RAPTOR VM-1032 VERTICAL MACHINING CENTER

Safety Guidelines | Delivery & Set-Up Guide | Maintenance Schedule | Quick-Start Guide

800-476-4849 | 170 Aprill Drive | Ann Arbor, Michigan 48103 | USA

Thank You For Your Order!

Congratulations on your purchase of an AutoMate CNC Mill. With proper setup and care, your machine will provide many years of quality work and productivity.

This guide covers general instructions for setup and maintenance for the Automate CNC MIll. In addition to this guide you will also receive a machining operations and programming handbook for the Siemens 808D control system. We strongly recommend keeping this setup guide with the manual when your machine arrives.

Enjoy your new CNC Mill!

This manual is specifically written for theAM-1032VMC CNC Mill

byDetroit Machine Tools

170 Aprill DriveAnn Arbor, MI

48103

For additional assistance or information, you may contact us byPhone: 800-476-4849

Fax: 800-431-8892Email: Info@smithy.comWeb: www.smithy.com

Index

Safety Guidelines……………………………………………………………………………………..….. 4

Specifications…………………………………………………………………………………………..….. 13

Delivery & Setup………………………………………………………………………………………….. 15

Maintenance…………………………………………………………………………………………….….. 20

General operation………………………………………………………………………………….…….. 24

Warranty…………………………………………………………………………………………….……….. 26

Parts Diagrams……………………………………………………………………………………………… 30

Safety GuidelinesGeneral Safety Guidelines - Safety First!

OverviewGeneral operational techniques and safety procedures will be outlined in these guidelines. Please note, for example, that all rotating parts, wherever feasible, are protected by specially designed covers and shields. If the machine is operated in accordance with the manufacturer’s instructions, it will provide you with reliable service. With machines of this nature, serious accidents may occur due to improper or careless operation. It is strongly recommended that you read this manual and accompanying manuals to understand thoroughly the contents. Not every example of improper operation or unauthorized usage which may lead to malfunction can be anticipated. If a particular operation is not documented in this manual as an authorized usage of the equipment, it should be assumed that it is anunauthorized or improper usage with potential danger and should be avoided or the manufacturer should be consulted before use.

Safety

This machine is provided with various safety devices to protect the operator and machine, however these cannot cover all aspects of safety. The operator must thoroughly read and understand the content of this manual before the machine is turned on and operated. The operator should also take into consideration safety aspects related to their particular environmental conditions, materials and tools.

Always observe the safety instructions inscribed on the name plates fixed to the machine.DO NOT remove or damage these name platesDO NOT attempt to operate or turn on the machineuntil you have read and understood the manuals supplied with the machine.

Safety Symbols Used In This ManualThree categories of safety guidelines have been used throughout this manual. Please take note of these symbols and understand their meanings.

DangerIf this action is not avoided, it could result in serious injury or even death. It may also cause permanent damage to your machine.

WarningIf this action is not avoided, it may cause potential harm to your health resulting in serious injury. Thistoo has the potential to cause serious damage to your machine.

CautionIf this action is not avoided, it may cause potential harm to your health such as minor to moderate injury. Not avoiding this action could result damage to your machine.

DANGER SYMBOLS

WARNING SYMBOLS

Basic Points of Safety

There are high voltage terminals on the electrical control panel, motors, junction boxes and other equipment. DO NOT touch any of these components under any circumstances, when the power supply is ON.

Make sure that all safety covers are fitted and electrical boxes are closed and secured before the power is switched to ON.

If any components or safety covers are to be removed, first switch off or disconnect the main plug.

Memorize the position of the EMERGENCY STOP BUTTON on the machine so that you can press it immediately from any position is case of emergencies.

DO NOT touch the tool holder while the machine isrunning.

Under no circumstances, should you touch a rotating tool holder or work piece while the machine is in operation mode.

To prevent incorrect operation of the machine, carefully check the position of the switches before operation.

If in doubt, consult this manual or an AutoMate technician for advice and suggestions.

Always unplug the main plug when the machine is not in use.

If more than one person is operating the machine, DO NOT proceed to the next step without informing the other operator(s) that you are about to do so.

DO NOT modify the machine in any way that will affect safety.

Clothing & Safety

DO NOT subject the machine, control box, operatorpanel, or electrical control panel to a high voltage surge.

DO NOT change the parameters or electrical setting values without good reason. If it becomes necessary to change the parameters or settings, first check with an AutoMate technician to assure that it is safe to do so. Be sure to note the original values so that the control can be reset to that valueif necessary.

DO NOT paint, soil, damage, modify or remove any of the safety name plates.

If the details become illegible or if the nameplate is lost, obtain a replacement from Detroit Machine Tools and mount it at the original location.

DO NOT remove any safety covers while the machine is in automatic operation mode.

STOP all machine operations before cleaning the machine or any of the peripheral equipment. Aftera job has been completed, set up each part of the machine so it is ready to be used for the next seriesof operations.

Always tie back long hair to prevent entangling with rotary tools.

Always wear safety equipment.

Always wear a protective mask when machining Magnesium alloys.

Never wear loose or baggy clothing.

DO NOT operate the machine while under the influence of drugs or alcohol.

DO NOT operate the machine if you suffer from dizziness.

ALWAYS USE GLOVES when loading and unloading workpieces or tools and removing chips from the work area to protect your hands from sharp chips and burns caused by heat generated during machining.

Close all covers and junction boxes before running the machine.

Check all electrical cables for damage to prevent electrical shock.

DO NOT handle coolant with bare hands to avoid irritation.

Always use wire rope or slings as per standards suitable for the load to be supported.

DO NOT remove or adjust switches to increase axis travel beyond the machine specifications.

DO NOT wipe the workpiece or clear away chips with your hand or a rag while the spindle is in operation.

DO NOT allow chips to accumulate in the work envelope.

Warm up the spindle and axis motion before running the machine in automatic mode.

DO NOT operate the keyboard or operation panel switches when wearing gloves.

DO NOT disconnect the main power cable without switching off the CNC and PC connections.

Safety Aspects Related To Tools & Work Holding

Always use proper cutting tools and work holding clamps suitable for the work and within the specifications of the machine.

DO NOT stall the machine during cutting due to improper feed and depth of cut suitable for the work piece material.

DO NOT operate the spindle above the rated speedof the arbors/tool holders and cutting tools you expect to mount and use in any machining operation.

Always replace worn tools as soon as they are identified.

Take care not to place any part of your body in possible pinch points on the machine.

Make sure the tool length to diameter ratio is proper in order to minimize vibration due to excessive overhang conditions.

Make sure the drawbar and the tool holders are tightened to the proper cutting conditions before actual cutting operations begin.

Safety Aspects Related To Maintenance

Always disconnect the power to the machine before carrying out any maintenance work.

After the power has been switched off for a minimum of 60 minutes, check voltage with a multi-meter or equivalent meter to make sure there is no residual voltage.

Maintenance of electrical and mechanical components should only be carried out by individuals with working knowledge of the machinetool.

DO NOT remove or modify switches.

Clean the machine areas after maintenance is completed.

DO NOT use compressed air to clean the machines.

Safety Aspects Related To The Workplace

Always provide sufficient work space around the machine and peripheral equipment.

Protect all cables from being damaged by cutting chips.

More Guidelines For Safe Machine Tool Operations

This machine is provided with various mechanical and electrical safety devices to protect the operator and the machine. The safety devices include the interlock devices and emergency stop switches. However, it is absolutely necessary that the operator familiarizes himself with the instruction manual of the machine before operating the machine. The manufacturer emphasizes that it is the sole responsibility of the operator to ensure that all operations using the AutoMate CNC Mill are carried out in a completely safe manner.

Neither the manufacturer, its representatives nor dealers can assume responsibility for any mishaps, damage or personal injury which may occur as a result of improper operation or from failure to observe the safety precautions mentioned in this manual.

