Process Control Training Systems 6090-0098... · LabVolt Series Datasheet Process Control Training Systems 6090-00 Festo Didactic en 120 V - 60 Hz 11/2019

LabVolt Series

Datasheet

Process Control Training Systems6090-00

Festo Didactic

en 120 V - 60 Hz

01/2020

Process Control Training Systems, LabVolt Series

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Table of ContentsGeneral Description ________________________________________________________________________________ 2Structure of the Process Control Training Systems _______________________________________________________ 2Topic Coverage____________________________________________________________________________________ 6Features & Benefits ________________________________________________________________________________ 7List of Available Training Systems ____________________________________________________________________ 7Additional Equipment Required to Perform the Exercises__________________________________________________ 7Optional Equipment ________________________________________________________________________________ 7Available Training Systems __________________________________________________________________________ 9Equipment Description ____________________________________________________________________________ 25Optional Equipment Description_____________________________________________________________________ 52

General DescriptionThe Process Control Training Systems form a complete program designed to familiarize students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feed-forward control, second-order control, and cascade control when used with a controller featuring these functions.

A large selection of PID controllers and programmable logic controllers is available to control the processes. An Instrumentation Workstation, Model 6305, is required to keep the controller attached to the side of the station.

Structure of the Process Control Training Systems


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Structure of the Process Control Training System


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Topic Coverage

• Pressure, Flow and Level Processes• PID Controller and Process Control• Temperature Processes and Measurement• pH Control and Measurement• Process Dynamics• Proportional Plus Integral/Derivative Control Mode• Estimated total program duration: 110 hours


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1 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.2 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.3 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

Features & Benefits

• EquipmentMany work surface, bench, and panel optionsStainless-steel drip trayCost-effective solution when compared to industrial training systemsBench offers lockable storageWide range of add-ons and optional components to expand learningMoveable components build a foundation of knowledge one device at a time, making it easier to teach circuit assemblyCreate circuits to mimic industry-specific process control applicationsFault switches on most of the industrial components enable real-world troubleshootingHART or FOUNDATION Fieldbus communication protocolsEnvironmentally friendly temperature training system (no cooling water required)

• CurriculumProcess control simulation software availableCurriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-ROM as a site licenseInnovative approach that also allows interconnection with other products, such as pneumatics applications, PLCs, etc.

List of Available Training Systems

Qty DescriptionModel number

1 Pressure, Flow, and Level Process Control Training System ____________________________ 588661 (6090-10)1 Temperature Process Control Add-On ______________________________________________ 588667 (6090-20)1 pH Process Control Add-On ______________________________________________________ 588674 (6090-30)1 Industrial Heat Exchanger Add-On _________________________________________________ 588678 (6090-40)1 Industrial Pressure, Flow, and Level Add-On - HART ___________________________________ 588680 (6090-50)1 Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus ____________________ 588681 (6090-60)1 Pressure, Flow, and Level Process Control Training System (Entry-Level Solution) __________ 589633 (6090-80)

1Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution) _______ 589638 (6090-90)

1 Pressure, Flow, and Level Process Control Training System (with Bench) _________________ 588652 (6090-A0)1 Pressure, Flow, and Level Process Control Training System (with Bench and Panels) ________ 588655 (6090-B0)

Additional Equipment Required to Perform the Exercises


1 Personal Computer _____________________________________________________________ 579785 (8990-00)1 Touch-Screen Computer ________________________________________________________ 588298 (46299-00)1 Touch-Screen Computer – Large _________________________________________________ 589677 (46299-A0)

Optional Equipment

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4 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.5 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.6 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.7 Requires the RSLogix 5000 software.8 Requires the RSLogix 5000 software.


1 Touch-Screen Computer Mount ___________________________________________________ 587644 (3451-A0)1 Table ________________________________________________________________________ 587645 (3452-00)1 Foxboro 762 Controller Bundle ___________________________________________________ 588511 (3539-00)1 Honeywell UDC3500 Controller Bundle _____________________________________________ 588517 (3539-10)1 ControlLogix PLC Bundle – Educational _____________________________________________ 588519 (3539-50)1 MicroLogix PLC Bundle – Educational ______________________________________________ 588521 (3539-70)1 CompactLogix PLC Bundle – Educational ____________________________________________ 588522 (3539-80)1 FOUNDATION Fieldbus PLC Add-On ________________________________________________ 588524 (3539-90)1 ControlLogix PLC Bundle – Commercial _____________________________________________ 588513 (3539-A0)1 MicroLogix PLC Bundle – Commercial ______________________________________________ 588514 (3539-C0)1 CompactLogix PLC Bundle – Commercial ____________________________________________ 588515 (3539-D0)1 S7-1500 PLC Bundle HART – Educational ___________________________________________ 589669 (3539-P0)1 S7-1500 PLC Bundle – Educational ________________________________________________ 589670 (3539-S0)1 InTouch Runtime 3500 (with Foxboro OPC Server) ____________________________________ 587687 (3675-A0)1 InTouch Runtime 3500 (Additional License) _________________________________________ 587688 (3675-B0)1 InTouch Dev Studio (with Foxboro OPC Server) ______________________________________ 587690 (3675-C0)1 InTouch Dev Studio (Additional License) ____________________________________________ 587692 (3675-D0)1 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) ____________________________________ 587866 (5922-B0)1 Signal Tower __________________________________________________________________ 582351 (5924-00)1 Indicator-Light/Push-Button Station _______________________________________________ 587871 (5925-A0)1 Emergency Switch Station _______________________________________________________ 582352 (5926-A0)1 Fuzzy Logic Software Add-On (Educational) _________________________________________ 587902 (5938-00)1 Fuzzy Logic Software Add-On (Commercial) _________________________________________ 587903 (5938-A0)1 Bench (Unassembled) __________________________________________________________ 587933 (6303-10)1 Dressing Panels (with Lockable Front Door) _________________________________________ 587927 (6303-A0)1 Bench (Assembled) _____________________________________________________________ 587928 (6303-B0)1 Bench (with Dressing Panels and Lockable Front Door, Assembled) ______________________ 587929 (6303-C0)1 Dual-Sided Instrumentation Workstation ___________________________________________ 589003 (6305-00)1 Storage/Work Surface __________________________________________________________ 582357 (6309-00)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Air Compressor ________________________________________________________________ 588105 (6410-B0)1 Air Compressor ________________________________________________________________ 588108 (6410-C0)1 Unmanaged Switch (Allen-Bradley) _______________________________________________ 765575 (20486-00)1 Storage Station _______________________________________________________________ 588301 (46801-D0)1 FactoryTalk View ME Studio (Educational) _________________________________________ 588384 (46968-00)1 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) ____________________ 588395 (46968-10)1 FactoryTalk View ME Station (Educational) _________________________________________ 588397 (46968-20)1 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) ___________________ 588398 (46968-30)1 FactoryTalk View ME Studio (Commercial) _________________________________________ 588385 (46968-A0)1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) ____________________ 588387 (46968-B0)

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1 FactoryTalk View ME Station (Commercial) _________________________________________ 588390 (46968-C0)1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) ___________________ 588391 (46968-D0)1 Industrial PC HMI (Siemens) _____________________________________________________ 589672 (46973-A0)1 Calibration Kit ________________________________________________________________ 588416 (46980-00)1 Calibration Kit with Pressure Modules _____________________________________________ 588417 (46980-A0)1 Calibration Kit (HART) __________________________________________________________ 588418 (46981-00)1 Calibration Kit (HART and FOUNDATION Fieldbus) ___________________________________ 588419 (46981-A0)1 HART Software Configurator _____________________________________________________ 588420 (46982-00)1 FOUNDATION Fieldbus Software Configurator ______________________________________ 588421 (46982-A0)1 HART/FOUNDATION Fieldbus Software Configurator _________________________________ 588422 (46982-B0)1 WinCC Advanced Software Runtime _______________________________________________ 592686 (46984-00)1 Water Analyzer _______________________________________________________________ 588424 (46989-00)1 Custom Computer for SCADA ____________________________________________________ 588440 (46999-00)1 Unmanaged Switch (Siemens) ___________________________________________________ 780054 (52390-00)1 Pressure, Flow, and Level Process Control (Manuals on CD-ROM) ______________________ 585247 (87996-A0)

Available Training Systems

Pressure, Flow, and Level Process Control Training System588661 (6090-10)

The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college.

The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide

variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting.

The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges, flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area can be added using the provided expanding work surface. The drip tray is made of stainless steel.

Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections


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without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected.

Although the equipment is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench provides a storage area for components. Optional dressing panels and lockable doors are also available to fully enclose and lock the bench.

The training system processes can be controlled by a computer-based PID Controller through the use of a personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface, Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with standard 4-20 mA signals.

Cascade and second-order process control can also be studied on the basic trainer by having the students from two workstations work together at a single workstation, or by adding the following components to the basic trainer: a Pressure Transmitter, a Column, a second I/O interface, or a PID Controller.

The Process Control Training System can also be complemented with equipment packages designed to recreate current industrial practices. These add-ons (6090-4, 6090-5, and 6090-6) improve and diversify the possibilities offered by the system.

