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Highly Confidential
March 2018
CONFIDENTIAL 2
Applied Composites Overview
(Indianapolis, IN)
(Southern CA)
Key Attributes: One of the largest private composite part manufacturers in the U.S.
Platform Info:• Four locations totaling
~380k square feet of manufacturing floor space
• ~650 employees
Vertically integrated … from engineering & design, tooling manufacture, through composite part fabrication & assembly
Large breadth of experience with OEM & Tier 1 and 2 customers in the aircraft, turbine engine and space industries
Applied Composites, the combination of AC&A, ACE, ACS, and SDC, is a critical supplier of complex composite components and
assemblies for the Aerospace, Defense and Space Markets
One-stop shop for complete composite assembly manufacturing
An Applied Composites Company
An Applied Composites Company
CONFIDENTIAL 3
Key Capabilities
Non Destructive & Destructive
Testing
MRO
Engineering & Design
Compression Molding
Hand Layup with Laser Projection
Filament Winding
Abrasive Machining
Tooling Design &
Build
Secondary Bonding
Composite & Metallic
Machining
Honeycomb Machining
Complex Composite Assemblies
KeyCapabilities
CONFIDENTIAL 4
Capabilities Matrix & Certifications
Auto
clav
e
Cure
Com
posi
te
Tool
ing
D
esig
n &
M
anuf
actu
ring
Com
posi
te
Asse
mbl
ies
Resi
n In
fusi
on
(out
of a
uto-
clav
e)
Han
d la
yup
with
lase
r pr
ojec
tion
RTM
/
VA
RTM
Fila
men
t W
indi
ng
Com
posi
te
Desi
gn /
Engi
neer
ing
Com
posi
te
Mac
hini
ng
Met
allic
Co
mpo
site
St
ruct
ures
Larg
e Co
mpo
site
s (F
iber
glas
s an
d Ca
rbon
)
Rado
mes
Test
ing
(NDT
, de
stru
ctiv
e,
UT
Insp
ect)
Com
pres
sion
M
oldi
ng
Capabilities by Division:
Certifications:
Rev D Part 145 Repair Station
EASA 145.5970BAC 5317 - Hand Lay-Up
BAC 5326 - Compression MoldingBAC 5549 - Filament WindingBAC 5578 – Composite Parts
CONFIDENTIAL 5
Key Products
Machined Metallic Components
Radomes&
Satcom
APU Inlet Assemblies
Aircraft Nacelle Assemblies
Launch Vehicle StructuresUAV & Aircraft Fuselage & Wings
Intake & Exhaust Structures
Tooling – Metallic & Composite
Compression Molded Components
Aircraft Plenums
Filament Wound
Structures
CONFIDENTIAL 6
Facilities & EquipmentFacility Description:
• Lake Forest, CA• 140k Square Feet• ~200 Employees
• Brea, CA• 120k Square Feet• ~280 Employees
• Indianapolis, IN• 50k Square Feet• ~110 Employees
• San Diego, CA• 70k Square Feet• ~80 Employees
Key Equipment:Autoclaves:
• 17 total between four locations• Max diameter: 16ft (by 30 ft)• Max length: 40ft (by 7 ft)• Max Temp / Pressure: 800°F / 200psi
Ovens:• 14 between four locations• Max size / temp: 9ft x 8ft x 30ft / 450°F
CNC Machining Centers:• 23 total CNC’s between four locations• 2 Ultrasonic CNC’s• CNC Waterjet• Max Envelope: 13ft x 40ft x 5ft
Clean Room:• ~25k total square footage
Special Processing:• Laser Projection Systems (including Aug. Reality)• Automatic Prepreg Cutters• Filament Winding Systems• CNC Abrasive Machining Center• Ultrasonic & CMM Inspection• Paint Booth• 1000 Ton Forming Press• 1200 Ton Compression Molding Press• Close Contour Urethane Casting System• Mig/Tig welding systems• Fortus 900 3D Printer• Radome Transmissivity Testing• Material Testing Lab
CONFIDENTIAL 7
Contact Us
Ben Lamb Applied Composites Engineering 705 S. Girls School Road Indianapolis, IN 46231 Mobile: (317) 902-0891 Main: (317) 644-8884 Fax: (317) 243-6488 Email: [email protected]
Justin UchidaAC&A LLC.25692 Atlantic Ocean Dr.Lake Forest, CA 92630Main: (949) 716-3511Fax: (949) 716-3566Email: [email protected]
Kelly TingenApplied Composite Structures1195 Columbia StreetBrea, CA 92821 Mobile: (714) 290-1718Main: 714.990.6300Direct: 714.784.3493Email: [email protected]
An Applied Composites Company
An Applied Composites Company
Rob KolozsSan Diego Composites9220 Activity RoadSan Diego, CA 92126Main: (858) 751-0450 x102Fax: (858) 751-0453Email: [email protected]
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