupler C. Line Drain Plug D. Panel Drain Connector

A DB BC C


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Line drain plug connectors are fitted to the line cable and mate with the panel source sockets shown above or SLS line source couplers. Featuring finger-proof contacts to prevent accidental contact with live elements and supplied colour-coded and mechanically keyed to prevent connection errors.

A secondary spring-loaded pin is fitted to the plug connector which engages with a slot in the source connector used to prevent accidental disconnection under load.

➜ 500A version with Allen-key conductor contact for use between 25-150mm².

➜ 800A version with size- sensitive compression contacts for 150-300mm².

➜ Supplied with compression gland to provide moisture seal to cable entry point.

Fitted to the power supply side, whether LV generator or conventional mains power, panel source connectors provide a touch-safe socket outlet which are supplied colour-coded and mechanically keyed to prevent connection errors. Mates with line drain connectors below.

➜ Available in 500A and 800A versions.

➜ Four colour-coding options. Please choose from the cable below.

➜ Camlok mountable versions available on request.

Supplied with an internal M12 connection stud as standard suitable for cable lug connection within the equipment. Crimp-type cable connection is also available as a product option.


SPS Panel Source Socket Connectors

SLD Line Drain Plug Connectors

500A version uses a screw-type connection terminal suitable for 150mm² conductors. Smaller conductor sizes require copper reduction sleeves. Please add conductor size required to complete Order Reference.

800A version uses a copper compression contact for sizes 150-300mm². *Please add conductor size required to complete Order Reference.

**Select gland size based on cable outside diameter:

40S 15.0-23.0mm

40A 19.0-28.0mm

40B 22.0-32.0mm

50 29.0-38.0mm

ConnectorType

KeyPosition

EU HarmonisedColour-Coding

UK TraditionalColour-Coding

USAColour-Coding

AustraliaColour-Coding

500AThreaded Post

800AThreaded Post

SPS-E Earth GN Green GN Green GN Green GN Green T5 T8

SPS-N Neutral BL Blue BK Black W White BK Black T5 T8

SPS-1 Phase 1 BN Brown R Red BK Black R Red T5 T8

SPS-2 Phase 2 BK Black Y Yellow R Red W White T5 T8

SPS-3 Phase 3 GY Grey BL Blue BL Blue BL Blue T5 T8

ConnectorType

KeyPosition



USAColour-Coding


500AVersion

800AVersion

Gland Size

SLD-E Earth GN Green GN Green GN Green GN Green S150 C* **

SLD-N Neutral BL Blue BK Black W White BK Black S150 C* **

SLD-1 Phase 1 BN Brown R Red BK Black R Red S150 C* **

SLD-2 Phase 2 BK Black Y Yellow R Red W White S150 C* **

SLD-3 Phase 3 GY Grey BL Blue BL Blue BL Blue S150 C* **

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500A version uses a screw-type connection terminal suitable for 150mm² conductors. Smaller conductor sizes require copper reduction sleeves. Please add conductor size required to complete Order Reference.

800A version uses a copper compression contact for sizes 150-300mm². *Please add conductor size required to complete Order Reference.

**Select gland size based on cable outside diameter:

40S 15.0-23.0mm

40A 19.0-28.0mm

40B 22.0-32.0mm

50 29.0-38.0mm

Fitted to the load equipment side, panel drain connectors feature finger-proof contacts and are colour-coded and mechanically keyed to prevent connection errors. A secondary spring-loaded pin is fitted to the connector which engages with a slot in the line source connector (shown below) to prevent accidental disconnection under load

➜ Available in 500A and 800A versions.

➜ Four colour-coding options. Please choose from the cable below.

➜ Camlok mountable versions available on request.

Supplied with an internal M12 connection stud as standard suitable for cable lug connection within the equipment. Crimp-type cable connection is also available as a product option.

Line source coupler connectors are fitted to the line cable and mate with the panel-mounted drain connectors shown above or SLD line drain plugs. Featuring finger-proof contacts to prevent accidental contact with live elements and supplied colour-coded and mechanically keyed to prevent connection errors.

➜ 500A version with Allen-key conductor contact for use between 25-150mm².

➜ 800A version with size- sensitive compression contacts for 150-300mm².

➜ Supplied with compression gland to provide moisture seal to cable entry point.


SLS Line Source Coupler Connectors

SPD Panel Drain Connectors

ConnectorType

KeyPosition



USAColour-Coding


500AThreaded Post

800AThreaded Post

SPD-E Earth GN Green GN Green GN Green GN Green T5 T8

SPD-N Neutral BL Blue BK Black W White BK Black T5 T8

SPD-1 Phase 1 BN Brown R Red BK Black R Red T5 T8

SPD-2 Phase 2 BK Black Y Yellow R Red W White T5 T8

SPD-3 Phase 3 GY Grey BL Blue BL Blue BL Blue T5 T8

ConnectorType

KeyPosition



USAColour-Coding


500AVersion

800AVersion

Gland Size

SLS-E Earth GN Green GN Green GN Green GN Green S150 C* **

SLS-N Neutral BL Blue BK Black W White BK Black S150 C* **

SLS-1 Phase 1 BN Brown R Red BK Black R Red S150 C* **

SLS-2 Phase 2 BK Black Y Yellow R Red W White S150 C* **

SLS-3 Phase 3 GY Grey BL Blue BL Blue BL Blue S150 C* **


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NAME Data

PRODUCT DEMONSTRATION

Demonstration and installation of termination and jointing products onto pre-prepared cables.

Attendance certificates will be supplied.

Full training courses for experienced and qualified craftsmen, including cable preparation and installation of termination and jointing products.

Training certificates will be supplied.

PRODUCT INSTALLATION TRAINING

Product Training


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6 MV CABLE TERMINATIONS & JOINTS

CONTENTS PAGE

Heatshrink MV Cable Terminations & Accessories 154

Heatshrink Termination Overview 154

MONOi/e Single Core Terminations 155

SREI/F Single Core Core Terminations 156

SRDI/F Three Core Terminations 157

Heatshrink Trifurcating Kits 158

Anti-Tracking Tubing 158

Solderless Earth Screening Kits 159

Remote Armour Earthing Kits 159

Steel Top Hat Gland Kits 160

Aluminium Top Hat Gland Kits 160

Gland Insulating Kits 160

Bushing Insulation Boots 161

CONTENTS PAGE

Heatshrink MV Cable Joints 162

REPL Heatshrink MV Straight Joints 162

Tyco 12kV Shrinkset Three-Core Joints 163

ColdshrinkTM MV Cable Terminations & Accessories 164

ColdShrinkTM Termination Overview 164

Single Core ColdShrinkTM Terminations 165

Three Core ColdShrinkTM Terminations 166

Steel Top Hat Gland Kits 167

Aluminium Top Hat Gland Kits 167

Gland Insulating Kits 167

ColdshrinkTM MV Cable Joints 168

Single Core ColdShrinkTM Joints 168

3M ColdShrinkTM Three Core Joints 169



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TEC

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ICA

L D

ATA

Maximum cable voltage (phase to phase) 12kV 24kV 36kV

Impulse Voltage Withstand 95kV 125kV 175kV

Minimum clearance between live metals

• Without additional bushing insulation

• Termination fitted with bushing insulation

127.0mm

75.0mm

242.0mm

100.0mm

356.0mm

125.0mm

Minimum clearance between live and earth



75.0mm

60.0mm

140.0mm

75.0mm

222.0mm

100.0mm

Rated Withstand Voltage 25kV 1min 50kV 1min 70kV 1min

Partial Discharge <20pC 12kV <20pC 24kV <20pC 36kV

Thermal Short-Circuit Resistance >10kA min 1S >10kA min 1S >10kA min 1S

DC Voltage 48kV 30min 96kV 30min 144kV 30min

AC Voltage (Outdoor) 28kV 1min 50kV 1min 70kV 1min

Humidity Test (Indoor) 7kV 100hrs 14kV 100hrs 21kV 100hrs

Test in Conductive Fog (Outdoor) 7kV 1000hrs 14kV 1000hrs 21kV 1000hrs

Nexans is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. It provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold-shrinkable terminations and joints from 12 to 72kV.

ETS Cable Components offer Nexans heatshrink terminations suitable for the termination of all common medium voltage, screened power cables between 7.2-36kV. Kits are available for:

➜ Single-core screened polymeric cables.

➜ Three-core screened polymeric cables.

➜ Three-core belted or screened paper-insulated cables.

➜ Single-core belted or screened paper-insulated cables.

Please contact our Sales Team for further information on paper-insulated cable terminations, not shown in this catalogue.

Each termination is assembled from quality components which are certified by National & International laboratories like KEMA, CESI, ATEX etc. prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Installation is quick and simple, with the resultant termination being environmentally robust and will provide longterm performance and the highest reliability in service.

Fully tested to International standards like: VDE0278, CENELEC HD 629.1, CENELEC EN 50180, IEC 137, IEEE 386 & 404, as well as country specifications.

Since June 2000, Nexans’ independent ELAB laboratory obtained the BELTEST accreditation no.1 92-T-ISO 17025 conforming with the European standards for laboratories ISO 17025 for electrical testing of medium voltage cable accessories, according to the International standards IEC 61442 and HD 629.

IEC 60502-4Heatshrink Termination Overview

HEATSHRINK MV Cable Terminations & Accessories

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The Nexans MONO heatshrink terminations are a one-piece solution to suit single-core polymeric insulated (PVC, XLPE, EPR etc) MV screened cables. Quick and easy to install with fewer installation steps, the MONO range is suitable for copper-wire screened cables as standard. Copper-tape screened cables can also be accommodated. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances.

Additional items may be required to complete installation depending upon the cable construction:

➜ Copper-tape screened cables will require additional SE earthing kits.

➜ Cable glands to earth the wire armours (AWA).

➜ Cable terminals.

➜ Additional bushing insulation (boot kits).

➜ Gland insulation kits.

IEC 60502-4MONOi/e Single Core Terminations


Order Reference(sets of three phases)

CableRange

CoreLength

12kV

3x12MONOi-1.95 25-95mm² 260.0

3x12MONOi-1.240 120-240mm² 260.0

3x12MONOi-1.400 300-400mm² 280.0

3x12MONOi-1.630 500-630mm² 280.0


CableRange

CoreLength

12kV

3x12MONOe-1.95 25-95mm² 390.0

3x12MONOe-1.240 120-240mm² 390.0

3x12MONOe-1.400 300-400mm² 410.0

3x12MONOe-1.630 500-630mm² 410.0

24kV

3x24MONOi-1.95 25-95mm² 320.0

3x24MONOi-1.240 120-240mm² 320.0

3x24MONOi-1.400 300-400mm² 340.0

3x24MONOi-1.630 500-630mm² 340.0

24kV

3x24MONOe-1.95 25-95mm² 450.0

3x24MONOe-1.240 120-240mm² 450.0

3x24MONOe-1.400 300-400mm² 470.0

3x24MONOe-1.630 500-630mm² 470.0

36kV

3x36MONOi-1.95 25-95mm² 420.0

3x36MONOi-1.240 120-240mm² 420.0

3x36MONOi-1.400 300-400mm² 440.0

3x36MONOi-1.630 500-630mm² 440.0

36kV

3x36MONOe-1.95 25-95mm² 470.0

3x36MONOe-1.240 120-240mm² 470.0

3x36MONOe-1.400 300-400mm² 490.0

3x36MONOe-1.630 500-630mm² 490.0

INDOOR KITS OUTDOOR KITS


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IEC 60502-4SREI/F Single Core Core Terminations

Heatshrink termination kits to suit all single-core polymeric insulated (PVC, XLPE, EPR etc) medium voltage cables up to 36kV. Suitable for copper-wire screened cables, additional items may be required to complete installation depending upon the cable detail. Standard core tube lengths are shown below, but can be extended by using additional lengths of anti-tracking HSRU tubing if required. Two versions are available:





➜ Cable glands to earth the wire armours (AWA).





CableRange

CoreLength

7.2k

V

SREI 7.2 25-70 25-70mm² 650.0

SREI 7.2 70-185 70-185mm² 650.0

SREI 7.2 185-400 185-400mm² 650.0

SREI 7.2 400-630 400-630mm² 650.0


CableRange

CoreLength

7.2k

V

SREF 7.2 25-70 25-70mm² 650.0

SREF 7.2 70-185 70-185mm² 650.0

SREF 7.2 185-400 185-400mm² 650.0

SREF 7.2 400-630 400-630mm² 650.0

12–1

7.5k

V

SREI 12 16-25 16-25mm² 650.0

SREI 12 35-95 35-95mm² 650.0

SREI 12 120-240 120-240mm² 650.0

SREI 12 240-500 240-500mm² 650.0

SREI 12 400-630 400-630mm² 650.0

SREI 12 630-800 630-800mm² 650.0

12–1

7.5k

V

SREF 12 16-25 16-25mm² 650.0

SREF 12 35-95 35-95mm² 650.0

SREF 12 120-240 120-240mm² 650.0

SREF 12 240-500 240-500mm² 650.0

SREF 12 400-630 400-630mm² 650.0

SREF 12 630-800 630-800mm² 650.0

24kV

SREI 24 35-70 35-70mm² 650.0

SREI 24 95-185 95-185mm² 650.0

SREI 24 240-400 240-400mm² 650.0

SREI 24 400-630 400-630mm² 650.0

24kV

SREF 24 35-70 35-70mm² 650.0

SREF 24 95-185 95-185mm² 650.0

SREFI 24 240-400 240-400mm² 650.0

SREFI 24 400-630 400-630mm² 650.0

36kV

SREI 36 50-95 50-95mm² 650.0

SREI 36 120-240 120-240mm² 650.0

SREI 36 240-500 240-500mm² 650.0

SREI 36 400-630 400-630mm² 650.0

36kV

SREF 36 50-95 50-95mm² 650.0

SREF 36 120-240 120-240mm² 650.0

SREF 36 240-500 240-500mm² 650.0

SREF 36 400-630 400-630mm² 650.0



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IEC 60502-4SRDI/F Three Core Terminations

Heatshrink termination kits to suit all three-core screened polymeric insulated (PVC, XLPE, EPR etc) medium voltage cables up to 36kV. Standard core tube lengths are shown below, but can be extended by using additional lengths of anti-tracking HSRU tubing if required. Special length kits can also be supplied to order. Two versions are available:





➜ Cable glands to earth the wire armours (SWA).




Order Reference

CableRange

CoreLength

7.2k

V

SRDI 7.2 35-70B 35-70mm² 650.0

SRDI 7.2 95-185B 95-185mm² 650.0

SRDI 7.2 185-400B 185-400mm² 650.0

Order Reference

CableRange

CoreLength

7.2k

V

SRDF 7.2 35-70B 35-70mm² 650.0

SRDF 7.2 95-185B 95-185mm² 650.0

SRDF 7.2 185-400B 185-400mm² 650.0

12–1

7.5k

V

SRDI 12 16-25B 16-25mm² 650.0

SRDI 12 35-95B 35-95mm² 650.0

SRDI 12 120-240B 120-240mm² 650.0

SRDI 12 240-400B 240-400mm² 650.0

12–1

7.5k

V

SRDF 12 16-25B 16-25mm² 650.0

SRDF 12 35-95B 35-95mm² 650.0

SRDF 12 120-240B 120-240mm² 650.0

SRDF 12 240-400B 240-400mm² 650.0

24kV

SRDI 24 35-70B 35-70mm² 650.0

SRDI 24 95-185B 95-185mm² 650.0

SRDI 24 240-400B 240-400mm² 650.0

24kV

SRDF 24 35-70B 35-70mm² 1200.0

SRDF 24 95-185B 95-185mm² 1200.0

SRDF 24 240-400B 240-400mm² 1200.0

36kV

SRDI 36 70-95B 70-95mm² 900.0

SRDI 36 120-240B 120-240mm² 900.0

SRDI 36 240-400B 240-400mm² 900.0

36kV

SRDF 36 70-95 70-95mm² 1200.0

SRDF 36 120-240 120-240mm² 1200.0

SRDF 36 240-400 240-400mm² 1200.0




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OrderReference

InsulationDiameter Range

3.3kVCables

7.2kVCables

12-17.5kVCables

24kVCables

36kVCables

3CK-HSS-1 14.0-26.0 50-185mm² 25-120mm² 25-95mm² 25-70mm² -

3CK-HSS-2 20.0-42.0 185-400mm² 95-240mm² 95-185mm² 95-300mm² 70-185mm²

3CK-HSS-3 28.0-52 .0 - 300-400mm² 240-400mm² 300-400mm² 185-400mm²

Heatshrinkable, non-tracking, insulating tubing provide environmental protection and tracking resistance to MV cable terminations up to 36kV.

Manufactured from cross-linked, self-extinguishing polymeric insulating material, UV and thermally resistant and internally coated with a hot-melt adhesive, this tubing is used throughout the Nexans termination range. Sold by the metre, or in cut lengths to order.

An all-heatshrink adjunct kit to our ranges of Euromold/Elastimold separable connectors, designed to break MV three-core cables from trefoil formation and provides moisture and abrasion resistance to the insulated cores. Equally suitable as a heatshrink termination kit for 3.3kV three-core un-screened cables, if required.

Manufactured from cross-linked, self-extinguishing polymeric insulating material, UV and thermally resistant and internally coated with a hot-melt adhesive.

When used as an MV trifurcating kit, care should be taken to install these kits in conjunction with the installation instructions supplied with the separable connectors being used. Additional materials may be required for armour (SWA or AWA) earthing.

Anti-Tracking Tubing

Heatshrink Trifurcating Kits


OrderReference

ExpandedDiameter

MinimumDiameter

WallThickness

7.2kVCables

12-17.5kVCables

24kVCables

36kVCables

HSRU 35/12 35.0 12.0 2.8 35-120mm² 25-95mm² 25-95mm² 25-35mm²

HSRU 42/19 42.0 19.0 2.9 120-300mm² 120-240mm² 35-185mm² 25-120mm²

HSRU 54/32 54.0 32.0 2.9 300-500mm² 240-500mm² 185-400mm² 95-240mm²

HSRU 60/29 60.0 29.0 3.1 400-800mm² 300-800mm² 240-630mm² 185-500mm²

HSRU 76/38 76.0 38.0 3.2 80-1000mm² 630-1000mm² 500-630mm² 400-630mm²

TEC

HN

ICA

L D

ATA

Test Method Value

Maximum Voltage - 36kV

Volume Resistivity ASTM D257/IEC93 1x1012 Ohm -cm

Dielectric Strength ASTM D149/IEC243 10kV (min)

Dielectric Constant ASTM D150/IEC250 15.0 (max)

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OrderReference

DiameterRange

BraidSize

StudSize

7.2kVCables

12-17.5kVCables

24kVCables

36kVCables

SE1 16.0-18.0 13.0 x 1.5 M8 16-50mm² 16-50mm² 16-25mm² -

SE2 19.0-24.0 13.0 x 1.5 M8 70-95mm² 70-95mm² 35-50mm² 25-35mm²

SE3 25.0-30.0 20.0 x 2.0 M8 120-240mm² 120-240mm² 70-185mm² 50-70mm²

SE4 31.0-44.0 23.0 x 3.0 M10 300-630mm² 300-630mm² 240-500mm² 95-300mm²

SE5 41.0-65.0 23.0 x 3.0 M10 - 500-800mm² 400-800mm² 400-800mm²

Earthing kit designed for terminating single-core AWA armour wires in instances where glands are not desired, e.g. when installing AWA cables with SREF single-core outdoor terminations or separable connector systems.

Required to effectively earth the copper tape screens of polymeric (XLPE & EPR) insulated Medium Voltage power cables without the need for soldering.

Each kit contains three stainless steel constant-force springs and three lengths of tinned copper braid, the braid featuring soldered moisture blocks which ensure no migration of moisture between the cable semi-conductive layer and primary insulation, which could lead to partial discharge issues and, over time, potential failure.

➜ Stainless steel constant force springs.

➜ 400mm long copper braids, tinned to prevent corrosion.

➜ Pre-soldered moisture blocks to protect the cables primary insulation.

➜ Pre-soldered end with stud hole, for connection to system earthing.

Remote Armour Earthing Kits

Solderless Earth Screening Kits


OrderReference

DiameterRange

7.2kVCables

12-17.5kVCables

24kVCables

36kVCables

RAE1 25.0-35.0 35-240mm² 35-185mm² 35-95mm² -

RAE2 32.0-42.0 300-400mm² 240-300mm² 120-240mm² 50-120mm²

RAE3 40.0-48.0 500-800mm² 400-630mm² 300-400mm² 150-240mm²

RAE4 48.0-55.0 - - 400-630mm² 300-500mm²

RAE5 55.0-61 .0 - - - 630mm²


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Gland Insulating Kits

Aluminium Top Hat Gland Kits

Steel Top Hat Gland Kits


Tubular gland with four-bolt fixing to BS2562. Manufactured from galvanised steel, suitable for use with SWA cables up to 36kV. The cable armour wires are effectively earthed around the circumference of the gland, with an integral earth facility provided on the mounting flange to allow connection to the building system earth. Supplied with a sealant-lined heatshrink shroud to provide a barrier to moisture ingress.

➜ HSGK 1 supplied with M10 fixings but feature both X and Y mounting centres,

➜ HSGK 2 supplied with M12 fixings and Y mounting centres only.

➜ HSGK 2-TRIPLEX version available to suit three single-core TRIPLEX cables.

➜ Insulating plates are also available for instances where the SWA is required to be isolated from the equipment, see IG 1 or IG 2 kits shown below.

Set of three tubular glands with M10 four-bolt fixing to BS2562 dimension X. Manufactured from aluminium alloy and suitable for use with AWA cables up to 36kV, the cable armour wires are effectively earthed around the circumference of the gland. Supplied with a sealant-lined heatshrink shrouds to provide a barrier to moisture ingress.

➜ Shrouds can be supplied as separate items for instances where the glands have been supplied with the equipment.

➜ Insulating plates are also available for instances where the AWA is required to be isolated from the equipment, see IG 1 kit shown below.

Thick cork insulating gasket supplied with nylon set screw assemblies, to insulate our range of heatshrink tubular cable gland kits from the equipment when a remote earthing facility is required.

➜ Supplied as single kits, please order in multiples of three when using with the HSGK 3 aluminium gland kit.

OrderReference

DiameterRange

MountingCentres

Bore HoleDiameter

Flat PlateDimensions

GlandLength

7.2-12-17.5kVCables

24kVCables

36kVCables

HSGK 1 36.0-60.0 66.0 x 66.086.0 x 95.0

66.0 115.0 x 135.0 145.0 16-95mm² - -

HSGK 2 53.0-94.0 86.0 x 95.0 98.0 115.0 x 135.0 145.0 95-400mm² 35-240mm² 35-150mm²

HSGK 2 TRIPLEX 53.0-94.0 86.0 x 95.0 98.0 115.0 x 135.0 145.0 95-300mm² 95-300mm² -

OrderReference

DiameterRange

MountingCentres

Bore HoleDiameter


GlandLength

7.2-12-17.5kVCables

24kVCables

36kVCables

HSGK 3 36.0-60.0 66.0 x 66.0 66.0 90.0 x 90.0 145.0 150-630mm² 70-630mm² 50-630mm²

OrderReference

Use WithGland Size

MountingCentres

Bore HoleDiameter

ExternalDimensions

PlateThickness

FixingStud Size

IG 1 HSGK 1 & 3 66.0 x 66.0 66.0 89.0 x 89.0 6.0 M10

IG 2 HSGK 2 86.0 x 95.0 98.0 115.0 x 122.0 6.0 M12

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HD629.1

HD629.1/IEC60502-4

Separable Bushing Boot Kit

Universal Bushing Boot Kit

Separable un-screened bushing boots manufactured from EPDM rubber body suitable for additional insulation of MV equipment bushings up to 15kV.

The product features two rotatable components which accommodate both angled and straight connections to equipment bushings of cast resin or porcelain type, with diameters between 40-60mm.

➜ Robust design, suitable for larger conductor size cables up to 630mm².

➜ Un-screeened, for use with heatshrink termination kits.

➜ No need for heat, naked flames and special tooling.

➜ Sold in sets of three phases.

Universal bushing boots consist of a one piece anti-tracking elastomeric body suitable for additional insulation of medium voltage equipment bushings up to 24kV. Designed for use with both heat and ColdShrinkTM ranges of termination kits, the product is suitable for both angled and straight connections to equipment bushings of cast resin or porcelain type.

The elastomeric material retains a constant compressive force onto the cable and equipment bushing, allowing the product to expand and contract under constant loading and heat-cycling conditions, even after prolonged years of service.

➜ Concertina design allows for either angled or straight connection to bushing.

➜ Sold in sets of three phases.

➜ RCFB 185-630-2 not recommended for right-angled connections greater than 400mm². Straight connection only. Use 15TS-NSS for larger right-angled connections.

BUSHING Insulation Boots

OrderReference

BushingDiameter Range

BushingLength Range

CoreDiameter Range

12kVCables

17.5kVCables

24kVCables

RCFB 35-300-0 30.0-45.0 35.0-127.0 20.0-41.0 35-300mm² 25-240mm² NA

RCFB 35-300-1 46.0-70.0 35.0-127.0 20.0-41.0 35-300mm² 25-300mm² 35-240mm²

RCFB 185-630-2 46.0-70.0 35.0-127.0 35.0-48.0 185-630mm² 150-630mm² 300-500mm²

OrderReference

BushingDiameter Range

BushingLength Range

Maximum CoreDiameter

7.2kVCables

12kVCables

15kVCables

15TS-NSS 40.0-60.0 50.0-127.0 45.0 35-630mm² 35-630mm² 35-630mm²

TEC

HN

ICA

L D

ATA

TEC

HN

ICA

L D

ATA

Maximum cable voltage (phase to phase) 12kV 17.5kV 24kV

Impulse Voltage Withstand 95kV 95kV 125kV

Minimum clearance between live metals 75.0 100.0 100.0

Minimum clearance between live and earth 60.0 75.0 75.0

Minimum clearance between boots 12.0 15.0 20.0

Maximum Temperature +90ºC +90ºC +90ºC

Maximum cable voltage (phase to phase) 12kV 15kV

Impulse Voltage Withstand 80kV 80kV

Minimum clearance between live metals 75.0 100.0

Minimum clearance between live and earth 60.0 75.0

Maximum Temperature +90ºC +90ºC


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Select insulation type Order Suffix

Polymeric (XLPE/EPR) X

Paper belted P

Polymeric to paper PX

Polymeric to HSL HX

Select armouring type Order Suffix

Single wire armour A

Double wire armour D

Unarmoured U

Lead (Pb) sheath L

Select cable construction Order Suffix

Single-core 1

Three-core 3

Connectors required Order Suffix

None -

Mechanical MC

TABLE F

TABLE G

TABLE DTABLE B

Select joint type Order Suffix

Straight RHSJ

Transition RHTJ

Trifurcating RHTSJ

Trifurcating transition RHTTJ

Branch RHBBJ

Live pot end RHES

Select operating voltage Order Suffix

6.6kV 7.2

11kV 12

15kV 17.5

22kV 24

33kV 36

Select size range Order Suffix

35-95mm² 35-95

95-185mm² 95-185

240-300mm² 240-300

400-630mm² 400-630

630-1000mm² 630-1000

TABLE A TABLE C TABLE E

Heatshrink straight joint kits to suit all cable insulation types, for polymeric (PVC, XLPE, EPR etc) and paper insulated medium voltage cables up to 36kV, including trifurcating and transition variants.

Utilising high-quality heatshrink components from REPL International, these joints are suitable for installation both above ground and direct burial applications. Supplied as complete kits to suit specific cable configurations, please create correct Order Reference from each table detailed below.

➜ Variants available to suit all types of cable armour: AWA, SWA or Pb (leadsheath) and transition arrangements.

➜ Dual-wall primary insulation/connector tubing.

➜ KEMA type-test reports available.

➜ Supplied with or without complete mechanical connectors.

➜ Single-core joints are supplied as individual phases.

IEC502, IEEE 48-1990 & VDE 0278Heatshrink MV Straight Joints

HEATSHRINK MV Cable Joints

Straight joint including mechanical connector

TableA

TableB

TableC

TableD

TableE

Table F

TableG

➜ Cable 1: 185mm² single-core XLPEcuWS/MDPE 33kV ➜ Cable 2: Same as above

RHSJ U 36 X 95-185 1 MC

Trifurcating joint, without connectors

➜ Cable 1: 300mm² three-core XLPE/cuTS/SWA/LSOH 22kV ➜ Cable 2: 3 x 300mm² single-core XLPE/cuWS/MDPE 22kV

RHTSJ A 24 X 240-300 3 -

Transition joint, without connectors:

➜ Cable 1: 95mm² three-core XLPE/cuTS/SWA/LSOH 11kV ➜ Cable 2: 95mm² three-core PI(belted)/Pb/SWA/PVC 11kV

RHTJ A 12 PX 35-95 3 -

ORDERING EXAMPLES

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OrderReference

JointType

12kV CableRange

ResinVolume

Standard Resin(Supplied)

Hazardous Area Resin (Extra Cost)

SHSS-12A-IND Straight/Transition 70-185mm² 14litres 2 x 53534-51 2 x 1402F-RMP

SHSS-12B-IND Straight/Transition 185-300mm² 28litres 4 x 53534-51 4 x 1402F-RMP

SMOE 61987 Mains Branch 95-185mm² 42litres 6 x 53534-51 6 x 1402F-RMP

SMOE 61988 Mains Branch 185-300mm² 48litres 7 x 53534-51 7 x 1402F-RMP

SMOE 62668 Live Pot End 95-300mm² 14litres 2 x 53534-51 2 x 1402F-RMP

The Shrinkset joints can also accommodate smaller conductor sizes than those mentioned above by utilising additional heatshrink “build-up” kits to increase the smaller core diameter/s, allowing the joint’s dual-walled insulation tubes to shrink sufficiently.