List of Equipment


1 Work Surface (Stainless Steel) ____________________________________________________ 587925 (6301-A0)1 Expanding Work Surface (Large) __________________________________________________ 763446 (6302-00)1 DC Power Supply ______________________________________________________________ 587962 (6360-A0)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Column _______________________________________________________________________ 588211 (6511-00)2 Hand-Operated Two-Way Valve ___________________________________________________ 582368 (6520-00)1 Solenoid-Operated Two-Way Valve ________________________________________________ 588214 (6521-00)1 Pressure Transmitter ____________________________________________________________ 588216 (6540-00)1 Paddle Wheel Flow Transmitter ___________________________________________________ 588222 (6542-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)1 Venturi Tube __________________________________________________________________ 588232 (6551-00)1 Orifice Plate ___________________________________________________________________ 588233 (6552-00)2 Pressure Gauge (Analog, Low Range) ______________________________________________ 582374 (6553-00)1 Float Switch ___________________________________________________________________ 588242 (6570-00)1 Hose Set and Accessory Kit ______________________________________________________ 588243 (6590-00)1 I/O Interface with LVProSim ______________________________________________________ 763509 (9065-B0)

List of Manuals

DescriptionManual number

Pressure, Flow, and Level Processes (Student Manual) ____________________________________________8089764Pressure, Flow, and Level Processes (Instructor Guide) ____________________________________________8089768


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Table of Contents of the Manual(s)

Pressure, Flow, and Level Processes (Student Manual) (8089764)• 1-1 Familiarization with the Training System• 2-1 Pressure Measurement• 2-2 Pressure Losses• 2-3 Centrifugal Pumps• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)• 3-1 Rotameters and Paddle Wheel Flowmeters• 3-2 Orifice Plates• 3-3 Venturi Tubes• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)• 4-1 Float Switches• 4-2 Differential Pressure Level Meters• 4-3 Zero Suppression and Zero Elevation• 4-4 Wet Reference Legs (Optional Exercise)• 4-5 Bubblers (Optional Exercise)• 4-6 Ultrasonic Level Transmitters (Optional Exercise)• 5-1 Determining the Dynamic Characteristics of a Process• 6-1 Pressure Process Control• 6-2 Flow Process Control• 6-3 Level Process Control• 6-4 Cascade Process Control (Optional Exercise)• 6-5 Second-Order Process Control (Optional Exercise)

System SpecificationsParameter Value

Power Requirements

Current 5 A

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 1830 x 1220 x 700 mm (72 x 48 x 28 in)

Net Weight TBE



Temperature Process Control Add-On588667 (6090-20)

The Temperature Process Control Add-On provides additional components to the Pressure, Flow, and Level Process Control Training System, Model 6090-1, in order to demonstrate PID control of temperature. It includes a heating unit, a cooling unit, a thermacouple temperature transmitter and a RTD temperature transmitter.

List of Equipment


1 Heating Unit __________________________________________________________________ 582369 (6530-00)1 Radiator ______________________________________________________________________ 582372 (6531-00)1 Thermocouple Temperature Transmitter ___________________________________________ 588219 (6541-00)1 RTD Temperature Transmitter ____________________________________________________ 588225 (6543-00)

List of Manuals


Temperature Process and Heat Exchanger (Student Manual) ______________________________ 588944 (88461-00)Temperature Process and Heat Exchanger (Instructor Guide) ______________________________ 588945 (88461-10)


Temperature Process and Heat Exchanger (Student Manual) (588944 (88461-00))• 1-1 Familiarization with the Training System• 2-1 Resistance Temperature Detectors (RTDs)• 2-2 Thermocouples• 2-3 Thermal Energy Transfer in Temperature Processes• 2-4 Heat Exchangers (Optional Exercise)• 3-1 Characterization of a Temperature Process in the Heating Mode• 3-2 Characterization of a Temperature Process in the Cooling Mode• 4-1 PI Control of a Temperature Process in the Heating Mode• 4-2 PI Control of a Temperature Process in the Cooling Mode


Power Requirements

Current 10 A




Parameter Value

Intended LocationInstalled on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any additional space.

Net Weight TBE

pH Process Control Add-On588674 (6090-30)

The pH Process Control Add-On provides additional components to the Pressure, Flow, and Level Process Control, Model 6090-1, in order to demonstrate PID control of pH processes. It includes a metering pump, two chemical tanks, a pH transmitter, a metering pump drive, a set point device, pH process control accessories, and pH process control consumables.

List of Equipment


3 Metering Pump ________________________________________________________________ 588212 (6512-00)2 Chemical Tank _________________________________________________________________ 588213 (6513-00)1 pH Transmitter ________________________________________________________________ 588228 (6544-00)1 Metering Pump Drive ___________________________________________________________ 588238 (6560-00)1 Set Point Device _______________________________________________________________ 588241 (6561-00)1 pH Process Control Accessories ___________________________________________________ 588244 (6591-00)1 pH Process Control Consumables for 6090 __________________________________________ 588246 (6599-00)

List of Manuals


pH Process Control (Student Manual) _________________________________________________ 584825 (38921-00)pH Process Control (Instructor Guide) _________________________________________________ 584827 (38921-10)


pH Process Control (Student Manual) (584825 (38921-00))• 1-1 Familiarization with the Training System• 2-1 pH Electrodes• 2-2 Titration of a Strong Acid• 2-3 Titration of Weak Acids• 2-4 Titration of a Buffer Solution• 3-1 Characterization of a Strong-Acid pH Process• 3-2 Characterization of a Weak-Acid pH Process• 4-1 PID and On-Off Control of a Batch pH Process• 4-2 PID Control of a Continuous pH Process

System Specifications



Parameter Value

Power Requirements

Current 6 A



Net Weight TBE

Industrial Heat Exchanger Add-On588678 (6090-40)

The Industrial Heat Exchanger Add-On adds a Heat Exchanger as well as an additional pump to the Pressure, Flow, and Level Process Control Training System, Model 6090-1, to study the exchange of heat between two flows of water at different temperatures. For operation, the Industrial Heat Exchanger Add-On also requires the Temperature Process Control Add-On, Model 6090-2, to be installed on the Pressure, Flow, and Level Process Control Training System.

List of Equipment


1 Expanding Work Surface (Small) __________________________________________________ 582356 (6302-10)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Heat Exchanger ________________________________________________________________ 588215 (6532-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)


Power Requirements

Current 3 A



Net Weight TBE



Industrial Pressure, Flow, and Level Add-On - HART588680 (6090-50)

The Industrial Pressure, Flow, and Level Add-On - HART is an add-on to the Pressure, Flow, and Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a HART differential-pressure transmitter installed on an instrumentation pipe. The level transmitter allows students to continuously monitor the level in the column while the pitot tube and the differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this add-on and allows students to exert control over different processes. The two transmitters use a 4-20 mA

signal as their output. This allows the use of either a programmable logic controller or a PID controller on the training system.

The Industrial Pressure, Flow, and Level Add-On - HART requires a reliable source of compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of 28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit well suited to the system.

Many industrial accessories that can be installed on a workstation are available. The industrial accessories are mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow precise control of the Pressure, Flow, and Level Process Control Training System.

List of Equipment


1 Conditioning Unit (Single Port) ____________________________________________________ 588111 (6411-A0)1 Ultrasonic Level Transmitter ______________________________________________________ 588231 (6545-00)1 Pitot Tube ____________________________________________________________________ 588237 (6554-00)1 Instrumentation Pipe ___________________________________________________________ 588245 (6592-00)1 Differential-Pressure Transmitter (HART, Medium Range) _____________________________ 588335 (46929-00)1 Pneumatic Control Valve ________________________________________________________ 582424 (46950-B0)

Manual


Control Valves (User Guide) _________________________________________________________ 585145 (86001-E0)


Control Valves (User Guide) (585145 (86001-E0))• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)



• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)

Optional Equipment


1 Pressure Gauge (Digital, High Range) ______________________________________________ 582375 (6553-A0)1 Pressure Gauge (Analog, Medium Range) ___________________________________________ 588235 (6553-C0)1 Pressure Gauge (Digital, Medium Range) ___________________________________________ 588236 (6553-D0)1 J-Type Thermocouple __________________________________________________________ 582406 (46916-00)1 Platinum RTD 100 _____________________________________________________________ 582407 (46917-00)1 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) _____ 582419 (46922-10)

1Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ 582416 (46922-B0)

1 Vortex Flow Transmitter (HART) __________________________________________________ 588320 (46923-00)1 Vortex Flow Transmitter (FOUNDATION Fieldbus) ____________________________________ 588322 (46923-A0)1 Coriolis Flow Transmitter (HART) _________________________________________________ 588323 (46924-00)1 Coriolis Flow Transmitter (FOUNDATION Fieldbus) ___________________________________ 588325 (46924-A0)1 Pressure Switch (with Analog Output) _____________________________________________ 588328 (46926-00)1 Pressure Transmitter (HART) ____________________________________________________ 588333 (46928-00)1 Pressure Transmitter (FOUNDATION Fieldbus) ______________________________________ 588334 (46928-A0)1 Temperature Transmitter (HART) _________________________________________________ 582422 (46940-00)1 Temperature Transmitter (FOUNDATION Fieldbus) ___________________________________ 582423 (46940-A0)1 pH Transmitter (HART) _________________________________________________________ 588353 (46945-00)1 pH Transmitter (FOUNDATION Fieldbus) ___________________________________________ 588354 (46945-A0)1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 ____________________ 588357 (46950-00)1 Pneumatic Control Valve (with Positioner, Fisher 3660) ______________________________ 588358 (46950-A0)1 Electric Control Valve __________________________________________________________ 588360 (46950-C0)1 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 ______ 588362 (46950-D0)1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 ____________________ 588363 (46950-E0)


Power Requirements

Current N/A



Net Weight TBE

Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus588681 (6090-60)The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus is an add-on to the Pressure, Flow, and Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a FOUNDATION Fieldbus differential-pressure transmitter installed on an instrumentation pipe. The level transmitter allows students to continuously monitor the level in the column while the pitot tube and the



differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this add-on and allows students to exert control over different processes. The two transmitters use a digital signal signal as their output. This allows the use of a programmable logic controller with bridge.

