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PRE FEASIBILITY REPORT
for
PROPOSED EXPANSION (PRODUCT CHANGE) TO
MANUFACTURE ACETIC ANHYDRIDE AT DAHEJ
SEZ
of
M/S. GUJARAT DYESTUFF INDUSTRIES PLOT NO. Z/25-28, DAHEJ SEZ, VILL: DAHEJ,
TEHSIL: VAGRA, DIST: BHARUCH (GUJ.)
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
2
CONTENTS
Sr.
No.
Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 6
3. Project Description 8
4. Site Analysis 17
5. Planning Brief 19
6. Proposed Infrastructure 22
7. Rehabilitation and resettlement (R & R) Plan 23
8. Project Schedule & Cost Estimates 23
9. Analysis of Proposal (Final Recommendations) 24
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
Gujarat Dyestuff Industries, SEZ (A Unit of Gujarat Dyestuff Industries), RLG Group began its
journey in 1974, when the company was established and formed by Sh. Ram Lal Goyal as a
Plasticizer manufacturing company. Today, the company has grown into a large & dynamic
business house, which currently occupies a leading position in the field of Chemical
Manufacturing, Pharmaceutical’s Manufacturing, Power Plant, Marketing & Exports in the
Domestic as well as the International Market.
M/s. Gujarat Dyestuff Industries, SEZ unit is a well established enthusiastic & professionally
managed manufacturing facility. The plant is located at Plot No. Z- 25, 26, 27, 28, SEZ GIDC,
Dahej, Tehsil: Vagra, Dist: Bharuch (Guj.) and proposes to produce Acetic Anhydride. The
total area of the premises is 76,689.32 sq.m.
The Promoters
Sr.
No.
Name Address Designation Contact No.
1. Sh. Shami Garg E- 19, Naveen Shahdara,
Near Tikona Park,
Delhi – 110032
Director 011 - 26515127
2. Sh. D.C. Sharma 2, Shri Ram Society No.2,
Near Vaibahv Park Soc.,
Near Natubhai Circle, Gotri
Road, Baroda – 390023
Director 0265 - 2326676
3. Sh. Om Prakash
Aggrarwal
C - 122, Mahendra
Enclave, Azad Pur, Modal
Town, Delhi - 110033
Director 011 - 26515126
Regd. Office:
106, P. V. Parekh Tower, Diwan balubhai Road,
Kankaria, Ahmedabad-380022
Gujarat
E-mail: [email protected]
Phone (079)25464789
Factory:
Plot No. Z/25-28, SEZ Dahej,
Tal. Vagra, Dist: Bharuch - 392130,
Gujarat (India)
4
1.2 Project Details
1.2.1 Products along with Production Capacity
QUANTITY
(MT/MONTH)
SR.
NO.
PRODUCT NAME
EXISTING ADDITIONAL
PROPOSED
TOTAL
1
Vinyl Sulphone
(From Condensed VS as Raw Material)
430
-430
0
2 Acetic Acid -92 % 100 -100 0
3 Acetic Anhydride 0 1200 1200
Total 530 1200 1200
1.3 Raw Material Requirement
Sr.
No.
Name of Raw Material Quantity
(MT/Month)
1 Acetic Acid 1680
2 Tri Ethyl Phosphate 0.1
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement is 34.5 KL/day [24 Fresh + 10.5 Reuse] which is met through GIDC
water supply. The wastewater generation is 14.5 KL/day in which the industrial 10.5 KL/Day
(processing 8.5 KL/Day is treated from inter reaction of RM, reused in cooling and 2.0
KL/Day is cooling bleed off and utilized in greenbelt). So, there will be no industrial waste
water generation and Domestic Waste water generation 4 KL/Day is disposed in septic
tank/soak pit.
1.5 Air Pollution Source and Control Management
There will be four types of flue gas which are the main emission source from the plant
under the Air Pollution Control Act, 1981. Proper Stack height will be provided in order to
achieve norms prescribed by statutory authority. The details of stacks are given below
5
Sr.
No.
