PRESSURE - paling.com.my Mouth PVC-M rubber R… · together with pipe from factory ... Unplasticized Polyvinyl Chloride (PVC-U) ... , 25, 32, 40 & 50 BS 3506/ BS4346:PT.2 FITTINGS

P R E S S U R EP I P I N G S Y S T E M

P I P E S Y S T E M SSUITABLE FOR BUILDINGS,

HOUSES AND CIVIL CONSTRUCTION PURPOSES.

CONTENTS

FEATURES& ADVANTAGES

22 Rubber Ring Joint Pressure System

4 Solvent Cement Joint Pressure System

ACCREDITATION& SPECIFICATION

66 Quality&Certification

7 Specifications&Standards

PRODUCT DETAILS

8 8 PipeMarkingforTraceability

9 Pressure Pipes - Rubber Ring Joint

10 Pressure Pipes - Solvent Cement Joint

12 Pressure Fittings

ABOUT US

5 25 AboutPalingIndustries

25 About Aliaxis2

INSTALLATION

6 16 InstallationGuidelines

18 Solvent Cement

24 FAQs1

FEATURES• Watertightjointforuseunderpressure–6to15bar

applications

• Thesealisformedbetweenthesocketandthespigotend

• Jointingringsarepre-assembledandsuppliedtogetherwithpipefromfactory

• Lubricantsapprovedforusewithpotablewatersupplylinesarerecommended

• ComplieswithMS628,BS3505andSPANlisted

• Lead-freeformulation

ADVANTAGES• HighBurstStrengthandHighImpactStrength

• RigidityandCircularity

• NoRiskofSealDisplacementduringInstallation

• Absorbs More Variations

• No Risk of Pulsation Leak

APPLICATIONColdWaterPressurePVC-UPipingSystemsaresuitableforresidentialandcommercialbuildingapplications.

RUBBER RINGJOINT PRESSURE SYSTEM

PRODUCT RANGE

PRESSURE PIPING SYSTEM /// SYSTEM FEATURES & ADVANTAGES

2

SYSTEM FEATURES & ADVANTAGES /// PRESSURE PIPING SYSTEM

3

PRESSURE PIPING SYSTEM /// SYSTEM FEATURES & ADVANTAGES

4

FEATURES• Dimensionsandperformanceexceedtherequirement

ofstandards

• Highqualityoffinishwithsmoothinternalandexternalsurface

• Provideslowcoefficientofflowfriction

• Materialsareformulatedtoachievestrengththatexceedstheperformanceofstandards

• Lead-freeformulation

• ComplieswithMS628,BS3505andSPANlisted

ADVANTAGES• FlameResistance

• Thermal insulation

• CorrosionResistance

• Strength to Weight Ratio

• LongerLengths&Lightweight

• Higher Flexibility

APPLICATIONSolventCementjointaresuitableforResidentialandCommercialbuildingApplications.

SOLVENTCEMENT JOINT PRESSURE SYSTEM

PRODUCT RANGE

SYSTEM FEATURES & ADVANTAGES /// PRESSURE PIPING SYSTEM

5

6

1. UnplasticizedPolyvinylChloride(PVC-U)PlainEnd,SocketEndAndRunnerSingJointPressure Pipes For Water Supply

FITTINGS PIPES

1. UnplasticizedPolyvinylChloride(PVC-U)Fittings For Water Supply

1. ColoursolvePolyvinylChloride(PVC)SolventCements

SOLVENT CEMENT

BSEN

QUALITY & CERTIFICATION

SYSTEM CERTIFICATION

PRESSURE PIPING SYSTEM /// ACCREDITATION

For updated copies of our certificates, please visit the Paling website www.paling.com.my

7

PIPESMODEL NOM.SIZE SPECIFICATION

(mm)

PN6/ClassB 80,100,155,200,250&300 BS3506/BS4346:PT.2

PN9/ClassC 80,100,155,200,250&300 MS628/BS3505/BS4346:PT.2

PN12/ClassD 32,40,50,65,80,100,155,200,250&300 MS628/BS3505/BS4346:PT.2

PN15/ClassE 15,20,25,32,40,50,65,80,100,155,200,250&300 MS628/BS3505/BS4346:PT.2

Class6 15,20&25 BS3506/BS4346:PT.2

Class 7 15,20,25,32,40&50 BS3506/BS4346:PT.2

FITTINGSMODEL NOM.SIZE SPECIFICATION

(mm)

