PPAP Guidline Cove

8/22/2019 PPAP Guidline Cove

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Suppl ier

Product ion Part Approval Process

PPAP GUIDELINES FORSUBMISSION


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PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

PACKAGE WILL BE SUPPLIED FREE OF CHARGE

DOCUMENTATION MUST BE IN ENGLISH

PURCHASE ORDER # INCLUDED ON PACKING SLIP & PSW SHEET

SAMPLES OF PARTS AS REQUIRED

SIGNED WARRANT FROM SUPPLIER

CORRECT SUBMISSION LEVEL PER HEC PURCHASING


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APPROVED METHOD OF SUBMISSION

3 Ring Binder / Soft Side Binder


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CONDITIONS REQUIRING SUBMISSION:

INITIAL PRODUCTION OF COMPONENT

CHANGE IN PROCESS, TOOLING, DESIGN

CHANGE IN SUPPLIERS LOCATION

CHANGE IN SUB-SUPPLIER


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SHIPMENT OF PPAP PACKAGE:

MUST BE PROTECTED TO PREVENT DAMAGED PARTS

MUST CLEARLY IDENTIFY AS PPAP SUBMISSION WITH SAMPLES

SAMPLES MUST BE LABELED, MARKED SO DATA CAN BE CORRELATED

PPAP PACKAGE MUST BE SENT SEPARATELY FROM OTHER

SHIPMENTS


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SHIPMENT OF INITIAL PRODUCTION:

NO PARTS SHIPPED / ACCEPTED UNTIL PPAP IS APPROVED

HEC PURCHASING WILL PROVIDE CONFIRMATION OF APPROVAL

HEC WILL INITIATE ALLOWANCE IF PARTS MUST SHIP PRIOR TO

ACCEPTANCE OF PPAP


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COMPLETION OF PPAP PACKAGE:

PPAP CHECKLIST

22 REQUIRED ITEMS TO COMPLETE PPAP PACKAGE

LEVEL OF SUBMISSION WILL DETERMINE # OF REQUIRED ITEMS TO BECOMPLETED


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PPAP

CHECKLISTREQUIRED

ITEMS



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TAB 1 REQUIREMENTS

SAMPLE PARTS WITH APPROPRIATE IDENTIFICATION

MULTIPLE CAVITY TOOLING WILL REQUIRE SAMPLES FROM EACH

CAVITY


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TAB 2 REQUIREMENTS

CURRENT RELEASED XXXXX DRAWING NUMBERED TO

CORRESPOND WITH DIMENSIONAL LAYOUT


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TAB 3 REQUIREMENTS

LAYOUT RESULTS INCLUDING ALL BLUEPRINT NOTES


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TAB 4 REQUIREMENTS

MATERIAL / FUNCTIONAL RESULTS


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TAB 5 REQUIREMENTS

APPEARANCE APPROVAL FORM (IF APPLICABLE)

SEE NEXT SLIDE FOR EXAMPLE


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TAB 6 REQUIREMENTS

PROCESS CAPABILITY STUDIES / CPK REPORT (IF APPLICABLE)



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TAB 7 REQUIREMENTS

PROCESS CONTROL PLAN (IF APPLICABLE)

FORMAT PER AIAG MANUAL ADVANCED PRODUCT QUALITY PLANNING

AND CONTROL PLAN (APQP)


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TAB 8 REQUIREMENTS

PROCESS PFMEA (IF APPLICABLE)

FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS

ANALYSIS (FMEA THIRD EDITION)


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TAB 9 REQUIREMENTS

DESIGN DFMEA (IF APPLICABLE)

FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS

ANALYSIS (FMEA THIRD EDITION)


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TAB 10 REQUIREMENTS

GAGE STUDIES

AS REQUIRED BY HEC QUALITY ENGINEERING

PER AIAG MEASUREMENT SYSTEMS ANALYSIS (MSA)


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TAB 11 REQUIREMENTS

FLOW CHART OF PROCESS

PER AIAG ADVANCED PRODUCT QUALITY PLANNING AND CONTROL

PLAN (APQP) MANUAL


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TAB 12 REQUIREMENTS

PURCHASE ORDER NUMBER AND TOOL NUMBER (IF APPLICABLE)


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TAB 13 REQUIREMENTS

AIAG PPAP WARRANT PAGE



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TAB 14 REQUIREMENTS

SUPPLIER REQUEST FOR ENGINEERING APPROVAL (SREA)



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MUST BE SUBMITTED AND APPROVEDPRIOR TO PPAP SUBMISSION



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TAB 15 REQUIREMENTS

CHANGE IN APPROVAL STATUS (CAS) IF APPLICABLE



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MUST BE SUBMITTED PRIOR TO ANY CHANGE



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TAB 16 & 17 REQUIREMENTS

MATERIAL AND PLATING CERTIFICATIONS FROM ACCREDITED LAB


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TAB 18 REQUIREMENTS

IMDS REGISTRATION REQUIREMENTS

MUST BE APPROVED BY IMDS COORDINATOR


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TAB 19 REQUIREMENTS

PACKAGING APPROVAL FORM (IF APPLICABLE)



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TAB 20 REQUIREMENTS

SERIES TEST REPORT OR SPECIAL CHARACTERISTICS LIST

Documents

PPAP Guidline Cove