37
Procontrol P14 81EU50R1210 Module and Application Description Universal Input module

Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Embed Size (px)

Citation preview

Page 1: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Procontrol P14

81EU50R1210Module and Application DescriptionUniversal Input module

Page 2: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance
Page 3: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Procontrol P14

81EU50R1210Universal Input Module

Page 4: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

NOTICEThis document contains information about one or more ABB products and may include a description of or areference to one or more standards that may be generally relevant to the ABB products. The presence of anysuch description of a standard or reference to a standard is not a representation that all of the ABB productsreferenced in this document support all of the features of the described or referenced standard. In order todetermine the specific features supported by a particular ABB product, the reader should consult the productspecifications for the particular ABB product.ABB may have one or more patents or pending patent applications protecting the intellectual property in theABB products described in this document.The information in this document is subject to change without notice and should not be construed as acommitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any natureor kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damagesarising from use of any software or hardware described in this document.This document and parts thereof must not be reproduced or copied without written permission from ABB, andthe contents thereof must not be imparted to a third party nor used for any unauthorized purpose.The software or hardware described in this document is furnished under a license and may be used, copied,or disclosed only in accordance with the terms of such license. This product meets the requirements specifiedin EMC Directive 2014/30/EC.

TRADEMARKSProcontrol is a registered trademark of ABB AG.All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.Copyright © 2016 ABB.All rights reserved.Release: July 2016Document number: 2VAA006146

Page 5: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

TABLE OF CONTENTS

1. APPLICATION ................................................................................................. 7

2. FEATURES ...................................................................................................... 7

3. DESIGN OF THE MODULE ............................................................................. 8

3.1 Process Interface .................................................................................................. 8

3.2 Station-Bus Interface ............................................................................................ 8

3.3 Processing Section .............................................................................................. 8

4. STRUCTURING ............................................................................................... 9

5. ADRESSING .................................................................................................... 9

5.1 General .................................................................................................................. 9

5.2 Address Formation ............................................................................................... 9

5.3 Address List for Module Inputs ........................................................................... 9

5.4 Address List for Module Outputs ...................................................................... 10

6. APPLICATION OF BINARY TRANSMITTERS ............................................. 11

6.1 Types of Transmitters ........................................................................................ 11

6.2 Binary signal input circuit and monitoring ....................................................... 11

6.3 Reaction to the response of a monitoring function ......................................... 12

7. APPLICATION OF ANALOG TRANSMITTERS ........................................... 12

7.1 Types of transmitters ......................................................................................... 12

7.2 Analog signal input circuit and monitoring ...................................................... 12

7.3 Connection of thermocouples and resistance thermometers ........................ 13

7.4 Limit signals ........................................................................................................ 13

8. APPLICATION OF FUNCTION BLOCKS ..................................................... 14

8.1 GENERAL ............................................................................................................ 14

8.2 APPLICATION OF CORRECTION AND FILTER CALCULATIONS ................... 15

8.3 APPLICATION OF PULSE COUNTERS.............................................................. 15

9. EVENT GENERATION .................................................................................. 15

10. SIMULATION ................................................................................................. 16

Page 6: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

11. SETTING THE OPERATING MODES ........................................................... 16

12. DATA COMMUNICATION WITH THE MODULE .......................................... 17

12.1 Address formation ........................................................................................... 17

12.2 Reading the input values ................................................................................ 17

13. DIAGNOSIS AND ANNUNCIATION FUNCTIONS........................................ 23

13.1 Disturbance annunciations on the module ................................................... 23

13.2 Disturbance messages to the annunciation system .................................... 23

13.3 Diagnosis ......................................................................................................... 23

14. FUNCTION DIAGRAM ................................................................................... 25

15. CONNECTION DIAGRAMS ........................................................................... 26

15.1 Standard applications ..................................................................................... 26

15.2 Special applications ........................................................................................ 28

16. MODULE DESIGN ......................................................................................... 30

17. SYSTEM DATA .............................................................................................. 32

18. TECHNICAL DATA ........................................................................................ 32

18.1 Binary transmitter mode ................................................................................. 32

18.2 Analog transmitter mode ................................................................................ 33

18.3 Module cycle time............................................................................................ 34

18.4 Interference immunity (of process inputs and outputs) .............................. 35

19. ORDERING DATA ......................................................................................... 35

20. REVISION HISTORY ..................................................................................... 36

Page 7: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

APPLICATION Process Interface

2VAA006146 7

1. APPLICATIONThe universal input module connects the following transmitters:

Binary Transmitters

· Single and changeover contacts with or without line monitor· Inductive initiators acc. to NAMUR DIN 19234· Electronic transmitters

Analog transmitters for current signals

· Twin-wire transducers 4 ... 20 mA supplied from the input module· 4-wire transducers 0 ... 20 mA, 4 ... 20 mA and 0 ... 5 mA with external power source

Temperature transducers

· Thermocouples with transducers for current signals of 4 ... 20 mA and cold junctions inside the transducer.Linearization is on the input module.

· Resistance thermometers with transducers for current signals of 4 ... 20 mA

The module consists of 16 channels.Each channel may be used either for binary or analog input signal. Any combination is possible.Parameter allocation and setting is programmed easily via the configuration list. The programmed values are stored in anflash PROM to ensure that they are not lost in the event of power failure. They can be changed any time.

Correction and filter calculations or pulse counters can be programmed independently on each input.Programming is done by function block structuring.Observe the boundary conditions for this application.

Usage as Binary Input

· up to 16 pulse counter can be performed,· up to 4 limit values(counting thresholds) and one start value can be assigned to each pulse counter.

Usage as Analog Input

· up to 4 limit values can be assigned to each analog signal.· up to 16 Correction and filter calculations can be performed.

2. FEATURESThe module can be plugged into any station of the PROCONTROL bus system. It incorporates a standard interface forthe PROCONTROL station bus.The module address is set automatically when the module is plugged into the PROCONTROL station.

The module transmits the input signals and/or converted input signals in telegrams via the station bus to thePROCONTROL bus system. Before transmission the telegrams are checked and provided with parity bits.This ensures that the receiving module can check for fault-free transmission.

The module checks the telegrams received over the station bus, e.g. those intended for corrective calculations, by theirparity bits for fault-free transmission.

Provision is made to eliminate interference among the channels of the module and the station bus.A short-circuit-proof and monitored transmitter power source is available for each channel, suitable for the variousapplications.

In case the internal monitoring circuits or the input signal monitor respond, disturbance annunciation ST (generaldisturbance) will be indicated on the front panel of the module.Response of the internal monitoring circuits is indicated as disturbance annunciation SG (module disturbance) on thefront panel of the module.