Never operate a CNC machine without proper training or consulting the specific operator’s manual for that particular machine and control type.

Never attempt to program a CNC machine without proper training or consulting the specific programmer’s manual for that particular machine and control type.

CNC Machine Safety SystemThe built-in safety system on a CNC machine includes guards and protective devices which should be securely fitted and always kept in position while the machine is being used. It may include:

Emergency Stop ButtonUsed to shut down the machine immediately. It is located on the control panel and at other points on the machine, for example the handheld unit.

Soundproof CasingReduces noise emission generated by the operating section and protects the operator from the risk of flying objects or tool fragments.

Curtain GuardsMade of PVC and designed to protect the operator from the risk of airborne chips or tool fragments.

Guard FenceThe fence marks the working area in which the machine moves. It protects the operator from the risk of interference with moving parts. The guard may be of an open type or made of mesh.

General Personal Safety Rules

Below are some general personal safety rules that you should use as a guide only. You might like to add any other rules that apply to you and your environment.

ALWAYS:Wear safety glasses and hearing protection when operating CNC machines.

Wear safety glasses when closely observing cutting tools.

Wear safety boots or other suitable footwear.

Keep long hair covered when operating CNC machines.

Keep hands clear of moving parts during machiningoperations.

Stand clear of the machine while it’s running and warn others of the dangers of being too close.

Avoid contact with cutting edges when handling tools or changing tools by hand.

Turn the CNC machine off completely and clean it up when you have finished using it.

Check that the machine is not operating when loading a tool magazine.

Check that the tools are in good condition, for example sharp and free of cracks.

Check that tools are set correctly.

Double check that the correct tool data is entered into the CNC program.

Test tools before use.

Check that the seating surfaces are clean before installing tools.

Check that the spindle direction is correct for right-hand or left-hand operation.

Only use tools within the limits specified by the manufacturer.

Only tighten tools to recommended torque values.

Keep the area around machine clear of obstacles.

Stack material where you can reach it but where it is clear of the moving parts of the machine.

Make sure that all guards are in position while the machine is in operation.

Make sure that all work and fixtures are clamped securely before starting machine.

Conduct a dry run to ensure the program is correct.

Follow company policy on correct procedures whenhandling or lifting parts or tooling.

NEVER:Wear loose clothing or jewellery.

Reach into a CNC machine while it is running.

Place hands near a revolving spindle.

Leave the machine so that someone else is able to start it by pressing the cycle start button.

Use blunt tools.

Use cracked or chipped tools.

Use tools with damaged tungsten tips.

Use the machine table as a workbench.

Use compressed air to blow chips from the parts of the machine, machine surfaces, cabinets, controls or floor around the machine.

Safety Methods for Carrying

1. Never twist your body - Change direction by moving your feet.

2. Always have clear vision - Should never have to move around objects that could cause you to trip over or bump into anything.

3. Slide the load - Uses less effort and stress than lifting.

4. Place the load on the bench - Put load on edge and slide it forward.

Personal Protective Equipment (PPE)Before entering a machine shop you must wear personal protective equipment at all times.

Eye ProtectionIt is necessary to wear safety glasses, goggles or face shields at all times in areas where small flying fragmentsor dust can be encountered when working in the machine shop.

Hearing ProtectionHearing protection must be worn at all times. Generallyoperators choice for comfort depending on volume of sound. Earplugs for less sound, earmuffs for louder sound.

FootwearSuitable footwear must be worn. A closed shoe with leather uppers or safety boots would be the most appropriate.

ClothingIt is important to remember that while you are working in the machine shop you should not be wearing loose clothing or jewellery which may get caught in revolving cutters. The moving parts of a machine revolve at high speeds and if any loose clothing or jewellery is caught inthe revolving part, you will be dragged into the machinecausing serious injury or death.

Risk Control

Long Hair: Keep long hair covered.Tie hair back.Wear a hairnet.

Noise:Wear earmuffs.Wear earplugs.

Eyes:Wear safety glasses.Wear safety shield.

Footwear:Wear closed shoe with non-skid sole.

Dust:Wear dust mask.Never dust yourself or a workmate down with an air hose. (compressed air)

Chemicals:Wear gloves or protective clothing.Wear face mask.

Guards:Guards on machines must be used at all times.

Hazards

The three steps involved in dealing with hazards:1. Spot the hazard - A hazard is anything that could hurt you or someone else, is unsafe, or could cause an

accident. Use all your senses to spot hazards. Look around, listen, notice any strange smells (like smoke or chemicals) and use your knowledge about things that might be dangerous.

2. Assess the risk - Figure out how likely it is for the hazard to hurt someone and how badly. Always tell someone about hazards you cannot fix yourself and remember it is more urgent to make the changes if the hazard is likelyto cause serious injury.

3. Minimize the risk - Fix the hazard yourself if you can, or tell someone who is able to fix it. The best way to fix the hazard is to get rid of it, but as this is not always possible, there are some ways you can make the hazard lessdangerous.

1. Substitute it for a less hazardous material or item.2. Isolate it to an area where it’s further out of harm’s way such as a locked room.3. Add safeguards, for example, put clear guards around cutting or slicing equipment or warning signs for

people to see.4. Use personal protective equipment and clothing any time you are working with hazardous materials

and/or equipment.

Hazard Control

Electrical Hazards: Eliminate/install electric droppers instead of using extension cords.

Toxic Chemicals: Substitute/introduce less toxic materials (polishes, adhesives etc).

Noises: Enclose/install canopies to the noisiest machines.

Flying particles: Isolation, set aside specific areas for grinding.

Machining dust: Engineer controls, install and use dust extraction equipment.

Slip/Trip hazards: Adopt better housekeeping procedures.

Fatigue: Rotate job tasks among workers.

New equipment: Train all staff on every piece of equipment to assist hazardous breakdowns.

Dust/noise etc: Use personal protective equipment.

Final Safety NoticeAutoMate CNC machines have been proven to be safe and reliable. However, if abused or operated improperly, any machine can cause injury to you or others. Please read this guide and accompanying manuals carefully before you start machining. Proper use will create a safe working environment and prolong the life of your machine.

Specifications

Table Inch MetricLength 32” 810mmWidth 10” 240mmT-Slot Width ⅝” 16mmT-Slot Center Distance 2.4” 60mmMax Weight 220lbs 100kgTravels Inch MetricX Axis 15.5” 380mmY Axis 10” 240mmZ Axis 10” 240mmSpindle Nose to Table 2.5”-17.5” 60-430mmSpindle Inch MetricPower 4hp 3.3kwRPM 100-6000 100-6000Spindle Taper BT-30 BT-30Drive System Belt Drive Belt DriveAxis Motors Inch MetricX/Y Power 2hp 1.5kwZ Power 2hp 1.5kwRapids on X/Y 600”/min 15m/minRapids on Z 600”/min 15m/minMax Cutting Speed 0-80”/min 0-2000mm/minAccuracy Inch MetricPositional Accuracy 0.0009” 0.025mmRepeatability Accuracy 0.0006” 0.016mm

Tool Changer Inch MetricType Gang/Carousel Gang/CarouselCapacity 4/12 4/12Max Tool Weight 12lbs 5.5kgSpeed (chip to chip) or Tool 3sec 3secGeneral Inch MetricMachine Weight 2,820lbs 1,280kgMachine Dimensions (LxWxH) 70”x51”x65” 1170x1300x1650Shipping Weight 3,080lbs 1400kgCrate Dimensions (LxWxH) 86”x75”x 96” 2200x1900x2450Air Requirements 90 PSI 90 PSICoolant Capacity 18 Gallons 68 LitersPower Requirements 220v 60Hz - 3Phase 220v 60Hz - 3Phase

DELIVERY & SET-UP

Tracking Your ShipmentThe best way to be prepared is to know exactly when your machine will arrive. Once your machine leaves our warehouse, you’ll be sent an email with the Tracking or PRO number to track your shipment. You have multiple options to track your shipment as your AutoMate CNC System makes its way to you.