90°BendBellMouth 80,100&155 BS4346

45°BendBellMouth 80,100&155 BS4346

22.5°BendBellMouth 80,100&155 BS4346

DoubleEndSocketBellMouth 80,100,155,200,250&315 BS4346

FaucetElbow 15,20&25 BS4346

EqualElbow 15,20,25,32,40,40,65,80,100,155&200 BS4346

90°Bend 15,20,25,32,40,50,65,80,100&155 BS4346

45°Bend 15,20,25,32,40,50,65,80,100&155 BS4346

EqualTee 15,20,25,32,40,50,65,80,100,155&200 BS4346

ReducingTee 20x15,25x15,25x20,32x20,32x25,40x25,40x32,

40x32,50x32,50x40,80x50&100x80

BS4346

DoubleEndSocket 15,20,25,32,40,50,65,80,100,155&200 BS4346

ReducingSocket 20x15,25x15,25x20,32x20,32x25,40x25,40x32,

50x32,50x40,80x50&100x80

BS4346

ReducingBush 20x15,25x15,25x20,32x25,40x25,40x32&50x32 BS4346

FaucetSocket 15,20,25,32,40&50 BS4346

ValveSocket 15,20,25,32,40&50 BS4346

EndCap 15,20,25,32,40,50,65,80&100 BS4346

TankConnectorwith Straight Backnut 15,20&25 BS4346

TapConnector 15 BS4346

45°Elbow 15 BS4346

ThreadedPlug 15&40 BS4346

SPECIFICATION /// PRESSURE PIPING SYSTEM

8

RUBBER RING JOINT PRESSURE PIPE

SOLVENT CEMENT JOINT

PIPE MARKING FOR TRACEABILITY

SOCKET ENDED PIPES PLAIN ENDED PIPES

TheRubberRingsystemislocatedonthetipofthespigotendofthepipe.Whenthepipesarejoined,therubberingiscompressedfromthetipdownthebarrel.Thesealisformedbetweenthesocketandthespigotend.Jointingringsaresuppliedwiththepipe.

1: Theword“PALING”orpalingLogo

withtheword“PALING”

2: ThewordSIRIMCERTIFIEDorMS

Logo

3: SIRIMLicensenumber

SolventCementJointingisaweldingandnotaglueingprocess,applyingsolventcementresultinginacrosslinkingeffectbetweenspigotandsocketinpipes&fittingsrespectively.HenceachievingagoodjointiscriticalinSolventCementJointing.Thespigotandsocketendmustbefreefromdust,creaked,damagedandbesquared,inordertomakeagoodjoint.

4: Standardconformanceandyear

ofstandard

5: Nominalsize

6: Pressurerating

7: Batch

8: Manufacturingdate

9: ManufacturingShiftcode

10: LeadFree

11: QualityMark

PRESSURE PIPING SYSTEM /// PIPES

9

PIPES /// PRESSURE PIPING SYSTEM

PIPES(RUBBERRINGJOINT)

PN 6/ CLASS BCODE NO. NOM.

SIZEMEAN OUTSIDE

DIAMETER D (mm)WALL THICKNESS

e (mm)LENGTH

LInsertion Length I

D1

(mm) (min) (max) (min) (max) (m) (mm) (mm)

110108058P621 80 88.7 89.1 2.9 3.4 5.8 80 120110110058P621 100 114.1 114.5 3.4 4.0 5.8 80 150110115558P621 155 168 168.5 4.5 5.2 5.8 100 213110120058P621 200 218.8 219.4 5.3 6.1 5.8 100 267110125058P621 250 272.6 273.4 6.6 7.6 5.8 125 329110130058P621 300 323.4 324.3 7.8 9.0 5.8 135 387

PN 9/ CLASS CCODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

LInsertion Length I

D1


110108058P921 80 88.7 89.1 3.5 4.1 5.8 80 120110110058P921 100 114.1 114.5 4.5 5.2 5.8 80 150110115558P921 155 168 168.5 6.6 7.6 5.8 100 213110120058P921 200 218.8 219.4 7.8 9.0 5.8 100 267110125058P921 250 272.6 273.4 9.7 11.2 5.8 125 329110130058P921 300 323.4 324.3 11.5 13.3 5.8 135 387

PN 12/ CLASS DCODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

LInsertion Length I

D1


110108058P1221 80 88.7 89.1 4.6 5.3 5.8 80 120110110058P1221 100 114.1 114.5 6 6.9 5.8 80 150110115558P1221 155 168 168.5 8.8 10.2 5.8 100 213110120058P1210 200 218.8 219.4 10.3 11.9 5.8 100 267110125058P1221 250 272.6 273.4 12.8 14.8 5.8 125 329110130058P1210 300 323.4 324.3 15.21 17.5 5.8 135 387

PN 15/ CLASS ECODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

LInsertion Length I

D1


110108058P1521 80 88.7 89.1 5.7 6.6 5.8 80 120110110058P1521 100 114.1 114.5 7.3 8.4 5.8 80 150110115558P1521 155 168 168.5 10.8 12.5 5.8 100 213110120058P1521 200 218.8 219.4 12.6 14.5 5.8 100 267110125058P1521 250 272.6 273.4 15.7 18.1 5.8 125 329110130058P1521 300 323.4 324.3 18.7 21.6 5.8 135 387