If configured with function block TXT2, input TXT= R1230-, the module is operating as an universal input module forbinary transmitters with time stamp, whereas analog transmitters are not supported in this operation mode.Binary process values will be time stamped with the internal clock data of the 81EU50 module. The internal clock is setand synchronized with the PROCONTROL-system master clock 87TS01-E/R1313 which transmits the system time forthe PROCONTROL – system.The module 81EU50 receives the time telegrams form the master clock via the standard interface to the PROCONTROLstation bus. The synchronization of the internal clock is done every second. The module supports redundant masterclocks. The module can not be used in a redundant Station. The time stamping functionality will be released forPROCONTROL - systems with FDDI bus (Fiber Distributed Data Interface).

Page 8: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Process Interface DESIGN OF THE MODULE

8 2VAA006146

3. DESIGN OF THE MODULEThe module essentially consists of:

· Process interface· Station-bus interface· Processing section

3.1 Process InterfaceIn the process interface, the process signals are adapted to the internal signal levels.

3.2 Station-Bus InterfaceIn the station-bus interface, the module signals are adapted to the bus. Mainly a parallel/serial conversion takes place.The module transfers the data telegrams through a standard interface to the station bus. Data transfer is serial.

Identification of signalsThe conditioned and digitalized input signals and the limit signals formed in the module are written into special registers.The processing section writes the following data into the address part of the data telegram:

· System address (possible 0 … 3)· Station address (possible 1 … 249)· Module address (possible 1 …58)· Register address, fix allocated

0 … 31 analog values with limit signals

32 ... 35 binary values37 ... 45 binary values with timestamp46 ... 157 counter values

· Register address, free 158 … 199 e.g. recommended for status messages· Module specific register 205 module cycle time

246 diagnosis data

3.3 Processing SectionFor processing the signals coming from the process and the bus, the module is equipped with a microprocessor thatworks with the following memory areas:

Contents Storage medium

Operating program Flash PROM

Function blocks Flash PROM

User program(structure, address, parameter, limit and simulation list)

Flash PROM

History values RAM

Current module input and output signals (shared memory) RAM

The operating program enables the microprocessor to perform the elementary operations of the module.The memory for the function blocks contains standard programs for implementing the different functions.All the function blocks, their inputs and outputs, can be called by the user via the Programming, Diagnosis and DisplaySystem (PDDS).

The memory for the user program contains information on:

· how the function blocks are interconnected,· which module inputs and outputs have been allocated to which inputs and outputs of the function blocks,· which fixed values have been specified for individual inputs of the function blocks,· which parameters have been specified for the individual inputs of the function blocks,· which plant signals have been allocated to the module's inputs and outputs,· which function blocks serve the process interfaces,· which limit value sets have been allocated to the analog values,· which function results, module input and output signals can be simulated.

Page 9: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

STRUCTURING General

2VAA006146 9

These information are defined by the user depending on the plant conditions.The entire user program is stored in a flash PROM.

The settings (mainly for analog control) can be preset directly by the user at the respective function block inputs in theform of values (fixed values) or be specified as parameters.Fixed values and parameters can be modified at any time during operation (on - line). In this case they are changed andstored in the Flash PROM.The exchange of information between the module and the bus system takes place via the memory for the module's inputand output signals (shared memory). This memory is used for buffering the signals.

4. STRUCTURINGFor structuring, the neutral inputs and outputs of the individual function blocks are assigned certain logic combinations.Inputs of function blocks can be connected to a module input, an output of another function block on the module (functionresults), or to fixed values and parameters. Outputs of function blocks can be logically combined with module outputs andfunction blocks on the module.

For structuring, the following limit values of the module need to be taken into consideration:

· Max. number of module inputs (EG) 255· Max. number of module outputs (AG) 42· Max. number of function results (AF) 255· Max. number of parameters 80· Max. number of simulatable signals 32· Max. number of lines in the structure list 2000· Max. number of signals from the bus 48· Size of the shared memory (cf. “Addressing”)

A line is understood as one entry on the PDDS.For the precise procedure of structuring the function blocks please refer to the respective function block descriptions.

5. ADRESSING5.1 General

Signal exchange between the module and the bus system takes place via a shared memory. In this shared memory,incoming telegrams that the module is to receive and function results that are to leave the module are buffered.For this purpose, the shared memory includes send registers for telegrams to be sent and receive registers for telegramsto be received.

Dimensioning of the shared memory:

· Receive register: register numbers 0 – 254· Fix send register: register numbers 0 – 157· Free send register: register numbers 158 – 199· System register: register numbers 200 – 255

The allocations of the module's input and output signals to the registers of the shared memory are defined as specifiedby the user via the PDDS (Version V6.4.3 or higher).

The user data are contained in address lists.

5.2 Address FormationSystem address and station address are set at the station-bus coupling module or at the station-bus control module andare transferred by that module to all the modules of the relevant PROCONTROL station.

The module addresses are defined through the connections on the backplane so that the modules are adjustedautomatically when being plugged into a slot.

5.3 Address List for Module InputsIn the address list for module inputs, every module input is assigned the send-location address or the process interfaceof the signal to be received.In case of module inputs that receive their signals from the bus, addressing is done by allocating the send-location addressto EGn, e.g.:

Page 10: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Address List for Module Outputs ADRESSING

10 2VAA006146

In case of module inputs that receive their signals via the process interface, addressing is done by allocating the processinterface VAm (m=1..16) to EGn e.g.:

Input Address

EG1 VA1

The address list for inputs is translated by the PDDS into two internal lists, i.e. into the ”Bus address list” and the ”Moduleinputs allocation list”.

The bus address list contains, for all telegrams to be used by the module, the send-location address and the receiveregister number.

Incoming telegrams, whose addresses are contained in the bus address list, are registered in the receive register of theshared memory. The module ignores incoming telegrams, whose addresses are not part of the bus address list.

The "Module inputs allocation list" contains for each module input the associated receive register number and, in the caseof binary values, the bit position.

5.4 Address List for Module OutputsIn the address list for module outputs, a send register is defined for each signal that is to leave the module and, in caseof binary signals; a send bit is defined additionally, e.g.:

If function blocks are used and the output of a function block should be connected to a fixed output register the allocationis done by the assignment: AAn (n= 1-16) e.g.:

Input Address

EG1 1, 32, 24, 8, 7

Bit no. (0 – 15)

Module no. (1 – 58)Station no. (1 – 249)System no. (0 – 3)

Register no. (0 – 255)

Process - interface FE1

Output Address

AG1 1, 5

Bit no. (1 – 15)Register no. (158 – 199)

Output Address

A1 AA1

Output channel 1Analog value (register 0)limit value (register 1)

Page 11: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

APPLICATION OF BINARY TRANSMITTERS Types of Transmitters

2VAA006146 11

6. APPLICATION OF BINARY TRANSMITTERS6.1 Types of Transmitters

The channels of the module can be used for

· single/changeover contacts with 48 V supply from the module, incl. monitoring· single/changeover contacts with 48 V supply from the module, without monitoring· single/changeover contacts with 24 V supply from the module, without monitoring· contacts or electronic transmitters with external power supply of up to 60 V, without monitoring· inductive initiators acc. to NAMUR (DIN 19234), with supply from the module, incl. monitoring.

For the applicable type of connection refer to the connection diagrams.For programming of the application-specific settings refer to the configuration list.