The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus requires a reliable source of compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of 28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit well suited to the system.

Many industrial accessories that can be installed on a workstation are available. The industrial accessories are mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow precise control of the Pressure, Flow, and Level Process Control Training System.

List of Equipment


1 Conditioning Unit (Single Port) ____________________________________________________ 588111 (6411-A0)1 Ultrasonic Level Transmitter ______________________________________________________ 588231 (6545-00)1 Pitot Tube ____________________________________________________________________ 588237 (6554-00)1 Instrumentation Pipe ___________________________________________________________ 588245 (6592-00)1 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) ______________ 588336 (46929-A0)1 Pneumatic Control Valve ________________________________________________________ 582424 (46950-B0)

Manual




Control Valves (User Guide) (585145 (86001-E0))• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)


Power Requirements

Current N/A



Net Weight TBE



Pressure, Flow, and Level Process Control Training System (Entry-Level Solution)589633 (6090-80)The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college.

The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting.

The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 would do. It would require additionnal models to perform same experiments as this system.


Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected.



List of Equipment


1 Work Surface (Stainless Steel) ____________________________________________________ 587925 (6301-A0)1 Expanding Work Surface (Large) __________________________________________________ 763446 (6302-00)1 DC Power Supply ______________________________________________________________ 587962 (6360-A0)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Column _______________________________________________________________________ 588211 (6511-00)1 Hand-Operated Two-Way Valve ___________________________________________________ 582368 (6520-00)1 Pressure Transmitter ____________________________________________________________ 588216 (6540-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)1 Venturi Tube __________________________________________________________________ 588232 (6551-00)2 Pressure Gauge (Analog, Low Range) ______________________________________________ 582374 (6553-00)1 Hose Set and Accessory Kit ______________________________________________________ 588243 (6590-00)




1 I/O Interface with LVProSim ______________________________________________________ 763509 (9065-B0)

List of Manuals





Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution)589638 (6090-90)The Pressure, Flow, Level, and Temperature Process Control Training System is a cost-effective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college.

The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting.

The Temperature Process Control demonstrate PID control of temperature. It includes a heating unit, a cooling unit and a RTD temperature transmitter.



The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 and 6090-2 would do. It would require additionnal models to perform same experiments as these systems.


Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected.



List of Equipment


1 Work Surface (Stainless Steel) ____________________________________________________ 587925 (6301-A0)1 Expanding Work Surface (Large) __________________________________________________ 763446 (6302-00)1 DC Power Supply ______________________________________________________________ 587962 (6360-A0)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Column _______________________________________________________________________ 588211 (6511-00)1 Hand-Operated Two-Way Valve ___________________________________________________ 582368 (6520-00)1 Heating Unit __________________________________________________________________ 582369 (6530-00)1 Radiator ______________________________________________________________________ 582372 (6531-00)1 Pressure Transmitter ____________________________________________________________ 588216 (6540-00)1 RTD Temperature Transmitter ____________________________________________________ 588225 (6543-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)1 Venturi Tube __________________________________________________________________ 588232 (6551-00)2 Pressure Gauge (Analog, Low Range) ______________________________________________ 582374 (6553-00)1 Hose Set and Accessory Kit ______________________________________________________ 588243 (6590-00)1 I/O Interface with LVProSim ______________________________________________________ 763509 (9065-B0)



List of Manuals


Temperature Process and Heat Exchanger (Student Manual) ______________________________ 588944 (88461-00)Temperature Process and Heat Exchanger (Instructor Guide) ______________________________ 588945 (88461-10)Pressure, Flow, and Level Processes (Student Manual) ____________________________________________8089764Pressure, Flow, and Level Processes (Instructor Guide) ____________________________________________8089768


Temperature Process and Heat Exchanger (Student Manual) (588944 (88461-00))• 1-1 Familiarization with the Training System• 2-1 Resistance Temperature Detectors (RTDs)• 2-2 Thermocouples• 2-3 Thermal Energy Transfer in Temperature Processes• 2-4 Heat Exchangers (Optional Exercise)• 3-1 Characterization of a Temperature Process in the Heating Mode• 3-2 Characterization of a Temperature Process in the Cooling Mode• 4-1 PI Control of a Temperature Process in the Heating Mode• 4-2 PI Control of a Temperature Process in the Cooling Mode




Pressure, Flow, and Level Process Control Training System (with Bench)588652 (6090-A0)

The Pressure, Flow, and Level Process Control Training System (with Bench) is identical to the Pressure, Flow, and Level Process Control Training System, Model 6090-1, but comprises an unassembled bench. Just like Model 6090-1, the Pressure, Flow, and Level Process Control Training System (with Bench) familiarizes students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH processes. It can also demonstrate advanced process control techniques, such as second-order control, and cascade control when used with a controller featuring

these functions.

List of Equipment


1 Work Surface (Stainless Steel) ____________________________________________________ 587925 (6301-A0)1 Expanding Work Surface (Large) __________________________________________________ 763446 (6302-00)1 Bench (Unassembled) __________________________________________________________ 587933 (6303-10)2 Storage/Work Surface __________________________________________________________ 582357 (6309-00)1 DC Power Supply ______________________________________________________________ 587962 (6360-A0)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Column _______________________________________________________________________ 588211 (6511-00)2 Hand-Operated Two-Way Valve ___________________________________________________ 582368 (6520-00)1 Solenoid-Operated Two-Way Valve ________________________________________________ 588214 (6521-00)1 Pressure Transmitter ____________________________________________________________ 588216 (6540-00)1 Paddle Wheel Flow Transmitter ___________________________________________________ 588222 (6542-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)1 Venturi Tube __________________________________________________________________ 588232 (6551-00)1 Orifice Plate ___________________________________________________________________ 588233 (6552-00)2 Pressure Gauge (Analog, Low Range) ______________________________________________ 582374 (6553-00)1 Float Switch ___________________________________________________________________ 588242 (6570-00)1 Hose Set and Accessory Kit ______________________________________________________ 588243 (6590-00)1 I/O Interface with LVProSim ______________________________________________________ 763509 (9065-B0)



List of Manuals






Power Requirements

Current 5 A




Net Weight TBE

Pressure, Flow, and Level Process Control Training System (with Bench and Panels)588655 (6090-B0)The Pressure, Flow, and Level Process Control Training System (with Bench and Panels) is identical to the Pressure, Flow, and Level Process Control Training System, Model 6090-1, but comprises an unassembled bench with dressing panels that can be used to lock the bench. Just like Model 6090-1, the Pressure, Flow, and Level Process Control Training System (with Bench and Panels) familiarizes students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH processes. It can also demonstrate advanced process control techniques, such as second-order control, and cascade control when used with a controller featuring these functions.



List of Equipment


1 Work Surface (Stainless Steel) ____________________________________________________ 587925 (6301-A0)1 Expanding Work Surface (Large) __________________________________________________ 763446 (6302-00)1 Bench (Unassembled) __________________________________________________________ 587933 (6303-10)1 Dressing Panels (with Lockable Front Door) _________________________________________ 587927 (6303-A0)2 Storage/Work Surface __________________________________________________________ 582357 (6309-00)1 DC Power Supply ______________________________________________________________ 587962 (6360-A0)1 Multimeter ____________________________________________________________________ 582365 (6394-A0)1 Pumping Unit __________________________________________________________________ 595991 (6510-20)1 Column _______________________________________________________________________ 588211 (6511-00)2 Hand-Operated Two-Way Valve ___________________________________________________ 582368 (6520-00)1 Solenoid-Operated Two-Way Valve ________________________________________________ 588214 (6521-00)1 Pressure Transmitter ____________________________________________________________ 588216 (6540-00)1 Paddle Wheel Flow Transmitter ___________________________________________________ 588222 (6542-00)1 Rotameter ____________________________________________________________________ 582373 (6550-00)1 Venturi Tube __________________________________________________________________ 588232 (6551-00)1 Orifice Plate ___________________________________________________________________ 588233 (6552-00)2 Pressure Gauge (Analog, Low Range) ______________________________________________ 582374 (6553-00)1 Float Switch ___________________________________________________________________ 588242 (6570-00)1 Hose Set and Accessory Kit ______________________________________________________ 588243 (6590-00)1 I/O Interface with LVProSim ______________________________________________________ 763509 (9065-B0)

List of Manuals




Pressure, Flow, and Level Processes (Student Manual) (8089764)• 1-1 Familiarization with the Training System• 2-1 Pressure Measurement• 2-2 Pressure Losses• 2-3 Centrifugal Pumps• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)• 3-1 Rotameters and Paddle Wheel Flowmeters• 3-2 Orifice Plates• 3-3 Venturi Tubes• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)• 4-1 Float Switches• 4-2 Differential Pressure Level Meters• 4-3 Zero Suppression and Zero Elevation• 4-4 Wet Reference Legs (Optional Exercise)• 4-5 Bubblers (Optional Exercise)• 4-6 Ultrasonic Level Transmitters (Optional Exercise)



• 5-1 Determining the Dynamic Characteristics of a Process• 6-1 Pressure Process Control• 6-2 Flow Process Control• 6-3 Level Process Control• 6-4 Cascade Process Control (Optional Exercise)• 6-5 Second-Order Process Control (Optional Exercise)


Power Requirements

Current 5 A




Net Weight TBE

Equipment Description

Work Surface (Stainless Steel) 587925 (6301-A0)

The Work Surface (Stainless Steel) consists in a solid stainless-steel universal drip-tray hinged to a perforated, tiltable work surface on which components can be mounted. The Work Surface (Stainless Steel) can be placed atop a regular work table or on an optional bench to provide mobility and storage space.