By Phone

ESTES - 800.755.2728 - Press 3 and you will be directed to a live customer service representative who can help you.

UPS - 800.PICKUPS - Select 1 and say your tracking number.

U.S. Mail - 800.275.8777 - Select desired language then select 5.

On The Web

ESTES - Go to www.estes-express.com On the right hand side of the screen there will be a box that says “EnterPRO Number”. Enter your tracking number in that box.

UPS - Go to www.ups.com On the mains screen there will be a box to enter your tracking number in. Enter number, track package.

U.S. Mail - Go to www.usps.com Click on the “Track and Confirm” option, enter your pro number, click GO.

We make every effort to ship your complete order at one time. If you ordered a 4th axis rotary table at the time of the machine order, the rotary table will be shipped with the machine. If ordered at a separate time, it will be shipped via Estes as well. If you ordered the 4th axis with an AutoMate 808D Advanced Control Systemwith 4th axis option on your CNC Mill, the board is pre-installed into the control box.

Smaller items such as end mill adapters, end mills and general machine accessories are sent via UPS Ground orUS Mail. It is possible that you may see your machine arrive before your UPS shipment. Please give any items shipped UPS or USPS 7-10 days for delivery. If your email address was provided at the time of order, a detailed list of the items you ordered, along with information on how they were shipped will be emailed to you. The associated tracking numbers for your shipment will be emailed to you along with this setup guide.

We handle complex AutoMate CNC orders every day. Orders usually consist of at least one crate and several boxes of varying sizes and weights. We work closely with Estes, UPS and USPS to make sure you are getting fast, convenient delivery at a reasonable cost.

Your order may arrive in several installments over a period of 7-10 days after you receive this letter.

PREPARING FOR DELIVERYThere are a number of things you can do to prepare your shop or work space for your new AutoMate CNC Mill. You will need a designated area with a level floor that is capable of supporting your AutoMate CNC Mill, plus the maximum allowable workpiece weight for your specific model of CNC Mill. (Please refer to the specification chart for the mill you ordered to obtain these numbers). As a rule, the supporting structure should be able to hold 5-6 times the weight of the machine without any appreciable, permanent deformation.

Set-Up Clearances & ConditionsSet up the Mill in a location where you have plenty of working space. The chosen location for your CNC MIll should be a permanent location for the machine. Transporting machines are hard on the machine and the people involved Make sure the ground is as level as possible. It will make leveling the machine much easier. The maximum temperature of your shop or working environment should not exceed 125°. Humidity levels should not exceed 80%.

Power RequirementsWhen searching for a location for your machine, it is also important to remember you will need to be running power cables to it. You’ll want good access where your power source is convenient to the power supply on the machine to minimize exposed wires and electrical hazards.

Model Voltage Amps PhaseAM-1032 VMC Mill 220 15 3 Phase

220 Plug ConfigurationThree phase machines are supplied without a plug as there are numerous connections for three phase circuits.

Taking DeliveryHere are some recommendations for taking delivery of your AutoMate machine. In some cases, you will pick up the crated machine at a trucking terminal. Before picking up your machine, contact the designated terminal and ask about the loading arrangements for easy and timely pickup. You may also arrange to have the machine delivered to your shop location if you have not already done so.

Inspecting Your ShipmentWhen your machine arrives, thoroughly inspect each crate and carton for signs of loss or damage. While a shipping company employee is present, open any crate or carton that shows signs of loss or damage and examine the contents of the package with the employee. If any damage is present, record an exact, detailed description of the results of the examination on both the shipper’s and your delivery receipt. BE SPECIFIC. If damage is present, it is best to document the damage even if you deem the damage as minor. Undocumentedand unnoted damage will result in a denied claim.**NOTE: The crate is intended to protect the machine; damage to the crate does not necessarily mean that your AutoMate CNC machine has been damaged. However, noting any damage to the crate on the delivery receipt will make it much easier to substantiate a claim if there actually is damage.

Loading The MachineAfter you have inspected the crate and signed for the machine, a shipping company employee will load your machine into your vehicle. The loading procedure depends upon your vehicle and the facilities at the terminal. If the shipping company’s forklift is not restricted to the loading dock, you can have the crate loadeddirectly into the truck or trailer bed with the forklift. Regardless of how you load the machine, always be sure to tie the load down securely so that it does not shift during transport

Opening The CrateBefore opening the crate, remove the packing list from the plastic bag attached to the crate and put the document in a safe place. **Wear leather work gloves and safety glasses for this operation, especially when cutting the metal bands. These bands encircle the crate and are under tension.

Step 1: Cut the metal bands encircling the crate with tin snips. (Depending on the machine, there may not be

metal bands.)

Step 2: Using a hammer and claw, remove the nails from the bottom crate cover which secure the crate cover

to the pallet.

Step 3: Once all the nails from the crate cover have been removed, remove the nails from one side of the

crate in order to pull the side off of the cover.

Step 4: After the side has been removed, and with the help of an associate, tilt the crate top back off of the

pallet.

**Note: The crate top is very heavy, it can weigh up to 100lbs, Make sure you’ve got assistance when sliding

the crate cover off of the pallet.**

Step 5: Set the crate aside. It is advised you keep the crate in the event you were ever to return the machine

for repair. **Note: Check the machine carefully for signs of damage, especially if you noted damage to the

crate earlier. If concealed damage is found, please call Detroit Machine Tools at 800.476.4849 immediately.**

Removing Machine From PalletYou will need a forklift with a minimum of 6’ forks to remove the AutoMate CNC Mill from the pallet. If you donot own one, you can rent one from a local equipment rental shop. We highly recommend a forklift over any other method of transporting this machine, accidents will be less likely to occur due to the machine and crate not being 100% stabilized. A tipped or dropped machine will result in significant damage to the machine and any individual located in its vicinity. There are four bolts securing the machine to the pallet, use an adjustable wrench to remove nuts located on the machine. Once the nuts have been removed, the attached bolts will likely fall through. If the bolts do not fall through, just tap the screws through the casting and pallet.

The machine can be picked up from either the front or back. Shop floor layout will determine which method isbest for your situation. Molded into the base castings are slots for forklift forks. Insert forks into base as far as they will go without hitting the electrical box or chip guard enclosure. Lift the machine only high enough to slide pallet out from underneath. As always, be cautious and try to keep sudden movements to a minimum. Once the pallet is removed, gently lower the machine until it is a few inches off the ground. Locate the leveling screws and pads that were shipped with the machine. Insert each screw into the base casting where you removed the nuts in previous steps. Screw each one down until the cone of the screw protrudes from the bottom of the casting. You will notice on the leveling pads that there is a machined cup used to locate the cone portion of the screw. Gently lower the machine until all four of the screws are located in the cups of the leveling pads.

Removing Shipping Support BracesSeveral braces are installed on the machine to help keep the machine stable during shipping. All braces must be removed prior to using the machine. Remove the control arm extension brace. Typically, this consists of removing shrink wrap and zip ties from the piece around the control arm itself. See picture below.

Next, remove the brace that is zip tied to the ATC guide rails

Removing counterweight bracketThere is one more brace to remove, which is located in the back of the column. This brace is a Z shaped bracket and it’s used to keep the Z axis counter weight from swinging during shipping. Remove the two SHCS that are screwed into the counterweight itself. Take precaution not to get anything in the way of the roller chains when counterweight is freed. Remove the remaining two SHCS from the angle bracket. Use a long T-handle allen wrench or a ratchet with a long extension for removal. The picture below is taken from above themachine on a ladder, it is showing the Z bracket already removed.