Transmitter power supply from the module

The transmitter power supply for the different binary mode applications is available for each channel at the appropriateoutput Sn.The transmitter power supply is short-circuit-proof and monitored on the module.

The applications of “single/changeover contacts with 48 V supply from the module with or without monitoring” allow parallelsupply of max. 4 contacts with a common root from one Sn supply output.

The application of “single/changeover contacts with 24 V supply from the module, without monitoring” allows parallelsupply of max. 16 contacts with a common root from one Sn supply output.

Those inputs grouped together to be supplied from one common source are susceptible to mutual interference.

In the case of common supply, those Sn supply outputs that are not required shall not be used.

If the transmitters are supplied from an external power source, the respective Sn supply output on the module shall notbe used.

It is not permissible to connect several Sn supply outputs in parallel.

The maximum permissible static potential difference between the reference potentials shall not be exceeded when anexternal power source is used.

6.2 Binary signal input circuit and monitoringSignal input for binary transmitters is through inputs En.Each input uses a bounce suppression time that results from a number n of processing cycles. The module detects thefirst signal change as an effective signal if the presence of the signal exceeds the bounce suppression time.The suppression time is configurable in steps of the module cycle time.

bouncesuppression

In

Out

bouncesuppression tt

Fig. 1: Bounce suppression shown at 0/1-signal change

In the applications of “single/changeover contacts with 48 V supply from the module with or without monitoring”, a currentof about 5 mA will flow through the closed contact.

In the applications of “single/changeover contacts with 48 V supply from the module with monitoring”, a resistor of 47-kOhm +/- 2 % shall be connected in parallel with the contact. This allows monitoring the following faults:

· Wire break and short-circuit to earth in the transmitter line· Wire break and short-circuit to earth in the transmitter supply line· Interruption in suppression resistor when the contact is open· Breaking of changeover contact.

When the inductive initiator acc. to NAMUR (DIN 19234) is used, the signals of a channel are evaluated as follows:

Page 12: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Reaction to the response of a monitoring function APPLICATION OF ANALOG TRANSMITTERS

12 2VAA006146

· active area free En = ”0” signal· active area covered En = ”1” signal.

Monitoring with this application:

· Wire break and short-circuit to earth in the transmitter line· Wire break and short-circuit earth to in the transmitter supply line· Interruption in the transmitter.· Overloading of an input

If an input is overloaded due to faulty circuitry for instance, the channel concerned is switched off immediately.

The message ”Process channel fault” in the diagnosis register and the disturbance bit set in the data telegram indicatethat a fault has occurred at the channel concerned.

Every 30 sec there will be a new attempt to reactivate the disconnected channel.

6.3 Reaction to the response of a monitoring functionAs soon as a monitoring function responds, the relevant transmitter signals are set to zero in the telegram, the singledisturbance bit and the general disturbance bit are set to 1.

7. APPLICATION OF ANALOG TRANSMITTERS7.1 Types of transmitters

The channels of the module can be used for

· 2-wire transducers, 4 ... 20 mA, supplied from the input module· 4-wire transducers, 0 ... 20 mA, 4 ... 20 mA and 0 ... 5 mA with external power supply of the transducer· The following thermocouples with transducers for 4 ... 20 mA and a cold junction before or inside the transducer.

Linearization is in the input module.

• Thermocouples type S (PtRh-Pt) acc. to DIN IEC 584• Thermocouples type K (NiCr-Ni) acc. to DIN IEC 584• Thermocouples type J (Fe-CuNi) acc. to DIN IEC 584• Thermocouples type L (Fe-CuNi) acc. to DIN 43710• Thermocouples type N (NiCrSil-NiSil)

· Resistance thermometers Pt 100 acc. to DIN IEC 751 with transducer for 4 ... 20 mA

For type of connection refer to the connection diagrams.

For programming of the application-specific settings refer to the configuration list.

Transducer supply

The transducer supply from the input module is short–circuit proof, is available at the respective supply output Sn and ismonitored on the input module.

In the case of external supply of the transducer, the supply contact of the respective channel is not used.

The maximum potential difference among the reference potentials shall not be exceeded in case of external power supply.Several Sn supply outputs shall not be connected in parallel.

7.2 Analog signal input circuit and monitoringThe current input signal is converted into a measuring voltage by a high-precision measuring resistor, transmitted to theinput measuring amplifier via a multiplexer and finally converted into a 12-bit analog signal by an analog-to-digitalconverter.

The input measuring amplifier and the analog-to-digital converter are monitored by means of reference voltages.

The analog signals are monitored for plausibility on the module.

The monitor responds as soon as the upper limit (OG) or the lower limit (UG) is violated.These limits can be readjusted via the configuration list.The upper limit is preset to 118.75 % and the lower limit to -6.25 %.

The plausibility check can be suppressed for each channel separately.This requires the entry of the OG and UG maximum values into the configuration list.

Page 13: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

APPLICATION OF ANALOG TRANSMITTERS Connection of thermocouples and resistance thermometers

2VAA006146 13

The input module transmits the digital 12-bit signal, complemented by a prefix sign, as telegram to the station bus.When the analog signal monitor has responded, the analog value telegram is transmitted with the disturbance bit set.

7.3 Connection of thermocouples and resistance thermometersThe connection of thermocouples and resistance thermometers requires a transducer to be connected in the incomingcircuit. It is required that the cold junction for thermocouples is located before or inside the transducer.

The thermocouples and the associated transducer are linear with respect to the thermal e.m.f.Therefore, the current signals within 4 ... 20 mA from the temperature transducers for thermocouples are linearized in theinput module. For this purpose, the characteristics of the permissible thermocouples are stored on the EPROM of theinput module.

The resistance thermometer and the associated transducer are linear with respect to temperature.Linearization on the input module is not required.

Within the plausibility limits, the measured value transmitted to the station bus is always identical with the measuredtemperature.The temperature transmitters and the associated transducers shall be selected according to the required measuringrange.When earthed thermocouples are used, isolated transducers are required.

Measuring ranges:The transmitters have the following ranges:

Thermocouple Range of linearity 100 % value

Type SType K

Type L

Type NType J

0 ... 1200 °C0 ... 600 °C0 ... 1000 °C0 ... 200 °C0 ... 400 °C0 ... 600 °C0 ... 300 °C0 ... 600 °C

1000°C 600 °C 1000°C 150 °C 300 °C 600 °C 300 °C 600 °C

If the measuring range limits are violated, a disturbance bit will be added to the temperature values.

The measuring range of the module which can be represented is -200 % ...+199.9 %.The minimum and maximum values that are actually transmitted depend on the type of transducer selected.

7.4 Limit signalsWhen the module is used as analog signal input or as pulse counter input, max. 4 limit values can be programmed foreach channel. One out of four hysteresis values can be selected for each limit value.Programming is by means of the PDDS on the basis of the limit value list.The limit value list is stored on the module in a Flash-PROM.