SpecificationsParameter Value


Dimensions (H x W x D) 80 x 900 x 700 mm (3 x 35.5 x 27.5 in)

Net Weight TBE



Expanding Work Surface (Large) 763446 (6302-00)

The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area.




Net Weight 5.9 kg (12.8 lb)

Expanding Work Surface (Small) 582356 (6302-10)

The Expanding Work Surface (Small) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Small) is one-third the main Work Surface in area.



Dimensions (H x W x D) 30 x 290 x 590 mm (1 x 11.5 x 23 in)




Bench (Unassembled) 587933 (6303-10)

The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and does not comprise any dressing panel.




Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)


Dressing Panels (with Lockable Front Door) 587927 (6303-A0)

The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves.



Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B




Storage/Work Surface 582357 (6309-00)

The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.




Net Weight 5 kg (11 lb)

DC Power Supply 587962 (6360-A0)

The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/limit circuit.


Power Requirements

Voltage 100-240 V ac

Current 4.4 A

Service Installation Standard single-phase ac outlet

Output

Voltage 24 V dc

Current 5.0 A


Dimensions (H x W x D) 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in)

Net Weight TBE



Multimeter 582365 (6394-A0)

The Multimeter is used for ac/dc voltage, dc current, and resistance measurements.


Type Digital, handheld (portable)

Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test

Accuracy ±2.0% or better

Display 3½ digit, liquid-crystal

FeaturesSafety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations




Conditioning Unit (Single Port) 588111 (6411-A0)

The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit.


Recommended Compressed Air Supply

Flow Rate 28 L/min (1 SCFM)



Parameter Value

Pressure 207 kPa (30 psi)

Filter Regulator

Maximum Air Flow Rate 550 L/min (19 SCFM)

Operating Pressure 48-690 kPa (7-100 psi)

Filtration 5 μm (0002 in)

Pressure Gauge

Diameter 50 mm (2 in)

Operating Pressure 0-690 kPa (0-100 psi)


Dimensions (H x W x D) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in)


Pumping Unit 595991 (6510-20)

The Pumping Unit consists of a centrifugal variable-speed pump having a flow of 0-12 l/min (0-3.2 gal US/min) and a maximum pressure of 100 kPa, gauge (14.5 psig). The pump motor has a rated speed of 3600 rpm at 60 Hz and 3000 rpm at 50 Hz, with a power of 0.37 kW (0.5 hp) at 60 Hz and 0.25 kW (0.33 hp) at 50 Hz.

The Pumping Unit includes great features such as a built-in Powerflex 525 ac drive from Allen-Bradley. This ac motor drive has an output voltage of 0-230 V ac, an output frequency of 0-240 Hz, and is controlled using either 4-20 mA signals or an Ethernet/IP digital communication with Allen-Bradley PLC's. The Pumping Unit also

features a convenient communication interface to configure and monitor all the drive's parameters.

The nominal current of the Pumping Unit is 3 A at 120V 60 Hz and 1.5 A at 220-240V 50 Hz.

The reservoir of the Pumping Unit has a capacity of 18.9 l (5 gal US) and comprises two inlet valves (two-way, manually operated), as well as an outlet valve (three-way, two-position, manually operated). A stainless steel vortex breaker prevents air aspiration in the pump's suction.



Column 588211 (6511-00)

The Column consists of a column with a height of 68 cm (26.8 in), a diameter of 11.5 cm (4.5 in), and a capacity of 3.8 l (1 gal US). It has two pressure taps: one at the bottom and one at the top of the column, with quick-connect ball check sockets. The Column is fitted with an integrated bubbler tube, a level measurement ruler graduated in both centimeters and inches, and a removable cap allowing the insertion of level measuring instruments into the column.


Height 68 cm (26.8 in)

Diameter 11.5 cm (4.5 in)

Capacity 3.8 L (1 gal US)

Pressure Taps Two, one at the bottom and one at the top of the column, with quick-connect ball check sockets.

Other Characteristics

Other Characteristics Integrated bubbler tube

Level measurement ruler graduated in both centimeters and inches

Removable cap allowing insertion of level measuring instruments into the column

Metering Pump 588212 (6512-00)

The Metering Pump is a metering pump whose pump motor has an excitation voltage of 0-12 V dc and a nominal current of 2 A. The pump has a flow of 0-2.52 L/min (0-0.67 gal US/min), a maximum pressure of 145 kPa (21 psi), and a maximum temperature of 93°C (200°F)


Pump Motor

Excitation Voltage 0-12 V dc

Current 2 A

Pump

Flow 0-2.52 L/min (0-0.67 gal US/min)

Maximum Pressure 145 kPa (21 psi)

Maximum Temperature 93°C (200°F)



Chemical Tank 588213 (6513-00)

The Chemical Tank consists of a tank with a capacity of 2 L (0.53 gal). The cap check-valve of the tank has a closing pressure of 97 Pa (0.014 psi). The tank has a quick-connect coupling.


Capacity 2 L (0.53 gal)

Cap Check-Valve 97 Pa (0.014 psi) closing pressure

Coupling Quick connect


Dimensions (H x W x D) TBE

Net Weight TBE

Hand-Operated Two-Way Valve 582368 (6520-00)

The Hand-Operated Two-Way Valve controls fluid flow in an on or off fashion and also helps when necessary to ensure that a system component is safely isolated from other parts of the system.


Valve

Type Hand-operated, two-way, ball

Inlet and Outlet Diameter 1.3 cm (0.5 in)

Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.


Dimensions (H x W x D) 22 x 7 x 9.5 cm (8.7 x 2.75 x 3.75 in)



Parameter Value


Solenoid-Operated Two-Way Valve 588214 (6521-00)

The Solenoid-Operated Two-Way Valve controls fluid flow in an ON or OFF fashion and also helps to ensure that a system component is safely isolated from other parts of the system, when necessary.


Type Two-way, normally closed, spring-return

Solenoid

Voltage 24 V dc

Current 0.48 A

Power 11.6 W

Water Pressure 34.5-690 kPa, gauge (5-100 psig)




Heating Unit 582369 (6530-00)

The Heating Unit consists of a heating unit with a maximum power of 1.2 kW (1.14 Btu/s) that is controlled manually using a built-in adjustment knob or externally using 0-5 V or 4-20 mA signals. It has two temperature measurement ports (inlet/outlet).

The Heating Unit is protected using two high-temperature cut-out switches: one with an automatic reset and one with a manual reset. The Heating Unit is also protected using a current breaker.


Heating Unit

Type Hydronic heating unit

Power Requirements

Current 10 A


Protection

Type High-temperature cut-out switch with manual reset

Temperature Between 55°C and 75°C (131°F and 167°F)

Current Breaker

Heating Power

Maximum 1.2 kW (1.14 Btu/s)

Control Manual with built-in adjustment knob or external using 0-5 V on 4-20 mA signals

Temperature Measurement Ports 2 inlets/outlets






Radiator 582372 (6531-00)

The radiator contains a 1.06 m² (11.41 ft²) radiator element that acts as a heat exchanger to transfer thermal energy from water to air. The unit allows manual blower-speed control using either a built-in adjustment knob or external signals (0-5 V or 4-20 mA). The maximum air flow rate is 3060 L/min (106 ft³/min). The dual blower consists of two electric motors with fan blades that are powered by a 24 V dc, 2.4 A power supply output.


Cooling Unit

Type Forced-air cooling coil with variable-speed fans

Fans

Quantity 2

Ratings

Voltage 24 V dc

Current 0.4 A dc

Maximal Air Flow Rate 3060 L/min (106 ft³ /min)

Temperature Measurement Ports 2 inlets/outlets

Fan Speed Control

Direction Direct or reverse

Modes Manual with built-in adjustment knob or external using 0-5 V or 4-20 mA signals.




Heat Exchanger 588215 (6532-00)

The Heat Exchanger consists of a brazed plate heat exchanger, with a nominal surface of 0.21 m² (2.3 ft²) and 4 channels for side A and 3 for side B, for a total of 8 plates.


Type of exchanger

Type of Exchanger Brazed plate



Parameter Value

Nominal Surface 0.21 m² (2.3 ft²)

Number of Channels 4 channels for side A and 3 for side B, for a total of 8 plates

Pressure Transmitter 588216 (6540-00)

The Pressure Transmitter consists of a pressure transmitter having output signals of 4-20 mA. It has a zero adjustment of 90% of the calibrated span, a span adjustment of 2.5-103 kPa (10-414 in H2O), a proof pressure of 310 kPa, gauge (45 psig), an operating temperature of 5-70°C (41-158°F), and a compensated temperature of 0-50°C (32-122°F). Its linearity is 1% of the full scale, while its hysteresis is 0.2% of the full scale. The supply voltage of the Pressure Transmitter is 24 V dc.


Supply Voltage 24 V dc

Output Signals 4-20 mA

Zero Adjustment 90% of calibrated span

Span Adjustment 2.5-103 kPa (10-414 inH2O)

Proof Pressure 310 kPa, gauge (45 psig)

Operating Temperature 5-70°C (41-158°F)

Compensated Temperature 0-50°C (32-122°F)

Linearity 1% of full scale

Hysteresis 0.2% of full scale

Thermocouple Temperature Transmitter 588219 (6541-00)

The Thermocouple Temperature Transmitter is a thermocouple termperature transmitter having four J-type thermocouple probes with cold-junction compensation and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 mA signals and are calibrated at 100 mV/°C (56 mV/°F). The supply voltage of the Thermocouple Temperature Transmitter is 24 V dc.

The Thermocouple Temperature Transmitter has a fixed calibration

mode with the zero at 0°C (32°F) and a span of 100°C (212°F). It also has a variable calibration mode with the



zero adjustable between 0°C and 50°C (32°F and 122°F) and a span adjustable between 15°C and 30°C (27°F and 54°F) above the temperature set by zero adjustment.