DO NOT power up your machine until you completely read and understand your machines safety and operations manual. If you have questions regarding safety or operation of your machine, call an AutoMate CNC Technician at 800.476.4849 or email at Sales@smithy.com.

Leveling MachineAdjusting machine tools so they are level is very important and has benefits that aren’t often considered. Vertical machining centers produce more accurate parts that will last longer when properly leveled. A machine tool that isn’t properly leveled will not lubricate evenly throughout the machine and cause parts to wear unevenly.

The AutoMate CNC Mills are supplied with 4 leveling screws and 4 leveling pads as previously mentioned. Now we will discuss precision leveling of the CNC Mill. To properly level the machine, you will need the following: -Machinist level (we recommend a .0005 over 10” Starett level)-123 Blocks (optional)-Flat polishing stone (optional)

New machines have a newly machined table surface, but these instructions apply any time you level the machine. On used machines, remove all items from the table and stone any nicks with a flat polishing stone. Position the X/Y axis at mid travel, face the mill and place the precision level parallel to the X axis (left to right).

Once your level is in place, note which end is shown to be higher. This is the side you start on. Adjust the screws down on the side that needs to be raised. Keep equal pressure on the screws on that side. After you make an adjustment to one screw, you should adjust the other so there is constant pressure on both screws. Check the level often (it doesn’t take much for the bubble to bypass the middle of the level). Once the table is level on the X axis, rotate the level 90 degrees and adjust the Y axis in the same method as in the previous step. When the Y axis is leveled properly, rotate the level 90 degrees again and see if the X axis is still level. Repeat process until X and Y are even. ***Note: We are using the 123 blocks in the pictures, but steps are identical.***

Mechanical Maintenance

Maintenance ScheduleMaintaining your machine according to the schedule documented in this manual will help prolong the life of the machine and aid in the production of precision work pieces. It should be noted that the maintenance schedules listed herein are intended to be used as a guide. The environment and working conditions of your shop should be taken into consideration.

Daily MaintenancePerform the following maintenance tasks at the beginning and end of each work day.

Area of Maintenance Maintenance Task How OftenLubrication System Check for proper oil level

Check for distribution film of oil on all sliding surfacesCheck for leaks

At the start of work

Coolant level (optional) Check for proper coolant level At the start of work

Machine Work Area Check for leakage and cleanliness At the start & end of workCleaning Clean the work holding devices

Clean the GuardsClean machineClean trays

At the start & end of work

External Wiring & Cables Check fit of cable connectionsCheck for damaged cable

At the start of work

Machine General Condition Check entire machine for loose or missing fasteners At the start of workSpindle Clean the spindle taper At the start of work

Periodic Maintenance

Perform these maintenance tasks as per the schedule below

Mechanical Maintenance Maintenance Task How OftenAxes Backlash Check and compensate if necessary 6 monthsBall Screw Guards Check condition 6 months or replace as necessaryDrive Belt Check condition

Check tension6 months or replace as necessary

Machine Base/Table Check for level & mounting bolts loosening 6 months

Electrical Maintenance Maintenance Task How OftenElectrical Cabinets Check for cleanliness

Check & secure any loose connections3 months

Electrical Elements Check for proper working of push button switches 3 monthsProximity Switches Check for proper operations 3 monthsMotors Check for condition & testing 1 month

Lubrication System & Machine LubricationThis section covers the lubrication of your machine. There are two primary areas that require lubrication: areas lubricated by the automatic lube system and the greased-for-life or “sealed” bearings. Please rememberproper lubrication is very important, it greatly affects the performance and longevity of your machine. If the machine is operated without supplying the lubricating oil, it will cause seizure of the sliding surfaces. Before operating, visually inspect the oil on the actual machine surfaces. Use only recommended lubrication oils which are clean and free from contaminants/debris. Periodically clean the tank and strainers, if provided, inspect the equipments functioning or lube supply pipes for damage to ensure optimum machine performance.

Lubricating Points Lubricating System & Recommended Oil Grade QuantityHeadstock Bearings Grease

Kluber Isoflex BU-15Life Grease

Ballscrews & Guide Ways Automatic lube systemMobil-1-Vactra #2

1 Liter

Ball Screw Bearings GreaseKluber Isoflex NBU-15

Life Grease

Ball Screws and Guide WaysThe ball screws, linear guide ways and dovetail slides are lubricated by the automatic lubrication system. Follow the lubrication schedule in the table above. Lube pumps are set at the factory, please call for instructions on changing the timing. The amount of oil required will depend on your shop environment. A thin layer of lubrication should be present on the slides at all times.

Headstock & Spindle BearingsThe bearings are of a precision class of accuracy. The spindle bearings are lubricated for life with high grade grease, such as Kluber Isoflex NBU-15. This grease maintains its lubrication properties at both low and high temperatures (-70°F to 120°F). There is no lubrication required for these bearings. If the spindle starts makingabnormal noises or gets very warm above (120°F) check for damage of the spindle bearings after stopping the machine completely. The spindle should be warmed up for approximately 15-20 minutes when the machine has been stopped for a long period (i.e. 5 or more days).

Periodic Maintenance Tasks

Axis Bearing Adjustment and BacklashBacklash is the amount of movement the screw makes before the table engages. There are a number of signs that may indicate that there is excessive backlash with your system:

Rough/uneven surface finishes Dimension inaccuracies Table shakes under machining force

Even if none of these signs are present, it is recommended to check for backlash compensation every 3-6 months depending on your usage of the machine. Please note: Siemens 808D Software has provisions that compensate for backlash within the program. This section of the manual is addressing mechanical backlash compensation. There are four main mechanical reasons for backlash:

1. Preloaded ball nut is damaged and is causing axial play between the nut and the screw. If the ball nut is damaged, the only solution to this is to replace the ball screw and ball nut assembly.

2. The end support bearings are damaged. If you find that the end bearings are damaged, follow the procedure below for replacing the bearings.

3. The ball nut mounting screws are loose. Tighten the bolts and make sure the bolts or housing threads are not damaged before tightening.

4. The end bearing tightening nut is loose.

Linear Motion Guide & Bearing MaintenanceUnlike dovetail guide ways, linear motion guides are free from wear. It requires neither adjustment of the gibsdue to uneven wear nor maintenance to restore the original accuracy. Linear guides use a forced lubrication system to provide and maintain a uniform film over moving parts. This not only prevents smoother motion but assures less maintenance than other systems. Linear guide ways require constant lubrication in a very small quantity, all handled effortlessly through the automatic oiler. There are no adjustments required for such bearings and guides.

Make sure the linear bearings are not splashed with coolant directly, the lubricant may be contaminated or compromised if it comes in contact with coolant. Coolant may wash off or emulsify the lubricant significantly degrading the lubrications performance. Once sign of such case is the increased noise when the Z axis slide moves up and down at high speed. Make sure lubrication supply is present by checking the ends of the lubrication supply piping for the proper oil flow.

Machine Operation - Quick Start Guide

Powering Up The Machine1. Once power has been hooked up by a qualified technician, close the door on the electrical box located

at the rear of the machine. This will prevent metal swarf, water, oil and dust from contaminating electrical components.

2. Turn on the power switch, which is located on the back of the control/electrical box on the rear of the machine.

3. Turn the key to “Lock” on the front of the operator’s control unit.4. Make sure the emergency switches located on the front of the control unit are not depressed.5. Push the start button on the front of the control unit.

Powering Down The Machine1. Release the “Emergency Stop” button located on the front of the control unit.2. Press the “Power” button on the control unit.3. Turn the switch on the back of the machine to off.