In the event mode, any violation of a limit value is immediately signaled to the station bus in the form of a limit signaltelegram. The same happens when the input signal monitoring feature responds, but in this case together with theassociated analog value telegram. Then the disturbance bits of the analog value and limit signals telegrams will be set.

All limit values allocated to the analog value are set to “0”.

The limit value range is -150 % ... +150 % of the selected signal range.

Resistancethermometer

Range of linearity 100 % value

Pt 100 0 ... 150 °C0 ... 300 °C0 ... 600 °C

150 °C 300 °C 600 °C

Page 14: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

GENERAL APPLICATION OF FUNCTION BLOCKS

14 2VAA006146

The following hysteresis values can be set for each limit value individually:

· HY1 = 0.39 %· HY2 = 1.56 % (standard setting)· HY3 = 3.12 %· HY4 = 6.25 %

The hysteresis can be above or below the limit value depending on whether violation of the minimum or maximum valuehas been selected (see Fig. 2).

When function blocks are used, the limit values are always derived from the corrected analog values.

If the counter's limit values ZGW1 to ZGW4 configured in the limit value list are violated, the associated limit value bitsGO1, GU1 to GO4, GU4 are set, and the associated limit value telegram as well as the counter reading are transferredon event basis.

Fig. 2: Option for limit value setting

8. APPLICATION OF FUNCTION BLOCKS8.1 GENERAL

The function blocks have inputs for specifying

· the correcting quantity and basic calculation values and outputs for putting out the corrected valueand internal status messages

· the pulse counter inputs (Release, Reset, Threshold, etc.)· reception of system time· the operation mode· the structure and description of the application.

Each application must have at the top of the structure list the text element TXT2Structuring and describing the application by text elements TXTis optional.

Each input channel can be connected to a function block.

The function block signal outputs are allocated to analog, binary or BCD-coded value telegrams of the associated channel(see Table 2).The function block status messages can be allocated to binary value telegrams of the associated channel (see Table 3).

Module inputs, signals from the station bus and fixed values must be allocated to the function block inputs to perform thecorrections. The user specifies these data. This procedure is referred to as structuring. The sum of these data makes upthe structure list. This list is stored on the flash PROM of the module.

For details of specification and details on structuring the function blocks refer to the individual function block descriptions.

The use of function blocks increases the cycle time of the module by the calculation time specified for each function block.The module automatically determines its cycle time that is stored in module register 205.The cycle time can be read from this register using the PDDS.The corrected analog values are output to the PROCONTROL bus system in the form of telegrams.

Telegrams arriving over this bus for the function blocks may be faulty and therefore contain a disturbance bit.The module uses this value in its arithmetic operations and transmits the calculated value in a telegram with thedisturbance bit set.

Page 15: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

EVENT GENERATION APPLICATION OF CORRECTION AND FILTER CALCULATIONS

2VAA006146 15

The module incorporates a monitoring feature, which checks the telegrams to be received by the bus for cyclic updating.When a signal has not been updated for a particular time (since the send module failed for instance), the receive timemonitoring will respond. This monitoring function sets the disturbance bit in the receive register allocated to this telegram.The module then uses the last value transmitted in this telegram and forwards the calculated value with the disturbancebit set.

8.2 APPLICATION OF CORRECTION AND FILTER CALCULATIONSWhen used as analog signal input, the following function blocks are available on the module for correcting flow rate andlevel measurements and filtering measured values:

· Correcting function for flow rates of water/steam KOD· Correcting function for flow rates of gases with variable reference pressure KOG· Correcting function for levels NIV1· Non-linear filter FIL1· Change-over switch UMS

The corrected analog values are output to the PROCONTROL bus system in the form of telegrams.The correspondent raw values are not are output to the PROCONTROL bus system.

8.3 APPLICATION OF PULSE COUNTERSWhen used as binary signal input, the following function blocks are available on the module for counting measured values:

· Pulse counter with extended features ZIP2· Reception of system time (date and time) for synchronization of difference generation cycle UHR1

Pulse counter ZIP2 is provided with inputs for release, reset, counting threshold and differential generation cycle, inaddition to the counter input.

For synchronization of the differential generation cycle with the system time, configuration of the time receiving functionblock UHR1 is required. Only the time master's source address is entered at this function block.If no time receiving function block UHR1 has been configured, the differential generation cycle runs asynchronously withthe system time of the module-internal clock.

The outputs for counter reading, counter differential and limit values are allocated to fixed module registers (see Table 5).

9. EVENT GENERATIONThe input module transmits the data in telegrams to the station bus either cyclically or in the event mode.

In the event mode, data are transmitted whenever binary or analog values have changed in the module.In this case, the cyclic mode is interrupted and the module is immediately granted the permission to transmit.

When binary transmitters are connected, the module interprets the following occurrences as events:

· Switching of a connected contact, response of a NAMUR transmitter, change in a connected electronic signal.· Response of a monitor

When analog transmitters are connected, the module interprets the following occurrences as events:

· Response of a limit signal· Response of a monitor· Change of an analog value by an adjustable threshold value within an adjustable time span since the last

transmission to the station bus.

As soon as the module detects the change of an analog value by more than the specified value, the module initiates anevent transfer if the set time value has been exceeded since the last transfer, too.

Adjustable analog value change: 0.2 % ... 6.8 % (standard setting: 1.56 %)

Adjustable time value:

· for current signals: 40 ms, 200 ms (standard setting: 200 ms)· for temperature signals: 200 ms, 1000 ms, 2000 ms (standard setting: 1000 ms)

The values on the configuration list are set by means of the PDDS.

When used as pulse counter, the module interprets the following occurrences as events:

· Counter Reset· Counter Overflow· Violation of one of the 4 limit values· Differential generation at defined instants

Page 16: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

APPLICATION OF PULSE COUNTERS SIMULATION

16 2VAA006146

· Violation of the counter's counting threshold

As soon as the module detects the violation of the counting threshold, it initiates an event transfer of the counter readingif the permanently set time-out of 200 ms has been exceeded since the last transfer.

10. SIMULATIONA maximum of 32 signals can be simulated.Simulation is performed by means of the PDDS.

Simulations of send registersSend register simulation is possible for both binary and analog transmitters.All 16 send register can be simulated.Outputs fixed structured to register 37 – 45 cannot be simulated.

Simulation of receive registersAll bus signals can be simulated.Receive register simulation is possible with function blocks for pulse counting, correction and filter calculations.

11. SETTING THE OPERATING MODESThe type of application and the setting values are required to be loaded in the form of a configuration list before themodule can take up operation. Before that, all process inputs of the module have a high-resistance bias and the moduletransmits no data telegrams on the bus.The fault lamps ST and SG signal the presence of disturbances. Nevertheless, the module can receive data via the bus.The module is waiting for the configuration list to be transmitted by the PDDS.

After transmission of the configuration list, the module takes an active part in bus communication.The disturbance LEDs are deenergized.

The configuration list contains all the settings required by the module, listed acc. to channels (table 1).

Settings can be performed within the defined range of values.