Inputs Four J-type thermocouple probes with cold-junction compensation

Calibration Source Built-in

Outputs

Control 0-5 V dc, 4-20 mA

Calibrated 100 mV / °C (56 mV / °F)

Fixed Calibration Mode

Zero 0°C (32°F)

Span 100°C (212°F)

Variable Calibration Mode

Zero Adjustable between 0 and 50°C (32 and 122°F)

Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.

Paddle Wheel Flow Transmitter 588222 (6542-00)

The Paddle Wheel Flow Transmitter is a paddle wheel flow transmitter with two outputs controlled using 0-5 V dc or 4-20 mA signals. The first output is a voltage output calibrated at 1 V per l/min (3.85 V per gal US/min). The second output is a frequency output calibrated at 22.1 Hz per l/min (85 Hz per gal US/min).

The Paddle Wheel Flow Transmitter has a span adjustment of 7-9.5 l/min (1.8-2.5 gal US/min), a linearity of ±1.5% of the full scale, a maximum pressure of 175 kPa (25 psig), and an operating temperature of 5-70°C (41-158°F). The supply voltage of the Paddle Wheel Flow Transmitter is 24 V

dc.



Outputs


CalibratedTwo, one voltage output of 1 V per L/min (3.85 V per gal US/min), and 0-5 V frequency output of 22.1 Hz per L/min (85 Hz per gal US/min).

Span Adjustment 7-9.5 L/min (1.8-2.5 gal US/min)

Linearity ±1.5% of full scale

Maximum Pressure 175 kPa (25 psig)

Operating Temperature 5-70°C (41-158°F)



RTD Temperature Transmitter 588225 (6543-00)

The RTD Temperature Transmitter is an RTD temperature transmitter with a single three-wire 100 Ω platinum probe and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 mA signals and are calibrated at 100 mV/°C (56 mV/°F). The supply voltage of the RTD Temperature Transmitter is 24 V dc.

The RTD Temperature Transmitter has a fixed calibration mode with the zero at 0°C (32°F) and a span of 100°C (212°F). It also has a variable

calibration mode with the zero adjustable between 0°C and 50°C (32°F and 122°F) and a span adjustable between 15°C and 30°C (27°F and 54°F) above the temperature set by zero adjustment.



Input

Number One

Type Three-wire 100 Ω platinum probe


Outputs


Calibrated 100 mV / °C (56 mV / °F)

Fixed calibration mode

Zero 0°C (32°F)

Span 100°C (212°F)

Variable calibration mode

Zero Adjustable between 0 and 50°C (32 and 122°F)

Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.

pH Transmitter 588228 (6544-00)

The pH Transmitter consists of a pH transmitter with a single pH probe and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 mA signals and are calibrated at 1 V/pH unit. The supply voltage of the pH Transmitter is 24 V dc.





Input One pH probe


Outputs


Calibrated 1 V / pH unit

Ultrasonic Level Transmitter 588231 (6545-00)

The Ultrasonic Level Transmitter consists of an ultrasonic level transmitter with output signals controlled using 4-20 mA inputs and two switches. Its optimum range is 64 mm - 2 m (2.5 - 80 in), its maximum range is 3 m (10 feet). It has a digital resolution of 0.086 mm (0.0034 in) and an analog resolution of 4099 steps over the 4-20 mA signal. The Ultrasonic Level Transmitter has a repeatability greater than ±0.76 mm (0.03 in) or 0.1% of the target

distance. Its operating temperature is -40 to 70°C (-40 to 158°F) and it is temperature compensated. The update rate of the Ultrasonic Level Transmitter is 50 ms.


Power Requirements

Voltage 24 V dc

Current 0.15 A

Output Signals

Control 4-20 mA

Switches 2

Optimum Range 64 mm - 2 m (2.5 - 80 in)

Maximum Range 3 m (10 ft)

Resolution

Digital 0.086 mm (0.0034 in)

Analog 4099 steps over the 4-20 mA signal

Repeatability Greater of ±0.76 mm (0.03 in) or 0.1% of target distance

Operating Temperature -40 to 70°C (-40 to158°F) / Temperature compensated

Update Rate 50 ms



Rotameter 582373 (6550-00)

The rotameter is an analog device that measures the flow rate of a fluid as the material pushes on a floating indicator. Rotameters help to ensure that system fluid flow rates are normal and passageways are not excessively restricted or blocked, which could dramatically raise fluid pressure. The rotameter is calibrated in both liters per minute (L/min) and gallons per minute (gal/min), and the clear-tapered tube permits visual inspection

of the internal fluid and observation of trapped air bubbles, dirt, and debris within a system loop.


Rotameter

Type Tapered tube with float indicator


Flow Range 2-20 L/min (0.5-5 gal US/min)

Mounting Vertical

Accuracy ±5% of full scale

Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check socket.


Dimensions (H x W x D) 36.83 x 7 x 10.48 cm (14.5 x 2.75 x 4.125 in)

Net Weight 1.8 lb ( 0.82 kg)

Venturi Tube 588232 (6551-00)

The Venturi Tube, Model 6551, consists of a venturi tube with an inlet and outlet diameter of 1.3 cm (0.5 in),

a β ratio of 0.37, a flow range of 1.9-18.9 l/min (0.5-5.0 gal US/min), and a pressure drop of 0.25-65 kPa (1-260 in H2O). The Venturi Tube has two pressure taps, one at the inlet and one at the outlet, with quick-connect ball check sockets.



β Ratio 0.37

Flow Range 1.9-18.9 L/min (0.5-5.0 gal US/min)

Pressure Drop 0.25-65 kPa (1-260 inH2O)





Parameter Value


Net Weight TBE

Orifice Plate 588233 (6552-00)

The Orifice Plate, Model 6552, consists of an orifice plate with an inlet and

outlet diameter of 1.3 cm (0.5 in), a βratio of 0.43, an orifice diameter of 6.53 mm (0.257 in), a flow range of 1.9-18.9 l/min (0.5-5.0 gal US/min), and a pressure drop of 0.25-65 kPa (1-260 in H2O). The Orifice Plate has two pressure taps, one at the inlet and one at the outlet, with quick-connect ball check sockets.



β Ratio 0.43

Orifice Diameter 6.53 mm (0.257 in)

Flow Range 1.9-18.9 l/min (0.5-5.0 gal US/min)

Pressure Drop 0.25-65 kPa (1-260 inH2O)




Net Weight TBE

Pressure Gauge (Analog, Low Range) 582374 (6553-00)

The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.

The pressure gauge is also available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)

• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)



• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also available (Model 6553-B).


Pressure Gauge

Type Analog, bourdon tube

Range 0-100 kPa (0-15 psig)

Accuracy ±3% of full scale

Dial Diameter 6.4 cm (2.5 in)

Pressure Taps Two inlets with quick-connect ball-check socket


Dimensions (H x W x D) 11.43 x 12 x 10.48 cm (4.5 x 4.7 x 4.125 in)


Pitot Tube 588237 (6554-00)

The Pitot Tube consists of a pitot tube with a nominal pipe size of 1.27 cm (0.5 in), schedule 40. Its instrument connection size is 0.635 cm (0.25 in) FNPT, and its maximal pressure differential is 400 in H2O (99.6 kPa, 14.45 psi).


Nominal Pipe Size 1.27 cm (0.5 in) - Schedule 40

Instrument Connection Size 0.635 cm (0.25 in) FNPT

Maximal Pressure Differential 400 in H2O (14.45 psi, 99.6 kPa)

Metering Pump Drive 588238 (6560-00)

The Metering Pump Drive consists of a metering pump drive with three 0-5 V dc or 4-20 mA inputs and an output voltage of 0-10 V dc. It is controlled using three 0-5 V dc or 4-20 mA control inputs. It can operate in either continuous mode or pulsed mode.

Specifications



Parameter Value

Power Requirements

Current 0.5 A


Inputs

Number 3

Inputs 0-5 V or 4-20 mA

Output Voltage 0-10 V dc

Control Input

Number 3

Voltage 0-5 V dc

Current 4-20 mA

Mode Continuous, pulsed

Set Point Device 588241 (6561-00)

The Set Point Device consists of a set point device with a supply voltage of 24 V dc and three 0-5 V dc outputs. It is controlled using two built-in adjustment knobs and one toggle switch.



Output

Number 3

Voltage 0-5 V dc

Control Two built-in adjustment knobs, one toggle switch



Net Weight TBE

Float Switch 588242 (6570-00)

The Float Switch consists of a reed-relay float switch with magnet-equipped float. Its mounting is vertical and inside the level column. The reed contact is hermetically sealed and normally closed, with a positioning range of 25 cm (10 in). The Float Switch operates at atmospheric pressure.

