Production Flowchart: Inputs

Inputs

Client Parts List

Customer Requirements: Which Product do they

want?

Customer Feedback: How did they like the last

batch?

What materials and components

are needed?

Receiving

Prepare, approve & process

purchase orders

Inspection

Confirm that the purchases are as

ordered and meet the quality

requirements

Storage

Accept

NCR

Issue the non conforming report and hold rejected

material until disposition is determined

To FC-2 Flowchart

Reject

A B

C

Purchase

Production Batches

All the material is available in the storage areas and is ready as required by our procedures

From previous FC1

Parts list or Bill of

Materials

Assemble Install the components and sub-

assemblies. Identify the different models

In process inspection & test

Ready for the finishing department

FC3

NCR

Process NCR and dispose of

rejected product

C B

D

Inspect

Accept

Reject

Stage the Components

Sub assemblies Models A, B, C, D

Move the required materials and components to preparation area.

Prepare the components

D B

From previous FC2

Finish Paint

C

Reject

Accept

Deliver

Storage

Remove from paint racks. Segregate by product model and place in

storage drying-hold area

Final inspection and product validation upon salt spray results.

Back to Customer feedback loop and

FC-1 flow chart A

Assemblies are ready for the finishing department. Painting of the product is considered to be a validated process because deficiencies may only be apparent after they have been delivered and before a salt

spray test is completed.

Maintain product identification. Control the paint process temperature,

pressure and time

Bill of Materials or Parts List

Inspect NCR

Process the NCR. Dispose rejected product

Provide the best quality at the best price and on time