The column for standard setting contains the default value that is entered if no other value is set.

Special setting for channel 1:Two plug-in jumpers X100 and X101 are provided on the module for connecting four-wire transducers.For standard applications, these jumpers are plugged into positions 1/2 and 4/5.In the positions 2/3 and 5/6, lines E01 (z02) and S01 (z04) are permanently connected to Z.

Page 17: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

DATA COMMUNICATION WITH THE MODULE Address formation

2VAA006146 17

In this case, channel 1 is no longer available.

Range of values

Type of transmitter, measuring range

Plausibility limit, lower endPlausibility limit, upper endThreshold valueTime-out(time-out not possible with binary signals)

Function block (max. 16)Bounce suppression (processing cycles) **)Filter function *)Linearization(relevant only for thermocouples)

0 ... 20 mA4 ... 20 mA0 ... 5 mATE type S, 0 ... 1200 °CTE type K, 0 ... 600 °CTE type K, 0 ... 1000 °CTE type L, 0 ... 200 °CTE type L, 0 ... 400 °CTE type N, 0 ... 600 °CTE type J, 0 ... 300 °CTE type J, 0 ... 600 °CPt 100, 0 ... 150 °CPt 100, 0 ... 300 °CPt 100, 0 ... 600 °CContact, 48 V with monitorContact, 48 V without monitorContact, 24 V without monitorContact/electronic signal, up to 60 VInductive initiator acc. to NAMUR (DIN 19234)

-200 ... 0 %0 ... 199.9 %0.2 ... 6.8 % (step approx. 0.2 %)40, 200, 1000, 2000 ms

KOD, KOG, NIV1, FIL1, ZIP21 ... 1016 2/3, 50, 60 HzYes, No

Table 1: Configuration list

*) Setting valid for all channels with analog transmitters.**) Setting valid for all channels with binary transmitters.

12. DATA COMMUNICATION WITH THE MODULE12.1 Address formation

The system and station addresses are identical for all modules of a PROCONTROL station.They are set automatically by the station bus control module.

The module address is set automatically when the module is plugged into the slot reserved in the PROCONTROL station.

The data words of the input signals and the diagnosis results are written into special registers of the shared memory.The register number is the register address. A register is permanently assigned to each data word. Assignment isautomatic when a process signal is connected to the process connector of the module.

No telegrams are transferred for channels which are not used.

If none of the possible limit signals of an existing input signal are programmed, the associated limit signal telegram willnot be transferred.If not all limit values of an input signal are programmed, those bits in the limit signal telegram which belong to the non-programmed limit values are always set to “0”.

12.2 Reading the input valuesAddress-related information is needed to read the contents of an input value register.Table 2 shows this information and the contents of the respective input value register.

Page 18: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Reading the input values DATA COMMUNICATION WITH THE MODULE

18 2VAA006146

Note:In the limit signals (if not disturbed), bits GU and GO are always antivalent.The telegrams of the registers 37 to 45 will be transmitted only if the internal clock has been set.Measuring range, depending on type of transmitter, for

· temperature sensors 00 measuring range 0 ... 150 °C01 measuring range 0 ... 300 °C10 measuring range 0 ... 600 °C11 measuring range 0 ... 1000 °C

· current sensors: 00 fixed

Page 19: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

DATA COMMUNICATION WITH THE MODULE Reading the input values

2VAA006146 19

Type ofinformation

Address word Data word (bit address) DA

System

Station

Module

Register

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Analog valueFE1

a a a 0 S 100%

50%

25%

12,5%

6,25%

3,125%

1,56%

0,78%

0,39%

0,195%

0,097%

0,048%

MB*1

SM*D

MW1

Limit signalsFE1

a a a 1 0 0 0 GO4

GU4

M4

GO3

GU3

M3

GO2

GU2

M2

GO1

GU1

M1

SM 3

Analog valueFE16

a a a 30 S MW16 MB*1

SM *D

Limit signalsFE16

a a a 31 0 0 0 GO4

GU4

M4

GO3

GU3

M3

GO2

GU2

M2

GO1

GU1

M1

SM 3

Binary valuesFE1 - FE4

a a a 32 0 0 0 E4

NE4

M4

E3

NE3

M3

E2

NE2

M2

E1

NE1

M1

SM 3

Binary valuesFE5 - FE8

a a a 33 0 0 0 E8

NE8

M8

E7

NE7

M7

E6

NE6

M6

E5

NE5

M5

SM 3

Binary valuesFE9 - FE12

a a a 34 0 0 0 E12

NE12

M12

E11

NE11

M11

E10

NE10

M10

E9

NE9

M9

SM 3

Binary valuesFE13 - FE16

a a a 35 0 0 0 E16

NE16

M16

E15

NE15

M15

E14

NE14

M14

E13

NE13

M13

SM 3

Binary valuesFE1 – FE4time tagged

a a a 37 FE4

M4 FE3

M3 FE2 M2 FE1 M1 0 0 0 0 X Y Z SM 26

Binary valuesFE5 – FE8time tagged

a a a 38 FE8

M8 FE7

M7 FE6 M6 FE5 M5 0 0 0 1 X Y Z SM 26

Binary valuesFE9 - FE12time tagged

a a a 39 FE12

M12

FE11

M11 FE10

M10 FE9 M9 0 0 1 0 X Y Z SM 26

Binary valuesFE13 - FE16time tagged

a a a 40 FE16

M16

FE15

M15 FE14

M14 FE13 M13 0 0 1 1 X Y Z SM 26

Time Stampsee Table 3

a a a 41 Status ½ hour 0 1 0 0 X Y Z SM 26

a a a 42 Hour ½ minute 0 1 0 1 X Y Z SM 26

a a a 43 Second ½ Millisecond 0 1 1 0 X Y Z SM 26

a a a 44 Millisecond 0 1 1 1 X Y Z SM 26

Time Stampdelimiter

a a a 45 0 0 0 0 0 0 1 0 1 1 1 1 X Y Z SM 26

Module cycletime

a a a 205 Time value 100 ms Time value 10 ms Time value 1 ms Time value 0,1 ms 0

diagnosisregister

a a a 246 Allocation see Fig. 3 0

Table 2: Register allocation and bit significance in the telegrams (applies to analog value and binary valuetelegrams)

Page 20: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Reading the input values DATA COMMUNICATION WITH THE MODULE

20 2VAA006146

ExplanationFEn = channel nSM = general disturbance signal, telegramS = sign bitMWn = digital measured value nEn = binary signal input nNEn = negated value of EnMn = individual disturbance signal nGOn = max. limit value n violatedGUn = min. limit value n violatedDA = data typeXYZ = Consistency identification bitsa = address depending on place of installation*D = Data type, depending on type of transmitter:

· current sensors 5· temperature sensors 6

Register No Time information

Bit significance

15 14 13 12 11 10 9 8

40 Status ½ hour 0 a b c d 24 23 22

41 Hour ½ minute 21 20 25 24 23 22 21 20

42 Second ½ Millisecond 25 24 23 22 21 20 29 28

43 Millisecond 27 26 25 24 23 22 21 20

Table 3: Allocation and bit significance of the time information (applies to time tagged binary value telegrams)