Machine Home Position (808D Basic Only) When a machine home position is requested, axis(s) are moved in the positive direction until home limitswitches are reached. The machine needs to reference itself from a known point on the machine, in our case,the limit switches. This allows work and tool offsets possible. To home the machine, make sure the controlhas “Ref. Point” selected, and push the directional button for the axis you would like to move. *****This doesnot apply to Mills with advanced control units***** See picture below.

Keyboard Layout1. Horizontal Soft Keys2. Vertical Soft Keys3. Alpha Keypad

4. Numeric Keypad5. Navigation/Help Keypad6. Programming Keypad

For additional assistance or information, you may contact us byPhone: 800-476-4849

Fax: 800-431-8892Email: Info@smithy.comWeb: www.smithy.com

Warranty

AutoMate CNC Machine Tool Warranty Agreement

Detroit Machine Tools LIMITED WARRANTY CERTIFICATE Covering AutoMate CNC and Talon CNC Equipment Effective August, 1, 2015

Detroit Machine Tools. (“DetroitMT” or “Manufacturer”) provides a limited warranty to all new mills, turning centers and rotary machines (collectively, “CNC Machines”) and its components (except those listed below under Limits and Exclusions of Warranty) (“Components”) that are manufactured by DetroitMT and sold by DetroitMT under the AutoMate CNC and Talon CNC brands or its authorized distributors as set forth in this Certificate. The warranty set forth in this Certificate is a limited warranty and it is the only warranty by Manufacturer and is subject to the terms and conditions of this Certificate.

Limited Warranty Coverage

Each CNC Machine and its Components (collectively, “CNC Products”) are warranted by Manufacturer against defects in material and workmanship.This warranty is provided only to the final purchaser and end-user of the CNC Machine (a “Customer”). The period of this limited warranty is one (1) year for AutoMate CNC equipment, one (1) year, for Talon CNC equipment, and eighteen (18) months for Z-MaT equipment. The warranty period commences on the date the CNC Machine is delivered to the Customer’s facility. Customer may purchase an extension of the warranty period from DMT or an authorized DMT distributor (a “Warranty Extension”).

Mechanical Components

Detroit Machine Tools innovative customer contact and care strategies have been tested and proven in over 25 years of real-world experience. Our methods of direct sales, internet-based sales and support - in text and image, Skype ® and phone support is the process that enables us to provide you high value equipment and services at reasonable prices. You will be a successful DetroitMT tool owner if you are capable with a wrench and meter, have a general knowledge of electrical and machinery repair and maintenance, and know how to operate safely while working on your machine. DetroitMT does not maintain factory technicians to send to your operation. if you do not have the required skills or do not feel you can safely support your machine -- youwill need to find someone in your area to support you. We can help you locate a technician that can help you, if you are unable to find one through your efforts.

Manufacturer’s sole liability, and customer’s exclusive remedy, with respect to any and all DetroitMT productsshall be limited to repairing or replacing, at the discretion of manufacturer, the defective DetroitMT product under this warranty.

Disclaimer of Warranty

This warranty is manufacturer’s sole and exclusive warranty and is in lieu of all other warranties of whatever kind or nature, express or implied, written or oral, including, but not limited to, any implied warranty of merchantability, implied warranty of fitness for a particular purpose, or other warranty of quality or performance or non-infringement. All such other warranties of whatever kind are hereby disclaimed by manufacturer and waived by customer.

Limits and Exclusions of Warranty

Components subject to wear during normal use and over time, including, but not limited to, paint, window/shield finish and condition, light bulbs, seals, chip removal system, etc., are excluded from this warranty. Manufacturer’s specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if Manufacturer determines that (i) any DetroitMT Product was subjected to mishandling, misuse, abuse, neglect, accident, improper installation, improper maintenance, improper storage, or improper operation or application, (ii) any DetroitMT Product was improperly repaired orserviced by Customer, an unauthorized service technician, or other unauthorized person, (iii) Customer or any person makes or attempts to make any modification to any DetroitMT Product without the prior written authorization of Manufacturer, and/or (iv) any DetroitMT Product was used for any non-intended use. This warranty does not cover damage or defect due to an external influence or matters beyond the reasonable control of Manufacturer, including, but not limited to, electrical current conditions, theft, vandalism, fire, weather condition (such as rain, flood, wind, lightning, or earthquake), or acts of war or terrorism.

Without limiting the generality of any of the exclusions or limitations described in this Certificate, this warranty does not include any warranty that any DetroitMT Product will meet any person’s production specifications or other requirements or that operation of any DetroitMT Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of any DetroitMT Product by any person, and Manufacturer shall not incur any liability to any person for any failure in design, production, operation, performance or otherwise of any DetroitMT Product other than repair or replacement of same as set forth in this warranty above.

Limitation of Liability and Damages

Manufacturer will not be liable to customer or any other person for any compensatory, incidental, consequential, punitive, special, or other damage or claim, whether in an action in contract, tort, or other legalor equitable theory, arising out of or related to any DetroitMT product, other products or services provided by manufacturer or an authorized distributor, service technician or other authorized representative of manufacturer (collectively, “authorized representative”), or the failure of parts or products made by using any DetroitMT product, even if manufacturer or any authorized representative has been advised of the possibility of such damages, which damage or claim includes, but is not limited to, loss of profits, lost data, lost products, loss of revenue, loss of use, cost of downtime, business good will, any damage to equipment, premises or other property of any person, and any damage that may be caused by a malfunction of any DetroitMT product. All such damages and claims are disclaimed by manufacturer and waived by customer. Manufacturer’s sole liability, and customer’s exclusive remedy, for damages and claims for any cause whatsoever shall be limited to repair or replacement, at the discretion of manufacturer, of the defective DetroitMT product as provided in this warranty.

Customer has accepted the limitations and restrictions set forth in this Certificate, including, but not limited to, the restriction on its right to recover damages, as part of its bargain with Manufacturer or its Authorized Representative. Customer realizes and acknowledges that the price of the DetroitMT Products would be higher if Manufacturer were required to be responsible for damages and claims beyond the scope of this warranty.

Entire Agreement

This Certificate supersedes any and all other agreements, promises, representations or warranties, either oral or in writing, between the parties or by Manufacturer with respect to subject matter of this Certificate, and contains all of the covenants and agreements between the parties or by Manufacturer with respect to such subject matter. Manufacturer hereby expressly rejects any other agreements, promises, representations or warranties, either oral or in writing, that are in addition to or inconsistent with any term or condition of this Certificate. No term or condition set forth in this Certificate may be modified or amended unless by a written agreement signed by both Manufacturer and Customer. Notwithstanding the foregoing, Manufacturer will honor a Warranty Extension only to the extent that it extends the applicable warranty period.

Transferability

This warranty is transferable from the original Customer to another party if the CNC Machine is sold via private sale before the end of the warranty period, provided that written notice thereof is provided to Manufacturer and this warranty is not void at the time of transfer. The transferee of this warranty will be subject to all terms and conditions of this Certificate.

Miscellaneous

This warranty shall be governed by the laws of the State of Michigan without application of rules on conflicts of laws. Any and all disputes arising from this warranty shall be resolved in a court of competent jurisdiction located in Washtenaw County, Michigan. Any term or provision of this Certificate that is invalid or unenforceable in any situation in any jurisdiction shall not affect the validity or enforceability of the remaining terms and provisions hereof or the validity or enforceability of the offending term or provision in any other situation or in any other jurisdiction.