Please order the relevant build-up kit from the table below.

Special Note! Please bear in mind that additional resin may be required when jointing smaller conductor sizes, due to the reduced volume each cable occupies. Please contact our Sales Team for further advice.

Tyco Build-Up Kits

The Shrinkset range us suitable for jointing both polymeric (PVC, XLPE, EPR etc) and paper-belted PILC Pb-sheathed three-core 11kV cables, either as straight or transition arrangements. Cables of differing cross-sectional areas can be accommodated due to the mechanical range-taking, split-bolt connectors contained within each kit. The range also includes branch joints and a range-taking live pot end. The design is based on heatshrink insulation components with a two-part polyurethane resin-filled shell which meets Electricity Association ER C90 and other relevant specifications.

➜ Heatshrink primary insulation and stress-control components.

➜ Split-bolt mechanical connectors.

➜ Mechanical armour earthing (SWA) and lead (Pb) sheath earthing components.

➜ Earth continuity tested to 13kA/3seconds fault rating.

➜ High-impact joint shell and two-part polyurethane resin compound as standard, each product can also be supplied with 3M’s 1402F-RMP Hazardous Area resin if required at additional cost.

IEC502, IEEE 48-1990 & VDE 0278Tyco 12kV Shrinkset Three-Core Joints

HEATSHRINK MV Cable Joints

OrderReference

12kV CableRange

For Use WithStraight Joint

For Use WithMains Branch Joint

BU 1 16-50mm² SHSS-12A-IND SMOE 61987

BU 2 95-150mm² SHSS-12B-IND SMOE 61988

BU 3 16-70mm² SHSS-12B-IND SMOE 61988


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TEC

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ICA

L D

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Maximum cable voltage (phase to phase) 12kV 36kV

Impulse Voltage Withstand 95kV 175kV

Minimum clearance between live metals



127.0mm

75.0mm

356.0mm

NA

Minimum clearance between live and earth



95.0mm

50.0mm

222.0mm

NA

Basic Impulse Level 95kV 1min 150kV 1min

Partial Discharge <3pC 35kV <3pC 45kV

Dry AC Withstand 75kV 15min

115kV 6hrs

140kV 15min

240kV 69hrs

3M QTIII ColdShrinkTM terminations are suitable for the termination of all common screened polymeric insulated (EPR, PE and XLPE) medium voltage cables. Kits are available for single core and three core derivitives up to 72kV. Installation is quick and simple, with less opportunity for installer errors due to reduced critical steps and less hazardous working conditions, due to the absence of heat or naked flames.

3M ColdShrinkTM QTIII terminations feature built in Hi-K stress control and insulation layers, expanded and factory installed onto a unique and patented spiral core. Manufactured from silicone rubber, these terminations exhibit superior tracking resistance due to the hydrophobic nature of the material; water forms into droplets rather than spreading across the surface of the tubing, thus reducing the likelihood of tracking providing a reliable termination with greater service life than comparable technologies: e.g. heatshrink.

➜ Single piece design: built in refractive stress control and mastic layers.

➜ Eliminates the requirement of silicone grease and tapes.

➜ Eliminates the need for heat, naked flames and special tooling.

➜ Easy and quick to install, limiting the possibility of installer error.

➜ Permanent radial pressure, expands and contracts with the cable under load and varying environmental conditions.


➜ Every component factory tested.

➜ Approved to IEC502, IEEE 48-1990 & VDE 0278 Part 4 specifications.

➜ Moulded creepage extenders (aka rain sheds) on outdoor terminations.

➜ Continuous operating temperature of 90ºC, overload rating: 130ºC.

➜ Excellent low temperature properties.

➜ Optimum High-K stress control.

➜ High reliability, over 20 years of proven field experience.

➜ Silicone components are inherently LSFZeroHalogen.

➜ Lower installation costs.

IEC502, IEEE 48-1990 & VDE 0278ColdShrinkTM Termination Overview

COLDSHRINKTM MV Cable Terminations & Accessories

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3M QTII/QTIII ColdShrinkTM termination kits to suit single core polymeric cables insulated (EPR, PE and XLPE) medium voltage cables up to 52kV. Different kits are available for copper wire screened or copper tape screened/AWA cables. Offering excellent insulating properties and featuring hydrophobic, high quality silicone material, these terminations are inherently LSFZeroHalogen and suitable for installation in the most onerous of environments. Two versions are available:


Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation:

➜ Cable glands to seal around the outer sheath.

➜ Cable or grounding terminals.


Each termination is suitable for a range of conductor cross-sectional areas, depending on the cable’s maximum voltage rating. Please select the kit size based on your specific cable.

IEC502, IEEE 48-1990 & VDE 0278Single Core ColdShrinkTM Terminations



InsulationDiameter

MaximumVoltage

Impulse Level

7.2kVCables

12kVCables

15kVCables

24kVCables

92-EP621-1 16.3-27.4 17.5kV 110kV 70-120mm² 50-95mm² 25-50mm² -

92-EP631-1 20.5-38.9 17.5kV 110kV 150-400mm² 120-400mm² 95-150mm² -

92-EP641-1 26.7-45.7 17.5kV 110kV 400-630mm² 400-630mm² 240-400mm² -

92-EP656-1 35.9-55.9 17.5kV 110kV 630-1000mm² 630-1000mm² 500-1000mm² -

93-EP610-1 16.3-27.4 24kV 125kV - - - 25-120mm²

93-EP620-1 21.1-38.9 24kV 125kV - - - 95-300mm²

7.2-24kV UNARMOURED INDOOR KITS TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 7.2-24kV



Outer SheathDiameter Range

MaximumVoltage

ImpulseLevel

36kVCables

PADSNumber

94-EP610-2 18.3-32.8 26.3-40.7 35kV 170kV 25-120mm² -

94-EP620-2 21.1-38.9 28.4-47.5 35kV 170kV 70-240mm² 055/51013

94-EP630-2 26.7-45.7 35.3-61.0 35kV 170kV 95-400mm² 055/51014

94-EP640-2 38.9-58.9 46.8-71.1 35kV 170kV 400-630mm² 055/51015

36kV UNARMOURED IN/OUTDOOR KITS TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 36KV

Order Reference(single phases)


Outer SheathDiameter Range

MaximumVoltage

ImpulseLevel

25/44kVCables

PADSNumber

95-EB62-2 33.0-53.0 53.0 52kV 250kV 70-400mm² 054/64152

95-EB63-2 46.0-66.0 66.0 52kV 250kV 400-1000mm² 054/64140

95-EP631-2 38.6-51.0 64.0 52kV 250kV 240-500mm² 054/63136

52kV UNARMOURED IN/OUTDOOR KITS TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 52KV


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3M QTIII ColdShrinkTM termination kits to suit three core, copper tape screened polymeric insulated (EPR, PE and XLPE) medium voltage cables up to 24kV.

Offering excellent insulating properties and featuring hydrophobic, high quality silicone material, these terminations are inherently LSFZeroHalogen and suitable for installation in the most onerous of environments. Two versions are available:


Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation:

➜ Cable glands to seal around the outer sheath.



Each termination is suitable for a range of conductor cross-sectional areas, depending on the cable’s maximum voltage rating. Please select the kit size based on your specific cable.

IEC502, IEEE 48-1990 & VDE 0278Three Core ColdShrinkTM Terminations


Order Reference

InsulationDiameter

MaximumVoltage

Impulse Level 7.2kVCables

12kVCables

15kVCables

92-EP626-3 16.3-27.4 15kV 95kV 70-120mm² 50-120mm² 25-70mm²

92-EP636-3 20.5-38.9 15kV 95kV 150-185mm² 150-185mm² 70-150mm²

92-EP646-3 26.7-45.7 15kV 95kV 240-400mm² 240-300mm² 185-240mm²

92-EP656-3 26.7-45.7 15kV 95kV - 400mm² 300-400mm²

7.2-15kV INDOOR KITS TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-15KV

Order Reference

InsulationDiameter

MaximumVoltage

Impulse Level

7.2kVCables

12kVCables

15kVCables

24kVCables

7620-T95-3W 8.4-12.7 15kV 95kV 16-25mm² - - -

7621-T95-3W 12.7-17.8 15kV 95kV 35-70mm² 16-50mm² 16-25mm² -

7623-T95-3W 17.8-23.4 15kV 95kV 95-150mm² 70-120mm² 35-95mm² -

7624-T95-3W 23.4-30.0 15kV 95kV 185-300mm² 150-300mm² 120-185mm² -

7625-T95-3W 30.0-38.6 15kV 95kV - 300-400mm² 185-300mm² -

7693-T150-3W 17.8-23.4 25kV 150kV - - 35-95mm² 25-70mm²

7694-T150-3W 23.4-30.0 25kV 150kV - - 120-185mm² 95-185mm²

7695-T150-3W 30.0-38.6 25kV 150kV - - 185-300mm² 185-300mm²

7.2-24kV INDOOR KITS TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-24KV

Order Reference

InsulationDiameter

MaximumVoltage

Impulse Level

7.2kVCables

12kVCables

15kVCables

24kVCables

7691-S4-3W 12.7-17.8 25kV 150kV 25-70mm² 16-50mm² - -

7692-S4-3W 16.3-27.4 25kV 150kV 70-185mm² 70-120mm² 35-120mm² 35-50mm²

7693-S4-3W 18.3-32.8 25kV 150kV 150-400mm² 150-300mm² 70-150mm² 70-120mm²

7694-S4-3W 21.1-38.9 25kV 150kV - - 120-240mm² 95-120mm²

7695-S4-3W 26.7-45.7 25kV 150kV - - 240-400mm² 150-400mm²

7.2-24kV OUTDOOR KITS TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-24KV

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Gland Insulating Kits

Aluminium Top Hat Gland Kits

Steel Top Hat Gland Kits


Tubular gland with four-bolt fixing to BS2562. Manufactured from galvanised steel, suitable for use with SWA cables up to 36kV. The cable armour wires are effectively earthed around the circumference of the gland, with an integral earth facility provided on the mounting flange to allow connection to the building system earth. Supplied with a EPDM rubber ColdShrinkTM shroud to provide a barrier to moisture ingress.

➜ CSGK 1 supplied with M10 fixings but feature both X and Y mounting centres.

➜ CSGK 2 supplied with M12 fixings and Y mounting centres only.

➜ Insulating plates are also available for instances where the SWA is required to be isolated from the equipment, see IG 1 or IG 2 kits shown below.

Set of three tubular glands with M10 four-bolt fixing to BS2562 dimension X. Manufactured from aluminium alloy and suitable for use with AWA cables up to 36kV, the cable armour wires are effectively earthed around the circumference of the gland. Supplied with EPDM rubber ColdShrinkTM shrouds to provide a barrier to moisture ingress.

➜ Shrouds can be supplied as separate items for instances where the glands have been supplied with the equipment.

➜ Insulating plates are also available for instances where the AWA is required to be isolated from the equipment, see IG 1 kit shown below.

Thick cork insulating gasket supplied with nylon set screw assemblies, to insulate our range of heatshrink tubular cable gland kits from the equipment when a remote earthing facility is required.

➜ Supplied as single kits, please order in multiples of three when using with the CSGK 3 aluminium gland kit.

OrderReference

DiameterRange

MountingCentres

Bore HoleDiameter


GlandLength

7.2-12-17.5kVCables

24kVCables

36kVCables

CSGK 1 36.0-60.0 66.0 x 66.086.0 x 95.0

66.0 115.0 x 135.0 145.0 16-95mm² - -

CSGK 2 53.0-94.0 86.0 x 95.0 98.0 115.0 x 135.0 145.0 120-300mm² 35-240mm² 35-150mm²

OrderReference

DiameterRange

MountingCentres

Bore HoleDiameter


GlandLength

7.2-12-17.5kVCables

24kVCables

36kVCables

CSGK 3 36.0-60.0 66.0 x 66.0 66.0 90.0 x 90.0 145.0 150-630mm² 70-630mm² 50-630mm²

OrderReference

Use WithGland Size

MountingCentres

Bore HoleDiameter

ExternalDimensions

PlateThickness

FixingStud Size

IG1 CSGK 1 & 3 66.0 x 66.0 66.0 89.0 x 89.0 6.0 M10

IG2 CSGK 2 86.0 x 95.0 98.0 115.0 x 122.0 6.0 M12


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3M QuickSplice ColdShrinkTM joints are suitable for all common screened polymeric insulated (EPR, PE and XLPE) single core cables up to 52kV. Installation is quick and simple, with less opportunity for installer errors due to reduced critical steps and less hazardous working conditions, due to the absence of heat or naked flames.

The QuickSplice joint body is injection moulded, expanded and loaded onto a removable supporting core and consists of three layers: a semi-conductive layer which forms a Faraday cage around the core connector, a high permittivity insulation layer and outer semi-conductive layer which ensures all screens are at earth potential.

All joints are supplied complete with mechanical core connectors and supplied as single-phase kits only.

➜ Eliminates the need for heat, naked flames and special tooling.

➜ Permanent radial pressure, expands and contracts with the cable under load and varying environmental conditions.

➜ Approved to IEC502, HD629 & VDE 0278 specifications.

➜ Excellent low temperature properties.

➜ 100% AC Withstand and Partial Discharge tested.


IEC502, IEEE 48-1990 & VDE 0278Single Core ColdShrinkTM Joints

COLDSHRINKTM MV Cable Joints

OrderReference

InsulationDiameter

CableRange

MechanicalConnector

QuickSpliceVersion

MaximumVoltage

92-AG611-1/C 17.7-26.0 70-150mm² 332/607/010 QS1000 15kV

92-AG621-1/C 22.3-33.2 185-240mm² MF15/3M QS1000 15kV

92-AG631-1/C 28.4-42.0 300-400mm² 332/617/010 QS1000 15kV

92-AK610-1/C 14.6-28.0 50-150mm² 332/607/010 QS200 12kV

92-AK620-1/C 17.6-38.0 95-300mm² 332/602/010 QS200 12kV

92-AK630-1/C 27.4-66.0 300-630mm² 332/603/010 QS200 12kV

12kV UNARMOURED STRAIGHT JOINTS TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 12KV

OrderReference

InsulationDiameter

CableRange

MechanicalConnector

QuickSpliceVersion

MaximumVoltage

PADSNumber

94-AP630-1/C 28.4-42.0 120-240mm² 332/614/010 QS2000 36kV 055/46027

94-AP631-1/C 28.4-42.0 185-400mm² 332/627/010 QS2000 36kV 055/46028

94-AK620-1/C 19.1-38.0 50-240mm² 332/592/010 QS200 36kV -

94-AK630-1/C 35.9-66.0 300-630mm² 332/603/010 QS200 36kV -


OrderReference

InsulationDiameter

CableRange

MechanicalConnector

QuickSpliceVersion

MaximumVoltage

PADSNumber

95-AC645-1/240C 31.5-52.6 120-240mm² 332/602/010 QSIII 52kV 054/64139

95-AC645-1/400C 31.5-52.6 300-400mm² 332/617/010 QSIII 52kV 054/64139


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3M QuickSplice ColdShrinkTM QS1000 11kV joints are suitable for three core polymeric (EPR, PE & XLPE) and paper insulated (belted) cables up to 15kV.

The base kit includes sufficient components to join the three cores and restore the cable armour wire, then select between either a ColdShrinkTM outer protection tube (range CS) or mould body and resin options. Resins available include our standard two part LDPU resin pack (53534-51) or 3M Hydro- Carbon resistant (1402F-RMP) for use in contaminated or hazardous areas.

Supplementary kits are available for transitional (XLPE to PILC) and PILC to PILC jointing and build up kits are also available when installing smaller conductors, outside the standard range of the joint.

Installation is quick and simple, with less opportunity for installer errors and less hazardous working conditions, due to the absence of heat or naked flames.

➜ Single piece design: built in refractive stress control and mastic layers.

➜ Continuous operating temperature of 90ºC, overload rating: 130ºC.


➜ Supplied with mechanical connectors.

IEC502, IEEE 48-1990 & VDE 02783M ColdShrinkTM Three Core Joints

COLDSHRINKTM MV Cable Joints

Order Reference

To SuitJoint Size

CS610-3 92-AV610-3/C

CS620-3 92-AV620-3/C

CS630-3 92-AV630-3/C

Order Reference

To SuitJoint Size

MouldLength

Two PartLDPU Resin

Hydro-CarbonResistant Resin

1451PET 92-AV610-3/C

92-AV620-3/C

1250.0 2 x 53534-51 2 x 1402F-RMP

1452PET 92-AV630-3/C 1450.0 3 x 53534-51 3 x 1402F-RMP

ColdShrinkTM Outer Mould & Resin Options

Order Reference

To SuitJoint Size

PILCL1 92-AV610-3/C

PILCL2 92-AV620-3/C

PILCL3 92-AV630-3/C

Order Reference

To SuitJoint Size

7.2kVCables

12kVCables

15kVCables

92-PG610-1 92-AV610-3/C 35-95mm² 25-70mm² 35-50mm²

92-PG620-1 92-AV620-3/C 95-185mm² 70-150mm² 35-95mm²

92-PG630-1 92-AV630-3/C 185-300mm² 150-240mm² 120-185mm²

PILC Earthing Kits Build-Up Kits

Order Reference

InsulationDiameter

MaximumVoltage

Impulse Level 7.2kVCables

12kVCables

15kVCables

92-AV610-3/C 17.7-26.0 15kV 95kV 95-150mm² 50-120mm² 35-120mm²

92-AV620-3/C 22.3-33.2 15kV 95kV 185-240mm² 150-240mm² 120-185mm²

92-AV630-3/C 28.4-42.0 15kV 95kV 300-400mm² 300-400mm² 240-400mm²

Additional kits are required to cater for paper insulated, lead (Pb) sheathed or PICAS cables, please select based on the base joint size. PICAS cables require additional screen-earthing kits. One required for transitional jointing, two for PILC to PILC.

For use with all polymeric cables within all QS1000 joints to increase the diameter of smaller cross sectional area cables.

Supplied singularly, please order in multiples of three.


PRODUCT DEMONSTRATION

Demonstration and installation of termination and jointing products onto pre-prepared cables.

Attendance certificates will be supplied.

Full training courses for experienced and qualified craftsmen, including cable preparation and installation of termination and jointing products.

Training certificates will be supplied.

PRODUCT INSTALLATION TRAINING

Product Training


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7 MV SEPARABLE CONNECTORS

CONTENTS PAGE

Euromold MV Separable Connectors 172

Separable Connector Overview 172

Bushing Interface Dimensions 173

158LR Dead-Break Elbow Connector 174

400LR Dead-Break Elbow Connector 175

400TB Dead-Break Tee Connector 176





650/675LR Dead-Break Tee Connectors 181

750/775LR Dead-Break Tee Connectors 182


CONTENTS PAGE

Pfisterer MV-CONNEX Separable Connectors 184

MV-CONNEX Product Overview 184

MV-CONNEX Size: 1 185



MV-CONNEX Size: 3S 188



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Separable Connector Overview CENELEC EN50180, EN50181 & IEEE386, IEEE404

APPLICATION

Euromold, a Nexans company and Elastimold provide Medium Voltage dead-break separable connector systems in five main bushing interface types for connecting cables to MV switchgear, transformers and protection devices. The separable connection system is also suitable for cable-to-cable connection, as well as multi-way connections and is augmented by a range of MV junction boxes, widely used within the Renewables Industry.

The compactness of these EPDM rubber separable connectors has enabled a new generation of space-saving equipment and suitably-profiled epoxy bushings are now a well-established favourite of SF6 gas-insulated switchgear manufacturers such as: ABB, Areva, Siemens, Schneider, et al. The bushing system is equally popular with oil-insulated transformer manufacturers such as Brush, VTD-Transformatori etc as well as many OEMs within the Wind and Solar Energy generation industry.

CABLE REQUIREMENTS

Separable connectors are primarily designed for use on copper-wire screened polymeric-insulated Medium Voltage distribution cables up to 42kV. Copper-tape screened cables are also commonly used, as well as cables with lead (Pb) or graphite layers, but will require additional components to correctly ground (earth) the connector arrangement. In certain instances we have supplied custom-made connectors to suit paper-insulated cables and there is also a range of connectors designed for unscreened cables, not shown within this literature.

Please provide constructional and dimensional information for the cables being used wherever possible, to ensure compatibility of the proposed cable/connector arrangement.

SPECIFICATION

Meeting the requirements of either: ANSI/IEEE 386 & 404 or CENELEC EN50180 and EN50181 (dependant upon product manufacturer). All the products detailed hereafter are certified as “Dead-Break”-type, i.e. can only be installed and/or disconnected on UN-energised cables. There is also a US- specification “Load-Break” product within the Elastimold range designed for energised cable applications which is also available, please contact our MV Sales Team for further details.

RELIABILITY

Guaranteed. Each connector, bushing or accessory is individually tested for partial discharge and industrial power frequency prior to leaving the factory.

TRAINING

ETS provide installation/product familiarisation training and certification for competant, experienced cable jointers. Please contact our MV Sales Team for further information.

EUROMOLD MV Separable Connectors

FEATURES AND BENEFITS

➜ Compactness: fully-screened, enabling connectors to be installed in close proximity to surrounding steel-work and each other, even touching if necessary.

➜ Safety: touch-safe, weather-proof and offers excellent mechanical strength.

➜ Flexibility: disconnectable and re-useable. An added benefit of these products is their ability for re-use making the movement of equipment possible without having to re-terminate the cables on each occasion.

➜ Easy to install and suitable for all polymeric screened MV cable types.

DESIGN

Manufactured from three layers of EPDM rubber, each product features: built-in stress-control, an insulating layer and outer semi-conductive layer, each mimicking the construction of the screened MV cables for which they’re designed. The EPDM rubber used is a terpolymer containing ethylene, propylene and a nonconjugated diene, the resultant hydro-carbon based elastomer having excellent electrical and mechanical strength and being highly-resistant to adverse environmental conditions. EPDM rubber also has excellent resistence to: ozone/corona effects, chemicals, water and is used within some Nuclear containment areas.

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CENELEC EN50180, EN50181 & IEEE386, IEEE404Bushing Interface Dimensions

200 SERIES CONNECTORS

200 Series Interface Type A Equipment Bushing - 250A

Connection Type 7.9mm Plug-In Pin Contact

Voltage Range 12-24kV

Current Rating 250amps

Specification CENELEC EN50180 and EN50181

48.5 32.5 30.9

48.0


400 Series Interface Type B Equipment Bushing - 400A

Connection Type 14mm Plug-In Pin Contact




70.0 46.056.0

90.0

400 Series Interface Type C Equipment Bushing- 630A/1250A

Connection Type M16 Bolted Copper Insert


Current Rating 630amps or 1250amps


ATEX-rated version, certified for use within certain Hazardous Areas.

70.0 46.056.0

90.0

25.0


600 Series Interface Type D Equipment Bushing - 1250A

Connection Type 5/8" UNC Bolted Copper Stud (M16 version also available)



Specification ANSI/IEEE 386 & 404


Connection Type 5/8" UNC Bolted Aluminium Stud




76.0 39.9 31.852.1

81.032.0


700 Series Interface Type E Equipment Bushing - 800A

Connection Type 5/8" UNC Bolted Aluminium Stud





Connection Type 5/8" UNC Bolted Copper Stud




76.2 39.6 31.861.5

105.3


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S

TEC

HN

ICA

L

DA

TA

12kV 24kV

Voltage Prefix (start of Order Reference) (K) (K)

Basic Impulse Level 75kV 125kV

Partial Discharge 11kV @ 5pC 21kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 35kV 55kV

Thermal Short-Circuit (1sec) 12.5kA 12.5kA

CENELEC EN50180, EN50181 & IEEE386, IEEE404


Application: Euromold separable elbow connector designed to connect all polymeric screened cables to suit CENELEC Interface Type A (250amp) equipment bushings with 7.9mm Plug-In pins. A range of tee and cross connectors is also available to enable multiple connection options. Supplied as a three-phase kit:

➜ 3 x (K)158BLR Size-sensitive connector housing.

➜ 3 x 164LRC Compression-type conductor contact.

➜ 3 x 154LRF Bushing contact pin and hex-key.

➜ 3 x 150BA-B1 Bail restraint.

➜ 3 x 11TL Size-sensitive screen adaptor (not required with G-11 or G-13 versions).

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

➜ Continuous Current Rating 250A

➜ Maximum Voltage Rating 24kV

➜ Overload Current Rating 300A

SystemVoltage

ConnectorType

TableA

TableB

TableX

Table C

TableD

3x(K) 158LR FB 70CU2 FB/FG MT/SE2 MFC

SelectScreen Adaptor

InsulationRange

Not required with G-11 12.6-16.1

Not required with G-13 14.6-18.7

FB/FG 17.2-21.2

GA/GAB 19.7-23.8

GB/GH 22.2-26.4

HA/HAB 24.9-29.9

TABLE C

Select Housing Size

InsulationRange

G-11 12.6-16.1

G-13 14.6-18.7

FB 17.5-20.2

FG 18.4-21.2

GA 19.7-22.5

GAB 21.0-23.8

GH 23.2-26.4

TABLE A

TABLE X

To suit 70mm² copper XLPE/cuTS 11kV, featuring Easy-Peel conductor screening.

Supplied as a three-phase kit:

TABLE B

ORDERING EXAMPLE

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set

16mm² 16CU2 8

25mm² 25CU2 10 25BI2 12

35mm² 35CU2 12 35BI2 14

50mm² 50CU2 14 50BI2 16

70mm² 70CU2 16 70BI2 18

95mm² 95CU2 18 95BI2 20

120mm² 120CU2 20 120BI2 22

150mm² 150CU2 22

ScreenEarthing Kit

12kVCables

24kVCables

MT/SE1 16-50mm² 16-25mm²

MT/SE2 70-95mm² 35-50mm²

MT/SE3 120-150mm² 95-150mm²

TABLE D

Additional Tapes

MWS Water-sealing mastic for moist applications.

MFC Field control mastic for Easy-Peel screen.

158LR Dead-Break Elbow Connector

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

7


CENELEC EN50180, EN50181TE

CH

NIC

AL

D

ATA

12kV 24kV 36kV

Voltage Prefix (start of Order Reference) (K) (K) (M)

Basic Impulse Level 75kV 125kV 170kV

Partial Discharge 11kV @ 5pC 21kV @ 5pC 31kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 35kV 55kV 75kV

Thermal Short-Circuit (1sec) 15kA 15kA 15kA


Application: Euromold separable elbow connector designed to connect all polymeric screened cables to CENELEC Interface Type B (400amp) equipment bushings with 14mm Plug-In pins. Supplied as a three-phase kit:

➜ 3 x (K)(M)400BLR/G Connector housing with earthing leads.

➜ 3 x 400LRC Compression-type conductor contacts.

➜ 3 x 400LRF Bushing contact pin and hex-keys.

➜ 3 x 400BA Bail restraints.

➜ 3 x 411CA Size-sensitive Hi-K cable reducers.





SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

3x(K) 400LR G-27 95.240UN5 MT/SE4 MFC

Select Cable Reducer Size

InsulationRange

G-11 12.0-17.5

G-15 16.0-22.0

G-19 20.0-26.5

G-22 23.5-31.0

G-25 26.5-32.5

G-27 28.5-37.5

TABLE A

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE1 16-50mm² 16-25mm² -

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300mm² 240-300mm² 95-240mm²

TABLE C

ORDERING EXAMPLE

To suit 185mm² aluminum XLPE/cuTS 36kV, supplied with mechanical contacts for use within equipment.


SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set

Mechanical ContactOptions

35mm² 35CU2 12 35BI2 14

16.95UN550mm² 50CU2 14 50BI2 16

50-150UN5

70mm² 70CU2 16 70BI2 18

95mm² 95CU2 18 95BI2 20

95.240UN5

120mm² 120CU2 20 120BI2 22

120.300UN5

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

TABLE D

Additional Tapes



400LR Dead-Break Elbow Connector

TABLE B


7

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

CENELEC EN50180, EN50181




SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

(P) 400TB G-27 120CU2 - MWS

To suit 120mm² copper XLPE/cuWS 42kV, installed within an outdoor environment.

Supplied as a single-phase kit:


InsulationRange

G-11 12.0-17.5

G-15 16.0-22.0

G-19 20.0-26.5

G-22 23.5-31.0

G-25 26.5-32.5

G-27 28.5-37.5

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE1 16-50mm² 16-25mm² -

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300mm² 240-300mm² 95-240mm²

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


35mm² 35CU2 12 35BI2 14

16.95UN550mm² 50CU2 14 50BI2 16

50-150UN5

70mm² 70CU2 16 70BI2 18

95mm² 95CU2 18 95BI2 20

95.240UN5

120mm² 120CU2 20 120BI2 22

120.300UN5

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

Additional Tapes



400TB Dead-Break Tee Connector


TEC

HN

ICA

L D

ATA

12kV 24kV 36kV 42kV

Voltage Prefix (start of Order Reference) (K) (K) (M) (P)

Basic Impulse Level 75kV 125kV 170kV 200kV

Partial Discharge 11kV @ 5pC 21kV @ 5pC 31kV @ 5pC 42kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 35kV 55kV 75kV 85kV

Thermal Short-Circuit (1sec) 28kA 28kA 28kA 28kA

Application: Euromold separable tee connector of symmetrical design. Suitable for connection of all polymeric screened cables to CENELEC Interface Type C (630amp) equipment bushings with M16 bolted connection. Multiple connections to one bushing are possible by using (K)(M)440PBM coupling connectors or (K)(M)400CP connecting plugs and additional tee connectors. (K)(M)400CP also suitable for cable-to-cable connections. Supplied as a single phase kit:

➜ (K)(M)(P)400BT Connector housing with earthing lead.