Explanation of the status information:a = 0: Bit 12 (c) invalid = 1: Bit 12 (c) validb = 0: Bit Nr. 11 (d) invalid = 1: Bit Nr. 11 (d) validc = 0: Synchronized = 1: unsynchronizedd = 0: normal (winter) time = 1: daylight saving time

Page 21: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

DATA COMMUNICATION WITH THE MODULE Reading the input values

2VAA006146 21

Type ofinformation Address word Data word (bit address) DA

System Station Module Re-gister 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Counter value

FE1

BCD coded

a a a 46 BCD 7 BCD 6 0 0 0 0 X Y Z SM 26

a a a 47 BCD 5 BCD 4 0 0 0 1 X Y Z SM 26

a a a 48 BCD 3 BCD 2 0 0 1 0 X Y Z SM 26

a a a 49 BCD 2 BCD 0 0 0 1 1 X Y Z SM 26

Counter valuedelimiter FE1

a a a 50 0 0 0 0 0 0 0 1 1 1 1 1 X Y Z SM 26

Counterdifference FE1

a a a 51 S CD1 SM 4

Counter limitsignals FE1

a a a 52 0 0 0 GO4

GU4

M4

GO3

GU3

M3

GO2

GU2

M2

GO1

GU1

M1

SM 3

Counter value

FE16

BCD coded

a a a 151 BCD 7 BCD 6 0 0 0 0 X Y Z SM 26

a a a 152 BCD 5 BCD 4 0 0 0 1 X Y Z SM 26

a a a 153 BCD 3 BCD 2 0 0 1 0 X Y Z SM 26

a a a 154 BCD 2 BCD 0 0 0 1 1 X Y Z SM 26

Counter valuedelimiter FE16

a a a 155 0 0 0 0 0 0 0 1 1 1 1 1 X Y Z SM 26

Counterdifference FE16

a a a 156 S CD16 SM 4

Counter limitsignals FE16

a a a 157 0 0 0 GO4

GU4

M4

GO3

GU3

M3

GO2

GU2

M2

GO1

GU1

M1

SM 3

Table 4: Register allocation and bit significance of the pulse counter telegrams

Explanation:FE = channelDA = data typeSM = general disturbance signal, telegramS = sign bitCD = counter difference (Integer)Mn = individual disturbance signal nGOn = max. limit value n violatedGun = min. limit value n violatedXYZ = Consistency identification bits

Note: In the limit signals (if not disturbed), bits GU and GO are always antivalent.

Page 22: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Reading the input values DATA COMMUNICATION WITH THE MODULE

22 2VAA006146

Type of information FE1

FE2

FE3

FE4

FE5

FE6

FE7

FE8

FE9

FE10

FE11

FE12

FE13

FE14

FE15

FE16

Counter value

BCD coded

46 53 60 67 74 81 88 95 102 109 116 123 130 137 144 151

47 54 61 68 75 82 89 96 103 110 117 124 131 138 145 152

48 55 62 69 76 83 90 97 104 111 118 125 132 139 146 153

49 56 63 70 77 84 91 98 105 112 119 126 133 140 147 154

Counter value delimiter 50 57 64 71 78 85 92 99 106 113 120 127 134 141 148 155

Counter difference 51 58 65 72 79 86 93 100 107 114 121 128 135 142 149 156

Counter limit signals 52 59 66 73 80 87 94 101 108 115 122 129 136 143 150 157

Table 5: Register allocation to channels

Type ofinformation Address word Data word (bit address) DA

System Station Module Re-gister 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Status message,function blockFE1 - FE4

a a a 158 0 0 0 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 SM 1

Channel 4 Channel 3 Channel 2 Channel 1

Status message,function blockFE5 – FE8

a a a 159 0 0 0 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 SM 1

Channel 8 Channel 7 Channel 6 Channel 5

Status message,function blockFE9 – FE12

a a a 160 0 0 0 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 SM 1

Channel 12 Channel 11 Channel 10 Channel 9

Status message,function blockFE13 – FE16

a a a 161 0 0 0 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 MF3 MF2 MF1 SM 1

Channel 16 Channel 15 Channel 14 Channel 13

Table 6: Register allocation (recommended) and bit significance of the additional function block statusmessage telegrams

Explanation:DA = data typeSM = general disturbance signal, telegramMFn = status message n (signal outputs of the function blocks)a = address depending on the place of installation

Page 23: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

DIAGNOSIS AND ANNUNCIATION FUNCTIONS Disturbance annunciations on the module

2VAA006146 23

13. DIAGNOSIS AND ANNUNCIATION FUNCTIONS13.1 Disturbance annunciations on the module

On the module front, light-emitting diodes indicate the following conditions:Designation of LED

· Disturbance ST· Disturbance Module SG

The LED ST signals all disturbances of the module and disturbances in the data communication with the module.The LED SG signals module disturbances only.

13.2 Disturbance messages to the annunciation systemThe annunciation system or the Control Diagnosis System CDS receive disturbance messages from the input moduleover the bus.

13.3 DiagnosisIn the processing section of the module the received telegrams, the generation of the telegrams to be transmitted and theinternal signal processing are monitored for errors (self-diagnosis).If a disturbance occurs, the type of the disturbance is stored in the diagnosis register and a disturbance signal istransmitted to the PROCONTROL system at the same time.When requested, the module transmits a telegram which contains the data stored in the diagnosis register (register 246)The contents of the diagnosis register, the signals on the general disturbance lines, the messages on the CDS, and lampsST and SG are shown in Fig. 3.

If message ”Process channel fault” is indicated in the diagnosis register, this may be due to one of the following reasons:

· Analog signal not plausible; values are above or below the plausibility limits specified.· Internal reference values of analog inputs disturbed.· Transmitter monitoring responded.· Correcting function disturbed.

If message ”Processing fault” is indicated in the diagnosis register, this may be due to one of the following reasons:

· No valid configuration list.· Internal module voltages disturbed.· Hardware fault on the module.

Page 24: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Diagnosis DIAGNOSIS AND ANNUNCIATION FUNCTIONS

24 2VAA006146

Fig. 3: Diagnosis messages of 81EU50R1210

*) The Control Diagnosis System (CDS) provides a description for every message number. This description comprises:

· Information about cause and effect of the disturbance· Recommendations for elimination.

Thus, fast disturbance elimination is ensured.