Stack attached to Fuel Type Stack
Height/
dia in m
APC measures Probable
emission
� Existing Flue gas Stacks
1. Thermic Fluid
Heater (6 Lacs
kcal/hr)
LDO/NG 20 _
2. D.G. Set (380 KVA) HSD 11 __
PM<150 mg/Nm3
SO2 <100 ppm
NOX <50 ppm
Existing Flue gas stack will be replaced after proposed expansion with following
new stacks
1. Thermic Fluid
Heater (20 Lakh
kcal/hrs)- 2 Nos
Coal 30 Air Pre heater
Multi cyclone
Bag filter
2. Furnace- 2 nos. FO 30 Air Pre heater
Heat recovery unit
Caustic Scrubber
PM<150 mg/Nm3
SO2 <100 ppm
NOX <50 ppm
3. DG set ( stand by) HSD 11 _
4. Incinerator FO 30 Ventury scrubber
Packed bed
scrubber
Drop back
scrubber
PM<150 mg/Nm3
SO2 <100 ppm
NOX <50 ppm
HCl <50 mg/Nm3
CO <50 mg/Nm3
TOC<20 mg/Nm3
� Process Gas Stack : no Process Gas Stack
1.6 Hazardous Waste
Sr.
No
Waste
details
Category Existing
Quantity
Total
Proposed
MT/Month
Mode of Disposal
1. ETP Sludge 35.3 50
Kg/Month
50 Kg/Month Collection, storage,
transportation and disposal
at TSDF.
2. Incineration Ash 37.2 - 1.25
MT/Month
Collection, storage,
transportation and disposal
at common Incineration
site.
3. Used Oil 5.1 25
Lit/Month
25 Lit/Month
Or
0.3 KL/Annum
Collection, storage,
transportation and selling
to authorized recyclers.
4. Bags and Containers 33.1 100
Nos. /Month
Nil Collection, storage,
transportation and selling
to authorized recyclers.
6
1.7 Green Belt
Total 76,689.32 sq. meter land area is available at site; out of this area about 1,112 sq.
meter area are covered as greenbelt and other forms of greenery.
1.8 Power & Fuel Requirements
Total Power Requirement & Source of Power
Energy : 1200 KW
Source : From Torrent Power
D.G. Sets: 1200 KVA
FUEL REQUIREMENT
Sr.
No.
Fuel Requirement
1 Coal 20.16 TPD
2 FO (Furnace Oil) 4.64 KL/day
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project & project proponent
M/s. Gujarat Dyestuff Industries, proposes expansion to manufacture Acetic Anhydride
located at Plot No. Z 25-28, Dahej SEZ, Taluka: Vagra, Dist. Bharuch – 392 130, Gujarat.
2.2 Brief description of nature of the Project
Proposed Expansion to manufacture Acetic Anhydride in existing premises.
2.3 Need for the project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the international
market. By expanding this unit, M/s. Gujarat Dyestuff Industries will be able to meet the
demand of proposed product in foreign countries. The project will earn forex. This will also
7
generate direct and indirect employment opportunity for various level of people in the state
of Gujarat.
2.4 Demand -Supply Gap
Based on our informal survey of the market with our current customers and various traders,
we have found that there is a big potential for the product we are planning. This product
will be an addition to the current range of our products at other locations.
2.5 Imports vs. Indigenous production
Raw materials are available in local market and if not available then we have to import from
international market.
2.6 Domestic/Export Markets
Our products have good demand in international markets. We shall export substantial
output from the plant.
2.7 Employment Generation (Direct and Indirect) due to project.
M/s. Gujarat Dyestuff Industries have given direct employment to approx. 20 Nos. of people
based on qualification and requirement & after proposed expansion additional approx. 20
Nos. of people shall be employed. In addition to direct employment, indirect employment
shall generate additional business to some extent for the local population.
8
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
3.2 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
• Map showing general location
(Courtesy: Environmental Information Center, New Delhi)
9
Specific location and project boundary
(Courtesy: Environmental Information Center, New Delhi)
Project
Site
10
11
12
• Project Site (Google Map)
13
Plot Layout
14
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the market demand of the products it was decided by M/s. Gujarat Dyestuff
Industries to expand the existing facility as well as come up with new product. As Dahej SEZ
is centrally located as in Special Economic Zone near to Sea Port & Import Export activities
can be easily handled, so it was decided to go for expansion within the existing premises.
Over and above Gujarat has been chemical industry friendly, Skilled/ un-skilled persons are
easily available so it was finally decided to expand the unit in Gujarat.
Major factors involved in the selection of site are listed below:
• Proposed Expansion project is within the Dahej SEZ. Minor site clearance activities shall
be carried out to clear shrubs and weed.
• The project site is located on level ground, which does not require any major land filling
for area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by sea, road, air and railway.
• Availability of NG, Power, Water, etc.
• Availability of Skilled, Un-skilled persons.
• Availability of Good Housing for Staffs
Modern infrastructure support and amenities at par in other global markets, including:
� Efficient transport facilities.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.2.1, Page No. 04.
15
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-III.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Section-1.2.1, Page No. 4. We
shall procure the raw material as much as possible from domestic market and if there is no
availability of any raw material we will import.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
Total water requirement will be 34.5 KL/day [24 Fresh + 10.5 Reuse] which shall be met
through GIDC water supply. The wastewater generation is 14.5 KL/day in which the
industrial 10.5 KL/Day (processing 8.5 KL/Day is treated from inter reaction of RM, reuse in
cooling and 2.0 KL/Day is cooling bleed off and utilize in greenbelt). So, there will be no
industrial waste water discharge and Domestic Waste water generation 4 KL/Day is
disposed in septic tank/soak pit.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall meet through GIDC water supply.
Power & Fuel Requirement
Total Power Requirement & Source of Power
Energy : 1200 KW
Source: from Torrent Power
D.G Sets: 1200 KVA
16
FUEL REQUIREMENT
Sr.
No.
Fuel Requirement
1 Coal 20.16 TPD
3 FO (Furnace Oil) 4.64 KL/Day
3.9 Quantity of waste to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Please refer Form-I, Annexure-V.
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC
STATUS & BASIC AMENITIES. SITE VISITS BY AND
INTERVIEWS WITH LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
EXISTING &
PROPOSED
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE
MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING
PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
17
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by sea, road, air & railway.
• Availability of water, power, etc.
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Study.
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
It will be incorporated in EIA Study.
4.5 Existing Infrastructure
Existing Infrastructure is shown in Plot Layout on Page No. 12 of the same report.
4.6 Soil Classification
Soil Characteristics under Project Area are as below Table;
CATEGORY AREA_SQ
KM DESCRIPTION TAXONOMY1 TAXONOMY2 CLASS SUB_CLASS
A 88.93
Very deep,
moderately
well drained,
calcareous,
fine soils on
very gently
sloping
alluvial plain
with slight
erosion and
moderate
salinity;
Fine,
montmorillonitic
(calcareous),
hyperthermic
Typic
Chromusterts
Fine,
montmorillonitic
(calcareous)
hyperthermic
Udic
Chromusters
Soils of
west
coast
(soils
of
Gujarat
plain)
Soils of
alluvial
plains
18
associated
with very
deep
moderately
well drained,
calcareous,
fine soils
with
moderate
erosion.
C 108.64
Very deep,
poorly
drained,
calcareous
fine-loamy
soils on very
gently
sloping
coastal plain
with
moderate
erosion and
strong
salinity;
associated
with very
deep ,
imperfectly
drained,
calcareous,
fine soils
with severe
erosion and
strong
salinity.
Fine-loamy,
mixed
(calcareous),
hyperthermic
Aeric
Haplaquepts
Fine, mixed
(calcareous),
hyperthermic
Typic
Halaquepts
Soils of
west
coast
(soils
of
Gujarat
plain)
Soils of
coastal
plains
- 116.43 Sea - - - -
4.7 Climatic data from secondary sources.
Climatic data from primary & secondary sources will be incorporated in EIA Study.
19
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed Expansion to manufacture Acetic Anhydride in existing premises.
5.2 Population Projection
Name Population
(Persons)
Population Density
(Person / sq. km.)
Sex ratio
(No. of females per
1000 males)
Within 5 km Radius (2011) 25483 324 675
Within 10 km Radius (2011) 32430 103 728
Taluka Vagra (2001) 82569 94 916
Taluka Vagra (2011) 100044 114 870
District Bharuch (2001) 1370104 210 920
District Bharuch (2011) 1551019 238 925
(Courtesy: Census Dept., GOI)
5.3 Land use planning (breakup along with green belt etc.)
SR.
NO.
LAND USE BUILT UP AREA
(SQ. MT.)
1 Security Cabin 4.00
2 Visitors, Excise Room & Weigh Bridge 148.00
3 Store Room 800.00
4 Coal Storage & TFH Shed 1760.00
5 U.G. Water Tank 120.00
6 Plant-1 2142.00
7 Tank Farm-1 364.00
8 Tank Farm-2 364.00
9 Cooling Tower-1 72.00
10 Maintenance Area-1 399.00
11 FO Tank-1 270.00
12 Plant-2 2142.00
13 Coal Storage & TFH Shed 1760.00
14 Tank Farm-1 364.00
15 Tank Farm-2 364.00
16 Cooling Tower-2 72.00
17 Maintenance Area-2 313.50
18 FO Tank-2 270.00
20
19 Effluent Treatment Plant 2500.00
Total Built-up Area 14,228.50
Common Open Plot 4,392.89
Surrender Plot Area 2,566.31
Parking Area Provided 7,465.00
Open Land 46,924.62
Green Belt Area Provided 1,112.00
Total Plot Area 76,689.32
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.
• Social Welfare
• Cordial relation with the nearby villagers shall be established and representation shall
be made to villages for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
Details of amenities available in study area
(Courtesy: Census Dept., GOI)
ABBREVIATIONS
Taluka Village Educational Medical Drinking
Water
Post &
Telegraph
Communication Approach
to
Village
Nearest
Town
Power
Supply
Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA
Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA
Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA
Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA
Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA
Dahej
P(4),H,Ac(4),O PHC,D,FPC,RP,
CHW
T,W,TK PTO,
Phone
BS,RS,NW PR,KR Bharuch EA
Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA
Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA
Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA
Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA
Harinagar
Un
inhabited
Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA
Kadodara
P(2),Ac(2),H PHS,FPC,
RP,CHW
W,TK PO BS PR,KR Bharuch EA
Vagra
Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA
21
1. Education
P-Primary Elementary School
H-Matriculation or Secondary
O-Other Educational Institution
PUC-Higher Secondary/Intermediate/pre-University/junior Collage
AC – Adult literacy class
TR – Training center
2. Medical Facilities
RP-Registered Private Practitioner
PHS-Primary Health Centre
FPC-Family Planning Centre
D- Dispensary
CHW - Community Health Worker/Health Worker
H - Hospital
NH - Nursing Home
MH - Maternity Home
PHC - Public Health Centre
CWC - Child Welfare Centre
TB - T.B Clinic
O - Others
3. Drinking Water
T-Tap Water
HP-Hand Pump
TK-Tank Water
W-Well Water
R-River Water
C-Canal
N - Nallah
S - Spring
4. Post & Telegraph
PO-Post Office
PTO-Post & Telegraph
Phone-Telephone Communication
5. Transportation
RS- Railway Station
22
BS-Bus Station
NW-Navigable Waterway
6. Approach to Village
PR- Pucca Road
KR- Kuccha Road
7. Power Supply
EA-Electricity for all purposes
EAG - Electricity for Agriculture
ED - Electricity for domestic
EO - Electricity for other purpose like Industrial, Commercial etc.
6.0 Proposed Infrastructure
Please refer Section 5.3 of this report.
6.3 Green Belt
Total 76,689.32 sq. meter land area is available at site; out of this area about 1,112 sq.
meter area are covered as greenbelt and other forms of greenery.
6.4 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by sea, road, air & railways.
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
6.5 Drinking water Management (Source & Supply of water)
Total water requirement shall meet through GIDC supply.
23
6.6 Sewerage System
Sewage pipes are laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes are sent to septic tank & soak pit.
6.7 Solid Waste Management
Please refer Section 1.6, Page No. 6 of this report.
6.8 Power Requirement & Supply/Source
Please refer Section 1.8 of this report.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed expansion project land, so R & R policy is not
applicable to this project. There shall not be displacement of any population in project area.
The increasing industrial activity will boost the commercial and economical status of the
locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction after getting EC & CTE. We shall start production after applying
for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 15 Crores. Out of this around Rs. 200
Lakhs will be invested for pollution control measures.
24
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.
• Social Welfare shall be done.
• Cordial relation with the nearby villagers shall be established and representation shall
be made to villages for help for creation of facilities related to health, education, etc.