➜ TBC or TMBC Compression-type or mechanical conductor contact.

➜ 400TCS M16 Bushing clamping screw assembly.

➜ 411CA Size-sensitive Hi-K cable reducer.

➜ (K)(M)(P)400BIPA Insulating plug with voltage detection point & rubber cap.


TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

7



SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

3x(K) 430TB G-18 240BI2 - MWS

To suit 240mm² aluminium XLPE/cuWS 11kV, installed within an outdoor environment.



InsulationRange

G-11 (430CA) 12-24kV 12.0-17.5

G-16 (430CA) 12-24kV 17.0-23.5

G-18 (430CA) 12-24kV 19.0-32.6

G-19 (411CA) 36kV 20.0-26.5

G-22 (411CA) 36kV 23.5-31.0

G-25 (411CA) 36kV 26.5-32.5

G-27 (411CA) 36kV 28.5-37.5

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE1 16-50mm² 16-25mm² -

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300mm² 240-300mm² 95-240mm²

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


35mm² 35CU2 12 35BI2 14

16.95UN550mm² 50CU2 14 50BI2 16

50-150UN5

70mm² 70CU2 16 70BI2 18

95mm² 95CU2 18 95BI2 20

95.240UN5

120mm² 120CU2 20 120BI2 22

120.300UN5

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

Additional Tapes




TEC

HN

ICA

L D

ATA

12kV 24kV 36kV

Voltage Prefix (start of Order Reference) (K) (K) (M)

Basic Impulse Level 75kV 125kV 170kV

Partial Discharge 11kV @ 5pC 21kV @ 5pC 31kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 35kV 55kV 75kV

Thermal Short-Circuit (1sec) 28kA 28kA 28kA


Application: CENELEC to Interface Type C (630-1250amp) equipment bushings with M16 bolted connection. Designed to fit within increasingly compact termination chambers, the profile is only 185mm deep. Multiple connections to one bushing are possible by using (K)(M)300PBM coupling connectors. Cable-to-cable connections are also possible by using (K)(M)400CP-SC connecting plugs.

➜ 3 x (K)(M)430BT Connector housing with earthing lead.

➜ 3 x TBC or TMBC Compression-type or mechanical conductor contact.

➜ 3 x 430TCS M16 Bushing clamping screw assembly.

➜ 3 x 430CA/411CA Size-sensitive Hi-K cable reducer.

➜ 3 x 300BIPA/VD Insulating plug with voltage detection point & rubber cap.


➜ Continuous Current Rating 630-1250A


➜ Overload Current Rating 800-1500A

TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B


7

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S



SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

3x(M) 480TB G-30 300CU2 MT/SE4 MWS

To suit 300mm² copper XLPE/cuTS 36kV, installed within an outdoor environment.



InsulationRange

G-11 12.0-17.5

G-16 17.0-23.5

G-18 19.0-32.6

G-27 28.5-37.5

G-30 36.0-40.5

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE1 16-50mm² 16-25mm² -

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300mm² 240-300mm² 95-300mm²

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


35mm² 35CU2 12 35BI2 14

16.95UN550mm² 50CU2 14 50BI2 16

50-150UN5

70mm² 70CU2 16 70BI2 18

95mm² 95CU2 18 95BI2 20

95.240UN5

120mm² 120CU2 20 120BI2 22

120.300UN5

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

Additional Tapes



Application: CENELEC to Interface Type C (630-1250amp) equipment bushings with M16 bolted connection. Designed to fit within increasingly compact termination chambers, the profile is only 185mm deep. Multiple connections to one bushing are possible by using (K)(M)800PB coupling connectors. Cable-to-cable connections are also possible by using (K)(M)400CP-SC connecting plugs.

➜ 3 x (K)(M)(P)480BT Connector housing with earthing lead.



➜ 3 x 430CA Size-sensitive Hi-K cable reducer.

➜ 3 x 800BIPA Insulating plug with voltage detection point & rubber cap.





480TB Dead-Break Tee ConnectorTE

CH

NIC

AL

DA

TA

12kV 24kV 36kV 42kV






TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

7




SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


95mm² 95CU2 18 95BI2 22

50-150UN5

95-240UN5

120mm² 120CU2 20 120BI2 22

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

185.400UN5240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

400mm² 400CU2 38 400BI2 38

400-630UN5500mm² 500CU2 42 500BI2 44

630mm² 630CU2 44 630BI1 46

SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

3x(M) 484TB G-37 400-630UN5 - MWS

To suit 500mm² aluminum XLPE/cuWS 36kV, supplied with mechanical contacts for use within a humid area.



InsulationRange

G-22 23.5-31.0

G-27 28.5-37.5

G-32 34.0-42.5

G-37 39.0-48.5

G-43 45.5-56.0

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300-630mm² 240-500mm² 95-300mm²

MT/SE5 - 400-630mm² 400-630mm²

Additional Tapes



Application: Euromold separable “Compact” tee connector designed to connect all polymeric screened cables to CENELEC Interface Type C (630amp or 1250amp) equipment bushings with M16 bolted connection. Designed primarily to suit conductor sizes above 185mm², to fit within increasingly compact termination chambers the profile being only 185mm deep. Multiple connections are possible by using (K)(M)804PB coupling connectors. Supplied as a three-phase kit:

➜ 3 x (K)(M)(P)484BT Connector housing with earthing lead.









TEC

HN

ICA

L D

ATA

12kV 24kV 36kV 42kV







TABLE B

TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B


7

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S




SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

(K) 440TB G-32 400-630UN5 MT/SE4 MFC/MWS

To suit 630mm² copper XLPE/cuTS 11kV, featuring Easy-Peel conductor screening & mechanical contact, for use within an outdoor application. Supplied as a single-phase kit:


InsulationRange

G-22 23.5-31.0

G-27 28.5-37.5

G-32 34.0-42.5

G-37 39.0-48.5

G-43 45.5-56.0

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300-630mm² 240-500mm² 95-300mm²

MT/SE5 - 400-630mm² 400-630mm²

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


95mm² 95CU2 18 95BI2 22

50-150UN5

95-240UN5

120mm² 120CU2 20 120BI2 22

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

185-400UN5240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

400mm² 400CU2 38 400BI2 38

400-630UN5500mm² 500CU2 42 500BI2 44

630mm² 630CU2 44 630BI1 46

Additional Tapes



Application: Euromold separable tee connector of symmetrical design to connect all polymeric screened cables to CENELEC Interface Type C (630amp or 1250amp) equipment bushings with M16 bolted connection. Designed primarily to suit conductor sizes above 185mm². Multiple connections are possible by using (K)(M)440PB coupling connectors or (K)(M)440CP connecting plugs and additional tee connectors. Supplied as a single-phase kit:

➜ (K)(M)(P)440BT Connector housing with earthing lead.

➜ TBC or TMBC Compression-type or mechanical conductor contact.

➜ 400TCS M16 Bushing clamping screw assembly.

➜ 611CA Size-sensitive Hi-K cable reducer.

➜ 400BIPA Insulating plug with voltage detection point & rubber cap.





TEC

HN

ICA

L

DA

TA

12kV 24kV 36kV 42kV






TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

7


ANSI/IEEE 386 & 404


SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

(K) 650LR G-32 500UN2 MT/SE4 MFC

800amp connector to suit 500mm² aluminium XLPE/ cuTS 24kV, featuring Easy-Peel conductor screening.



InsulationRange

G-15 16.0-22.0

G-19 20.0-26.5

G-22 23.5-31.0

G-27 28.5-37.5

G-32 34.0-42.5

G-37 39.0-48.5

G-43 45.5-56.0

ScreenEarthing Kit

12kVCables

24kVCables

MT/SE2 95mm² -

MT/SE3 120-240mm² 95-185mm²

MT/SE4 300-630mm² 240-500mm²

MT/SE5 - 400-630mm²

SelectContact Type

650LRCU/AL Contact

DINDie Set

675LRCU Contact

DINDie Set

675LRAL Contact

DINDie Set

Mechanical Contact Options (650LR & 675LR)

95mm² 95UN2 18 95CU2 22 95BI2 22

95-240UN5120mm² 120UN2 20 120CU2 22 120BI2 22

150mm² 150UN2 22 150CU2 25 150BI2 25

185mm² 185UN2 25 185CU2 28 185BI2 28

185-400UN5240mm² 240UN2 28 240CU2 32 240BI2 32

300mm² 300UN2 32 300CU2 34 300BI2 34

400mm² 400UN2 38 400CU2 38 400BI2 38

400-630UN5500mm² 500UN2 42 500CU2 42 500BI2 44

630mm² 630UN2 44 630CU2 44 630BI1 46

Additional Tapes



Application: Elastimold separable tee connector of symmetrical design to connect all polymeric screened cables to ANSI-style Interface Type D 800amp (650LR) or 1250amp (675LR) equipment bushings with 5/8" 11UNC-2A bolted connection. Multiple connections to one bushing are possible by using connecting plugs and additional tee connectors. Supplied as a single-phase kit.

Screen-break application as standard, supplied with earth lead. Comprising: (K)650BLR/G connector housing, compression or mechanical type conductor contact, 611CA size sensitive Hi-K cable reducer and (K)600BIP or (K)675BIP basic insulating plug, with voltage detection point.

A non screen-break version is also available, please contact our Sales Team for more information. Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

➜ Continuous Current Rating 650LR 675LR 800A 1250A

➜ Maximum Voltage Rating 650LR 675LR 24kV 24kV

➜ Overload Current Rating 650LR 675LR 900A 1800A

650/675LR Dead-Break Tee ConnectorsTE

CH

NIC

AL

D

ATA

12kV 24kV

Voltage Prefix (start of Order Reference) (K) (K)

Basic Impulse Level 75kV 125kV

Partial Discharge 8kV @ 5pC 18kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 35kV 55kV

650LR Thermal Short-Circuit (1sec)


50kA

75kA

50kA

75kA

TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B


7

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

ANSI/IEEE 386 & 404750/775LR Dead-Break Tee Connectors

ConnectorType

TableA

TableB

Table X

TableC

TableD

775LR P 630CU2 KB/PA - MWS

1250amp connector to suit 630mm² copper XLPE/ cuWS 36kV, installed within an outdoor environment.


TableA

InsulationRange

TableX

InsulationRange

H 21.6-26.7 FB/FG 17.2-21.2

J 24.9-30.0 GA/GAB 19.7-23.8

K 27.7-33.3 GB/GH 22.2-26.4

L 30.0-37.2 HA/HAB 24.9-29.9

M 34.8-41.4 HB/HJ 27.8-33.2

N 38.5-45.2 JA/JAB 31.0-35.4

P 43.8-49.1 JB/KA 34.4-40.5

Q 48.3-53.9 KB/PA 40.0-45.3

SelectContact Type

750LRCU/AL Contact

DINDie Set

775LRCU Contact

DINDie Set

775LRAL Contact

DINDie Set

Mechanical Contact Options (750LR & 775LR)

95mm² 95UN2 18 95CU2 18 95BI2 22

95-240UN5120mm² 120UN2 20 120CU2 20 120BI2 22

150mm² 150UN2 22 150CU2 22 150BI2 25

185mm² 185UN2 25 185CU2 25 185BI2 28

185-400UN5240mm² 240UN2 28 240CU2 38 240BI2 32

300mm² 300UN2 32 300CU2 32 300BI2 34

400mm² 400UN2 38 400CU2 38 400BI2 38

400-630UN5500mm² 500UN2 42 500CU2 42 500BI2 44

630mm² 630UN2 44 630CU2 44 630BI1 46

Additional Tapes



Application: Elastimold separable tee connector of symmetrical design to connect all polymeric screened cables to ANSI-style Interface Type E 800amp (750LR) or 1250amp (775LR) equipment bushings with 5/8" 11UNC-2A bolted connection. Multiple connections to one bushing are possible by using connecting plugs and additional tee connectors. Supplied as a single-phase kit.

Comprising: 750BLR/G connector housing, compression or mechanical type conductor contact, 755CA size sensitive cable reducer and 750DP or 775DP dead-end insulating plug, with voltage detection point and size-sensitive cable adaptor.


➜ Continuous Current Rating 750LR 775LR 800A 1250A

➜ Maximum Voltage Rating 750LR 775LR 36kV 36kV

➜ Overload Current Rating 750LR 775LR 900A 1800A

TEC

HN

ICA

L

DA

TA

36kV

Voltage Prefix (start of Order Reference) -

Basic Impulse Level 170kV

Partial Discharge 31kV @ 5pC

Industrial Power Frequency (50Hz 1minute) 75kV



50kA

75kA

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE2 95mm² - -

MT/SE3 120-240mm² 95-185mm² -

MT/SE4 300-630mm² 240-500mm² 95-300mm²

MT/SE5 - 400-630mm² 400-630mm²


TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B

MV

SEP

AR

AB

LE C

ON

NEC

TOR

S

7


CENELEC EN50180, EN50181 & IEEE386, IEEE404

SystemVoltage

ConnectorType

TableA

TableB

Table C

TableD

3x(K) 784TB G-S-37 185-400UN5 - MWS

To suit 400mm² copper XLPE/cuWS 36kV, featuring a mechanical contact, for use within an outdoor application.



InsulationRange

G-S-15 16.0-22.0

G-S-19 20.0-26.5

G-S-22 23.5-31.0

G-S-27 28.5-37.5

G-S-32 34.0-42.5

G-S-37 39.0-48.5

G-S-43 45.5-56.0

ScreenEarthing Kit

12kVCables

24kVCables

36kVCables

MT/SE2 70-95mm² 35-50mm² 25-35mm²

MT/SE3 120-240mm² 95-185mm² 50-70mm²

MT/SE4 300-630mm² 240-500mm² 95-300mm²

MT/SE5 - 400-630mm² 400-630mm²

SelectContact Type

StrandedCopper

DINDie Set

StrandedAluminium

DINDie Set


95mm² 95CU2 18 95BI2 22

90-240UN5

120mm² 120CU2 20 120BI2 22

150mm² 150CU2 22 150BI2 25

185mm² 185CU2 25 185BI2 28

185-400UN5240mm² 240CU2 28 240BI2 32

300mm² 300CU2 32 300BI2 34

400mm² 400CU2 38 400BI2 38

400-630UN5500mm² 500CU2 42 500BI2 44

630mm² 630CU2 44 630BI1 46

Additional Tapes



Application: Euromold European-manufactured separable tee connector of symmetrical design to connect all polymeric screened cables to ANSI-style Interface Type E 1250A equipment bushings with copper 5/8" 11UNC-2A bolted connection. Replaces the 775LR connector range. Supplied as a three-phase kit:

➜ 3 x (K)(M)(P)784BT/G Connector housing with earthing lead.


➜ 3 x Bushing clamping screw assembly.



Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE.

For outdoor applications add suffix MWS for additional water-sealing mastic. A variant is available for use within potentially explosive atmospheres, for 12kV max. Add ATEX suffix if required.




TEC

HN

ICA

L

DA

TA

12kV 24kV 36kV 42kV








TABLE A TABLE C

ORDERING EXAMPLE

TABLE D

TABLE B


7

MV

SEP

AR

AB

LE C

ON

NEC

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SPFISTERER MV-CONNEX Separable Connectors

CENELEC EN50180, EN50181 & DIN47637MV-CONNEX Product Overview

APPLICATION

The MV-CONNEX range is ideal for use in ring main units (RMUs), circuit-breaker switch-gear, high-voltage motors, transformers, capacitors, transducers and sealing boxes. The connectors on the equipment side are designed to meet EN50180, EN50181 and DIN47637 and suitable for all polymeric insulated, screened power cables up to 52kV.

As well as a wide range of standard connector types suitable for indoor and normal outdoor environments, there are also customer-specific variants and versions with bronze bell housings for use within onerous environments such as off-shore, or within contaminated mining industries.

The MV-CONNEX system also features: Bushings, Multi- Contact Elbows, Surge Arresters, Motor Connection adjuncts, Cable Joints, Blanking Plugs and various testing devices.

CABLE REQUIREMENTS

MV-CONNEX connectors are primarily designed for use on bonded semi-conductive layer, copper-wire (cuWS) screened polymeric-insulated Medium Voltage distribution cables up to 52kV. Copper-tape screened (cuTS) cables are also commonly used, as well as cables with lead (Pb) or graphite layers, but will require additional components to correctly earth the connector arrangement.

Easy-Peel semi-conductive screened cables will also require an EARTHING KIT F to complete installation. For vertical outdoor assembly from above, an additional sealing kit is required:

559/218/002 to suit Size 2 connectors.

559/218/001 to suit Size 3/3S connectors.

Please provide constructional and dimensional information for the cables being used wherever possible, to ensure compatibility of the proposed cable/connector arrangement.

RELIABILITY

Guaranteed. Each connector, bushing or accessory is individually tested for partial discharge and industrial power frequency prior to leaving the factory.

TRAINING

ETS provide installation and product familiarisation training and certification for competant, experienced cable jointers. Please contact our MV Sales Team for further information.

TOOLING

We also offer the full range of Pfisterer hydraulic and assembly tooling required to correctly install the MV-CONNEX range. Some tools are also available as part of our Hire Fleet, please contact our Sales Team for further details.

Cable preparation tooling is also offered for sale, as detailed within Section 4, pages 125-127

FEATURES AND BENEFITS

➜ No liquid insulating medium.

➜ Separable and re-pluggable.

➜ Metal-enclosed.

➜ Fully screened, insulated and touch-proof.

➜ High short-circuit protection.

➜ Maintenance free.

➜ Free from arcing.

DESIGN

The MV-CONNEX “plug-in” connectors feature an insulated silicon bush to control the electrical field present when the cable screen is removed. Conductor contact is made in two ways, depending upon the plug size:

Size 0: Pin contact is crimped directly onto the conductor using hydraulic tooling and DIN standard die sets.

Sizes 1, 2, 3 & 3S: A size-sensitive cone clamp is secured onto the conductor by hydraulically compressing a contact ring onto the core utilising specialist tooling.

A heatshrinkable sleeve provides a moisture barrier between the cable sheath and connector housing. The finished connector arrangement is then plugged into the equipment bushing by using proprietary tooling, depending upon connector size being used.

Various termination accessories are also available to correctly earth cable screens and/or armouring layers, or to deal with specific screen types.

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MV-CONNEX Size: 1 CENELEC EN50180, EN50181 & DIN47637

PFISTERER MV-CONNEX Separable Connectors

Application: Plug-In type connector without voltage tap facility, designed to connect all polymeric screened cables to Size 1 MV-CONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) also available. To compliment the range various accessories are available:

➜ 827/186/211 45° angled test adaptor.

➜ 827/181/011 current- testing adaptor.

➜ 827/125/001 cable- testing socket.

➜ 827/150/002 blanking connector, to blank-off unused bushing apertures.

➜ 827/513/--- 10kA rated surge arresters, 7.5-36kV versions.

➜ Assembled test leads.

➜ Straight and branching joint boxes.

➜ 90° fixed and rotatable elbow adaptors.

Supplied as a three-phase kit. Standard kits are suitable for bonded semiconductive layer, copper-wire screened MV cables. Copper-tape screen (cuTS) cables will also require an additional EARTHING KIT.

AWA (aluminium wire armour) cables will also require an EARTHING KIT E.

Cables with Easy-Peel semi-conductive layer will require a EARTHING KIT F.

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Connector Size

ConductorDiameter Range

OrderReference


OrderReference


OrderReference


35mm² 6.0-7.3 870/110/035 14.5-17.5 870/120/035 18.0-21.5 - -

50mm² 7.5-8.8 870/110/050 16.0-19.5 870/120/050 18.0-21.5 870/130/050 23.5-27.0

70mm² 9.3-10.6 870/110/070 18.0-21.5 870/120/070 22.0-25.5 870/130/070 25.0-28.5

95mm² 10.8-12.1 870/110/095 18.0-21.5 870/120/095 23.5-27.0 870/130/095 26.5-30.0

120mm² 12.3-13.6 870/110/120 19.0-23.5 870/120/120 23.5-27.0 870/130/120 28.0-31.5

150mm² 13.8-15.1 870/110/150 22.0-25.5 870/120/150 25.0-28.5 870/130/150 30.0-33.0

185mm² 15.3-16.6 870/110/185 23.5-27.0 870/120/185 26.5-30.0 870/130/185 31.0-34.0

240mm² 17.8-19.1 870/110/240 25.0-28.5 870/120/240 28.0-31.5 - -

12kV 24kV 36kV

Additional Screen Earthing KitOrder Reference

12kVCables

24kVCables

36kVCables

EARTHING KIT A 35-300mm² 35-300mm² 50-185mm²

EARTHING KIT B - - 240-300mm²

EARTHING KIT C 400-630mm² 400-630mm² 400-630mm²

Continuous Current Rating 630A Partial Discharge at 2xU0 <10pC

Maximum Voltage Rating 36kV Rated Power Frequency (50Hz 1minute) 70kV

Basic Impulse Level 170kV Rated Short-Time Withstand Current (0.5sec) 50kV

Rated Impulse Current 125kV (1sec) 31.5kV


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CENELEC EN50180, EN50181 & DIN47637MV-CONNEX Size: 2



➜ 827/181/012 current-testing adaptor.



➜ 827/523/--- 10kA rated surge arresters, 7.5-52.5kV versions.



➜ Double and Quadruple multi-elbow bushing adaptors.





12kVCables

24kVCables

36kVCables





Connector Size


OrderReference


OrderReference


OrderReference


35mm² 6.0-7.3 - - - - 870/230/035 16.0-19.5

50mm² 7.5-8.8 870/210/050 13.7-17.5 870/220/050 20.0-23.5 870/230/050 23.5-27.0

70mm² 9.3-10.6 870/210/070 16.0-19.5 870/220/070 20.0-23.5 870/230/070 25.0-28.5

95mm² 10.8-12.1 870/210/095 18.0-21.5 870/220/095 22.0-25.5 870/230/095 26.5-30.0

120mm² 12.3-13.6 870/210/120 20.0-23.5 870/220/120 23.5-27.0 870/230/120 28.0-31.5

150mm² 13.8-15.1 870/210/150 20.0-23.5 870/220/150 25.0-28.5 870/230/150 29.5-33.0

185mm² 15.3-16.6 870/210/185 22.0-25.5 870/220/185 26.5-30.0 870/230/185 31.0-34.0

240mm² 17.8-19.1 870/210/240 25.0-28.5 870/220/240 29.5-33.0 870/230/240 32.5-36.0

300mm² 19.2-20.9 870/210/300 28.0-31.5 870/220/300 31.0-34.5 870/230/300 35.0-38.0

12kV 24kV 36kV

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Rated Impulse Current 125kV (1sec) 40kV

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CENELEC EN50180, EN50181 & DIN47637MV-CONNEX Size: 3














12kVCables

24kVCables

36kVCables





Connector Size


OrderReference


OrderReference


OrderReference


50mm² 7.2-9.4 - 19.0-23.0 870/320/050 19.0-23.0 870/330/050 22.5-26.5

70mm² 9.0-11.2 - 19.0-23.0 870/320/070 19.0-23.0 870/330/070 24.5-28.5

95mm² 10.5-12.7 - 22.5-26.5 870/320/095 22.5-26.5 870/330/095 26.0-30.0

120mm² 11.5-13.7 870/310/120 24.5-28.5 870/320/120 22.5-26.5 870/330/120 28.0-32.0

150mm² 13.5-15.7 870/310/150 26.0-30.0 870/320/150 24.5-28.5 870/330/150 30.0-34.0

185mm² 15.0-17.2 870/310/185 30.0-34.0 870/320/185 26.0-30.0 870/330/185 32.0-36.0

240mm² 17.5-19.7 870/310/240 32.0-36.0 870/320/240 28.0-32.0 870/330/240 34.0-38.0

300mm² 19.5-21.7 870/310/300 36.0-39.5 870/320/300 30.0-34.0 870/330/300 36.0-39.5

400mm² 22.6-24.8 870/310/400 22.6-24.8 870/320/400 34.0-38.0 870/330/400 38.0-41.0

500mm² 25.4-27.6 870/310/500 25.4-27.6 870/320/500 36.0-39.5 870/330/500 42.0-44.5

630mm² 28.9-31.1 870/310/630 28.9-31.1 870/320/630 40.0-43.0 870/335/630

870/335/631

44.5-47.0

46.5-49.0

12kV 24kV 36kV




Rated Impulse Current 150kV (1sec) 50kVTEC

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CENELEC EN50180, EN50181 & DIN47637MV-CONNEX Size: 3S

Application: Plug-In type connector designed to connect larger diameter 52kV polymeric screened cables to Size 3 MV-CONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) supplied as standard up to 500mm². To compliment the range various Size 3 accessories can be used:












OrderReference

Connector Size


Cable Insulation Thickness


850/350/120 120mm² 11.5-13.7 11.0 32.0-36.0

850/350/150 150mm² 13.5-15.7 11.0 36.0-39.5

850/350/185 180mm² 15.0-17.2 11.0 36.0-39.5

850/350/240 240mm² 17.5-19.7 11.0 38.0-41.0

850/350/300 300mm² 19.5-21.7 11.0 38.0-41.0

850/350/400 400mm² 22.6-24.8 11.0 40.0-43.0

850/350/500 500mm² 25.4-27.6 11.0 43.5-46.0

870/350/630 630mm² 28.9-31.1 11.0 47.5-50.0


36kVCables

EARTHING KIT A 50-185mm²

EARTHING KIT B 240-300mm²

EARTHING KIT C 400-630mm²

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Rated Impulse Current 150kV (1sec) 50kV


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8 EARTHING & EXOTHERMIC WELDING

CONTENTS PAGE

Earthing Conductors Copper/Aluminium 190

Bare Earthing Tapes 190

PVC Covered Earthing Tapes 191

LSF Covered Copper Earth Tape 191

Flexible Copper Flat Braid 192

Flexible Copper Braid Bonds 192

Stranded Copper Conductors 193

Flat Conductor Tape Clips 194

Metallic Direct Contact Tape Clips 194

One-Piece Polypropylene Tape Clips 195

Two-Piece Polypropylene Tape Clips 195

Earth Ground Rods & Accessories 196

Threaded Copper-Bonded Earth Rods 196

Earth Rod Drivers 196

Solid Copper Earth Rods 197

Copper Tape Lattice Earth Mats 197

Earthing Rod & Cable Clamps 198

Earth Rods to Tape ‘A’ Clamps 198

Earth Rods to Cable ‘G’ Clamps 199

Earth Rod Split Connector Clamps 199

‘U-Bolt’ Clamps 200

Bimetallic Connectors 200

Flat Conductor Clamps 201

Square Tape Clamps 201

Oblong Junction Clamps 201

Plate & Screw-Down Test Clamps 201

CONTENTS PAGE

Earthing Inspection Housings 202

Concrete Earth Inspection Housings 202

Light Duty Plastic Inspection Housings 202

Heavy Duty Plastic Inspection Housings 202

Inspection Housing Earthbars 203

Disconnectable Links 203

Switchroom Earthbars 204

Ground Enhancement Materials 206

Bentonite Moisture Retaining Clay 206

Marconite Conductive Aggregate 206

GEM Ground Enhancement Material 206

CADWELD® Exothermic Welding System 207

CADWELD® Exothermic Overview 207

CADWELD® PLUS Control Units 208

CADWELD® PLUS Weld Metals 208

CADWELD® “Traditional” Weld Metals 208

Mould Numbering System 209

Cable to Cable or Earth Rod 210

Cable to Steel Profile/Rebar 211

Cable to Busbar/Tape 212

Busbar-Busbar/Tape-Tape 213

Copper Busbar/Tape to Steel Surface 213

CADWELD® Handle Clamps 214



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BS EN 13601 & BS 2898-1350Bare Earthing Tapes

High-conductivity soft-drawn flat copper and aluminium tapes used within a variety of earthing (grounding) and lightning protection applications.

Annealed for ultimate ductility, all sizes have radiused edges and are available in the coil lengths mentioned below.

➜ TT Tinned Copper Tapes

Certain sizes of copper tape can also be supplied fully-tinned for use in areas of high soil contamination or where different metals (e.g. aluminium & copper) will be in contact with each other. Please contact our Sales Team for further information on this product option.