Parts Diagrams

VMC 1032 BED ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREWRef. # Smithy Part # Man. Part # Description Qty1 LCF01001 VMC24L-10-002 Base 12 LCF01002 VMC24L-10-001 Bed 13 LCF01003 XK7125-10-003 Level Adjusting Pads 44 LCF01004 XK7125-10-201 Adjusting Screws 45 LCF01005 GB5781-86 Bolts 16x50 66 LCF01006 GB93-87 Gasket Φ16 67 LCF01007 BRH20B2L540PZ1 Self-Lubricating Type Linear Sliding Rail 28 LCF01008 GB70-85 SHCS M6x30 29 LCF01009 VMC24L-10-205 Gasket 210 LCF01010 VMC24L-10-701 Y Axis Groove Plate 111 LCF01011 XK7125-10-209 Nut 412 LCF01012 GB70-85 SHCS M5x16 413 LCF01013 GB70-85 SHCS M8x30 414 LCF01014 GB93-87 Spring Washer 8 415 LCF01015 GB70-85(12.9) SHCS M5x20 1816 LCF01016 GB70-85(12.9) SHCS M5x12 1817 LCF01017 N4(15%%D) Pressing Block 1818 LCF01018 XK7125-10-208 Position Limiting Block 219 LCF01019 XK7125-10-210 Back Zero Block 120 LCF01020 VMC24L-10-202 Filter A 421 LCF01021 GB68-2000 Slotted Countersunk Screw 2422 LCF01022 GB70-85 SHCS M6x20 423 LCF01023 VMC24L-10-203 Assistant Guide-Way Y Axis 224 LCF01024 VMC24L-10-204 Filter B 225 LCF01025 270mm x 320mm Aluminum Protective Curtain(270mm width 320mm length) 126 LCF01026 GB70-85(12.9) SHCS M5x16 1627 LCF01027 VMC24L-10-207 Gasket 128 LCF01028 VMC24L-10-206A Upper Cover 129 LCF01029 GB/T818-2000 Screw M6x10 830 LCF01030 AB-12TH Coolant Pump 131 LCF01031 Ⅱ High Strength Hose (Water Out; Inner Dia.13mm) 2m

32 LCF01032 AOJIN13-19 Pipe Stray 433 LCF01033 VMC24L-10-206B Supporting Bracket for Motor 134 LCF01034 HY8316.4/31*97 Long Oil Indicator 135 LCF01035 GB/T818-2000 Screw M3x12 436 LCF01036 GB848-85 Gasket 3 437 LCF01037 GB5780-2000 Bolts 16x15 238 LCF01038 GB1235-76 O-Shaped Rubber Sealing Ring GB1235-76/20 2.4 2

VMC 1032Y AXIS TRANSMISSION ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREWSRef. # Smithy # Man. # Description Qty1 LCF02001 XK7124-01-014 Pressing Sleeve Y Axis Bearing 12 LCF02002 GB70-85 SHCS M6x16 13 LCF02003 GB/T292-94 Angular Contact Ball Bearings 7003C/DB/P5 44 LCF02004 XK7124-01-013 Gland Y-Axis Bearing 1pair5 LCF02005 XK7124-01-010 Lead-Screw Base Y Axis 16 LCF02006 GB70-85 SHCS M6x30 17 LCF02007 GB118-2000 Taper Pin With Internal Threads 6x25 48 LCF02008 XK7124-01-012 Adjusting Washer Y Axis Motor Base 29 LCF02009 GB70-85 SHCS M5x16 110 LCF02010 VMC24L-11-201 Y Axis Lead-Screw 511 LCF02011 GB/T276-94 Deep Groove Ball Bearing 6203-2Z/P5 112 LCF02012 GB70-85 SHCS M6x20 113 LCF02013 XK7124-01-029 Right End Cover Y Axis 414 LCF02014 ROTEX GS19 2.5ⅡΦ19 Φ16 Anti-Backlash Flexible Coupling 1

15 LCF02015 XK7124-01-011 Motor Base Y Axis 116 LCF02016 XK7124-01-030 Adjusting Block Y Axis Motor Base 217 LCF02017 GB70-85 SHCS M8x40 418 LCF02018 GB118-2000 Taper Pin With Internal Threads 8x40 2

VMC 1032COLUMN ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREWSRef. # Smithy # Man. # Desription Qty

1 LCF03001 GB/T70.1-2000 Screw M16x65 42 LCF03002 GB93-87 GB93-87 GasketΦ16 43 LCF03003 GB95-85 GB95-85 GasketΦ16 44 LCF03004 VMC24L-20-001 Column 15 LCF03005 VMC234L-20-801 Protector Z Axis Guide-Way 16 LCF03006 VMC24L-20-201 Guide-Way Protector 27 LCF03007 GB70-85 Screw M16x65 128 LCF03008 Y4(Φ15) Pressing Block 249 LCF03009 GB70-85 Screw M6x12 28

10 LCF03010 BRH20A2L720PZ1 Linear Sliding Rail 211 LCF03011 GB70-85 Screw M5x25 2412 LCF03012 VMC24L-20-205 Adjusting Blocks 413 LCF03013 VMC24L-20-203 Top Protector 114 LCF03014 GB118-2000 Pin GB118-200 M10x65 215 LCF03015 GB70-85 SHCS M8x40 416 LCF03016 GB93-87 8 Gasket for Spring 417 LCF03017 XK7124-01-007 Balance-Weight Bracket 218 LCF03018 GB68-2000 Slotted Countersunk Screw M4x10 1219 LCF03019 GB/T276-94 Deep Groove Ball Bearing 6003-2Z/P6 220 LCF03020 XK7125-22-203 End Cover 421 LCF03021 LCFGB894.1-86 External Stop Ring 17 422 LCF03022 GB78-2000 Allen End-Locking Screw M8x16 423 LCF03023 XK7124-01-035 Hinge Pin 424 LCF03024 XK7125-22-204 Idler Wheel 425 LCF03025 XK7124-01-006 Balance-Weight Block 126 LCF03026 XK7124-01-044 Double Ended Stud 427 LCF03027 XK7124-01-028 Angle Steel 228 LCF03028 GB70-85 SHCS M6x20 1429 LCF03029 XK7124-01-008 A,B,C,D Scrapping Plate A/B/C/D

1pc/each GxB-251

30 LCF03030 GB823-88 Screw M5x12 831 LCF03031 XK7124-01-046 Scrapping Plate Bracket 132 LCF03032 GB68-2000 Screw M6x12 533 LCF03033 GB65-2000 Screw M6x25 434 LCF03034 VMC24L-20-206 Washer 135 LCF03035 GB6172-2000 Hex Thin Nut M12 436 LCF03036 XK7125-22-201 Chain Screw 437 LCF03037 XK7125-22-202 Hinge Pin 438 LCF03038 GB/T91-2000 Split Pin 1.6 439 LCF03039 GB1243.1-83 Chain 08-B-1*67 240 LCF03040 GB70-85 Screw M6x20 441 LCF03041 VMC24L-20-204 Groove Plate Bracket 242 LCF03042 GB70-85 Screw M6x25 243 LCF03043 GB41-2000 Hex Nut M6 244 LCF03044 XK7125-10-209 Limiting Nut Y axis 3

45 LCF03045 VMC24L-20-701 Limiting Groove Plate Z Axis 146 LCF03046 GB70-85 Screw M6x16 4

47 LCF03047 XK7125-10-208 Position Limiting Block 248 LCF03048 XK7125-10-210 Back Zero Block 1

VMC 1032Z AXIS TRANSMISSION ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREWRef. # Smithy # Man. # Description Qty

1 LCF04001 GB70-85 SHCS M8x30 42 LCF04002 XK7124-01-003 Motor Base of Z Axis 13 LCF04003 ROTEX GS24 2.5ⅡΦ19 Φ16 Anti-Backlash Flexible Coupling 1

4 LCF04004 Ⅱ Tooth-Abdominal-Nut M20x1.5 1

5 LCF04005 GB70-85 SHCS M5*20 46 LCF04006 XK7124-01-026 Gland of Bearing 17 LCF04007 XK7124-01-027 Gland From Dust 18 LCF04008 GB/T 292-94 Angular Contact Ball Bearings 7204C/DB/P5 1 Pair9 LCF04009 GB/T70.1-2000 Screw M8x30 4