Bit1514131211109876543210

TypeSSSS0SDS000S0S00

Parameter faultProcess channel faultProcessing faultChecksum error detected

Timer defectiveModule restart executedBus deactivation defective

Receive monitoring responded

Event mode fault

Wrong firmware PROMHardware defect of processing sectionEEPROM not validProcessing initialization active

by bus control moduleModule address not within 1 - 58Hardware defect of bus interface

Module not operating

Module not accessible from bus

Module operating

Diagnosisregister 246

6615660066016602

660466056606

6610

6612

CDS messages *)

ST

SST³ 1 ³ 1

D = Dynamic annunciations are cancelled after the contents of the diagnosis register has been transmittedS = Static annunciations disappear automatically upon deactivation

SG

SSG³ 1

0 = Not used

Module transmitter disconnected

Page 25: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

FUNCTION DIAGRAM Diagnosis

2VAA006146 25

14. FUNCTION DIAGRAMTerminal Designations:The module consists of a printed circuit board (see “Module design”).The printed circuit board is equipped with connectors X21 and X11. Connector X21 contains all process inputs.Connector X11 incorporates the standard interface with the station bus and the operating voltages of the module.

* For proper functioning of the module, connector X11/d18 has to be connected to ZD (once per sub rack).

ST

SG

z02E01

E02

S02

E03

S03

E04

S04

z06

z08

z10

z12

z14

z16

SRA *

E05

S05

E06

S06

E07

z18

z20

z22

z24

z26

S07 z28

E10

S10

E11

S11

E12

S12

b06

b08

b10

b12

b14

b16

E13

S13

E14

S14

E15

b18

b20

b22

b24

b26

+5 V

+24 V

+5 V

ZDZDZD

USB

b02b14d26

d30USA

Z

d32

b32z32 Z

+24 V

81EU01-E/R1210

S15

E16

S16

b28

b30

b32

bus

inte

rface

proc

essi

ngEE

PRO

M

stat

ion

bus

SS

d18

FE7

FE6

FE5

FE3

FE1

FE2

FE4

FE10

FE11

FE12

FE13

FE14

FE15

FE16

E08 z30

S08 z32 FE8

E09 b02

S09 b04 FE9

U

X21 X11

sign

alm

ultip

lexe

r

cont

rols

ectio

n#

z04S01

2 1

3X100

5 4

6X101

81EU50-E/R1210

Page 26: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Standard applications CONNECTION DIAGRAMS

26 2VAA006146

15. CONNECTION DIAGRAMSEach connection diagram can be applied to each channel.

15.1 Standard applications

Single/changeover contacts with 48 V supply from the module with monitoring

Single/changeover contacts with 48 V supply or 24 V supply from the module without monitoring

Inductive initiator acc. to NAMUR (DIN 19234)

Station bus

E03 S03E01 S01 E02 S02 E04 S04

81EU01-E/R1210

Station bus

E03 S03E01 S01 E02 S02 E04 S04

81EU01-E/R1210

Station bus

E03 S03E01 S01 E02 S02 E04 S04

81EU01-E/R1210

+

81EU50R1210

81EU50R1210

81EU50R1210

Page 27: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

CONNECTION DIAGRAMS Standard applications

2VAA006146 27

Wire transducer, 4 ... 20 mA supplied from the module

Temperature transducer

Station bus

transducer4 ... 20 mA

81EU01-E/R1210

E03 S03E01 S01 E02 S02 E04 S04

+

Station bus

transducer4 ... 20 mA

transducer4 ... 20 mA

81EU01-E/R1210

E03 S03E01 S01 E02 S02 E04 S04

+

+ +

81EU50R1210

81EU50R1210

Page 28: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Special applications CONNECTION DIAGRAMS

28 2VAA006146

15.2 Special applications

Contacts or electronic transmitters with external power supply without monitoring

Caution: Max. static potential difference between the reference potentials permissible < 0.5 V

Parallel power supply:

Single/changeover contacts with 24 V supply from the module, without monitoring, max. 16 contacts permissible

Station bus

E03 S03E01 S01 E02 S02 E04 S04

81EU01-E/R1210

Electronics U extU extsignal

Station bus

En SnE01 S01 E02 S02 E16 S16

81EU01-E/R1210

81EU50R1210

81EU50R1210

Page 29: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

CONNECTION DIAGRAMS Special applications

2VAA006146 29

Parallel power supply:

Single/changeover contacts with 48 V supply from the module with or without monitoring, max. 4 contacts permissible

4-wire transducer with external power supply

The return lines of the externally supplied transducers are arranged in parallel and connected with the contacts E01 andS01.

This is permissible only for transducers connected to channels 2 to 16.

Station bus

E03 S03E01 S01 E02 S02 E04 S04

81EU01-E/R1210

Station bus

transducer0 ... 20 mA

transducer4 ... 20 mA

transducer0 ... 5 mA

UU U

81EU01-E/R1210

E07 S07E01 S01 E06 S06 E08 S08

extext ext

21 3

546

X100 X101

++ +

81EU50R1210

81EU50R1210

Page 30: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Special applications MODULE DESIGN

30 2VAA006146

16. MODULE DESIGNBoard size: 6 units, 1 division, 160 mm deepConnector: to DIN 41 612 / IEC 60603-2

1 x for station bus connection, 48-pole edge connector, type F (connector X11)1 x for process connection, 32-pole edge connector, type F (connector X21)

Weight: approx. 0.5 kg

View of connector side:

Contact assignment of process connector X21View of contact side:

b z

02 E09 E01

04 S09 S01

06 E10 E02

08 S10 S02

10 E11 E03

12 S11 S03

14 E12 E04

16 S12 S04

18 E13 E05

20 S13 S05

22 E14 E06

24 S14 S06

26 E15 E07

28 S15 S07

30 E16 E08

32 S16 S08

X11

X21

Page 31: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

MODULE DESIGN Special applications

2VAA006146 31

Side view and view of module front

81EU01

ST

X11

X21

ST

ABB

SG Disturbance

SG Module

X100X101

654

321

ABB

disturbance

81EU50

Page 32: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Binary transmitter mode TECHNICAL DATA

32 2VAA006146

17. SYSTEM DATAKind of influence Environmental Parameter Standard Characteristic/ValueOperating conditionsClimatic environment Ambient temperature IEC/EN 60068-2-2 0°C to +70°C, 16h

Relative humidity IEC/EN 60068-2-78 5% to 95% RHAtmospheric pressure IEC/EN 60068-1 86 kPa to 106 kPa

Electromagneticcompatibility (EMC)

Electrostatic discharge immunity IEC/EN 61000-4-2Class 3Class 2

Air discharge 8 kVContact discharge 4 kV

Radiated, radio-frequency,electromagnetic field immunity

IEC/EN 61000-4-3Class 3

80 MHz to 3000 MHz,10 V/m, 80 % AM (1 kHz)

Electrical fast transient/burstimmunity

- Supply lines for AC 120/230 V(burst)

- Supply lines for DC 24 V- Signal lines (I/O and bus lines)

IEC/EN 61000-4-4Class 3

5/50 ns2 kV2 kV2 kV

Surge immunity- Supply lines for AC 120/230 V

(burst)- Supply lines for DC 24 V- Signal lines (I/O and bus lines)