➜ Copper Specification BS EN 13601

➜ Aluminium Specification BS 2898-1350

EARTHING CONDUCTORS Copper/Aluminium

ALUMINIUM TAPES

COPPER TAPES

OrderReference

AlternativeReference

TapeWidth

TapeThickness

ConductorSize

CurrentRating

Weightkgs/mtr

StandardCoil Length

Coil Weightkgs

TC 123 TC010 12.5 3.0 37.5mm² 80A 0.33 100mtr 33.0

TC 203 TC020 20.0 3.0 60mm² 140A 0.53 100mtr 53.0

TC 253 TC030 25.0 3.0 75mm² 175A 0.67 25mtr

50mtr

16.8

33.6

TC 254 TC035 25.0 4.0 100mm² 230A 0.89 50mtr 44.5

TC 256 TC040 25.0 6.0 150mm² 350A 1.33 40mtr 53.2

TC 303 TC042 30.0 3.0 90mm² 210A 0.80 50mtr 40.0

TC 304 TC044 30.0 4.0 120mm² 280A 1.07 40mtr 42.8

TC 305 TC043 30.0 5.0 150mm² 350A 1.33 40mtr 53.2

TC 313 TC045 31.0 3.0 93mm² 215A 1.65 30mtr 49.5

TC 383 TC055 38.0 3.0 114mm² 260A 1.01 50mtr 50.5

TC 385 TC060-FU 38.0 5.0 190mm² 445A 1.69 30mtr 50.7

TC 386 TC065 38.0 6.0 228mm² 530A 2.02 25mtr 50.5

TC 403 TC067 40.0 3.0 120mm² 270A 1.06 40mtr 42.4

TC 404 TC066 40.0 4.0 160mm² 370A 1.42 30mtr 42.6

TC 405 TC071 40.0 5.0 200mm² 470A 1.78 25mtr 44.5

TC 406 TC068 40.0 6.0 240mm² 550A 2.16 25mtr 54.0

TC 503 TC070 50.0 3.0 150mm² 350A 1.33 40mtr 53.2

TC 504 TC075 50.0 4.0 200mm² 470A 1.78 30mtr 53.4

TC 505 TC078 50.0 5.0 250mm² 580A 2.22 20mtr 44.4

TC 506 TC080 50.0 6.0 300mm² 700A 2.68 20mtr 53.6

TC 508 TC082 50.0 8.0 400mm² 930A 3.60 15mtr 54.0

OrderReference


TapeWidth

TapeThickness

ConductorSize

CurrentRating

Weightkgs/mtr

StandardCoil Length

Coil Weightkgs

TA 121 TA005 12.5 1.5 18.75mm² 20A 0.05 50mtr 2.5

TA 203 TA020 20.0 3.0 60mm² 62A 0.15 50mtr 7.5

TA 253 TA030 25.0 3.0 75mm² 77A 0.21 50mtr 10.5

TA 303 TA042 30.0 3.0 90mm² 93A 0.25 50mtr 12.5

TA 256 TA040 25.0 6.0 150mm² 155A 0.42 50mtr 21.0

TA 406 TA068 40.0 6.0 240mm² 248A 0.67 50mtr 33.5

TA 506 TA080 50.0 6.0 300mm² 310A 0.85 50mtr 42.5

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BS EN 13601LSF Covered Copper Earth Tape

High-conductivity soft-drawn flat copper tape made in accordance to BS EN 13601 (previously BS1432-C101), insulated in Green (BS5252-06C39) LSFZeroHalogen compound. Used within public and tunnel environments.

➜ Specification BS EN 13601

➜ Copper Specification BS EN 13601

➜ Aluminium Specification BS 2898-1350

PVC insulated high-conductivity soft-drawn flat copper and aluminium tapes used within a variety of earthing (grounding) and lightning protection applications. Annealed for ultimate ductility, all sizes have radiused edges and are available in the coil lengths mentioned below.

Additionally, we are able to supply to special order tapes covered in virtually any colour, in both PVC and LSFZeroHalogen compounds. Please contact our Sales Team for further information on this service option.

BS EN 13601 & BS 2898-1350PVC Covered Earthing Tapes


COPPER TAPES

ALUMINIUM TAPES

Order Reference Tape Width Tape Thickness Conductor Size Current Rating Weight kgs/mtr Standard Coil Length Coil Weight kgs

TP 253 -- 25.0 3.0 75mm² 175A 0.77 25mtr

50mtr

19.25

38.5

TP 256 -- 25.0 6.0 150mm² 350A 1.53 40mtr 61.2

TP 404 -- 40.0 4.0 160mm² 370A 1.64 30mtr 49.2

TP 503 -- 50.0 3.0 150mm² 350A 1.53 40mtr 61.2

TP 506 -- 50.0 6.0 300mm² 700A 2.95 20mtr 59.0

Order Reference Tape Width Tape Thickness Conductor Size Current Rating Weight kgs/mtr Standard Coil Length Coil Weight kgs

TAP 253 -- 25.0 3.0 75mm² 77A 0.25 50mtr 12.5

Standard colours, please add suffix required:

GN Green 06C39 BK Black 18B29 BR Brown BS6746C

GE Grey 00A07 GY Green-Yellow BS6746C Note: Green-Yellow only available for TP 253 GY, copper, 25.0 x 3.0mm size.

Special colours available on request, subject to MOQs:

ST Stone 08B23 WH White 10B15

OrderReference


TapeWidth

TapeThickness

ConductorSize

CurrentRating

Weightkgs/mtr

StandardCoil Length

Coil Weightkgs

TPLSF 253 GN TC910 25.0 3.0 75mm² 175A 0.77 25mtr

50mtr

19.25

38.5

TPLSF 256 GN TC940 25.0 6.0 150mm² 350A 1.53 40mtr 61.2

TPLSF 506 GN TC980 50.0 6.0 300mm² 700A 2.95 20mtr 59.0


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BS 7430:2011Flexible Copper Braid Bonds

Pre-made flexible braid bonds, manufactured from high-conductivity flat copper braid with solder-blocked ends. Used for the earth bonding of metal gates, doors etc.

Available from stock three lengths and in standard bare finish, fully-tinned or PVC-insulated versions can also be supplied to special order.

Also available to special order:

➜ PVC insulated version.

➜ Tin-plated copper version.

➜ Stainless steel, aluminium and nickel-plated versions.

➜ Specification/Standard BS 7430:2011

➜ Specification/Standard BS EN 13602

A range of highly flexible, high-conductivity flat copper braids, available in standard bare finish for standard earth bonding applications. A fully tinned version is also available for use in areas of high soil contamination or where different metals (e.g. aluminium & copper) will be in contact with each other.

Also available to special order:

➜ CFB Circular bare copper flexible braid.

➜ CFT Circular fully-tinned copper flexible braid.

➜ PVC insulated flat and circular flexible braids.

➜ Stainless steel, aluminium and nickel-plated versions.

BS EN 13602Flexible Copper Flat Braid




NominalWidth

NominalThickness

ConductorSize

CurrentRating

StrandDiameter

Weightkgs/mtr

FLB2-5-36 FLBT2-5-36 6.0 1.0 2.5mm² 36A 0.15 0.025

FLB4-52 FLBT4-52 10.0 1.0 4.0mm² 52A 0.15 0.04

FLB2-6-66 FLBT2-6-66 12.0 1.0 6.0mm² 66A 0.20 0.06

FLB2-10-90 FLBT2-10-90 15.0 1.5 10mm² 90A 0.20 0.10

FLB2-16-120 FLBT2-16-120 19.0 2.5 16mm² 120A 0.20 0.16

FLB2-25-150 FLBT2-25-150 25.0 3.0 25mm² 150A 0.20 0.25

FLB2-35-200 FLBT2-35-200 25.0 4.0 35mm² 200A 0.20 0.35

FLB2-50-250 FLBT2-50-250 30.0 5.0 50mm² 250A 0.20 0.50

FLB2-70-300 FLBT2-70-300 32.0 6.0 70mm² 300A 0.20 0.70

FLB2-95-350 FLBT2-95-350 37.0 6.0 95mm² 350A 0.20 0.95

FLB2-120-400 FLBT2-120-400 45.0 6.0 120mm² 400A 0.20 1.20

FLB2-150-500 FLBT2-150-500 50.0 8.0 150mm² 500A 0.20 1.50

FLB2-200-550 FLBT2-200-550 50.0 10.0 200mm² 550A 0.20 2.00

OrderReference


NominalWidth

NominalThickness

HoleCentres

HoleDiameter

ConductorSize

CurrentRating

Weightgrams

BFE 200 BN505 25.0 3.5 200.0 11.0 35mm² 200A 90

BFE 300 - 25.0 3.5 300.0 11.0 35mm² 200A 130

BFE 400 BN510 25.0 3.5 400.0 11.0 35mm² 200A 160

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Stranded Copper Conductors BS EN 60228:2005

High-conductivity stranded copper conductors to BS EN 60228:2005, available in several versions.

➜ CBS Bare soft-drawn (annealed) stranded copper.

➜ CTS Tinned, bare soft-drawn (annealed) stranded copper.

➜ CHS Bare hard-drawn stranded copper.

➜ CPS Green-Yellow PVC-insulated (annealed) stranded copper.

CPS Green-Yellow, PVC insulated conductor is manufactured in accordance with BS 6004 (H07V-R), voltage rating 450/750v. Heat-resisting PVC insulation complying with BS 7655 Type TI 1. PVC colour to BS 6746C.

➜ Specification/Standard BS EN 60228:2005

➜ Temperature Range 0ºC to +70ºC




ConductorSize

StrandingDetails

NominalDiameter

ResistanceOhms/km

CurrentRating

Weightkgs/mtr

CBS006 CTS006 6.0mm² 7 x 1.04 3.12 3.080 41A 0.05

CBS010 CTS010 10mm² 7 x 1.35 4.05 1.830 57A 0.09

CBS016 CTS016 16mm² 7 x 1.70 5.1 1.150 68A 0.15

CBS025 CTS025 25mm² 7 x 2.14 6.42 0.727 101A 0.23

CBS035 CTS035 35mm² 19 x 1.53 7.65 0.524 125A 0.32

CHS035 Hard drawn 35mm² 7 x 2.52 7.65 0.540 125A 0.32

CBS050 CTS050 50mm² 19 x 1.78 8.9 0.387 151A 0.43


CBS070 CTS070 70mm² 19 x 2.14 10.7 0.268 192A 0.62


CBS095 CTS095 95mm² 19 x 2.52 12.6 0.193 232A 0.86


CBS120 CTS120 120mm² 37 x 2.03 14.21 0.153 269A 1.09

CBS150 CTS150 150mm² 37 x 2.25 15.75 0.124 300A 1.33

CBS185 CTS185 185mm² 37 x 2.52 17.64 0.099 341A 1.67

CBS240 CTS240 240mm² 61 x 2.25 20.25 0.075 400A 2.20

CBS300 CTS300 300mm² 61 x 2.52 22.68 0.060 458A 2.76

CBS400 CTS400 400mm² 61 x 2.85 25.65 0.047 546A 3.53

Green-Yellow PVC Insulated CopperOrder Reference

ConductorSize

StrandingDetails

NominalDiameter

ResistanceOhms/km

CurrentRating

Weightkgs/mtr

CPS006 6.0mm² 7 x 1.04 4.8 3.080 41A 0.07

CPS010 10mm² 7 x 1.35 6.1 1.830 57A 0.12

CPS016 16mm² 7 x 1.70 7.1 1.150 68A 0.19

CPS025 25mm² 7 x 2.14 8.9 0.727 101A 0.29

CPS035 35mm² 19 x 1.53 10.1 0.524 125A 0.41

CPS050 50mm² 19 x 1.78 11.8 0.387 151A 0.53

CPS070 70mm² 19 x 2.14 13.6 0.268 192A 0.73

CPS095 95mm² 19 x 2.52 15.9 0.193 232A 1.00

CPS120 120mm² 37 x 2.03 17.5 0.153 269A 1.16

CPS150 150mm² 37 x 2.25 19.4 0.124 300A 1.54

CPS185 185mm² 37 x 2.52 21.7 0.099 341A 2.01

CPS240 240mm² 61 x 2.25 24.5 0.075 400A 2.49

CPS300 300mm² 61 x 2.52 27.5 0.060 458A 3.05

CPS400 400mm² 61 x 2.85 30.9 0.047 546A 3.90


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Gunmetal alloy DC clips secure flat tape conductors throughout their route to the building surface. All designed to be fixed using No: 10 woodscrews and wall plugs or M6 counter-sunk head set screws.

DCA aluminium version for lightning down conductors.

Metallic Direct Contact Tape Clips

FLAT CONDUCTOR Tape Clips

BS 7430:2011

Order Ref. Alternative Ref. Tape Width Tape Thickness Clip Length Clip Width Clip Thickness Weight grams

DCG 203 CP205 20.0 3.0 50.0 20.0 10.0 60

DCB 253 CP210-H 25.0 3.0 50.0 20.0 10.0 60

DCG 254 CP216 25.0 4.0 50.0 20.0 10.0 60

DCG 256 CP220-H 25.0 6.0 50.0 20.0 12.0 60

DCG 305 CP227 30.0 5.0 56.0 20.0 11.0 80

DCG 313 - 31.0 3.0 60.0 20.0 10.0 80

DCG 316 - 31.0 6.0 60.0 20.0 13.0 90

DCG 383 - 38.0 3.0 64.0 20.0 10.0 80

DCG 385 CP245 38.0 5.0 64.0 20.0 13.0 100

DCG 386 - 38.0 6.0 64.0 20.0 13.0 100

DCG 404 CP241 40.0 4.0 70.0 20.0 12.0 100

DCG 405 - 40.0 5.0 70.0 20.0 14.0 100

DCG 406 - 40.0 6.0 70.0 20.0 14.0 100

DCG 503 - 50.0 3.0 80.0 20.0 10.0 100

DCG 504 CP256 50.0 4.0 80.0 20.0 11.0 100

DCB 506 - 50.0 6.0 80.0 20.0 14.0 140

DCG 508 - 50.0 8.0 80.0 20.0 14.0 140


DAP 253 CP115 25.0 3.0 55.0 20.0 20.0 30

DAP 506 CP130 50.0 6.0 80.0 20.0 23.0 40

TO SUIT BARE COPPER TAPES


DGP 253 CP215 25.0 3.0 55.0 20.0 14.0 60

DGP 256 CP225 25.0 6.0 58.0 20.0 18.0 110

DGP 506 CP265 50.0 6.0 61.0 20.0 19.0 200

TO SUIT COVERED COPPER TAPES


DCA 253 CP105 25.0 3.0 55.0 20.0 10.0 20

DCA 256 - 25.0 6.0 50.0 20.0 13.0 30

DCA 506 - 50.0 6.0 80.0 20.0 16.0 40

TO SUIT BARE ALUMINIUM TAPES

TO SUIT COVERED ALUMINIUM TAPES

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One-Piece Polypropylene Tape Clips

FLAT CONDUCTOR Tape Clips

One-piece, polypropylene tape clips with hinged lid, colour-matched to suit bare copper, bare aluminium or PVC/LSF served tapes. UV-stablised to prevent degradation from sunlight and non-brittle to protect against cold weather.

All designed to be fixed using No: 10 woodscrews and wall plugs or M6 counter-sunk head set screws.

Two-piece, polypropylene tape clips to suit bare copper or aluminium tapes. Black UV stablised to prevent degradation from sunlight and non-brittle to protect against cold weather. Slotted 11.0 x 8.0mm fixing hole for No: 10 screws or M6 fixing.

Two-Piece Polypropylene Tape Clips BS 7430:2011

BS 7430:2011

TO SUIT BARE CU/AL TAPES

Order Ref. Tape Width Tape Thickness Clip Length Clip Width Clip Thickness Weight grams

70-04B 20.0 3.0 55.0 25.0 22.0 15

70-06B 20.0 6.0 55.0 25.0 21.0 16

70-07B 25.0 6.0 55.0 25.0 21.0 14

70-08B 50.0 4.0 87.0 25.0 23.0 28

70-09B 40.0 6.0 87.0 25.0 21.0 28

70-10B 50.0 6.0 87.0 25.0 20.0 26

70-11B 40.0 4.0 87.0 25.0 23.0 28

70-12B 50.0 10.0 87.0 25.0 26.0 24

70-14B 60.0 6.0 97.0 25.0 23.0 31

Order Ref. Alternative Ref. BS5252 Colour Tape Width Tape Thickness Clip Length Clip Width Clip Thickness Weight grams

NM 203 BR CP005 Brown 20.0 3.0 55.0 18.0 16.0 10

NM 203 GE CP010 Grey 20.0 3.0 50.0 18.0 16.0 10

NM 253 BR CP015 Brown 25.0 3.0 50.0 18.0 16.0 10

NM 253 GE CP020 Grey 25.0 3.0 50.0 18.0 16.0 10

NM 506 BR CP065 Brown 50.0 5.0 80.0 25.0 26.0 20

TO SUIT COVERED CU/AL TAPES

Order Ref. Alternative Ref. BS5252 Colour Tape Width Tape Thickness Clip Length Clip Width Clip Thickness Weight grams

NP 253 GN CP035 Green 25.0 3.0 55.0 18.0 16.0 10

NP 253 BK CP030 Black 25.0 3.0 50.0 18.0 16.0 10

NP 253 BR CP025 Brown 25.0 3.0 50.0 18.0 16.0 10

NP 253 GE CP040 Grey 25.0 3.0 50.0 18.0 16.0 10

NP 253 ST CP045 Stone 25.0 3.0 50.0 18.0 16.0 10

NP 253 WH CP050 White 25.0 3.0 50.0 18.0 16.0 10


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Earth Rod Drivers

Earth Rod Drivers are a simple, effective and affordable way to install copper-bonded earth rods. The driver body features a soft rubber grip, size-sensitive insert which secures the rod to be driven and a retaining collar which holds the driving insert in place during storage.

Ideal for manually installing ground rods, there is no simpler or more effective tool when not using power-driven hammers.

Heavy-duty steel construction enables maximum driving force, while the rubber ergonomic grip provides user comfort.

Copper-bonded earth rods are the industry-standard and offer the installer the most cost effective means of achieving a low resistance path to earth (ground).

Each rod has a high tensile strength, low-carbon steel core onto which is electrolytically bonded a 99.95% copper layer with 0.25mm (250micron) typical thickness. The resultant product is ideal for extension and deep driving by power hammers, provides superb corrosion resistance and an excellent earth path. Threaded rods (9/16", 5/8" and 3/4") feature cold-rolled threads which ensures strength and maintains the electrolytic bonding along the full length of the thread.

Threaded Copper-Bonded Earth Rods

EARTH GROUND RODS & Accessories

BS 7430:2011

Order Reference Alternative Reference Rod Shank Diameter Overall Length Thread Size Length of Thread Weight grams

ERB 012 RB005 9.5 1200.0 Un-threaded NA 62

ERB 412 RB105 12.7 1200.0 9/16 UNC-2A 30.0 118

ERB 415 RB110 12.7 1500.0 9/16 UNC-2A 30.0 155

ERB 418 RB115 12.7 1800.0 9/16 UNC-2A 30.0 176

ERB 424 RB125 12.7 2400.0 9/16 UNC-2A 30.0 236

ERB 112 RB205-FU 14.2 1200.0 5/8 UNC-2A 30.0 153

ERB 115 RB210 14.2 1500.0 5/8 UNC-2A 30.0 188

ERB 118 RB215 14.2 1800.0 5/8 UNC-2A 30.0 229

ERB 124 RB225 14.2 2400.0 5/8 UNC-2A 30.0 300

ERB 130 RB235 14.2 3000.0 5/8 UNC-2A 30.0 379

ERB 212 RB305 17.2 1200.0 3/4 UNC-2A 35.0 219

ERB 215 RB310 17.2 1500.0 3/4 UNC-2A 35.0 273

ERB 218 RB315 17.2 1800.0 3/4 UNC-2A 35.0 327

ERB 224 RB325 17.2 2400.0 3/4 UNC-2A 35.0 435

ERB 230 RB335 17.2 3000.0 3/4 UNC-2A 35.0 544

Order Reference Alternative Reference Rod Shank Diameter Overall Length Thread Size Weight kgs

EGRD58 158500 14.2 1525.0 5/8 UNC-2A 10.4

EGRD34 158520 17.2 1525.0 3/4 UNC-2A 10.4

OrderReference


ThreadSize

OverallLength

Weightgrams

ERBO 12 CG170 9/16 UNC-2A 68.0 70

ERBO 16 CG270 5/8 UNC-2A 68.0 120

ERBO 20 CG370 3/4 UNC-2A 78.0 180

OrderReference


ThreadSize

OverallLength

Weightgrams

ERBD 12 ST100 9/16 UNC-2A 50.0 50

ERBD 16 ST200 5/8 UNC-2A 55.0 80

ERBD 20 ST300 3/4 UNC-2A 60.0 130

THREADED COUPLERS HT STEEL DRIVING HEADS

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Copper Tape Lattice Earth Mats

Lattice earth mats formed from copper tapes offer a more economical cost option to installing solid copper plates and provide a long-lasting solution in locations where driving earth rods may be impractical. Often used for potential grading of telecommunications towers or on solar farms where touch and step potential could cause issues.

Usual practice is to install horizontally into a prepared pit and backfill with one of our soil enhancement products. Can also be supplied with mechanical or exothermically-bonded leads to special order, please contact our Sales Team for further information.

Solid copper earth rods to BS EN 13601, designed for use in areas of extremely high corrosion or where exceptionally long life-span is required.

Featuring internal threads which enable driving spikes, driving heads or extension dowels to be fitted, it is recommended that when deep driving the usual practice is to insert into a bored hole and backfill with one of our soil enhancement products.

Solid Copper Earth Rods

EARTH GROUND RODS & Accessories

BS 7430:2011

Order Reference Alternative Reference Rod Shank Diameter Overall Length Thread Size Length of Thread Weight kgs

ERC 112 RC010 15.0 1200.0 M10 20.0 1.88

ERC 115 - 16.0 1500.0 M10 20.0 2.66

ERC 118 - 16.0 1800.0 M10 20.0 3.20

ERC 124 - 16.0 2400.0 M10 20.0 4.28

ERC 130 - 16.0 3000.0 M10 20.0 5.36

ERC 212 RC015 20.0 1200.0 M10 20.0 3.34

ERC 215 RC016 20.0 1500.0 M10 20.0 4.18

ERC 218 - 20.0 1800.0 M10 20.0 5.03

ERC 224 - 20.0 2400.0 M10 20.0 6.71

ERC 230 - 20.0 3000.0 M10 20.0 8.40

ERC 312 - 25.0 1200.0 M12 25.0 5.23

ERC 315 - 25.0 1500.0 M12 25.0 6.54

ERC 318 - 25.0 1800.0 M12 25.0 7.86

ERC 324 - 25.0 2400.0 M12 25.0 10.5

ERC 330 - 25.0 3000.0 M12 25.0 13.1

Order Reference Alternative Reference Tape Size External Dimensions Surface Area Lattice Grid Weight kgs

EML 603 PE110 25.0 x 3.0 600.0 x 600.0 0.31mtr³ 5 Tapes 4.0

EML 903SPC - 25.0 x 3.0 900.0 x 900.0 0.31mtr³ 5 Tapes 6.1

OrderReference


ThreadSize

ERCD 16 ST010 M10

ERCD 20 ST015 M10

ERCD 25 - M12

OrderReference


ThreadSize

ERD 01 CG013 M10

ERD 02 - M12

OrderReference


ThreadSize

ERCS 16 SP010 M10

ERCS 20 SP015 M10

ERCS 25 - M12

DRIVING HEADS EXTENSION DOWELS DRIVING SPIKES


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Five sizes of aluminium bronze alloy clamps, supplied with M10 x 25mm phosphor bronze set screw. Used for mechanically bonding a variety of copper tapes to all earth rods (copper-bonded, solid copper or stainless steel versions).

Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection.

ERA 1625A aluminium version also available, generally used to connect aluminium tapes to PFA 01 aluminium puddle flange. Supplied with M10 x 25mm stainless steel set screw.

EARTHING ROD & CABLE Clamps

Earth Rods to Tape ‘A’ Clamps BS 7430:2011

Order Reference Alternative Reference Material Length Width Thickness Weight grams

ERA 1625A - Aluminium 44.0 40.0 19.0 60

ERA 1625 CR105 Alu/Bronze 43.0 37.0 17.0 100

ERA 1631 CR110 Alu/Bronze 43.0 45.0 18.0 200

ERA 1638 CR110 Alu/Bronze 44.0 51.0 22.0 250

ERA 1650 CR115 Alu/Bronze 47.0 64.0 20.0 210

ERA 2525 CR125 Alu/Bronze 55.0 40.0 25.0 200

Tape Size Earth Rod Shank Diameter

12.7 14.2 15.0 16.0 17.2 20.0 25.0

TC 123 ERA 1625 ERA 1625 ERA 1625 ERA 1625 ERA 1625 ERA 1625 ERA 2525





TC 303 ERA 1631 ERA 1631 ERA 1631 ERA 1631 ERA 1631 ERA 1631 -







TC 403 - ERA 1650 ERA 1650 ERA 1650 ERA 1650 ERA 1650 -









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Split connector clamps are used to connect cable lugs onto our range of copper-bonded earth rods. Bolt size: M12 x 50mm.


ERSS version also available for solid copper earthrods. Please contact our Sales Team for further information.

Earth Rod Split Connector Clamps

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Four sizes of gunmetal clamps, supplied with M10 x 25mm phosphor bronze set screw. Used for mechanically bonding a variety of circular conductors (both stranded cables and solid core) to all earth rods (copper-bonded, solid copper or stainless steel versions).


Exception: ERR 1035 is supplied with M6 x 20mm stainless steel set screw.

Earth Rods to Cable ‘G’ Clamps


BS 7430:2011

BS 7430:2011

Order Reference Alternative Reference Material Length Width Thickness Weight grams

ERR 1035 CR505 Naval Brass 32.0 20.0 16.0 40

ERR 1635 - Gunmetal 34.0 25.0 15.0 50

ERR 1670 CR510-FU Gunmetal 41.0 25.0 17.0 80

ERR 2095 CR520 Gunmetal 48.0 30.0 19.0 100

Cable CSA Earth Rod Shank Diameter

9.5 12.7 14.2 15.0 16.0 17.2 20.0

8.0mm solid ERR 1035 ERR 1670 ERR 1670 ERR 1670 ERR 1670 ERR 2095 ERR 2095

6.0mm² ERR 1035 ERR 1635 ERR 1635 ERR 1635 ERR 1670 ERR 2095 ERR 2095

10mm² ERR 1035 ERR 1635 ERR 1635 ERR 1635 ERR 1670 ERR 2095 ERR 2095




50mm² - ERR 1670 ERR 1670 ERR 1670 ERR 1670 ERR 2095 ERR 2095

70mm² - ERR 1670 ERR 1670 ERR 1670 ERR 1670 ERR 2095 ERR 2095

95mm² - - ERR 2095 ERR 2095 ERR 2095 ERR 2095 -

120mm² - - ERR 2095 ERR 2095 ERR 2095 - -

150mm² - - ERR 2095 ERR 2095 - - -

185mm² - - ERR 2095 - - - -

Order Reference Alternative Reference Material Thread Size Length Width Thickness Weight grams

ERSO 16 CR215 Gunmetal 5/8 UNC-2A 42.0 26.0 26.0 220

ERSO 20 CR225 Gunmetal 3/4 UNC-2A 50.0 29.0 29.0 310


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‘U-Bolt’ Clamps

Gunmetal castings with M10 threaded copper ‘U-Bolts’ can be used for a variety of earth bonding applications. Suitable for bonding copper tapes and cables to a variety of circular earth rods, pipes, conduits and steel Rebar.


These connectors are designed to join all sizes of aluminium lightning down conductors to copper tapes or cables at the ground connection, ensuring no adverse reaction takes place between the two dissimilar metals.

BIM 253 Friction-welded aluminium and copper stalks, with central plastic saddle to enable fixing to the building structure.

BSS 253 All stainless steel construction with central counter-sunk hole.

Bimetallic Connectors


BS 7430:2011

BS 7430:2011

Order Ref. Alternative Ref. Material Bolt Size Length Width Height Weight grams

BIM 253 CN910 Copper/Aluminium M10 98.0 29.0 25.0 200

BSS 253 - Stainless Steel M10 76.0 21.0 20.0 160

Order Ref. Alternative Ref. Max. Rod Diameter Hole Centres Length Width Thickness Weight grams

ERU 016 CR305 16.0 30.0 58.0 62.0 33.0 150

ERU 025 CR315 25.0 37.0 70.0 62.0 33.0 150

ERU 031 - 31.0 41.0 85.0 68.0 33.0 280

ERU 038 CR325 38.0 46.0 90.0 75.0 33.0 280

ERU 050 CR330 50.0 63.0 100.0 90.0 33.0 450

SINGLE PLATE TYPESUITABLE FOR DRILLED, HORIZONTAL FLAT TAPES

Order Ref. Max. Tape Width Max. Rod Diameter Hole Centres Length Width Thickness Weight grams

ERU 216 25.0 16.0 30.0 68.0 62.0 33.0 210

ERU 225 25.0 25.0 37.0 70.0 62.0 33.0 230

ERU 231 25.0 31.0 41.0 85.0 68.0 33.0 330

ERU 238 25.0 38.0 46.0 90.0 75.0 33.0 380

ERU 250 25.0 50.0 63.0 100.0 90.0 33.0 580

DOUBLE PLATE TYPESUITABLE FOR UN-DRILLED PARALLEL OR VERTICAL FLAT TAPES

Order Ref. 16mm Rod Cable Range 20mm Rod Cable Range 25mm Rod Cable Range Length Width Thickness Weight grams

ERU 470 16-150mm² 16-70mm² - 57.0 51.0 40.0 210

ERU 570 150-300mm² 70-300mm² - 73.0 68.0 40.0 340

ERU 670 - - 16-70mm² 85.0 80.0 40.0 450

ERU 770 - - 70-300mm² 98.0 93.0 40.0 540

DOUBLE PLATE TYPESUITABLE FOR STRANDED CABLES AND CIRCULAR RODS

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Square Tape Clamps

Multi-purpose gunmetal four-way clamp used for making straight, angled, tee or cross-over connections of flat earth tapes/bars. The base has a counter-sunk hole in the middle for securing the clamp to the building surface, the lid-plate being fixed by four machine screws.


Conductor clamps generally used as disconnectable links between building down conductors and the earth grounding system. Can also be used for making straight, angled, tee or cross-over connections of flat earth tapes/bars. Counter-sunk holes are provided in the bottom plate for fixing to the building structure.


Plate & Screw-Down Test Clamps

Oblong box clamps designed for straight-through connection of a variety of tape sizes, many of which can be over-lapped and bolted by means of two set screws. Not designed for fixing to the building structure.