D

I

D1

L

e

10

PRESSURE PIPING SYSTEM /// PIPES

PN 6/ CLASS BCODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

L

(mm) (min) (max) (min) (max) (m)

110008058P621 80 88.7 89.1 2.9 3.4 5.8110010058P621 100 114.1 114.5 3.4 4.0 5.8110015558P621 155 168 168.5 4.5 5.2 5.8110020058P621 200 218.8 219.4 5.3 6.1 5.8110025058P621 250 272.6 273.4 6.6 7.6 5.8110030058P621 300 323.4 324.3 7.8 9.0 5.8

PN 9/ CLASS CCODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

L


110008058P921 80 88.7 89.1 3.5 4.1 5.8110010058P921 100 114.1 114.5 4.5 5.2 5.8110015558P921 155 168.0 168.5 6.6 7.6 5.8110020058P921 200 218.8 219.4 7.8 9.0 5.8110025058P921 250 272.6 273.4 9.7 11.2 5.8110030058P921 300 323.4 324.3 11.5 13.3 5.8

PN 12/ CLASS DCODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH L


110003258P1221 32 42.1 42.4 2.2 2.7 5.8110004058P1221 40 48.1 48.4 2.5 3.0 5.8110005058P1221 50 60.2 60.5 3.1 3.7 5.8110006558P1221 65 75.0 75.3 3.9 4.5 5.8110008058P1221 80 88.7 89.1 4.6 5.3 5.8110010058P1221 100 114.1 114.5 6.0 6.9 5.8110015558P1221 155 168.0 168.5 8.8 10.2 5.8110020058P1221 200 218.8 219.4 10.3 11.9 5.8110025058P1221 250 272.6 273.4 12.8 14.8 5.8110030058P1221 300 323.4 324.3 15.21 17.5 5.8

PIPES(SOLVENTCEMENTJOINT)

L

D

e

11

PIPES /// PRESSURE PIPING SYSTEM

PN 15/ CLASS ECODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)LENGTH

L


110001558P1521 15 21.2 21.5 1.7 2.1 5.8110002058P1521 20 26.6 26.9 1.9 2.5 5.8110002558P1521 25 33.4 33.7 2.2 2.7 5.8110003258P1521 32 42.1 42.4 2.7 3.2 5.8110004058P1521 40 48.1 48.4 3.1 3.7 5.8110005058P1521 50 60.2 60.5 3.9 4.5 5.8110006558P1521 65 75.0 75.3 4.8 5.5 5.8110008058P1521 80 88.7 89.1 5.7 6.6 5.8110010058P1521 100 114.1 114.5 7.3 8.4 5.8110015558P1521 155 168.0 168.5 10.8 12.5 5.8110020058P1521 200 218.8 219.4 12.6 14.5 5.8110025058P1521 250 272.6 273.4 15.7 18.1 5.8110030058P1521 300 323.4 324.3 18.7 21.6 5.8

CLASS 6CODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)PRESSURE RATING

LENGTH L

(mm) (min) (max) (min) (max) (bar) (m)

110001558C621 15 21.2 21.5 2.8 3.3 28 5.8

110002058C621 20 26.6 26.9 2.9 3.4 22 5.8

110002558C621 25 33.4 33.7 3.4 4.0 24 5.8

CLASS 7CODE NO. NOM.

SIZEMEAN OUTSIDE


e (mm)PRESSURE RATING

LENGTHL

(mm) (min) (max) (min) (max) (bar) (m)

110001558C721 15 21.2 21.5 3.7 4.3 40 5.8

110002058C721 20 26.6 26.9 3.9 4.5 32 5.8

110002558C721 25 33.4 33.7 4.5 5.2 32 5.8

110003258C721 32 42.1 42.4 4.8 5.5 28 5.8

110004058C721 40 48.1 48.4 5.1 5.9 25 5.8

110005058C721 50 60.2 60.5 5.5 6.3 22 5.8

12

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 C D

2106015P1521 15 25 29 15

2106020P1521 20 27 33 20

2106025P1521 25 25 32 25

2106032P1521 32 34 51 32

2106040P1521 40 38 57 40

2106050P1521 50 43 73 50

2106065P1521 65 44 81 65

2106080P1221 80 50 104 80

2106100P1221 100 63 129 100

210615021 155 90 180 155

210620021 200 155 232 200

EQUAL TEETosolventweldpipesatbothend.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 L2 C D D1