IEC/EN 61000-4-5Class 4/3Class 1/1Class 3

1.2/50 ns4/2 kV0.5/0.5 kV2 kV

Immunity to conducteddisturbances, induced by radio-frequency fields

IEC/EN 61000-4-6Class 3

0.15 MHz to 80 MHz,10 V, 80% AM (1 kHz),Source impedance 150 Ω

Radiated emission CISPR16 / EN55016Class A

30 MHz to 1000 MHz,Limit Class A, group 1

Conditions of storage and transportClimatic environment Ambient temperature IEC/EN 60068-2-2 -40°C to +85°C, 16h

Relative humidity IEC/EN 60068-2-30 5% to 100% RH+25°C to 40°C (6 cycles)

Atmospheric pressure IEC/EN 60068-1 70 kPa to 106 kPa

18. TECHNICAL DATAOperating voltage +24 V

Current consumption (depending on configuration)Configuration current additional current per channel with active transmitterNAMUR 140 mA 9 mAcontacts, 24 V 140 mA 2 mAcontacts, 48 V 140 mA 17 mA2–wire–transducer 140 mA 7 mA + meas. Current

Reference potential 0 V

Power dissipation 3.4 ... 11 Wdepending on the operating voltage and configurationApproximation formula:approx. 3.4 W + 24 V * (n * current per channel when thetransmitter is active).n = number of channels configured

18.1 Binary transmitter modeSingle/changeover contacts with 48 V supply from the module,with/without monitoring

Input values

0-signal without monitor 0 ... 10.5 V0-signal with monitor 6 ... 10.5 V

Page 33: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

TECHNICAL DATA Analog transmitter mode

2VAA006146 33

1-signal 14 ... 51 VResponse range of monitor 0 ... 3 VInput resistance 10 kOhm + 11 %, - 10 %Destruction limit > 55 VResistance (forward and return lines) £ 100 Ohm

Output values

Output voltage 48 V +/- 5 %Output current max. 32 mAResponse time of monitoring function 0.5 sec(for use with monitoring)

Contacts or electronic transmitters with 24 V supply from the module,without monitoring

Input values

0-signal 0 ... 3 V1-signal 11.2 ... 30 VInput resistance 15 kOhm + 13 %, - 10 %Destruction limit > 65 VResistance (forward and return lines) £ 100 Ohm

Output values

Output voltage US - 5.5 VOutput current max. 50 mA

Contacts or electronic transmitters with external power supply up to 60 V,without monitoring

Input values

0-signal 0 ... 3 V1-signal 11.2 ... 60 VInput resistance 15 kOhm + 13 %, - 10 %Stat. potential difference compared to reference potential < 0.5 Vof external power supplyDestruction limit > 65 VResistance (forward and return lines) £ 100 Ohm

Inductive initiators acc. to NAMUR (DIN 19234), supply from module,with monitor

Input values

Signal change at 1.65 mAShort-circuit alarm at ³ 6 mAOpen-circuit alarm at £0.35 mAInput resistance 1 kOhm + 13 %, - 10 %Destruction limit > 12 VResistance (forward and return lines) £ 50 Ohm

Output values

Output voltage 8.2 ... 10 VOutput current max. 10 mA

18.2 Analog transmitter modeInput values

Input current, nominal signal range 0 ... 20 mA(corresponds to 0 ... 100 %) 4 ... 20 mA

0 ... 5 mAMaximum range -1 ... 30 mA

Page 34: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Module cycle time TECHNICAL DATA

34 2VAA006146

Measuring resistor 50 OhmDestruction limits +/- 50 mAResistance (forward and return lines) £ 100 Ohm

Accuracy

All data referenced to 100 % of the upper limit of signal range(5 or 20 mA, unless otherwise specified)Accuracy < 0.3 %(over temperature range 0 to 70 °C, ageing, voltage range)Accuracy present on delivery (23 °C) < 0.1 %Quantization error < 0.02 %Linearity error < 0.1 %Response to temperature changes < 50 ppm/K (typ. 30 ppm/K)Errors by digital linearization 1 LSBResolution, at 0 ... 20 mA 12 bits

at 4 ... 20 mA 12 bitsat 0 ... 5 mA 10 bits

Common-mode rejection 120 dBNormal-mode rejection at 16 2/3, 50 and 60 Hz 50 dB

Transducer supply

Output voltage (at I £ 25 mA) US - 4.5 VOutput voltage (at I £ 50 mA) US - 5.5 VOutput current max. 50 mA

18.3 Module cycle time16 channels in total, no simulation:- Binary transmitters 5 ms- Analog transmitters 15 ms- Temperature transducers 80 ms

Additional processing time per correction function block 25 ms

Additional processing time per counter function block 2 ms

Bounce suppression time of binary transmitters

Set value range n = 1 ... 10 n * 5 msDefault set value (n = 6) 30 ms

Bounce suppression time for the disturbance announcementin case of single/changeover contacts with monitoring 250 ms

Counting frequency

Bounce-free contacts (bounce suppression set value n = 1) 25 Hz

Others (bounce suppression set value n = 2 … 10) 100 / (3+n) Hz

Initialization time

When voltage is switched on or the module is plugged inFunction blocks not used £ 12 sFunction blocks used £ 22 s

Page 35: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

ORDERING DATA Interference immunity (of process inputs and outputs)

2VAA006146 35

Contact resistance

Resistance value 47 kOhmPower dissipation ³ 0.25 WTolerance +/- 2 %

18.4 Interference immunity (of process inputs and outputs)The product is in conformity with the provisions of the following European Directive:

2014/30/EC Directive of the European Parliament and of the Council of26 Februar 2014 on the harmonization of the laws of memberStates relating to electromagnetic compatibility (EMC Directive)

Conformity to the stated Directive is assured through the application of the following harmonized standards:

Environment: IndustryEMC, Emission: EN 61000-6-4: 2007/A1:2011EMC, Immunity: EN 61000-6-2: 2005/AC:2005

See 2VAA002182R0301_CE-Conformity-P14.pdf for detailed technical data.

19. ORDERING DATAOrder no. for complete module:Type designation: 81EU50R1210 Order number: GJR2403800R1210

Technical data are subject to change without notice!

Page 36: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

Interference immunity (of process inputs and outputs) REVISION HISTORY

36 2VAA006146

20. REVISION HISTORYRev. Date / Initial0.4 Draft 4 2015-06-26

SL0.5 Draft 5 2015-10-16

SL1.0 Released Version 2015-10-29

SL2.0 New EMC Directive and System Data added 2016-07-11

CG

Page 37: Procontrol P14 81EU50R1210 Module and Application Description · PDF file81EU50R1210 Module and Application Description ... 5.3 Address List for Module Inputs ... 13.2 Disturbance

37 MD_2VAA006146_81EU50R1210.docx

ABB Inc.Power GenerationWickliffe, Ohio, USAE-Mail: [email protected]/controlsystems

ABB AGPower GenerationMannheim, GermanyE-Mail: [email protected]/controlsystems

ABB Pte. Ltd.Power GenerationSingaporeE-Mail: [email protected]/controlsystems

Doc

umen

tNum

ber2

VA

A00

6146