Oblong Junction Clamps

FLAT CONDUCTOR Clamps

BS 7430:2011

BS 7430:2011

BS 7430:2011

Order Ref. Alternative Ref. Max. Tape Size Material Length Width Thickness Weight grams

JA 253 CT005-H 25.0 x 3.0 Aluminium 50.0 50.0 13.0 70JG 253 CT105-H 25.0 x 3.0 Gunmetal 50.0 50.0 13.0 150JG 256 CT110-H 25.0 x 6.0 Gunmetal 50.0 50.0 20.0 250JG 313 - 31.0 x 3.0 Gunmetal 60.0 60.0 14.0 220JG 386 - 38.0 x 6.0 Gunmetal 71.0 71.0 22.0 590JG 503 - 50.0 x 3.0 Gunmetal 80.0 80.0 16.0 500JG 506 CT115-H 50.0 x 6.0 Gunmetal 79.0 79.0 22.0 520

Order Ref. Alternative Ref. Max. Tape Size Material Length Width Thickness Weight grams

JAO 253 CN005 26.0 x 8.0 Aluminium 68.0 40.0 23.0 110

JGO 253 CN105-H 26.0 x 8.0 Gunmetal 68.0 40.0 23.0 340

JGO 506 - 51.0 x 10.0 Gunmetal 90.0 63.0 26.0 580

Order Ref. Alternative Ref. Max. Tape Size Material Clamp Type Diameter Height Weight grams

JPA 253 - 26.0 x 15.0 Aluminium Flat Plate 70.0 38.0 100

JPG 253 CT405 26.0 x 15.0 Gunmetal Flat Plate 70.0 38.0 400

JSG 253 CT305 26.0 x 8.0 Gunmetal Screw-Down 61.0 50.0 720


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Concrete Earth Inspection Housings BS 7430:2011

Light duty polypropylene earth pits have a maximum loading capacity of 2,000kgs, are UV stabilised against degradation by sunlight and non-brittle to prevent cold weather damage.

The unique, detachable easy-locking lid ensures security of installed earth rods or conductors as the locking mechanism can only be operated by a special key, provided with the housing.

Termination capacity can be doubled simply by stacking two pits together, allowing deeper earth electrode connections to be made.

These housings are able to accept earthbars within the housing, providing additional tape/conductor connection points if required. Supplied without conductor fixing bolts, please order as separate items.

Heavy duty polypropylene earth pits are specifically designed, shaped and sized to fit easily into brick-paved walkways. The lip around the base makes a flush fit with standard sized bricks making the housing blend in without the need for a cement surround. Also suitable for casting into concrete and can be used with our range of WES earth rod sealing kits.

Featuring a strong GRP lid, the housings have a maximum loading capacity of 6,000kgs, are UV stabilised against degradation by sunlight and non-brittle to prevent cold weather damage. The lid locks into the base and can be opened with a standard flat screwdriver.

These housings are able to accept earthbars within the housing, providing additional tape/conductor connection points if required. Supplied without conductor fixing bolts, please order as separate items.

Light Duty Plastic Inspection Housings

Heavy Duty Plastic Inspection Housings

BS 7430:2011

BS 7430:2011

A range of concrete earth inspection pits load rated up to 4,500kgs and suitable for all types of earthing and lightning protection applications, providing an accessible recess into which earth rods are installed. Suitable for use within soil or for casting into concrete or Tarmac sub-bases.

➜ ERH-LW Lightweight pit proving most popular due to its ease of handling, smaller size and lower profile.

➜ ERH 01W Heavy-duty with non-trip plain lid.

➜ ERH 02W Heavy-duty, lid with central steel lifting eye.

Concrete earth inspection housings are able to accept earthbars across the corners, providing additional tape/conductor connection points if required.

Supplied without conductor fixing bolts, please order as separate items.

EARTHING INSPECTION Housings

Order Ref. Alternative Ref. Feature Earthbar Option Lid Dimensions Height Weight kgs

ERH-LW - Lightweight EBC 05LW 275.0 x 275.0 130.0 16.0

ERH 01W PT005 Plain Lid EBC 05 or 07 315.0 x 315.0 170.0 24.0

ERH 02W PT005-C Lifting Eye EBC 05 or 07 315.0 x 315.0 170.0 24.0

Order Ref. Feature Earthbar Option Base Width Lid Width Height Weight kgs

ERH 20 Black Lid EBC 25 or 27 260.0 x 260.0 200.0 x 200.0 230.0 1.5

ERH 21 Grey Lid EBC 25 or 27 260.0 x 260.0 200.0 x 200.0 230.0 1.5

Order Ref. Alternative Ref. Feature Earthbar Option Base Width Lid Width Height Weight kgs

EPP 001W PT205 Black Lid EBC 35 or 37 306.0 x 306.0 260.0 x 260.0 216.0 3.0

EPP 002W PT205 Grey Lid EBC 35 or 37 306.0 x 306.0 260.0 x 260.0 216.0 3.0

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Disconnectable link with slotted opening to one end. Designed to enable a temporary break in the earth connection to allow inspection and testing of an earth electrode/path.

Manufactured from high-conductivity hard-drawn copper earth in accordance to BS EN 13601 (previously BS1432-C101), mounted on a pre-galvanised steel base with reinforced polyester M10 x 35mm insulators

Version also available with tinned copper bar, for use within exposed environments.

BS 7430:2011

BS 7430:2011Inspection Housing Earthbars

Disconnectable Link

High-conductivity hard-drawn copper earthbars made in accordance to BS EN 13601 (previously BS1432-C101), used to provide additional earth points within our range of earth rod inspection housings.

Supplied without conductor fixing bolts, please order as separate items.

EARTHING INSPECTION Housings & Disconnectable Links

Order Ref. Alternative Ref. Feature Bar Size Length Base Width Height Weight grams

EBC 001 LK205 Bare Copper 50.0 x 6.0 125.0 103.0 90.0 600

EBCXT 001 - Tinned Copper 50.0 x 6.0 125.0 103.0 90.0 600

Order Ref. To Suit Inspection Pit Copper Bar Size Number/Diameter of Holes Overall Length Weight grams

EBC 05LW ERH-LW 25.0 x 6.0 5 x 11.0 230.0 340

EBC 05 ERH 01W or 02W 30.0 x 6.0 5 x 11.0 250.0 490

EBC 07 ERH 01W or 02W 30.0 x 6.0 7 x 11.0 250.0 500

EBC 25 ERH 20 or ERH 21 30.0 x 6.0 5 x 11.0 285.0 420

EBC 27 ERH 20 or ERH 21 30.0 x 6.0 7 x 11.0 285.0 390

EBC 35 EPP 001W or 002W 25.0 x 6.0 5 x 11.0 203.0 240

EBC 37 EPP 001W or 002W 25.0 x 6.0 7 x 11.0 203.0 220


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ETS offer a custom earthbar manufacturing service which incorporates features from our quality range of standard bars. Thousands of our earthbars are in service within many high-profile commercial, mass-transit projects and Health Authorities throughout both the UK and the World.

The totally bespoke service is tailored to your requirements. Any size of copper bar can be sourced, fixing materials changed and channel bases redesigned to enable a product to be engineered to meet your requirements exactly.

Earthbars can be provided within polycarbonate enclosures for clean earth and MEIGaN equipotential bonding systems.

Please contact our Sales Team with your requirements.

Custom Earthbar Service

SWITCHROOM Earthbars

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ETS standard switchroom earthbars are manufactured from high conductivity (HC) C101 copper bar to BS1433/BS2874-C11, with a typical Cu content in excess of 99.9%.

M10 x 35mm brass machine screws to BS-A-260:1976/BS3643-1:2007 are used throughout the range for earth conductor or lug termination. 50mm centres are provided between each screw fixing to allow for connection of cable lugs up to 400mm² or 50mm wide earthing tapes, each fixing is supplied with two brass hexagon nuts and brass washer.

Each bar is supplied fully assembled on a mild steel channel base, zinc coated to BS2989:1982, grade Z2. The base profile allows for immediate installation, without the need to disassemble the earthbar, 6mm diameter holes being provided for screw-fixing to walls or containment structure.

Switchroom Earthbars BS 7430:2011

SWITCHROOM Earthbars

Order Reference Outgoing Studs Insulators Bar Size Length Base Width Height Weight kgs

EBC 004 4 x M10 2 50.0 x 6.0 300.0 103.0 90.0 1.6

EBC 006 6 x M10 2 50.0 x 6.0 400.0 103.0 90.0 2.2

EBC 008 8 x M10 2 50.0 x 6.0 500.0 103.0 90.0 2.7

EBC 010 10 x M10 3 50.0 x 6.0 650.0 103.0 90.0 3.0

EBC 012 12 x M10 3 50.0 x 6.0 750.0 103.0 90.0 3.9

EBC 014 14 x M10 3 50.0 x 6.0 850.0 103.0 90.0 4.0

EBC 016 16 x M10 3 50.0 x 6.0 950.0 103.0 90.0 4.5

EBC 020 20 x M10 4 50.0 x 6.0 1200.0 103.0 90.0 5.7

WITHOUT LINK


EBC 204 4 x M10 6 50.0 x 6.0 750.0 103.0 90.0 4.3

EBC 206 6 x M10 6 50.0 x 6.0 850.0 103.0 90.0 4.8

EBC 208 8 x M10 6 50.0 x 6.0 950.0 103.0 90.0 5.2

EBC 210 10 x M10 7 50.0 x 6.0 1100.0 103.0 90.0 6.3

EBC 212 12 x M10 7 50.0 x 6.0 1200.0 103.0 90.0 6.9

EBC 214 14 x M10 7 50.0 x 6.0 1300.0 103.0 90.0 9.0

EBC 216 16 x M10 7 50.0 x 6.0 1400.0 103.0 90.0 10.2

EBC 220 20 x M10 8 50.0 x 6.0 1650.0 103.0 90.0 12.1

TWIN DISCONNECTABLE LINKS


EBC 104 4 x M10 4 50.0 x 6.0 525.0 103.0 90.0 3.1

EBC 106 6 x M10 4 50.0 x 6.0 625.0 103.0 90.0 3.4

EBC 108 8 x M10 4 50.0 x 6.0 725.0 103.0 90.0 4.1

EBC 110 10 x M10 5 50.0 x 6.0 900.0 103.0 90.0 4.9

EBC 112 12 x M10 5 50.0 x 6.0 975.0 103.0 90.0 5.5

EBC 114 14 x M10 5 50.0 x 6.0 1075.0 103.0 90.0 6.7

EBC 116 16 x M10 5 50.0 x 6.0 1175.0 103.0 90.0 7.7

EBC 120 20 x M10 6 50.0 x 6.0 1425.0 103.0 90.0 9.6

SINGLE DISCONNECTABLE LINKINCLUDING DEDICATED M10 INCOMING STUD

EACH LINK HAS ONE DEDICATED M10 INCOMING STUD


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Bentonite Moisture Retaining Clay

Marconite is a dark grey synthetic, granular aggregate replacement material manufactured for use specifically in earthing (grounding) applications and, when added to Portland cement forms an extremely low-resistivity, conductive concrete. Generally used to increase the surface area of installed earthing conductors (earth rods, mats etc.) or encasing steel Rebars in projects following the principles of the Ufer Grounding Method.

Marconite is synthetically produced in a unique manufacturing process to conduct electrical currents in way similar to metals, namely: through the free movement of electrons. When mixed, Marconite becomes a permanent, solid structure that does not dry out or shrink, nor is it prone to being washed away over time.

➜ Resistivity: 0.1 ohm/metre.

ERICO’s Ground Enhancement Material (GEM) is a superior conductive material that solves your toughest grounding problems. Third-party testing has been completed to verify that GEM conforms to IEC 62561-7.

GEM is a low-resistance, non-corrosive, carbon concrete aggregate mixed with Portland cement which hardens when set, providing a permanent, maintenance-free ground enhancement solution which will never leach or wash away.

GEM improves grounding effectiveness regardless of soil conditions. It is the ideal material to use in areas of poor conductivity, such as rocky ground, mountain tops and sandy soil.


Marconite Conductive Aggregate

GEM Ground Enhancement Material IEC 62561-7

Bentonite is a moisture-retaining clay which is used as an earthing back-fill on installed earth rods or mats which helps to lower soil resistivity. The natural clay is a sodium-activated montmorillonite which when mixed with water, typically swells to twice its original dry volume.

Bentonite has the ability to hold its moisture content for a considerable period of time and has the ability to absorb moisture from the surrounding soil or from rainfall. Widely used throughout Northern Europe as the standard ground enhancement material.


➜ Versatile: Suitable for most ground conditions.

➜ Natural: Non-toxic, naturally occurring compound.

GROUND ENHANCEMENT Materials

Order Reference Feature Pallet Quantity Weight kgs

EBG 25 Granular version, ideal for back-filling trenches or encasing lattice mats. 42 25.0

EBG 25P Fine powder version, better-suited to filling deep bore holes of earthrods. 42 25.0


EMA 25 Marconite granular concrete admixture. Add to cement and water mixture. 40 25.0

EMA 26 PREMIX form, pre-weighed amounts of EMA 25 and Portland cement. 40 25.0


GEM25A Bagged version 66 11.1

GEM25A-BK Supplied within LDPE bucket 48 11.1

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CADWELD® Exothermic Welding System

CADWELD® Exothermic Overview

APPLICATION

The CADWELD® system provides a means to exothermically weld different metals/alloys together in a molecularly-bonded connection which is electrically sound, immune to thermal conditions and not subject to the corrosion issues associated with mechanical or compression materials.

The CADWELD® process fuses metals with a current-carrying capacity equal to the grounding conductor, enabling lower resistivity and therefore, a better earth-path for potential short-circuit strikes.

CADWELD® “TRADITIONAL”

The traditional CADWELD® system utilises powder welding material which is poured into the crucible of each mould-body and ignited with a flint-gun device. The carbon-graphite mould bodies are unique to each connection being performed and have a service life of up to fifty individual connections. A full range of accessories is available including handle clamps for securing the moulds to the material, cleaning materials and preparation tools.

CADWELD® PLUS

Utilising the same mould-bodies as the “Traditional” range, CADWELD® PLUS provides the welding material in an enclosed metallic cup which includes the starting powder. Easier and quicker to use than the “Traditional” product, CADWELD® PLUS welding material is ignited with a remote-control unit, enabling the operator to be further away from the ignition process.

RELIABILITY GUARANTEED

With millions of CADWELD® connections in operation, within a host of extreme environments throughout the world, reliability, durability and longevity of operation are key product design features.

STANDARD COMPLIANCE

The CADWELD® system is recognised throughout the world as the de-facto system for exothermic welding and complies with all of the recognised Standards Bodies. ERICO manufactures all of the components in-house to help ensure compatibility and traceability across the product range.

TRAINING

ETS provide installation/product familiarisation training for the CADWELD® range. Please contact our Sales Team for further information.

CADWELD® can be used for:

➜ Cable-to-cable connection, including parallel joints, tees, cross-overs, multiple connections and tap-offs.

➜ Cable to grounding rod connections, including termination and tee connection of through conductors.

➜ Cable to metallic surfaces, e.g. for grounding steel structures and fabrications.

➜ Cable to busbar connections or joining to flat-tape earthing systems and cable termination.

➜ Cable to concrete reinforcing bars or metal pipe-work.

➜ Flat busbar/tape connection, including parallel joints, tees, cross-overs, tap-offs or creating earthing grid networks.

➜ Flat busbar/tape to grounding rod connections, including termination and tee connection of through conductors.

➜ Flat busbar/tape to metallic surfaces, e.g. for grounding steel structures and fabrications.

The CADWELD® system can be used for cable-to-cable connection, including parallel joints.

The CADWELD® system features high-quality graphite moulds which accept both CADWELD® PLUS and Traditional weld metals.


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8CADWELD® “Traditional” welding material, a range of powder volumes available depending on the mould size/s being used.

A T320 flint ignitor is required to ignite the starting material of each weld.

CADWELD® PLUS, a range of pre-sealed powder welding materials contained within a moisture-resistant, disposable metal cup.

Different volumes available depending on the mould size/s being used. Suitable for using with a range of copper and mild steel metals. Not suitable for cast iron or cathode protection applications, please contact our Sales Team for further information.

CADWELD® PLUS control units initiate the reaction of the welding material within the mould body. The standard PLUSCU unit is suitable for up to 600 ignition sequences and includes a 1.8mtr high-temperature control lead which attaches to the welding material ignition strip using a purpose-designed termination clip.

The PLUSCU15L unit is also available with a 4.6mtr control lead, for use within more confined areas and spare leads are available.

Supplied with one set of standard AA batteries, these control units requires no special batteries or charging units.

CADWELD® “Traditional” Weld Metals

CADWELD® PLUS Weld Metals

CADWELD® PLUS Control Units


Order Reference Weight grams Pack Quantity

15F20 15 20

25F20 25 20

32F20 32 20

45F20 45 20

65F20 65 20

90F20 90 10

115F20 115 10

150F20 150 10

200F20 200 10

250F20 250 10

500F20 500 10

Order Reference Description Weight grams

PLUSCU Electronic control unit, supplied with 1.8mtr lead.

907

PLUSCU15L Electronic control unit, supplied with 4.6mtr lead.

1088

PLUSCULD Replacement 1.8mtr lead. 136

PLUSCULD15 Replacement 4.6mtr lead. 318

Order Reference Colour Identification Weight grams Pack Quantity

15PLUSF20 Black 49 20

25PLUSF20 Red 63 20

32PLUSF20 White 65 20

45PLUSF20 Light Blue 86 20

65PLUSF20 Dark Green 104 20

90PLUSF20 Grey 158 10

115PLUSF20 Orange 185 10

150PLUSF20 Blue 217 10

200PLUSF20 Yellow 267 10

250PLUSF20 Purple 353 10

300PLUSF20 Light Green 376 10

400PLUSF20 Brown 534 10

500PLUSF20 Light Brown 1070 10

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Mould Numbering System


CABLE CONDUCTOR SIZE CODES

GROUND ROD CODES REBAR DIAMETER CODES

FLAT TAPE WIDTH CODES

FLAT TAPE THICKNESS CODES

ConductorSize

StrandingDetails

CopperConductor

NominalDiameter

SizeCode

8.0mm NA Soft Drawn 8.0 W6

10mm² 7/1.37 Soft Drawn 4.12 W2

16mm² 7/1.73 Soft Drawn 5.18 W3

25mm² 7/2.16 Soft Drawn 6.48 Y1

25mm² 19/1.32 Soft Drawn 6.6 Y1

35mm² 19/1.55 Soft Drawn 7.75 Y2

35mm² 7/2.54 Hard Drawn 7.62 Y2

50mm² 19/1.85 Soft Drawn 9.27 Y3

50mm² 7/3.00 Hard Drawn 8.9 Y3

70mm² 19/2.18 Soft Drawn 10.9 Y4

70mm² 19/2.1 Hard Drawn 10.5 Y4

95mm² 19/2.57 Soft Drawn 12.8 Y5

95mm² 19/2.5 Hard Drawn 12.5 Y5

120mm² 37/2.03 Soft Drawn 14.2 Y6

120mm² 19/2.84 Soft Drawn 14.2 Y6

125mm² 37/2.00 Hard Drawn 14.5 R6

150mm² 37/2.29 Soft Drawn 16.0 Y7

185mm² 37/2.54 Soft Drawn 19.8 Y8

240mm² 37/2.90 Soft Drawn 20.3 Y9

300mm² 61/2.51 Soft Drawn 22.6 Y0

ConductorThickness

ImperialEquivalent

SizeCode

2.0mm 1/12" BA

3.0mm 1/8" CA

3.5mm - DA

4.0mm 1/6" EA

5.0mm 1/5" FA

6.0mm 1/4" PA

8.0mm 1/3" GA

10.0mm - HA

ConductorWidth

ImperialEquivalent

SizeCode

20mm 3/4" H

25mm 1" J

30mm - K

35mm 1-1/4" V

40mm 1-1/2" L

50mm 2" M

60mm 2-1/4" N

80mm 3" P

Ground RodShank Diameter

Ground RodNominal Size

SizeCode

12.7mm 1/2" 14

14.2mm 5/8" 16

15.0mm - 16

17.2mm 3/4" 18

23.2mm 1" 22

RebarDiameter

SizeCode

RebarDiameter

SizeCode

10.0mm 51 25.0mm 56

12.0mm 52 32.0mm 58

16.0mm 53 36.0mm 59

20.0mm 92 40.0mm 83

22.0mm 55

Mould bodies are size-sensitive and need to be ordered to suit the specific conductor/s and geometry of each connection.

Common mould types are detailed within the following pages, to which unique conductor codes need to be added to create complete Order References.

ORDERING EXAMPLES

MouldType

MouldSize*

Main ConductorCode

Tap ConductorCode

Horizontal-Vertical Tee, 14.2mm shank ground rod to 25x3mm cu tape.

CN C 16 CAJ

Horizontal tee for 70mm² main conductor to 35mm² tap.

TA C Y4 Y2

Horizontal Splice, 50.0 x 6.0mm tape to 40.0 x 4.0mm tape.

BB D PAM EAL

*Mould size is dependant upon conductor sizes being jointed.


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Cable to Cable or Earth Rod


➜ Horizontal Cable to Earth Rod Splice.

➜ Cable to earth rod horizontal splice.

GF

➜ Horizontal Cable to Vertical Earth Rod.

➜ Horizontal uncut cable to vertical earth rod side.

GY

➜ Horizontal-Vertical Cable to Earth Rod Tee.

➜ Horizontal uncut cable to vertical earth rod side.

GT

➜ Horizontal Cable to Vertical Earth Rod.

➜ 90º angled connection.

GR

➜ Horizontal Crossover.

➜ Cut cross cables.

XA

➜ Vertical-Horizontal Crossover.

➜ Vertical cut cross cables.

XD


➜ Horizontal cut cross cables.

XC

➜ Horizontal Lapped Crossover.

➜ Uncut lapped cross cables.

XB

➜ Horizontal Splice.

SS

➜ Horizontal Double Flat Tee.

TD

➜ Vertical-Horizontal Tee.

➜ Uncut vertical to cut horizontal tee.

TC

➜ Horizontal Flat Tee.

TA

➜ Horizontal Parallel Splice.

➜ Side-by-side through connection.

PG

➜ Horizontal Parallel Splice.

➜ Over-and-under connection.

PT

➜ Horizontal-Vertical Elbow.


PR

➜ Horizontal Elbow.


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Cable to Steel Profile/Rebar


➜ Horizontal Surface Tap.

HA

➜ Horizontal Raised Through.

➜ Raised from steel surface.

HT

➜ Horizontal Raised Tap.


HS

➜ Horizontal Surface Through.

HC


➜ Vertical uncut cable to horizontal rebar.

RL

➜ Parallel Vertical Through.

➜ Uncut vertical cable.

RW

➜ Horizontal Parallel Raised Tap.

RR


➜ Vertical cable to uncut horizontal rebar.

RM


➜ Vertical rebar to horizontal uncut cable.

RC


➜ Vertical uncut rebar to horizontal cable.

RJ

➜ Horizontal Tee.

RH

➜ Horizontal Crossover.

➜ Horizontal rebar to uncut cable.

RD

➜ Vertical Parallel Tap Down.


VB

➜ Vertical Steel 45º Angled.

➜ Surface Tap.

VS

➜ Horizontal Through.

➜ Uncut cable on surface.

VG

➜ Vertical Parallel Tap Up.

➜ Cable on surface.

VF


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Cable to Busbar/Tape

Ground Rod to Busbar/Tape


➜ Horizontal Grounding Lug Connection.

➜ Horizontal-Vertical Tee.

➜ Busbar/tape “on edge” to ground rod.

➜ Horizontal Tee.

➜ Uncut cable to cut busbar/tape tee.


➜ Busbar/tape “on edge” to lapped ground rod.


➜ Ground rod to “on edge” busbar/tape.


➜ Horizontal busbar “on edge” to vertical cable up.


➜ Busbar/tape in “on edge”.


➜ Flat uncut busbar/tape to ground rod.


➜ Horizontal busbar “on edge” vertical cut cable.


➜ Busbar/tape and rod in horizontal plane.

➜ Horizontal Cable Splice.

➜ Busbar/tape in horizontal plane.


➜ Flat busbar/tape end to ground rod.

➜ Horizontal Tee.

➜ Uncut busbar/tape to cut cable.

➜ Vertical Splice.

➜ Busbar/tape up, rod down.

GL

CM

LE

CR

CQ

LM/LR

LB

CP

LL

LA

LA

CN

LJ

CS


➜ Busbar/tape down.

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Busbar-Busbar/Tape-Tape

Copper Busbar/Tape to Steel Surface



➜ Busbar/tape “on edge”.

➜ Vertical Tap Down.

➜ Horizontal Lapped Through.

➜ Vertical Double Splice.


➜ Busbar/tape “on edge”.

➜ Horizontal Flat Tap.

➜ Horizontal Flat Lapped Crossover.

➜ Uncut, lapped busbars/tape.


➜ Vertical Parallel Through.

➜ GL Lug 45º Connection.

➜ 45º GL lug tap to horizontal flat steel.

➜ Horizontal Flat Crossover.

➜ Cut crossed busbars/tape.


➜ Flat busbar/tape.

➜ Horizontal Parallel Through.

➜ Steel to “on edge” busbar/tape.

➜ Horizontal “On Edge” Tap.

➜ Left or right-handed versions available.

➜ Horizontal Flat Tee.

➜ Flat busbars/tape.

BA

BW

CH

BH

BD

CG

EB

BC

CF

HL

EA

BB

CC

DF

BM


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Handle clamps are required to hold together the mould body during the welding process. Two standard models are available to suit the mould body sizes shown, with additional clamps/supports required for some specific weld types.


CADWELD® Handle Clamps

OrderReference

Description Weightgrams

L159 Standard handle clamp for mould bodies: D, F, J & Z.

1325

L160 Standard handle clamp for mould bodies: C, E, Q & R.

1185

B134 Vertical mould support for L160 handle clamp. 360

B135 Vertical mould support for L159 handle clamp. 414

B159 Magnetic handle clamp for mould bodies: D & F. 3000

B396 Magnetic handle clamp for mould bodies: C & R. 2000

B399AM Magnetic handle clamp for mould body: T. 2000

B399BM Magnetic handle clamp for mould bodies: P & N. 2000

Order Reference Description Use

B136A Slag removal spade. For removing excess slag from mould using 65F20 or 65PLUSF20 weld metals or smaller.

B136B Slag removal spade. For removing excess slag from mould using 90F20 or 90PLUSF20 weld metals or greater.

B265 Cable clamp. For use when welding hard-drawn copper conductors under tension. Retains the inherent tension in the cable.

T111 Propane torch head. Self-igniting propane torch head, used for pre-heating graphite moulds and moisture vapourising, cleaning etc.

T306 Woven ceramic blanket. Can be used to hold a hot mould or keep the work surface free of slag when cleaning the mould.

T313 Card cleaning brush. Flat wire brush for cleaning and de-oxidising copper earthing tapes prior to the CADWELD® process.

T314 Cable cleaning brush. V-shaped wire brushes. Aids in removing oxides from conductor surfaces. Useful for cleaning coarse or very dirty conductors.

T321 Steel surface rasp. Used to remove rust from steel surfaces or to remove galvanizing from HDG steel to expose the bare steel for welding.

T328D Spare disk kit. Contains 20 of the three disk sizes for common CADWELD® “Traditional“ connection applications.

T329 File. Used for solid conductor or steel surface preparation.

T331 Tool tray. Ideal for carrying one or two moulds, welding material, propane torch and tools.

T372A Galvanizing aerosol spray. Used to touch up heat affected areas on galvanized steel surfaces after welding.

T378L Safety gloves. Heavy canvas gloves with leather palms.

T393 Safety goggles. Provides protection against moderate impact hazards. May be worn separately or over prescription glasses.

T394 Mould cleaning brush. Removes slag and particles from mould cavity, tap hole, crucible and cover. Soft bristles to minimize wear of graphite moulds.

T396 Standard Tool Box. Metal box with removable tool tray for carrying CADWELD® tools, moulds etc. Dimensions: 483 x 178 x 191mm.

T401PLUS Compact Tool Box. Designed to hold the CADWELD® MULTI connection kit. Can also be used as a compact tool box. Dimensions: 340 x 330 x 270mm.

T427 Sleeve kit. A variety of adaptor sleeves that allow smaller conductors to fit the opening of larger-sized conductors in CADWELD® moulds.

INSTALLATION TOOLS & ACCESSORIES

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9 MARKERS, MATTING & MISCELLANEOUS

CONTENTS PAGE

MARKINGenius® Marking System 216

MARKINGenius® MG3 Printer 216

ROLLY2000 Printer Family 216

Slide-On Cable Marking System 218

PA-Type Cable Markers 218

POK-Type Cable Markers 218

Switchgear Rubber Matting 219

Cable Route Marking Products 220

Concrete Cable Tiles 220

Concrete Marker Blocks 220

Concrete Marker Posts 220

Plastic Cable Tiles & TAPETILE 220

Street Lighting Products 221

Duct Sealing Systems 222

MDII Duct Sealing System 222

MDIII Duct Sealing System 222

MDIV Duct Blanking System 222

FILOseal+ Duct Sealing Systems 223

Non-Metallic Conduit Systems 224

FPAL Light-Weight Conduit 224

FPAS Standard-Weight Conduit 224

FPAH Heavy-Weight Conduit 225

FPR Low Fire Hazard Conduit 225

CONTENTS PAGE

Liquid-Tight Metallic Conduit Systems 226

LTP Galvanised Steel, Coated Conduit 226

LTPLFH Galvanised Steel, Coated Conduit 226

Stainless Steel Conduit Systems 227

LFHUBRD Stainless Steel Braided Conduit 227

LTPBRD Stainless Steel Braided Conduit 227

EXD LTP Conduit Glands 228

Rail Sector Solutions 229

Cable Containment, Ladder & Tray Systems 230

Steel Framing Channel 230

MRF Cable Trays 231

HRF Cable Trays 231

LR4 Cable Ladder 232

LR5 Cable Ladder 232



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Robust and quiet, the ROLLY2000 family provides reliable, intensive operation in office or factory combined with the facility to optimise printer set-up according to the media.