2107020015P1521 20x15 23 22 27 20 15

2107025015P1521 25x15 26 22 29 25 15

2107025020P1521 25x20 26 23 32 25 20

2107032020P1521 32x20 32 23 30 32 20

2107032025P1521 32x25 32 26 41 32 25

2107040025P1521 40x25 38 28 40 40 25

2107040032P1521 40x32 38 34 50 40 32

2107050032P1521 50x32 41 32 67 50 32

2107050040P1521 50x40 41 35 67 50 40

2107080050P1221 80x50 60 43 64 80 50

2107100080P1221 100x80 72 60 94 100 80

REDUCING TEETosolventweldtopipesorfittingsateachend.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 E D

2108015P1521 15 24 2 15

2108020P1521 20 26 3 20

2108025P1521 25 28 4 25

2108032P1521 32 35 10 32

2108040P1521 40 38 8 40

2108050P1521 50 39 10 50

2108065P1221∆ 65 60 22 65

2108080P1221∆ 80 77 22 80

2108100P1221∆ 100 97 51 100

2108155P1221∆ 155 140 52 155

2108200P1221∆ 200 190 55 200

∆ Fabricationitem

DOUBLE END SOCKETTosolventweldtopipes.

D

L1

C

L1

L1

D

D1 C

L1

L1

L2

D

D

L1

L1

E

PRESSURE PIPING SYSTEM /// FITTINGS

13

FAUCET SOCKETToconnectfaucetorballvalvesdirectlytoPVC-Upipe.

REDUCING BUSHTosolventweldtwopipesofdifferentdiameters.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 L2 C D D1

2109020015P1521 20x15 22 22 17 20 15

2109025015P1521 25x15 23 16 15 25 15

2109025020P1521 25x20 26 23 15 25 20

2109032020P1521 32x20 30 22 18 32 20

2109032025P1521 32x25 26 21 20 32 25

2109040025P1521 40x25 33 26 19 40 25

2109040032P1521 40x32 29 24 19 40 32

2109050032P1521 50x32 36 26 19 50 32

2109050040P1521 50x40 35 28 20 50 40

2109080050P1221 80x50 55 41 31 80 50

2109100080P1221 100x80 71 58 30 100 80

REDUCING SOCKETTosolventweldtopipesofdifferentdiameters.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L L1 D D1

2110020015P1521 20x15 16 20 20 15

2110025015P1521 25x15 28 19 25 15

2110025020P1521 25x20 28 20 25 20

2110032025P1521 32x25 31 28 32 25

2110040025P1521 40x25 34 26 40 25

2110040032P1521 40x32 35 30 40 32

2110050032P1521 50x32 40 30 50 32

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L L1 D1

2111015P1521 15 27 21 15

2111020P1521 20 23 34 20

2111025P1521 25 26 36 25

2111032P1521 32 40 30 32

2111040P1521 40 42 37 40

2111050P1521 50 36 38 50

L2

L1

C

D

D1

D1

D

L L1

L1

L

D1

FITTINGS /// PRESSURE PIPING SYSTEM

14

TAP CONNECTORToconnecttobasinfaucetsorvalvesocketof

pipelineforeasymaintenanceandrepair.

TANK CONNECTOR with Straight Backnut

ToconnecttanktofaucetorG.I.socket.

END CAPTocaporsealendofPVC-Upipewithsolventcement.

VALVE SOCKETToconnectstop-valvestoPVC-Upipe.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 T D

2112015P1521 15 27 20 15

2112020P1521 20 28 24 20

2112025P1521 25 30 31 25

2112032P1521 32 35 33 32

2112040P1521 40 38 34 40

2112050P1521 50 44 42 50

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) F T D

2113015P1521 15 26 22 15

2113020P1521 20 28 20 20

2113025P1521 25 30 25 25

2113032P1521 32 37 16 32

2113040P1521 40 40 33 40

2113050P1521 50 44 36 50

2113065P1521 65 - 44 65

211308021 80 - 51 80

211310021 100 - 63 100

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 T D

2124015P1521 15 22 46 15

2124020P1521 20 23 51 20

2124025P1521 25 25 63 25

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L L1 T D

2115015P1521 15 80 24 20 15

Alsoavailableinotherconfiguration

i.eTapConnectorElbow

L1

D

T

F T

D

L1

T

D

L1

L

T

D

PRESSURE PIPING SYSTEM /// FITTINGS

15

FAUCET ELBOWToconnectfaucetorballvalvetoPVC-Uwatersupplyline.

Threadedatoneendandsolventweldtopipeonthe

otherend.

THREADED PLUGTocaporsealendofPVC-Upipe.

EQUAL ELBOWTosolventweldpipesatbothends.

45° ELBOW

Tosolventweldpipesatbothends.