Specifications



Parameter Value

Type Reed-relay, with magnet-equipped float

Mounting Vertical, inside the level column

Reed Contact

Type Hermetically sealed, normally closed

Positioning Range 25 cm (10 in)

Operating Pressure Atmospheric pressure

Hose Set and Accessory Kit 588243 (6590-00)

The Hose Set and Accessory Kit includes the following:

• Six PVC hoses, 1.3 cm (0.5 in) inside diameter, garden-type quick-connect fittings, 303 kPa, gauge (44 psig) maximum pressure

• 6 mm (0.25 in) tubing• Tube cutter• Electrical leads• Quick-connect fittings


Hoses

Number 6

Material PVC

Inside Diameter 1.3 cm (0.5 in)

Fittings Garden-type, quick-connect

Maximum Pressure 303 kPa, gauge (44-psig)

Accessories

Includes: 6 mm (0.25 in) tubing

Tube cutter

Electrical leads

Quick-connect fittings

pH Process Control Accessories 588244 (6591-00)

The pH Process Control Accessories, Model 6591, includes the following:

• Laboratory glassware

- Two beakers, one with 100-ml (3.4-oz) capacity and one with 600-ml (20.3-oz) capacity

- Two graduated cylinders, one with 100-ml (3.4-oz) capacity and one with 10-ml (0.3oz) capacity



- Volumetric flask with a 2000-ml (67.63-oz) capacity

• Two chemical splash goggles• Tubing and hoses connectors• Spatula• Column cap• Dropping bottle• Disposable transfer pipettes• Current calibrator• Precision scale• Two funnels• 2 mm plugs• Tubing holder


Laboratory Glassware

Beaker Two, one with 100 ml (3.4 oz) capacity and one with 600 ml (20.3 oz) capacity

Graduated Cylinder Two, one with 100 ml (3.4 oz) capacity and one with 10 ml (0.3 oz) capacity

Volumetric Flask 2000 ml (67.63 oz) capacity

Miscellaneous

Includes: Chemical splash goggles (2)

Tubing and hoses connectors

Spatula

Column cap

Dropping bottle

Disposable transfer pipettes

Current calibrator

Precision scale

Funnels (2)

2 mm plugs

Tubing holder



Instrumentation Pipe 588245 (6592-00)

The Instrumentation Pipe is a vertical pipe used to install instruments at the appropriate height and close to the point of measurement. The Instrumentation Pipe replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Pipe must be installed on a perforated work surface.




Net Weight TBE

pH Process Control Consumables for 6090 588246 (6599-00)

The pH Process Control Consumables for 6090 set contains the following:

• 1 L (33.8 oz) of the following solutions:

- Sodium Hydroxide Standard Solution 1.0 N (x 2)

- Hydrochloric Acid Solution 1.0 N

- Phenol Red Aqueous Solution 0.05%

- Phosphoric Acid 1.0 N Solution

• 500 ml (16.9 oz) of the following solutions:

- Potassium Chloride Solution

- Buffer Solution pH 4.0





- Acetic Acid 5% (Vinegar)

• 500 g (1.1 lb) of Sodium Bicarbonate (Baking Soda)


Sodium Hydroxide Standard Solution

Quantity 2 x 1 L (33.8 oz) bottle

Concentration 1.0 N

Hydrochloric Acid Solution


Concentration 1.0 N

Phenol Red Aqueous Solution


Concentration 0.05%

Phosphoric Acid Solution


Concentration 1.0 N

Potassium Chloride Solution

Quantity 1 x 500 ml (16.9 oz) bottle

Buffer Solution


pH One bottle with pH 4.0, one bottle with pH 7.0, one bottle with pH 10.0

Acetic Acid (Vinegar)


Concentration 5%

Sodium Bicarbonate (Baking Soda)

Quantity 1 x 500 g (1.1 lb) box

Latex Gloves

Number 100

I/O Interface with LVProSim 763509 (9065-B0)

The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface.

The I/O Interface has four 4-20 mA analog inputs, two 4-20 mA analog

outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply.

The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control.



When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals.

The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer.

LVProSim is free to use and can be downloaded without charge.

Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is

compatible with Linux®, MATLAB®, and NI LabVIEW™. Raw data can be acquired using these software/platform, given the appropriate drivers are installed.

PID Controller

LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well.

The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time.

Trend Recorder

The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics.



Function Generator

The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller

set point, the disturbance signal, or the controller output signal.

Data Acquisition

Through continuous acquisition of process data via the I/O Interface, LVProSim can:

• achieve digital PID control of the process• be used as the primary and secondary controller of a cascade control loop• be used as a process simulator• be used as a general purpose data acquisition system

Generic Process Simulator

The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains.


Supply Voltage 24 V

Inputs

Analog 4 x 4-20 mA

Digital 4 x 24 V

Outputs

Analog 2 x 4-20 mA

Digital 2 x 24 V

Analog/Digital Converter

Resolution 12 bits

Digital/Analog Converter

Resolution 8 bits

Relay

Quantity 2

Current 1 A

Voltage 30 V DC

Computer RequirementsA currently available personal computer with USB 2.0 or 3.0 port, running under one of the following operating

systems: Windows® 7, Windows® 8 or Windows® 10 .



Parameter Value



Net Weight 1 kg (2.2 lb)

Differential-Pressure Transmitter (HART, Medium Range) 588335 (46929-00)

The Differential-Pressure Transmitter (HART, Medium Range) is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 300 kPa (45 psi). It is compatible with the HART communication protocol.



Output Signals

Current 4-20 mA

Communication Protocol HART

Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi

Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)

Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides

Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) 588336 (46929-A0)

The Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 300 kPa (45 psi). It is compatible with the FOUNDATION Fieldbus protocol.

Specifications



Parameter Value


Output Signals

Current 4-20 mA

Communication Protocol HART

Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi

Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)

Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides

Pneumatic Control Valve 582424 (46950-B0)

The Pneumatic Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open.

This model includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve.

The Pneumatic Control Valve features a bypass that can be use to control the liquid flow manually.

Manual






Input Signal 4-20 mA

Actuator Pressure Range 20-90 kPa (3-13 psi)

Type of valve Globe, equal percentage, normally open



Optional Equipment Description

Touch-Screen Computer Mount (Optional) 587644 (3451-A0)

This sturdy mount allows the installation of the Touch-Screen Computer, Model 46299, on the side of either the HVAC Training System Workstation or the Instrumentation Workstation, Model 6305.

Table (Optional) 587645 (3452-00)

The Table is designed to support the Workstation, Model 3451, as well as any equipment installed in it, and provides enough space for additional small items such as a laptop computer. The table surface is made of hard wood. Four lockable casters ensure easy transportation.


Capacity (Distributed Load) 226.8 kg (500 lb)




Net Weight TBE

Foxboro 762 Controller Bundle (Optional) 588511 (3539-00)

The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide.



Manual


Foxboro® Controller (User Guide) ____________________________________________________ 585162 (86033-E0)


Power Requirements

Current 0.5 A

Inputs

Analog (4) 4-20 mA analog inputs

Digital (2) 24 V dc contact inputs, frequency counters

Outputs

Analog (2) 4-20 mA analog outputs

Digital (2) 24 V dc relays (normally open and normally closed contacts)

Number of PID loops 2

Number of fault switches 10

Communication RS485 protocol

Configuration Using the front panel

Honeywell UDC3500 Controller Bundle (Optional) 588517 (3539-10)

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide.

Manual


Honeywell Controller (User Guide) ____________________________________________________ 585163 (86034-E0)



1 Touch-Screen Computer ________________________________________________________ 588298 (46299-00)1 Touch-Screen Computer – Large _________________________________________________ 589677 (46299-A0)


Power Requirement

Current 0.75 A

Inputs


Digital (4) 24 V dc contact inputs

Outputs





Parameter Value



Communication Ethernet

Configuration Using the front panel or using the provided software via an Ethernet connection

ControlLogix PLC Bundle – Educational (Optional) 588519 (3539-50)

This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide.

Manual


ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________ 585159 (86030-E0)





Power Requirement

Current 4.0 A

Inputs



Outputs






Communication protocol HART compatible

Configuration From a computer using RSLogix 5000



MicroLogix PLC Bundle – Educational (Optional) 588521 (3539-70)

This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide.

Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________ 585161 (86032-E0)





Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet




CompactLogix PLC Bundle – Educational (Optional) 588522 (3539-80)

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide.

Manual







Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays







FOUNDATION Fieldbus PLC Add-On (Optional) 588524 (3539-90)

The FOUNDATION Fieldbus PLC Add-On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge and a user guide.

Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________ 585312 (89454-E0)

ControlLogix PLC Bundle – Commercial (Optional) 588513 (3539-A0)

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

Manual







Power Requirement



Parameter Value

Current 4.0 A

Inputs



Outputs






Communication protocol HART compatible


MicroLogix PLC Bundle – Commercial (Optional) 588514 (3539-C0)

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________ 585161 (86032-E0)





Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet




CompactLogix PLC Bundle – Commercial (Optional) 588515 (3539-D0)

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide.

Manual







Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays







S7-1500 PLC Bundle HART – Educational (Optional) 589669 (3539-P0)

This bundle includes a Siemens S7-1500 PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software , one copy of the Process Device Manager Software and a user guide.




S7-1500 PLC Bundle – Educational (Optional) 589670 (3539-S0)

This bundle includes a Siemens S7-1500 PLC, one copy of STEP 7 Software and a user guide.






InTouch Runtime 3500 (with Foxboro OPC Server) (Optional) 587687 (3675-A0)

InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported.

InTouch Dev Studio is a complete development environment used to design and test HMI applications and

distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a Foxboro controller, Model 46960, is also included.

InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. The following variants are available:

• 3675-A: InTouch Runtime 3500 (with Foxboro OPC Server)• 3675-B: InTouch Runtime 3500 (Additional License)• 3675-C: InTouch Dev Studio (with Foxboro OPC Server)• 3675-D: InTouch Dev Studio (Additional License)

Manual


3500 Series Software Installation (Quick Start Guide) ____________________________________ 585092 (85255-P0)

InTouch Runtime 3500 (Additional License) (Optional) 587688 (3675-B0)








Manual



InTouch Dev Studio (with Foxboro OPC Server) (Optional) 587690 (3675-C0)








Manual



InTouch Dev Studio (Additional License) (Optional) 587692 (3675-D0)






Manual





Touch Screen Graphic Terminal - 14.5 cm (5.7 in) (Optional) 587866 (5922-B0)

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 600 with a 14.5 cm (5.7 in) color display. This touch-screen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication

port and an RS-232 serial port.