ROLLY2000 is delivered complete with power & connection cables and GENIUSPRO software including a universal driver for Windows (2000, XP, Vista, W7 & W8) to ensure program compatibility.

UNI EN ISO 4892-2ROLLY2000 Printer Family

MARKINGenius® MG3 is a high resolution, plug & play thermal transfer printer developed exclusively by Cembre to produce high quality print-on markers, legends and labels for the identification of conductors, components and equipment. Offering the most time/cost effective production process – no warm up, easy loading/unloading of media in cards, 10second print cycle, quality checked by the operator, MARKINGenius® MG3 is quiet, produces no fumes or residue and may be conveniently located in an office, like any other peripheral.

Compact and rugged, reasonably portable, unaffected by environmental changes or relocation, and being plug & play is well suited for on-site application. Printing cost is not variable depending on print density, as with ink or laser, and each monochrome ribbon can typically print around 1600 sheets of media with full printable surface coverage – e.g.. more than 300,000 MG-TPMF 4x10 mm cable tags.

The dry resin ribbon is clean to touch, easy to change and as the pigment deposited during printing dries instantaneously, printed media are immediately ready to use. MARKINGenius® media can be printed with monocolour Windows True Type fonts at high speed, as well as logos, images, drawings, barcodes and geometrics down to very small sizes.

MG3 and ROLLY2000 printed media are compliant with the most stringent international standards including:

➜ UNI EN ISO 4892-2 UV resistance compliant.

➜ CEI 16-7 thermal resistance.

➜ CEI 16-7 print integrity.

➜ IEC 61439-1:2009 clause 10.2.7 print integrity.

➜ CEI 23-11 (CEI EN 61058-1) print integrity.

➜ CEI EN 61010-1 (VDE 0411-1) print integrity.

UNI EN ISO 4892-2MARKINGenius® MG3 Printer

MARKINGenius® Marking System

PRINTING SERVICE We offer a full printing service for the MARKINGenius® range. Just provide an Excel spreadsheet with your cable identification codes and we will supply pre-printed labels to your requirements. Please contact our Sales Team for further information.

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MARKINGenius® Marking System

Precut 4mm push-in markers

MG-TPMF

4mm one-piece push-on marker

MG-TDM

4mm one-piece push-on marker

MG2-TDMO

Terminal block markers

MG-CPM

Pre-cut, pre-drilled dog tags

MG-DOG


TPM-ROLL

Precut 13 x 57mm tie-on marker tags

ETF-ROLL

Self-adhesive warning signs

SIGN STICK-ON


MG-TPM

Precut tie-on marker tags

MG-ETF

Self-adhesive, pre-cut labels

MG-VYT

Transparent cable tag holders

PMF

ROLLY2000 version. Secured in place with cables ties. Ideal for use with large diameter cables, conduits, pipes and hoses. Available in white, yellow, red and blue.

A wide range of self-adhesive signs in various types and formats, for comprehensive signing of all hazardous situations in factories, workshops and industrial premises.

PMF holders are specifically designed to accept TPMF and TPM-ROLL push-in cable markers. Lengths available from 10-40mm to suit cable diameters between 1.3 and 26mm diameter.

Dog tags are often loosely attached to equipment where a label cannot be fixed, e.g. on valves, tappings, bolts etc. in oil/solvent-rich atmospheres.

ROLLY2000 version tags are used for marking cables, conduit, tubes, conductors and components. Tags are simply snapped off the roll and inserted into the appropriate holder.

Dielectric PVC film labels used for internal and external marking. Available in white or yellow in various sizes. Other colours to special order.

One piece tags require no transparent holder and simply clip on to cables so are ideal for post-termination marking. Mounted directly to cables using the two range-taking apertures.

Available in versions to suit the particular clip formats of the most widely used Weidmuller, ABB Entrelec, Wago, Allen Bradley, Contaclip, Harting, Morsettitalia, Woertz and Connectwell terminals.

Secured in place with conventional cable ties. Ideal for use with large diameter cables, conduits, pipes and hoses.

SerieFLAT tags are used for marking cables, conduit, tubes, conductors and components, Presented in stem format, tags are simply snapped off their stems and inserted into the appropriate holders.

One-piece tags require no transparent holders and are mounted on cables via two range-taking apertures. Halogen-free.

Used for marking cables, conduit, tubes, conductors and components. Presented in stem format, tags are simply snapped off their stems and inserted into the appropriate transparent holder.


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Oval design marker for use with PKH or POH carrier strips and secured to larger diameter cables with 4.8mm wide cable ties. Designed to interlock when fitted, enabling easy alignment with neighbouring characters.

Standard figures available: 0-9, A-Z, +, -, /, earth symbol or blank. Special symbols available to order. Specification:

➜ Material Cadmium-free soft PVC.

➜ Colour Standard black on yellow only.

➜ Temperature The shape is permanent between -30ºC and +60ºC.

➜ Properties Self-extinguishing, good resistance to chemicals, gamma and UV radiation.

Chevron cut, closed marker sleeve for installation onto unconnected wires and cables. Standard figures available: 0-9, A-Z, +, -, /, earth symbol or blank. Special symbols available to order. Specification:

➜ Material Cadmium-free soft PVC.

➜ Colours Standard black on white. Black on yellow or to International resistor colour code to order.

➜ Temperature The shape is permanent between -30ºC and +60ºC.

➜ Properties Self-extinguishing, good resistance to chemicals, gamma and UV radiation.

Marker Kits available, if preferred.

POK-Type Cable Markers

PA-Type Cable Markers

SLIDE-ON Cable Marking System

Order ReferenceAdd figure required:

ConductorSize


PackQuantity

PackagingDetail

PA02-KR-BW-

PA02-KS-BW-

PA02-CS-BW-

0.5-0.75mm² 1.3-3.0 1,000

1,000

500

Reel

Loose Strip (pack)

Compactadisk

PA1-KR-BW-

PA1-KS-BW-

PA1-CD-BW-

0.75-4.0mm² 2.5-5.0 1,000

1,000

500

Reel

Loose Strip (pack)

Compactadisk

PA2-DS-BW-

PA2-CD-BW-

2.5-16mm² 4.0-10.0 500

250

Loose Strip (pack)

Compactadisk

PA3-LP-BW- 16-70mm² 8.0-16.0 100 Loose Strip (pack)

Order ReferenceAdd figure required:

ConductorSize


PackQuantity

PackagingDetail

POK10-BY- 4.0-10mm² 5.0-7.0 500 Compactadisk

Order Reference Description Pack Quantity

POH07 7 digit carrier strip 100



PKH07 7 digit multi-purpose carrier strip 100

PKH20 20 digit multi-purpose carrier strip 100

CARRIER STRIPS

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➜ Specification IEC6111:2009

➜ Tensile Strength 3MPA min. (ASTM D412)


Traditional fluted rubber electrical safety matting, primarily used to line the floors of LV switchrooms.

Manufactured from high-quality rubber in two thicknesses, this matting exhibits excellent mechanical properties, i.e. resistance to impact, abrasion and tearing.

Available from stock in BLACK, standard coil length is 10metres and can also cut to specific lengths. Please contact our Sales Team with your requirements.

Fine ribbed rubber electrical safety matting designed to meet the IEC61111:2009 specification, primarily used to line the floors of LV switchrooms.

Manufactured from higher-quality material than the traditional BS921 rubber matting, enabling a thinner profile to offer the same insulation qualities and thereby providing less of an operator trip hazard.

Available from stock in BLACK, standard coil length is 10metres and can also cut to specific lengths. Please contact our Sales Team with your requirements. Also available to special order in GREY and in a selection of vibrant colours to match the voltage class colour scheme.

BS Rubber Switchgear Matting

IEC Rubber Switchgear Matting

BS921:1976

IEC61111:2009

SWITCHGEAR Rubber Matting

OrderReference

ColourIdentification

AC WorkingVoltage

DC TestedVoltage

Width StandardThickness

MaximumThickness

Weightkgs/mtr

RSM-CLASS: 0 Red 1kV 1.5kV 1000.0 3.0 6.0 4.3

RSM-CLASS: 1 White 7.5kV 11.25kV 1000.0 3.0 6.0 5.1

RSM-CLASS: 2 Yellow 17kV 25.5kV 1000.0 4.0 8.0 5.9

RSM-CLASS: 3 Green 26.5kV 39.75kV 1000.0 4.5 11.0 6.7

RSM-CLASS: 4 Orange 36kV 54kV 1000.0 5.0 14.0 8.3

OrderReference

AC WorkingVoltage

DC TestedVoltage

Width StandardThickness

Weightkgs/mtr

RM1109 450V 11kV 915.0 6.0 9.7

RM1110 450V 11kV 1000.0 6.0 10.6

RM1112 450V 11kV 1200.0 6.0 12.7

RM1509 650V 15kV 915.0 9.0 14.6

RM1512 650V 15kV 1200.0 9.0 19.2

➜ Specification BS921:1976 (9mm only)

➜ Tensile Strength 6MPA min. (BS903)



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Plastic Cable Tiles & TAPETILE

Concrete Marker Posts

Concrete Marker Blocks

Concrete Cable Tiles

CABLE ROUTE Marking Products

BS2484:1985

BS2484:1985

BS2484:1985

BS2484:1985

Precast concrete cable tiles provide a robust product that meets the requirements of BS2484:1985.

Marked: ELECTRIC CABLES as standard. Other legends available to special order.

Available in three widths, these tiles feature interlocking chevrons to ensure full route protection.

Precast concrete marker blocks used for route marking and change of direction when installing power cables of all voltages.


A 98.0 x 73.0mm recess is provided to accept Traffolyte labels or a FLAG 1 lead insert, on which additional information can be detailed.

Precast concrete marker posts used for route marking and change of direction when installing power cables of all voltages


A 98.0 x 73.0mm recess is provided to accept Traffolyte labels or a FLAG 1 lead insert, on which additional information can be detailed.

Recycled plastic cable protection covers and TAPETILE provide heavy-duty protection for underground cables and pipes. Manufactured from high impact recycled polyethylene, these products have been specially developed to withstand damage from plant and tools and provide highly visible and durable warnings against possible accidental damage.

Order Reference Width Length Weight kgs

CCT366 152.0 914.0 15.0

CCT369 229.0 914.0 23.0

CCT3612 305.0 914.0 34.0

Order Reference Width Height Weight kgs

CB12 305.0 x 305.0 152.0 33.5

CB24 610.0 x 610.0 102.0 87.0

Order Reference Width Length Thickness Weight kgs

MP1 160.0 615.0 75.0 17.0

MP2 315.0/160.0 770.0 75.0 24.0

Order Reference Width Length Thickness Weight kgs

PT152 152.0 1000.0 6.0 0.9PTHD152 152.0 1000.0 12.0 1.8PTHD244 244.0 1000.0 12.0 2.85PTHD300 300.0 1000.0 12.0 3.5PTHD450 450.0 1000.0 12.0 5.25TT200 200.0 40mts 2.5 18.0

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Modular fuse units available in single pole & neutral, double pole or three phase & neutral variants. Uses LST type fuses; 2A, 4A, 6A, 10A, 16A, 20A and 25A.

The improved Titan2 range has been designed with a unique cam lever carrier release which enables easy fuse removal. Titan2 can be adapted in many ways to suit each individual application, variants are available to accept cable lug connection in preference to the standard tunnel terminals and virtually any combination of incoming cable sizes and quantities can be accommodated by using the various gland plate options available.

Each unit is supplied with an internal earthing terminal, all brass gland plates have an additional earth stud and PME blocks are also available if required.

Detailed below are the standard products, supplied with tunnel terminals and a removable plastic plate with two 20mm blind rubber grommets, generally used with unarmoured cables. For armour wire termination additional gland plates are available. Please select the preferred method of armour wire termination when ordering.

Custom-made fused units can also be supplied. Please contact our Sales Team to discuss your requirements.

Street Lighting Fused Units BS 7654:1997 and IEC/EN 60947 Part 1

STREET LIGHTING Products

Order Reference Description Fuse/s

NT02/TT/NGO2/NF Single Pole, Neutral & Earth Fuse Unit, Loop-In/Loop-Out 1 Fuse

NT04/TT/NGO2/NF Single Pole, Neutral & Earth Fuse Unit, Loop-In/Loop-Out 2 Fuses

NT06/TT/NGO2/NF Double Pole & Earth Fuse Unit, Loop-In/Loop-Out 1 Fuse

NT08/TT/NGO2/NF Double Pole & Earth Fuse Unit, Loop-In/Loop-Out 2 Fuses

NT10/TT/NG12/NF Double Pole & Earth Fuse Unit, DP Fused Spur, Loop-In/Loop-Out 2 Fuses

NT12/TT/NGO2/NF Three Phase, Double Pole & Earth Fuse Unit, Loop-In/Loop-Out 1 Fuse

NT14/TT/NGO2/NF Three Phase, Double Pole & Earth Fuse Unit, Loop-In/Loop-Out 2 Fuses

NT15/TT/NGO2/NF Single Pole, CNE Fuse Unit, Loop-In/Loop-Out 1 Fuse

Order Reference

Description

NG52 Brass plate with 1 x 20mm, 2 x 25mm blind grommets.

NG53 Brass plate with 3 x 25mm blind grommets.

NG61 Brass plate with 3 x LM25 tubes & Jubilee clips.




Designed for fitting to the NEA triple extension trough, various gland plate options are available from stock to suit on-site conditions.

We would advise the use of the use of this option when installing 16mm² or 25mm² conductor sizes into Titan2 fused units.

TRIPLE ENTRY GLAND PLATES

Order Reference

Description

NG06 Plastic plate with 2 x 25mm blind grommets.





Designed for fitting to the standard fused unit termination chamber, various options are available from stock depending upon your requirements.

NEF short extension trough available to increase termination chamber room, easing cable installation.

DOUBLE ENTRY GLAND PLATES


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WIMES Compliant, (3.02 clause 7.4.3.2, d,e)

WIMES Compliant, (3.02 clause 7.4.3.2, d,e)

Duct sealing system type MDII has been developed to provide an effective and simple solution for all your gas and water-tight duct sealing requirements. Seals internally and externally around the outside edge of the duct.

Suitable for ducts with a diameter of 40mm up to 200mm and cables or pipes with a diameter up to 160mm.

Duct sealing system type MDII has been developed to provide an effective and simple solution for all your gas and water-tight duct sealing requirements. Seals internally and externally around the outside edge of the duct.

Suitable for ducts with a diameter of 40mm up to 200mm and cables or pipes with a diameter up to 160mm.

MDIII have been developed to an provide effective and simple solution for gas and water-tight sealing of cables / pipes in ducts or bore holes.

Suitable for ducts with a diameter of 25mm up to 250mm and cables or pipes with a diameter up to 220mm, this duct sealing system is extremely flexible and can be installed in ducts both vertically and horizontally.

MDIII Duct Sealing System

MDIV Duct Blanking System

MDII Duct Sealing System

DUCT SEALING Systems

➜ Pressure tested to 1 BAR.

➜ Resistant to Hydrogen Sulphide/Methane and other gases.

➜ Temperature resistance: -20ºC to +120ºC.

➜ Pressure tested to 1 BAR

➜ Temperature resistance: -20ºC to +120ºC


➜ Can be made Two-Hour Fire-Resistant by using MD+ sealant.

➜ Complies with ATEX Hazardous Area regulations.

➜ Excellent mechanical strength once cured.

➜ Pressure tested to 1 BAR.

➜ Temperature resistance: -20ºC to +120ºC.


➜ Can be made Two-Hour Fire-Resistant by using MD+ sealant.


➜ Excellent mechanical strength once cured.

OrderReference

Maximum DuctDiameter

Maximum CableDiameter in Duct

Weightgrams

MDII-3-50 50.0 40.0 264

MDII-2-110 110.0 70.0 556

MDII-1-125 125.0 90.0 657

MDII-0-160 160.0 130.0 1125

MDII-0-200 200.0 160.0 1170

MDII-0-250 250.0 200.0 1266

OrderReference



Weightgrams

MDIV-1 75.0 95.0 295

MDIV-3 95.0 125.0 455

MDIV-4 125.0 150.0 657

OrderReference



Weightgrams

MDIII-25 25.0 8.0 100

MDIII-50 50.0 20.0 151

MDIII-75 75.0 40.0 250

MDIII-110 110.0 80.0 292

MDIII-160 160.0 130.0 626

MDIII-200 200.0 160.0 1265

MDIII-250 250.0 220.0 1595

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FILOseal+ Duct Sealing Systems

FILOseal+ kits a universal solution for sealing cables and pipes in ducts or bore holes. Suitable for sealing several cables or pipes contained within one duct and also allows re-entry of the seal to add or remove cables or pipes as required.

Available in two types:

FILOseal+KIT

Very easy to apply regardless of the type of cable scenario in the ducts as it uses a uniquely shaped foam piece which positions neatly around the cables or pipes in the duct. This foam is easily installed in vertical scenarios while providing the added security of insuring no loss of components down the duct.

FILOseal+HD

Better-suited to horizontal ducts, the HD range features a strong support system of linked hexagonal tube sections which build up around the cable/s like a honeycomb structure. The unique design of the tubes makes positioning and separation very simple, whilst providing a strong backing for the sealant to be applied on.

Both types are supplied with MD+ fire-resistant sealant which is easily applied from a conventional skeleton gun. The high quality, one component, flexible MD+ sealant is based on a silicon compound that cures with air (humidity). After application and full curing the thixotropic sealant forms a plastic elastomer mass with special qualities effectively sealing and bonding, while providing a high level of durability. Additional tubes of sealant can be purchased as a separate item if required.

➜ High levels of Gas and Water tightness and excellent adhesion.

➜ Two Hour Fire Resistance properties.

➜ Resistant against Water, Alkaline, Chemical agents.

➜ Resistant to, Petrol, Diesel, Ethanol, ASTM oil, LPG & Many more.

➜ Suitable for sealing underground ducts set out within the APEA ‘Blue Book’.

➜ Resistant to Hydrogen Sulphide/Methane and many other Gases (NedLab).

➜ Non corrosive and solvent free.

➜ Shock absorbing.

➜ Non toxic, neutral and almost odourless.


➜ WIMES Compliant, (3.02 clause 7.4.3.2, d & e).

➜ Suitable for any shaped duct/bore hole/opening.

➜ Seals all know materials, PVC & PE sheathed cables, PILC, (HD) PE pipes.

WIMES Compliant

DUCT SEALING Systems

OrderReference



Weightgrams

FiloSeal+ KIT125 152.0 95.0 753

FiloSeal+ KIT200 200.0 160.0 1295

OrderReference



Weightgrams

FiloSeal+ HD110 110.0 80.0 1000

FiloSeal+ HD160 160.0 130.0 2000

OrderReference

Volume Weightgrams

MD+310ML 310ml 457

FILOSEAL+KIT

FILOSEAL+HD

MD+310ML SEALANT

MD+ sealant is installed with a conventional skeleton gun onto the relevant support system.

MD+ sealant is smoothed with Filoform 282595 finishing sponge.

Completed duct seal. Re-enterable, WIMES compliant and long-lasting.


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➜ UL 94 V2 flame retardancy.

➜ Standard low fire hazard rated.

➜ Highly flexible and high fatigue life.

➜ Temperature range: -40ºC and +120ºC.

➜ Lloyd’s Register Type Approval.

➜ UL listed / UL recognised.

➜ Halogen, sulphur and phosphorus free.

➜ UV resistant (black).

➜ Abrasion resistant.

➜ Highly resistant to solvents and oils.

Light-weight nylon (PA6) corrugated flexible conduit. Available in black or grey (RAL7031) as standard.

APPLICATION

Equipment which requires a lower level of protection and general building use.

Standard-weight, low fire hazard, flame retardant nylon (PA6) corrugated flexible conduit to UL94:V2. Available in black or grey (RAL7031) as standard.

APPLICATION

All types of machinery, equipment and public building use.


➜ High impact strength and recovers if crushed.


➜ UL listed / UL recognised.


➜ UV resistant (black).

➜ Self extinguishing.


FPAS Standard-Weight Conduit

FPAL Light-Weight Conduit

NON-METALLIC Conduit Systems

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

CorrugationPitch

Reel Lengthsmetres

FPAS10 10.0 6.3 15.0 Fine 50

FPAS11 11.5 8.2 20.0 Fine 50

FPAS13 13.0 9.8 25.0 Fine 25, 50

FPAS16 15.8 11.8 35.0 Fine 25, 50

FPAS18 18.5 14.2 40.0 Fine 50

FPAS20 20.0 14.8 45.0 Coarse 10, 25, 50

FPAS21 21.2 16.7 45.0 Fine 10, 25, 50

FPAS25 25.0 19.1 50.0 Coarse 10, 25, 50

FPAS28 28.5 22.8 50.0 Fine 10, 25, 50

FPAS28C 28.5 21.6 50.0 Coarse 50

FPAS34 34.5 28.1 60.0 Coarse 25, 50

FPAS34F 34.5 28.8 60.0 Fine 50

FPAS42 42.5 35.5 70.0 Coarse 10, 25, 50

FPAS54 54.5 47.2 80.0 Coarse 10, 25, 50

FPAS67 67.2 56.3 130.0 Coarse 10

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

CorrugationPitch

Reel Lengthsmetres

FPAL10 10.0 6.5 15.0 Fine 50

FPAL11 11.5 8.4 20.0 Fine 50

FPAL13 13.0 10.0 25.0 Fine 50

FPAL16 15.8 12.0 35.0 Fine 50

FPAL18 18.5 14.2 35.0 Fine 50

FPAL20 20.0 15.0 40.0 Coarse 50

FPAL21 21.2 16.9 40.0 Fine 50

FPAL25 25.0 19.3 45.0 Coarse 50

FPAL28 28.5 23.0 45.0 Fine 25, 50

FPAL34 34.5 28.3 55.0 Coarse 50

FPAL42 42.5 35.7 65.0 Coarse 25

FPAL54 54.5 47.4 80.0 Coarse 25

FPAL67 67.2 56.5 110.0 Coarse 10

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➜ Extremely low fire hazard rated.

➜ High impact strength and recovers if crushed.




➜ UL recognised.


➜ UV resistant.




➜ Standard low fire hazard rated.

➜ High mechanical strength.

➜ High impact resistance.


➜ UL recognised.


➜ UV resistant.



Heavy-weight, low fire hazard flame retardant, nylon (PA6) corrugated flexible conduit to UL94:V2. Standard colour: black.

APPLICATION

All types of equipment and buildings where a high level of protection is required.

LSFZeroHalogen standard-weight, low fire hazard flame retardant, nylon (PA6) corrugated flexible conduit to UL94:V0. Standard colour: black.

APPLICATION

Railways, mass transit and public buildings, benefiting from LUL Approved Products Register inclusion, number: 298.

FPR Low Fire Hazard Conduit

FPAH Heavy-Weight Conduit

NON-METALLIC Conduit Systems

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

CorrugationPitch

Reel Lengthsmetres

FPAH13 13.0 9.0 35.0 Fine 50

FPAH16 15.8 11.5 45.0 Fine 50

FPAH21 21.2 15.5 55.0 Coarse 50

FPAH28 28.5 21.3 60.0 Coarse 50

FPAH34 34.5 27.6 70.0 Coarse 25

FPAH42 42.5 34.6 80.0 Coarse 25

FPAH54 54.5 46.0 90.0 Coarse 25

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

CorrugationPitch

Reel Lengthsmetres

FPR10 10.0 6.3 15.0 Fine 50

FPR13 13.0 9.8 25.0 Fine 50

FPR16 15.8 11.8 35.0 Fine 50

FPR20 20.0 14.8 45.0 Coarse 50

FPR21 21.2 16.7 45.0 Fine 50

FPR25 25.0 19.1 50.0 Coarse 50

FPR28 28.5 21.7 50.0 Coarse 50

FPR34 34.5 28.1 60.0 Coarse 50

FPR42 42.5 35.5 70.0 Coarse 25

FPR54 54.5 47.2 80.0 Coarse 25



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➜ Excellent flexibility.


➜ EN61373 Cat 2 vibration and shock tested.

➜ Resistant to solvents and oils.

Helically-wound galvanised steel core flexible conduit, with a smooth liquidtight, oil-resistant and high temperature PVC covering. Standard colour: black.

APPLICATION

Outdoor installations where liquid-tight is a requirement. Also suitable for ATEX Hazardous Areas when used with our EXD range of conduit fittings.

Helically-wound galvanised steel core flexible conduit, with a smooth liquid-tight, oil-resistant and LSFZeroHalogen covering. Standard colour: black.

APPLICATION






➜ UV resistant, tested to UL 13CA50836.


➜ Resistant to solvents and oils.

➜ LTPAS Anti-Static coating also available.

LTPLFH Galvanised Steel, Coated Conduit

LTP Galvanised Steel, Coated Conduit

LIQUID-TIGHT METALLIC Conduit Systems


OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

Reel Lengthsmetres

LTP10B 11.8 7.0 35.0 50

LTP12B 14.2 10.0 40.0 25, 50

LTP16B 17.8 12.6 45.0 10, 25, 50

LTP20B 21.1 16.0 65.0 10, 25, 50

LTP25B 26.4 21.0 100.0 10, 25, 50

LTP32B 33.1 26.5 135.0 10, 25, 50

LTP40B 41.8 35.4 175.0 10, 25

LTP50B 47.9 40.4 230.0 10, 25

LTP63B 59.7 51.6 280.0 10, 25

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

Reel Lengthsmetres

LTPLFH16B 17.8 12.6 60.0 25

LTPLFH20B 21.1 16.0 100.0 10, 25

LTPLFH25B 26.4 21.0 130.0 10, 25

LTPLFH32B 33.1 26.5 180.0 10

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➜ Extremely high mechanical strength.

➜ Very high tensile strength.




➜ Also provides EMC screening.







➜ Also provides EMC screening.

Helically-wound galvanised steel core, with LSFZeroHalogen coating and 316 stainless steel, vandal-resistant over-braid.

APPLICATION


Helically-wound galvanised steel core, with smooth, liquid-tight, TPE coating and 316 stainless steel, vandal-resistant over-braid.

APPLICATION

Used within extremely onerous environments where moving equipment is in close proximity, e.g. steel works or water treatment plants.

LTPBRD Stainless Steel Braided Conduit

LFHUBRD Stainless Steel Braided Conduit

STAINLESS STEEL Conduit Systems


OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

Reel Lengthsmetres

LFHUBRD20 22.7 16.9 45.0 25

LFHUBRD25 27.2 21.1 55.0 25

LFHUBRD32 35.2 28.1 70.0 25

LFHUBRD40 45.7 37.6 80.0 10

OrderReference

OutsideDiameter

InsideDiameter

MaximumRadius

Reel Lengthsmetres

LTPBRD16 19.3 12.6 45.0 25

LTPBRD20 22.6 16.0 65.0 25

LTPBRD25 27.9 21.0 100.0 25

LTPBRD32 34.6 26.5 135.0 25

LTPBRD40 43.3 35.4 175.0 10

LTPBRD50 49.3 40.4 230.0 10


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BS EN IEC 61386TE

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Conduit Type LTP and LTPAS (liquid-tight)

Design Specification BS EN IEC 61386, EN60079-0 2009, IEC60079-0 2007



IECEx Certification IECEx SIR 10.0094X, IECEx SIR 13.0027X

Code of Protection Exd IIC Gb, Exe II Gb, Exta IIIC DA IP6X

Ingress Protection Rating IP66/IP67/IP68 (5BAR)/IP69

Thread Ingress Protection Rating IP54 standard. IP66 thread sealing washer

GOST Approval POCC GB.HO06.B00207


Standard Material Nickel-plated brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials 316 stainless steel

ATEX certified conduit glands to suit the LTP/LTPAS range of liquid-tight flexible conduits. Nickel-plated brass fitting with a nylon seal and two part epoxy resin pack. Supplied in boxes of one complete with instructions and gloves.

Flexicon EXD barrier glands can be used in Zone 1 and Zone 2 areas where Group A, B or C gases are present. As the gland does not add to the temperature of the enclosure, it does not have a temperature classification and so can be used with all temperature classes. Flexicon EXD barrier glands can be used in Zone 21 and Zone 22 where explosive dust may be present.

Metric male thread lengths are at least 15mm and rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Also available manufactured from 316 stainless steel for use within more onerous environments.

EXD LTP Conduit Glands

EXD LTP Conduit Glands


Order Reference Conduit Size

LTP16-M20-EXD LTP20

LTP20-M20-EXD LTP20

LTP25-M25-EXD LTP25

LTP32-M32-EXD LTP32

LTP40-M40-EXD LTP40

LTP50-M50-EXD LTP50

LTP63-M63-EXD LTP63


LTP16-M20-EXD-45 LTP20















STANDARD GLAND 45o ANGLED GLAND 90o ANGLED GLAND

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RAIL SECTOR Solutions

Rail Sector Solutions

Typical Product Includes:

LFH

Low Fire Hazard products and systems.

FP

High impact nylon products and systems.

SS

Stainless Steel products and systems.

LT

Liquid Tight systems.

FPA(X)

Up to IP69K Ingress Protection.

Braided

Metallic and nylon products and systems.

Flexicon offer a range of products for this technically demanding sector. IP ratings, tensile strength characteristics, weight, corrosion resistance, fire performance properties and operating temperature ranges are all factors to consider.

Applications include:

INFRASTRUCTURE

➜ Ticketing and Passenger Access.

➜ Station Car Parks.

➜ CCTV/Passenger Information Systems.

➜ Lifts and Escalators.

➜ Lighting.

➜ Platform Edge Screens.

➜ Rail Crossings.

➜ Trackside Points Machines.

➜ Trackside Signalling.

➜ Trackside Power.

➜ Tunnels.