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 A D

2117015P1521 15 21 7 15

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) F T D

2118015P1521 15 11 12 23

2118040P1521 40 18 21 49

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L L1 W T D

2102015P1521 15 54 24 43 15 15

2102020P1521 20 60 26 62 25 20

2102025P1521 25 69 33 77 31 25

CODE NO. NOM.

SIZE

DIMENSIONS

(mm)

(mm) L1 A D

2103015P1521 15 24 14 15

2103020P1521 20 26 28 20

2103025P1521 25 26 22 25

2103032P1521 32 32 25 32

2103040P1521 40 37 30 40

2103050P1521 50 43 33 50

2103080P1221 80 51 49 80

2103100P1221 100 80 68 100

210315521 155 90 90 155

210320021 200 115 169 200

L1

A

A

L1D

D

T

F

W

L1

L

D

T

L1

A

D

L1 A

FITTINGS /// PRESSURE PIPING SYSTEM

16

ASSEMBLY OF PIPESWITH RUBBER RING JOINTS

JOINTINGMETHOD

The assembly of one pipe to another

maybeperformedusingvarious

methods.Oneofthemostsuccessful

methodsemploysarubberringjoint.

The rubber ring joint may be either

ofintegralsocketdesign(formedas

acontinuous,homogeneousentity

withthepipe)oritmayconsistof

aseparatesleeve-typecoupling.

Thejointprovidesthefollowing

advantages:

• Allowanceforexpansionand

contraction.

• Reliablyassembledinpoorweather

conditions.

• Consistent reliability.

• Flexibilityandresiliency.

• Laboursavingandoverall

economical.

• Ease of installation.

Whentheringsarecolourcoded,be

suretoconsultthepipemanufacturer

ortheirliteratureforthedifference.In

allcases,cleanthering,thesocket

orthecouplinginterior,especially

thegroove(exceptwhentheringis

permanentlyinstalled)andthespigot

witharag,brushorpapertowelto

removeanydirtorforeignmaterial

beforeassembling.Inspectthering,

pipespigotchamber,ringgroove

andsealingsurfacesfordamagesor

deformation.Useonlyringswhichare

designedforandsuppliedwiththe

pipe.Insertthemasrecommendedby

themanufacturer.

Lubricantshouldbeappliedas

specifiedbythepipemanufacturer.

Bacterialgrowth,damagetogaskets

or the pipe, may result from the use

ofnon-approvedlubricants.Useonly

thelubricantsuppliedbythepipe

manufacturer.

While keeping the lengths in paper alignment, brace the socket and push the spigot into the bell. The spigot should be inserted until the reference mark on the pipe barrel is even with the edge of the socket.

Use only the lubricant supplied by Paling Industries Sdn Bhd

JOINTING METHOD FOR RUBBER RING JOINT

1. Cleandirtandgritfromsocket

2. Clean the exterior of the pipe before applying the lubricant

3. Applylubricantonspigot 4. Insert the pipe until the whiteline

PRESSURE PIPING SYSTEM /// INSTALLATION GUIDELINES

17

ADVANTAGES OF BELL-MOUTHJOINT WITH LOCKED-IN PIPE SEAL

JOINT WITH DUAL HARDNESS PIPE SEAL

ApplicationadvantagesofPalingBell-MouthRubberRingJoint(RRJ)pipingfittedwiththelocked-inpipeseal:

ApplicationadvantagesofPalingBell-MouthRubberRingJoint(RRJ)pipingfittedwiththelocked-inpipeseal:

• Highburststrengthandhighimpactstrength.

• Thickenedpipewallatthesocketensuresrigidityand

circularityaremaintainedunderhighexternalloadand

internal pressure.

• Thesealisfittedinthepipesocketatthefactorymaking

pipe-layingworkeasierandfaster.

• Accuratelyformedsealgrooveensuresthatthelocked-in

sealissecurelypositionedinthegrooveduringtransport

andassembly.Riskofsealdisplacementduringinstallation

iseliminated.

•OnepriceconstrictionsealwithHardandSoftrubber

boridedfirmlytogether.

• Hardrubberforretaining.Softrubberforsealing.

• Nolooseretainingringofdeviceneeded.

• Designedtoberetainedtightlyinthesocketgroove

andyet,canberemovedforcleaningpurposespriorto

assembly.

• Exclusivesealdesignmaximizestheadvantagesofboth

sealingprinciplesinacombinedlipandcompressionseal.

Itreducestheassemblyforcerequiredandabsorbsany

permissible variations in the groove.

• Sealingcanwithstandextremelyhighpressurewithoutthe

sealbeingdislodged.Noriskofpulsationleakduetowide

pressurefluctuationsinthepipeline.

• Theexclusive“DOUBLECOMPRESSIONLIPS”designgives

extracompression,henceprovidesadditionalsealing

performanceagainstspigotandsocket.

• Thesealinglipisdesignedtopreventsandand/orother

foreignparticlesfrompenetratingthejoint.

INSTALLATION GUIDELINES /// PRESSURE PIPING SYSTEM

18

CODE NO. DESCRIPTION GMS TIN/CARTON

6050070P PalingClearsolvefastdry 500 20

6010070 PalingClearsolvefastdry 100 60

6050010 PalingColoursolveslowdry

(Blue)

500 20

6050012 PalingColoursolvefastdry

(Green)

500 20

SOLVENT CEMENT

PRESSURE PIPING SYSTEM /// SOLVENT CEMENT

19

FEATURES• PVCSolventCementFastDry–forpipesandfittings

≤80mm

• PVCSolventCementSlowDry–forpipesandfittings ≥80mm

• Moderatesolventodour

• ComplieswithMS628orBS4346.SPANlisted

ADVANTAGES• ColourCo-PolymerforEasierApplicationand

Inspection

• Easy to Use

• Premium Quality

• FastandSlowDryingSolventavailableforStrongBonding

APPLICATIONPalingSolventCementisformulatedforPVCpipesusedforrainwaterandraingutterapplications.

SOLVENTCEMENT

PRODUCT RANGE

SOLVENT CEMENT /// PRESSURE PIPING SYSTEM

20

Solid Content: 24%Consistency property: 1,000 cpsQuality: Tough & ResilientSolid consist of: MEK & CYCColour: GreenStandard: MS628 Part II Section 2.2

- HighlysolublefastdryPVC-USolventcement.

- SuitableforjoiningallPVC-Upipesfrom15mm-75mm

diameter.

- Whenapplied,itwillinstantlydissolveandblendwiththe

pipetoproduceafilm(wall)of0.4mmthick,sothatthe

fittinggapwillbestrongandstable.

STRAINING TIME

Pipes with diameters 15mm 10 seconds

Pipes with diameters 25mm to 32mm 8 seconds



PALING COLOURSOLVE FAST DRY

PALING COLOURSOLVE SLOW DRY

Solid Content: 24%Consistency property: 1,000 cpsQuality: Tough & ResilientSolid consist of: MEK, CYC & THFColour: BlueStandard: MS628 Part II Section 2.2

- HighlysolubleslowdryPVC-USolventcement.

- SuitableforjoiningallPVC-Upipesfrom75mm-200mm

diameter.

- Whenapplied,itwillinstantlydissolveandblendwiththe

pipetoproduceafilm(wall)of0.4mmthick,sothatthe

fittinggapwillbestrongandstable.

STRAINING TIME






ATTENTION:

1. Temperaturebelow15°C(50°F)willextendthestrainingperiodforapproximately5minutesforeachtypeof

pipe.

2. AlltheabovesolventcementisnotapplicabletothosePVC-Upipeorfittingwhicharemadeofpartlyrecycled

material.

3. Afterassembly,thepipemustbetightlyheldinplaceandshallonlybereleasedafterrecommendedstraining

timeasstipulated.Ifreleaseprematurely,thepipetobefittedwillspringapart.

PACKING CTN. SIZE

500g.(withbrush)x20Tinsperctn. 508mmx220mmx225mm

PRESSURE PIPING SYSTEM /// SOLVENT CEMENT

21

NOMINAL SIZE OF PIPE OR FITTING

AMOUNT OF SOLVENT CEMENT REQUIRED PER JOINT

NO OFPOSSIBLE JOINTS

(mm) (g) 100 g 500 g15 1.3 76 383

20 2.0 55 250

25 2.5 40 200

32 3.2 30 156

40 5.0 20 100

50 7.2 13 69

80 12.0 8 41

100 15.5 6 32

155 26.0 2 19

200 49.0 1 10

SOLVENT CEMENT REQUIREMENT FOR PVC-U PIPES & FITTINGS

RECOMMENDATIONS ON BRUSH: PRESSURE TEST:

PHYSICAL AND CHEMICAL PROPERTIES

A: Pipeswithdiameter25mmandbelow-usebrushas

accompaniedandaffixedtocan

B: Pipeswithdiameter32mmto50mm-use1"brush

C: Pipeswithdiameter75mmto200mm-use2"brush

Flash point: 15°C

Flammable Mixture (UN No. 1133)Thissolventcementmaterialwilligniteatambient

temperatures.Colourlessvapoursmaytravelconsiderable

distancetoignitionsourcesandcauseflashfiresor

explosions.

Hazard IdentificationMaycauseeyesandskinirritation,burnsordermatitis.

TEST PRESSURE DRYING TIME

ColdWater(20°C) Below12kg/cm2(171psi) After1hour

HotWater(60°C) Below12kg/cm2(171psi) After2hours

StorageStoreinwell-ventilatedarea.Keepawayfromheat,sparks

andflame.

Safety Advice- Keepoutofreachofchildren.

- Keepawayfromsourcesofignition-NoSmoking.

- Avoidcontactwitheyes.

- Incaseoffire,usechemicalpowder,foamorcarbon

dioxide.

SOLVENT CEMENT /// PRESSURE PIPING SYSTEM

22

-3-APPLY THE SOLVENT

CEMENTApplyadhesiveevenlytobothsidestobematedusingabrushingstrokeparallel to or along the pipe axis. It is recommendedthata1”brushbeusedtoapplythesolventcement

can or tin well before using to ensure homogeneity.

-4-MAKE THE JOINT

Insertpipestraightintothefittingasdeeplyintothefittingsocketaspossiblewithouttwistingandholdinplacefirmly

andsteadilyforatleasttensecondsforFastDryandtwentysecondsforSlowDry.

Removeexcesssolventcementwithasoftcloth.Asmallclosedadhesiveringshouldbeclearlyvisibleattheendofthefittingtosignalthatthesufficientadhesivehasbeen

applied.

-5-CLEAN THE EXCESS SOLVENT

CEMENTWhen making multiple joints on a piping system,

anundisturbedrestperiodofatleastfiveminutesisrequiredbeforesecondbondcanbecarriedout.Thisistoavoidstresstothefirstjoint,whichmayweakenits

adhesion.

Wait 24 hours before testing or use

-2-DEGREASE THE SPIGOT

AND SOCKETMarktheinsertiondepthtothepipespigottoavoidexcessiveapplicationandprovidescontrolastowhetherpipehasbeenadequatelyinserted

intothefitting.

Cleanpartstobefusedwithprimingfluidtoensurethatdirtandpossibleslipandreleaseagentsareremovedforoptimalresults.ScrapeoffanydiscolouredpipelayerduetoUV-radiationorproperbondingcannot

beachieved.

forpipeswithdiametersbetween32to50mmand2”brushforpipeswithdiametersabove50mm.Jointmustbemadewithin2minutesofstarting

application.

-1-CUT & DEBURR

Wherenecessary,cutpipetolength at right angle to its axis to maximizesurfaceforbonding.Useofamitreboxandfinetoothsawis

recommended.

Cutsurfaceneedtobedeburredandchamferedtoaslightbeveltosimplifycentredinsertionanduniformadhesivedistribution

betweenparts.

ASSEMBLY PIPES WITH SOLVENT CEMENT JOINTS

PRESSURE PIPING SYSTEM /// INSTALLATION GUIDELINES

23

TYPICAL LAYOUT

PRESSURE PIPE & FITTINGS SYSTEM

PRESSURE SYSTEM DESIGN /// PRESSURE PIPING SYSTEM

FREQUENTLYASKEDQUESTIONS

CAN I USE PALING PRESSURE PIPE SYSTEMS FOR POTABLE WATER SUPPLY ?

PalingPVCPressurePipeSystemsdonotaffectoralterwaterquality.Thewaterthatiscarriedinthesepipesdoesnotharmthehealthofconsumers.

WHY PVC-U IS A PREFERRED MATERIAL FOR POTABLE WATER ?

PVC-Uhasexcellentchemicalresistanceacrossitsoperatingtemperaturerange,withinabroadbandofoperatingpressures.PVC-Upipingsystemsarefrequentlyusedforplasticpipeinstallationsduetotheirlong-termstrengthcharacteristics,highstiffnessandcosteffectiveness.

HOW FLEXIBLE IS A PVC-U PIPE SYSTEM ?

PVC-Uenjoysamajoradvantageforburiedapplications,particularlywheresoilmovementorvibrationisanticipated.Inpressureapplications,themodulusofelasticityforPVC-Ualsoreducesthemagnitudeofpressuresurges(i.e.waterhammer).

WHAT DO THE PRESSURE RATINGS AND CLASSES OF PVC PIPES MEAN ?

Thedifferentclassesandratingsrefertothedifferentdesignatedoperatingpressures,underconstantorstaticconditions,atareferencetemperatureof20°C.

WHAT IS THE DESIGN COEFFICIENT FOR PVC-U PRESSURE PIPES ?

Thedesigncoefficient(safetyfactor)isdefinedintheoveralldesignofallpressuresystemsthatuseplasticpipes.Thistakesintoconsiderationtheserviceconditionsaswellasthepropertiesofallthecomponentsusedwithinapipingsystem,inordertoensuresafeandlastingservice.

24

PRESSURE PIPING SYSTEM /// FAQs

Aliaxisispresentinmorethan40countries.TheGrouphasmorethan100manufacturingandcommercialentitiesandemploysover14,600people.