The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system.

Manual


Human-Machine Interfaces (User Guide) _______________________________________________ 585116 (85985-E0)


Graphic Terminal

Model Allen-Bradley PanelView™ Plus 600

Type Touch Screen

Resolution 320 x 240 pixels

Display Size 14.5 cm (5.7 in)

Communication Ports

Communication Ports EtherNet/IP

RS-232 serial



Net Weight TBE



Signal Tower (Optional) 582351 (5924-00)

The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option.


Lights 3 (green, red, and yellow)

Inputs (6) 24 V dc




Indicator-Light/Push-Button Station (Optional) 587871 (5925-A0)

The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push-Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the

instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the system.




Indicator Lights

Number 3

Color 1 green, 1 yellow, 1 red

Voltage Rating 24 V dc

Push Buttons

Number 3

Type 1 normally closed, 2 normally open

Voltage Rating 24 V dc

Faults Switches 4



Net Weight TBE

Emergency Switch Station (Optional) 582352 (5926-A0)

The Emergency Switch Station consists of a mushroom-type push-button that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive.




Net Weight TBE



Fuzzy Logic Software Add-On (Educational) (Optional) 587902 (5938-00)

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix 5000

program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)


Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Fuzzy Logic Software Add-On (Commercial) (Optional) 587903 (5938-A0)

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix 5000

program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)



Windows® 8.



Bench (Unassembled) (Optional) 587933 (6303-10)

The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and does not comprise any dressing panel.






Dressing Panels (with Lockable Front Door) (Optional) 587927 (6303-A0)

The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves.



Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B




Bench (Assembled) (Optional) 587928 (6303-B0)

The Bench (Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled, but does not comprise any dressing panels.






Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional) 587929 (6303-C0)

The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled and comprises dressing

panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench.





Parameter Value




Dual-Sided Instrumentation Workstation (Optional) 589003 (6305-00)

The Instrumentation Workstation is designed to house devices such as controllers, PLC's, Color Paperless Recorders, and Touch Screen Graphic Terminals. The workstation allows two student groups to work simultaneously. This prevents the equipment from coming in contact with water.

It features two Instrumentation Mounting Pipes to install instruments, usually differential-pressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe

replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one.

Features & Benefits

• The worksation makes it possible to expand the 6090 Process Control System with the PLC'S, recorders and transmitters according to instructor's training program. It is very cost effective because two teams can work simultaneously.


Dimensions

(HxWxD) 976x1041x484

Storage/Work Surface (Optional) 582357 (6309-00)

The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.






Parameter Value


Multimeter (Optional) 582365 (6394-A0)

The Multimeter is used for ac/dc voltage, dc current, and resistance measurements.


Type Digital, handheld (portable)

Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test

Accuracy ±2.0% or better

Display 3½ digit, liquid-crystal

FeaturesSafety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations




Air Compressor (Optional) 588105 (6410-B0)

The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose.

The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.

Specifications



Parameter Value

Power Requirements

Current 14.4 A

Power 1.125 kW (1.5 hp)


Tank Capacity 50 L (13 gal)

Flow Rate

Flow Rate (Free Flow) 180 L/min (6.3 CFM)

Flow Rate at 621 kpa (90 psi) 127 L/min (4.5 CFM)

Maximum Pressure 8 bar (116 psi)

Noise Level 42 dB/A (about as quiet as a refrigerator)



Net Weight 69.9 kg (154 lb)

Air Compressor (Optional) 588108 (6410-C0)

The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications.

The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Power Requirements

Current 4.8 A


Tank Capacity 15.1 L (4 gal)

Flow Rate 42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)

Maximum Pressure 800 kPa (120 psi)

Noise Level 40 dB(A) (about as quiet as a refrigerator)



Net Weight TBE



Pressure Gauge (Digital, High Range) (Optional) 582375 (6553-A0)

The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.

The pressure gauge is available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)

• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)

• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)



Maximum Operating Pressure 690 kPa (100 psi)

Units psi, Bar, kg/cm², kPa, mPa, ftH2O, in.Hg, mmHg, cmHg




Pressure Gauge (Analog, Medium Range) (Optional) 588235 (6553-C0)The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.


• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)


Pressure Gauge (Digital, Medium Range) (Optional) 588236 (6553-D0)The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation.




• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)


Personal Computer (Optional) 579785 (8990-00)

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.


Power Requirements

Current 2 A




Unmanaged Switch (Allen-Bradley) (Optional) 765575 (20486-00)

The Unmanaged Switch is a Allen-Bradley STRATIX 2000 that permits to connect devices using Industrial Ethernet communication protocol. The Unmanaged Switch features 10/100MBIT/S speeds with 5 ports X 10/100MBIT/S twisted-pair ports with RJ45-sockets.

It permits configuring small Star and Line Topographies and offer led-diagnosis for fast network trouble-shooting.

Touch-Screen Computer (Optional) 588298 (46299-00)

The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space.

Touch-Screen Computer – Large (Optional) 589677 (46299-A0)

The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a full-motion mount, model 3451-A0 or 3451-B0, on the Instrumentation Workstation to maximize desk space.



Storage Station (Optional) 588301 (46801-D0)

The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation.

It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station.

The Storage Station is mounted on lockable casters to facilitate its mobility.





Net Weight TBE

J-Type Thermocouple (Optional) 582406 (46916-00)

The J-Type Thermocouple uses the thermoelectric effect to perform precise measurement of temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop.



Platinum RTD 100 (Optional) 582407 (46917-00)

The Platinum RTD 100 is a resistive thermal device which uses the change of electrical resistance of platinum with changing temperature to determine the temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop.

Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) (Optional) 582419 (46922-10)

The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement.

Due to the specific geometrical design of the apparatus, a different model (46922-1, -B, or -F) must be used if the

Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation.

Available Electromagnetic Flow Transmitters:

• 46922-0 Electromagnetic Flow Transmitter (HART)• 46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)• 46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)• 46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)• 46922-E Electromagnetic Flow Transmitter (Ethernet)



• 46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)

List of Manuals


Electromagnetic Flow Transmitter (Student Manual) _____________________________________ 585123 (85990-00)Electromagnetic Flow Transmitter (Instructor Guide) _____________________________________ 585126 (85990-10)


Electromagnetic Flow Transmitter (Student Manual) (585123 (85990-00))• 1 Fundamentals of the Electromagnetic Flowmeters

Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) (Optional) 582416 (46922-B0)

The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement.

Due to the specific geometrical design of the apparatus, a different model

(46922-1, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation.

Available Electromagnetic Flow Transmitters:

• 46922-0 Electromagnetic Flow Transmitter (HART)• 46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)• 46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)• 46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)• 46922-E Electromagnetic Flow Transmitter (Ethernet)• 46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)

List of Manuals


Electromagnetic Flow Transmitter (Student Manual) _____________________________________ 585123 (85990-00)Electromagnetic Flow Transmitter (Instructor Guide) _____________________________________ 585126 (85990-10)




Electromagnetic Flow Transmitter (Student Manual) (585123 (85990-00))• 1 Fundamentals of the Electromagnetic Flowmeters

Vortex Flow Transmitter (HART) (Optional) 588320 (46923-00)

The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids.

Available Vortex Flow Transmitters:

• 46923-0 Vortex Flow Transmitter (HART)• 46923-A Vortex Flow Transmitter (FOUNDATION

Fieldbus)

List of Manuals


Vortex Flow Transmitter (Student Manual) _____________________________________________ 585131 (85994-00)Vortex Flow Transmitter (Instructor Guide) _____________________________________________ 585132 (85994-10)


Vortex Flow Transmitter (Student Manual) (585131 (85994-00))• 1 Fundamentals of the Vortex Flowmeter



Vortex Flow Transmitter (FOUNDATION Fieldbus) (Optional) 588322 (46923-A0)

The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids.

Available Vortex Flow Transmitters:

• 46923-0 Vortex Flow Transmitter (HART)• 46923-A Vortex Flow Transmitter (FOUNDATION

Fieldbus)

List of Manuals


Vortex Flow Transmitter (Student Manual) _____________________________________________ 585131 (85994-00)Vortex Flow Transmitter (Instructor Guide) _____________________________________________ 585132 (85994-10)


Vortex Flow Transmitter (Student Manual) (585131 (85994-00))• 1 Fundamentals of the Vortex Flowmeter



Coriolis Flow Transmitter (HART) (Optional) 588323 (46924-00)

The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients.

Available Coriolis Flow Transmitters:

• 46924-0 Coriolis Flow Transmitter (HART)• 46924-A Coriolis Flow Transmitter (FOUNDATION

Fieldbus)

List of Manuals


Coriolis Flow Transmitter (Student Manual) ____________________________________________ 585133 (85995-00)Coriolis Flow Transmitter (Instructor Guide) ____________________________________________ 585134 (85995-10)


Coriolis Flow Transmitter (Student Manual) (585133 (85995-00))• 1 Fundamentals of the Coriolis Flowmeter



Coriolis Flow Transmitter (FOUNDATION Fieldbus) (Optional) 588325 (46924-A0)

The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients.

Available Coriolis Flow Transmitters:

• 46924-0 Coriolis Flow Transmitter (HART)• 46924-A Coriolis Flow Transmitter (FOUNDATION

Fieldbus)

List of Manuals


Coriolis Flow Transmitter (Student Manual) ____________________________________________ 585133 (85995-00)Coriolis Flow Transmitter (Instructor Guide) ____________________________________________ 585134 (85995-10)


Coriolis Flow Transmitter (Student Manual) (585133 (85995-00))• 1 Fundamentals of the Coriolis Flowmeter

Pressure Switch (with Analog Output) (Optional) 588328 (46926-00)

The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kPa (0 psi) to 1000 kPa (145 psi). It features a 4-20 mA output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value.