10 LCF04010 GB93-87 8 Washer GB93-87 811 LCF04011 GB95-85 8 Washer GB95-85 412 LCF04012 GB/T70.1-2000 Screw M5x16 513 LCF04013 XK7124-01-025 Z axis Lead-Screw 114 LCF04014 GB/T276-94 Deep Groove Ball Bearing 6003-2Z 115 LCF04015 XK7124-01-004 Lead-Screw Base Z Axis 116 LCF04016 GB118-2000 Taper Pin With Internal Threads M6x20 217 LCF04017 GB/T70.1-2000 Screw M6x20 418 LCF04018 XK7124-01-024 Adjusting Washer 1

VMC 1032HEADSTOCK ASSEMBLY

****SCHS=SOCKET HEAD CAP SCREW

Ref. # Smithy # Man. # Description Qty1 LCF05001 VMC24L-30-001 Headstock 12 LCF05002 GB/T818-2000 Screw M5x8 23 LCF05003 VMC24L-30-201 Distributor Bracket 14 LCF05004 VMC530-30-201 Timing Pulley 46-5M-35BF 15 LCF05005 GB70-85 Screw M5x35 16 LCF05006 GB70-85 Screw M5x10 37 LCF05007 560-5M Timing Belt 18 LCF05008 VMC530-30-202 Timing Pulley End-Cover 19 LCF05009 VMC24L-30-002 Motor Base-Plate 1

10 LCF05010 GB70-85 Screw M8x25 1111 LCF05011 GB93-87 Gasket 8 412 LCF05012 GB71-85 Screw M6x8 113 LCF05013 ZYG1510 Cylinder 114 LCF05014 VMC24L-30-202 Adjusting Base 115 LCF05015 GB70-85 Screw M6x35 216 LCF05016 GB70-85 Screw M5x20 417 LCF05017 XK7124-02A-016 Cylinder Backing Board 118 LCF05018 VMC24L-30-203 Spacer 419 LCF05019 JSX100-6/2.2 Machining Center Precision Spindle Unit 120 LCF05020 VMC24L-30-801 Pneumatic Button Board 121 LCF05021 GB/T818-2000 Screw M3x5 422 LCF05022 VMC24L-30-204 Backing Board 123 LCF05023 TL-3/35*75*1200 Totally Enclosed Type Towline 124 LCF05024 VMC24L-30-205 Stroke Switch Bracket 125 LCF05025 GB70-85 Screw M6x12 226 LCF05026 GB/T70.1-2000 Screw M6x14 227 LCF05027 VMC24L-30-206 Stroke Switch Protector 128 LCF05028 VMC24L-30-207 Screw Arbor 429 LCF05029 GB/T818-2000 Screw M6x12 430 LCF05030 GB41-2000 Hexagon Nut M6 731 LCF05031 VMC24L-30-211 Towline Bracket 432 LCF05032 GB/T70.1-2000 Screw M5x45 233 LCF05033 GB848-85 Gasket 5 234 LCF05034 GB41-2000 Hex Nut M5 235 LCF05035 VMC24L-30-208 Protecting Board of Headstock (right) 136 LCF05036 VMC24L-30-213 Cover Board 137 LCF05037 GB/T818-2000 Pan-Head Screw M5x8 638 LCF05038 VMC24L-30-209 Upper Cover 1

39 LCF05039 GB/T818-2000 Screw M4x5 1840 LCF05040 VMC24L-30-212 Protecting Board(front) 141 LCF05041 XK7124-03A-008 Screw Arbor 242 LCF05042 VMC24L-30-210 Protecting Board of Headstock(left) 143 LCF05043 1/4" Universal Curved Pipe 144 LCF05044 1/4x3/8 Pipe Connector 145 LCF05045 APC12-03 Pipe Connector 146 LCF05046 US98A120080CB PU Pipe 147 LCF05047 GB79-2000 Screw M5x12 448 LCF05048 GB/T5782-2000 Bolt M6x35(strengthen 12.9) 1649 LCF05049 GB93-87 Gasket 6 1650 LCF05050 GT-4 Double Cone Clamping Sleeve 1151 LCF05051 JZ-46 Vertical Angle Joint 552 LCF05052 GM-4 Oil Pipe Joint 653 LCF05053 FJA-0 The Resistance Type Metering Member 554 LCF05054 GL-4 Joint Nut 555 LCF05055 PD-6 10444 The One-Way Connecting Body 156 LCF05056 GB70-85 Screw M6x20 257 LCF05057 PC-4-1 One-Sided Single Pipe Clip 858 LCF05058 GB/T818-2000 Screw M5x6 859 LCF05059 G-PN04 Nylon Tube 1

VMC 1032ATC ASSEMBLY****SHCS=SOCKET HEAD CAP SCREW

Ref. # Smithy # Man. # Description Qty1 LCF06001 MT310AD Cloak's ATC(BT30,10 Stations) 12 LCF06002 GB70-85 SHCS M12x40 43 LCF06003 GB93-86 Spring Washer 12 44 LCF06004 GB118-86 Internal Threaded Taper Pin 8x30 25 LCF06005 VMC24L-50-001 Tool Magazine Bracket 16 LCF06006 GB70-85 SHCS M10x40 67 LCF06007 GB93-86 Spring Washer 10 68 LCF06008 BG118-86 Internal Threaded Taper Pin 8x30 2

VMC 1032TABLE ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREW

Ref. # Smithy # Man. # Description Qty1 LCF06001 VMC24L-70-001 Working Table 12 LCF06002 XK7124-01-019 Nut Base X Axis 13 LCF06003 GB70-85 SHCS 6x20 44 LCF06004 GB118-2000 Internal Threaded Taper Pin 6x20 25 LCF06005 BRH20A2L810PZ1Ⅱ Self-Lubricated Linear Guide-Way 2

6 LCF06006 GB70-85 SHCS M5x20 267 LCF06007 T1 Pressing Pad 268 LCF06007 GB70-85 SHCS M4x10 269 LCF06009 XK7125-10-209 Nut 4

10 LCF06010 GB70-85 SHCS M5x16 411 LCF06011 GB70-85 SHCS M6x20 212 LCF06012 GB41-2000 Hex Nut M6 213 LCF06013 GB95-85 Flat Washer 6 214 LCF06014 GB93-87 Spring Washer 6 215 LCF06015 VMC24L-70-201 Stroke Switch Seat X axis 116 LCF06016 GB70-85 SHCS M6x14 217 LCF06017 GB95-85 Flat Washer 6 218 LCF06018 GB93-87 Spring Washer 6 219 LCF06019 VMC24L-70-002 Sliding Gap 120 LCF06020 GB/T818-2000 Cross Recessed Pan Head Screws M6x12 221 LCF06021 VMC24L-70-202 Stroke Switch Seat Y Axis 122 LCF06022 GB70-85 SHCS M6x10 223 LCF06023 VMC24L-70-204 Pressing Pad 424 LCF06024 GB70-85 SHCS M4x16 425 LCF06025 GB70-85 SHCS M6x25 1626 LCF06026 GB70-85 SHCS M8x30 427 LCF06027 GB93-87 Spring Washer 8 428 LCF06028 XK7125-10-208 Position Limiting Block 229 LCF06029 XK7125-10-210 Back Zero Block 130 LCF06030 XK7124-01-045 Protector For Guide-Way 131 LCF06031 GB/T68-2000 Slotted Countersunk Screw M6x10 432 LCF06032 VMC24L-70-203 Protecting Board 133 LCF06033 GB/T818-2000 Cross Recessed Pan Head Screws M6x12 334 LCF06034 VMC24L-80-203 Side Cover of Working Table 235 LCF06035 GB70-85 Screw M6x10 436 LCF06036 GB95-85 Gasket 6 437 LCF06037 VMC24L-80-202 Stroke Switch Protector 138 LCF06038 GB70-85 Screw M5x10 5