➜ Depot (Berthing and Maintenance).

ROLLING STOCK

➜ High Speed.

➜ Intercity/Urban and Regional Trains.

➜ Metro.

➜ Trams and Trolleybuses.

➜ Monorail.

➜ Locomotives.

➜ Bogies.

➜ Propulsion and Control Systems.

➜ HVAC.

➜ Couplers.

➜ Pantograph.

➜ Brake Systems.

➜ Door Modules.

Benefits:

➜ High performance products offering superior tensile and impact/compression strength.

➜ Vibration proof.

➜ Anti-tamper.

➜ Designed to meet the strictest standards – EMC testing/vibration.

➜ Wide product range to meet all applications.

Please contact our Sales Team for further information on this range of products.

For more information, please visit: www.etscablecomponents.com/ sector/surface-rail


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Steel Framing Channel

Cold-rolled, 2.5mm thick mild steel framing channel for cable and equipment support. The standard product is supplied pre-galvanised to BS EN 10142, can also be supplied Hot Dip Galvanised to BS EN 1461 and stainless steel.

Available from stock in 3metre lengths, 6metre lengths are also available, as well as lengths pre-cut to your specific requirements.

CABLE CONTAINMENT, LADDER & TRAY Systems

Pre-GalvanisedOrder Reference

Hot Dipped GalvanisedOrder Reference

Width Depth Lengthmetres

Weightkgs

CHP4121-3 GCHP4121-3 41.0 21.0 3 5.55

CHP4121-6 GCHP4121-6 41.0 21.0 6 11.1

CHP4141-3 GCHP4141-3 41.0 41.0 3 8.01

CHP4141-6 GCHP4141-6 41.0 41.0 6 16.02




Weightkgs

CHBB4121-3 GCHBB4121-3 41.0 41.0 3 11.1

CHBB4121-6 GCHBB4121-6 41.0 41.0 6 22.2

CHBB4141-3 GCHBB4141-3 41.0 82.0 3 16.02

CHBB4141-6 GCHBB4141-6 41.0 82.0 6 32.04




Standard SlotDimensions

Weightkgs

CHS4121-3 GCHS4121-3 41.0 21.0 3 13.0 x 28.0 5.13

CHS4121-6 GCHS4121-6 41.0 21.0 6 13.0 x 28.0 10.26

CHS4141-3 GCHS4141-3 41.0 41.0 3 13.0 x 28.0 7.59

CHS4141-6 GCHS4141-6 41.0 41.0 6 13.0 x 28.0 15.18

PLAIN CHANNEL

SLOTTED CHANNEL

BACK-TO-BACK CHANNEL

Please check-out our full offering of steel channel accessories, brackets and cantilever arms at www.etscablecomponents.com

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Heavy duty, 18mm return flange cable tray featuring 50mm side-wall height. Standard material finish is pre-galvanised mild steel to BS EN 10142, additional finishes are available including hot dip galvanised to ISO EN 1461, stainless steel and a variety of epoxy or PVC coatings, please call our Sales Team for further information.

Supplied in 3metre lengths as standard.

Medium duty, 10mm return flange cable tray featuring 25mm side-wall height. Standard material finish is pre-galvanised mild steel to BS EN 10142, additional finishes are available including hot dip galvanised to ISO EN 1461, stainless steel and a variety of epoxy or PVC coatings, please call our Sales Team for further information.

Supplied in 3metre lengths as standard.

HRF Cable Trays

MRF Cable Trays




Width Gauge FlangeHeight

Lengthmetres

Weightkgs

MRF75 T GMRF75 T 75.0 0.9 25.0 3 2.74

MRF100 T GMRF100 T 100.0 0.9 25.0 3 3.24

MRF150 T GMRF150 T 150.0 0.9 25.0 3 4.06

MRF225 T GMRF225 T 225.0 0.9 25.0 3 5.58

MRF300 T GMRF300 T 300.0 1.0 25.0 3 8.5

MRF450 T GMRF450 T 450.0 1.5 25.0 3 16.7

MRF600 T GMRF600 T 600.0 1.5 25.0 3 21.33

MRF750 T GMRF750 T 750.0 1.5 25.0 3 26.2

MRF900 T GMRF900 T 900.0 1.5 25.0 3 31.6



Width Gauge FlangeHeight

Lengthmetres

Weightkgs

HRF75 T GHRF75 T 75.0 0.9 50.0 3 4.1

HRF100 T GHRF100 T 100.0 0.9 50.0 3 5.22

HRF150 T GHRF150 T 150.0 0.9 50.0 3 5.86

HRF225 T GHRF225 T 225.0 1.2 50.0 3 9.22

HRF300 T GHRF300 T 300.0 1.2 50.0 3 11.56

HRF450 T GHRF450 T 450.0 1.5 50.0 3 19.78

HRF600 T GHRF600 T 600.0 1.5 50.0 3 23.93

HRF750 T GHRF750 T 750.0 2.0 50.0 3 37.5

HRF900 T GHRF900 T 900.0 2.0 50.0 3 45.25

Please check-out our full offering of steel cable tray and accessories at www.etscablecomponents.com


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NEO

US

9

Medium duty, 125 mm side wall cable ladder featuring shaped flanges for higher strength and greater rigidity than many competitor’s products.

Manufactured as standard from mild steel to BS1449 and hot dip galvanised after manufacture to ISO EN 1461.

Cable rungs are fixed alternately inverted on 300mm centres to allow for cables to be secured within the ladder flange, or hung below if required. This allows for cable cleats to be fixed at 600mm centres, in line with common practice.

Non-standard materials and finishes are available to special order, please call our Sales Team for further information.

Supplied in 3metre lengths as standard, 6metre lengths also available to special order.

Standard duty, 103.5 mm side wall cable ladder featuring shaped flanges for higher strength and greater rigidity than many competitor’s products.

Manufactured as standard from mild steel to BS1449 and hot dip galvanised after manufacture to ISO EN 1461.

Cable rungs are fixed alternately inverted on 300mm centres to allow for cables to be secured within the ladder flange, or hung below if required. This allows for cable cleats to be fixed at 600mm centres, in line with common practice.

Non-standard materials and finishes are available to special order, please call our Sales Team for further information.

Supplied in 3metre lengths as standard, 6metre lengths also available to special order.

LR5 Cable Ladder

LR4 Cable Ladder


Order Reference Width Gauge FlangeHeight

LoadingDepth

Lengthmetres

Weightkgs

LR4/SL/150/G 150.0 1.5 103.5 78.0 3 11.6

LR4/SL/300/G 300.0 1.5 103.5 78.0 3 13.21

LR4/SL/450/G 450.0 1.5 103.5 78.0 3 14.82

LR4/SL/600/G 600.0 1.5 103.5 78.0 3 16.43

LR4/SL/750/G 750.0 1.5 103.5 78.0 3 20.89

LR4/SL/900/G 900.0 1.5 103.5 78.0 3 23.07

LR4/SL/1050/G 1050.0 1.5 103.5 78.0 3 25.25

Order Reference Width Gauge FlangeHeight

LoadingDepth

Lengthmetres

Weightkgs

LR5/SL/150/G 150.0 2.0 125.0 100.0 3 18.16

LR5/SL/300/G 300.0 2.0 125.0 100.0 3 19.77

LR5/SL/450/G 450.0 2.0 125.0 100.0 3 21.38

LR5/SL/600/G 600.0 2.0 125.0 100.0 3 22.99

LR5/SL/750/G 750.0 2.0 125.0 100.0 3 27.45

LR5/SL/900/G 900.0 2.0 125.0 100.0 3 29.63

LR5/SL/1050/G 1050.0 2.0 125.0 100.0 3 31.81

Please check-out our full offering of steel cable ladder and accessories at www.etscablecomponents.com

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CABLE DATA10

CONTENTS PAGE

Single-Core Un-Armoured LV Cables 235

Single-Core 6491B/X Cables 235

Single-Core Double-Insulated Cables 235


Single-Core AWA Armoured LV Cables 236



Multi-Core NYY-J Un-Armoured LV Cables 237

CONTENTS PAGE

SWA Armoured LV Cables 238




Single-Core Un-Armoured MV Cables 240

Single-Core AWA Armoured MV Cables 241

Three Core SWA Armoured MV Cables 242



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10DisclaimerThese cable data guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.


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Single-Core BS6007 Tri-Rated Cables

Single-Core 6491B/X Cables

SINGLE-CORE Un-Armoured LV Cables

Cross Sectional Area Nominal Outside Diameter Minimum Bending Radius Cable Weight (kgs/km)

16mm² 7.8 25.0 180

25mm² 9.7 30.0 280

35mm² 10.9 45.0 380

50mm² 12.8 55.0 490

70mm² 14.6 60.0 710

95mm² 17.1 70.0 980

120mm² 18.8 80.0 1,210

150mm² 20.9 85.0 1,510

185mm² 23.3 95.0 1,900

240mm² 26.6 160.0 2,490

300mm² 29.6 180.0 3,050

400mm² 33.2 210.0 3,900

500mm² 36.9 230.0 4,880

630mm² 41.1 250.0 6,210

Single-Core Double-Insulated CablesCross Sectional Area Nominal Outside Diameter Minimum Bending Radius Cable Weight (kgs/km)

50mm² 13.1 60.0 540

70mm² 15.1 70.0 750

95mm² 16.7 70.0 1,000

120mm² 18.3 80.0 1,250

150mm² 20.2 90.0 1,530

185mm² 22.4 90.0 1,900

240mm² 25.3 160.0 2,450

300mm² 28.1 170.0 3,050

400mm² 31.2 190.0 3,880

500mm² 34.6 210.0 4,930

630mm² 38.9 240.0 6,250

800mm² 43.6 270.0 8,250

1000mm² 50.8 310.0 10,400

Cross Sectional Area Outside Diameter Range Minimum Bending Radius Cable Weight (kgs/km)

25mm² 12.5 - 16.5 70.0 400

35mm² 14.0 - 18.5 75.0 520

50mm² 16.5 - 21.0 85.0 730

70mm² 18.5 - 23.5 95.0 980

95mm² 21.0 - 26.0 110.0 1,270

120mm² 23.5 - 28.5 115.0 1,570

150mm² 26.0 - 31.5 130.0 1,960

185mm² 27.5 - 34.5 140.0 2,380

240mm² 30.5 - 38.0 160.0 3,100

300mm² 33.5 - 41.5 170.0 3,790

400mm² 37.5 - 46.5 190.0 4,880

500mm² 41.5 - 51.5 210.0 6,070

630mm² 45.5 - 56.5 230.0 7,460


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Single-Core BS6724 AWA Cables 3.3kV


1core XLPE/AWA/PVC or LSF 3300v


SINGLE-CORE AWA Armoured LV Cables

Cross SectionalArea

Nominal OutsideDiameter

Armour WireDiameter

Armour Wire CrossSectional Area

Under ArmourDiameter

Minimum BendingRadius

Cable Weight(kgs/km)

70mm² 20.0 1.25 42mm² 14.7 120.0 950

95mm² 21.6 1.25 47mm² 16.3 130.0 1,225

120mm² 23.2 1.25 52mm² 17.9 140.0 1,500

150mm² 25.8 1.6 76mm² 19.8 160.0 1,950

185mm² 28.0 1.6 84mm² 22.0 170.0 2,350

240mm² 30.5 1.6 94mm² 24.5 190.0 3,000

300mm² 33.5 1.6 104mm² 27.3 210.0 3,675

400mm² 37.4 2.0 147mm² 30.2 230.0 4,700

500mm² 40.7 2.0 163mm² 33.3 250.0 5,925

630mm² 44.9 2.0 182mm² 37.3 280.0 7,450

800mm² 54.8 2.5 260mm² 45.8 340.0 9,400

1000mm² 58.4 2.5 284mm² 49.2 360.0 11,400

Cross SectionalArea


Armour WireDiameter





50mm² 20.1 1.25 26mm² 14.8 130.0 820

70mm² 21.9 1.25 42mm² 16.6 140.0 1,050

95mm² 23.5 1.25 47mm² 18.2 150.0 1,320

120mm² 25.6 1.6 52mm² 19.6 160.0 1,675

150mm² 27.1 1.6 76mm² 21.1 170.0 2,050

185mm² 28.9 1.6 84mm² 22.8 180.0 2,350

240mm² 31.2 1.6 94mm² 25.1 190.0 2,925

300mm² 33.9 1.6 104mm² 27.7 210.0 3,550

400mm² 37.4 2.0 147mm² 30.2 230.0 4,275

500mm² 40.7 2.0 163mm² 33.3 250.0 5,625

630mm² 44.9 2.0 182mm² 37.3 280.0 7,025

800mm² 51.2 2.5 260mm² 42.2 310.0 10,500

1000mm² 58.3 2.5 284mm² 49.2 350.0 12,550


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Multi-Core NYY-J Un-Armoured Cables 2, 3, 4, 5, 7, 12, 19 & 27core PVC/FR-PVC or LSF 600/1000v

MULTI-CORE NYY-J Un-Armoured LV Cables

Cross SectionalArea

Cores Nominal OutsideDiameter

Nominal InsulationDiameter



1.5mm² 2

3

4

5

7

12

19

27

10.0

10.4

11.6

12.0

12.9

16.6

18.9

22.6

6.4

6.8

8.0

8.4

9.3

13.0

15.3

19.0

120.0

125.0

140.0

145.0

155.0

200.0

230.0

275.0

147

166

198

232

280

475

648

895

2.5mm² 2

3

4

5

7

12

19

10.7

11.3

12.1

13.1

14.1

18.2

20.3

7.1

7.7

8.5

9.5

10.5

14.6

16.7

130.0

135.0

145.0

160.0

170.0

220.0

245.0

179

212

252

302

368

628

843

4.0mm² 2

3

4

5

13.0

13.8

15.1

16.6

9.4

10.2

11.5

13.0

155.0

165.0

185.0

200.0

268

318

391

477

6.0mm² 2

3

4

5

14.2

15.0

16.5

18.2

10.6

11.4

12.9

14.6

170.0

180.0

200.0

220.0

337

402

501

618

10mm² 2

3

4

5

16.2

17.1

18.6

20.3

12.6

13.5

15.0

16.7

195.0

205.0

225.0

245.0

472

570

702

853

16mm² 2

3

4

5

18.2

19.2

21.1

23.1

14.6

15.6

17.5

19.5

220.0

230.0

255.0

280.0

644

789

992

1,212

25mm² 3

4

5

22.1

24.2

26.6

18.5

20.6

23.0

265.0

290.0

320.0

1,141

1,431

1,759

35mm² 3

4

24.1

26.6

20.5

23.0

290.0

320.0

1,462

1,861

50mm² 3

4

27.6

30.9

24.0

27.1

335.0

370.0

1,964

2,535

70mm² 3

4

36.3

35.1

32.1

30.9

435.0

425.0

3,635

3,441

95mm² 3

4

40.0

40.4

35.6

36.0

480.0

485.0

4,488

4,691

120mm² 4 44.2 39.4 475.0 5,757

150mm² 4 48.5 43.5 585.0 7,095

185mm² 4 53.9 48.5 650.0 8,810

240mm² 4 61.1 55.3 735.0 11,400


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SWA Armoured LV Cables

Cross SectionalArea


Armour WireDiameter





1.5mm² 2345

12.312.813.514.2

0.90.90.90.9

15mm²16mm²17mm²19mm²

7.78.29.09.9

80.080.085.090.0

300340390433

2.5mm² 2345

13.614.115.016.0

0.90.90.90.9


8.59.110.011.0

85.090.095.0100.0

360410465530

4.0mm² 2345

11.615.316.418.4

0.90.90.91.25


9.710.411.512.7

95.095.0100.0110.0

420500579775

6.0mm² 2345

12.616.618.719.7

0.90.90.91.25


10.711.512.714.0

100.0110.0115.0120.0

500600820929

10mm² 2345

18.019.521.123.2

0.91.251.251.25


12.713.715.117.1

1100120.0130.0140.0

6509001,0901,300

16mm² 2345

20.021.222.926.6

1.251.251.251.6


14.515.517.219.8

130.0140.0150.0160.0

9101,0801,4001,880

25mm² 2345

24.126.728.931.7

1.251.61.61.6


18.420.122.324.5

190.0215.0230.0255.0

1,0601,7502,1002,670

35mm² 2345

27.929.632.132.8

1.61.61.61.6

62mm²70mm²80mm²100mm²

21.322.825.326.0

190.0240.0260.0270.0

1,4802,1002,5802,950

50mm² 2345

25.828.532.032.8

1.61.61.61.6

68mm²78mm²90mm²144mm²

19.021.725.026.0

210.0230.0260.0265.0

1,8002,3503,0003,000

70mm² 2345

29.032.237.737.8

1.61.62.02.0

80mm²90mm²131mm²166mm²

22.025.229.530.0

230.0260.0300.0310.0

2,3003,1504,3004,300

95mm² 2345

33.137.041.743.1

2.02.02.02.0

113mm²128mm²147mm²180mm²

25.128.833.334.9

260.0310.0335.0350.0

3,1704,3005,5105,510

120mm² 2345

36.140.447.148.8

2.02.02.02.5

125mm²141mm²206mm²250mm²

27.932.037.539.4

280.0340.0380.0390.0

3,8005,2507,1507,350

150mm² 2345

39.345.551.453.5

2.02.52.52.5

138mm²201mm²230mm²270mm²

30.935.941.643.7

310.0370.0410.0430.0

4,5006,7208,5008,920

185mm² 2345

44.749.856.658.5

2.52.52.52.5

191mm²220mm²255mm²295mm²

34.940.046.448.5

340.0400.0450.0475.0

5,8008,04010,30010,700

240mm² 2345

59.055.163.075.0

2.52.52.52.5

215mm²250mm²289mm²330mm²

39.044.952.656.0

380.0440.0500.0600.0

7,28010,15013,00016,800

300mm² 234

53.560.268.8

2.52.52.5

235mm²269mm²319mm²

43.349.858.0

410.0480.0550.0

8,75012,32015,750

400mm² 234

59.066.678.1

2.52.53.15

265mm²304mm²452mm²

48.455.464.8

440.0530.0625.0

10,70015,09020,450


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2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000vMulti-Core BS7846 SWA FTP120 Cables

Multiple-Cores BS6724 SWA Cables 7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

SWA Armoured LV Cables

Cross SectionalArea


Armour WireDiameter





10mm² 234

22.723.625.2

1.251.251.25

26mm²39mm²43mm²

16.617.619.2

182.0189.0202.0

1,0601,1801,350

16mm² 234

24.725.827.6

1.251.251.25

41mm²44mm²49mm²

18.619.821.6

198.0207.0221.0

1,2901,4601,690

25mm² 234

27.629.631.8

1.251.61.6

42mm²62mm²70mm²

21.623.025.2

221.0237.0255.0

1,6402,0702,410

35mm² 234

30.431.934.4

1.61.61.6

62mm²70mm²80mm²

23.725.227.7

244.0255.0275.0

2,1302,4802,920

50mm² 234

28.531.635.3

1.61.61.6

68mm²78mm²90mm²

21.824.928.5

228.0253.0283.0

2,0302,6303,280

70mm² 234

31.735.240.5

1.61.62.0

80mm²90mm²131mm²

24.828.332.4

254.0282.0324.0

2,5803,4004,570

95mm² 234

35.439.244.2

2.02.02.0

113mm²128mm²147mm²

27.531.135.9

284.0314.0354.0

3,4404,5505,720

120mm² 234

38.042.348.8

2.02.02.5

125mm²141mm²206mm²

29.934.039.4

304.0339.0391.0

4,0505,4107,720

150mm² 234

41.046.953.0

2.02.52.5

138mm²201mm²230mm²

32.737.443.3

328.0375.0424.0

4,7406,8008,850

185mm² 234

45.851.157.9

2.52.52.5

191mm²220mm²255mm²

36.241.447.8

367.0409.0463.0

6,0508,14010,300

240mm² 234

49.956.063.3

2.52.52.5

215mm²250mm²289mm²

40.045.953.0

400.0448.0506.0

7,39010,04012,800

300mm² 234

53.860.568.4

2.52.52.5

235mm²269mm²319mm²

43.750.257.7

431.0484.0547.0

8,76012,02015,410

400mm² 234

59.166.877.4

2.52.53.15

265mm²304mm²452mm²

48.656.164.9

473.0535.0619.0

10,72014,82019,910

Cross SectionalArea


Armour WireDiameter





1.5mm² 71219273748

15.820.022.627.329.933.5

10.91.251.251.61.61.6

22mm²40mm²47mm²74mm²84mm²90mm²

10.714.016.420.222.526.0

95120140170180210

5008201,0801,5501,8502,900

2.5mm² 71219273748

17.622.827.031.334.340.1

0.91.251.61.61.62.0

24mm²45mm²70mm²84mm²94mm²138mm²

12.516.619.924.027.031.4

110140170190210250

7301,0201,5301,9602,4403,550

4.0mm² 71219273748

20.126.129.734.839.644.7

1.251.61.61.62.02.0

39mm²68mm²80mm²96mm²138mm²157mm²

14.119.222.627.331.135.8

130160180210240270

8401,3901,8502,4203,3204,850


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1core XLPE/cuWS/un-armoured/MDPE or LSOH 36kV Umax



Single-Core BS7870 cuWS 33kV Cables



SINGLE-CORE Un-Armoured MV Cables

Cross SectionalArea


Copper WireScreen Area

Primary InsulationDiameter



35mm² 22.6 16mm² 15.9 350.0 800

50mm² 23.7 16mm² 17.0 350.0 900

70mm² 25.7 16mm² 18.8 400.0 1,000

95mm² 27.4 16mm² 20.5 400.0 1,300

120mm² 29.2 16mm² 22.0 450.0 1,500

150mm² 30.5 16mm² 23.3 450.0 1,800

185mm² 32.5 16mm² 25.1 500.0 2,100

240mm² 34.9 25mm² 27.3 500.0 2,500

300mm² 37.2 25mm² 29.6 550.0 3,100

400mm² 40.1 35mm² 32.3 600.0 3,700

500mm² 43.2 35mm² 35.2 650.0 4,700

630mm² 46.9 35mm² 38.6 650.0 5,700

Cross SectionalArea


Copper WireScreen Area




50mm² 27.4 16mm² 21.6 550.0 1,200

70mm² 28.8 16mm² 23.4 600.0 1,500

95mm² 30.6 16mm² 25.1 600.0 1,800

120mm² 32.5 16mm² 26.6 650.0 2,000

150mm² 34.0 16mm² 27.9 650.0 2,400

185mm² 35.5 16mm² 29.7 700.0 2,700

240mm² 37.3 25mm² 31.9 750.0 3,400

300mm² 39.7 25mm² 34.2 800.0 4,100

400mm² 42.2 35mm² 36.9 850.0 5,000

500mm² 45.2 35mm² 39.8 900.0 6,100

630mm² 48.3 35mm² 43.2 950.0 7,400

Cross SectionalArea


Copper Wire Screen Area




50mm² 34.5 16mm² 27.1 750.0 1,500

70mm² 36.5 16mm² 28.9 800.0 1,800

95mm² 38.4 16mm² 30.6 850.0 2,100

120mm² 39.9 16mm² 32.1 850.0 2,400

150mm² 41.2 16mm² 33.4 900.0 2,700

185mm² 43.2 16mm² 35.2 950.0 3,100

240mm² 45.7 25mm² 37.4 1000.0 3,800

300mm² 48.2 25mm² 39.7 1050.0 4,500

400mm² 51.1 35mm² 42.4 1100.0 5,500

500mm² 54.0 35mm² 45.3 1150.0 6,600

630mm² 57.8 35mm² 48.7 1250.0 8,000


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SINGLE-CORE AWA Armoured MV Cables