List of Manuals


Pressure and Level Switches (Student Manual) _________________________________________ 585143 (86000-00)Pressure and Level Switches (Instructor Guide) _________________________________________ 585144 (86000-10)


Pressure and Level Switches (Student Manual) (585143 (86000-00))• 1 Pressure Switch• 2 Float Switch• 3 Vibrating Level Switch• 4 Conductivity Level Switch

Pressure Transmitter (HART) (Optional) 588333 (46928-00)

The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus.

Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)• 46928-A Pressure Transmitter (FOUNDATION

Fieldbus)


Ceramic Sensor

Operating Range -100 to 1000 kPa (-15 to 150 psi)



Net Weight TBE



Pressure Transmitter (FOUNDATION Fieldbus) (Optional) 588334 (46928-A0)

The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus.

Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)• 46928-A Pressure Transmitter (FOUNDATION

Fieldbus)


Ceramic Sensor

Operating Range -100 to 1000 kPa (-15 to 150 psi)



Net Weight TBE

Temperature Transmitter (HART) (Optional) 582422 (46940-00)

The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 mA signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Model 46982.

Available Temperature Transmitters:

• 46940-0 Temperature Transmitter (HART)• 46940-A Temperature Transmitter (FOUNDATION

Fieldbus)



Temperature Transmitter (FOUNDATION Fieldbus) (Optional) 582423 (46940-A0)

The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 mA signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Model 46982.

Available Temperature Transmitters:

• 46940-0 Temperature Transmitter (HART)• 46940-A Temperature Transmitter (FOUNDATION

Fieldbus)

pH Transmitter (HART) (Optional) 588353 (46945-00)

The pH transmitter features a pH probe which measures the electrochemical potential of a solution to determine its pH. The transmitter displays the pH measured by the probe and has a 4-20 mA output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46945-0: pH Transmitter (HART)• 46945-A: pH Transmitter (FOUNDATION Fieldbus)


pH Range 0-14

Transmitter Output

Number 1

Current Rating 4-20 mA



Net Weight TBE



pH Transmitter (FOUNDATION Fieldbus) (Optional) 588354 (46945-A0)

The pH transmitter features a pH probe which measures the electrochemical potential of a solution to determine its pH. The transmitter displays the pH measured by the probe and has a 4-20 mA output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46945-0: pH Transmitter (HART)• 46945-A: pH Transmitter (FOUNDATION Fieldbus)


pH Range 0-14

Transmitter Output

Number 1

Current Rating 4-20 mA



Net Weight TBE

Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional) 588357 (46950-00)

The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open.

This model includes a digital valve controller which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC

2000). This valve model supports the HART communication protocol.



Available Pneumatic Control Valves:

• 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000• 46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000

Manual






Input Signal 4-20 mA - HART



Type of positioner DVC 2000 digital positioner

Pneumatic Control Valve (with Positioner, Fisher 3660) (Optional) 588358 (46950-A0)

The Pneumatic Control Valve (with Positioner) is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open.

This model includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve. The control valve

also features a rugged pneumatic positioner (Fisher 3660) to provide a valve position proportional to the pneumatic signal.



Manual









Type of positioner Fisher 3660 mechanical positioner

Electric Control Valve (Optional) 588360 (46950-C0)

The Electric Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open.

This entirely electric model transforms a 4-20 mA input signal directly into a specific opening of the control valve. A 0-10 V dc output is used as a feedback signal to monitor the position of the valve.

Manual




Control Valves (User Guide) (585145 (86001-E0))



• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)



Actuator Electric

Time Required for Full-Course Actuation 75 s

Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 (Optional) 588362 (46950-D0)



6000). This valve model supports the FOUNDATION Fieldbus communication protocol.



Manual




Control Valves (User Guide) (585145 (86001-E0))• 1 Basic Control Valve Theory



• 2 Basic Control Valve (46950-B)• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)

Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 (Optional) 588363 (46950-E0)



6000). This valve model supports the HART communication protocol.



Manual








Input Signal 4-20 mA - HART



Type of positioner DVC 6010 digital positioner

FactoryTalk View ME Studio (Educational) (Optional) 588384 (46968-00)

FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system

development solution of choice.

HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime.

A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.

Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual



Specifications



Parameter Value


Windows® 8.

FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) 588395 (46968-10)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Station (Educational) (Optional) 588397 (46968-20)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) 588398 (46968-30)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Studio (Commercial) (Optional) 588385 (46968-A0)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) 588387 (46968-B0)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Station (Commercial) (Optional) 588390 (46968-C0)





Available versions:


Manual





Windows® 8.



FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) 588391 (46968-D0)





Available versions:


Manual





Windows® 8.



Industrial PC HMI (Siemens) (Optional) 589672 (46973-A0)

The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (19 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the

various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software.

The WinCC Advanced development software, Model 46984, is optional and can be used to design your own control interface.

Manual


Human-Machine Interface (User Guide) _______________________________________________ 590101 (52601-E0)

Calibration Kit (Optional) 588416 (46980-00)

The Calibration Kit includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A calibration pump completes the kit and is used to calibrate pressure devices.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,

Level, and Temperature Process Training Systems.

Manual


(Job Sheets - Student) ______________________________________________________________ 594085 (54387-00)



Calibration Kit with Pressure Modules (Optional) 588417 (46980-A0)The Calibration Kit is a variant of the Calibration kit, Model 46980-0, that also includes a Fluke 725 multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable measurement of pressure directly on the Fluke calibrator.

Manual



Calibration Kit (HART) (Optional) 588418 (46981-00)

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit contains a Fluke 754 documenting process calibrator with HART capabilities to calibrate,

maintain, and troubleshoot HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits:

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual





Calibration Kit (HART and FOUNDATION Fieldbus) (Optional) 588419 (46981-A0)

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit is compatible with both HART and FOUNDATION Fieldbus. It includes the Emerson AMS Trex™ Device Communicator: a

universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual



HART Software Configurator (Optional) 588420 (46982-00)

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator



List of Manuals


HART Device Configuration (Student Manual) __________________________________________ 585164 (86050-00)HART Device Configuration (Instructor Guide) __________________________________________ 585165 (86050-10)


HART Device Configuration (Student Manual) (585164 (86050-00))• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)• 3-1 HART Multidrop with Multiple Transmitters



Windows® 8.

FOUNDATION Fieldbus Software Configurator (Optional) 588421 (46982-A0)

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software

Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________ 585312 (89454-E0)



Windows® 8.



HART/FOUNDATION Fieldbus Software Configurator (Optional) 588422 (46982-B0)

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus

Bridge instead, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals


HART Device Configuration (Student Manual) __________________________________________ 585164 (86050-00)HART Device Configuration (Instructor Guide) __________________________________________ 585165 (86050-10)FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________ 585312 (89454-E0)


HART Device Configuration (Student Manual) (585164 (86050-00))• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)• 3-1 HART Multidrop with Multiple Transmitters



Windows® 8.



WinCC Advanced Software Runtime (Optional) 592686 (46984-00)

The WinCC Advanced development software is a Windows-based application suite, produced by Siemens, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and industrial processes.

A completed application provided with WinCC can be used with a S7-1500 Siemens PLC and a 3531 System to perform process control experiments. The HMI database can be loaded

directly on an Industrial PC, Model 46973-A0. Your applications can also be designed to run on a computer, model 46299 or 46299-A0.

Manual


Human-Machine Interface (User Guide) _______________________________________________ 590101 (52601-E0)

Water Analyzer (Optional) 588424 (46989-00)

The Water Analyzer is a multifunction device which allows the simple and accurate measurement of the pH, conductivity, resistivity, oxidation-reduction potential, total dissolved solids and Langelier saturation index of a test solution.



Custom Computer for SCADA (Optional) 588440 (46999-00)

The Custom Computer for SCADA is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency.

The optional preferred software for SCADA such as Intouch, FactoryTalkView, WinCC is pre-installed along with the other optional

PLC programming software ordered at the same time, such as RSLogix Micro, RSLogix 5000 or Step7 TIAPortal. All the software are registered to the training facility.

The computer model includes a printer and a 55.9 cm (22 in) wide-screen display.


Power Requirements

Current TBE


Unmanaged Switch (Siemens) (Optional) 780054 (52390-00)

The Unmanaged Switch is a Siemens SCALANCE XB008 that permits to connect devices using Industrial Ethernet communication protocol. The Unmanaged Switch features 10/100MBIT/S speeds with 8 ports X 10/100MBIT/S twisted-pair ports with RJ45-sockets.

It permits configuring small Star and Line Topographies and offer led-diagnosis for fast network trouble-shooting.

Pressure, Flow, and Level Process Control (Manuals on CD-ROM) (Optional) 585247 (87996-A0)



List of Manuals


Temperature Process Control (Student Manual) _________________________________________ 590738 (33336-00)Temperature Process Control (Instructor Guide) ________________________________________ 590741 (33336-10)pH Process Control (Student Manual) _________________________________________________ 591327 (38921-00)pH Process Control (Instructor Guide) _________________________________________________ 591329 (38921-10)Pressure, Flow, and Level Processes (Student Manual) ___________________________________ 592078 (87996-00)Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________ 592080 (87996-10)Temperature Process and Heat Exchanger (Student Manual) ______________________________ 592150 (88461-00)Temperature Process and Heat Exchanger (Instructor Guide) ______________________________ 592151 (88461-10)



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2020. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

Documents

Process Control Training Systems 6090-0098... · LabVolt Series Datasheet Process Control Training Systems 6090-00 Festo Didactic en 120 V - 60 Hz 11/2019