TheethosoftheGroupallowslocalandglobalknowledgeoftheindustry,regulationsandbuildingpracticestocombineandprovideconsistentlyexcellentcustomerservicetospecifiers,consultants,contractors,installersandothers.

THE ALIAXIS GROUP IS A LEADING GLOBAL MANUFACTURER AND DISTRIBUTOR OF PRIMARY PLASTIC FLUID HANDLING SYSTEMS USED IN RESIDENTIAL AND COMMERCIAL CONSTRUCTION.

THE ALIAXIS GROUPABOUT

IN ASIA

Malaysia:KualaLumpur

Vietnam:Ho Chi Minh

India:Bangalore, Mumbai & Goa

Singapore

China:Beijing, Shanghai & Guangzhou

ABOUT

PALING INDUSTRIES SDN. BHD. WAS ESTABLISHED IN 1971 TO PRODUCE uPVC PIPES & FITTINGS IN MALAYSIA. OVER THE YEARS IT HAS EXPANDED ITS RANGE TO OTHER SANITARY PRODUCTS AND SYSTEMS LIKE PLASTIC CISTERNS AND OTHER ACCESSORIES.

PALING INDUSTRIES

Thesesystemsaresuitableforvariousapplicationsandbuildingtypes,includingdomestic,commercial,industrialandcivilconstructionprojects.Palingproductsareaccuratelydesignedtoconsistentlyexceedtheperformanceaspectsspecifiedunderwidelyrecognizedstandards.

AlongwithISO9001certificationandvariousapprovalsbySIRIMandIKRAM,PalingproductsareaccreditedbyNSF,anauthorityinwaterindustrystandards.

Palingproductsaremanufacturedunderaneffectivesystemofinspection,testing,supervisionandcontrol.

25

ABOUT US /// PRESSURE PIPING SYSTEM

NOTE : : DATE

NOTE : : DATE

NOTE : : DATE

Disclaimer

ThisbrochurehasbeencompiledbyPalingIndustriesSdnBhd(“thecompany”)topromotebetterunderstandingofthetechnicalaspectsoftheCompany’s

productstoassistusersinobtainingfromthemthebestpossibleperformance.Thebrochureissuppliedsubjecttoacknowledgmentofthefollowing

conditions:

i) ThebrochureisprotectedbyCopyrightandmaynotbecopiedorreproducedinanyformorbyanymeansinwholeorinpartwithoutpriorconsentin

writingbytheCompany.

ii) Productspecifications,usagedataandadvisoryinformationmaychangefromtimetotimewithadvancesinresearchandfieldexperience.The

Companyreservestherighttomakesuchchangesatanytimewithoutnotice.

iii) CorrectusageoftheCompany’sproductsinvolveengineeringjudgementswhichcannotbeproperlymadewithoutfullknowledgeofalltheconditions

pertainingtoeachspecificinstallation.TheCompanyexpresslydisclaimsallandanyliabilitytoanypersondonebyanysuchpersoninreliancewhether

wholeorpartialuponthewholeoranypartofthecontentsofthisbrochure.

iv) Nooffertotrade,noranyconditionsoftrading,areexpressedorimpliedbytheissueorcontentofthisbrochure.

v) NothinghereinshalloverridetheCompany’sconditionsofSale,whichmaybeobtainedfromtheRegisteredOfficeoranySalesOfficeoftheCompany.

vi) ThisbrochureisandshallremainthepropertyoftheCompany,andshallsurrenderedondemandtotheCompany.

UNDERGROUNDDRAINAGE &SEWER

SYSTEM





HYDROTECHTM

MS3M U L T I - L AY E R P V C - U RAINGUTTERS

P I P E S Y S T E M S

SUITABLE FOR BUILDINGS AND HOUSES

Elegance



SOIL,WASTE&VENT SYSTEM



RAINWATERDRAINAGE SYSTEM

P I P E S Y S T E M SSUITABLE FOR CIVIL

CONSTRUCTION PURPOSES AND BUILDINGS.

R A I N WAT E RSYSTEM & GYROJOINT

Distributed by :

TRUSTED PIPEWORK FOR LIFE

Lot10072,PersiaranMahoganiUtama2Seksyen4,BandarUtamaBatangkali,44300BatangKali,Selangor Darul Ehsan.

T :603-60636888(General)

:603-60570580(Sales)

F :603-60570680

E :[email protected]

PALING INDUSTRIES SDN BHD (11039 V)

w w w . p a l i n g . c o m . m y

Documents

PRESSURE - paling.com.my Mouth PVC-M rubber R… · together with pipe from factory ... Unplasticized Polyvinyl Chloride (PVC-U) ... , 25, 32, 40 & 50 BS 3506/ BS4346:PT.2 FITTINGS