Cross SectionalArea


Armour WireDiameter





35mm² 26.6 1.6 70mm² 15.9 400.0 1,100

50mm² 27.7 1.6 75mm² 17.0 450.0 1,300

70mm² 29.7 1.6 79mm² 18.8 450.0 1,600

95mm² 31.4 1.6 85mm² 20.5 500.0 1,900

120mm² 33.1 1.6 91mm² 22.0 500.0 2,200

150mm² 35.4 1.6 95mm² 23.3 550.0 2,600

185mm² 37.2 2.0 126mm² 25.1 600.0 3,000

240mm² 39.8 2.0 135mm² 27.3 600.0 3,600

300mm² 42.3 2.0 145mm² 29.6 650.0 4,300

400mm² 45.2 2.0 154mm² 32.3 700.0 5,200

500mm² 49.5 2.0 167mm² 35.2 750.0 6,500

630mm² 53.3 2.5 226mm² 38.6 800.0 7,900

Cross SectionalArea


Armour WireDiameter





50mm² 32.7 1.6 95mm² 21.6 600.0 1,600

70mm² 35.3 2.0 126mm² 23.4 650.0 1,900

95mm² 37.2 2.0 135mm² 25.1 700.0 2,300

120mm² 38.7 2.0 142mm² 26.6 700.0 2,600

150mm² 40.4 2.0 148mm² 27.9 750.0 2,900

185mm² 42.2 2.0 154mm² 29.7 800.0 3,400

240mm² 44.6 2.0 164mm² 31.9 850.0 4,000

300mm² 48.3 2.5 221mm² 34.2 900.0 4,900

400mm² 51.2 2.5 236mm² 36.9 950.0 5,800

500mm² 54.5 2.5 256mm² 39.8 1000.0 7,000

630mm² 58.3 2.5 271mm² 43.2 1050.0 8,400

Cross SectionalArea


Armour WireDiameter





50mm² 39.4 2.0 145mm² 27.1 850.0 2,100

70mm² 41.4 2.0 151mm² 28.9 900.0 2,400

95mm² 43.3 2.0 161mm² 30.6 950.0 2,700

120mm² 44.8 2.0 167mm² 32.1 950.0 3,100

150mm² 47.5 2.5 216mm² 33.4 1000.0 3,600

185mm² 49.5 2.5 226mm² 35.2 1050.0 4,000

240mm² 51.7 2.5 241mm² 37.4 1100.0 4,700

300mm² 54.4 2.5 256mm² 39.7 1150.0 5,500

400mm² 57.3 2.5 270mm² 42.4 1250.0 6,400

500mm² 60.6 2.5 285mm² 45.3 1300.0 7,600

630mm² 64.2 2.5 305mm² 48.7 1350.0 9,100


CA

BLE

DA

TA

10




THREE CORE SWA Armoured MV Cables



Three-Core IEC502 SWA 11kV CablesCross SectionalArea


Armour WireDiameter





25mm² 47.9 2.5 221mm² 14.9 600.0 4,300

35mm² 50.3 2.5 231mm² 15.9 650.0 4,700

50mm² 53.1 2.5 246mm² 17.0 650.0 5,500

70mm² 57.1 2.5 266mm² 18.8 700.0 6,400

95mm² 61.2 2.5 290mm² 20.5 750.0 7,500

120mm² 65.0 2.5 305mm² 22.0 800.0 8,600

150mm² 68.0 2.5 320mm² 23.3 850.0 9,600

185mm² 72.3 2.5 344mm² 25.1 900.0 11,200

240mm² 79.0 3.15 302mm² 27.3 950.0 14,200

300mm² 84.5 3.15 322mm² 29.6 1050.0 16,500

400mm² 90.9 3.15 347mm² 32.3 1100.0 19,700

Cross SectionalArea


Armour WireDiameter





35mm² 61.2 2.5 290mm² 20.5 950.0 6,100

50mm² 63.8 2.5 300mm² 21.6 1000.0 6,800

70mm² 68.1 2.5 325mm² 23.4 1050.0 7,800

95mm² 72.3 2.5 344mm² 25.1 1100.0 9,100

120mm² 77.1 3.15 292mm² 26.6 1200.0 11,000

150mm² 80.3 3.15 308mm² 27.9 1250.0 12,100

185mm² 84.7 3.15 322mm² 29.7 1300.0 13,800

240mm² 89.9 3.15 347mm² 31.9 1350.0 16,100

300mm² 95.2 3.15 367mm² 34.2 1450.0 18,400

400mm² 101.9 3.15 392mm² 36.9 1550.0 21,700

Cross SectionalArea


Armour WireDiameter





35mm² 74.3 2.5 354mm² 26.0 1350.0 8,500

50mm² 78.5 3.15 298mm² 27.1 1450.0 9,700

70mm² 82.6 3.15 317mm² 28.9 1500.0 10,700

95mm² 86.7 3.15 332mm² 30.6 1600.0 12,000

120mm² 90.3 3.15 347mm² 32.1 1650.0 13,300

150mm² 93.3 3.15 357mm² 33.4 1700.0 14,400

185mm² 97.6 3.15 377mm² 35.2 1800.0 16,100

240mm² 102.9 3.15 397mm² 37.4 1900.0 18,400

300mm² 108.5 3.15 422mm² 39.7 2000.0 21,000

400mm² 114.9 3.15 446mm² 42.4 2100.0 24,200


Catalogue Index

Order Ref/Description Page

1000v Insulated Cable Knives 124

1000v Insulated Cutters 106

121 Cable Glands 16

1402F-RMP ATEX-Rated Resin 169

145- Joint Mould Boxes 169

153/RAC Cable Glands 17

158LR Elbow Connectors 174

15TS-NSS Separable Bushing Boots

161

16-- Aerosol Sprays 142

17 Type LSF Cableclamps 51

1A Aluminum Cable Cleats 48

1ALM Aluminium Cable Cleats 50

1F LUL-Approved Cable Cleats 52

1FP Type Stainless Steel Cleats 53

1LSF Nylon Cable Cleats 46

282595 Filoform Finishing Sponge

223

2A Aluminum Cable Cleats 49

2A-2M Cembre MV Two- Bolt Lugs

94

2ALM Aluminium Cable Cleats 50

2A-M Cembre MV Cable Lugs 92-93

2F LUL-Approved Cable Cleats 52

2HVR Nylon Cable Cleats 47

2LSF Nylon Cable Cleats 47

332 SICON MV Lugs/Connectors

100

3573 Thread Washers 27

3CK-HSS Heatshrink Trifurcating Kits

158

3M ColdShrinkTM LV Accessories

134-135

3M SCOTCH Tapes 136-140

3x--MONO MV Termination Kits

155

400LR Elbow Connectors 175

400TB Tee Connectors 176





501/421 Cable Glands 24

501/453 Cable Glands 25

53534-51 Industrial Resin 169


650/675LR Tee Connectors 181

70-B Polypropylene Clips 195

747 Type - ATEX-Rated Plugs 31

750/775LR Tee Connectors 182

757 Type - ATEX-Rated Plugs 33

76-- ColdShrinkTM Terminations

166

767 Type ATEX-Rated Plugs 33

777 Type ATEX-Rated Insulators

32


850 Pfisterer MV- CONNEX Range

188

870 Pfisterer MV- CONNEX Range

185-187

8YRO Sheath Stripping Pliers 125

92-AG ColdShrinkTM Straight Joints

168

92-AK ColdShrinkTM Straight Joints

168

92-AV ColdShrinkTM Straight Joints

169

92-EP ColdShrinkTM Terminations

165-166

92-PG ColdShrinkTM Build-Up Kits

169


165

94-AK ColdShrinkTM Straight Joints

168

94-AP ColdShrinkTM Straight Joints

168


165

95-AC ColdShrinkTM Straight Joints

168

95-EB ColdShrinkTM Terminations

165


165

A2 Cable Glands 7

A2D Cable Glands 8

A2F Cable Glands 20

A-2M Cembre LV Two- Bolt Lugs

88

A2PBK Polyamide Glands 6

A2PLG Polyamide Glands 6

A324 Zen Cable Glands 18

A348 Zen Cable Glands 18


A-4ESI Cembre LV Four-Bolt Lugs

91

AA-M Cembre Aluminium Lugs

95

AB-M Cembre Reduced Palm Lugs

89

Adaptors - ATEX-Rated 30

Adaptors - Industrial 29

ADPF ATEX-Rated Adaptors 30

Aerosol Sprays 142

ALP Aluminium Trefoil Cleats 57

ALROC Sheath Stripping Pliers 125

Aluminium Cable Glands 13-15

Aluminum Cable Cleats 48-50

A-M Cembre LV Cable Lugs 84-85

AM Industrial Adaptors 29

Anti-Tracking Tubing 158

AR Atlas Single-Way Cleats 64

AR Atlas Trefoil Cleats 65

ATEX-Rated Adaptors/Reducers

30-31

ATEX-Rated Cable Glands 20-25

ATEX-Rated Conduit Glands 228

ATEX-Rated Gland Insulators 32

ATEX-Rated Straight Joints 133

Atlas Single-Way Cleats 64

Atlas Trefoil Cleats 65

B134 CADWELD® Mould Support

214

B135 CADWELD® Mould Support

214

B1350- Battery Tool Range 114-115

B136A/B CADWELD® Spades 214

B159 CADWELD® Magnetic Clamp

214

B265 CADWELD® Cable Clamp

214

B324 Zen Cable Glands 18




B35-45MD Battery Crimper 112

B396 CADWELD® Magnetic Clamp

214

B399AM CADWELD® Magnetic Clamp

214



B399BM CADWELD® Magnetic Clamp

214

B500E Battery Crimper 113

B70M-P24 Battery Pump 116

BANTAM Band Tensioning Tool 45

BC LV Mechanical Connectors 99

BC Stainless Steel Cable Ties 41

Bentonite Clay 206

BF PVC Insulated Terminals 76-79

BFE Copper Braid Bonds 192

BICASEAL Putty 141

BIM 253 Bimetallic Connector 200

Bi-Metallic Cable Lugs 96

BN Locknuts 26

Bonded Copper Earth Rods 196

BR3 Triple Corner Roller 121

Branch Joints - Resin-Filled 131

BS921 Rubber Matting 219

BSS 253 Bimetallic Connector 200

B-TC500E Battery Cutter 119



BU Stainless Steel Cable Ties 41

BU- Tyco Build-Up Kits 163

Bushing Boots - MV 161

Bushing Interfaces 173

BW Cable Glands 9

BX1- Oxide Inhibiting Paste 141

C-Nexans MV Cable Lugs 101

C1 Cable Knife 124

CAA-M Cembre MV Cable Lugs 96

Cable Cleaning Wipes 142

Cable Drum Jacks 122

Cable Drum Rotators 122

Cable Gland Spanners 28

Cable Hangers 54-55

Cable Knives 124

Cable Ladder 232

Cable Lugs - Aluminium MV 95

Cable Lugs - Bi-Metallic MV 96

Cable Lugs - Copper LV 82-91

Cable Lugs - Copper MV 92-94


Cable Preparation Tools 125-127

Cable Rollers 121

Cable Route Markers 220

Cable Stockings 123

Cable Tie Installation Tools 45

Cable Ties - Industrial LSF 40

Cable Ties - LUL-Approved LSF 42

Cable Ties - Stainless Steel 41

Cable Trays 231

CADWELD® Exothermic Welding

207-214

CADWELD® Mould Numbering 209

CADWELD® Mould Types 210-213

CADWELD® Tools & Accessories

214

CADWELD® Weld Metals 208

CA-M Cembre MV Cable Lugs 93

CB Concrete Marker Blocks 220

CBS Bare Copper Cable 193

CCT Concrete Cable Tiles 220

CEC Heatshrink End Caps 145

Cembre Hydraulic Crimpers 107-115

Cembre Hydraulic Cutters 117-119

Cembre LV Cable Lugs 84-91

Cembre MV Cable Lugs 92-95

Cembre Ratchet Crimpers 104-105

Cembre Ratchet Cutters 106

Centaur Cable Saddles 67

CFS- Constant Force Springs 135

CH Cable Hangers 54

CH Steel Framing Channel 230

CHANFREIN-DT Chamfering Tool

127

CHS Hard Drawn Copper Cable 193

CL-Cable Knives 124

COBRA Conduit Rods 120

COL Colossus Trefoil Cleats 66

ColdShrinkTM LV Accessories 134-135

ColdShrinkTM MV Gland Kits 167

ColdShrinkTM MV Terminations 165-166

ColdShrinkTM Straight Joints 168-169

Colossus Trefoil Cleats 66

Concrete Route Markers 220


Conduit Rods 120

Constant Force Springs 135

Copper Braid & Bonds 192

Cord End Ferrules 80-81

Corrosion Protection Tapes 140

CP1120 Hydraulic Cutting System

118

CPE-0-P12N Battery Pump 116

CPE-1 Mains-Powered Pump 116

CPS PVC Insulated Copper Cable

193

CS Cable Splices 90

CS- ColdShrinkTM Outer Sleeve 169

CSCAK ColdShrinkTM End Caps 135

CSGK ColdShrinkTM Gland Kits 167

CT LV Cable Lugs 82-93

C-Tap Grounding Connectors 97

CTS Tinned Copper Cable 193

CW Cable Glands 10

CWAL Cable Glands 13

CWALCIEL Cable Glands 15

CWCIEL Cable Glands 12

D1001 Cable Knife 124

DAP Metallic Tape Clips 194

DBA ATEX-Rated Insulators 32

DCA Metallic Tape Clips 194

DCB Metallic Tape Clips 194

DCG Metallic Tape Clips 194

Derancourt 1000v Cutters 106

Derancourt 1000v Cable Knives 124

Derancourt Sheath Stripping Pliers

125

DGP Metallic Tape Clips 194

DMBC LV Mechanical Connectors

99

Dome Top Glands 8

DR Cable Drum Rotators 122

DS Drum Spindles 122

DSP Solid Pin Lugs 90

DSTG Cable Tie Tool 45

Duct Sealing Systems 222

E1W Cable Glands 11

E1WAL Cable Glands 14

Catalogue Index



E1WF Cable Glands 21

Earth Pits 202

Earthbars 205

Earthing Conductor - Braid 192

Earthing Conductor - Cables 193

Earthing Conductor - Tapes 190-191

Earthing Kit - Pfisterer 185-188

Earthing Tape - Metallic Clips 194

Earthing Tape - Polypropylene Clips

195

Earthing Tapes - Aluminium/PVC

191

Earthing Tapes - Bare Aluminium

190

Earthing Tapes - Bare Copper 190

Earthing Tapes - Copper/LSF 191

Earthing Tapes - Copper/PVC 191

Earthtags 26

EB Heatshrink Breakouts 146

EBC 001 Disconnect Link 203

EBC Inspection Housing Earthbars

203

EBC Switchroom Earthbars 205

EBCXT 001 Disconnect Link 203

EBG 25 Bentonite Clay 206

EC ColdShrinkTM End Caps 134

ECW-H3D Hydraulic Crimp Head

110

EExd Cable Glands 20-25

EExe Cable Glands 6

EGRD Earth Rod Drivers 196

Electrical Gloves 128

Electro-Hydraulic Crimpers 112-115

Electro-Hydraulic Cutters 119

EMA 25/26 Marconite Aggregate

206

EML Copper Lattice Earth Mats 197

Emperor SS316L Single- Way Cleats

61

Emperor SS316L Trefoil Cleats 60

EMV Industrial Plugs 29

EMVS Industrial Plugs 29

EPP Earth Inspection Housings 202

ER Emperor SS316L Trefoil Cleats

60


ERA Earth Rod ‘A’ Clamps 198

ERB Bonded Copper Earth Rods 196

ERBD Earth Rod Driving Head 196

ERBO Earth Rod Couplers 196

ERC Solid Copper Earth Rods 197

ERCD Earth Rod Driving Head 197

ERCS Earth Rod Driving Spikes 197

ERD Earth Rod Extension Dowels

197

ERH Earth Inspection Housings 202

ERR Earth Rod 'G' Clamps 199

ERSO Earth Rod Split Clamp 199

ERU 'U-Bolt' Clamps 200

ES Emperor SS316L Cleats 61

ET Earthtags 26

ETF-ROLL MARKINGenius® Range

217

ETS Thread Washers 27

Euromold - 158LR Elbows 174

Euromold - 400LR Elbows 175

Euromold - 400TB Tees 176





Euromold - 650/675LR Tees 181

Euromold - 750/775LR Tees 182


Euromold - Bushing Interfaces 173

EXD LTP Conduit Glands 228

F70612-52 Putty 141

FD Thread Washers 27

FILOseal+ Duct Sealing Systems 223

FLAG 1 220

FLB/T Flexible Copper Braid 192

Flexible Conduit - Liquid Tight 226

Flexible Conduit - Plastic 224-225

Flexible Conduit - SS316 Braided 226

Flexistrap Retention Straps 63

FPAH Heavy-Weight Conduit 225

FPAL Light-Weight Conduit 224

FPAS Standard-Weight Conduit 224

FPR Low Fire Hazard Conduit 225


FS Flexistrap Retention Straps 63

GEM Ground Enhancement Material

206

GF PVC Insulated Terminals 76-79

Gland Insulated Adaptors 32

Hawke Cable Glands - ATEX-Rated

24-25

Hawke Cable Glands - Industrial

16-17

Hazardous Area Cable Glands 20-25

HD110/160 FiloSeal Kits 223

HDJ-C Hydraulic Cable Drum Jacks

122

Heatshrink - Anti-Tracking Tubing

158

Heatshrink - Breakouts 146

Heatshrink - End Caps 145

Heatshrink - LV Straight Joints 148

Heatshrink - MV Gland Kits 160

Heatshrink - MV Termination Kits

155-157

Heatshrink - MWT/TWT Tubing

144

Heatshrink - Repair Sleeves 147

Heatshrink - Trifurcating Kits 158

Heatshrink - ZHCTW Tubing 143

HN Cembre Ratchet Crimpers 105

HNKE Cembre Ratchet Crimpers

104

HP Cembre Ratchet Crimpers 104

HPL - ATEX-Rated Plugs 33

HR1 Cable Roller 121

HRF Cable Trays 231

HSGK Heatshrink Gland Kits 160

HSRU Anti-Tracking Tubing 158

HT131-C Hydraulic Crimper 108

HT131-UC Hydraulic Crimper 109

HT45-E Hydraulic Crimper 107

HT51 Hydraulic Crimper 107

HTTC0851 Hydraulic Cutter 117

HXMH ATEX-Rated Plugs 33

HXP - ATEX-Rated Plugs 31

Hydraulic Pump Units 116

IADP ATEX-Rated Insulators 32

IEC Rubber Matting 219

Catalogue Index



IG Gland Insulating Kits 160

Insulated Cable Glands 18-19

Insulated Electrical Gloves 128

Insulated Gland Adaptors 32

Insulated Hydraulic Cutting System

118

Integral Earth Glands - Aluminium

15

Integral Earth Glands - Brass 12

J Type Cable Hangers 54

JAO 253 Oblong Tape Clamp 201

JG Square Tape Clamps 201

JGO Oblong Tape Clamps 201

JP368 Cable Jack Plinth 122

JPA 253 Plate Test Clamp 201

JPG 253 Plate Test Clamp 201

JSG 253 Screw-Down Test Clamp

201

K0- Klauke Ratchet Crimpers 105

KIT125/200 FiloSeal Kits 223

Klauke LV Cable Lugs 86-87

Klauke Ratchet Crimpers 105

KT 1000v Insulated Cutters 106

KT Cembre Ratchet Cutters 106

L Type Klauke LV Cable Lugs 86-87

L159 CADWELD® Handle Clamp 214

L160 CADWELD® Handle Clamp 214

LA11 PST Tube 134

Lattice Earth Mats - Copper 197

LC Locking Collars 122

LCR Conduit Rods 120

LFHUBRD Stainless Steel Conduit

227

LO41/LO41 PST Tubes 134

Locknuts 26

LR4/5 Cable Ladder 232

LSF Cable Cleats 46-47

LSF Cable Gland Shrouds 28

LSF Cable Ties 40

LSF Cableclamps 51

LSFBK Cable Gland Shrouds 28

LSOH Resin Straight Joints 130

LST Fuses 220


LTP EXD Conduit Glands 228

LTP Liquid Tight Conduit 226

LTPBRD Stainless Steel Conduit 227

LTPLFH Liquid Tight Conduit 226

LUB/LUBP Pulling Lubricants 123

LUL-Approved Cable Cleats 52-61

LUL-Approved Cable Glands 7-15

LUL-Approved Cable Hangers 55

LUL-Approved Cable Ties 42-43

LUL-Approved Cableclamps 51

LUL-Approved Trefoil Cleats 57-60

LV Copper Cable Lugs 82-91

LVI-1/- 3M Resin Joints 132

LVI-3/- 3M Resin Joints 133

M- 1000v Insulated Cutters 106

M- Nexans MV Connectors 102

M35-50MD Battery Crimper 112

Marconite Aggregate 206

MARKINGenius® Range 216-217

MBT Range Hellermann Cable Ties

43

MC LV Mechanical Connectors 98

MCB LV Mechanical Connectors

98

MCC Cembre Cutters 106

MD Duct Sealing Systems 222

MD+310ML Sealant 223

Mechanical Cable Lugs - MV 100-101

Mechanical Connectors - LV 98-99

Mechanical Connectors - MV 100-102

MG2-TDMO MARKINGenius® Range

217

MG3 MARKINGenius® Printer 216

MG-CPM MARKINGenius® Range

217

MG-DOG MARKINGenius® Range

217

MG-ETF MARKINGenius® Range

217

MG-TDM MARKINGenius® Range

217

MG-TPM MARKINGenius® Range

217

MG-TPMF MARKINGenius® Range

217


MG-VYT MARKINGenius® Range

217

MK9SST Cable Tie Tool 45

MLS Cembre Ratchet Crimpers 104

MONO MV Termination Kits 155

MP Concrete Marker Posts 220

MRF Cable Trays 231

MS- Multi-Service Resin Joints 131

MS-LSOH Resin Joints 130

MV Cable Preparation Tools 125-127

MWT Heatshrink Tubing 144

NBC Track Feeder Cleats 56

ND Cembre Ratchet Crimpers 104

Neoprene Thread Washers 27

Nexans MV Cable Lugs 101

Nexans MV Connectors 102

Nexans MV Terminations 155-157

NG Titan2 Gland Plates 220

NM Polypropylene Clips 195

NN-BK Locknuts 26

NN-LG Locknuts 26

No-Bolt Track Feeder Cleats 56

NP Polypropylene Clips 195

NP-BN Locknuts 26

NP-ET Earthtags 26

NPTF ATEX-Rated Adaptors 30

NT Titan2 Fused Units 220

Nylon Thread Washers 27

OUT Range Screen Removal Tools

126

Outdoor Cable Glands 10-11

Oxide Inhibiting Paste 141

P- Constant Force Springs 135

PA Cable Markers 218

PA02 Cable Markers 218

PAD Sheath Stripping Pliers 125

PEGASUS Cable Hangers 55

Pfisterer MV Cable Lugs/Connectors

100

Pfisterer MV-CONNEX Range 185-187

PG Sheath Stripping Pliers 125

PGPF ATEX-Rated Adaptors 31

Phase Tape 136

Catalogue Index



Phoenix Stainless Steel Cleats 53

PILCL- PILC Earthing Kits 169

Pin Lugs 90

PKC Cord End Ferrules 80

PKCT Cord End Ferrules 81

PKE Cord End Ferrules 80

PKET Cord End Ferrules 81

PKH Cable Marker Carrier Strips 218

Plastic Cable Glands 6

Plastic Cable Tiles 220

Plugs - ATEX-Rated 31-33

Plugs - Industrial 29

PLUS CADWELD® Weld Metals

208

PLUSCU CADWELD® Control Units

208

PMF MARKINGenius® Range 217

PO7000 Footpump 116

POH Cable Marker Carrier Strips

218

POK Cable Markers 218

POLY Range Multi- Purpose Tools

127

POLY Sheath Stripping Tool 125

Polyamide Cable Glands 6

Power Generation Cleats 66-67

POWERSAFE Connectors 149-151

Pre-Insulated Terminals 76-79

ProTect Retention Straps 63

PT/PTHD Plastic Tiles 220

PTS ProTect Retention Straps 63

Pulling Lubricants 123

PVC Cable Gland Shrouds 28

PVC Insulated Terminals 76-79

Quadrofoil Cleats 59

R391/R392 Compound 141

RAE Remote Armour Earthing Kits

159

Rail Market Cable Cleats 56

Ratchet Crimpers 104-105

RCFB Universal Bushing Boots 161

RCU Stainless Steel Buckles 44

REDF ATEX-Rated Reducers 30

Reduced Palm Cable Lugs 89


Reducers - ATEX-Rated 30

Reducers - Industrial 29

Remote Armour Earthing Kits 159

RF PVC Insulated Terminals 76-79

RFW Thread Washers 27

RHBBJ Heatshrink Joints 162

RHC131 Hydraulic Crimp Head 108

RHES Heatshrink Pot Ends 162

RHLAJ Heatshrink Straight Joints

148

RHSJ Heatshrink Joints 162

RHTJ Heatshrink Joints 162

RHTSJ Heatshrink Joints 162

RHTTJ Heatshrink Joints 162

RHU131-C Hydraulic Crimp Head

109

RHU520 Hydraulic Crimp Head 111

RM BS921 Rubber Matting 219

RM Industrial Reducers 29

ROLLY2000 MARKINGenius® Printer

216

RR-T03 Band Tensioning Tool 45

RSM-CLASS Rubber Matting 219

RSP Stainless Steel Banding 44

RSU Stainless Steel Banding 44

Rubber Switchgear Matting 219

RXP - ATEX-Rated Plugs 31

S- Resin Straight Joints 130

SB- Nexans MV Connectors 102

SC LV Service Connectors 99

SCOTCH Tapes 136-140

Scotchfil Putty Tape 137

SE Solderless Earth Screen Kits 159

Serrated Thread Washers 27

SFT Triplex Cable Former System

62

SHA Cable Hangers 54

Shake-Proof Thread Washers 27

Sheath Repair - Heatshrink Sleeves

147

Sheath Repair - Tape 140

Sheath Stripping Pliers 125

Shrouds - PVC & LSF 28

SHSS Tyco Shrinkset Joints 163


SIB-TEC Polyamide Glands 6

SICON MV Cable Lugs/Connectors

100

SIGN MARKINGenius® Range 217

SJ-C Cable Drum Jacks 122

SLD Line Drain Connectors 150

SLR Cable Rollers 121

SLS Line Source Connectors 151

S-LSOH Resin Straight Joints 130

SMOE Tyco Shrinkset Joints 163

SOC Cable Stockings 123

Solderless Earth Screen Kits 159

Solid Copper Earth Rods 197

SPANNER - Gland Spanners 28

SPD Panel Drain Connectors 151

SPS Panel Source Connectors 150

SRDF MV Termination Kits 157

SRDI MV Termination Kits 157

SREF MV Termination Kits 156

SREI MV Termination Kits 156

SSTG Cable Tie Tool 45

SSWR Serrated Washers 27

Stainless Steel Band & Buckles 44

Stainless Steel Cable Glands 23

Stainless Steel Cable Ties - LUL 41

Stainless Steel Cable Ties - BU/BC

41

Steel Framing Channel 230

Stopper Plugs - ATEX-Rated 31-33

Straight Joints - 3M 132

Straight Joints - ATEX-Rated 133

Straight Joints - Industrial 130

Straight Joints - MV Heatshrink 162

Straight Joints - MV Shrinkset 163

Street Lighting Fused Units 220

Stuffing Glands 6-8

Switchgear Rubber Matting 219

Switchroom Earthbars 205

SWRS Heatshrink Repair Sleeves

147

T Range Hellermann Cable Ties 42

T111 CADWELD® Torch Head 214

T1319 Scotch Tape 138

Catalogue Index



T1500 Temflex Tape 136


T22-- Scotch Tape 136







T306 CADWELD® Ceramic Blanket

214

T313 CADWELD® Cleaning Brush

214


214

T321 CADWELD® Steel Surface Rasp

214

T328D CADWELD® Spare Disk Kit

214

T329 CADWELD® File 214

T331 CADWELD® Tool Tray 214

T33P Scotch Tape 136

T35 Scotch Tape 137

T372A CADWELD® Galvanizing Spray

214

T378L CADWELD® Safety Gloves

214


T393 CADWELD® Safety Goggles

214


214

T396 CADWELD® Tool Box 214

T3CDS Cable Glands 22

T401PLUS CADWELD® Tool Box

214

T427 CADWELD® Sleeve Kit 214







TA Aluminium Earthing Tapes 190

TAP Aluminium Earthing Tapes 191

Tapes - Scotch/3M 136-140

TAPETILE 220

TC Copper Earthing Tapes 190

TC096 Hydraulic Cutting Head 117

TC120 Hydraulic Cutting Head 118

TE1FU Cable Glands 23

Thread Washers 27

Titan2 Fused Units 220


TP Copper Earthing Tapes 191

TPIM Cable Knife 124

TPLSF Copper Earthing Tapes 191

TPM-ROLL MARKINGenius® Range

217

Transformer Fixing Cable Lugs 91

Trefoil Cleats - Aluminium 57

Trefoil Cleats - Colossus 65

Trefoil Cleats - HD Galvanised 65

Trefoil Cleats - SS316L 58-60

Triplex Cable Former System 62

TT200 TAPETILE 220

TWT Heatshrink Tubing 144

VM Scotch Tape 137

VRQ+ SS316L Quadrofoil Cleats 59

VRT+ SS316L Trefoil Cleats 58

Vulcan SS316L Quadrofoil Cleats

58

Vulcan SS316L Trefoil Cleats 58

Weatherproof Sealing Compound

141

WIPE Cable Cleaning Wipes 142

Zen Cable Glands 18-19

ZHCTW Heatshrink Tubing 143

ZPWR Serrated Washers 27

Catalogue Index


Discount Group

Description Discount

A BWK Brass Gland Kits (20S-25 only)

A1 Cable Handling Equipment

A2 BZP Set Screws & Fixings

B BWK Brass Gland Kits (32-90)

B1 Birkett Resin Joints

B2 ETS Cable Tray & Accessories

C CWK Brass Gland Kits (all sizes)

C1 LV Mechanical Connectors

C2 Concrete Products & Cable Protection

D E1WK Brass Gland Kits (all sizes)

D1 Prysmian MPJ Resin Joints

D2 Rubber Switchgear Matting

E Other Brass Glands & Accessories

E1 LV Heatshrink Straight Joints

E2 Cable Identification Tapes

E3 A2K Brass Gland Kits (all sizes)

E4 A2POH Nylon Glands & Locknuts

E5 Hawke Industrial Glands

E6 Hawke ATEX Glands

FZen, Triton, Poseidon & C2K Cable Glands

F1LV Heatshrink Tubings & Mouldings

F2 Channel Bracketry

FX1 Flexicon Standard Products

Discount Group


FX2 Flexicon ATEX Products

FX3 Flexicon SS316 Products

G Thread Reducers, Adaptors & Plugs

G1Nexans Heatshrink Terminations & Accs

G2 Cantilever Arms

H HSS Holesaws & Arbors

H2 BZP Studding & Cut Studs

I CWK ALM Alum. Gland Kits (all sizes)

J Other Aluminium Glands & Accs.

J1 MV Mechanical Connectors

J2 EK & EZ Cable Markers

K BWK LSF Brass Gland Kits (all sizes)

K1 Klauke Lugs

K3 CWK LSF Brass Gland Kit (all sizes)

L CWALK LSF Alum. Gland Kits (all sizes)

MG1 MarkinGenius

N ETS Polypropylene Cleats (1B/2B)

O ETS LSF Nylon Cleats (1LSF/2LSF)

O1 Tapes, Pastes & Compounds

POther Nylon & Polypropylene Cleats

P1 Miscellaneous

QETS Aluminium Cleats (1ALM/2ALM)

Q1 Copper Bonded Earth Rods

Discount Group


Q3 Varicleat Range & Multicleat Range

Q4 Emperor ER & ES Cleat Ranges

Q5 Vulcan VRT & VRQ Cleat Ranges

R ETS Alpha & Cast Aluminium Cleats

R1 Bare Aluminium & Copper Earth Tapes

S Nylon & LSF Nylon Cable Ties

S1Served Aluminium & Copper Earth Tapes

T Stainless Steel Cable Ties

T1 Concrete Earth Pits

U ETS LV Standard Copper Cable Lugs

U1 Earthing Accessories

V Cembre LV Copper Lugs & C-Taps

V1 Street Lighting Products & Fuses

W Cembre MV Copper Cable Lugs

W1 House Service Fuses (ME & MF)

X ETS Pre-Insulated Copper Terminals

X1 J Type Fuses

YCembre Aluminium & Bi-Metallic Cable Lugs

Y1 Pre-Galvanised & HDG Steel Channel

Z Installation Tooling & Die Sets

Z3 3M Products

Preferential Discount Schedule


Condensed terms & conditions of sale & hire

PRICINGAll quotations and/or prices are issued “Errors and Omissions Excepted” (E&OE). Every effort is made to ensure the accuracy of any prices quoted, but these may be subject to changes beyond our control. We therefore reserve the right to change or amend any prices quoted at any stage of the contract/order period.

CARRIAGEETS Cable Components endeavour to deliver as many orders as possible on our own transport, carriage paid, on the next working day, whatever the order value. For instances where this is not possible we have various trusted third-party couriers to provide deliveries of consignments throughout the UK, Europe and the World, subject to a minimum order value of £200.00. Such consignments may attract additional cost, which will be confirmed at time of order. Times deliveries can also be accommodated wherever possible, although we reserve the right to charge for this service.

RETURNSItems supplied as ordered will not be accepted back for credit without prior written consent and a handling charge will normally be incurred. Items ordered in especially from manufacturers may also be subject to inspection and re-packing charges and any item will only be accepted back for credit after ETSCC inspection, to ensure the product/s are in a re-saleable condition. Any errors in goods (or quantities) supplied should be advised in writing within seven days of receipt.

HIRE CHARGESHire charges will be calculated from delivery date, based on a weekly rate for the tool/s, until such time as the tool is officially taken “off hire”. Please contact our Sales Team who will advise you of the tool “off hire” number, which should be recorded by the hirer. No responsibility will be accepted for customers failing to confirm hire completion. Lost tools will be charged at the FULL replacement cost.

DAMAGED HIRE EQUIPMENTAll tools are checked for faults, damage and correct pressure prior to despatch and similarly upon return. Any damage that may occur during the hire period due to misuse is the responsibility of the hirer and will be charged for.

SELECTION GUIDESWith the myriad of different cable manufacturers within the marketplace currently, no selection guide can be 100% accurate. The guides given within this catalogue are given in good faith, but can only be regarded as “for information only”. Please ensure that any item purchased correctly suits the application and cable size required. ETSCC cannot be held responsible for mistakes made in selection, however caused.

Full terms and conditions available upon request.

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www.etscablecomponents.com Visit our website

FULLY “CONTENT-DRIVEN” DATA BASE DETAILING OVER 5,000 DIFFERENT PRODUCTS AVAILABLE FROM STOCK

➜ Product technical data sheets.

➜ Dimensional data sheets for all popular types of LV & MV cables.

➜ Interactive enquiry builder.

➜ Blog and feedback section.

ETS Cable Components are a ISO9001 Quality Assured Company.

TEL +44 (0)208 405 6789

WEB www.etscablecomponents.com

EMAIL [email protected]

QUALIFIED

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Power C

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Documents

Power Cable Accessories Power Cable Accessories · WEBSITE | TEL +44 (0)20 8405 6789 3 Product Index CABLE GLANDS, THREAD REDUCERS & ADAPTORS Section 1 pg. 5 Section 2 CABLE TIES