39 LCF06039 GB95-85 Gasket 5 540 LCF06040 PJ-6S(106403) PJ Type Single Direction Connecting Body 141 LCF06041 GB70-85 Socket Head Cap Screw M6x25 442 LCF06042 HJB-1(105010) The Resistance Type Metering Member 1043 LCF06043 CN-4(106251) Joint Nut 1044 LCF06044 CS-4(106254) Double Cone Clamping Sleeve 2345 LCF06045 PJ-7S(106404) PJ Type One-Way Connecting Body 146 LCF06046 CB-4(106253) Oil Pipe Joint 1347 LCF06047 LA-4(106029-3) Vertical Angle Joint 1048 LCF06048 PC-4-3(106303) Pipe Clip 149 LCF06049 GB818-2000 Screw M5x8 350 LCF06050 PC-4-1(106301) Pipe Clip(M) 251 LCF06051 %%c4 Nylon Pipe 252 LCF06052 RG-N4 Spring Jacket Hose(length:1200mm/pc) 1

VMC 1032X AXIS TRANSMISSION ASSEMBLY

**** SHCS=SOCKET HEAD CAP SCREWRef. # Smithy # Man. # Description Qty

1 LCF07001 XK7124-01-034 Bracket X Axis Lead-Screw 12 LCF07002 GB70-85 SHCS M8x20 23 LCF07003 GB118-2000 Internal Threaded Taper Pin 6x20 24 LCF07004 GB/T276-94 Deep Groove Ball Bearing 6003-2Z 15 LCF07005 GB70-85 SHCS M4x12 66 LCF07006 XK7124-01-033 Right End Cover X Axis 17 LCF07007 XK7124-01-038 Motor Base X Axis 18 LCF07008 GB/T292-94 Angular Contact Ball Bearings 7003C/DB/P5 19 LCF07009 XK7124-01-039 Gland X Axis Bearing 1

10 LCF07010 GB70-85 SHCS M6x16 411 LCF07011 XK7124-01-040 Pressing Sleeve X Axis Bearing 112 LCF07012 XK7124-01-041 Adjusting Block X Axis Motor Base 213 LCF07013 Ⅱ Tooth-Abdominal-Nut M16x1.5 1

14 LCF07014 ROTEXGS19 2.5ⅡΦ19 Φ14 Anti-Backlash Flexible Coupling 1

15 LCF07015 GB70-85 SHCS M8x40 416 LCF07016 GB118-2000 Internal Threaded Taper Pin 6x30 217 LCF07017 VMC24L-71-201 X Axis Lead-Screw 118 LCF07018 GB70-85 SHCS M5x15 4

VMC 1032HALF-COVER ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREW

Ref. # Smithy # Man. # Description Qty

1 LCF08001 VMC24L-80T-003 Chip Tray 12 LCF08002 GB70-85 Screw M6x15 153 LCF08003 GB95-85 Gasket 6 154 LCF08004 VMC24L-80T-001 Half-Cover(left) 15 LCF08005 GB70-85 Screw M6x10 156 LCF08006 GB95-85 Gasket 6 157 LCF08007 GB41-2000 Hexagon Nut M6 128 LCF08008 VMC24L-80T-004 Movable Door(left) 19 LCF08009 JB/T7274.7-94 Door Handle L120B 2

10 LCF08010 GB70-85 Screw M8x25 411 LCF08011 GB41-2000 Hexagon Nut M8 412 LCF08012 VMC24L-80T-009 Movable Door(right) 113 LCF08013 VMC24L-80T-002 Half-Cover(right) 114 LCF08014 GB70-85 Screw M6x15 1415 LCF08015 GB95-85 Gasket 6 1416 LCF08016 GB41-2000 Hexagon Nut M6 12

17 LCF08017 VMC24L-80T-005 Door Sliding Way 118 LCF08018 GB70-85 Screw M6x15 919 LCF08019 GB95-85 Gasket 6 920 LCF08020 GB41-2000 Hexagon Nut M6 921 LCF08021 VMC24L-80T-006 Sliding Pulley 422 LCF08022 GB/T 276-94 Deep Groove Ball Bearing 628-2RZ 423 LCF08023 VMC24L-80T-007 Shaft Sleeve 424 LCF08024 VMC24L-80T-008 Shaft 425 LCF08025 GB41-2000 Hexagon Nut M8 426 LCF08026 VMC24L-80T-011 Fixing Angle Iron of Left Half Cover 127 LCF08027 VMC24L-80T-012 Fixing Angle Iron of Right Half Cover 128 LCF08028 SBR16UU Sliding-Block of Linear Sliding Units 229 LCF08029 GB/T818-2000 Cross Recessed Pan Head Screws M5x12 830 LCF08030 SBR16 Supporter of Linear Sliding Units(Long 490mm) 231 LCF08031 GB/T818-2000 Cross Recessed Pan Head Screws M4x8 1632 LCF08032 XK7124-00-001 Supporting Bracket A Electric-Box 133 LCF08033 XK7124-00-002 Supporting Bracket B Electric-Box 134 LCF08034 GB70-85 SHCS M8x20 435 LCF08035 GB95-85 Flat Washer 8 436 LCF08036 VMC24L-90-011 Electric Box 137 LCF08037 XK7124-90F-013 Door of Electric-Box 138 LCF08038 XK7124-00-003 Seat for Guide-Pipe Protecting Sleeve 1

39 LCF08039 GB818-2000 Cross Recessed Pan Head Screws M6x14 640 LCF08040 GB95-85 Flat Washer 6 641 LCF08041 GB41-2000 Hex Nut M6 6

VMC 1032CONTROLLING BOX ASSEMBLY

****SHCS=SOCKET HEAD CAP SCREWSRef. # Smithy # Man. # Description Qty

1 LCF09001 VMC24L-84-203(1) Hanging Arm 12 LCF09002 VMC24L-84-203(2) Supporting Ring 13 LCF09003 GB823-88 Screw M5x6 64 LCF09004 GB95-85 Gasket 5 65 LCF09005 VMC24L-84-203(3) Cover Board 16 LCF09006 XK7125-94-203(3) Axle Shaft 17 LCF09007 GB70-85 Screw M8x20 38 LCF09008 GB95-85 Gasket 8 39 LCF09009 VMC24L-84-201 Fixing Seat 1

10 LCF09010 VMC24L-84-204 Shaft 111 LCF09011 GB70-85 Screw M6x14 412 LCF09012 GB75-85 Screw M6x8 113 LCF09013 GB879.1-2000 Spring Cylinder Pin 3x6 114 LCF09014 XK7125-94-206 Fixing Ring 115 LCF09015 GB70-85 SHCS M6x12 616 LCF09016 GB/T77-2000 Socket Head Cap Headless Set Screw M6x13 117 LCF09017 XK7125-94-207 Flange 118 LCF09018 GB70-85 SHCS M6x14 619 LCF09019 GB96-85 Big Gasket 6 620 LCF09020 GB93-87 Spring Washer 6 621 LCF09021 VMC24L-84-206(1) System Box (GSK218M system) 122 LCF09022 VMC24L-84-205(1) Rear Cover of System-Box (GSK218M system) 123 LCF09023 GB/T818-2000 Cross Recessed Pan Head Screws M4x6 824 LCF09024 GB/T818-2000 Cross Recessed Pan Head Screws M4x8 625 LCF09025 HP2328.13-1 Door Handle A=203 126 LCF09026 GB41-2000 Hex Nut M6 227 LCF09027 GB95-85 Flat Washer 6 228 LCF09028 GB70-85 SHCS M6x25 2

Notes:

Notes: